INSPECTION & TEST PLAN ITP Ref.

0183-ITP-05
ARCHIRODON PETROJET
CONSORTIUM Concrete Trial Mix Laboratory Revision 1
Date: 21/10/2007
Eagrium Urea&Ammonia Marine Facilities- Damietta Testing Page 1 of 2

Activity Specification and/or Verification Action

No. Survey, Test or Inspection Method Acceptance Criteria Frequency AP O Verifying Document
Description Drawing No. Personnel L
1.1- Acid soluble alkali level measured as Lab
(Na2O+0.658K2O) (BS 4550 part 2) Max 6% by weight Book 1-Vol 2 Chapter 6 Initial H R R Lab Report
Technician
Max 75 calories per gramme Lab
1.2- Heat of Hydration (ASTM C186) Book 1-Vol 2 Chapter 6 Initial H R R Lab Report
at 7 days Technician
Lab
1.3-Specific surface(BS 4550 part3sec 3.3) Max 325m2 /Kg Book 1-Vol 2 Chapter 6 Initial H R R Lab Report
Technician
1.4- Compressive strength of 2" mortar cubes 15N/mm - 3 days
2
Lab
Book 1-Vol 2 Chapter 6 Initial H R R Lab Report
(ASTM C-109) 23N/mm2 - 7 days Technician
1 Cement Testing
1.5- Acid soluble sulphates as (SO3) Max 4% of cement weight for Lab
Book 1-Vol 2 Chapter 6 Initial H R R Lab Report
(Wet chemical analysis) total mix Technician
1.6- Acid soluble chloride as (NaCL) Max allowed for the mix as%
(BS 812) of cement weight
0.1% SRPC withC3A<4% Lab
Book 1-Vol 2 Chapter 6 Initial H R R Lab Report
0.2% SRPC with C3A>4% Technician
0.2% BFPC withC3A<4%
0.3 % if above don’t apply
ASTM C33 (size 67)-Coarse Lab
2.1- Sieve analysis (ASTM C-136) Book 1-Vol 2 Chapter 6 Initial H R R Lab Report
ASTM C33Gradation-Fine Technician
2.2- Passing 200 by Washing Lab
Max 3% Fine -1% Coarse Book 1-Vol 2 Chapter 6 Initial H R R Lab Report
(ASTM C-117) Technician
2.3- Clay Lumps Lab
ASTM C-142 Book 1-Vol 2 Chapter 6 Initial H R R Lab Report
(ASTM C-142) Technician
2.4- Organic Content Lab
Plate No.3 Book 1-Vol 2 Chapter 6 Initial H R R Lab Report
(ASTM C-40)-Fine only Technician
2.5- Flakiness and Elongation Max 20% Flak - Lab
Book 1-Vol 2 Chapter 6 Initial H R R Lab Report
(ASTM D-4791) Coarse only 35%Elongated Technician
2.6-Relative Density and Water Absorption Lab
N/A Book 1-Vol 2 Chapter 6 Initial H R R Lab Report
(ASTM C-127, C-128) Technician
Lab
Aggregates 2.7- Bulk Density and voids(ASTM C-29) N/A Book 1-Vol 2 Chapter 6 Initial H R R Lab Report
2 Technician
Testing
2.8- Soundness by 5 cycles of magnesium Lab
Max 10% Book 1-Vol 2 Chapter 6 Initial H R R Lab Report
Sulphate(ASTM C-88) Technician
2.9- Acid Soluble Sulphate as (SO3) Mix total content 4% of Lab
Book 1-Vol 2 Chapter 6 Initial H R R Lab Report
(Wet chemical analysis) cement Weight Technician
2.10- Acid Soluble chloride as (NaCl) Lab
As mentioned above in 1.6 Book 1-Vol 2 Chapter 6 Initial H R R Lab Report
( BS 812 part 4 : 1976) Technician
2.11- Potential Alkali Reactivity Lab
Non reactive Book 1-Vol 2 Chapter 6 Initial H R R Lab Report
(ASTM C-289) Technician
Lab
2.12- Los Angeles Abraison(ASTM C-535) 50% Book 1-Vol 2 Chapter 6 Initial H R R Lab Report
Technician
2.13- Chloride ion content(BS 812 part117)
Lab
"To calculate equivelant Na2O for calulation of N/A Book 1-Vol 2 Chapter 6 Initial H R R Lab Report
Technician
total Alkali content"
Legend : W = Witness (attendance expected, signature on check sheet), H = Hold Point (signature required to proceed), L = Independent Laboratory O=Owner
S = Surveillance (random attendance, no signature), R = Review record AP = Archirodon-Petrojet Consortium

Document ref.CORP-SYS-01F01 Rev1.

