O

Ravi Shekhar
SEM-V, NIFT DELHI
Auro Spinning Mills – Hall 5
 TABLE OF CONTENTS

ACKNOWLEDGEMENT 1 2

VARDHMAN GROUP 2 3-6

INTROUCTION 2.1 3
MANUFACTURING 2.2 3
PORTFOLIO 2.3 5
ADMINISTRATION 2.4 5
QUALITY POLOCY 2.5 6
PHILOSOPHY 2.6 6

AURO SPINNING MILLS 3 7-27

PRODUCTION DETAILS 3.1 7-8

AURO LAYOUT 3.2 9
AW MATERIAL STORAGE AND FIBER INSPECTION 3.3
R AW 10
PROCESS FLOW 3.4 11
OOM 3.5
BLOWR OOM 12-15
CARDING 3.6 16-17
DRAWING 3.7 18
LAP FORMER 3.8 19
COMBING 3.9 20-21
FINISHER DRAW FRAME 3.10 22
DRAW FRAME 3.11 23
SPEED FRAME 3.12 24
ING FRAME 3.13
R ING 25
WINDING 3.14 26
PACKING 3.15 27

SPIN CALCULATION & PLANNING PRODUCTION 4 28-46

GOAL OF THE PROJECT 4.1 28

THE PROPOSAL 4.2 29
AN INTRODUCTION TO NEW SYSTEM 4.3 30
ASSESMENT OF CURRENT SYSTEM 4.4 31
SILENT FEATURES OF NEW SYSTEM 4.5 33
TECHNICAL R EQUIREMENT
EQUIREMENT FOR NEW SYSTEM 4.6 34
DEVELOPERS REQUIREMENT 4.7 35
DATA FLOW DIAGRAM 4.8 36
UNIT CONVERSION AND SPIN CALCULATION 4.9 37
MAINTENANCE : UPDATION & SUPPORT 4.10 44
SNAP SHOTS 4.11 45

BIBLIOGRAPHY 5 47

1
 ACKNOWLEDGEMENT |

ThisInternshipProvedtobridgethegapbetweenthetheoreticalandPractical
AspectsoftextileField.Itwasagreatpleasuretobepartof VardhmanGroup.
AllThankstomyinstituteNIFT,NewDelhi forprovidingmetheopportunityfor
gettingthepracticalknowledgeatsuchaneminentcompany.

Iamalsogreatlythankfultomysubjectfaculty Dr.SenthilVenkat forthefull

support and step-by-step assistance. I am also Thankful to my Internship
MentorsDr.NoopurAnandandMs.SuruchiMittal.

I am very thankful to the whole Vardhman Group for providing me the best
possiblefacilitiesandgoodenvironmentduringtheperiodofmyinternship.I
acknowledge deep gratitude towards each and every employee of the Auro
SpinningMills,Baddi forprovidingmewiththeirvaluabletime.

Iwouldalsoliketoexpressmygratitudetowardsmymentor Ms Parul (HRD)

and Project Guide Mr. Punit Singhal (R&D)forgivingmechancetoworkon
suchaniceproject.IpaymythankstoMr.VipinSachan,Mr.SunilMishraand
Mr Harpeet Rana (Shift Officer, Unit 5) who gave his valuable time and
attentionduringmy training andcompletion ofproject report.. Instructionsof
eachpersonImeetinAurowereverybeneficialforthesuccessfulcompletionof
myprojectreport.

IpaymyspecialthankstoalltheotherHODsalsofortheirvaluabletime,co-
operation,, guidance and providing useful data, namely Mr Ravindra Yadav
(R&D),MrDevendraVasist(R&D)andUn-doublyMrRaviRanjan(TPM)forhis
allsourceofinspirationallalong.

