Daily PT Line Bath perameter Cheek sheet

Tested By: Date :-

Rev. No : 0 Page no 1/2 A Shift B Shift
PROCESS Stage CONTROL PARAMETER
FREQUENCY SPECIFICATION
Degrease-1 Total Alkali (ml) Once /Shift 45 - 60 ml
Degrease-2 Total Alkali (ml) Once /Shift 45 - 60 ml
Water Rinse-1 Total Alkali (ml) Once /Shift < 5.0 ml
Water Rinse-2 Total Alkali (ml) Once /Shift < 2.0 ml
Acid bath Total Acid Once /Shift 5.0-10.0
Water Rinse-3 Total Acid (ml) Once /Shift < 2.0ml
Passivation pH Once /Shift min 7.5
Activation pH Once /Shift 9.0 - 10.5
Total Acid (ml) Once /Shift 20.0 - 24.0ml
Phosphate Bath Free Acid (ml) Once /Shift 1.0 -1.7 ml
Accelerator Once /Shift 2.0 - 4.0
Water Rinse-4 Total Acid (ml) Once /Shift < 2.0 ml
NCR pH Once /Shift 4.0 - 5.0
Water Rinse
5 Conductivity µs Once /Shift
< 300.0µs
Water Rinse
Once /Shift
6 Conductivity µs < 100.0µs
SIGNATURE

Use In bath Chemicals Name ADDITION

1 GARDOCLEAN 444
2 GARDOCLEAN 444m
3 GARDOLENE 21
4 GARDACID 208
5 GARDOLENE Zm
6 GARDOBOND 159 M
7 GARDOBOND ADD CC 1
8 GARDOBOND ADD 39
9 GARDOBOND ADD 31
10 GARDOBOND 6800
11 GARDOBOND 6800M

Remark:-

Prepared by: Aproved By:

 DOC NO.: F/QC/03
heek sheet REV NO: 01
REV DATE: 1.1.2016
Date :- Date :-
A Shift B Shift A Shift B Shift

ADDITION

d By:
 Daily CED line Bath perameter Cheek shee
Tested By: Date :-
Rev. No : 0 Page no 2/2
PROCESS Stage CONTROL PARAMETER A Shift B Shift
FREQUENCY SPECIFICATION

Once /Shift 14 – 20%

Solids, %
CED Bath Once /Shift 5.8 - 6.1
pH
Once /Shift 900 -1600µs/cm
Conductivity
Once /Shift 5.3-5.8
pH
UF 1 Bath
Once /Shift 400 - 1000µs/cm
Conductivity
Once /Shift 5.3-5.8
pH
UF 2 Bath
Once /Shift 400 - 1000µs/cm
Conductivity
Once /Shift 5.3-5.8
pH
Final DM WR
Once / Day 400 - 1000µs/cm
Conductivity
SIGNATURE
S.No ChemicalsName ADDI
1 POWERCRON CR681 RESIN
BLACK CP524L PIGMENT BLACK CP524L PIGMENT

2 BLACK CP524L PIGMENT

3 FLOW PROMOTER
4 PH CONTROLLER
Remark:-
Checked By: Aproved By:
 DOC NO.: F/QC/04
eter Cheek sheet REV NO: 01
REV DATE: 1.1.2016
Date :- Date :-

A Shift B Shift A Shift B Shift

ADDITION

d By: