Not all optics are used in a controlled environment such as a laboratory, production floor, or inside the home. Optics are used outdoors for video, communications, photography, nature viewing, nighttime observation, surveillance, hunting, shooting, transportation, vehicles, and lighting. This chapter explains the methods used in the field to clean optics in less-than-ideal conditions. These methods are temporary solutions to clean optics to a functional state until the optic or system can be properly cleaned. Follow all company and manufacturer guidelines, and all work instructions on the proper cleaning procedures. This chapter can be used as a guide to write instructions or used to develop cleaning procedures for field cleaning. Pre-packaged cleaning kits are available and may be useful. Sections in this chapter offer suggestions on how to develop and assemble a cleaning kit. For the outdoor enthusiast, this chapter recommends tools that can be packed in hiking, hunting, nature-viewing, and camping gear. Some of the items can be used as part of an emergency kit. Add items or tools that may be necessary for cleaning specialized equipment, and consider the environment in which you may be traveling. Refer to Section 6.3.3 for how to cover and protect optics and instruments while using them outdoors. This will reduce the need to clean optics in an outdoor environment.
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13.1 Field Cleaning Kit
It is prudent to have a small optical cleaning kit on hand for emergencies while using a camera, binoculars, or spotting scope for outdoor hobbies, maintenance work, or general observing. The kit should contain the necessary supplies for handling basic optical cleaning in the field (see Fig. 13.1). Pack it in a small container, plastic case, metal tin, or plastic bag. Choosing the right container depends on the length of time of the activity and the type: observing nature, hiking, biking, hunting, boating, scuba diving, kayaking, maintenance of outdoor optical equipment, etc. The container should be dustproof and waterproof, and preferably watertight. Small metal containers with a tight and secured lid, such as those used for candy or food storage, are a good choice. They come in various shapes, so choose the best shape for storing the items. Thoroughly wash and dry the inside of the container before packing the kit. Small plastic containers are manufactured in a wide selection of styles, shapes, and sizes (see Fig. 13.2). Note that certain types of hard plastic will crack if they are hit, bounced, or dropped. Small
Figure 13.1 Outdoor cleaning supplies and containers.
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Figure 13.2 Placing cleaning supplies in different containers.
soft-plastic containers with screw-on or pop-off lids are a good choice
(e.g., containers used for food or liquid storage). They can be ordered through catalogs or available at supply stores. For a lightweight container, use a plastic, zipper-type food bag or a solid nylon bag with pull strings. Smaller plastic bags can be used to hold loose items inside the larger bag. The kit should have the following: • Carbon-tip cleaner and brush (small) • Folded cloth wipes (small size), one for wiping and one for drying • Two types of applicators (cotton and foam) • Round-nose and cone-shaped wooden sticks • Cotton balls (1–2) • Toothpicks, matchsticks, or chopsticks • Small tweezers • Black electrical tape (300 mm in length), wrapped on an applicator or around the container • Small spray or drop bottle of pre-mixed solution (water, alcohol, and soap)
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• Several packets of alcohol wipes
• Small brush with a hand puffer • Small micro-wipe cloth • Small hemostat • Single-edge razors (2) • Small, plastic lens magnifier, with or without an LED light • Small single LED (keychain type with a lock on switch) • Pocket knife or multitool Some of the items on the list can also be used for other purposes (i.e., they may serve as part of an emergency kit). Replenish what is used to ensure that the kit is complete for the next outing.