2
 Spin Weave Process

VARDHMANGROUP2|TWO

Vardhmanisaleadingconglomeratewithinterestsintextilesandsteelhavinga
turnoverofRs.2100crores.TheVardhmangroupcomprisessixcompaniesand
twentyproductionunitslocatedinPunjab,HimachalPradeshandMadhya
Pradesh.Agrowthrateofalmost15%peryearinturnoverthelastfiveyears
hasbeenreflectedinthefinancialresultsofthegroup.

MANUFACTURING2.2|TWO

Vardhman group consists of integrated facilities of spinning, weaving and

finishing.Byandlargeithasastrongfocusontextiles,whichremainsthelargest
industryinourcountry.

•Over8,00,000spindles

•65tonsperdayyarnandfiberdyeing

•900shuttle-lesslooms

•90millionmetersperannumprocessedfabric

•33tonsperdaysewingthread

•18000metrictonsperannumacrylicfiber

•100,000tonsperannumspecialandalloysteel

Vardhman starteditsoperationin 1965fromLudhianawitha modestcapacity

of14000spindles.Today5,00,000spindleswhichislargestanysinglegrouphas
in India. Besides it has weaving capacity of 264 looms and fabric finishing
capacityof95,000meterperday.Inadditionithasmercerizinganddyeingof
yarnandfiberandanacrylicproductionunitatGujarat.

3
 MANUFACTURING UNITS 2.2.2|TWO

Vardhman group consists of integrated facilities of spinning, weaving and

finishing.Byandlargeithasastrongfocusontextiles,whichremainsthelargest
industryinourcountry.

• Vardhman Spinning and General Mills Ltd.

• Vardhman Spinning and General Mills Ltd. Ludhiana

• Auro Spinning Mills Baddi, H.P.

• Auro Dyeing Baddi, H.P.

• Auro Weaving Mills Baddi, H.P.

• Auro Textiles Baddi, H.P.

• V.S.G.M. 100% E.O.U. Baddi, H.P.

• V.S.G.M. Unit 2 Ludhiana

• V.S.G.M. Unit 3 Ludhiana

• Mahavir Spinning Mills Ltd.

• Mahavir Spinning Mills Ltd. Hoshiarpur 

• Arihant Spinning Mills Malarkotla

• Anant Spinning Mills

• Vardhman Special Steel Lidhiana, Punjab

• M.S.M.L. Sewing Threads Unit 2 Ludhiana, Punjab

• Arist spinning Mills Baddi, H.P.

• Arist Spinning Mills 100% E.O.U. Baddi, H.P.

• Vardhman Polytex ltd.

• Vardhman Ploytex ltd. Bhatinda, Punjab

• Anshupati Textiles Ludhiana, Punjab

• V.M.T. Spinning Co. Ltd. Baddi, H.P.

• Vardhman Acrylic Ltd. Bharuch, Gujrat 

• Vardhman Threads Ltd. Baddi, H.P.

4
 PORTFOLIO 2.3|TWO

Actual 2008-09 Group Total

Business Wise TurnOver for USD Million % Share

Financial Year 2008-2009 ( crores)

Yarn Yarn 1513 329 47%

47%
Fabric 689 150 22%

Sewing Thread 337 73 11%

Fiber 
Steel 327 71 10%
8%
Fabric
22%
Steel
Power plant 66 14 2%
10%
ST
11%
Power 
Plant Fibre 254 55 8%
2%

Total 3186 693 100%

Fiber PowerPlant Steel
ST Fabric Yarn

ADMINISTRATTION 2.4|TWO

CorporateofficelocatedinChandigarhroadinLudhianaadjacenttoVardhman
SpinningandGeneralMillsLtd.(Ludhiana).Itcameintobeingin1995.

VardhmanGrouphasadministrativeandmarketingbranchesalloverIndiaand
inmorethan20countriesforitsvariousbusinesses.Thegroupiswelldiversified
in making sewing threads, fabrics, hand knitting yarns, cotton yarns, acrylic
yarnsetc.withacapacityofover5,00,000spindlesand264loomsproducing
yarnsandfabrics.

