PROJECT :

PIPE CONVEYOR FOR COAL TRANSPORT SYSTEM

FROM BHATADI MINES TO PADMAPUR MINES

CLIENT :

MAHARASHTRA STATE POWER

GENERATION CO. LTD. (MAHAGENCO)
MAHARASHTRA
LOCATION :

BHATADI MINES TO PADMAPUR MINES,

NEAR CHANDRAPUR, MAHARASHTRA
EPC CONTRACTOR :

thyssenkrupp INDUSTRIES INDIA PVT. LTD., PUNE

PTITLE :

GA OF MANUAL HOIST

DOC. NO. : 3M0053 Y10 000 01

NO. OF SHEETS :
(INCLUDING COVER SHEET)
0 0 0 6

0 25.06.2020 RMB Sd/- DB Sd/- RMB Sd/- KCS Sd/- Issued For Approval

INITIAL SIGN INITIAL SIGN INITIAL SIGN INITIAL SIGN DESCRIPTION

REV. DATE
PPD. BY CHKD. BY APPD. BY CLEARED BY
 3M0053 C00 000 03

F G S.NO. DESCRIPTION MATL. QTY. REMARKS

2 1 PAWL SPRING PAWL
FITTED WITH
N 4 1. PLAIN WHEEL C.I. FG-300 2

TRAVELLING TROLLEY
BALL BEARING

5 3 PAWL SHAFT 2. GEARED WHEEL AS PER IS: 210-1993 2

MAKE: SKF/FAG/NTN/URB
MIN. AVG. LIFE: 9000 HOURS
8 3. WHEEL PIN EN-8 4
ANCHOR PIN 4. PINION EN-8 1
19
10

ØK

ITEMS
5. PINION SHAFT EN-8 1

ØH
PAWL STOPPER
RATCHET 6. HAND CHAIN WHEEL M.S. PRESSED STEEL 1 AS PER IS: 513-1994

BRAKE DISC HAND CHAIN

6 9
7. M.S. GRADE- 30 REQUIRED AS PER IS:2429 (PART- 1)-1987

8. SIDE PLATE M.S., Gr. E250 BR 2 AS PER IS: 2062-2011

7
A ( HEAD ROOM )
9. CENTRE PLATE M.S., Gr. E250 BR 1 AS PER IS: 2062-2011
18 10. BOLT & NUT M.S., Gr.8.8 2 SET AS PER IS: 1364
PAWL AND RATCHET MECHANISM SCREW ALLOY STEEL

ØD
11. LOAD CHAIN REQUIRED AS PER IS: 6216-1982
GRADE- 80
BRAKE ARRANGEMENT
14 12. HAND CHAIN M.S. GRADE- 30 REQUIRED AS PER IS:2429 (PART- 1)-1987

15 13. LOAD HOOK (BOTTOM)

FORGED STEEL
Gr. L / M 1 AS PER IS: 15560-2005
16 (AS PER IS: 1875-1992)

C.P.B. ITEMS
B 12 ALLOY STEEL
14. LOAD GEAR 1 DULY HEAT TREATED
C (GR. & STD - SAE 8620)
15. STEEL CASTING AS PER IS: 1030-1998
LOAD CHAIN WHEEL 1
GR. 230 - 450W
11 20
13 16. HAND CHAIN WHEEL M.S. PRESSED STEEL 1 AS PER IS: 513-1994
17. SAFETY LATCH M.S. 1 AS PER OUR STD
17
400

