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CARGILL LIMITED
File: C3330-10
June 28, 2016
CARGILL LIMITED Via: email
801 LOW LEVEL ROAD fax
NORTH VANCOUVER, BC V7L 1A7 mail
Attention: Mr. Ron Ludwig
Supervisor, Electrical
Dear Sir:
Based on the analysis of the laboratory results, all equipment is in good condition and suitable
for continued service. Once again, both the East and West transformers are showing elevated
Ethylene indicating higher temperature internal heating however, since there has been no
significant generation and all other dissolved gases and standard fluid quality tests are within
IEEE acceptable limits for in-service equipment, the units are of no immediate concern. Annual
sampling is highly recommended to monitor any further generation. The Sub 2 transformer is
filled with Natural Ester (FR3) – it appears there is elevated Ethane however, the limits indicated
are for mineral oil only. Natural ester generates Ethane under normal operation (test limit is
400PPM) therefore the current value is within acceptable limits. In addition, the interfacial
tension appears low however, the test limit is 18 for Natural ester. As such all values meet the
recommended test limits for natural ester. The OCB is showing all dissolved gases and tested
fluid quality properties to be within acceptable limits. All equipment is classified as category
Type 1. Equipment in this category shows acceptable test results, with some showing minor
elevated gas levels. Close observation of dissolved gases in the oil, along with the fluid quality
properties, provides the most valuable information about your equipment health. All units are
recommended for annual resampling with electrical tests performed at 2 year intervals. This
testing schedule will allow us to maintain a comprehensive trend of all properties, and provide
accurate analysis on the condition and operational reliability of your equipment. Please see
Section 3.0 – Summary of Results and Deficiencies for a complete breakdown.
Stephanie Parsons
Oil Analysis Project Manager
3 | Page
INDEX
4 | Page
1.0. SCOPE OF WORK
As per Magna IV Engineering’s standard practices for transformer oil sampling, our scope
of work consisted of:
Providing Transformer Inspection
Recording Nameplate Data
Reading and resetting Gauges
Providing Inspection Report
Procurement of oil samples in accordance with ASTM D923 & D3613
- obtain one syringe for gas-in-oil analysis & moisture content
- obtain bottle sample for fluid quality tests
The Chemlab of Calgary performs all analytical tests, consisting of:
Gas Analysis (DGA) D-3612
Moisture Content D-1533B
Interfacial Tension D-971
Acid Number D-974
Color Number D-1500
Visual Examination D-1524
Dielectric Breakdown D1816 @ 1mm
5 | Page
2.0. SUMMARY OF TESTS
For your reference and confirmation of the specific tests performed and their analytical
value, we provide the following highlight information. All transformer tests were
performed as per the latest ASTM standards.
6 | Page
ASTM D3612 - Dissolved Gas Analysis
Gas analysis is based upon the fact that both electrical insulating oil and cellulosic
insulation break down under abnormal thermal or electrical stress. The results of these
stresses are both volatile and non-volatile gases, known as fault gases. Gas analysis is
the technique that identifies fault gases, relates their quantity, generation rate and
relevant ratios to type and severity of fault.
Increased frequency or periodic testing will significantly increase the value and
accuracy of fault gas analysis.
7 | Page
3.0. SUMMARY OF RESULTS AND DEFICIENCIES
Transformers typically can be broken down into the following categories:
Type 1 Transformers in this category show acceptable test results, with a few
transformers showing signs of minor non-serious overheating (re-test
recommended in one year). Variations of Type 1 transformers may exist
pending past records and age of units.
Type 2 This category covers any transformer showing test results where some concern
is evident (re-test recommended in six months).
Type 3 Transformers in this category show signs of serious fault gas concentrations or
very poor chemical properties (prompt re-tests or further investigations are
required).
Type 4 Mechanical deficiencies (corrective action to be taken as soon as possible or
as recommended).
Please refer to the test sheets (5 pages) for a detailed breakdown of results and
recommendations. Following is the Summary of Results and Deficiencies.
Transformer
Analysis Recommended
Identification / Year Comments
Type Retest
Serial Number Manufactured
8 | Page
4.0. TEST RESULTS
Following is a copy of all individual test results. We recommend you review the results
and graphs at your convenience to better understand our analysis and the condition of
your equipment.