13.2 Field Setup and First Process
An outdoor setup or layout of a temporary workstation is very similar to the indoor (production) or laboratory setup. Outside, only basic cleaning is performed; this reduces the amount of equipment required. Field cleaning is not performed in a controlled environment, so use what is available to make the workstation as functional as possible—be creative. Begin by removing the instrument from its contaminated environment. The first process is the removal of most of the dirt, dust, or mud from the instrument body before placing it in or near the work area. If necessary, cover or bag the exposed optic before cleaning off the instrument body. Cover the optic with its lens cap; if one is not available, use plastic wrap or aluminum foil as a cover, securing it with a rubber band or string. To prevent accidental scratching or other damage to the optic, be careful not to rub the dirt or dust into the optical area. Lightly dampen a cloth or paper towel with clean water to capture and lift away the dirt, dust, or mud from the instrument body. Repeat as needed. The instrument body should be thoroughly cleaned; blot away any moisture on it using a clean cloth or towel. Set up the workstation in one of the suggested locations noted in Section 13.4, such as a vehicle (shown in Fig. 13.3). The field cleaning kit should be secured on or near the workstation and be easily accessible. Roll out a clean mat, plastic sheet, or cloth to cover the
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Figure 13.3 Outdoor work area setup in a vehicle.
surface of the workstation. Next, position the lighting, tools, and
cleaning supplies on the workstation. Use the laboratory layout as a guide; be as organized as possible.
13.3 Outdoor Lighting
When cleaning optics in the outdoors, the choice of lighting is limited, so use whatever light resource is available. The best outdoor lighting source is the sun. Inspect the optics in partial or total shade—do not look directly at the sun though the optic or at its reflected image off the optical surfaces. If it is necessary to look through the optic, point the optic away from the sun (at least 90 deg or more). A blue or cloudy sky is useful as a diffused light source. To look at the surfaces, tilt the optic for the best view of the contamination. Stains, smears, and fingerprints are highly visible under bright sunlight; they will appear more intense than under a standard diffused light. Dust and fibers are best viewed under diffused sky light. Do not be overly concerned about seeing more contamination under the sun’s glare. Remove only what is causing
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the concern, as the optic can be thoroughly cleaned later in a controlled
environment. A small flashlight with either a clear bulb or LEDs (white is preferred) is a good source of light. Mount or hold the flashlight ~150–250 mm above the work area. Refer to Section 6.1.1 for how to view instruments. A map reading light with adjustable positions, or a headband or hat light will also work. Adjust any of these lights to ~45 deg relative to the work area. A vehicle’s interior lighting, such as the roof or overhead light, can also be used. Other possible lighting sources include a candle, gas/oil lamp, campfire, or fireplace. Candles and gas/oil lamps were common light sources in optical shops before electricity, and they worked well then.
13.4 Field Work Area
It is important to protect the instrument or optics from contaminants while cleaning. An outdoor work area should be as free of dust as possible, with minimal exposure to the weather (rain, wind, and pollen). It should ideally be covered on all sides and positioned away from blowing dust, moisture, and smoke. Possible locations include a picnic or camping table, vehicle seat, covered truck bed, tailgate, or inside a tent, RV, or cabin. The cleaning results will not be the same as working in a cleanroom or in front of a flow bench. Cleaning will often be limited to the outer surfaces of the objectives, eyepieces, and camera lenses. Going beyond general cleaning will depend on the skill of the cleaner, the level of contamination, and the work area conditions. Minimize exposure to direct sunlight or windy conditions, as they will quickly dry the cleaning liquid or evaporate the solvent. Depending on the size of the optic or instrument, the work area can be as small as 150 mm × 300 mm, with enough room to arrange the equipment, cleaning liquids, and tools. Care must be taken to prevent tools and other small items from rolling off of the work area or falling onto the area. The work surface should be as firm and fixed as possible to prevent items from bouncing and moving. The surface
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Figure 13.4 Outdoor work area set up on a table.
should be flat and preferably made of wood, plastic, or cardboard
(such as the table shown in Fig. 13.4). A cabin, camper, or RV kitchen is the ideal work area, with access to a table, overhead lighting, power, water, and a sink. Inside a tent, the work area can be arranged on top of a sleeping bag or mat covered with a flat surface. Be prepared when using optical equipment in outdoor settings, as there is often a need for unplanned cleaning. Follow the procedures in previous chapters for cleaning the optic or instrument.
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