Classification: Internal Use ROTATING EQUIPMENT INSTALLATION AND ALIGNMENT

Job Loss Analysis

Control No: SNEI-JLA-142 Original Date: 18th-Aug-2021

Organization: Mechanical Team Last Approval Date:
JLA Type: New Work Activity: Grouting work inside skirt of 2C-2210, 2C-
2402, 2C-2409
Work Type: Confined space/ Civil Work Project: Yanpet EG2

Personal Protective Equipment (PPE)

Goggles Hearing Protection Warning Device Gloves (Leather)
Face Shields Hard Hat Tag out/Lockout Kit Other
Safety Glasses Safety Shoes Hi Viz Jacket Full body harness
Safety Back Belt Safety Cones Welding Hood

Reviewers
Reviewer Name Position Signature Date Approved
Pereira, Kevin Kalister PMT EHSS

Sehaimi-Al, Abdulrahman Execution Manager

Development Team
Development Team Member Name Primary Contact Position Signature

Xue Zhibiao xuezb.snei@sinopec.com Construction supervisor

zhangtao01.snei@sinopec.c
Zhang Tao Construction manager
om

Hafiz Muhammad Waqas hafiz.waqas.snei@sinopec.com EHSS Manager

Potential Risks
How could a loss occur?
Be sure to consider all Critical Actions
Job Steps
losses (safety, process Explain exactly what should be done to prevent/manage
# List key and critical
safety, environmental, potential risks.
job steps.
reliability, and business
inefficiencies). Include
specific examples

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Classification: Internal Use ROTATING EQUIPMENT INSTALLATION AND ALIGNMENT

1A). Violation of Work permit 1A).

system 1. Work Permit Issuer and Receiver conduct joint-site-
inspection and issue work permit as per SHE-MS-08.10
1B). Incorrect permit for the
requirements.
type of work 1B).
1C). Work permit 2. Request correct type of work permit (clear
communication between permit issuer and receiver &
requirements not followed.
construction team).
1. 1C).
Work Permit
1. Fulfill the work permit conditions & requirements before
starting work.

2. All workers shall attend YANPET Safety Orientation

and SABIC Passport 7 Basic Training

3. Conduct safety toolbox meeting before start of work

and workers understand their responsibility.

2A)
Untrained persons and
un‐authorized entry,
Improper lighting inside CS
2A)
1. Apply Confined Space Entry Permit & YANPET
approval Rescue Plan including rescue equipment
2. Provide 24V lighting when confined space is dark

3. Entrants shall be trained by Contractor and

Standby Man (Entry Attendant) shall have valid
YANPET qualification/ training card.

4. Untrained and UN‐authorized person shall be

forbidden to enter Confined Space.

5. Standby Man to fill Confined Space Entry/Exit Log

Sheet faithfully and strictly. No Confined Space
entry shall proceed in case of Standby Man goes
Confined Space for break.
2.
entry
6. Standby Man to keep a copy of Training
Attendance sheet to ensure all entrants are
authorized.
2B) Hazardous
atmosphere (Toxic Gasses 2B)
or Vapors) 1. Gas test shall be conducted by YANPET
Operations after 15 minutes stop the purging if no
one enter within 30 minutes again must be test and
maintain gas monitoring at intervals as per
requirement.

2. No one shall be allowed to enter inside confined

space If oxygen is less than 19.5%

3. In case of emergency, notify immediately available

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Classification: Internal Use ROTATING EQUIPMENT INSTALLATION AND ALIGNMENT

YANPET Operator at site.

4. Diesel‐driven equipment shall be kept at a safe

distance from the confined space to prevent CO
accumulation.
2C) Improper access & 2C)
egress 1. Provide suitable access and egress to the
confined space.

2. For access if required ladder must be provide

which shall be inspected and free from damage

3. Confined space rescue plan shall be followed &

alternative ingress/egress shall be provided as
mentioned on Rescue Plan

4. Access shall not be obstructed with materials,

tools and equipment

3A) Uninspected hand & 3A)

power tools, Flying 1. Handle material with care, use proper tools like
particles & debris nail bar, hammer and crow bar

2. Tools shall be inspected by Contractor-designated

Inspector prior to mobilization and pre-use
inspection shall be done by users.

3. Do not use chisels with mushroomed handle due

to over-use.