Shree S.P. Oswal, a gold medalist in M.Com. heads the group who is the
chairmanandmanagingdirectorofallgroupcompanies.

5
 QUALITY POLICY 2.5|TWO

Quality should be built into company’s products to not only meet customer
requirements continuously but also exceed them. The company shall achieve
this through an interface with the market place, access to state of the art
technology, R&D process development and adoption of innovative
manufacturingandmarketingstrategies.

The quality policy shall be implemented through a network of systems and
proceduresunderstoodandfollowedthroughoutthecompany.

Thequalitypolicyshallbeintegratedwiththecompany’smainobjectives:
1.Toremainmarketleaderinthequality.
2.Increasemarketsharewithfocusonnichesegments.
3.Improvedproductivity.
4.Costreduction.
5.Reductioninpercentageofseconds.
6.Themanagementshallbecommittedtoprovidecapitalandhumanresources
toachievetheaboveobjectives.Acompanywidequalitycultureshallbecreated
throughtrainingandmotivationofpeopleatalllevelsoforganization.

PHILOSOPHY 2.6|TWO

6
 AURO SPINNING MILLS (77904 SPINDLES) 3|THREE
Auro Spinning Mills Baddi (Himachal Pradesh) 77904

Auro weaving mills, a weaving subsidiary of Vardhman Spinning and General
MillsLimited,hasnowemergedasoneofthepremiumcompaniesinIndia.

PRODUCTION DETAILS 3.1|THREE

Production Halls Production Units 5

UNIT 1 (HALL1) 3.1.1|THREE

Manufacturing Activity Greige Cotton ( both cared & combed) and core
spun with lycra.

Unit Capacity • 24,422 spindles

• Production of yarn per day: 16,000 kg
Product Range 10s-60s

UNIT 2 (HALL 2) 3.1.2|THREE

Manufacturing Activity Sliver preparatory and sample line

Unit Capacity • 1382 spindles

• Production of sliver per day: 9,000 kg
Product Range Lycra, compact, compact+lycra, slub+lycra,
slub, Blends

7
 UNIT 3 (HALL 3) 3.1.3|THREE

Manufacturing Activity Cotton and lycra (bulk orders)

Unit Capacity 38592 spindles

Product Range Lycra, slub, fancy yarns

UNIT 4 (HALL 4) 3.1.4|THREE

Manufacturing Activity Open- end yarn

Unit Capacity • 1248 rotors

• Production of yarn per day: 12,000 kg
Product Range 6s-20s

UNIT 5 (HALL 5) 3.1.5|THREE

Manufacturing Activity Compact ( Elite) spun yarn

Unit Capacity 14256 spindles

Production of yarn per day: 4000 kg
Product Range 40s-200s

8
 AURO LAYOUT 3.2|THREE

9
 RAWMATERIALSTORAGEANDFIBERINSPECTION3.3|THREE

BALESPECIFICATION3.3.1|THREE

• Fiber

• NetWeight

• Origin/Supplier

• Length

• Width

• Staplelength

BALEINSERTIONPARAMETER3.3.2|THREE

• Origin:

• ThicknessorFineness(micronaire)

• Baleweight:165or220kgs(approximately).

• Staplelength:30-35mm

• DegreeofReflection(RD):60-80Degrees

• Strength:24-29gram/tex

• Moistureregain

• Evenness

• Maturity

MACHINEUSEDFORTESTINGOFFIBER3.3.3|THREE

• HVI:HighVolumeInstrument

• AFIS:AdvanceFiberInformationSystem

10
 PROCESSFLOW3.4|THREE

Mixing Sorting
Godown
(MBO) (Manualy)

Bale
Carding Blow Room
Formation

Drawing
Pre-Combing Combing
(F D/F)

Winding Ring Frame Speed Frame

Conditioning Packing Dispatch

11
 BLOWROOM3.5|THREE

INTRODUCTION3.3.1|THREE

Blow-roomconsistsofanumberofmachinesusedinsuccessiontoopenand
cleanthecottonfiber.About40%-70%trashisremovedinblow-roomsection.

