HIGHWAY EUQIPMENTS & OPERATIONAL COST

DAYANAND J WANDRE
 EXCAVATOR – 60/100/200/220
BULLDOZER
MOTOR GRADER
JCB (BACHOE)
MAJOR TIPPERS (5.50 to 12.00 CUM)
SOIL COMPACTOR (VIBRATORY ROLLER)
EQUIPMENT BABY ROLLERS
ON PLATE COMPACTOR
HIGHWAY ASPHALT PAVER (SENSOR/MECHANCAL)
TANDUM STEEL ROLLER – 8 TO 12 T
PNEUMATIC ROLLER – 20 TO 25 T
ROAD CUTTER
AIR COMRESSOR WITH JACK HAMMER
MAJOR EQUIPMENT ON HIGHWAY

BITUMEN
FRONT END GEN SET –
WMM PLANT PRESSURE
LOADER 63/125/250 KV
DISTRIBUTOR

CONCRETE
HOT MIX PLANT TRACOTR
TRACOTR DOZER BATCHING
– 160/250 TPH TROLLEY/RIPPER
PLANT

CONCRETE HYDRAULIC PILE

TRANSIT MIXER HYDRA (CRANE)
PUMP RIG

VIBRATOR CRSUHER – 250

(DIESEL/PETROL) TPH
COST FOR CREW/MONTHLY
Description Basic HRA MESS Total (Rs)

Operator 46000 800 1000 47800

Driver 23000 800 1000 24800

Foreman 53500 800 1000 55300

Mechanic 43000 800 1000 44800

Helper 21500 400 1000 22900

Watchman 15000 400 1000 16400

 DESIGN CAPACITY – 120 Cum/Hr

Efficiency – 85%

Capital Cost – Rs. 5,500,000

Fuel Consumption – 15 Ltr/Hr (Avg)

Fuel Cost for Month – Rs. 243,200 (Rs. 30.40/Ltr & considered 25 days/Month)

Lubricants, Mtg & Repairs – Rs. 72, 960 (30% of Fuel cost)

Crew Cost per Month – Rs. 25,490 (Operator – 2 No.s, Foreman – 0.50 No, Helper/Watchman – 2 No.s &
Mechanic – 0.30 No)
EXECAVATOR Hire Charges – Rs.70,000/Month & Rs. 175/Hr (2% on Capital Cost)

300 Owing Cost – Rs.56,000/Month & Rs.840,000/Year

Variable Cost
◦ Rs. 790/Hr
◦ Rs. 316,160/Month
◦ Rs. 3,161,600/Year

◦ Total Cost
◦ Rs. 1029/Hr
◦ Rs. 16,466/Day
◦ Rs. 411,650/Month
◦ Rs. 4,001,600/Year
 DESIGN CAPACITY – 150 Cum/Hr

Efficiency – 75%

Capital Cost – Rs. 2,800,000 – 00

Fuel Consumption – 16 Ltr/Hr (Avg)

Fuel Cost for Month – Rs. 182,400 (Rs. 30.40/Ltr & considered 25 days/Month)

Lubricants, Mtg & Repairs – Rs. 54,720 (30% of Fuel cost)

DOZER – 50 – Crew Cost per Month – Rs. 25,490 (Operator – 2 No.s, Foreman – 0.50 No, Helper/Watchman – 2 No.s &
Mechanic – 0.30 No)

A15 Hire Charges – Rs. 36,000/Month & Rs. 90/Hr (2% on Capital Cost)

Owing Cost – Rs. 36,000/Month & Rs.432,000/Year

Variable Cost
◦ Rs. 632/Hr
◦ Rs. 252,928/Month
◦ Rs. 2,529,280/Year

◦ Total Cost
◦ Rs. 786/Hr
◦ Rs. 12,577/Day
◦ Rs. 314,418/Month
◦ Rs. 2,961,280/Year
 DESIGN CAPACITY – 5.5 & 8.0 Cum

Efficiency – 100%

Capital Cost – Rs.2 850,000 & Rs. 1,400,000

Fuel Consumption – 4 & 6 Ltr/Hr (Avg)