18. RATCHET WHEEL C-38 1

(HARDNESS: Min. 30HRC) AS PER IS: 3832-2005
LIFT

OPERATING FLOOR 19. PAWL C-38 1 AS PER IS: 3832-2005

(HARDNESS: Min. 40HRC)
CAP: 1.0 Ton LIFTING FLOOR 20.
Brake (Screw
FERODO, VM41
Moulded From
& Friction Disc Type) 1 Frictional Material
BRAKE DETAIL
NOTE:
(SCREW & FRICTION DISC TYPE)
1. ALL DIMENSION ARE IN MM UNLESS OTHERWISE SPECIFIED.
2. DESIGN OF CHAIN PULLEY BLOCK SPUR GEARED TYPE AS PER IS: 3832, CLASS-II (M2).
3. LENGTH OF CHAIN FOR T.T. & CPB AS PER OPERATING FLOOR HT.
4. PAINTING :
SURFACE PREPARATION SA 2.5.
PRIMER: TWO COATS OF INORGANIC ZINC PRIMER, DFT: 35x2= 70MICRON.
INTERMEDIATE: TWO COATS OF POLYAMIDE EPOXY, DFT: 35x2= 70MICRON.
FINISH: TWO COAT OF ALIPHATIC POLYESTER URETHANE, DFT: 25x2= 50MICRON.
TOTAL DFT: 190MICRON.
HOIST COLUR SHADE: ORANGE, RAL. 2004 & HOOK: BLACK.
5. TESTING & INSPECTION SHALL BE AS PER TKIIPL APPROVED QAP.
6. OVER LOAD TEST WITH 150% OF SPECIFIED LOAD AS PER IS: 3832-2005.
7. ALL COMPONENTS OF HOIST OF IDENTICAL CAPACITY & DUTY SHALL BE INTERCHANGEABLE.
8. HOIST SHALL HAVE PERMANENT INSCRIPTION IN ENGLISH ON EACH SIDE READILY
RECOGNIZABLE FROM FLOOR LEVEL STATING SAFETY WORKING LOAD.
9. ALL THE GEARS & PINIONS SHALL BE OF HARDENED AND TEMPERED STEEL.
10. DESIGN LOAD TEST SHALL BE FOUR TIMES THE WORKING LOAD AS PER IS: 3832-2005.
11. ALL GEARS AND BEARING SHALL BE LUBRICATED BY GREASE.
12. LOAD HOOK SHALL BE SWIVELLING TYPE WITH BALL /ANTIFRICTION THRUST BEARING.
13. * MARKED DIMENSION TO BE CONFIRMED BY TKIIPL.

M H

HOLTEC CENTRE, A BLOCK, SUSHANT LOK, GURGAON-122001 HARYANA, INDIA

ü Kalyani, Nadia, W.B. -741235

FOR APPROVAL ü
05-005-4788 3M0053 Y10 000 01
 3M0053 C00 000 03

F G S.NO. DESCRIPTION MATL. QTY. REMARKS

2 1 PAWL SPRING PAWL
FITTED WITH
4 1. PLAIN WHEEL C.I. FG-300 2

TRAVELLING TROLLEY
BALL BEARING
N 3 PAWL SHAFT GEARED WHEEL AS PER IS: 210-1993 2
MAKE: SKF/FAG/NTN/URB
5 8
2. MIN. AVG. LIFE: 9000 HOURS
3. WHEEL PIN EN-8 4
ANCHOR PIN 4. PINION EN-8 1
19
10

ØK

ITEMS
5. PINION SHAFT EN-8 1

ØH
PAWL STOPPER
RATCHET 6. HAND CHAIN WHEEL M.S. PRESSED STEEL 1 AS PER IS: 513-1994

BRAKE DISC HAND CHAIN

6 9
7. M.S. GRADE- 30 REQUIRED AS PER IS:2429 (PART- 1)-1987

8. SIDE PLATE M.S., Gr. E250 BR 2 AS PER IS: 2062-2011

7
A ( HEAD ROOM )
9. CENTRE PLATE M.S., Gr. E250 BR 1 AS PER IS: 2062-2011
18 10. BOLT & NUT M.S., Gr.8.8 2 SET AS PER IS: 1364
PAWL AND RATCHET MECHANISM SCREW ALLOY STEEL

ØD
11. LOAD CHAIN REQUIRED AS PER IS: 6216-1982
GRADE- 80
BRAKE ARRANGEMENT
14 12. HAND CHAIN M.S. GRADE- 30 REQUIRED AS PER IS:2429 (PART- 1)-1987

