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MONOGRAM SYSTEMS

MONOGRAM SYSTEMS – 1500 Glenn Curtiss Street


Carson, California 90746-4012 - USA
Tel: 310-884-7000 Fax: 310-884-7300 www.monogramsystems.com
SITA/LAXMOXD CAGE Code: 29780

OVERHAUL MANUAL
with
ILLUSTRATED PARTS LIST
Boeing 737
TOILET ASSEMBLY,
AUXILIARY TANK ASSEMBLY,
and SINK TANK ASSEMBLY

PART NUMBERS

3700-1 3700-21 3700-41 3700-61 3700-81


3700-2 3700-22 3700-42 3700-62 3700-82
3700-3 3700-23 3700-43 3700-63 3700-83
3700-4 3700-24 3700-44 3700-64 3700-84
3700-5 3700-25 3700-45 3700-65 3700-85
3700-6 : 3700-46 3700-66 3700-86
3700-7 3700-27 3700-47 3700-67 3700-87
3700-8 3700-28 3700-48 3700-68 3700-88
3700-9 3700-29 3700-49 3700-69 3700-89
3700-10 3700-30 3700-50 3700-70 3700-90
3700-11 3700-31 3700-51 3700-71 3700-91
3700-12 3700-32 3700-52 3700-72 3700-92
3700-13 3700-33 3700-53 3700-73 3700-93
3700-14 3700-34 3700-54 3700-74 3700-94
3700-15 3700-35 3700-55 3700-75 3700-95
3700-16 3700-36 3700-56 3700-76 3700-96
3700-17 3700-37 3700-57 3700-77 3700-97
3700-18 3700-38 3700-58 3700-78 3700-98
3700-19 3700-39 3700-59 3700-79 3700-99
3700-20 3700-40 3700-60 3700-80 :
(CONTINUED)
DISTRIBUTION STATEMENT
This document contains proprietary information of Monogram Systems, and it is issued in strict confidence. Except for
rights expressly granted by contract, this document may not, in whole or in part, be duplicated, reproduced, disclosed, or
used for design or manufacturing purposes without written authorization from Monogram Systems.

Page T-1
38-30-11 Jan 05/72
REVISION 21: Jun 30/99
MONOGRAM SYSTEMS
MONOGRAM SYSTEMS – 1500 Glenn Curtiss Street
Carson, California 90746-1189 - USA
Tel: 310-884-7000 Fax: 310-884-7300 www.monogramsystems.com
SITA/LAXMOXD CAGE Code: 29780

(CONTINUED)

3700-101 3700-121 3700-165


3700-102 3700-122 3700-166
3700-103 3700-123 :
3700-104 3700-124 16000-006
3700-105 3700-125 16000-008
3700-106 3700-126 :
3700-107 3700-127 16002-031
3700-108 3700-128 16002-051
3700-109 : 16002-052
3700-110 3700-152 16002-054
3700-111 3700-153 16002-055
3700-112 3700-154 16002-071
3700-113 :
3700-114 3700-158
3700-115 3700-159
3700-116 3700-160
3700-117 3700-161
3700-118 3700-162
3700-119 3700-163
3700-120 3700-164

By: Ron Davis (radavis2522@sbcglobal.net)

Page T-2
Monogram Proprietary – See title page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

OVERHAUL MANUAL

FLUSHING TOILET ASSEMBLY

BASIC PN 3700 SERIES,


16000-006 and
16000-008

(and AUXILLARY TANK ASSEMBLY


BASIC PN 16002 SERIES)

VOLUME 1
(Page 1 thru 1002)

DISTRIBUTION STATEMENT

This document contains proprietary information of Monogram Sanitation, and it is issued in strict
confidence. Except for rights expressly granted by contract, this document may not, in whole or in
part, be duplicated, reproduced, disclosed, or used for design or manufacturing purposes without
written authorization from Monogram Sanitation.

Page HLT-1
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
TO: Holders of Overhaul Manual, Basic PN 3700 (Vol. 1 and 2) dated Oct 15, 1998.

REVISION NO. 21 DATED JUNE 30, 1999

HIGHLIGHTS

Pages which have been revised or added are outlined below together with the highlights of the
revision. This is a PARTIAL revision. Please remove and discard affected pages and initial and
date the RECORD OF REVISIONS page.

Section/Page Number Description of Change

Title Page (Vol. 1 & 2) Revised to reflect Revision 21.


Record of Revision Revised to reflect Revision 21.
Service Bulletin List Added SB 3700-38-12.
List of Effective Pages (All) Revised to reflect Revision 21.
Page 2, 7, 140−140D, 410, 538E− Incorporated new toilet assemblies, PN
538J, 601, 1105A−1105C, 1106, 3700-162, -163, -166. Incorporate SB3700-
1106B−1106D, 1107A, 1107B, 38-12 details.
1107E−1107G, 1108, 1108A,
1109B, 1109D, 1110, 1110C−
1110E, 1111, 1111E, 1112B,
1112C, 1112E, 1112G, 1112H,
1113B, 1113E, 1146U, 1147−
1147K, 1148B, 1154G
Page 4, 5, 6, 104, 110, 114, 115, 117A, Added instructions or information for new
119, 124–126, 130, 137, 202, Shut-Off Valve PN 18-8000-2, and Liquid
302, 408, 503, 503A 509, 510, Level Sensor PN 0123FJ (Post SB 3700-38-
514, 517, 520, 524, 525, 525A, 12).
529, 531A, 538A, 538C, 702,
802,
Page 6, 704 Revised Fluid Pump Rating value.
Page 104A, 104B, 109, 117B, 126A, Revised to accommodate text overrun, or
126B, 129, 130A, 130B, 409, added for pagination sequencing.
503B, 511, 518, 525B, 530, 531,
531B, 538B, 538D, 538K, 702A,
702B, 1115, 1122−1124C, 1126,
1137B−1137H, 1138B−1138H,
1139B−1139H, 1141B−1141N,
1143B−1143L, 1146K−1146P,
1147L−1147Q

Page HLT-1
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Section/Page Number (1) Description of Change
Page 149, 1157F Added item -27.
Page 103, 105, 114, 118, 125, 129, 133, Added instructions or information for new
149, 401, 504, 513, 517, 524, Check Valve/Vacuum Break PN 3765-190
529, 535, 559, 1106A, 1112F, -23, -24, and –25.
1112G, 1112H, 1113, 1113A,
1113B, 1113C, 1120A, 1129B,
1133B, 1133C, 1137F, 1138G,
1139D, 1139E, 1139F, 1139G,
1141, 1141J, 1142F, 1143F,
1143G, 1145D, 1145E, 1157E,
1157F, 1157G.
Page 140C, 142, 1107F, 1107G, 1108D, Added instructions or information for new
1108E, 1147M, 1147N, 1148C, O-ring and seal to MPFA.
1148D
Page 150 Added disassembly of Separator Assembly.
Page 406 Added mounting ring PN 3754-1.
Page 553 Corrected cotter pin item number.
Page 559 Added assembly of Separator Assembly.
Page 706 Corrected value of length from 3.0 inches to
3.55 inches
Page 1102 Added “BKDN” to Abbreviations.
Page 1104, 1104A Added vendors for LLS (V04274) and
motorized shut-off valve (V96736) to
Vendor Names and Addresses.
Page 1113A Revised index listing to add Fig. 10C, item
-27.
Page 1120C, 1121, 1137, 1137A, Revised IPL Figures to illustrate Motorized
1138A, 1139, 1139A, 1141, Shut-off Valve and Liquid Level Sensor.
1143, 1146H, 1146J
Page 1125 Added O-ring note to IPL Fig. 3.
Page 1127, 1136, 1137C, 1149B, 1149C Corrected item 24 part number. Added item
35. Corrected item 15 part number. Deleted
item 10, added item 10A.
Page 1129A Revised used on code.
Page 1138, 1138D Corrected item 700 callout. Corrected item
405 quantity.
Page 1154D Corrected item 70 and -70A use codes.
Page 1160 Revised IPL Fig. 12.
Page 1161/1162 Added item -1A and details.

Page HLT-2
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

TO: Holders of Overhaul Manual, Basic PN 3700 (Vol. 1 and 2) dated May 2, 1997.

REVISION NO. 20 DATED OCTOBER 15, 1998

HIGHLIGHTS

Pages which have been revised or added are outlined below together with the highlights of the
revision. This is a PARTIAL revision. Please remove and discard affected pages and initial and
date the RECORD OF REVISIONS page.

Section/Page Number Description of Change

Title Page (Vol. 1 & 2) Revised to reflect Revision 20.

Record of Revision Revised to reflect Revision 20.

Service Bulletin List Added SB3700-38-13

List of Effective Pages Revised to reflect Revision 20.

Page 2, 7, 136, 137, 138, 139, 149, 409, Incorporated new toilet assys, PN 3700-160,
538A, 538C, 559, 601, 1105C, -161, -164, -165
1110, 1110A, 1112F, 1146K,
1146L, 1146M, 1146R, 1146S,
1157F, 1157G, 1157H

Page 1101, 1142K, 1147D, 1149C Miscellaneous changes/corrections.

Page HLT-1
38-30-11 Oct 15/98
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Page HLT-2
38-30-11 Oct 15/98
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

TO: Holders of Overhaul Manual, Basic PN 3700 (Vol. 1 and 2) dated February 21, 1997.

REVISION NO. 19 DATED MAY 2, 1997

HIGHLIGHTS

Pages which have been revised or added are outlined below together with the highlights of the
revision. This is a PARTIAL revision. Please remove and discard affected pages and initial and
date the RECORD OF REVISIONS page.

Section/Page Number Description of Change

Title Page (Vol. 1 & 2) Revised to reflect Revision 19.

Record of Revision Revised to reflect Revision 19.

Service Bulletin List Added SB3600-38-002.

List of Effective Pages Revised to reflect Revision 19.

Page 2 Corrected compartment index.