Fuel Cost for Month – Rs. 48,640 & RS. 72,960 (Rs. 30.40/Ltr & considered 25 days/Month)

Lubricants, Mtg & Repairs – Rs. 26,752 & Rs. 40,128 (30% of Fuel cost)
TIPPER – Crew Cost per Month – Rs. 15,880 (Operator – 2 No.s, Foreman – 0.00 No, Helper/Watchman – 2 No.s & Mechanic –

5.5/8.0 Cum 0.30 No)

Hire Charges – Rs.17,000 & 28,000/Month & Rs.43 & Rs.70/Hr (2% on Capital Cost)

Owing Cost – Rs.17,000 & Rs.28,000/Month & Rs.204,000 & 336,000/Year

Variable Cost
◦ Rs. 188 & Rs.283/Hr
◦ Rs. 75,392 & Rs.113,088/Month
◦ Rs. 753,920 & Rs.1,130,880/Year

◦ Total Cost
◦ Rs.392 & Rs.457/Hr
◦ Rs. 4331 & Rs.6279 /Day
◦ Rs. 108,272 & Rs.156,968/Month
◦ Rs.957,920 & Rs.1,466,880/Year
 DESIGN CAPACITY – 20 Cum/Hr

Efficiency – 75%

Capital Cost – Rs.3,300,000

Fuel Consumption – 6 Ltr/Hr (Avg)

Fuel Cost for Month – Rs.36,480 (Rs. 30.40/Ltr & considered 25 days/Month)

Lubricants, Mtg & Repairs – Rs.20,064 (30% of Fuel cost)

JCB Crew Cost per Month – Rs.17,800 (Operator – 2 No.s, Foreman – 0.00 No, Helper/Watchman – 2 No.s &
Mechanic – 0.50 No)

Hire Charges – Rs. 17,000/Month & Rs. 85/Hr (2% on Capital Cost)

Owing Cost – Rs. 17,000/Month & Rs.204,000/Year

Variable Cost
◦ Rs. 283/Hr
◦ Rs. 56,544/Month
◦ Rs. 565,440/Year

◦ Total Cost
◦ Rs.457/Hr
◦ Rs.3654/Day
◦ Rs.91,344/Month
◦ Rs.769,440/Year
 DESIGN CAPACITY – 1250 Sqm/Hr

Efficiency – 75%

Capital Cost – Rs.700,000

Fuel Consumption – 8 Ltr/Hr (Avg)

Fuel Cost for Month – Rs.48,640 (Rs. 30.40/Ltr & considered 25 days/Month)

Lubricants, Mtg & Repairs – Rs.24,592 (30% of Fuel cost)

AIR Crew Cost per Month – Rs.11,080 (Operator – 1 No.s, Foreman – 0.00 No, Helper/Watchman – 2 No.s &
COMPRESSOR Mechanic – 0.10 No)

– 250 Cfm Hire Charges – Rs. 4,000/Month & Rs. 20/Hr (2% on Capital Cost)

Owing Cost – Rs. 4,000/Month & Rs.48,000/Year

Variable Cost
◦ Rs.366/Hr
◦ Rs.73,232 /Month
◦ Rs.732,320/Year

◦ Total Cost
◦ Rs.442/Hr
◦ Rs.3532/Day
◦ Rs.88,312/Month
◦ Rs.780,320/Year
 DESIGN CAPACITY – 30 CUM/Hr

Efficiency – 80%

Capital Cost – Rs.530,000

Fuel Consumption – 8 Ltr/Hr (Avg)

Fuel Cost for Month – Rs.48,640 (Rs. 30.40/Ltr & considered 25 days/Month)

AIR Lubricants, Mtg & Repairs – Rs.24,592 (30% of Fuel cost)

COMPRESSOR Crew Cost per Month – Rs.11,080 (Operator – 1 No.s, Foreman – 0.00 No, Helper/Watchman – 2 No.s &
Mechanic – 0.10 No)

WITH JACK Hire Charges – Rs. 4,600/Month & Rs. 23/Hr (2% on Capital Cost)