PROCESSFLOWINBLOWROOM3.3.2|THREE

• preopeningwithBlendomatBDT

• metalorfiredetectionbySPMF

• precleaningbyMaxi-flow

• mixingorblendingbyMPM

• fineopeningbyCVT

PROCESSPARAMETERINBLOWROOM3.3.3|THREE

ThebasicpurposeofBlow-roomistosupply

• smallfibertufts

• cleanfibertufts

• Homogeneously blended tufts if more than one variety of fiber is used,

withoutincreasing thefiber rupture, fiberneps,and brokenseedparticles

andwithoutremovingmoregoodfibers.

PRE-OPENING3.3.4|THREE

Effectivepreopeningresultsinsmallertuftsizes,thuscreatingalargesurface

areaforeasyandefficientremovaloftrashparticlesbythefineopeners.

Vardhman Textiles uses Trutzschler Blendomat BDT (019) as the preopening

machine.

12
 PRE-OPENINGFEATURES3.3.5|THREE

• Ithelpsmaintainingthehomogeneityofthelongtermblending

• cotton is opened gently without recycling as it is done in manual bale

openers

• thetuftsizecanbeassmallas50to100gramswithoutrupturingthefibers

• theopeningrollerspeedisaround1500to1800rpm.

• thedepthofpenetrationoftheopeningshouldbeasminimumaspossible

forbetterquality

• Iftheproductionperfeedingmachineislessthan150kg,thenfourmixingscan

bedone

METEL/FIREDETECTION3.3.6|THREE

Cotton fiber may catch some metal components while its fiber extraction

processwhichneedstoberemovedbeforeitgoesintoanyfurtherprocessing.

Cotton fiber also may generate sparks due to friction while passing through

connecting ducts. Thus it needs to be blown out. This is done just after the

blendomattakesupthefiberfromthemanuallyopenedbales.

VardhmanTextilesusesTrutzschlerSPMFforthisprocess.

PRECLEANINGANDBEATING3.3.7|THREE

VardhmanTextilesusesTrutzschlerMaxiflowforthiswork.

13
 VARIOUSMACHINEPARAMETERS3.3.8|THREE

• Thefibertreatmentinthismachineisverygentlebecausethefibersare

notgrippedbythefeedrollerduringbeating.Fibertuftstreatedbythe

pinbeaterwhenitiscarriedbyairmedium

• allheavytrashparticlesfalldownbeforeitisbroken

• cleaningefficiencyofthismachineisveryhighintheblowroomline

• Mostly all heavy seeds( full seeds) fall in this machine without any

problem

• around 50pascal suctionpressure should be maintained in thewaste

chamberforbettercleaningefficiency

• beaterspeed,airvelocitythroughthemachine,gridbarsettingandgap

betweengridbarswillaffectthecleaningefficiency

• higherthecleaningefficiency,higherthegoodfiberloss,higherthenep

generaionandhigherthefiberrupture

• the optimum cleaning means maximum cleaning performance,

minimum lossof goodfibers, a high degree of fibre preservation and

minimumnepgeneration

• in general the beater speed is around 750 and minimum 50 pascal

suctionpressuretobemaintainedinthesuctionchamber

MIXINGORBLENDING3.3.9|THREE

If different grade of same fibers are kept together, then it is called mixing,

whereas,whendifferentfibersofsameordifferentgradesarekepttogether,

thenitiscalledblending.Physicalproperties(fibrelength,fineness,strength)

oftheresultantblendcanbepredicted,andarereproducible.

14
 MIXINGORBLENDING:OBJECTIVES3.3.10|THREE

• Toachieveuniformquality.

• Toimproveperformance.

• Toreduceandcontroltheproductioncost.

• Tomeetthefunctionalanduserrequirements.

• Toenhanceaestheticpropertiesi.e.appearance,color,lustersetc.