Page 2, 7, 136 thru 140, 142, 144, 145, Incorporated new toilet assys, PN 3700-152,
146, 147, 148, 149, 538A thru -153, -154, -158, -159.
539, 546, 548, 549, 551, 552,
554, 557, 558, 559, 601, 1105A
thru 1105E, 1106, 1106B,
1106C, 1107A, 1107B, 1107E
thru 1107H, 1108A, 1109B,
1110, 1110C, 1111, 1111D,
1111E, 1112B, 1112C, 1112D,
1112F, 1112G, 1112H, 1113B,
1113D, 1146H thru 1146S,
1148B, 1154G, 1157F, 1161

Page 108, 112, 114, 116, 117, 124, 126, Incorporated SB3600-38-002, which added
129, 134, 142, 143, 144, 408, new drain valve assy, PN 3600-12, -13, -14,
508, 512, 517, 525, 528, 530, -15 and -16. Added new drain valve assy,
538, 552, 553, 556, 1106D, 1109, PN 3600-12, -13, -14, -15 and -16, for new
1109A, 1109B, 1109C, 1109D, production toilets by serial number.
1113A, 1135, 1136G, 1136H,
1137P, 1138C, 1139C, 1141E,
1141L, 1142C, 1142D, 1142E,
1142K, 1143D, 1143J, 1146B,
1146Ff, 1152, 1153, 1154,
1154A, 1154G, 1154H

Page HLT-1
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

REVISION NO. 19 DATED MAY 2, 1997

H I G H L I G H T S (cont)

Section/Page Number Description of Change

Page 111, 510, 1137L Added replacement check valve, PN 16007-


010.

Page 114, 513, 1107F, 1112E, 1138, Added replacement check valve interface for
1138A, 1138D toilet assy PN 3700-39.

Page 119, 125, 128, 130, 135, 515, 524, Added new decal/plate with FAA PMA
526, 529, 537, 1107, 1112G, information.
1136G, 1139F, 1141J, 1142G,
1143H, 1146E

Page 202 Added check valve assy to cleaning table.

Page 125, 524, 1106A, 1107G, 1112E, Added check valve assy, PN 3765-190-7, -8,
1139D, 1141F, 1141G, 1142F, -9, -10.
1142H, 1142J, 1143F, 1157E,
1157F

Page 143, 554, 555, 1106D, 1109D, Added new cable disconnect and cover for
1154C, 1154D drain valve assy PN 3600-2.

Page 1104, 1104A Updated vendor codes.

Page 405 thru 409 Added new instructions for top mounted
motor pump mounting rings.

Page 106, 107, 302, 505, 1107H, 1111E, Miscellaneous changes/corrections.


1112, 1113D, 1131, 1132,
1133A, 1134, 1136, 1136A,
1137B-1137E, 1141B, 1141C,
1143B, 1143C, 1161

Page HLT-2
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

TO: Holders of Overhaul Manual, Basic PN 3700 (Vol. 1 and 2) dated March 1, 1996.

REVISION NO. 18 DATED FEBRUARY 21, 1997


HIGHLIGHTS

Pages which have been revised or added are outlined below together with the highlights of the
revision. This is a PARTIAL revision. Please remove and discard affected pages and initial and
date the RECORD OF REVISIONS page.

Section/Page Number Description of Change

Title Page (Vol. 1 & 2) Reflect Revision 18

Record of Revision Reflect Revision 18

Service Bulletin List Added SB3700-38-10

List of Effective Pages Reflect Revision 18

Page 103-106, 110, 114, 115, 117-119, Incorporated SB3700-38-10.


125-135, 145, 501-505, 509-514,
517-519, 524-526, 529, 530,
535-537, 559, 560, 706-708,
1105B-1106A, 1107F-1107J,
1112C-1112H, 1113B-1113F,
1115-1116, 1119-1121, 1124-
1125A, 1129-1130A, 1133A-
1133C, 1137, 1137A, 1137F-
1137U, 1138, 1138A, 1138C,
1138E-1138G, 1139A, 1139C-
1139F, 1141, 1141F-1142A,
1142F, 1142H-1143, 1143E-
1143H, 1145, 1145A, 1145C,
1145D, 1146, 1146A, 1146C-
1146E, 1157E, 1157F

Page 8 Added paragraph D and inspection


Pages 302, 401, 402, 403, 404, 405, Added and Revised Top and Tank repair
406, 407, 408
Pages 548, 549, 550, 559, 560 Removed sealant RTV882

Page HLT-1
38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

REVISION NO. 18 DATED FEBRUARY 21, 1997


H I G H L I G H T S (cont)

Section/Page Number Description of Change

Pages 1109G, 1109H, 1109K, 1109L, Revised Numerical Index


1109M, 1110
Pages 1157 Revised Reference Figures, added REPLD
BY note

Page HLT-2
38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

TO: Holders of Overhaul Manual, Basic PN 3700 (Vol. 1 and 2) dated October 14, 1994.

REVISION NO. 17 DATED March 1, 1996


HIGHLIGHTS

Pages which have been revised are outlined below together with the highlights of the revision.
Please discard the affected pages and replace them with the new pages and enter the date and initial
the Record of Revision page.

Section/Page Number Description of Change

Title Page (Vol. 1 & 2) Reflect Revision 17

Record of Revision Reflect Revision 17

Service Bulletin Reflect SB3700-38-08

List of Effective Pages Reflect Revision 17

Pages 2, 102 thru 105, 110, 114, 116 thru Revised or new information
119, 130 thru 133, 136, 137, 142,
144, 145, 501, 502, 503, 509, 510,
513, 516, 535, 541 thru 545, 552,
553, 706, 1105B, 1105C, 1106,
1106B, 1107D, 1107E, 1108A,
1108D, 1108E, 1109, 1109G,
1109H, 1109K, 1109L, 1109M,
1110, 1113, 1113A, 1117 thru
1120, 1122 thru 1124A, 1129,
1129A, 1133A, 1137E, 1137F,
1138C, 1139C, 1141B, 1141C,
1143B, 1143C, 1145C, 1147A,
1147C, 1147D, 1148B, 1149A,
1149C, 1152, 1153 and 1154

Page HLT-1
38-30-11 Mar 1/96
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Page HLT-2
38-30-11 Mar 1/96
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

TO: Holders of Overhaul Manual, Basic PN 3700 (Vol. 1 and 2) dated November 15, 1993.

REVISION NO. 16 DATED October 14, 1994


HIGHLIGHTS

Pages which have been revised are outlined below together with the highlights of the revision.
Please discard the affected pages and replace them with the new pages and enter the date and initial
the Record of Revision page.

Section/Page Number Description of Change

Title Page (Vol. 1 & 2) Reflect Revision 16

Record of Revision Reflect Revision 16

Service Bulletin Reflect SB3700-38-09

List of Effective Pages - Pages LEP-1, Reflect Revision 16


LEP-2, LEP-3, LEP-4, and LEP-5

Pages 2, 6, 7, 101, 117, 125, 127, 129, Revised or new information to incorporate
134, 144, 303, 515, 517, 524, 526, 529, new check valve part numbers 3765-175-1,
537, 539, 541, 542, 557, 558, 601, 602, -2, -3 and -5 and 16007-035.
704, 706, 1105A, 1105B, 1105C, 1105D,
1106, 1106A, 1106C, 1106D, 1107B,
1107C, 1107D, 1107E, 1107F, 1107G,
1108, 1108A, 1108C, 1108D, 1108E,
1109A, 1109B, 1109D, 1109H, 1109J,
1109K, 1109L, 1109M, 1109N, 1110,
1110B, 1111, 1111A, 1111B, 1112,
1112A, 1112B, 1112C, 1112D, 1112E,
1112F, 1112G, 1112H, 1113, 1113A,
1113B, 1113C, 1113D, 1114, 1115, 1127,
1132, 1137B, 1137H, 1137J, 1138, 1139B,
1139C, 1139D, 1139E, 1141, 1141B,
1141C, 1141D, 1141E, 1141F, 1141G,
1141H, 1141J, 1141K, 1141L, 1142,
1142B, 1142C, 1142D, 1142E, 1142F,
1142G, 1142H, 1142J, 1143B, 1143C,
1143D, 1143E, 1143F, 1143G, 1143H,
1143J, 1146B, 1146C, 1146D, 1146E,

Page HLT-1
38-30-11 Nov 14/94
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Section/Page Number Description of Change

1146F, 1147A, 1147B, 1147C, 1147D,


1148, 1154, 1157, 1157B, 1157C, and
1157D

Page HLT-2
38-30-11 Nov 14/94
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

TO: Holders of Overhaul Manual, Basic PN 3700 (Vol. 1 and 2) dated June 17/91

REVISION NO. 15 DATED Nov 15/93


HIGHLIGHTS

Pages which have been revised are outlined below together with the highlights of the revision.
Please discard the affected pages and replace them with the new pages and enter the date and initial
the Record of Revision page.
___________________________________________________________________________
Section/Page Number Description of Change
___________________________________________________________________________

Title Page (Vol. 1 & 2) Reflect Revision 15

List of Effective Reflect Revision 15


Pages - Pages LEP-1,
LEP-2, LEP-3, LEP-4,
LEP-5/6

Record of Revision Reflect Revision 15

Pages 1, 2, 6, 7, 112, 124, 125, Revised or new information to incorporate new drain
127, 129, 134, 138, 139, 143, valve part number 3600-6 and new check valve
512, 524, 525, 526, 529, 537, adapter part number 3765-186
538, 544, 546, 547, 551, 555,
556, 558, 601, 704, 705, 706,
707/708, 802, 1104,
1104A, 1105A, 1105D, 1106A,
1106B, 1106C, 1106D, 1106E,
1107, 1107A, 1107B, 1107C,
1107D, 1107E, 1107F, 1107G,
1109, 1111C, 1111D, 1111E,
1112, 1112A, 1112B, 1112C,
1112D, 1112E, 1112F, 1113A,
1113D, 1114, 1115,
1115A, 1120A, 1124A, 1126,
1127, 1129B, 1131, 1132,
1133C, 1133D, 1137B

Page HLT-1
38-30-11 Nov 15/93
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Section/Page Number Description of Change

1137C, 1137D, 1137E, 1137F,


1137M, 1137N, 1137R, 1138B,
1138F, 1139B, 1139E, 1139F,
1140A, 1140B, 1140C, 1140D,
1141, 1141B,
1141C, 1141D, 1141E, 1141F,
1141G, 1142, 1142C, 1142D,
1142E, 1142F, 1142G, 1143,
1143B, 1143C, 1143D, 1143E,
1143F, 1144B, 1144E, 1145B,
1145E, 1146, 1146B, 1146C,
1146D, 1146E, 1146F, 1148B,
1148C, 1148D, 1148E, 1148F,
1154C, 1154G, 1154H, 1157,
1157A, 1157B, 1161/1162.

Page HLT-2
38-30-11 Nov 15/93
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

TO: Holders of Overhaul Manual, Basic PN 3700 (Vol. 1 and 2)


dated July 17/90.

REVISION NO. 14 DATED Jun 17/91


HIGHLIGHTS

Pages which have been revised are outlined below together with the highlights of the revision.
Please delete the affected pages and enter Revision No. 14 dated June 17/91.

