M/s JK.

ENGINEEING & ELECTROPLATERS (SHOP IN SHOP)

LOG BOOK AND CHECK LIST DATE : SHIFT:
ACID ZINC BATH 5 Products quality ACID ZINC BATH 6 Products quality
S.NO Load Unload Finish Qty : Gauge Fit Qty: Coating Thickness Qty : 5 Nos Sign Load Unload Finish Qty : Gauge Fit Qty: Coating Thickness Qty : 5 Sign
Part No. Time Time 10 Nos/Load 10 Nos/Load /Load Part No. Time Time 10 Nos/Load 10 Nos/Load Nos /Load

ALKALINE ZINC BATH 1 Products quality

S.NO Load Unload Finish Qty : Gauge Fit Qty: Coating Thickness Qty : 5 Nos Sign
Part No. Time Time 10 Nos/Load 10 Nos/Load /Load

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I Shift II Shift
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 M/S JK.ENGINEERING & ELECTROPLATERS (SHOP INSHOP)

ACID ZINC PLATING PROCESS CONTROL RECORD

SL. NO DESCRIPTION REQUIRED MATERIAL FREQUENCY 9. am 11.am 1.pm 3. pm 5. pm 7. pm 9. pm 11.am 1. am 3. am 5. am 7. am

ACID ZINC BATH 1 TEMP 30 to 35 C THERMOMETER/

1
IR METER
THERMOMETER/
2 ACID ZINC BATH 2 TEMP 30 to 35 C
IR METER
THERMOMETER/ EVERY
3 ACID ZINC BATH 3 TEMP 30 to 35 C IR METER DAY

ACID ZINC BATH 4 TEMP 30 to 35 C THERMOMETER/

4
IR METER
THERMOMETER/
5 ACID ZINC BATH 5 TEMP 30 to 35 C IR METER

ALKALINE ZINC PLATING PROCESS CONTROL RECORD

1 NITRIC ACID BATH pH 1.0 - 2.5 pH pH METER

TRIVALENT BLACK
2
PASSIVATION 2.0 - 2.6 pH METER

3 POST DIP 3.8 - 5.5 pH METER

4 TOPCOAT 8.5 - 9.5

EVERY
FINISHED PRODUCT DAY
5 TEMPERATURE (Drier 1) Min 60oC IR METER

FINISHED PRODUCT
6 TEMPERATURE (Drier 2) Min 60oC IR METER

Continuous
7 FILTER UNIT 1 VISUAL
Running

8 DANGLER CONDITION No Damage VISUAL

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M/s. JK. ENGINEERING & ELECTROPLATERS (SHOP IN SHOP) Date :
CHEMICAL ANALYSIS REPORT CHEMICAL ADDITION FOR SHOP IN SHOP
ANALYSIS ACTUAL ADDITION
S.No BATH PLANT Content Optimum Level Analysis Addition to be Made Description RECOMMEND
ADDITION I SHIFT II SHIFT

1 4.0% min - ADA

ADA BATH 1 MANUAL Concentraion 6.0% max ADA Kgs Added-

2 4.0% min - HYDROCHLORIC ACID

ADA BATH 2 MANUAL Concentraion 6.0% max ADA Kgs Added-
3 100/250g/l CHLORIDE B. SALT
Concentraion Acid Lts added -
ACID PICKLIING MANUAL
4 120 g/l max SALT A
Iron
5 Analysis BASE - M
BATH Content Optimum Level
6 Acid Zinc Bath 3 BRIGHTNER - R
Acid Zinc Bath 1 Acid Zinc Bath 2
7 BORIC ACID
pH 4.8 - 6.0
8 ZINC INGOT
Zinc 23 - 36 g/l
9 Chloride 140 - 180 g/l NITRIC ACID

10 TRIVALENT BLUE
Boric Acid 25 - 36g/l
11 Plating Content Acid Zinc Bath 6 Alkaline Zinc Bath 6
Optimum Level Acid Zinc Bath 4 Acid Zinc Bath 5
12 pH 4.8 - 6.0 Zinc : 7 - 14 g/l
13 Zinc 23 - 36 g/l Actual :