15 13. LOAD HOOK (BOTTOM)

FORGED STEEL
Gr. L / M 1 AS PER IS: 15560-2005
16 (AS PER IS: 1875-1992)

C.P.B. ITEMS
B 12 ALLOY STEEL
14. LOAD GEAR 1 DULY HEAT TREATED
C (GR. & STD - SAE 8620)
15. STEEL CASTING AS PER IS: 1030-1998
LOAD CHAIN WHEEL 1
GR. 230 - 450W
11 20
13 16. HAND CHAIN WHEEL M.S. PRESSED STEEL 1 AS PER IS: 513-1994
17. SAFETY LATCH M.S. 1 AS PER OUR STD
17
400

18. RATCHET WHEEL C-38 1

(HARDNESS: Min. 30HRC) AS PER IS: 3832-2005
LIFT

OPERATING FLOOR 19. PAWL C-38 1 AS PER IS: 3832-2005

(HARDNESS: Min. 40HRC)
CAP: 2.0 Ton LIFTING FLOOR 20.
Brake (Screw
FERODO, VM41
Moulded From
& Friction Disc Type) 1 Frictional Material
BRAKE DETAIL
NOTE:
(SCREW & FRICTION DISC TYPE)
1. ALL DIMENSION ARE IN MM UNLESS OTHERWISE SPECIFIED.
2. DESIGN OF CHAIN PULLEY BLOCK SPUR GEARED TYPE AS PER IS: 3832, CLASS-II (M2).
3. LENGTH OF CHAIN FOR T.T. & CPB AS PER OPERATING FLOOR HT.
4. PAINTING :
SURFACE PREPARATION SA 2.5.
PRIMER: TWO COATS OF INORGANIC ZINC PRIMER, DFT: 35x2= 70MICRON.
INTERMEDIATE: TWO COATS OF POLYAMIDE EPOXY, DFT: 35x2= 70MICRON.
FINISH: TWO COAT OF ALIPHATIC POLYESTER URETHANE, DFT: 25x2= 50MICRON.
TOTAL DFT: 190MICRON.
HOIST COLUR SHADE: ORANGE, RAL. 2004 & HOOK: BLACK.
5. TESTING & INSPECTION SHALL BE AS PER TKIIPL APPROVED QAP.
6. OVER LOAD TEST WITH 150% OF SPECIFIED LOAD AS PER IS: 3832-2005.
7. ALL COMPONENTS OF HOIST OF IDENTICAL CAPACITY & DUTY SHALL BE INTERCHANGEABLE.
8. HOIST SHALL HAVE PERMANENT INSCRIPTION IN ENGLISH ON EACH SIDE READILY
RECOGNIZABLE FROM FLOOR LEVEL STATING SAFETY WORKING LOAD.
9. ALL THE GEARS & PINIONS SHALL BE OF HARDENED AND TEMPERED STEEL.
10. DESIGN LOAD TEST SHALL BE FOUR TIMES THE WORKING LOAD AS PER IS: 3832-2005.
11. ALL GEARS AND BEARING SHALL BE LUBRICATED BY GREASE.
12. LOAD HOOK SHALL BE SWIVELLING TYPE WITH BALL /ANTIFRICTION THRUST BEARING.
13. * MARKED DIMENSION TO BE CONFIRMED BY TKIIPL.

M H

HOLTEC CENTRE, A BLOCK, SUSHANT LOK, GURGAON-122001 HARYANA, INDIA

ü Kalyani, Nadia, W.B. -741235

FOR APPROVAL ü
05-005-4788 3M0053 Y10 000 01
3M0053 C00 000 03

F G S.NO. DESCRIPTION MATL. QTY. REMARKS

2 1 PAWL SPRING PAWL
1. PLAIN WHEEL C.I. FG-300 2 FITTED WITH

TRAVELLING TROLLEY
BALL BEARING
N 4 3 PAWL SHAFT GEARED WHEEL AS PER IS: 210-1993 2
MAKE: SKF/FAG/NTN/URB
5 8
2. MIN. AVG. LIFE: 9000 HOURS
3. WHEEL PIN EN-8 4
ANCHOR PIN 4. PINION EN-8 1
19
10