___________________________________________________________________________
Section/Page Number Description of Change
___________________________________________________________________________

Title Page (Vol. 1 & 2) Reflect Revision 14

List of Effective Reflect Revision 14


Pages - Pages LEP-1,
LEP-2, LEP-3, LEP-4,
LEP-5/6

Record of Revision Reflect Revision 14

Service Bulletin List Added Service Bulletin No. 3600-38-001

Pages 2, 7, 108, 116, 117, 124, Revised or new information to incorporate Service
126, 127 thru 129, 134, 135, Bulletin No. 3600-38-001 and new drain valve, part
143, 144, 210, 403, 404, 501 numbers 3600-6, -7, -8 and -9 and new toilet
thru 504, 507, 508, 517, 524 assemblies 3700-82, -83, -84, -85, -86, -87, -88, -89, -
thru 531, 537, 538, 555 thru 90, -91, -92, -93, -94, -95, -96, -97, -98, -99, -101, -
560, 601, 602, 706, 102, -103, -104 and -105.
1102 thru 1104B, 1106D, 1107,
1109, 1109A thru 1109J, 1110,
1112A, 1112E, 1126, 1127,
1131, 1132, 1133, 1133A,
1133B, 1136E, 1136H, 1137B
thru 1137F, 1137M, 1139B,

Page HLT-1
38-30-11 Jun 17/91
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

___________________________________________________________________________
Section/Page Number Description of Change
___________________________________________________________________________
1139C, 1139D, 1141B thru
1141F, 1142B thru 1142G,
1143B thru 1143G, 1146B,
1146C, 1146D, 1148B, 1153,
1154, 1154C thru 1154H and
1157B.

Page HLT-2
38-30-11 Jun 17/91
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

RECORD OF REVISIONS

REV ISSUE DATE BY REV ISSUE DATE BY


NO. DATE INSERTED NO. DATE INSERTED
1 Jan 05/72 Jan 05/72 M.I.
2 Nov 07/75 Nov 07/75 M.I.
3 Aug 18/77 Aug 18/77 M.I.
4 Jun 30/80 Jun 30/80 M.I.
5 Mar 30/83 Mar 30/83 M.I.
6 Sep 30/84 Sep 30/84 M.I.
7 Jan 10/85 Jan 10/85 M.I.
8 Apr 10/86 Apr 10/86 M.I.
9 Sep 15/86 Sep 15/86 M.I.
10 Jul 24/87 Jul 24/87 M.I.
11 Nov 11/88 Nov 11/88 M.S.
12 Jul 14/89 Jul 14/89 M.S.
13 Jul 15/90 Jul 15/90 M.S.
14 Jun 17/91 Jun 17/91 M.S.
15 Nov 15/93 Nov 15/93 M.S.
16 Oct 14/94 Oct 14/94 M.S.
17 Mar 1/96 Mar 1/96 M.S.
18 Feb 21/97 Feb 21/97 M.S.
19 May 2/97 May 2/97 M.S.
20 Oct 15/98 Oct 15/98 M.S.
21 Jun 30/99 Jun 30/99 M.S.

Page RR-1
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

RECORD OF TEMPORARY REVISIONS

TEMPORARY PAGE ISSUE BY DATE


REV NO. NUMBER DATED INSERTED BY
1 T-1, LEP-1, Jun 29/93 M.S. Nov 15/93 M.S.
-2, -3, -5,
144, 558,
704, 707,
1157A and
1157B

Page RTR-1
38-30-11 Nov 15/93
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Mar 27/07

SERVICE BULLETIN LIST

Service Bulletin Revision Date Bulletin


Number Number Incorporated into Manual
2 0 Jan 05/72
3 0 Jan 05/72
4 0 Nov 07/75
5 1 Aug 18/77
(This manual not affected by SB5)
3600-38-001 0 May 20/90
3700-38-06 0 Mar 30/83
3700-38-07 0 Sep 30/84
3700-38-08 0 Mar 1/96
3700-38-09 0 Oct 14/94
3700-38-10 2 Feb 28/97
3600-38-002 0 May 2/97
3700-38-13 0 Oct 15/98
3700-38-12 0 Jun 30/99

Page SBL-1
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Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

VOLUME 1 Disassembly 101 Oct 14/94


102 Mar 1/96
Title Page T-1 * Jun 30/99 103 * Jun 30/99
104 * Jun 30/99
Record of RR-1 * Jun 30/99 104A * Jun 30/99
Revisions 104B * Jun 30/99
105 * Jun 30/99
Record of RTR-1 Nov 15/93 106 May 2/97
Temporary 107 May 2/97
Revisions 108 May 2/97
109 Jun 15/90
Service Bulletin SBL-1 * Jun 30/99 110 * Jun 30/99
List 111 May 2/97
112 May 2/97
List of Effective LEP-1 * Jun 30/99 113 Jun 15/90
Pages LEP-2 * Jun 30/99 114 * Jun 30/99
LEP-3 * Jun 30/99 115 * Jun 30/99
LEP-3 * Jun 30/99 116 May 2/97
LEP-4 * Jun 30/99 117 May 2/97
LEP-5 * Jun 30/99 117A * Jun 30/99
LEP-6 * Jun 30/99 117B * Jun 30/99
LEP-7 * Jun 30/99 118 * Jun 30/99
LEP-8 * Blank 119 * Jun 30/99
120 Jun 15/90
Table of TC-1 Jun 15/90 121 Jun 15/90
Contents 122 Jun 15/90
123 Jun 15/90
Introduction INTRO-1 Jun 15/90 124 * Jun 30/99
125 * Jun 30/99
Description and 1 Nov 15/93 126 * Jun 30/99
Operation 126A * Jun 30/99
2 * Jun 30/99 126B * Jun 30/99
3 Jun 15/90 127 Feb 21/97
4 * Jun 30/99 128 May 2/97
5 * Jun 30/99 129 * Jun 30/97
6 * Jun 30/99 130 * Jun 30/99
7 * Jun 30/99 130A * Jun 30/99
8 Feb 21/97 130B * Jun 30/99

*Indicates pages changed, added, or deleted.


Page LEP-1
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Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

SUBJECT PAGE DATE SUBJECT PAGE DATE

Disassembly 131 Feb 21/97 Repair 405 May 2/97


132 Feb 2/97 406 * Jun 30/99
133 * Jun 30/99 407 May 2/97
134 May 2/97 408 * Jun 30/99
135 May 2/97 409 * Jun 30/99
136 Oct 15/98 410 * Jun 30/99
137 * Jun 30/99
138 Oct 15/98 Assembly 501 * Jun 30/99
139 Oct 15/98 502 Feb 21/97
140 * Jun 30/99 503 * Jun 30/99
140A * Jun 30/99 503A * Jun 30/99
140B * Jun 30/99 503B * Jun 30/99
140C * Jun 30/99 504 * Jun 30/99
140D * Jun 30/99 505 May 2/97
141 May 2/97 506 Jun 15/90
142 * Jun 30/99 507 Jun 17/91
143 May 2/97 508 May 2/97
144 May 2/97 509 * Jun 30/99
145 May 2/97 510 * Jun 30/99
146 May 2/97 511 * Jun 30/99
147 May 2/97 512 May 2/97
148 May 2/97 513 * Jun 30/99
149 * Jun 30/99 514 * Jun 30/99
150 * Jun 30/99 515 May 2/97
516 Mar 1/96
Cleaning 201 Jun 17/91 517 * Jun 30/99
202 * Jun 30/99 518 * Jun 30/99
519 May 2/97
Inspection 301 Jun 15/90 520 * Jun 30/99
Check 302 * Jun 30/99 521 Jun 15/90
303 Oct 14/94 522 Jun 15/90
304 Jun 15/90 523 Jun 15/90
305 Jun 15/90 524 * Jun 30/99
306 Blank 525 * Jun 30/99
525A * Jun 30/99
Repair 401 * Jun 30/99 525B * Jun 30/99
402 Feb 21/97 526 * May 2/97
403 Feb 21/97 527 Jun 17/91
404 Feb 21/97 528 May 2/97

*Indicates pages changed, added, or deleted.


Page LEP-2
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Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

SUBJECT PAGE DATE SUBJECT PAGE DATE

Assembly 529 * Jun 30/99 555 May 2/97


530 * Jun 30/99 556 May 2/97
531 * Jun 30/99 557 May 2/97
531A * Jun 30/99 558 May 2/97
531B * Jun 30/99 559 * Jun 30/99
532 Jun 15/90 560 Feb 21/97
533 Jun 15/90
534 Jun 15/90 Fits and 601 * Jun 30/99
535 * Jun 30/99 Clearances 602 Oct 14/94
536 Feb 21/97
537 May 2/97 Testing 701 Jun 15/90
538 May 2/97 702 * Jun 30/99
538A * Jun 30/99 702A * Jun 30/99
538B * Jun 30/99 702B * Jun 30/99
538C * Jun 30/99 703 Jun 15/90
538D * Jun 30/99 704 * Jun 30/99
538E * Jun 30/99 705 Nov 15/93
538F * Jun 30/99 706 * Jun 30/99
538G * Jun 30/99 707 Feb 21/97
538H * Jun 30/99 708 Feb 21/97
538J * Jun 30/99
538K * Jun 30/99 Troubleshooting 801 Jun 15/90
539 May 2/97 802 * Jun 30/99
540 Jun 15/90
541 Mar 1/96 Storage 901 Jun 15/90
542 Mar 1/96 Instructions 902 Blank
543 Mar 1/96
544 Mar 1/96 Special Tools, 1001 Jun 15/90
545 * Jun 30/99 Fixture and 1002 Blank
546 * Jun 30/99 Equipment
547 * Jun 30/99
548 May 2/97 VOLUME 2
549 May 2/97
550 Feb 21/97 Title Page T-1 * Jun 30/99
551 May 2/97
552 May 2/97 Illustrated Parts 1101 Oct 15/98
553 * Jun 30/99 List - 1102 * Jun 30/99
554 May 2/97 Introduction 1103 Jun 17/91

*Indicates pages changed, added, or deleted.


