PROCESS FLOW CHART OF SHIRT MANUFACTURING

CHART NO.: 1 SYMBOLS

OPERATION: SHIRT MANUFACTURING MAIN OPERATIONS
CHARTED BY: AASTHA and AMUK FINAL OPERATION
DATE: 28.06.2021 INSPECTIONS
PROCESS FLOW CHART OF CUTTING ROOM OF SHIRT MANUFACTURING
CHART NO.: 2 SYMBOLS
OPERATION: SHIRT MANUFACTURING MAIN OPERATIONS
CHARTED BY: AASTHA and AMUK INITIAL OPERATION
DATE: 28.06.2021 INSPECTIONS
 PRE- P R O D U C T I O N MACHINERY
TABLE 1
MACHINE/TOOLS/
PROCESS NAME
ATTACHEMENTS
Pattern making
Pattern grading CAD system

Marking Pencil

Fabric Spreading
Spreading Machine Automatic Spreading Machine

Spreading fabric on Table Vacuum Table

Semi-automatic rolling rack with
Spreading Machine
electric eye and catchers
Cutting
For manual cutting of straight parts Straight Knife Cutting Machine

For manual cutting of curved parts Band Knife Cutting Machine

Computer controlled knife cutting Computer Controlled Knife Cutting
method provides the most accurate Machine
possible cutting at high speed (CAD System)
For holding the fabric lay on the table Clamps

Stickering
Stickering Xyron XRN500EN

Fusing
Fusing for collars, cuffs and placket. Continuous fusing systems

Embroidery
Logo Embroidery Single head Embroidery Machine
PROCESS FLOW CHART OF ASSEMBLING OF SHIRT
CHART NO.: 2 SYMBOLS
OPERATION: SHIRT MANUFACTURING CUT PIECES ASSEMBLING
CHARTED BY: AASTHA and AMUK
DATE: 28.06.2021
 PRODUCTION MACHINERY

TABLE 2
PROCESS NAME MACHINE & ATTACHMENT
Collar
Collar top part Fusing Continues Fusing m/c
Collar finish pattern mark on Collar Pencil and pattern
Overclock m/c (without thread and
Collar trim
needle)
Collar run stitch (top and in part) SNLS
Collar Turn Hand work
Collar point Pointer + Collar stay
Collar outline (1/4 top stitch) SNLS
Collar band fusing Continuous fusing m/c
Collar band hem SNLS
Finish pattern mark on collar pattern Pattern pencil
Collar and collar band attach SNLS
Collar band turn Hand work
Collar band (1/4 top stitch) SNLS
Collar Band point Pointer
Cuff
Cuff fusing Continuous Fusing machine
Cuff hem SNLS
Cuff Run stitch Vertical Lock stitch machine
Cuff turn in pair Hand word
Cuff outline (1/4 top stitch) SNLS
 Front part
Front Pair tuck + care label joint SNLS
Front BTN placket make Kansai machine + folder
Front Placket Fusing Flatbed fusing machine
Box placket make SNLS + Folder
Pocket positioning Pattern
PKT Rolling SNLS
PKT iron + scissoring Iron + scissor
PKT Attach to front + placket close SNLS
Back part
Main and size label joint SNLS
Label attach to Bk part SNLS
Yoke attach to BK part SNLS
Yoke top stitch SNLS
Sleeve part
Gamble attach to body SNLS
SLV placket fold and iron Iron + folder
SLV Placket attach SNLS
Assembly
Shoulder Joint SNLS
Shoulder top stitch SNLS
SLV Joint to body Overlock m/c
Armhole Top stitch SNLS + Folder
Collar joint to body SNLS
Collar Closed SNLS
Collar to Stitch SNLS
Side seam Feed off the arm machine
Cuff attach to SLV SNLS
Bottom hem SNLS + Folder
 BTN Hole BTN Holing Machine
BTN Attach BTN Attaching machine

PROCESS FLOW CHART OF FINISHING OF SHIRT MANUFACTURING

CHART NO.: 4 SYMBOLS
OPERATION: SHIRT MANUFACTURING MAIN OPERATIONS
CHARTED BY: AASTHA and AMUK FINAL OPERATION
DATE: 28.06.2021 INSPECTIONS
 POST PRODUCTION
MACHINERY

TABLE 3
MACHINE/TOOLS/
PROCESS NAME
ATTACHEMNETS
Trimming
Thread cutting trimmers

Pressing
Pressing irons
Solid pressure
Pleating presses

Moisture pressure Steam chambers

Ironing table Blouse and shirt ironing station

Form press Steam Finisher

Folding and Packaging

Automatic folding and packaging
Thermotron machines
shirt