ØK

ITEMS
5. PINION SHAFT EN-8 1

ØH
PAWL STOPPER
RATCHET 6. HAND CHAIN WHEEL M.S. PRESSED STEEL 1 AS PER IS: 513-1994

BRAKE DISC HAND CHAIN

6 9
7. M.S. GRADE- 30 REQUIRED AS PER IS:2429 (PART- 1)-1987

8. SIDE PLATE M.S., Gr. E250 BR 2 AS PER IS: 2062-2011

7 9. CENTRE PLATE M.S., Gr. E250 BR 1 AS PER IS: 2062-2011
18 10. BOLT & NUT M.S., Gr.8.8 2 SET AS PER IS: 1364
A ( HEAD ROOM )
PAWL AND RATCHET MECHANISM SCREW ALLOY STEEL

ØD
11. LOAD CHAIN REQUIRED AS PER IS: 6216-1982
GRADE- 80
BRAKE ARRANGEMENT
14 12. HAND CHAIN M.S. GRADE- 30 REQUIRED AS PER IS:2429 (PART- 1)-1987

15 13. LOAD HOOK (BOTTOM)

FORGED STEEL
Gr. L / M 1 AS PER IS: 15560-2005
B 16 (AS PER IS: 1875-1992)

C.P.B. ITEMS
12 14. LOAD GEAR ALLOY STEEL 1 DULY HEAT TREATED
C (GR. & STD - SAE 8620)
15. STEEL CASTING AS PER IS: 1030-1998
LOAD CHAIN WHEEL 1
GR. 230 - 450W
11 20
13 16. HAND CHAIN WHEEL M.S. PRESSED STEEL 1 AS PER IS: 513-1994
17. SAFETY LATCH M.S. 1 AS PER OUR STD
400

18. RATCHET WHEEL C-38 1 AS PER IS: 3832-2005

17 (HARDNESS: Min. 30HRC)
LIFT

OPERATING FLOOR 19. PAWL C-38 1 AS PER IS: 3832-2005

(HARDNESS: Min. 40HRC)
LIFTING FLOOR Brake (Screw Moulded From
CAP: 3.0Ton 20.
& Friction Disc Type)
FERODO, VM41 1 Frictional Material
BRAKE DETAIL
NOTE:
(SCREW & FRICTION DISC TYPE)
1. ALL DIMENSION ARE IN MM UNLESS OTHERWISE SPECIFIED.
2. DESIGN OF CHAIN PULLEY BLOCK SPUR GEARED TYPE AS PER IS: 3832, CLASS-II (M2).
3. LENGTH OF CHAIN FOR T.T. & CPB AS PER OPERATING FLOOR HT.
4. PAINTING :
SURFACE PREPARATION SA 2.5.
PRIMER: TWO COATS OF INORGANIC ZINC PRIMER, DFT: 35x2= 70MICRON.
INTERMEDIATE: TWO COATS OF POLYAMIDE EPOXY, DFT: 35x2= 70MICRON.
FINISH: TWO COAT OF ALIPHATIC POLYESTER URETHANE, DFT: 25x2= 50MICRON.
TOTAL DFT: 190MICRON.
HOIST COLUR SHADE: ORANGE, RAL. 2004 & HOOK: BLACK.
5. TESTING & INSPECTION SHALL BE AS PER TKIIPL APPROVED QAP.
6. OVER LOAD TEST WITH 150% OF SPECIFIED LOAD AS PER IS: 3832-2005.
7. ALL COMPONENTS OF HOIST OF IDENTICAL CAPACITY & DUTY SHALL BE INTERCHANGEABLE.
8. HOIST SHALL HAVE PERMANENT INSCRIPTION IN ENGLISH ON EACH SIDE READILY
RECOGNIZABLE FROM FLOOR LEVEL STATING SAFETY WORKING LOAD.
9. ALL THE GEARS & PINIONS SHALL BE OF HARDENED AND TEMPERED STEEL.
10. DESIGN LOAD TEST SHALL BE FOUR TIMES THE WORKING LOAD AS PER IS: 3832-2005.
11. ALL GEARS AND BEARING SHALL BE LUBRICATED BY GREASE.
12. LOAD HOOK SHALL BE SWIVELLING TYPE WITH BALL /ANTIFRICTION THRUST BEARING.