14 PRMION 240 BASE

Chloride 140 - 180 g/l
15 Actual :
Boric Acid 25 - 36g/l

Operator Signature Supervisor Signature

 M/S JK.ENGINEERING & ELECTROPLATERS (SHOP INSHOP)

ACID ZINC PLATING PROCESS CONTROL RECORD

SL. NO DESCRIPTION REQUIRED MATERIAL FREQUENCY 9. am 11.am 1. pm 3. pm 5. pm 7. pm 9. pm 11.am 1. am 3. am 5. am 7. am

Min 60O C TEMP

1 ADA BATH 1 TEMP CONTROLER &
Max 80OC THERMOMETER
2 ADA BATH 1 TIME 60 TO 75 MIN WALL CLOCK

Min 60O C TEMP

3 ADA BATH 2 TEMP CONTROLER &
Max 80OC THERMOMETER

4 ADA BATH 2 TIME 60 TO 75 MIN WALL CLOCK

WALL
5 ACID PICKLING TIME 2 TO 3 MIN CLOCK/TIMER
6 ACID RINSE pH 5 -7 pH pH METER
7 NITRIC ACID BATH pH 1.0 - 2.5 pH pH METER
TRIVALENT BLUE
8 1.8 - 2.2 pH pH METER
PASSIVATION
FINISHED PRODUCT
9 TEMPERATURE (Drier 1) Min 60oC IR METER
FINISHED PRODUCT
10 TEMPERATURE (Drier 2) Min 60oC IR METER
FINISHED PRODUCT
11 TEMPERATURE (Drier 3) Min 60oC IR METER

Continuous Every Day

12 FILTER UNIT 1 Running VISUAL

FILTER UNIT 2 Continuous VISUAL

13
Running
14 PLATING BATH 1 4.8 TO 6.0 pH METER
15 PLATING BATH 2 4.8 TO 6.0 pH METER
16 PLATING BATH 3 4.8 TO 6.0 pH METER
17 PLATING BATH 4 4.8 TO 6.0 pH METER
18 PLATING BATH 5 4.8 TO 6.0 pH METER
19 PLATING BATH 6 4.8 TO 6.0 pH METER
BATH 1 DANGLER
20
CONDITION No Damage VISUAL

BATH 2 DANGLER No Damage VISUAL

21
CONDITION
BATH 3 DANGLER
22 No Damage VISUAL
CONDITION
BATH 4 DANGLER No Damage VISUAL
23
CONDITION
BATH 5 DANGLER
24
CONDITION No Damage VISUAL

BATH 6 DANGLER No Damage VISUAL

25
CONDITION
Operator Signature : Supervisor Signature :
 M/s JK. ENGINEEING & ELECTROPLATERS (SHOP IN SHOP)
LOG BOOK AND CHECK LIST DATE : SHIFT:
ACID ZINC BATH 1 Products quality ACID ZINC BATH 2 Products quality
S.NO Finish Qty : Gauge Fit Qty: Coating Thickness Qty : 5 Nos Sign Finish Qty : Gauge Fit Qty: Coating Thickness Qty : 5 Sign
Part No. Load Time Unload Time 10 Nos/Load 10 Nos/Load /Load Part No. Load Time Unload Time 10 Nos/Load 10 Nos/Load Nos /Load

ACID ZINC BATH 3 Products quality ACID ZINC BATH 4 Products quality
S.NO Finish Qty : Gauge Fit Qty: Coating Thickness Qty : 5 Nos Sign Finish Qty : 10 Gauge Fit Qty: Coating Thickness Qty : 5 Sign
Part No. Load Time Unload Time 10 Nos/Load 10 Nos/Load /Load Part No. Load Time Unload Time Nos/Load 10 Nos/Load Nos /Load

SHIFT FOLLOW UP
I Shift II Shift
Operator Signature Supervisor Signature Operator Signature Supervisor Signature