HAMMER Owing Cost – Rs. 4,600/Month & Rs.55,200/Year

Variable Cost
◦ Rs.366/Hr
◦ Rs.73,232 /Month
◦ Rs.732,320/Year

◦ Total Cost
◦ Rs.445/Hr
◦ Rs.3556/Day
◦ Rs.88,912/Month
◦ Rs.787,520/Year
 DESIGN CAPACITY – 200 CUM/Hr

Efficiency – 80%

Capital Cost – Rs.6,500,000

Fuel Consumption – 18 Ltr/Hr (Avg)

Fuel Cost for Month – Rs.218,880 (Rs. 30.40/Ltr & considered 25 days/Month)

MOTOR Lubricants, Mtg & Repairs – Rs.65,664 (30% of Fuel cost)

GRADER – Crew Cost per Month – Rs.11,080 (Operator – 2 No.s, Foreman – 1.00 No, Helper/Watchman – 2 No.s &
Mechanic – 0.30 No)

L&T KOMSTU Hire Charges – Rs. 70,000/Month & Rs. 175/Hr (2% on Capital Cost)

Owing Cost – Rs. 70,000/Month & Rs.840,000/Year

Variable Cost
◦ Rs.711/Hr
◦ Rs.284,544 /Month
◦ Rs.2,845,440/Year

◦ Total Cost
◦ Rs.957/Hr
◦ Rs.15,307/Day
◦ Rs.382,684/Month
◦ Rs.3,685,440/Year
 DESIGN CAPACITY – 80 CUM/Hr

Efficiency – 80%

Capital Cost – Rs.2900,000

Fuel Consumption – 10 Ltr/Hr (Avg)

Fuel Cost for Month – Rs.121,600 (Rs. 30.40/Ltr & considered 25 days/Month)

Lubricants, Mtg & Repairs – Rs.36,480 (30% of Fuel cost)

VIBRATORY Crew Cost per Month – Rs.21,880 (Operator – 2 No.s, Foreman – 0.00 No, Helper/Watchman – 2 No.s &
Mechanic – 0.10 No)

ROLLER Hire Charges – Rs.18,000/Month & Rs. 45/Hr (2% on Capital Cost)

Owing Cost – Rs. 18,000/Month & Rs.216,000/Year

Variable Cost
◦ Rs.395/Hr
◦ Rs.158,080 /Month
◦ Rs.1,580,800/Year

◦ Total Cost
◦ Rs.495/Hr
◦ Rs.7,918/Day
◦ Rs.197,960/Month
◦ Rs.1,796,800/Year
 DESIGN CAPACITY – 43.48 Cum/Hr

Efficiency – 80%

Capital Cost – Rs.3,400,000

Fuel Consumption – …… Ltr/Hr (Avg)

Fuel Cost for Month – Rs…….. (Rs. 30.40/Ltr & considered 25 days/Month)

WET MIX Lubricants, Mtg & Repairs – Rs.100,000 (30% of Fuel cost)

Crew Cost per Month – Rs.37,300 (Operator – 2 No.s, Foreman – 0.50 No, Helper/Watchman – 2 No.s

MACCADAM & Mechanic – 0.10 No)

Hire Charges – Rs. 28,000/Month & Rs.70/Hr (2% on Capital Cost)

PLANT Owing Cost – Rs. 28,000/Month & Rs.336,000/Year

Variable Cost
◦ Rs.250/Hr
◦ Rs.100,000/Month
◦ Rs.1,000,000/Year

◦ Total Cost
◦ Rs.413/Hr
◦ Rs.6,612/Day
◦ Rs.165,300/Month
◦ Rs.1,336,000/Year
 DESIGN CAPACITY – 1750 Sqm/Hr

Efficiency – 80%

Capital Cost – Rs.2980,000

Fuel Consumption – 10 Ltr/Hr (Avg)

Fuel Cost for Month – Rs.121,600 (Rs. 30.40/Ltr & considered 25 days/Month)

BITUMEN Lubricants, Mtg & Repairs – Rs.46,480 (30% of Fuel cost)

PRESSURE Crew Cost per Month – Rs.21,180 (Operator – 2 No.s, Foreman – 1.00 No, Helper/Watchman – 2 No.s &
Mechanic – 0.10 No)