M H

HOLTEC CENTRE, A BLOCK, SUSHANT LOK, GURGAON-122001 HARYANA, INDIA

ü Kalyani, Nadia, W.B. -741235

FOR APPROVAL ü
05-005-4788 3M0053 Y10 000 01
3M0053 C00 000 03

F G S.NO. DESCRIPTION MATL. QTY. REMARKS

2 1 PAWL SPRING PAWL
1. PLAIN WHEEL C.I. FG-300 2 FITTED WITH

TRAVELLING TROLLEY
BALL BEARING
N 3 19 PAWL SHAFT MAKE: SKF/FAG/NTN/URB
4 5 2. GEARED WHEEL AS PER IS: 210-1993 2 MIN. AVG. LIFE: 9000 HOURS

8 3. WHEEL PIN EN-8 4

4. PINION EN-8 1
10

ØK

ITEMS
5. PINION SHAFT EN-8 1

ØH
RATCHET
6. HAND CHAIN WHEEL M.S. PRESSED STEEL 1 AS PER IS: 513-1994
BRAKE DISC
7. HAND CHAIN M.S. GRADE- 30 REQUIRED AS PER IS:2429 (PART- 1)-1987
6 9 18 8. SIDE PLATE M.S., Gr. E250 BR 2 AS PER IS: 2062-2011
PAWL AND RATCHET MECHANISM
7 BRAKE ARRANGEMENT 9. CENTRE PLATE M.S., Gr. E250 BR 1 AS PER IS: 2062-2011
SCREW
A ( HEAD ROOM )
10. BOLT & NUT M.S., Gr.8.8 2 SET AS PER IS: 1364
11. ALLOY STEEL

ØD
LOAD CHAIN REQUIRED AS PER IS: 6216-1982
GRADE- 80
14 12. HAND CHAIN M.S. GRADE- 30 REQUIRED AS PER IS:2429 (PART- 1)-1987

15 13. LOAD HOOK (BOTTOM)

FORGED STEEL
Gr. L / M 1 AS PER IS: 15560-2005
B 16 (AS PER IS: 1875-1992)

C.P.B. ITEMS
12 14. LOAD GEAR ALLOY STEEL 1 DULY HEAT TREATED
C (GR. & STD - SAE 8620)
20 15. LOAD CHAIN WHEEL
STEEL CASTING
1 AS PER IS: 1030-1998
GR. 230 - 450W
11
13 16. HAND CHAIN WHEEL M.S. PRESSED STEEL 1 AS PER IS: 513-1994
17. SAFETY LATCH M.S. 1 AS PER OUR STD
400

17 18. RATCHET WHEEL C-38

(HARDNESS: Min. 30HRC)
1 AS PER IS: 3832-2005
LIFT

OPERATING FLOOR 19. PAWL C-38 1

(HARDNESS: Min. 40HRC) AS PER IS: 3832-2005
BRAKE DETAIL
CAP: 5.0Ton LIFTING FLOOR Brake (Screw Moulded From
(SCREW & FRICTION DISC TYPE) 20. FERODO, VM41 1
& Friction Disc Type) Frictional Material