Page LEP-3
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Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

SUBJECT PAGE DATE SUBJECT PAGE DATE

Introduction 1104 * Jun 30/99 Numeric Index 1109F May 2/97


1104A * Jun 30/99 1109G May 2/97
1104B Jun 17/91 1109H May 2/97
Numeric Index 1105 Jun 15/90 1109J May 2/97
1105A * Jun 30/99 1109K May 2/97
1105B * Jun 30/99 1109L May 2/97
1105C * Jun 30/99 1109M May 2/97
1105D May 2/97 1109N May 2/97
1105E May 2/97 1109P May 2.97
1105F Feb 21/97 1109Q May 2/97
1105G Feb 21/97 1110 * Jun 30/99
1106 * Jun 30/99 1110A Oct 15/98
1106A * Jun 30/99 1110B Oct 14/94
1106B * Jun 30/99 1110C * Jun 30/99
1106C * Jun 30/99 1110D * Jun 30/99
1106D * Jun 30/99 1110E * Jun 30/99
1106E Nov 15/93 1111 * Jun 30/99
1107 May 2/97 1111A Oct 14/94
1107A * Jun 30/99 1111B Oct 14/94
1107B * Jun 30/99 1111C Nov 15/93
1107C Oct 14/94 1111D May 2/97
1107D Mar 1/96 1111E * Jun 30/99
1107E * Jun 30/99 1112 May 2.97
1107F * Jun 30/99 1112A Oct 14/94
1107G * Jun 30/99 1112B * Jun 30/99
1107H May 2/97 1112C * Jun 30/99
1107J Feb 21/97 1112D May 2/97
1108 * Jun 30/99 1112E * Jun 30/99
1108A * Jun 30/99 1112F * Jun 30/99
1108B Jun 15/90 1112G * Jun 30/99
1108C Oct 14/94 1112H * Jun 30/99
1108D * Jun 30/99 1113 * Jun 30/99
1109 May 2/97 1113A * Jun 30/99
1109A May 2/97 1113B * Jun 30/99
1109B * Jun 30/99 1113C * Jun 30/99
1109C May 2/97 1113D May 2/97
1109D * Jun 30/99 1113E * Jun 30/99
1109E May 2/97 1113F Feb 21/97

*Indicates pages changed, added, or deleted.


Page LEP-4
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Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

SUBJECT PAGE DATE SUBJECT PAGE DATE

Numeric Index 1114 Oct 14/94 Detail Parts List 1135 May 2/97
1115 * Jun 30/99 1136 * Jun 30/99
Detail Parts List 1115A Feb 21/97 1136A May 2/97
1116 Feb 21/97 1136B Jun 15/90
1117 Mar 1/96 1136C Jun 15/90
1118 Mar 1/96 1136D Jun 15/90
1119 Feb 21/97 1136E Jun 17/91
1120 Feb 21/97 1136F Jun 15/90
1120A * Jun 30/99 1136G May 2/97
1120B Feb 21/97 1136H May 2/97
1120C * Jun 30/99 1137 * Jun 30/99
1121 * Jun 30/99 1137A * Jun 30/99
1122 * Jun 30/99 1137B * Jun 30/99
1123 * Jun 30/99 1137C * Jun 30/99
1124 * Jun 30/99 1137D * Jun 30/99
1124A * Jun 30/99 1137E * Jun 30/99
1124B * Jun 30/99 1137F * Jun 30/99
1124C * Jun 30/99 1137G * Jun 30/99
1125 * Jun 30/99 1137H * Jun 30/99
1125A Feb 21/97 1137J Feb 21/97
1126 * Jun 30/99 1137K Feb 21/97
1127 * Jun 30/99 1137L May 2/97
1128 Jun 15/90 1137M Feb 21/97
1129 Feb 21/97 1137N Feb 21/97
1129A * Jun 30/99 1137P May 2/97
1129B * Jun 30/99 1137Q Feb 21/97
1129C Feb 21/97 1137R Feb 21/97
1129D Feb 21/97 1137S Feb 21/97
1130 Feb 21/97 1137T Feb 21/97
1130A Feb 21/97 1137U Feb 21/97
1131 May 2/97 1138 * Jun 30/99
1132 May 2/97 1138A * Jun 30/99
1133 Jun 17/91 1138B * Jun 30/99
1133A May 2/97 1138C * Jun 30/99
1133B * Jun 30/99 1138D * Jun 30/99
1133C * Jun 30/99 1138E * Jun 30/99
1133D Nov 15/93 1138F * Jun 30/99
1134 May 2/97 1138G * Jun 30/99
1138H * Jun 30/99

*Indicates pages changed, added, or deleted.


Page LEP-5
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Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

SUBJECT PAGE DATE SUBJECT PAGE DATE

Detail Parts List 1139 * Jun 30/99 1142J May 2/97


1139A * Jun 30/99 1142K Oct 15/98
1139B * Jun 30/99 1142L May 2/97
1139C * Jun 30/99 1143 * Jun 30/99
1139D * Jun 30/99 1143A Jun 15/90
1139E * Jun 30/99 1143B * Jun 30/99
1139F * Jun 30/99 1143C * Jun 30/99
1139G * Jun 30/99 1143D * Jun 30/99
1139H * Jun 30/99 1143E * Jun 30/99
1140 Jun 15/90 1143F * Jun 30/99
1140A Nov 15/93 1143G * Jun 30/99
1140B Nov 15/93 1143H * Jun 30/99
1140C Nov 15/93 1143J * Jun 30/99
1140D Nov 15/93 1143K * Jun 30/99
1141 * Jun 30/99 1143L * Jun 30/99
1141A Jun 15/90 1144 Jun 15/90
1141B * Jun 30/99 1144A Jun 15/90
1141C * Jun 30/99 1144B Nov 15/93
1141D * Jun 30/99 1144C Jun 15/90
1141E * Jun 30/99 1144D Jun 15/90
1141F * Jun 30/99 1144E Nov 15/93
1141G * Jun 30/99 1145 Feb 21/97
1141H * Jun 30/99 1145A Feb 21/97
1141J * Jun 30/99 1145B Nov 15/93
1141K * Jun 30/99 1145C Feb 21/97
1141L * Jun 30/99 1145D * Jun 30/99
1141M * Jun 30/99 1145E * Jun 30/99
1141N * Jun 30/99 1146 Feb 21/97
1141P * Jun 30/99 1146A Feb 21/97
1142 Feb 21/97 1146B May 2/97
1142A Feb 21/97 1146C May 2/97
1142B Oct 14/94 1146D Feb 21/97
1142C May 2/97 1146E May 2/97
1142D May 2/97 1146F May 2/97
1142E May 2/97 1146G May 2/97
1142F * Jun 30/99 1146H * Jun 30/99
1142G May 2/97 1146J * Jun 30/99
1142H May 2/97 1146K * Jun 30/99
1146L * Jun 30/99

*Indicates pages changed, added, or deleted.


Page LEP-6
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Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

SUBJECT PAGE DATE SUBJECT PAGE DATE

Detail Parts List 1146M * Jun 30/99 Detail Parts List 1153 May 2/97
1146N * Jun 30/99 1154 May 2/97
1146P May 2/97 1154A May 2/97
1146Q May 2/97 1154B Jun 15/90
1146R Oct 15/98 1154C May 2/97
1146S Oct 15/98 1154D * Jun 30/99
1146T May 2/97 1154E Jun 17/91
1146U * Jun 30/99 1154F Jun 17/91
1147 * Jun 30/99 1154G * Jun 30/99
1147A * Jun 30/99 1154H May 2/97
1147B * Jun 30/99 1155 Jun 15/90
1147C * Jun 30/99 1156 Jun 15/90
1147D * Jun 30/99 1157 Feb 21/97
1147E * Jun 30/99 1157A Nov 15/93
1147F * Jun 30/99 1157B Oct 14/94
1147G * Jun 30/99 1157C Oct 14/94
1147H * Jun 30/99 1157D Oct 14/94
1147J * Jun 30/99 1157E * Jun 30/99
1147K * Jun 30/99 1157F * Jun 30/99
1147L * Jun 30/99 1157G * Jun 30/99
1147M * Jun 30/99 1157H Oct 15/98
1147N * Jun 30/99 1158 Jun 15/90
1147P * Jun 30/99 1159 Jun 15/90
1147Q * Jun 30/99 1160 * Jun 30/99
1148 Oct 14/94 1161 * Jun 30/99
1148A Jun 15/90 1162 * Blank
1148B * Jun 30/99
1148C * Jun 30/99 Light Overhaul 1201 Jun 15/90
1148D * Jun 30/99 1202 Blank
1148E Nov 15/93
1148F Nov 15/93
1149 Jun 15/90
1149A Mar 1/96
1149B * Jun 30/99
1149C * Jun 30/99
1150 Jun 15/90
1151 Jun 15/90
1152 May 2/97

*Indicates pages changed, added, or deleted.


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Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

*Indicates pages changed, added, or deleted.


Page LEP-8
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

TABLE OF CONTENTS

SUBJECT PAGE

Description and Operation 1

Disassembly 101

Cleaning 201

Inspection/Check 301

Repair 401

Assembly 501

Fits and Clearances 601

Testing 701

Trouble Shooting 801

Storage Instructions 901

Special Tools, Fixtures, and Equipment 1001

Illustrated Parts List 1101

Light Overhaul 1201

*Indicates pages changed, added, or deleted.


Page TC-1
Monogram Proprietary – See cover page for details 38-30-11 Jun 15/90
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

INTRODUCTION

This publication is issued to provide instructions to overhaul, troubleshoot and test the Flushing
Toilet Assemblies used in Boeing 737 Aircraft. The flushing toilet assemblies, hereafter referred to
as the toilets, are manufactured by Monogram Sanitation, Compton, California.

The information in this manual is divided into sections in accordance with Air Transportation
Association Specification 100, to enable maintenance personnel to disassemble, clean, inspect/check,
repair, assemble, troubleshoot and test the toilets. An illustrated parts list is provided to locate,
identify and requisition parts.

To ensure that coverage contained in this handbook will reflect changes in overhaul concepts and
procedures, revised information is provided to the customer through a letter of transmittal, advising
pages to be removed and added by the revision. The revision includes highlight pages that identify
each change and indicate the effectivity of the change, as well as the Service Bulletins involved.

NOTE: Effective June 15/90, this publication has been divided in two volumes. The volume
1 will contain pages 1 thru 1002 and the volume 2 will contain pages 1101 and
subsequent.

38-30-11Page Jun
INTRO-1
15/90
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

1. Description and Operation

A. General
The toilets covered by this publication are specifically designed for use within Boeing
737 aircraft. The location of the 3700 Series toilets within the aircraft are illustrated in
the diagram of Fig. 1, which together with Table 1, provides a cross reference between
Boeing numbers and the manufacturer's model numbers.
The 16000-006 and 16000-008 toilets are included in this publication because their major
components are identical to those employed in the 3700 Series toilets. The 16000-006
and 16000-008 toilets, however, are optional installations on special Boeing 737 aircraft.