DISTRIBUTOR Hire Charges – Rs.19,600/Month & Rs.49/Hr (2% on Capital Cost)

Owing Cost – Rs.19,600/Month & Rs.235,200/Year

Variable Cost
◦ Rs.420/Hr
◦ Rs.168,080/Month
◦ Rs.1,680,080/Year

◦ Total Cost
◦ Rs.522/Hr
◦ Rs.8,534/Day
◦ Rs.208,860/Month
◦ Rs.1,916,000/Year
 DESIGN CAPACITY – 120 TPH/Hr

Efficiency – 75%

Capital Cost – Rs.37,500,000

Fuel Consumption – …… Ltr/Hr (Avg)

Fuel Cost for Month – Rs……. (Rs. 30.40/Ltr & considered 25 days/Month)

HOT MIX Lubricants, Mtg & Repairs – Rs.500,000 (30% of Fuel cost)

PLANT Crew Cost per Month – Rs. 47,900(Operator – 2 No.s, Foreman – 0.00 No, Helper/Watchman – 2 No.s
& Mechanic – 0.10 No)

(BATCH TYPE) Hire Charges – Rs.350,000/Month & Rs.1750/Hr (2% on Capital Cost)

Owing Cost – Rs.350,000/Month & Rs.4,200,000/Year

Variable Cost
◦ Rs.2500/Hr
◦ Rs.500,000/Month
◦ Rs.5.000,000/Year

◦ Total Cost
◦ Rs.4490/Hr
◦ Rs.35,916/Day
◦ Rs.897,900/Month
◦ Rs.9,200,000/Year
 DESIGN CAPACITY – 100 Cum/Hr

Efficiency – 75%

Capital Cost – Rs.1,50,00,000

Fuel Consumption – 12 Ltr/Hr (Avg)

Fuel Cost for Month – Rs.72,960 (Rs. 30.40/Ltr & considered 25 days/Month)

ELECTRONIC Lubricants, Mtg & Repairs – Rs.31,888 (30% of Fuel cost)

SENSOR Crew Cost per Month – Rs.28,850 (Operator – 2 No.s, Foreman – 0.50 No, Helper/Watchman – 2 No.s &
Mechanic – 1.00 No)

PAVER Hire Charges – Rs.100,000/Month & Rs.500/Hr (2% on Capital Cost)

Owing Cost – Rs.100,000/Month & Rs.1,200,000/Year

Variable Cost
◦ Rs.524/Hr
◦ Rs.104,848/Month
◦ Rs.1,048,480/Year

◦ Total Cost
◦ Rs.1168/Hr
◦ Rs.9,348/Day
◦ Rs.233,698/Month
◦ Rs.2.248,480/Year
 DESIGN CAPACITY – 30 Cum/Hr

Efficiency – 95%

Capital Cost – Rs.2,400,000

Fuel Consumption – 8 Ltr/Hr (Avg)

Fuel Cost for Month – Rs.48,640 (Rs. 30.40/Ltr & considered 25 days/Month)

Lubricants, Mtg & Repairs – Rs.24,592 (30% of Fuel cost)

TANDUM Crew Cost per Month – Rs.25,490 (Operator – 2 No.s, Foreman – 0.50 No, Helper/Watchman – 2 No.s &
Mechanic – 0.30 No)
ROLLER Hire Charges – Rs.28,000/Month & Rs.140/Hr (2% on Capital Cost)

Owing Cost – Rs.28,000/Month & Rs.336,000/Year

Variable Cost
◦ Rs.366/Hr
◦ Rs.73,232/Month
◦ Rs.732,320/Year

◦ Total Cost
◦ Rs.634/Hr
◦ Rs.5,069/Day
◦ Rs.126,722/Month
◦ Rs.1,068,320/Year
 DESIGN CAPACITY – 30 Cum/Hr

Efficiency – 95%

Capital Cost – Rs.3,800,000

Fuel Consumption – 8 Ltr/Hr (Avg)

Fuel Cost for Month – Rs.48,640 (Rs. 30.40/Ltr & considered 25 days/Month)