NOTE:
1. ALL DIMENSION ARE IN MM UNLESS OTHERWISE SPECIFIED.
2. DESIGN OF CHAIN PULLEY BLOCK SPUR GEARED TYPE AS PER IS: 3832, CLASS-II (M2).
3. LENGTH OF CHAIN FOR T.T. & CPB AS PER OPERATING FLOOR HT.
4. PAINTING :
SURFACE PREPARATION SA 2.5.
PRIMER: TWO COATS OF INORGANIC ZINC PRIMER, DFT: 35x2= 70MICRON.
INTERMEDIATE: TWO COATS OF POLYAMIDE EPOXY, DFT: 35x2= 70MICRON.
FINISH: TWO COAT OF ALIPHATIC POLYESTER URETHANE, DFT: 25x2= 50MICRON.
TOTAL DFT: 190MICRON.
HOIST COLUR SHADE: ORANGE, RAL. 2004 & HOOK: BLACK.
5. TESTING & INSPECTION SHALL BE AS PER TKIIPL APPROVED QAP.
6. OVER LOAD TEST WITH 150% OF SPECIFIED LOAD AS PER IS: 3832-2005.
7. ALL COMPONENTS OF HOIST OF IDENTICAL CAPACITY & DUTY SHALL BE INTERCHANGEABLE.
8. HOIST SHALL HAVE PERMANENT INSCRIPTION IN ENGLISH ON EACH SIDE READILY
RECOGNIZABLE FROM FLOOR LEVEL STATING SAFETY WORKING LOAD.
9. ALL THE GEARS & PINIONS SHALL BE OF HARDENED AND TEMPERED STEEL.
10. DESIGN LOAD TEST SHALL BE FOUR TIMES THE WORKING LOAD AS PER IS: 3832-2005.
11. ALL GEARS AND BEARING SHALL BE LUBRICATED BY GREASE.
12. LOAD HOOK SHALL BE SWIVELLING TYPE WITH BALL /ANTIFRICTION THRUST BEARING.

M H

HOLTEC CENTRE, A BLOCK, SUSHANT LOK, GURGAON-122001 HARYANA, INDIA

ü Kalyani, Nadia, W.B. -741235

FOR APPROVAL ü
05-005-4788 3M0053 Y10 000 01
3M0053 C00 000 03

F G S.NO. DESCRIPTION MATL. QTY. REMARKS

2 1 PAWL SPRING PAWL
1. PLAIN WHEEL C.I. FG-300 2 FITTED WITH

TRAVELLING TROLLEY
BALL BEARING
N 3 19 PAWL SHAFT AS PER IS: 210-1993 MAKE: SKF/FAG/NTN/URB
4 5
2. GEARED WHEEL 2 MIN. AVG. LIFE: 9000 HOURS

8 3. WHEEL PIN EN-8 4

4. PINION EN-8 1
10

ØK

ITEMS
5. PINION SHAFT EN-8 1

ØH
RATCHET
6. HAND CHAIN WHEEL M.S. PRESSED STEEL 1 AS PER IS: 513-1994
BRAKE DISC
7. HAND CHAIN M.S. GRADE- 30 REQUIRED AS PER IS:2429 (PART- 1)-1987
6 9 18 8. SIDE PLATE M.S., Gr. E250 BR 2 AS PER IS: 2062-2011
PAWL AND RATCHET MECHANISM
7 BRAKE ARRANGEMENT
9. CENTRE PLATE M.S., Gr. E250 BR 1 AS PER IS: 2062-2011
SCREW 10. BOLT & NUT M.S., Gr.8.8 2 SET AS PER IS: 1364
A ( HEAD ROOM )
11. ALLOY STEEL REQUIRED AS PER IS: 6216-1982
LOAD CHAIN

ØD
GRADE- 80
14 12. HAND CHAIN M.S. GRADE- 30 REQUIRED AS PER IS:2429 (PART- 1)-1987

FORGED STEEL
15 13. LOAD HOOK (BOTTOM) Gr. L / M 1 AS PER IS: 15560-2005
B 16 (AS PER IS: 1875-1992)

C.P.B. ITEMS
12 14. LOAD GEAR ALLOY STEEL 1 DULY HEAT TREATED
C (GR. & STD - SAE 8620)
20 15. LOAD CHAIN WHEEL
STEEL CASTING
1 AS PER IS: 1030-1998
GR. 230 - 450W
11
13 16. HAND CHAIN WHEEL M.S. PRESSED STEEL 1 AS PER IS: 513-1994
17. SAFETY LATCH M.S. 1 AS PER OUR STD
400