9 | Page
Cargill Terminal
East - TX
S/N: 293639
Nameplate Information
Fluid Test Report Cargill Limited
Maintenance Cargill Terminal
Nameplate Information
Serial Number: 293639 kV Rating: 72.000/0.575 Designation: East - TX
Apparatus Type: TRN Manufacturer: WESTINGHOUSE Fluid Type: OIL
kVA Rating: 4000 Year Manufactured: 1967 Fluid Capacity (G): 750
Sample Date: Jun-7-2016 Jun-10-2015
Notes:
Jun-15
CO - H2 - Meth - Et h - Et hy - Ace
Combustible Gases
Methane (CH4) Ethane (C2H6) Ethylene (C2H4)
3.5 70
3.5
3 60
3
Parts Per Million
Jun-15
Jun-16
Jun-15
Jun-16
Jun-15
Acetylene (C2H2) Hydrogen (H2) Carbon Monoxide (CO)
1 6 250
0.9
0.8 5 200
Parts Per Million
0.7 4
0.6 150
0.5 3
0.4 100
0.3 2
0.2 1 50
0.1
0 0 0
Jun-16
Jun-15
Jun-16
Jun-15
Jun-16
Jun-15
Non-Combustible Gases
Carbon Dioxide (CO2) Thousands Nitrogen (N2) Thousands Oxygen (O2)
8000 80 35
7000 70 30
Parts Per Million
6000 60 25
5000 50
20
4000 40
15
3000 30
2000 20 10
1000 10 5
0 0 0
Jun-16
Jun-15
Jun-16
Jun-15
Jun-16
Jun-15
20 25 0.12
mg KOH/g
0.1
mN/m
15 20
0.08
15
10 0.06
10 0.04
5 5 0.02
0 0 0
Jun-16
Jun-15
Jun-16
Jun-15
Jun-16
Jun-15
Color Number Dielectric Breakdown D877 Dielectric Breakdown D1816
4 (Should be <Limit) (Should be >Limit) (Should be >Limit)
45
3.5
40
3 35
2.5 30
2 25
kV
1.5 20
15
1
10
0.5 5
0 0
Jun-16
Jun-15
Jun-16
Jun-15
Actual Values
Acceptable Limits
CARGILL
OIL FILLED EQUIPMENT INSPECTION SHEET CANF-5E006
WO# C3330-10 TAG # EAST TX DATE June 7, 2016
SITE CARGILL TERMINAL TEST BY JMP
AREA MAIN SUB STANDARD MAINTENANCE APPROVED BY
NAMEPLATE DATA
EQUIPMENT TX KVA 4000 # OF TAPS 5
MANUF. WESTINGHOUSE PRI VOLTS 72KV TAP FOUND/LEFT 3 / 3
TYPE ONAN SEC VOLTS 575 %IMPED 3.70%
SO# 293639 AMPS WEIGHT
YEAR 1967 CAPACITY LTRS 750 GALS TEMP RISE
OIL TYPE MINERAL SYSTEM BREATHING
DATE OF LAST OIL CHANGE (IF KNOWN) UNKNOWN
PRE-SAMPLING CHECKLIST
CRITERIA YES NO CRITERIA YES NO COMMENTS
ADEQUATE CLEARANCE PCB CONTAMINATED 3.7 PPM
TANK PRESSURE (Min: -1 Psi (-6.89 kPa)) LOW OIL LEVEL (GAUGE @ LOW) PROPER LEVEL
INSPECTIONS
DESCRIPTION YES NO DESCRIPTION OK FAIL COMMENTS
BREATHERS SILICA DESICANT CONDITION BLUE
HV BUSHINGS ACCESSIBLE HV BUSHING CONDITION DUSTY
LV BUSHINGS ACCESSIBLE LV BUSHING CONDITION DUSTY
RADIATORS INSTALLED RADIATOR CONDITION N/A
CONSERVATOR TANK OIL LEAKS (WHERE) OK
GROUNDING (2 LOCATIONS) CORROSION / RUST ACCUMULATION PAINT IS GOOD
PHYSICAL DAMAGE DIRT ACCUMULATION DUSTY
NITROGEN ADDED
RELIEF VALVE INSTALLED
GAUGE DOCUMENTATION
GAUGE READING DRAGHAND RESET GAUGE READING
OIL TEMP 40 °C 50 °C NO OIL LEVEL SEE DIAGRAM AT RIGHT
