Qatar Liquefied Gas Company Limited

JOB SAFETY ANALYSIS FORM

JSA Number:DS/QG/SD-1020 NEW REVISED Page No 1of 4
Job being analysed: SRU Sulphur pit LV930 Upstream strainer replacement.

Department/Section doing JSA: Descon Planning JSA members: Abu Tali Naqvi, Imran ul Haq
Job Area/Location: Process & SRU Area Job performers: Descon Plant Services
NORMAL APPROVALS: POSITION Name Staff No Signature Date General Job Requirements/ Common PPE
JSA by: - Coveralls (Nomex Delta C).
Job Supervisor: - Safety Helmet .
EXTRA ORDINARY APPROVALS (ONLY IN VERY SPECIAL CASES REFERRED BY A JOB SUPERVISOR): - Safety Boots (Long, Soles not flat)
Discipline Superintendent - Safety Glasses.
Safety Representative - Face visor.
Any Other Approving Authority - Hearing Protection.
- Leather Glove.
- Gas Alert Clip.
- Pre-Start Toolbox Talk.

Sequence of Basic Job Steps Potential Hazards Risk Recommended safe working practices /procedures/
(Number them with description, write duration) Hazard Control methods/ PPE
Rank
1. Isolate the strainer by closing upstream and 1.1Passing Valve. H 1.1.1 Make sure that the valves are tightly shut /
down stream drain valves. closed. Lock the upstream and down stream valves in
closed position.

2. Remove and flanges on one drain.
2.1 Splash of hot liquid Sulphur.
2.2 Solidified Sulphur lump on flange.
H 2.1.1 Use long boots and face visor and Leather hand
gloves.
2.1.2 To open flange, loosen bolts which are away
from body and confirm no leak.
L
2.2.1 Chances of passing valve. Stop the job. Inform
your Supervisor.

SRU SULPHUR PIT LV930 UPSTREAM STRAINER REP.-- Rev 00

3. Open drain valve slowly. 3.1 Splash of hot liquid Sulphur. H 3.1.1 Use long boot and face visor, leather hand
gloves and a fender between yourself and the drain
valve at ground level.
3.1.2 Continuously run water hose gently under the
drain to cool down hot Liquid Sulphur.
3.2.1 Close the valve, Stop the job and report the
supervisor.

3.2 Passing Valve. H 3.2.2 Reassess the job.

3.3 Chocked drain. H 3.3.1 Close the valve.

3.3.2 De-plug the drain.
3.3.3 Open the valve.

4. Remone end flange on other drain. 4.1 Same as step 2. 4.1.1 Same as step 2.
5. Open the respective drain valve slowly. 5.1 Same as step 3. 5.1.1 Same as step 3.
6. Open the strainer’s top cover very slowly. 6.1 Splash of hot liquid Sulphur. H 6.1.1 Use leather gloves and face visor.
7. Remove and strainer and replacement with a 7.1 Burn hazard. M 7.1.1 Remove the strainer basket by using wire with
new one check the ‘’O’’ ring and replace if find hook at the end. Use leather hand gloves and face
damage. visor.
8. Tighten the cover after replacing the strainer 8.1 Finger injury. L 8.1.1 Leather gloves.
basket and ‘’O’’ ring (if required).
8.2 Leak from the drain flange L 8.2.1 Ensure the drain valves are properly isolated
If leak persists, confirm the drain valve is passing.put a
prominent tag on it and raise a notification to repair it
8.2.2 Retighten the flanges as per procedure.
9. Fix back the end cover and close the drain 9.1 Valve not fully closed. L 9.1.1 Ensure valve are tightly closed.
valves slowly.
10. Tighten the end flanges. 10.1 As per procedure 03.20.20.03 L 10.1.1 As per procedure 03.20.20.03 (Fixing back
(Fixing back flange and bolt tightening). flange and bolt tightening).
11. Re-commission the line by opening the 11.1 Leak from the strainer cover. L Follow the above steps from 1 to 4.
isolation valves slowly.
Note: 1) If any of the tasks involves biological, physical or chemical hazards, then Industrial Hygienist must also sign this Form, against “Any Other Approving Authority” above.
2) If steps in a job are more than the space provided above, use a photocopy of this sheet to continue on the next page.
3) Details on safety (PPE, Hazard etc) and environmental requirements can be found in Safety & Environment Procedures available from the Intranet/Documents & Standards.
 Qatar Liquefied Gas Company Limited
JOB SAFETY ANALYSIS RISK SUMMARY SHEET
HIGH RISK HAZARD DESCRIPTION
1 Isolate the strainer by closing
upstream and down stream
drain valves , Open drain valve
slowly , Open the respective
drain valve slowly.
2 Remove and flanges on one
drain , Remone end flange on
other drain , Open the
strainer’s top cover very slowly
3 Open drain valve slowly
MEDIUM RISK 1 Remove and strainer and
replacement with a new one
check the ‘’O’’ ring and replace
if find damage.
LOW RISK 1 Remove and flanges on one
drain , Remove end flange on
other drain.
2 Tighten the cover after
replacing the strainer basket
and ‘’O’’ ring (if required).
3 Tighten the cover after
replacing the strainer basket
and ‘’O’’ ring (if required).
SRU SULPHUR PIT LV930 UPSTREAM STRAINER REP.-- Rev 00
RISK DESCRIPTION CONTROL MEASURE
Passing Valve. Make sure that the valves are tightly
shut / closed. Lock the upstream and
down stream valves in closed position
, Reassess the job.
Splash of hot liquid Sulphur. Use long boot and face visor, leather
hand gloves and a fender between
yourself and the drain valve at ground
level.
3.1.2 Continuously run water hose
gently under the drain to cool down
hot Liquid Sulphur.
Chocked drain. Close the valve , De-plug the drain ,
Open the valve
Burn hazard Remove the strainer basket by using
wire with hook at the end. Use leather
hand gloves and face visor.
Solidified Sulphur lump on flange Chances of passing valve. Stop the
job. Inform your Supervisor.
Finger injury. Leather gloves.
Leak from the drain flange Ensure the drain valves are properly
isolated
If leak persists, confirm the drain
valve is passing.put a prominent tag
on it and raise a notification to repair it
, Retighten the flanges as per
procedure
4 Fix back the end cover and
close the drain valves slowly.
5 Tighten the end flanges.
6 Re-commission the line by
opening the isolation valves
slowly.
Valve not fully closed.
As per procedure 03.20.20.03 (Fixing
back flange and bolt tightening
Leak from the strainer cover.
Ensure valve are tightly closed
As per procedure 03.20.20.03 (Fixing
back flange and bolt tightening).
.1.1 Make sure that the valves are
tightly shut / closed. Lock the
upstream and down stream valves in
closed position, Use long boots and
face visor and Leather hand gloves ,
To open flange, loosen bolts which
are away from body and confirm no
leak , Chances of passing valve.
Stop the job. Inform your Supervisor ,
Use long boot and face visor, leather
hand gloves and a fender between
yourself and the drain valve at ground
level , Continuously run water hose
gently under the drain to cool down
hot Liquid Sulphur , Close the valve,
Stop the job and report the supervisor
, Reassess the job , Close the
valve , De-plug the drain , Open the
valve