C-38
17 18. RATCHET WHEEL (HARDNESS: Min. 30HRC)
1 AS PER IS: 3832-2005
LIFT

OPERATING FLOOR 19. PAWL C-38 1 AS PER IS: 3832-2005

BRAKE DETAIL (HARDNESS: Min. 40HRC)
CAP: 7.5Ton LIFTING FLOOR Brake (Screw Moulded From
(SCREW & FRICTION DISC TYPE) 20.
& Friction Disc Type)
FERODO, VM41 1 Frictional Material

NOTE:
1. ALL DIMENSION ARE IN MM UNLESS OTHERWISE SPECIFIED.
2. DESIGN OF CHAIN PULLEY BLOCK SPUR GEARED TYPE AS PER IS: 3832, CLASS-II (M2).
3. LENGTH OF CHAIN FOR T.T. & CPB AS PER OPERATING FLOOR HT.
4. PAINTING :
SURFACE PREPARATION SA 2.5.
PRIMER: TWO COATS OF INORGANIC ZINC PRIMER, DFT: 35x2= 70MICRON.
INTERMEDIATE: TWO COATS OF POLYAMIDE EPOXY, DFT: 35x2= 70MICRON.
FINISH: TWO COAT OF ALIPHATIC POLYESTER URETHANE, DFT: 25x2= 50MICRON.
TOTAL DFT: 190MICRON.
HOIST COLUR SHADE: ORANGE, RAL. 2004 & HOOK: BLACK.
5. TESTING & INSPECTION SHALL BE AS PER TKIIPL APPROVED QAP.
6. OVER LOAD TEST WITH 150% OF SPECIFIED LOAD AS PER IS: 3832-2005.
7. ALL COMPONENTS OF HOIST OF IDENTICAL CAPACITY & DUTY SHALL BE INTERCHANGEABLE.
8. HOIST SHALL HAVE PERMANENT INSCRIPTION IN ENGLISH ON EACH SIDE READILY
RECOGNIZABLE FROM FLOOR LEVEL STATING SAFETY WORKING LOAD.
9. ALL THE GEARS & PINIONS SHALL BE OF HARDENED AND TEMPERED STEEL.
10. DESIGN LOAD TEST SHALL BE FOUR TIMES THE WORKING LOAD AS PER IS: 3832-2005.
11. ALL GEARS AND BEARING SHALL BE LUBRICATED BY GREASE.
12. LOAD HOOK SHALL BE SWIVELLING TYPE WITH BALL /ANTIFRICTION THRUST BEARING.

M H

HOLTEC CENTRE, A BLOCK, SUSHANT LOK, GURGAON-122001 HARYANA, INDIA

ü Kalyani, Nadia, W.B. -741235

FOR APPROVAL ü
05-005-4788 3M0053 Y10 000 01
 3M0053 C00 000 03

F S.NO. DESCRIPTION MATL. QTY. REMARKS

G 1 1. PLAIN WHEEL C.I. FG-300 2 FITTED WITH

TRAVELLING TROLLEY
BALL BEARING
N 3 PAWL SPRING MAKE: SKF/FAG/NTN/URB
PAWL 2. GEARED WHEEL AS PER IS: 210-1993 2 MIN. AVG. LIFE: 9000 HOURS
2 8 19 PAWL SHAFT 3. WHEEL PIN EN-8 4
4
4 4. PINION EN-8 1