WINDING TEMP N/A YES / NO PRESSURE PSI KPA
SAMPLE DATA
SAMPLE COLOR SAMPLE POINT BOTTOM VALVE
STRAW WHITE ORANGE BLACK SEDIMENT NO
STRAW YELLOW REDDISH ORANGE OTHER: AMB. TEMP 27.0 °C
LEMON YELLOW BROWN HUMIDITY 78 %
Sampler: JMP Syringe #: DM 635 PO# for Sampling Lab: 1006975
Tests Required (Internal Purposes Only) REPORT RUSH: NO
DGA D3612C Dielectric 1.0mm D1816 Oxidation Inhibitor D2668 NOTES:
Moisture in Oil D1533B Dielectric 2.0mm D1816 Furfurals (paper degradation) 1. NO WINDING TEMP GAUGE
Interfacial Tension D971 Power Factor 25°C D924 Metals D3635ICP TRANSFORMER IS IN A VAULT
Acid Number D974 Power Factor 100°C D924 Viscosity D88
Nameplate Information
Fluid Test Report Cargill Limited
Maintenance Cargill Terminal
Nameplate Information
Serial Number: 293638 kV Rating: 72.000/0.575 Designation: West - TX
Apparatus Type: TRN Manufacturer: WESTINGHOUSE Fluid Type: OIL
kVA Rating: 4000 Year Manufactured: 1967 Fluid Capacity (G): 750
Sample Date: Jun-7-2016 Jun-10-2015
Notes:
Jun-15
CO - H2 - Meth - Et h - Et hy - Ace
Combustible Gases
Methane (CH4) Ethane (C2H6) Ethylene (C2H4)
6 80
5
70
5
4
Parts Per Million
Jun-15
Jun-16
Jun-15
Jun-16
Jun-15
Acetylene (C2H2) Hydrogen (H2) Carbon Monoxide (CO)
1 9 250
0.9 8
0.8 7 200
Parts Per Million
0.7 6
0.6 150
5
0.5
4
0.4 100
0.3 3
0.2 2 50
0.1 1
0 0 0
Jun-16
Jun-15
Jun-16
Jun-15
Jun-16
Jun-15
Non-Combustible Gases
Carbon Dioxide (CO2) Thousands Nitrogen (N2) Thousands Oxygen (O2)
6000 80 30
5000 70 25
Parts Per Million
60
4000 50 20
3000 40 15
2000 30 10
20
1000 10 5
0 0 0
Jun-16
Jun-15
Jun-16
Jun-15
Jun-16
Jun-15
20 25 0.12
mg KOH/g
0.1
mN/m
15 20
0.08
15
10 0.06
10 0.04
5 5 0.02
0 0 0
Jun-16
Jun-15
Jun-16
Jun-15
Jun-16
Jun-15
Color Number Dielectric Breakdown D877 Dielectric Breakdown D1816
4 (Should be <Limit) (Should be >Limit) (Should be >Limit)
45
3.5
40
3 35
2.5 30
2 25
kV
1.5 20
15
1
10
0.5 5
0 0
Jun-16
Jun-15
Jun-16
Jun-15
Actual Values
Acceptable Limits
CARGILL
OIL FILLED EQUIPMENT INSPECTION SHEET CANF-5E006
WO# C3330-10 TAG # WEST TX DATE June 7, 2016
SITE CARGILL TERMINAL TEST BY JMP
AREA MAIN SUB STANDARD MAINTENANCE APPROVED BY
NAMEPLATE DATA
EQUIPMENT TX KVA 4000 # OF TAPS 5
MANUF. WESTINGHOUSE PRI VOLTS 72KV TAP FOUND/LEFT 3 / 3
TYPE ONAN SEC VOLTS 575 %IMPED 3.70%
SO# 293638 AMPS WEIGHT
YEAR 1967 CAPACITY LTRS 750 GALS TEMP RISE
OIL TYPE MINERAL SYSTEM BREATHING
DATE OF LAST OIL CHANGE (IF KNOWN) UNKNOWN
PRE-SAMPLING CHECKLIST
CRITERIA YES NO CRITERIA YES NO COMMENTS
ADEQUATE CLEARANCE PCB CONTAMINATED 6 PPM
TANK PRESSURE (Min: -1 Psi (-6.89 kPa)) LOW OIL LEVEL (GAUGE @ LOW) PROPER LEVEL
INSPECTIONS
DESCRIPTION YES NO DESCRIPTION OK FAIL COMMENTS
BREATHERS SILICA DESICANT CONDITION BLUE
HV BUSHINGS ACCESSIBLE HV BUSHING CONDITION DUSTY
LV BUSHINGS ACCESSIBLE LV BUSHING CONDITION DUSTY
RADIATORS INSTALLED RADIATOR CONDITION N/A
CONSERVATOR TANK OIL LEAKS (WHERE) OK
GROUNDING (2 LOCATIONS) CORROSION / RUST ACCUMULATION PAINT IS GOOD
PHYSICAL DAMAGE DIRT ACCUMULATION DUSTY
NITROGEN ADDED
RELIEF VALVE INSTALLED
GAUGE DOCUMENTATION
GAUGE READING DRAGHAND RESET GAUGE READING
OIL TEMP 35 °C 40 °C NO OIL LEVEL SEE DIAGRAM AT RIGHT
WINDING TEMP N/A YES / NO PRESSURE PSI KPA
SAMPLE DATA
SAMPLE COLOR SAMPLE POINT BOTTOM VALVE
STRAW WHITE ORANGE BLACK SEDIMENT NO
STRAW YELLOW REDDISH ORANGE OTHER: AMB. TEMP 26.0 °C
LEMON YELLOW BROWN HUMIDITY 78 %
Sampler: JMP Syringe #: CO 376 PO# for Sampling Lab: 1006975
Tests Required (Internal Purposes Only) REPORT RUSH: NO
DGA D3612C Dielectric 1.0mm D1816 Oxidation Inhibitor D2668 NOTES:
Moisture in Oil D1533B Dielectric 2.0mm D1816 Furfurals (paper degradation) 1. NO WINDING TEMP GAUGE
Interfacial Tension D971 Power Factor 25°C D924 Metals D3635ICP TRANSFORMER IS IN VAULT.
Acid Number D974 Power Factor 100°C D924 Viscosity D88 2. IMPERIAL GALLONS
Color/Visual D1500, D1524 Specific Gravity D1298 Other:
Dielectric 2.5mm D877 PCB
Nameplate Information
Fluid Test Report Cargill Limited
Maintenance Cargill Terminal
Nameplate Information
Serial Number: 1059001354 kV Rating: 12.400/0.575 Designation: Sub 2
Apparatus Type: TRN Manufacturer: COOPER Fluid Type: ESTER
kVA Rating: 3000 Year Manufactured: 2010 Fluid Capacity (L): 1250
Sample Date: Jun-7-2016 Jun-10-2015
Notes:
07/06/2016 : Limits based on Mineral Oil Insulating Fluid.
All Results considered normal for Natural Ester Insulating Fluid.
Jun-15
CO - H2 - Meth - Et h - Et hy - Ace
Combustible Gases
Methane (CH4) Ethane (C2H6) Ethylene (C2H4)
7 9
250
8
6
200 7
Parts Per Million
Jun-15
Jun-16
Jun-15
Jun-16
Jun-15
Acetylene (C2H2) Hydrogen (H2) Carbon Monoxide (CO)
1 40 40
0.9 35 35
0.8
30 30
Parts Per Million
0.7
0.6 25 25
0.5 20 20
0.4 15 15
0.3
10 10
0.2
0.1 5 5
0 0 0
Jun-16
Jun-15
Jun-16
Jun-15
Jun-16
Jun-15
Non-Combustible Gases
Carbon Dioxide (CO2) Thousands Nitrogen (N2) Thousands Oxygen (O2)
350 80 3
300 70 2.5
Parts Per Million
250 60
50 2
200
40 1.5
150
30 1
100 20
50 10 0.5
0 0 0
Jun-16
Jun-15
Jun-16
Jun-15
Jun-16
Jun-15
0.2
25 20
mg KOH/g
0.15
mN/m
20
15
15 0.1
10
10
5 0.05
5
0 0 0
Jun-16
Jun-15
Jun-16
Jun-15
Jun-16
Jun-15
Color Number Dielectric Breakdown D877 Dielectric Breakdown D1816
(Should be <Limit) (Should be >Limit) (Should be >Limit)
50
45
40
35
30
kV
25
20
15
10
5
0
Jun-16
Jun-15
Actual Values
Acceptable Limits
CARGILL
OIL FILLED EQUIPMENT INSPECTION SHEET CANF-5E006
WO# C3330-10 TAG # SUBSTATION 2 DATE June 7, 2016
SITE CARGILL TERMINAL TEST BY SB
AREA SUB 2 STANDARD MAINTENANCE APPROVED BY
NAMEPLATE DATA
EQUIPMENT TX KVA 3000 # OF TAPS 5
MANUF. COOPER PRI VOLTS 12.4Kv TAP FOUND/LEFT 3 / 3
TYPE ONAN SEC VOLTS 575 %IMPED
SO# 1059001354 AMPS WEIGHT
YEAR 2010 CAPACITY 1250 LTRS GALS TEMP RISE
OIL TYPE FR3 SYSTEM BREATHING
DATE OF LAST OIL CHANGE (IF KNOWN) NEW TRANSFORMER
PRE-SAMPLING CHECKLIST
CRITERIA YES NO CRITERIA YES NO COMMENTS
ADEQUATE CLEARANCE PCB CONTAMINATED UNKNOWN
TANK PRESSURE (Min: -1 Psi (-6.89 kPa)) LOW OIL LEVEL (GAUGE @ LOW) PROPER LEVEL
INSPECTIONS
DESCRIPTION YES NO DESCRIPTION OK FAIL COMMENTS
BREATHERS SILICA DESICANT CONDITION NOT USED
HV BUSHINGS ACCESSIBLE HV BUSHING CONDITION
LV BUSHINGS ACCESSIBLE LV BUSHING CONDITION
RADIATORS INSTALLED RADIATOR CONDITION OK
CONSERVATOR TANK OIL LEAKS (WHERE) OK
GROUNDING (2 LOCATIONS) CORROSION / RUST ACCUMULATION PAINT IS GOOD
PHYSICAL DAMAGE DIRT ACCUMULATION DUSTY
NITROGEN ADDED
RELIEF VALVE INSTALLED
GAUGE DOCUMENTATION
GAUGE READING DRAGHAND RESET GAUGE READING
OIL TEMP 40 °C 40 °C NO OIL LEVEL SEE DIAGRAM AT RIGHT
WINDING TEMP N/A YES / NO PRESSURE 1 PSI KPA
SAMPLE DATA
SAMPLE COLOR SAMPLE POINT BOTTOM VALVE
STRAW WHITE ORANGE BLACK SEDIMENT NO
STRAW YELLOW REDDISH ORANGE OTHER: AMB. TEMP 26.0 °C
LEMON YELLOW BROWN HUMIDITY 40 %
Sampler: SB Syringe #: DS 264 PO# for Sampling Lab: 1006975
Tests Required (Internal Purposes Only) REPORT RUSH: NO
DGA D3612C Dielectric 1.0mm D1816 Oxidation Inhibitor D2668 NOTES:
Moisture in Oil D1533B Dielectric 2.0mm D1816 Furfurals (paper degradation) 1. NO WINDING TEMP GAUGE
Interfacial Tension D971 Power Factor 25°C D924 Metals D3635ICP TRANSFORMER IS IN A VAULT
Acid Number D974 Power Factor 100°C D924 Viscosity D88
Nameplate Information
Fluid Test Report Cargill Limited
Maintenance Cargill Terminal
Nameplate Information
Serial Number: 60503 kV Rating: 72.000 Designation: 6OCB1
Apparatus Type: OCB Manufacturer: GE Fluid Type: OIL
kVA Rating: Year Manufactured: 1967 Fluid Capacity (G): 575
Sample Date: Jun-7-2016 Jun-10-2015
Notes:
2016-06-07 : All results considered normal for OCB operation
6 15
4 10
2
5
0
0
Jun-16
Jun-15
CO - H2 - Met h - Eth - Et hy - Ace
Combustible Gases