B. Description
The toilets (see Fig. 2) are capable of receiving, temporarily storing and disposing of
stored waste during ground servicing. The purpose, function and operation of the toilets
described herein is identical. The basic difference between toilet models is the design of
the tank and orientation of components on the tank top to enable installation in a
designated aircraft lavatory compartment.

Toilet Compartments (3700 Series)


Figure 1

Page 1
38-30-11 Nov 15/93
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Table 1
Toilet Model to Compartment Index

Toilet Boeing Number Monogram Number


Compartment

A 10-61307-3,-4,-9,-12,-15,-18,-35,-43, 3700-3,-4,-9,-12,-15,-18,-23,-29,
-52,-54,-61,-68,-69,-82,-102, -40,-45,-39,-51,-52,-60,-75,
-106,-109,-112,-125,-129, -79,-82,-85,-99,-105,-106,
-132,-135,-148,-152,-155, -109,-122,-126,-154,-162,
-162,-163,-164,-166 -163,-164,-166

B 10-61307-1,-5,-7,-10,-13,-17,-19,-33, 3700-1,-5,-7,-10,-13,-17,-19,-24,
-37,-39,-41,-53,-55,-57,-59, -21,-30,-27,-41,-46,-37,-35,
-70,-71,-79,-83,-95,-97,-100, -53,-54,-59,-61,-68,-70,-73,
-103,-107,-118,-120,-123, -76,-80,-91,-93,-96,-102,
-126,-130,-141,-143,-146, -103,-115,-117,-120,-123,
-149,-153, -165, -165 -127,-165

C 10-61307-2,-6,-8,-11,-14,-16,-20,-34, 3700-2,-6,-8,-11,-14,-16,-20,-25,
-38,-40,-42,-56,-58,-60,-72, -22,-31,-28,-47,-38,-36,-55,
-78,-84,-96,-98,-104,-105, -58,-62,-69,-71,-77,-78,-81,
-108,-119,-121,-127,-128, -92,-94,-97, -101,-104,
-131,-142,-144,-150,-151, -116,-118,-124,-125,-128
-154,

D 10-61307-44,-51,-62,-63,-65,-73,-87, 3700-32,-34,-44,-42,-49,-56,-63,
-92,-93,-110,-113,-115,-116, -65,-66,-83,-86,-88,-89,
-133,-136,-138,-139,-156, -107,-110,-112,-113,-152,
-158, -160, -160 -158, -160

E 10-61307-50,-64,-66,-74,-88,-94,-99, 3700-33,-43,-50,-57,-64,-67,-72,
-111,-114,-117,-122,-134, -84,-87,-90,-95,-108,-111,
-137,-140,-145,-157,-159, -114,-119,-153,-159,-161
-161

F 10-61307-67,-101,-124,-147 3700-48,-74,-98,-121

(OPTIONAL) 10-60731-6 16000-006

(OPTIONAL) 65V10528-1 16000-008

Page 2
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Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Typical Toilet (3700-Series)


Figure 2

Page 3
38-30-11 Jun 15/90
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Each toilet basically consists of a bowl assy, motor-pump- filter unit assy, drain valve assy,
tank and top assy. The leading particulars for the toilets are provided in Table 2.
The bowl assy is mounted on the top of the tank and top assy. A separator is located in the
bottom of the bowl. Both the bowl and separator are of polished stainless steel construction.
During the flush cycle, flushing liquid cascades in a thin curtain over the complete inner
surface of the bowl from the flush channel surrounding the upper rim of the bowl. Waste
material is carried directly to the tank and prevented from reentry by means of the separator.
The motor-pump-filter assy (MPFA) (3200-8 and subsequent) is mounted to the top of the tank
and top assy; however, the pump, filter and spray nozzle are submerged in the flushing liquid.
The motor operates a pump which recirculates the flushing fluid through the bowl when the
flush button is depressed. The metal filter prevents any solid matter from entering the pump.
The built-in spray nozzle enables the rinsing and cleaning operations. The nozzle input water
source is routed from a one way check valve which is mounted to the top of the tank and top
assy.
The check valve may be one of three types:
1) Original check valve (PN 3717), provides water inlet for servicing only, and is used with
rotating MPFA units.
2) Check valve/vacuum breaker type valve (PN 3765 Series), consists of a check
valve/vacuum breaker adapter assembly, water inlet and outlet fittings, vent fitting, and
related clamps and tubing. It supplies fill water for the tank and rinse water to “fixed”
MPFA units.
3) Motorized shut-off type valve (PN 400300-2 and 18-8000-2), incorporates a motor
actuated by a signal from the liquid level sensor (LLS) to prevent overfilling of the tank
during ground servicing. It supplies fill water for the tank and rinse water to “fixed”
MPFA units.
All check valve types incorporate an internal spring-loaded poppet which allows pressurized
water to flow through the valve body in the forward direction. Water pressure is shut off either
manually during servicing, or automatically when the the motorized shut-off valve is
commanded CLOSED via a signal from the LLS. The poppet in the check valve is then closed
by spring force, preventing water from flowing in the reverse direction. Water draining back
out of the servicing line creates a vacuum which further seals the poppet. In vacuum breaker
type valves, the bleed poppet opens in the check valve/vacuum breaker adapter assembly,
permitting residual servicing water to drain back into the tank of the servicing vehicle.
The manufacturer recommends replacing check valve seals and gaskets every 3000 flight
hours.

Page 4
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Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

The drain valve assy is mounted on the top of the tank and top assy and extends to the bottom
of the tank. The bottom of the drain valve assy provides a positive seal which seals the tank
against varying atmospheric pressure during flight. The valve is operated from the exterior of
the aircraft by a cable linkage controlled at the aircraft service panel. When operated, the drain
valve enables the draining of all flushing or rinsing fluid from the tank.

The top assy is attached to the tank assy and provides all mounting provisions for the toilet
components. On toilets (3700-7 thru 3700-20), an integral part of the top assy is the spray
rinse channel which supplies fluid to the three spray nozzles in order to rinse the entire inside
of the tank during ground flushing of the toilet. On older models (3700-1 thru 3700-6), a flush
line attach to the underside of the top assy provides fluid to spray rinse the interior tank
surfaces. On newer toilets (3700-21 and subsequent), the inside of the tank is cleaned by the
built-in spraying system of the motor-pump assy.

The tank assembly is the receptacle for temporarily storing waste. Initially, the tank is charged
with a mixture of water and Monogram chemical during ground servicing operations. Ground
servicing requires a sewage line to be connected to the aircraft lavatory service panel, after
which the drain valve handle is actuated to release tank contents through the drain port into the
sewage hose. A pressurized water hose, also connected at the aircraft lavatory service panel,
provides for a spray rinse of the tank, after which the flushing charge can be pumped from the
ground facility directly into the toilet tank.

Toilet Assemblies must be serviced after each scheduled flight by emptying, flushing, and
recharging the tanks with fluid containing a dye-deodorant-disinfectant-chemical-water
solution.

At the completion of every 1,000 flight hours, conduct a detailed inspection of parts and
assemblies in accordance with the requirements provided in this manual.

Page 5
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Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY

TABLE 2
Leading Particulars

Electrical Power Requirement .................................................................... 115/200 VAC, 400 Hz,


................................................................................................................... 3 Phase, 2.0 Amps Max.

Motor and Gearbox Rating:


Impeller Shaft (3205, 3205-21) ............................................................ 7200 RPM (Nominal)
(4812-70) ...................................................................... 3450 RPM (Nominal)
Filter Drive Shaft (3200-1, -12 Only).......................................................... 498 RPM (Nominal)
Filter Basket (3200-1, -12 Only)........................................................................... 40.4 RPM

Fluid Pump Rating


3200-1 ..................................................................................................................12.5 ± 1.0 GPM*
3200-8 ..................................................................................................................15.5 ± 1.5 GPM*
3200-10 ................................................................................................................14.0 ± 1.0 GPM*
3200-11 ................................................................................................................13.5 ± 1.5 GPM*
3200-12 ................................................................................................................12.5 ± 1.0 GPM*
3200-14 ................................................................................................................13.0 ± 1.0 GPM*
3200-16 ................................................................................................................13.5 ± 1.0 GPM*
3200-17 ................................................................................................................13.5 ± 1.0 GPM*
3200-18 ................................................................................................................15.5 ± 1.0 GPM*
3200-19 ................................................................................................................14.5 ± 1.5 GPM*

Fluid Charge ............................................................................................................... (See Table 3)

Flushing Cycle Duration ................................................................................................ 10 Seconds

* With Outlet Fully Open

Page 6
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

TABLE 3
Fluid Charge

Water Chemical
Toilet Assembly Part Number (gals.) (Monogram MC-2000)
(oz.)

3700-1 thru -50, -52 thru -62, 3.0 4.0


-84, -108

3700-51, -65, -67, -75, 3.0 3.0


-79, -82, -83, -85,
-88, -90, -99, -105, -106, -107,
-109, -112, -114, -122, -126,
-154, -162, -163, -166

3700-63, -64, -66, -68, 2.0 2.0


-69, -70, -71, -72,
-73, -74, -76, -77,
-78, -80, -81, -86, -87, -89,
-91, -92,-93,-94,-95, -96,
-97, -98, -101, -102, -103,
-104, -110, -111, -113, -115,
-116, -117, -118, -119, -120,
-121, -123, -124, -125, -127,
-128, -152, -153, -158, -159,
-160, -161, -164, -165

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C. Operation
When the toilet flush cycle is initiated by actuation of the toilet flush handle, the motor-
pump-filter unit assy is energized for approximately 10 seconds. During the flush cycle,
flushing fluid is drawn from the tank through the filter and routed to the toilet bowl where
a continuous stream of fluid is discharged through the flush ring under rim of the bowl
and circulates over the complete inner surface of the bowl washing waste material into
the tank.
The motor-pump-filter unit is de-energized at the completion of the 10-second flush and
the next cycle is immediately available.
Draining, cleaning and filling the toilet is controlled from the aircraft ground servicing
panel. Pulling the drain valve handle at the service panel opens the spring loaded toilet
drain valve by means of an interconnecting cable and contents of the tank are drained into
a servicing vehicle. Clean flush/fill fluid enters the tank through a check valve on top of
the tank and is sprayed over all interior surfaces. On toilet assemblies 3700-21 and
subsequent, clean flush/fill fluid enters the tank through a check valve on top of the tank
to pump inlet and spray nozzle and is sprayed over all interior surfaces.

D. Servicing
The toilet assembly must be serviced after each scheduled flight by emptying, flushing,
rinsing and recharging the tank with fluid containing a dye-deodorant-chemical-water
solution.
At the completion of every 1,000 flight hours, conduct a detailed inspection of parts and
assemblies in accordance with the requirements provided in the manual.