4. Personnel doing the chipping shall wear full face

Manual and shield over safety glass.
mechanical
chipping of 5. Chisels shall be fitted with rubber
concrete (using handle/protection on top of handle to protect
3.
chisel, hammer, worker’s hand when hammering.
crow/nail bar and
portable electric 6. All required PPEs shall be worn by the employees
impact
hammer/drill) 3B)
3B) Electrical hazards
while using portable 220V 1. Portable electric impact hammer shall be
electric impact inspected by Yanpet-designated Inspector prior to
hammer/drill) – electric mobilization to work area.
shock/electrocution
2. Keep the cable and equipment out of wet and
damp surface

3. Avoid cable getting damaged by sharp and falling

objects

4. Keep the electrical cable elevated by 2 meters

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Classification: Internal Use ROTATING EQUIPMENT INSTALLATION AND ALIGNMENT

and separated from metal by non-conductive

material

5. Provide fire extinguisher near work area

6. Separate the work area from surrounding and

combustibles

7. Provide and use face shield and face mask with

general PPE when cutting or grinding

8. Confined Space procedures shall be implemented

for work inside Confined Space (excavation) –
Confined Space Permit, Gas/Atmosphere test
shall be conducted, Rescue Plan and equipment
shall be ready/available, Entry Standby
Man/Watchman and Fire Watchman with standby
fire extinguisher assigned, and Entry Log Sheet
filled and signed.

9. Risk Assessment shall be conducted for use of

220V power tool in Confined Space

10. Power tool shall be connected to ELCB that will

auto-disconnect power when earth leakage is
detected at 0.03A

11. Refer to Job Loss Analysis JLA-SNEI-006 for

Confined Space Entry
3C) Injuries due to
3C)
damaged power tools and
1. All electrical equipment is to be tested for earth
cable
leakage and tagged by a competent electrician
every quarter

2. Untagged or uninspected tools are not be used

3. Only 220V power tools shall be allowed at work

site

4. Employees are not permitted to operate power

tools unless they have been trained or are
deemed to be competent

5. Power tools are to be stored in clean, dry

conditions and re not to be left unsecured in
overhead locations

6. Power tools are to be used for the purpose they

were designed.

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Classification: Internal Use
3D) Injuries due to flying
dust and particles, Back
Injury due to improper
position, Noise
4A). Protruding objects
Form work for 4B). Damage tools or
4.
grouting improper tools
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ROTATING EQUIPMENT INSTALLATION AND ALIGNMENT
7. Do not improvise, splice to extend length of cable.
8. Operating switches or levers requiring constant
pressure for operation are not tampered with to
make the tool operate without constant hand or
finger pressure (dead man switch-equipped)
9. An approved earth leakage protection device is to
be used to protect all portable electrical power
tools
3D)
1. Safe distance shall be maintained from the flying
particles to avoid any contact with then and area
shall be barricaded.
2. Use proper PPE – Full face shield over safety
glasses, N95 dust mask shall be worn by the
workers.
3. Proper air ventilation (blower fan) in the work area.
4. Ensure full time supervision available at site.
5. Follow proper body posture and position.
6. Do not lift items using your back, use your leg by
handling
7. Ear protection such as ear muffs & plugs shall be
worn by the all the employees inside the plant
4A).
1. All nails & protruding objects shall be bend down
and place the rebar caps on all rebars
2. Exposed rebar’s shall be safeguarded (by end
caps)
3. Leather hand gloves shall be worn by the
employees
4B).
1. Inspect the tools prior to each work
2. All tools shall be inspected and color coded & no
hand made shall be allowed to use at site
3. Pre‐use visual inspection shall be done daily
4. Handmade tools shall be prohibited & immediately
removed from site
Classification: Internal Use ROTATING EQUIPMENT INSTALLATION AND ALIGNMENT

5A). Exposure to chemical 5A).

1. Ensure face shield, disposable coverall and
gumboots for the person assigned for vibrator
activities

2. Only experienced persons to carry out the job

3. MSDS of the chemical shall be available at site &

Cement grouting all precautionary shall be followed
5.
and curing
4. Use the respirator or face mask as prescribed in
the MSDS
5B). Skin Allergy
5B).
1. Worker shall properly wash their hands and safely
dispose the coverall and use the moisturizing
cream on their hands to avid skin infection

6A) Miscommunication 6A)

1. Ensure proper communication and coordination.
6B) No work permits 6B)
1. No night work shall be started unless approval
from concern authorities.

2. Obtain relevant work permit prior to start night

activities.

6C) Personnel injury 6C)

1. Follow the safety work procedure of client and
SINOPEC.
6D) Toxic gas or others 6D)
release 1. Gas test shall be performed prior to start the
Night Shift activities and monitored continually. Any leakage
6. working or unplanned release shall report immediately
according to the procedure.
6E) Damage to existing
facilities 6E)
1. Beware and highly careful of existing facilities.

2. Always perform work in the well-lit area.

6F) Poor lighting arrangement
6F)
1. Ensure proper lighting arrangement on job site.

2. Don’t allow the workforce to go in dark areas.

6G)
6G) Vehicle’s collisions 1. Follow safe driving practices.

2. Always follow the speed limit

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Classification: Internal Use ROTATING EQUIPMENT INSTALLATION AND ALIGNMENT

7A).
1. Housekeeping must be done before start of the
job and after finishing the job.
7A).Slip, trip and fall
2. Access and aggress ways shall be kept clear.
7 House Keeping
3. Material shall be stacked properly.

4. Unwanted material shall be removed from work

location.

Notes or Comments: (Discuss any issues or changes with this JLA with your supervisor)

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