ITEMS
5 5. PINION SHAFT EN-8 1

ØK
ØH
RATCHET 6. HAND CHAIN WHEEL M.S. PRESSED STEEL 1 AS PER IS: 513-1994

18 BRAKE DISC 7. HAND CHAIN M.S. GRADE- 30 REQUIRED AS PER IS:2429 (PART- 1)-1987
PAWL AND RATCHET MECHANISM
6 9 10 BRAKE ARRANGEMENT 8. SIDE PLATE M.S., Gr. E250 BR 2 AS PER IS: 2062-2011
7 13 9. CENTRE PLATE M.S., Gr. E250 BR 1 AS PER IS: 2062-2011
SCREW 10. BOLT & NUT M.S., Gr.8.8 2 SET AS PER IS: 1364
16
11. ALLOY STEEL REQUIRED AS PER IS: 6216-1982
LOAD CHAIN GRADE- 80

ØD
12. HAND CHAIN M.S. GRADE- 30 REQUIRED AS PER IS:2429 (PART- 1)-1987

A (HEAD ROOM)
FORGED STEEL
14 13. LOAD HOOK (BOTTOM) Gr. L / M 1 AS PER IS: 15560-2005
(AS PER IS: 1875-1992)

C.P.B. ITEMS
ALLOY STEEL
15 20 14. LOAD GEAR
(GR. & STD - SAE 8620)
1 DULY HEAT TREATED

B
C STEEL CASTING
15. LOAD CHAIN WHEEL 1 AS PER IS: 1030-1998
12 GR. 230 - 450W

11 16. HAND CHAIN WHEEL M.S. PRESSED STEEL 1 AS PER IS: 513-1994
17. SAFETY LATCH M.S. 1 AS PER OUR STD
BRAKE DETAIL 18. RATCHET WHEEL C-38 1
(HARDNESS: Min. 30HRC) AS PER IS: 3832-2005
(SCREW & FRICTION DISC TYPE)
19. PAWL C-38 1
13 (HARDNESS: Min. 40HRC) AS PER IS: 3832-2005
Brake (Screw Moulded From

400
20. FERODO, VM41 1
17 & Friction Disc Type) Frictional Material
LIFT

OPERTING FLOOR
NOTE:
LIFTING FLOOR 1. ALL DIMENSION ARE IN MM UNLESS OTHERWISE SPECIFIED.
CAP: 15.0 Ton 2. DESIGN OF CHAIN PULLEY BLOCK SPUR GEARED TYPE AS PER IS: 3832, CLASS-II (M2).
3. LENGTH OF CHAIN FOR T.T. & CPB AS PER OPERATING FLOOR HT.
4. PAINTING :
SURFACE PREPARATION SA 2.5.
PRIMER: TWO COATS OF INORGANIC ZINC PRIMER, DFT: 35x2= 70MICRON.
INTERMEDIATE: TWO COATS OF POLYAMIDE EPOXY, DFT: 35x2= 70MICRON.
FINISH: TWO COAT OF ALIPHATIC POLYESTER URETHANE, DFT: 25x2= 50MICRON.
TOTAL DFT: 190MICRON.
HOIST COLUR SHADE: ORANGE, RAL. 2004 & HOOK: BLACK.
5. TESTING & INSPECTION SHALL BE AS PER TKIIPL APPROVED QAP.
6. OVER LOAD TEST WITH 150% OF SPECIFIED LOAD AS PER IS: 3832-2005.
7. ALL COMPONENTS OF HOIST OF IDENTICAL CAPACITY & DUTY SHALL BE INTERCHANGEABLE.
8. HOIST SHALL HAVE PERMANENT INSCRIPTION IN ENGLISH ON EACH SIDE READILY
RECOGNIZABLE FROM FLOOR LEVEL STATING SAFETY WORKING LOAD.
9. ALL THE GEARS & PINIONS SHALL BE OF HARDENED AND TEMPERED STEEL.
10. DESIGN LOAD TEST SHALL BE FOUR TIMES THE WORKING LOAD AS PER IS: 3832-2005.
11. ALL GEARS AND BEARING SHALL BE LUBRICATED BY GREASE.
12. LOAD HOOK SHALL BE SWIVELLING TYPE WITH BALL /ANTIFRICTION THRUST BEARING.

M H

HOLTEC CENTRE, A BLOCK, SUSHANT LOK, GURGAON-122001 HARYANA, INDIA

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