Betriebs-Anleitung: Design and Functions

BETRIEBS-
ANLEITUNG
Operating Instructions · Manuel d’opération
Design and Functions
Chucking Stroke-End Monitoring

For hydraulically operated hollow- and solid chucking cylinders
INDEX ABC
INDEX G 200, G 300
INDEX V 200, V 200T
INDEX V 250, V 300
Control INDEX C 200 - 4
LL13 02.1 051 1 - 07.01

0701/KR
Note on applicability
Some illustrations in this publication may deviate slightly from the product supplied, but this will not detract
from their instructional value.
The right of alteration by reason of technical progress is reserved by INDEX.
A word on copyright
This publication is protected by the law of copyright. The rights thereby established, particularly those of
translation, reprinting, extraction of illustrations, reproduction by photo-mechanical or similar means, and
storage in data processing installations, are strictly reserved, even for use as extracts.
Photo-copies for personal and other use of one’s own may only be made of individual sections or parts thereof
as single copies.
© Copyright by INDEX-Werke GmbH & Co. KG Esslingen 2001

Contents
General ............................................................................................................................................................... 4
Where is the chucking stroke end monitoring system situated? ................................................................... 5
Hollow chucking cylinder................................................................................................................................ 7

Inductive proximity switches ............................................................................................................................. 7
Adjusting the chucking stroke end monitoring on the main spindle .............................................................. 8
Checking the adjustment for draw type chucking ...................................................................................... 9
Checking the adjustment for thrust type chucking .................................................................................... 9
Adjusting the chucking stroke end monitoring on the counter spindle ......................................................... 10
Solid chucking cylinder ................................................................................................................................... 13

Tripping Cam ...................................................................................................................................................... 14
Adjustment of the chucking stroke-end monitoring ........................................................................................ 14
Chucking Stroke-End Monitoring - INDEX G200, G300, ABC, V200…V300

– 3 –
General
For safety reasons it is absolutely necessary, to use the chucking stroke-end monitoring
with chucking cylinders, which are fitted with a chucking stroke-end monitoring,.
According to the design of the chucking cylinder, this is achieved by various methods.
In the following is described the position of the chucking stroke-end monitoring, its
functions and how it is adjusted.
Enabling is done with machine functions (MAFU).
MAFU 01/03 chucking stroke-end monitoring (main spindle)

(left spindle at V200T)
or
MAFU 03/03 chucking stroke-end monitoring (counter spindle)
(right spindle at V200T)
On delivery of the machine this function is enabled.
Danger of accident
When working with power chucks the MAFU ”chucking stroke-end
monitoring” must not be disabled under any circumstances.
Operation without a workpiece

At operation without a workpiece, the MAFU, "13/02 test run without material”
must be enabled. By this the chucking stroke-end monitoring will be blanked out
apart from other functions.
For operation refer to operating instructions ”Setting up and

Operation C200-4. Enabling and disabling of machine functions are
explained there.
The chucking stroke-end monitoring is adjusted on machines which

are equipped with power chucks by INDEX.

– 4 –
General
Where is the chucking stroke end monitoring

system situated?
INDEX G200, G300 - hollow chucking cylinder
Main spindle Counter spindle

Switch S8.0 and S8.1 S12.0 and S12.1
L1301.10511_1
INDEX ABC - hollow chucking cylinder
Switch S8.0 and S8.1
L1301.10511_6

– 5 –
General
INDEX V200 - solid chucking cylinder
Switch S8.0
L1301.10511_2
NDEX V250, V300 - solid chucking cylinder
L1301.10511_4
L1301.10511_3
Switch S8.0

– 6 –
Hollow chucking cylinder
On the hollow chucking cylinder the monitoring is achieved with a triggering ring and
two longitudinally adjustable inductive proximity switches.
Inductive proximity switches
Retaining Switch Switch Triggering ring

screws S8.0 S8.1
L1301.10511_5
Picture: main spindle - INDEX G200
Switch - S12.0
Switch - S12.1
L1301.10511_5
Picture: Counter spindle - INDEX G200

– 7 –
Adjusting the chucking stroke end monitoring on

the main spindle
S8.0 S8.1
0,4 0,4
Chucking cylinder
L1301.10511_11
Triggering ring when Permissible Triggering ring when

chucking cylinder is chucking range chucking cylinder is
in rear position in front position
Picture: Adjusting the switches S8.0 und S8.1
The power chuck must be fitted
Risk of accident!
Risk through inadvertent start of the spindle or of the machining
program!
The following actions must be performed before removing of covers:
- Select JOG mode.
- Open sliding guard and secure against inadvertent closing.
- Remove the covers from the left machine side.
- Move the chucking cylinder to the rear.
- Slacken the retaining screw for the switch S8.0 and slide the switch over the
triggering ring until both LEDs light up.
- After this, slide the switch S8.0 slowly foreward until the yellow LED goes off
plus further 0,4 mm (see picture "Setting the switches S8.0 und S8.1").
- Tighten the retaining screw.