• To enhance physical properties i.e. tensile strength, abrasion

resistance,stretchetc.

Vardhman Textiles uses Trutzschler MPM machine for uniform mixing and

blendingoffibers.

FINECLEANING3.3.10|THREE

Vardhman employs Trutzschler CVT1. The cleaning points in CVT1 consist of

openingroller,deflectorblades,moteknivesandsuctionhood.Trashparticles

released due to centrifugal forces are separated at the mote knives and

continuouslytakenawaybythesuction.Thisgivesbettercleaning.

15
 CARDING3.6|THREE

INTRODUCTION3.6.1|THREE

Cardingprocessisconsideredasheartofspinning.Anydefectsoccurringinthis

process continue throughout the remaining process of spinning resulting in

defectiveyarn.Inthisprocessthecottonfibrespassthroughinbetweentwo

setsofwirepointsmovinginoppositedirectionresultingintheparallelizationof

fibers.

High production incardingtoeconomizetheprocessleadstoreductioninyarn

quality.Latestmachinesachievetheproductionrateof60-200kgs/hr,which

usedtobe5-10kgs/hr,upto1970.

MACHINESAVAILABLE3.6.2|THREE

Machine:TrutzschlerDK-800

No.ofMachines:10

DeliverySpeed:76mt/min

16
 PURPOSEOFCARDING3.6.3|THREE

• cleaningoreliminationofimpurities

• toopentheflocksintoindividualfibers

• reductionofneps

• eliminationofdust

• eliminationofshortfibers

• fiberblending

• fiberorientationoralignment

• sliverformation

TYPESOFFEEDING3.6.4|THREE

• Feedingmaterialintheformofscutcherlap

• Flockfeedsystem(flocksaretransportedpneumatically)



PROPERTIESOFFLOCKFEEDING(TRUTZSCHLERUSES)3.6.5|THREE

• highperformanceincardingduetohighdegreeofopennessoffeedweb

• laborrequirement is less due tono lap transportation and lap change in

cards

• flockfeedingistheonlysolutionforhighproductioncards

• lineardensityofthewebfedtothecardisnotasgoodaslap

• installationisnotflexible

• autolevelerisamust,henceinvestmentcostandmaintenancecostismore

17
 DRAWING3.7|THREE

INTRODUCTION3.7.1|THREE

The sliver from the carding section is combined together to form one dense

sliver.TheprocessiscalledasDoublingOneforSix(DO/6).Itmeans6slivers

aretaken together to form onesliverwhich is theinput forthe formation of

laps.

MACHINESAVAILABLE3.7.2|THREE

Machine:LakshmiReiter

No.ofMachines:2

Draftingarrangement:3over3

Typeofweighing:PnuematicLoaded

Highdeliveryspeed:upto500mts/min

Production:upto360kg

MAINOBJECTIVES3.7.3|THREE

•Tostraightenthefibersandmakethemparallel

•Toimproveuniformity

•Toimproveevenness

PROCESSPARAMETER3.7.4|THREE

1. Flexibility: The pneumatically loaded 3-cylinder pressure bar drafting

arrangement makes the processing of noils as well as fibres of a staple

lengthupto75mmpossibleControlledpositivesliverfeedtableforcansize

of600x1100mm(24''x42'')

2. Sliver Compression: Sliver compression before coiling increases can

content

3. Automaticcanchange:Increasestheefficiencyofthemachine

4. Cleanliness:DustextractionimprovesworkingconditionDoubling6for1.

18
 LAPFORMER3.8|THREE

INTRODUCTION3.8.1|THREE

Lap former machines form the lap from the sliver of desired fineness and

weight.TheD/Fsliversaredraftedandwoundintoalap.8-12sliversarefed

into drafting arrangement from both sides and these are drafted in drafting

system to produce fleeces. These are then drawn into the lap head by the

calendarrollswhichcompressesitsstronglytoformalapsheet(batt).Thisis

thenwoundontoatubebythelaprollsandlaprollerflanges.Whentubeisfull

itisautomaticallychangedforanemptyone.

MACHINESAVAILABLE3.8.2|THREE

Machine:LakshmiUNIlap(LH-10&LE4/1a)

No.ofMachines:2

Deliveryspeed:upto120mts/min

Battweight:upto80gms/mt

Timetocompleteonelap:2.5min

19
 COMBING3.9|THREE

INTRODUCTION3.9.1|THREE

Combingistheoperationinwhichtheshortfibersinthecottonareremovedso

that the final yarn appearance and strength of the yarn is improved. It is

optionalaspertheend-useoftheyarn. 

MACHINESAVAILABLE3.9.2|THREE

Machine:-LakshmiREITERE-65andLK54

Numberofmachines:-6

Capacity:-3000-5000mtr

MACHINESSPECIFICATION3.9.3|THREE

Comber E-65 Comber LK-54

No.ofheads 8 8

No.ofDeliveries 1 1

Draftingarrangement 3 over 3 3 over 5

Weighingarrangement Pneumatic250to300N Pneumatic250to300N

LapDiameter 550mm(500-650mm) 540mm(500-650mm)

HankDelivered 0.16 Ne 0.16 Ne

Deliveryspeed 250 mpm 300 mpm

Production(inkg) 689.93 965.9

(pershiftpermachine)

20
 PROCESS&OBJECTIVES3.9.4|THREE

Combingisa processwhich ismeantforupgradingthe cottonrawmaterialso

thatthefollowingyarnpropertieswillimprovecomparedtothenormalcarded

yarn.

• Tenacity

• gms/tex

• Trashintheyarn

• Lustre

• Visualappearance

Sliversfromcardingsection cangoeitherdirectlyto Finisher Drawingthrough

BreakerDrawingorthroughUniLap/CombertoFinisherDrawing.

21
 FINISHERDRAWFRAME3.10|THREE

INTRODUCTION3.10.1|THREE

MACHINESAVAILABLE3.10.2|THREE

Machine:TrutzschlerD-40&TD-03

No.ofmachines:3

MACHINESSPECIFICATION3.10.3|THREE

Doubling Upto 8 ply

Draftingarrangement 4over3(withadjustablepressurebar)

Typeofweighing Pneumaticloaded

Material Combed

Deliveryspeed 300-1000mt/min

Autocanchanger Yes

Auto-leveller Yes

Wastequantity Max0.15kg/hr
3
Suctionairrate 800m perhr

Operationpressure 450Pa

PROCESS&OBJECTIVES3.10.4|THREE

1. Usedforweightcontroltoformproductsoffinequality.

2. Tocontributetowardsdoublinganddraftofthecombedmaterialandto

changehooksdisposition.

3. Tostraightenthefibresandtomakethemparallel.

4. Toimproveuniformityandeveness(homogenoussliverstructure).

22
 SPEEDFRAME3.11|THREE

INTRODUCTION3.11.1|THREE

MACHINESAVAILABLE3.11.2|THREE

Machine:LakshmiLFS1660Simplex

No.ofspindles:120spindles

No.ofmachines:4machines

Deliveryrate:upto50m/min

MACHINESSPECIFICATION3.11.3|THREE

Count:0.7Ne(running)

TwistperInch:1.21tpi(running)

ProductionRate:21.3mt/min(roving)

MachineEfficiency:75.1%

Ultima/ MCU5 J34/ S6

DraftingArray 4 over 4 4 over 4

Typeofweighing Pneumatic Pneumatic

TotalDraft 10.31 8.1

HankFedytg6 1.8 1.38

Efficiency 85% 85%

Production(inkg) 2.13 2.75

pershiftperspindle)

PROCESS&OBJECTIVES3.11.4|THREE
1. todraftthedraw-frameslivertomakeroving

2. toimpartnecessarytwisttotheroving

3. towindtherovingonthebobbinforringframemachine

23
 RINGFRAME3.12|THREE

INTRODUCTION3.12.1|THREE

The roving bobbins of the speed frame are brought to and crewed on ring

frame. These machines convert the roving into yarn. These machines further

attenuateanddrafttherovingtothedesiredthicknessofyarn,whichisthen

woundonbobbins.

