ITEM DESCRIPTION

Product PET Resin

Grade
Number BL 8050

Process
1. CP by HITACHI, 245 T/D
Technology,
2. SSP : by BUHLER, 245 T/D
Prod Capa.

PIC for
Mr. Budiman
C&C

C&C
Information CUSTOMER PKG MKT PRODUCTION
Network
CP PROCESS FLOW DIAGRAM

TPA

ED

V/S
SMT 2nd
SWT
ES-1ST PA 1ST

EG ADD
Katalis
ED
ADD PA-3rd
SMT 1st PA- 2nd

PF

V/M
ES-2nd
SMT 2nd
MGP

1st & 2nd STEP 1st ~ 3rd STEP BLK

RAW MAT MIXING ESTERIFICATION POLYCONDENSATION
 SSP PROCESS FLOW DIAGRAM

BLK
Reactor #1
RCH

Reactor # 2

Pre-
Crystallisation

Crystallisation

Product
Cooler
BLK
PACKING LINE FLOW DIAGRAM

SSP

BUNKER

BUFFER
HOPPER

VIBRATOR
SCREEN MAGNET
1 st screen CATCHER
2 nd screen M

M
CONV
UNIT
CONV
UNIT
QC - FLOW CHART

CP SSP
Raw TPA Col L/b/Y, scale 1X / 6 H Raw NOTHING TESTED
Material EG H2O, Col, IBP 1X / D Material

Slurry Density Pre-Crystallisation, IV,

Stability 1X / D 1X/D
Mixing Crystallisation Col L / a / b
Viscosity

ESTERI- 1 ST COOH REACTOR IV,

1X / 6 H 1 X / 4H
FICATION 2 ND #1 Col L / a / b
COOH

REACTOR Process Condition

POLY-
NOTHING TESTED control,
CONDENSATION #2
Nothing tested.

CHIP IV, SP, Col L/a/b, 1X / 6 H PRODUCT IV, Col L/a/b, 1X/4H
CUTTING AA, RT AA : 2X / D
AA, H2O 1X / W COOLING
RT 2X / W
 QC - ANALYSIS FACILITIES/METHODE & DATA RESULT

AMORPHOUS
RESULT ANALYST SAMPLE
METHODE/ CONTROL
ITEM INSTRUMENT RANGE AVG σ NUMBER WORK
TIME
PERIOD QTY ( g )

IV VISCOMETER 0.605 ± 0.010 0.606 0.004 4 3-Shift 1x/4h

Col-L COLOR METER 78.0 ± 2.0 79.24 0.878 4 3-Shift 1x/4h

Col-a COLOR METER 1.0 ± 0.5 0.9 0.107 4 3-Shift 1x/4h

100
Col-b COLOR METER -6.3 ± 0.5 -6.3 0.251 4 3-Shift 1x/4h

SP HEAT DISTORTION
TERSTER 253.0 ± 0.5 253.1 0.186 4 3-Shift 1x/4h

AA CHROMATOGRAPHY 80 ± 10 82.93 3.206 4 3-Shift 1x/D

COOH TITRATION 35 ± 5 4 3-Shift 1x/4h
36 1.603
CHIP

COOH ES1 TITRATION 1200 ± 100 1215 0.005 4 3-Shift 1x/4h 0.1

COOH ES2 TITRATION 390 ± 30 392 61.3 4 3-Shift 1x/4h 0.1

H2O MOISTUREMETER < 0.0250 0.0159 15.7 4 3-Shift 1x/4h 1

QC - ANALYSIS FACILITIES/METHODE & DATA RESULT

BL 8050

RESULT ANALYST SAMPLE

METHODE/ CONTROL
ITEM INSTRUMENT RANGE AVG σ NUMBER WORK
TIME
PERIOD QTY ( g )

IV VISCOMETER 0.800 ± 0.020 0.785 0.007 4 3-Shift 1x/4h

Col-L COLOR METER 88.0 ± 1.5 87.72 0.619 4 3-Shift 1x/4h

Col-a COLOR METER 0.7 ± 0.3 0.79 0.169 4 3-Shift 1x/4h

100
Col-b COLOR METER -4.3 ± 0.5 -4.18 0.619 4 3-Shift 1x/4h
Tm HEAT DISTORTION 245.0 ± 1.0 1 Daily 1x/W
TESTER

AA CHROMATOGRAPHY < 1.0 0.78 0.124 4 3-Shift 1x/4h

PEVENTION AGAINST FOREIGN MATERIALS

CP PROCESS

ITEM EQUIPMENT REMARK

EG FILTER 120 MESH
RAW MAT &
TPA V IBRATOR SCREEN 10 MESH
ADD
CATS / ADD CARTRIDGE FILTER 5 --> 3 MICRON
PROCESS POLYMER FILTER ( AFTER 3RD PA REACTOR ) 20 MICRON
POWDER FILTER FOR CCW CCW : CHIP COOLING WATER

PRODUCT CLASSIFIER TO SEPARATE TWIN CHIP

AIR FILTER FOR DRYER

FILTER FOR COMPRESSED AIR PNEUMATIC CONVEYOR
PEVENTION AGAINST FOREIGN MATERIALS

SSP PROCESS

ITEM EQUIPMENT REMARK

PROCESS FILTER FOR N2

PACKING SYSTEM

ITEM LOCATION FREQ OF CHECKING REMARK

2 STEPS FOR UPPER & LOWER SIZE

VIBRATOR SCREEN AFTER BLK 1X / DAY ABNORMAL SHAPE, AND REMOVAL
( V/S ) FACILITY FOR FINE PARTICLE

MAGNET CATCHER AFTER V/S 1X / DAY METAL CATCHING

HYGIENIC ISSUE

RAW MATERIALS MAKER

ITEM MAKER REMARK

TPA MCI & AMI INDONESIA FACTORY
MEG SABIC , SAUDI ARABIA
DEG INDOCHEMICALS & M.A.P AGENCY
IPA KP CHEMICALS, SOUTH KOREA
Sb2O3 NIHON SEIKO, JAPAN
TEP EASTMAN, USA
COBALT ACETATE SHEPERD, U.K

MSDS
We have received from it’s maker.

Certificate on Food Contact and packaging/plastic materials

BL 8050 have certified on food contact regulation by DirJen POM , Republik Indonesia