– 8 –
- Move the chucking cylinder to the front.
- After this, slide the switch S8.1 slowly back until the yellow LED goes off plus
further 0,4 mm (see picture "Setting the switches S8.0 und S8.1").
- Refit the covers on the left machine side.
Checking the adjustment for draw type chucking

MAFU 01/01 "Chucked, cylinder at front” =0
MAFU 01/03 "Chucking stroke-end monitoring" = 1
- Move the chucking cylinder to the front (open the material chucking system).
- Press key CLEAR ERROR MESSAGE.
S121.1
- Move the chucking cylinder to the rear (close the material chucking system)
At correct adjustment the alarm message: "81301/730 CHUCK PATH CONTROL -

Chuck path end when chucking" will be displayed in the alarm-line.
Checking the adjustment for thrust type chucking

MAFU 01/01 "Chucked, cylinder at front" =1
- Move the chucking cylinder to the rear (open the material chucking system).
S121.1 - Move the chucking cylinder to the front (close the material chucking system)


– 9 –
Adjusting the chucking stroke end monitoring on

the counter spindle
S12.1 S12.0
0,4 0,4
Chucking cylinder
L1301.10511_11
Permissible
Triggering ring when chucking range Triggering ring when
chucking cylinder is in chucking cylinder is in
front position rear position
Picture: Adjusting the switches S12.0 und S12.1
Counter spindle
cover
L1301.10511_7
Picture: Counter spindle cover

– 10 –
Risk of accident!
program!
- Select JOG mode.
- Remove the covers from the right machine side and from the counter spindle.
- Move the chucking cylinder to the rear
- After this, slide the switch S12.0 slowly foreward until the yellow LED goes off
plus further 0,4 mm (see picture "Setting the switches S12.0 und S12.1").
- Move the chucking cylinder to the front.
- After this, slide the switch S12.1 slowly back until the yellow LED goes off plus
further 0,4 mm (see picture "Setting the switches S12.0 und S12.1").
- Refit the covers.

MAFU 03/01 ""Chucked, cylinder at front” =0
S121.1


– 11 –

MAFU 03/01 "Chucked, cylinder at front" =1
MAFU 03/03 ""Chucking stroke-end monitoring" = 1
S121.1 - Move the chucking cylinder to the front (close the material chucking system)


– 12 –
Solid chucking cylinder
On the solid chucking cylinder the monitoring is accomplished by means of a switch

and a longitudinally adjustable tripping cam.
The size of the tripping cam, and the from it resulting chucking range, depend on the
power chuck (refer to section: ”Tripping cam”).
The adjustment of the chucking stroke-end monitoring for the solid

chucking cylinder is described by the example of the INDEX V-
machines.
Switch S8.0
Tripping cam
INDEX V200 L1301.10511_8
Switch S8.0
Tripping cam
INDEX V250, V300 L1301.10511_9

– 13 –
Tripping Cam
Various tripping cams are available according to the chucking stroke.
Tripping cam
T60341.10 (Ø30)
T60341 (Ø20)
T-slot nut
T60341.20 (Ø40)
fixing screw
L1301.10511_10
Adjustment of the chucking stroke-end monitoring

Risk of accident!
program!
- Select JOG mode.
- Remove the cover.
- Select the appropriate tripping cam and fit it.

The switch and the tripping cam must be adjusted in such a way
that the switchS8.0 is triggered in the front and in the rear chucking
cylinder position.
- Slacken the tripping cam fixing-screw.
- Then move the tripping cam until the switch S8.0 is triggered.
- By moving the switch horizontally (after slackening the mounting bracket) the
respective chucking stroke ”Y” of the chuck can be adjusted (refer also to Picture:
”Mounting brackets for the switch S8.0).

– 14 –
Y
Tripping cam
Switch S8.0
L1301.10511_15
Picture: Adjusting to the chucking stroke ”Y” by shifting the switch.
Mounting bracket Switch Mounting bracket

INDEX V250,V300 S8.0 INDEX V200
L1301.10511_14 L1301.10511_13
Picture: Mounting brackets for the switch S8.0
- Tighten the retaining screws of the bracket and the cam.
;yy; ;yy;
- Now move the chucking cylinder forwards and backwards, in order to check if the
switch S8.0 is triggered in both positions.
;;
yy
y;yy ;;
yy
;;
y;
S8.0
y;yy
;; S8.0
Chucking cylinder at rear y;

Chucking cylinder at the front
L1301.10511_12
- Refit the cover

– 15 –

MAFU 01/01 "Chucked, cylinder at front” =0 1)
MAFU 01/03 "Chucking stroke-end monitoring" = 1 1)
MAFU 03/01 "Chucked, cylinder at front” =0 2)
y;y;yy y;y;yy y;y;yy

S121.1
;;
;; ;; ;;
y;yy ;;
y;yy ;;
y;yy
chucking range
Permissible
y;
Within the
clamping range
y;
Chucking cylinder
at the front
y; L1301.10511_12
Chucking cylinder
at the rear
Overtravel!