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2. DISASSEMBLY

WARNING: FOR SANITARY REASONS, ALWAYS WEAR RUBBER GLOVES


(ELBOW LENGTH) FOR WORKING ON TANK ASSEMBLY OR WHEN
HANDLING PARTS WHICH HAVE BEEN IN CONTACT WITH THE
FLUSHING FLUID.
NOTE: See TESTING and TROUBLESHOOTING to establish the condition of the
component or most probable cause of its malfunction. This is to determine
the extent of disassembly required without completely tearing down and
rebuilding the component.
A. Disassembly instructions given, assume that complete overhaul of the toilet assembly is
to be accomplished. Disassembly Instructions cover disassembly only as far as
practicable; these instructions enable disassembly to provide access for inspection and
cleaning. In some instances, partial overhaul, or overhaul of individual subassemblies
only, may be required. In this case, disassemble only to the extent necessary to
accomplish removal of affected assemblies.

B. The instructions which follow are provided to disassemble all major assemblies and
components into their detail parts. Refer to the Illustrated Parts List for description and
identification of all details of the toilet assembly.
NOTE: Before commencing disassembly, refer to CLEANING and thoroughly
wash, rinse and drain the complete toilet assembly and allow it to air dry.

C. Disassembly sequence follows the numerical order of item numbers appearing in the
exploded-view illustrations in the Illustrated Parts List unless described otherwise.

D. Each of the following paragraphs describes disassembly of one or more toilet assemblies
having different part numbers. The part number of each toilet to which the procedure
applies is listed in the paragraph heading. Where differences exist between the various
part numbered assemblies and because of modification by Service Bulletins, such
differences are indicated in the particular step of the procedure.
NOTE: Nameplates and decals shall not be removed unless damaged or illegible.

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E. Disassembly of Toilet Assy (See IPL Fig. 1)


(1) To remove the top assy from the tank, remove clamps (5), nuts (6 and 13), washers
(7 and 14) and spacers (8). Discard tank seal (90).
(2) Remove clamps (15 or -15A) and flush tube (16 or -16A) from the bowl and motor-
pump-filter unit assy.
(3) Remove MPFA (17, -18 or -18A) by removing nuts (19A), washers (20) and
grommets (21, if applicable). Refer to paragraph 2.W. for disassembly of motor-
pump-filter unit assy (17, -18), Paragraph 2.X. for MPFA (-18A).
(4) To remove drain valve assy (22, -23 or 24), remove nuts (25) and washers (26).
Discard gasket (27). Refer to paragraph 2.AA. for disassembly of valve (22); or
Paragraph 2.AB. for valves (-23 or 24).
(5) Remove clamps (28) and vent tube (29) from the bowl.
(6) Remove bowl assy (-30 or 31) by removing nuts (32) and washers (33). Discard
gasket(s) (-34 or 35, as applicable) and remove separator (36 or 37).
(7) To remove vent (-38 or 39), remove nuts (40) and washers (41). Discard gasket
(42) or O-ring (43, if applicable).
(8) Remove vent (44 or -45) by removing nuts (46) and washers (47). Discard gasket
(48).
(9) To remove pulley (49) remove nut (50) or cotter pin (-51, if applicable), washer
(52) and clevis bolt (53) or clevis pin (-54, if applicable).
(10) To remove pulley brackets (55 and 56), remove rivets (-57) and washers (-58).
(11) Remove hold down brackets (59 and 60) by removing rivets (-61) and washers
(-62).
(12) Remove check valve assy (-63, -63A, -63B or -64) by removing nuts (65) and
washers (66). Discard gasket (72). Remove plate (-72A). Refer to Paragraph
2.AD. for disassembly of check valve (-63) or Paragraph 2.AE. for check valve
(-63A or -63B).

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OR

Remove hose clamps (100), tubing (105), and vent fitting (110). Remove check
valve/vacuum breaker assy (115, -115A, -115B or –115C) by removing nuts (120)
and washers (125). Remove retaining plates (130), O-ring (135), adapter (140) and
O-ring (145). Refer to Paragraph 2.AH. for disassembly of check valve/vacuum
breaker (115 or -115A).

(13) To remove flush line (73 or -74), remove nuts (75), washers (76), clamps (77) and
spacers (78).
(14) To remove cartridge mounting plate (79), remove nuts (80) and washers (81).
Discard gasket (82).

F. Disassembly of Toilet Assy, PN 3700-3 and 3700-4. (See IPL Fig. 2)


(1) To remove the top assy from the tank, remove clamps (3), nuts (4 and 9), washers
(5 and 10) and spacers (6). Discard tank seal (81).
(2) Remove clamps (11 or -11A) and flush tube (12 or -12A) from the bowl and motor-
pump-filter unit assy.
(3) Remove motor-pump-filter unit assy (13, -14 or -14A) by removing nuts (15),
washers (16) and grommets (17, if applicable). Refer to para. W. for disassembly of
motor-pump-filter unit assy (13 or -14), Paragraph 2.X. for MPFA (-14A).
(4) To remove drain valve assy (18, -19 or 20), remove nuts (21) and washers (22).
Discard gasket (23). Refer to Paragraph 2.AA. for disassembly of valve (18); or
paragraph 2.AB. for valves (-19 or 20).
(5) Remove clamps (24) and vent tube (25) from the bowl.
(6) Remove bowl assy (-26 or 27) by removing nuts (28) and washers (29). Discard
gasket(s) (-30 or 31, as applicable) and remove separator (32 or 33).

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(7) To remove vent (-34 or 35), remove nuts (36) and washers (37). Discard gasket
(38) or O-ring (39, if applicable).
(8) Remove vent (40) by removing nuts (41) and washers (42). Discard gasket (43).
(9) To remove pulley (44), remove nut (45) or cotter pin (-46, if applicable), washer
(47) and clevis bolt (48) or clevis pin (-49, if applicable).
(10) To remove pulley bracket (50), remove rivets (-51) and washers (-52).
(11) Remove hold down brackets (53) by removing rivets (-54) and washers (-55).
(12) Remove check valve assy (-56, -56A, -56B or -57) by removing nuts (48) and
washers (59). Discard gasket (65). Remove plate (-65A). Refer to Paragraph
2.AD. for disassembly of check valve (-56) or paragraph 2.AE. for check valve
(-56A or -56B).

OR

Remove hose clamps (100), tubing (105), and vent fitting (110). Remove
check valve/vacuum breaker assy (115) by removing nuts (120) and washers (125).
Remove retaining plates (130), O-ring (135), adapter (140) and O-ring (145). Refer
to Paragraph 2.AH. for disassembly of check valve/vacuum breaker (115).

OR
Post SB3700-38-12

Remove clamps (-11B) and rinse hose (-12B) from shut-off valve (115A). Remove
shut-off valve by removing nuts (120A), washers (125A), and brace (132). If
damaged, remove elbow fitting (133) from shut-off valve. Remove and discard
O-ring (135). Remove adapter (140A) by removing nuts (142) and washers
(143). Remove and discard O-ring (145A).

(13) To remove flush line (66), remove nuts (67), washers (68), clamps (69) and spacers
(70).

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(14) To remove cartridge mounting plate (71), remove nuts (72) and washers (73).
Discard gasket (74).

Post SB3700-38-12

(15) Remove liquid level sensor (150) by removing nuts (155) and washers (160).
Remove and discard gasket (165).

G. Disassembly of Toilet Assembly (See IPL Fig. 3 and 3A).


(1) To remove the top assembly from the tank, remove clamps (5), nuts (6 and 13),
washers (7 and 14) and spacers (8). Discard tank seal (88).
(2) Remove clamps (15) and flush tube (16) from the bowl and motor-pump-filter unit
assembly. Remove hose (17B) by removing clamps (17A and 17C).

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(3) Remove motor-pump-filter unit assembly (18 or 18A) by removing nuts (19),
washers (20 or -20A) and grommets (21, if applicable). Refer to Paragraph 2.Q. or
2.R. for disassembly of motor-pump-filter unit assembly.
(4) To remove drain valve assembly (-22 or 23), remove nuts (24) and washers (25 or
-25A). Discard gasket (26). Refer to Paragraph 2.V. or 2.W. for disassembly of the
valve.
(5) Remove clamps (27) and vent tube (28) from the bowl.
(6) Remove bowl assembly (29, 29A or 29B) by removing nuts (30) and washers (31).
Discard gasket (32) and remove separator (-33 or 34A).
(7) To remove vent (-35 or 36), remove nuts (37) and washers (38 or 38A). Discard
O-ring (39).
(8) Remove vent (40 or -41) by removing nuts (42) and washers (43). Discard gasket
(44).
(9) To remove pulley (45), remove cotter pin (46), washer (47 or 47A), clevis pin (48)
and bushings (49).
(10) To remove pulley bracket (-51, 52 or 52A) remove nuts (53) and washers (54, 54A
or -54A).
(11) Remove hold down brackets (55 and 56) by removing rivets (-57) or screws (-57A)
and washers (-58) or locknut (-58A).
(12) Remove check valve assembly (-59, -59A, -59B, -60, 60A, -60B, or -60C) by
removing nuts (61) and washers (62 or 62A). Discard gasket (68). Refer to
Paragraph 2.AD. for disassembly of check valve (-59) and Paragraph 2.AE. for
(-59, -59A, -59B, 60A, -60B or -60C).

OR

Remove hose clamps (100), tubing (105), and vent fitting (110). Remove check
valve/vacuum breaker assy (115, -115A, -115B or –115C) by removing nuts (120)
and washers (125). Remove retaining plates (130), O-ring (135), adapter (140) and
O-ring (145). Refer to Paragraph 2.AH. for disassembly of check valve/vacuum
breaker (115, -115A, -115B or –115C).

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(13) Remove check valve plate (-63A or -68A) and gasket (63B or -68B)
(14) Remove nozzle assembly (-69 or 70) by removing nuts (71) and washers (72 or
72A). Discard O-rings (73). Refer to paragraph 2.AF for disassembly of nozzles.