 INSPECTION & TEST PLAN ITP Ref. 0183-ITP-05
ARCHIRODON PETROJET
CONSORTIUM Concrete Trial Mix Laboratory Revision 1
Date: 10/21/2007
Eagrium Urea&Ammonia Marine Facilities- Damietta Testing Page 2 of 2

Activity Specification and/or Verification Action

No. Survey, Test or Inspection Method Acceptance Criteria Frequency Verifying Document
Description Drawing No. Personnel L AP O
3.1-Sulphate Content as (SO3) Mix total content 4% of Lab
Book 1-Vol 2 Chapter 6 Initial
Technician
H R R Lab Report
(BS 812 part118 or ASTM D516) cement Weight
3.2-Chloride Content as (NaCL) Lab
3 water Testing (BS 812 part117 or ASTM D512)
As mentioned above in 1.6 Book 1-Vol 2 Chapter 6 Initial
Technician
H R R Lab Report

3.3-Alakali level Measured as equivelant Na2O Max 3.0 Kg/m3 Alkali content of Lab
the mix
Book 1-Vol 2 Chapter 6 Initial
Technician
H R R Lab Report
(Chemical analysis)
Admixture 4.1-Alakali level Measured as equivelant Na2O Max 3.0 Kg/m3 Alkali content of Lab
4 Book 1-Vol 2 Chapter 6 Initial H R R Lab Report
Testing (Chemical analysis) the mix Technician

5.1-Bleeding (ASTM C-232) 5% after 1 hour, Max 1.5% Book 1-Vol 2 Chapter 6 Initial lab Technician H R R Lab Report
Lab
5.2-Air Content (ASTM C-173&ASTM C-231) _____ Book 1-Vol 2 Chapter 6 Initial
Technician
H R R Lab Report
Lab
5.3-Free/water cement Ratio (BS 1881) _____ Book 1-Vol 2 Chapter 6 Initial
Technician
H R R Lab Report
Lab
5.4-Slump (ASTM C-143) 16 - 22 Cm Book 1-Vol 2 Chapter 6 Initial
Technician
H R R Lab Report
Lab
5.5-Compacting Factor (BS 1881) _____ Book 1-Vol 2 Chapter 6 Initial
Technician
H R R Lab Report
Lab
5.6-Initial setting Time (ASTM C403) _____ Book 1-Vol 2 Chapter 6 Initial
Technician
H R R Lab Report
5.7-wet and dry Density
(BS 1881 or ASTM C-138& ASTM C-642)
_____ Book 1-Vol 2 Chapter 6 Initial lab Technician H R R Lab Report

5.8-compressive strength (BS 1881) 55N/mm2 R.C - 30N/mm2 P.C Book 1-Vol 2 Chapter 6 Initial lab Technician H R R Lab Report

Concrete Mix 5.9-Tensile strength (BS 1881) _____ Book 1-Vol 2 Chapter 6 Initial lab Technician H R R Lab Report
5
Testing
5.10-Permeability test (BS 1881) ______ Book 1-Vol 2 Chapter 6 Initial lab Technician H R R Lab Report

5.11-Drying Shrinkage (BS 1881) Max 0.06% Book 1-Vol 2 Chapter 6 Initial lab Technician H R R Lab Report

5.12-Absorption test (BS 1881 or ASTM C-642) ______ Book 1-Vol 2 Chapter 6 Initial lab Technician H R R Lab Report
5.13-Total Alkali Content calculations
(BS 5328 part 4 1990 sec 3.8.2)
3.0 Kg/m3 Book 1-Vol 2 Chapter 6 Initial lab Technician H R R Lab Report

Max allowed for the mix as%

of cement weight
0.1% SRPC withC3A<4%
5.14-Total acid soluble chloride as(NaCl) calculations Book 1-Vol 2 Chapter 6 Initial lab Technician H R R Lab Report
0.2% SRPC with C3A>4%
0.2% BFPC withC3A<4%
0.3 % if above don’t apply

5.15-Total acid soluble Sulphate as (SO3) calculations 4% of Cement weight Book 1-Vol 2 Chapter6 Initial lab Technician H R R Lab Report
Legend : W = Witness (attendance expected, signature on check sheet), H = Hold Point (signature required to proceed), L = Independent Laboratory O=Owner
S = Surveillance (random attendance, no signature), R = Review record AP = Archirodon-Petrojet Consortium
Prepared by, Date & Signature Reviewed by, Date & Signature Approved by, Date & Signature

Document ref.CORP-SYS-01F01 Rev1.