MAFU 01/01 "Chucked, cylinder at front" =1 1)
MAFU 03/01 "Chucked, cylinder at front" =1 2)
- Move the chucking cylinder to the front (close the material chucking system)
;yy;yy ;yy;yy ;yy;yy

S121.1

;; ;; ;;
;;
y;yy ;;
y;yy ;;
y;yy
chucking range
Permissible
y;
Within the
clamping range
y;
Chucking cylinder
at the front
Overtravel!
y;
Chucking cylinder
at the rear
L1301.10511_12
1) INDEX V200 and V200T left machine - 2) INDEX V200T right machine

– 16 –
INDEX-Werke GmbH & Co. KG
Hahn & Tessky
Postfach 10 03 54
D-73726 Esslingen
Fax (0711) 3191 - 587
E-Mail TED@INDEX-Werke.de

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BETRIEBS-

Design and Functions

Chucking Stroke-End Monitoring

Control INDEX C 200 - 4

LL13 02.1 051 1 - 07.01

© Copyright by INDEX-Werke GmbH & Co. KG Esslingen 2001

Hollow chucking cylinder................................................................................................................................ 7

Solid chucking cylinder ................................................................................................................................... 13

Chucking Stroke-End Monitoring - INDEX G200, G300, ABC, V200…V300

Enabling is done with machine functions (MAFU).

MAFU 01/03 chucking stroke-end monitoring (main spindle)

On delivery of the machine this function is enabled.

Operation without a workpiece

For operation refer to operating instructions ”Setting up and

The chucking stroke-end monitoring is adjusted on machines which

Chucking Stroke-End Monitoring - INDEX G200, G300, ABC, V200…V300

Where is the chucking stroke end monitoring

INDEX G200, G300 - hollow chucking cylinder

Main spindle Counter spindle

INDEX ABC - hollow chucking cylinder

Switch S8.0 and S8.1

Chucking Stroke-End Monitoring - INDEX G200, G300, ABC, V200…V300

INDEX V200 - solid chucking cylinder

NDEX V250, V300 - solid chucking cylinder

Chucking Stroke-End Monitoring - INDEX G200, G300, ABC, V200…V300

Inductive proximity switches

Retaining Switch Switch Triggering ring

Picture: main spindle - INDEX G200

Chucking Stroke-End Monitoring - INDEX G200, G300, ABC, V200…V300

Adjusting the chucking stroke end monitoring on

Triggering ring when Permissible Triggering ring when

Picture: Adjusting the switches S8.0 und S8.1

The power chuck must be fitted

- Remove the covers from the left machine side.

- Move the chucking cylinder to the rear.

- Tighten the retaining screw.

Chucking Stroke-End Monitoring - INDEX G200, G300, ABC, V200…V300

- Move the chucking cylinder to the front.

- Tighten the retaining screw.

- Refit the covers on the left machine side.

Checking the adjustment for draw type chucking

- Press key CLEAR ERROR MESSAGE.

At correct adjustment the alarm message: "81301/730 CHUCK PATH CONTROL -

Checking the adjustment for thrust type chucking

- Press key CLEAR ERROR MESSAGE.

At correct adjustment the alarm message: "81301/730 CHUCK PATH CONTROL -

Chucking Stroke-End Monitoring - INDEX G200, G300, ABC, V200…V300

Adjusting the chucking stroke end monitoring on

Picture: Adjusting the switches S12.0 und S12.1

Picture: Counter spindle cover

Chucking Stroke-End Monitoring - INDEX G200, G300, ABC, V200…V300

The power chuck must be fitted

- Move the chucking cylinder to the rear

- Tighten the retaining screw.

- Move the chucking cylinder to the front.

- Tighten the retaining screw.

- Refit the covers.

Checking the adjustment for draw type chucking

- Press key CLEAR ERROR MESSAGE.

At correct adjustment the alarm message: "81301/730 CHUCK PATH CONTROL -

Chucking Stroke-End Monitoring - INDEX G200, G300, ABC, V200…V300

Checking the adjustment for thrust type chucking

- Press key CLEAR ERROR MESSAGE.