H. Disassembly of Tank Assy (Refer to IPL Fig. 3B).


(1) Remove drain valve assy (8, -8A, -8B or -8C) by removing nuts (5 or -5A) and
washers (4). Remove and discard gasket (6).
(2) Remove spacer (7) by removing nuts (5 or -5A) and washers (4).
(3) Remove spiral pin (9), clevis pin (10 or -10A), bushing (11), flat washer (12) and
pulley (13) from pulley bracket (14 or -14A).
(4) Remove pulley bracket (14 or -14A) by removing lock nuts (15 or -15A) and
washers (16 or -16A).
(5) Remove inlet fitting (17 or -17B) or cover (-17A) by removing nuts (18 or -18A)
and washers (19).
(6) Remove cover (20) by removing nuts (21 or -21A) and washers (22). Remove and
discard gasket (23).
(7) Remove fitting (24) by removing nuts (25 or -25A) and washers (26).
(8) Remove cover (27) or inlet fitting (-27A) by removing lock nut (28 or -28A) and
flat washer (29). Remove and discard gasket (30).
(9) Remove check valve assy (31) by removing nuts (32 or -32A) and washers (33).
Disassemble check valve assy per Paragraph 2.Y. Remove nozzle assy (34).
(10) Remove nozzle assy (35) by removing nuts (36 or -36A) and washers (37 or -37A).
Discard O-ring (75).
(11) Remove hanger bracket (38) by removing nuts (39 or -39A) and washers (40).
(12) Remove hanger bracket (42) by removing nuts (43 or -43A) and washers (44).

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(13) Remove hanger bracket (45) by removing nuts (46 or -46A) and washers (47).
Remove shock mounts (48).
(14) Remove inlet fitting (55) by removing nuts (60 or -60A) and washers (65). Remove
and discard gasket (70).

I. Disassembly of Tank Assy-Sink, PN 16002-055 (See IPL Fig. 3C)


(1) Remove check valve assy (10) as follows:
(a) Remove four nuts (15) and washers (20) from studs on tank and top (120).
(b) Remove rinse tube assy (25).
(c) Remove and discard gaskets (21 and 30).
(2) Remove hose clamp support angle (35) as follows:
(a) While holding two nuts (50), remove two bolts (40) and four washers (45).
(b) Remove hose clamp support angle (35) from tank and top (120).
(3) Remove forward (inboard) bracket (55) as follows:
(a) Remove four nuts (60) and washers (65) from studs on tank and top (120).
(b) Remove forward (inboard) bracket (55) from tank and top (120).
(4) Remove aft (inboard) bracket (85) as follows:
(a) Remove four nuts (90) and washers (95) from studs on tank and top (120).
(b) Remove aft (inboard) bracket from tank and top (120).
(5) Remove aft (outboard) bracket (100) as follows:
(a) Remove four nuts (105) and washers (110) from studs on tank and top (120).
(b) Remove aft (outboard) bracket (100) from tank and top (120).

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(6) Remove forward (outboard) bracket (70) as follows:


(a) Remove four nuts (75) and washers (80) from studs on tank and top (120).
(b) Remove forward (outboard) bracket (70) from tank and top (120).

J. Disassemble Auxiliary Tank Assy (Refer to IPL Fig. 3D)


(1) Remove drain valve assy (10, -10A, -10B or -10C) by removing nuts (15) and
washers (20) and bolts (25). Remove and discard gasket (30).
(2) Remove drain valve adapter (35) by removing nuts (40) and washers (45). Remove
and discard gasket (50).
(3) Remove cotter pin (55), clevis pin (60), flat washer (65) and pulley (70) from pulley
bracket (75).
(4) Remove pulley bracket (75) by removing nuts (80) and washers (85).
(5) Remove inlet fitting (90) by removing nuts (95) and washers (100). Remove and
discard gasket (105).
(6) Remove cover (110) by removing nuts (115) and washers (120). Remove and
discard gasket (125).
(7) Remove shear stud receptacle (130) by removing nuts (135) and washers (140).
(8) Remove check valve assy (145) by removing nuts (150) and washers (155).
Disassemble check valve assy per Paragraph 2.AD. Remove nozzle assy (160).
(9) Remove nozzle assemblies (170) by removing nuts (175) and washers (180).
Remove and discard O-ring (185).
(10) Remove shock mounts (190).
(11) Remove hanger brackets (205) from tank and top assy (195 or -195A) removing
nuts (210) and washers (215).

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K. Disassembly of Toilet Assy, PN 3700-9, 3700-12, 3700-15 and 3700-18. (See IPL
Fig. 4)
(1) To remove the top assy from the tank, remove clamps (3), nuts (4 and 9), washers
(5 and 10) and spacers (6). Discard tank seal (79).
(2) Remove clamps (11) and flush tube (12) from the bowl and motor-pump-filter assy.
Remove clamps (90) and hose (95).
(3) Remove motor-pump-filter unit assy (13, 14 or 14A) by removing nuts (15),
washers (16 or 16A) and grommets (17, if applicable). Refer to Paragraph 2.W. or
2.X. for disassembly of motor-pump-filter unit assy.
(4) To remove drain valve assy (-18 or 19), remove nuts (20) and washers (21).
Discard gasket (22). Refer to Paragraph 2.AB. for disassembly of the valve.
(5) Remove clamps (23) and vent tube (24) from the bowl.
(6) Remove bowl assy (25, 25A or 25B) by removing nuts (26 or 26A) and washers
(27). Discard gasket (28) and remove separator (-29, 30, 30A or 30B).
(7) To remove vent (-31 or 32), remove nuts (33) and washers (34). Discard O-ring
(35).
(8) Remove vent (36) by removing nuts (37) and washers (38). Discard gasket (39).
(9) To remove pulley (40), remove cotter pin (41), washer (42), clevis pin (43 or 43A)
and bushings (44).

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(10) To remove pulley bracket (46), remove rivets (-47 or 47A) and washers (-48 or
48A).
(11) Remove hold down brackets (49) by removing rivets (-50 or 50A) and washers (-51
or 51A).
(12) On toilet assy 3700-23 remove check valve (100 or -100A) by removing nuts (105),
washers (110). Remove plate (120), discard gaskets (115). On toilet assy 3700-18
and prior, remove check valve assy (-52, 53 or 53A) by removing nuts (54) and
washers (55). Discard gasket (61). Refer to Paragraph 2.AD. or 2.AE. for
disassembly of check valve (-52 and 100 or -100A).

OR

Remove hose clamps (125), tubing (130), and vent fitting (135). Remove check
valve/vacuum breaker assy (140) by removing nuts (145) and washers (150).
Remove retaining plates (155), O-ring (160), adapter (165) and O-ring (170). Refer
to Paragraph 2.AH. for disassembly of check valve/vacuum breaker (140).

OR
Post SB3700-38-12

Remove elbow fitting (167) from shut-off valve (100B). Remove shut-off valve by
removing nuts (105A), washers (110A), and brace (166). Remove and discard
O-ring (160A). Remove adapter (165A) by removing nuts (165B) and washers
(165C). Remove and discard O-ring (170A).
(13) Remove nozzle assy (-62 or 63) by removing nuts (64) and washers (65). Discard
O-rings (66). Refer to Paragraph 2.AF. for disassembly of nozzles.

Post SB3700-38-12

Remove liquid level sensor (175) by removing nuts (180) and washers (185).
Remove and discard gasket (190).

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L. Disassembly of Toilet Assy, PN 16000-006 and 16000-008. (See IPL Fig. 5).
(1) Remove drain valve assy (2) by removing nuts (3) and washers (4). Discard gasket
(5). Refer to Paragraph 2.AB. for disassembly of the valve.
(2) Remove clamps (6), flush tube (7) and extender tube (8) from the bowl and motor-
pump-filter unit assy.
(3) Remove clamp (9) by removing nut (10) and washers (11).
(4) To remove motor-pump-filter unit assy (12), remove nuts (13) and washers (14).
Refer to Paragraph 2.W. for disassembly.
(5) Remove bowl mounting plate (15) by removing nuts (16) and washers (17).
Discard gasket (18).
(6) Remove clamps (19) and vent tube (20) from bowl.
(7) Remove bowl assy (21) by removing bolts (22), nuts (23) and washers (24 and 25).
Discard gasket (26) and remove separator (27).
(8) Remove check valve assy (28 or -28A) by removing nuts (29) and washers (30).
Discard gasket (31). Refer to Paragraph 2.AD. or 2.AE. for disassembly of the
valve.
(9) Remove covers (32) by removing nuts (33) and washers (34). Discard O-rings (35).
(10) Remove nozzles (36). Refer to para. 2.AF. for disassembly.
(11) Remove vent fitting (37) by removing nuts (38) and washers (39). Discard gasket
(40).
(12) To remove top assy (46 or 46A) from tank assy (57), remove nuts (47) and washers
(48). Discard gasket (56).

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M. Disassemble toilet assy (Refer to IPL Fig. 5A).


(1) Remove drain valve assy (5, -5A, -5B or -5C) by removing nuts (10) and washers
(15).
(2) Remove and discard gasket (20).
(3) Remove flush tube (30 or -30A) by removing clamps (25).
(4) Remove clamp (35) by removing nut (40) and washer (45).
(5) Remove motor-pump-filter assy (50, -50A or -50B) by removing nuts (55) and
washers (60).
(6) Remove bowl mounting plate (65) by removing nuts (70) and washers (80).
(7) Remove and discard gasket (133).
(8) Remove clamps (90) to remove vent tube (95).
(9) Remove bowl assy (100) by removing bolts (96), nuts (70), washers (80) and seal
washers (97).
(10) Remove and discard gasket (125) and remove separator assy (130). Remove bowl
mounting plate (132) and gasket (133).
(11) Remove flex hose (140 or -140A) by removing clamps (135).
(12) Remove check valve assy (145) by removing nuts (150) and washers (155).
(13) Remove gasket (160), rinse tube assy (165A) or check valve plate (165B).
(14) Remove sink and vent fittings (170) by removing nuts (175) and washers (180 or
-180A).

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(15) Remove and discard O-rings (185).


(16) Remove cotter pin (190), washer (195) and clevis pin (205) to remove pulley (200).
(17) Remove pulley bracket (215 or -215A) from mounting bracket (225 or -225A).
(18) Remove mounting bracket (225 or -225A) by removing nuts (235) and washers
(245).
(19) Remove and discard O-ring (255).
(20) Remove I.D. plate (265), if torn or illegible.
(21) On toilet assy 3700-34, remove cover (280) by removing nuts (285) and washers
(290). Remove nozzle assy (300) and O-ring (2950.
(22) On 3700-34 remove flex hoses (310, 315 and 320) by removing clamps (305).
Remove fitting assy (325). Remove rinse tube assy (330) by removing nuts (335)
and washers (340). Remove and discard gasket (350).

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N. Disassemble Toilet Assembly (Refer to IPL Fig. 5B).