Lubricants, Mtg & Repairs – Rs.24,592 (30% of Fuel cost)

PNEUMATIC Crew Cost per Month – Rs.25,490 (Operator – 2 No.s, Foreman – 0.50 No, Helper/Watchman – 2 No.s &
Mechanic – 0.30 No)
ROLLER Hire Charges – Rs.36,000/Month & Rs.180/Hr (2% on Capital Cost)

Owing Cost – Rs.36,000/Month & Rs.432,000/Year

Variable Cost
◦ Rs.366/Hr
◦ Rs.73,232/Month
◦ Rs.732,320/Year

◦ Total Cost
◦ Rs.674/Hr
◦ Rs.5,389/Day
◦ Rs.134,722/Month
◦ Rs.1,164,320/Year
 DESIGN CAPACITY – 30 Cum/Hr

Efficiency – 75%

Capital Cost – Rs.55,00,000

Fuel Consumption – ….. Ltr/Hr (Avg)

Fuel Cost for Month – Rs….. (Rs. 30.40/Ltr & considered 25 days/Month)

CONCRETE Lubricants, Mtg & Repairs – Rs.100,000 (30% of Fuel cost)

BATCHING Crew Cost per Month – Rs.31,500 (Operator – 2 No.s, Foreman – 1.00 No, Helper/Watchman – 2 No.s &
Mechanic –1.00 No)

PLANT Hire Charges – Rs.30,000/Month & Rs.75/Hr (2% on Capital Cost)

Owing Cost – Rs.30,000/Month & Rs.360,000/Year

Variable Cost
◦ Rs.250/Hr
◦ Rs.100,000/Month
◦ Rs.1,000,000/Year

◦ Total Cost
◦ Rs.404/Hr
◦ Rs.6,460/Day
◦ Rs.161,500/Month
◦ Rs.1,360,000/Year
 DESIGN CAPACITY – 8 Cum

Efficiency – 100%

Capital Cost – Rs.3,200,000

Fuel Consumption – 7 Ltr/Hr (Avg)

Fuel Cost for Month – Rs.83,862 (Rs. 30.40/Ltr & considered 25 days/Month)

Lubricants, Mtg & Repairs – Rs.25,159 (30% of Fuel cost)

TRANSIT Crew Cost per Month – Rs.16,840 (Operator – 2 No.s, Foreman – 0.00 No, Helper/Watchman – 2 No.s &
Mechanic –0.30 No)

MIXER Hire Charges – Rs.24,000/Month & Rs.60/Hr (2% on Capital Cost)

Owing Cost – Rs.24,000/Month & Rs.288,000/Year

Variable Cost
◦ Rs.273/Hr
◦ Rs.109,021/Month
◦ Rs.1,090,204/Year

◦ Total Cost
◦ Rs.375/Hr
◦ Rs.5,994/Day
◦ Rs.149,861/Month
◦ Rs.1,378,207/Year
 DESIGN CAPACITY – 30 Cum/Hr

Efficiency – 80%

Capital Cost – Rs.3,800,000

Fuel Consumption – 8 Ltr/Hr (Avg)

Fuel Cost for Month – Rs.97,280 (Rs. 30.40/Ltr & considered 25 days/Month)

Lubricants, Mtg & Repairs – Rs.29,184 (30% of Fuel cost)

CONCRETE Crew Cost per Month – Rs.16,840 (Operator – 2 No.s, Foreman – 0.00 No, Helper/Watchman – 2 No.s
& Mechanic –0.30 No)

PUMP Hire Charges – Rs.36,000/Month & Rs.90/Hr (2% on Capital Cost)

Owing Cost – Rs.36,000/Month & Rs.432,000/Year

Variable Cost
◦ Rs.316/Hr
◦ Rs.126,464/Month
◦ Rs.1,264,640/Year

◦ Total Cost
◦ Rs.362/Hr
◦ Rs.5,787/Day
◦ Rs.144,664/Month
◦ Rs.1,396,640/Year
 DESIGN CAPACITY – 20 Rmt/Hr

Efficiency – 80%

Capital Cost – Rs.15,000,000

Fuel Consumption – 25 Ltr/Hr (Avg)