Methane (CH4) Ethane (C2H6) Ethylene (C2H4)
1.2 0.9
1
0.8
1 0.7
0.8
Parts Per Million
Jun-15
Jun-16
Jun-15
Jun-16
Jun-15
Acetylene (C2H2) Hydrogen (H2) Carbon Monoxide (CO)
1 1.2 35
0.9
1 30
0.8
Parts Per Million
0.7 25
0.8
0.6 20
0.5 0.6
0.4 15
0.3 0.4
10
0.2 0.2 5
0.1
0 0 0
Jun-16
Jun-15
Jun-16
Jun-15
Jun-16
Jun-15
Non-Combustible Gases
Carbon Dioxide (CO2) Thousands Nitrogen (N2) Thousands Oxygen (O2)
700 70 35
600 60 30
Parts Per Million
500 50 25
400 40 20
300 30 15
200 20 10
100 10 5
0 0 0
Jun-16
Jun-15
Jun-16
Jun-15
Jun-16
Jun-15
mg KOH/g
0.1
20
mN/m
0.08
15
0.06
10 0.04
5 0.02
0 0
Jun-16
Jun-15
Jun-16
Jun-15
Color Number Dielectric Breakdown D877 Dielectric Breakdown D1816
4 (Should be <Limit) (Should be >Limit) (Should be >Limit)
40
3.5
35
3
30
2.5
25
2
20
kV
1.5 15
1 10
0.5 5
0 0
Jun-16
Jun-15
Jun-16
Jun-15
Actual Values
Acceptable Limits
CARGILL
OIL FILLED EQUIPMENT INSPECTION SHEET CANF-5E006
WO# C3330-10 TAG # 6 OCB1 DATE June 7, 2016
SITE CARGILL TERMINAL TEST BY JMP
AREA MAIN SUB STANDARD MAINTENANCE APPROVED BY
NAMEPLATE DATA
EQUIPMENT OCB KVA # OF TAPS N/A
MANUF. GE PRI VOLTS 72KV TAP FOUND/LEFT /
TYPE WSO SEC VOLTS %IMPED N/A
SO# 60503 AMPS 1200 WEIGHT
YEAR 1967 CAPACITY LTRS 575 GALS TEMP RISE N/A
OIL TYPE MINERAL SYSTEM BREATHING
DATE OF LAST OIL CHANGE (IF KNOWN) UNKNOWN
PRE-SAMPLING CHECKLIST
CRITERIA YES NO CRITERIA YES NO COMMENTS
ADEQUATE CLEARANCE PCB CONTAMINATED < 0.5 PPM
TANK PRESSURE (Min: -1 Psi (-6.89 kPa)) LOW OIL LEVEL (GAUGE @ LOW) NO GAUGE
INSPECTIONS
DESCRIPTION YES NO DESCRIPTION OK FAIL COMMENTS
BREATHERS SILICA DESICANT CONDITION NOT USED
HV BUSHINGS ACCESSIBLE HV BUSHING CONDITION SOME CHIPS
LV BUSHINGS ACCESSIBLE LV BUSHING CONDITION N/A
RADIATORS INSTALLED RADIATOR CONDITION N/A
CONSERVATOR TANK OIL LEAKS (WHERE) OK
GROUNDING (2 LOCATIONS) CORROSION / RUST ACCUMULATION PAINT IS POOR
PHYSICAL DAMAGE DIRT ACCUMULATION NONE VISIBLE
NITROGEN ADDED
RELIEF VALVE INSTALLED
GAUGE DOCUMENTATION
GAUGE READING DRAGHAND RESET GAUGE READING
OIL TEMP 26 °C YES / NO OIL LEVEL SEE DIAGRAM AT RIGHT
WINDING TEMP YES / NO PRESSURE PSI KPA
SAMPLE DATA
SAMPLE COLOR SAMPLE POINT BOTTOM VALVE
STRAW WHITE ORANGE BLACK SEDIMENT YES / NO
STRAW YELLOW REDDISH ORANGE OTHER: AMB. TEMP 23.0 °C
LEMON YELLOW BROWN HUMIDITY 78 %
Sampler: JMP Syringe #: DS 901 PO# for Sampling Lab: 1006975
Tests Required (Internal Purposes Only) REPORT RUSH: NO
DGA D3612C Dielectric 1.0mm D1816 Oxidation Inhibitor D2668 NOTES:
Moisture in Oil D1533B Dielectric 2.0mm D1816 Furfurals (paper degradation)