MACHINESAVAILABLE3.12.2|THREE

Machine:LR6R/frswithELITEAttachments

No.ofMachine:16ringframe

MACHINESSPECIFICATION3.11.3|THREE

ELITE Compact Elitwist

Draftingarrangement 3 over 4 3 over4

Typeofweighing Spring Spring

Spindlespeed 16300 rpm 18362 rpm

Max.Speed 17500 rom 21000rpm

Tpi(nominal) 13.89 z 33.07 z

DeliveryRate(spindlespeed/Tpi) 326.60 590.22

HankFed 1.8 1.38

Production(ingm) 40.82 68.04

(pershiftperspindle)

PROCESS&OBJECTIVES3.12.4|THREE
1. Toattenuatetherovingtogetthedesiredfineness.

2. Toinserttherequiredtwisttoprovidesufficientstrength.

3. To form a suitable package of required dimension for subsequent

processing.

24
 WINDING3.13|THREE

MACHINESAVAILABLE3.13.1|THREE

Machine:Autoconer-338withUsterQuantumclearer2

No.ofMachines:5

PROCESS&OBJECTIVES3.13.2|THREE

1.Toformasuitablebiggerpackagewithcontinuouslength

2.Toclearobjectionablefaults

3.Toclearexcessivelyweakspotsintheyarnbytensioning

4.Highdegreeof tensionis not givenas itcanlead to loss ofelongation of

yarn.

MACHINESSPECIFICATION3.13.3|THREE

Material 58s 60s 80s

PackageWt. 2.01 kg 1.89 kg 1 kg

Pkg.Length 195200 m 195200 m 135000 m

Speed 1200 mpm 1200 mpm 1000 mpm

Tension(cN) 14 14 9

No.ofDrums 60 60 60

Pkg.Density 0.5 gm/cc 0.5 gm/cc 0.5 gm/cc

Splicing Pneumatic Pneumatic Pneumatic

Splicestrength 80-85% 80-85% 80-85%

ActualProduction 70-75% 70-75% 70-75%

25
 CONDITIONING3.14|THREE

OBJECTIVES3.14.1|THREE

1.Twistsettingofthefinalyarn.

2.To let the material reach required moisture regains value so that the

companydoesnotsuffercommerciallosses.

MACHINESSPECIFICATION3.14.2|THREE

Machine:CONTEXXorXorellaAG

Heatingmedium:Saturatedsteam

PowerConsumption:150kW

Workingpressure:-1to3bar
0
Startingtemperature:40 C

Maximumconditioningtime :12hrs.

Efficiency:70-75%



Time Temp. Pressure

ImprovedStrength
0
Hoseiry 5min 55 C 88%
0
25min 60 C 88%
0
Warp 5min 76 C 80%
0
10min 80 C 80%
0
Perforated 5min 76 C 80%
0
Cheese 10min 80 C 80%

ImprovedElongation

26
 PACKING3.15|THREE

TYPES3.15.1|THREE

After conditioning, the material is packed according to the customer’s

demand.Therearetwowaysofpacking:

1. Cartonpacking

2. Palletpacking

SIZE3.15.2|THREE

CartonPacking

1. NormalSize
•

Dimension:655mmx460mmx515mm

• Capacity:18cones

• Headedtoothercountries

2. Maha-BaliLot

• Dimension:640mmx480mmx350mm

• Capacity:24cones

• HeadedtoJapan

PalletPacking

1. NormalSize
•

Dimension:1150mmx790mm

• For1.89kgcones:24layersx13cones

2. Maha-BaliLot

• Dimension:1150mmx1150mm

• For2.5kgcones:25layersx13cones

• For1.89kgcones:36layerx13cones

27