Fuel Cost for Month – Rs.304,000 (Rs. 30.40/Ltr & considered 25 days/Month)

Lubricants, Mtg & Repairs – Rs.91,200 (30% of Fuel cost)

HYDRAULIC Crew Cost per Month – Rs.36,300 (Operator – 2 No.s, Foreman – 1.00 No, Helper/Watchman – 2 No.s

PILE RIG & Mechanic –2.00 No)

Hire Charges – Rs.300,000/Month & Rs.750/Hr (2% on Capital Cost)

(1000mm Ø) Owing Cost – Rs.300,000/Month & Rs.3,600,000/Year

Variable Cost
◦ Rs.988/Hr
◦ Rs.395,200/Month
◦ Rs.3,952,000/Year

◦ Total Cost
◦ Rs.1892/Hr
◦ Rs.29,260/Day
◦ Rs.731,500/Month
◦ Rs.7,552,000/Year
 DESIGN CAPACITY – 10 MT

Efficiency – 80%

Capital Cost – Rs.3,000,000

Fuel Consumption – 10 Ltr/Hr (Avg)

Fuel Cost for Month – Rs.121,600 (Rs. 30.40/Ltr & considered 25 days/Month)

Lubricants, Mtg & Repairs – Rs.36,480 (30% of Fuel cost)

HYDRA Crew Cost per Month – Rs.17,800 (Operator – 2 No.s, Foreman – 0.00 No, Helper/Watchman – 2 No.s &
Mechanic - 0.50 No)

CRANE Hire Charges – Rs.40,000/Month & Rs.100/Hr (2% on Capital Cost)

Owing Cost – Rs.40,000/Month & Rs.480,000/Year

Variable Cost
◦ Rs.395/Hr
◦ Rs.158,080/Month
◦ Rs.1,580,800/Year

◦ Total Cost
◦ Rs.540/Hr
◦ Rs.8,635/Day
◦ Rs.215,880/Month
◦ Rs.2,060,800/Year
 DESIGN CAPACITY – 60mm

Efficiency – 100%

Capital Cost – Rs.30,000

Fuel Consumption – 2 Ltr/Hr (Avg)

Fuel Cost for Month – Rs.24,320 (Rs. 30.40/Ltr & considered 25 days/Month)

Lubricants, Mtg & Repairs – Rs.7,296 (30% of Fuel cost)

VIBRATOR Crew Cost per Month – Rs.4,800 (Operator – 1 No.s, Foreman –0.00 No, Helper/Watchman –0 No.s &
Mechanic – 0 No)

(DIESEL) Hire Charges – Rs.600/Month & Rs.2/Hr (2% on Capital Cost)

Owing Cost – Rs.600/Month & Rs.7,200/Year

Variable Cost
◦ Rs.79/Hr
◦ Rs.31,616/Month
◦ Rs.316,160/Year

◦ Total Cost
◦ Rs.93/Hr
◦ Rs.1481/Day
◦ Rs.37,016/Month
◦ Rs.323,360/Year
 DESIGN CAPACITY – 200 TPH/Hr

Efficiency – 80%

Capital Cost – Rs.32,431,061

Fuel Consumption – …. Ltr/Hr (Avg)

Fuel Cost for Month – Rs……. (Rs. 30.40/Ltr & considered 25 days/Month)

Lubricants, Mtg & Repairs – Rs.500,000 (30% of Fuel cost)

Crew Cost per Month – Rs.32,300 (Operator – 2 No.s, Foreman – 1.00 No,
CRUSHER – Helper/Watchman –4 No.s & Mechanic – 1 No)

200 TPH Hire Charges – Rs.648,621/Month & Rs.3423/Hr (2% on Capital Cost)

Owing Cost – Rs.648,621/Month & Rs.7,783,455/Year

Variable Cost
◦ Rs.2500/Hr
◦ Rs.500,000/Month
◦ Rs.5,000,000/Year

◦ Total Cost
◦ Rs.5930/Hr
◦ Rs.47,437/Day
◦ Rs.1,185,921/Month
◦ Rs.12,783,455/Year
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