(1) Remove flushing tube (20 or -20A) by removing clamps (10).
(2) Remove clamp (50) by removing nut (30) and washer (40).
(3) Remove flex hose (60 or 60A) by removing clamps (55).
(4) Remove flex hose (80) by removing clamps (70).
(5) Remove vent tube (100) by removing clamps (90).
(6) Remove nut (110) and washer (120) to remove clamp (130).
(7) Remove motor-pump-filter assy (150) by removing nuts (160), washers (170) and
grommets (180).
(8) Remove nut (190) and washers (200) to remove grounding strap (210).
(9) Remove bowl assy (220) by removing nuts (230 or 230A) and washers (250).
Remove and discard gasket (260).
(10) Remove separator (270).
(11) Remove drain valve assy (280, -280A or -280B) by removing nuts (290) and
washers (300). Remove and discard gasket (310).
(12) Remove liquid level sensor (320, -320A) by removing nuts (330) and washers
(340). Remove and discard gasket (350).
(13) Remove shutoff valve (360) or check valve (360A or -360B) by removing nuts (370
or 370A) and washers (380 or 380A). Remove check valve plate (400A or -400B)
and gaskets (405) or adapter (406) and O-rings (407) and (408).

OR

Remove hose clamps (765), tubing (770), and vent fitting (775). Remove check
valve/vacuum breaker assy (780, -780A, -780B,-780C, or –780D) by removing nuts
(785) and washers (790). Remove retaining plates (795), O-ring (800), adapter
(805) and O-ring (810). Refer to Paragraph 2.AH. for disassembly of check
valve/vacuum breaker (780, -780A, -780B-780C or –780D).

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OR
Post SB3700-38-12

Remove elbow fitting (435) from shut-off valve (360C). Remove shut-off valve by
removing nuts (370B), washers (380B), and brace (390A). Remove and discard
O-ring (407). Remove adapter (410B) by removing nuts (420A) and washers
(430A). Remove and discard O-ring (408A).
(14) Remove mounting plate brace (390). Remove and discard gasket (400, -400A or
-400B).
(15) Remove adapter (410 or 410A) by removing nuts (420) and washers (430).
(16) Remove rinse tube assy (440) by removing nuts (450) and washers (460). Remove
and discard gasket (470).
(17) Remove vent (480) by removing nuts (490) and washers (500). Remove and
discard O-ring (510).
(18) Remove vent (520 or -520A) by removing nuts (530) and washers (500). Remove
and discard O-ring (550).
(19) Remove nuts (560) and washers (570) to remove hold down brackets (580) and
(-590 or -590A).
(20) Remove cotter pin (600), flat washer (610), pulley (620) and clevis pin (630) from
pulley bracket (640).
(21) Remove pulley bracket (640) by removing nut (650) and washer (660).
(22) Remove pulley bracket (67) by removing nuts (680) and washers (690).
(23) Remove cover (720) by removing nuts (730) and washers (740).
(24) Remove and discard O-ring (750). Remove nozzle ring (760).

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O. Disassembly of Toilet Assy (See IPL Fig. 5C)


NOTE: Refer to the 737 aircraft maintenance manual for instructions to remove
the shroud that covers the toilet assy. In addition, refer to the manual for
instructions to remove the hold-down assy which secures the toilet assy to
the lavatory floor an instructions for the seat/cover assy.
(1) Remove bowl assy (95) as follows:
(a) Loosen clamp (5) and slide it down preformed flushing tube (10, -10A or -
10B) at the bowl assy (95) end.
(b) Remove preformed flushing tube (10 or -10A or -10B) from bowl assy (95)
flush tube.
(c) Loosen clamp (45 or -45A) and slide it down the left fork of the vent tube (50
or -50A).
(d) Remove vent tube (50 or -50A) from bowl assy (95) overflow tube.
(e) Loosen V-clamp retainer (90) and lift bowl assy (95) from separator assy
(105).
(f) Remove and discard gasket (100).
(g) Remove V-clamp retainer (90) from flange.
(2) Remove separator assy (105) as follows:
(a) Perform paragraph 2.O.(1), steps (a) through (f).
(b) Lift separator assy (105) out of tank and top assy (340 or -340A or -340B or
-340C).
(3) Remove drain valve assy (112, -112A, -112B, -112C or -112D) as follows:
CAUTION: DRAIN VALVE ASSY (112 OR -112A) SHALL BE REMOVED
IN CONJUNCTION WITH THE SECONDARY PULLEY (116)
TO PREVENT DAMAGE TO THE CABLE.

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(a) Remove cotter pin (114) from clevis pin (117); remove washer (115).
(b) Remove pulley (116) from pulley bracket (270).
(c) Remove disconnect spring (5, IPL Fig 9A) from cable disconnect (10, IPL Fig
9A).
(d) Remove cable disconnect (10, IPL Fig 9A) from cable assembly (45, IPL Fig
9A).
(e) Slide cable assembly (45, IPL Fig 9A) through pulley bracket (270).
(f) Loosen V-clamp retainer (110) and lift drain valve assembly (112, -112A, -
112B, -112C or -112D) out of tank and top assembly (340, -340A, -340B or -
340C).
(g) Remove and discard gasket (113).
(h) Remove V-clamp retainer (110) from flange.
(4) Remove check valve assembly (125, -125A, 127 or -127A) as follows:
(a) Loosen clamp (35 or -35A) and remove flex hose (40, -40A, -40B or -40C)
from check valve assembly (125, -125A, 127 or -127A).
(b) Remove nuts (130) and washers (135) from studs on tank and top assembly
(340, -340A, -340B or -340C).
(c) Lift check valve assembly (125, -125A, 127 or -127A) studs on tank and top
assembly (340, -340A, -340B or -340C).
(d) Remove check valve plate (145) from between the two check valve gaskets
(140) and discard gaskets.
(e) Remove plates (146) and adapter (148).
(f) Remove and discard O-rings (147 and 149).

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OR
Post SB3700-38-12

Remove elbow fitting (164) from shut-off valve (128E). Remove shutoff
valve by removing nuts (130A), washers (135A), and brace (162). Remove
and discard O-ring (147B). Remove adapter (148A) by removing nuts
(155A) and washers (160A). Remove and discard O-ring (149B).

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(5) Remove check valve/vacuum breaker assy (128, -128A, -128B -128C, -128D or
–128F) as follows:
(a) Remove hose clamps (350), tubing (355), and vent fitting (360).
(b) Remove check valve/vacuum breaker assy (128, -128A, -128B -128C, -128D,
or –128F) by removing nuts (130) and washers (135).
(c) Remove retaining plates (146), O-ring (-147A), adapter (148) and O-ring
(-149A). Refer to Paragraph 2.AH. for disassembly of check valve/vacuum
breaker (128, -128A, -128B, -128C -128D, or –128F).
(6) Remove vent fitting (170, -170A or -170B) as follows:
(a) Remove nuts (175) and washers (180) from studs on tank and top assembly
(340, -340A, -340B or -340C).
(b) Lift vent fittings (170, -170A or -170B) from studs tank and top assembly
(340, -340A, -340B or -340C).
(c) Remove and discard gasket (185).
(7) Remove vent fitting (150) as follows:
(a) Remove four nuts (155) and washers (160) from studs on tank and top assy
(340 or -340A or -340B).
(b) Lift vent fittings (150) from studs on tank and top assy (340 or -340A or
-340B).
(c) Remove and discard O-ring.
(8) Remove vent tube (50 or -50A) as follows:
(a) Loosen clamp (45 or -45A) at flush tube of bowl (95).
(b) Loosen clamp (45 or -45A) at fitting of tank and top assy (340 or -340A or
-340B or -340C).
(c) Remove vent tube (50 or -50A) from bowl (95) flush tube and fittings on tank
and top assy (340 or -340A or -340B or -340C).

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(d) Remove clamp (45 or -45A) from vent tube (50 or -50A).
(9) Remove motor-pump-filter assy (80) as follows:
NOTE: If a ground strap is connected between the motor and the aircraft
structure, this ground strap shall be removed before proceeding.
(a) Loosen clamp (5) at fitting on motor-pump-filter assy (80) and remove end of
preformed hose.
(b) Disconnect motor connector (IPL Fig. 7A, item 135) from cable. Protect
cable connector from dirt by attaching a plastic bag around connector.
(c) Loosen clamp (35 or -35A) on flex hose (40 or -40A, or -40B or -40C) and
disconnect flex hose from inlet tube (IPL Fig. 6A, item 175).
(d) Loosen V-clamp retainer (75) and lift motor-pump filter assy (80) out of the
tank and top assy (340 or -340A or -340B or -340C).
(e) Remove and discard gasket (85).
(f) Remove V-clamp retainer (75) from flange.
(10) Remove hold-down bracket (195 or -195A or 220 or -220A) as follows:
(a) Remove three nuts (200 or -200A) and washers (205 or -205A) from hold-
down bracket (195 or -195A) or remove four nuts (210) and washers (215)
from hold-down bracket (-220A) or remove three nuts (211) and washers
(216) from hold-down bracket (220), as applicable.
(11) On 3700-45, remove pulley bracket (270) by removing nuts (280) and washers
(290).
(12) On 3700-46, -47, remove pulley bracket (300) by removing nuts (310) and washers
(320).
(13) On 3700-75, remove cable support bracket (321) by removing nuts (322) and
washers (323).
(14) Remove identification plate (330 or -330A) if necessary.

Post SB3700-38-12
(15) Remove liquid level sensor (365) by removing nuts (370) and washers (375).
Remove and discard gasket (380).

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P. Disassembly of Toilet Assy, PN 3700-48, 3700-49 and 3700-50. (See IPL Fig. 5D)
CAUTION: DISCONNECT AIRCRAFT CABLE ASSY FROM CABLE
DISCONNECT (15) BEFORE REMOVING DRAIN VALVE ASSY (5).
(1) Remove drain valve assy (5) as follows:
(a) Loosen V-clamp retainer (10) and lift drain valve assy (5) out of tank and top
assy (195 or -195A or -195B).
(b) Remove and discard gasket (-15).
(c) Remove V-clamp retainer (110) from flange.
(2) Remove flush tube (25) as follows:
(a) Loosen clamp (20) on each end of flush tube (25).
(b) Remove flush tube (25) from fitting on bowl assy (65) and from fittings on
motor-pump-filter assy (45).
(c) Remove clamps (20).
(3) Remove motor-pump-filter assy (45) as follows:
NOTE: If a ground strap is connected between the motor and the aircraft
structure, this ground strap shall be removed before proceeding.
(a) Loosen clamp (20) at fitting on motor-pump-filter assy (45) and remove end
of preformed hose.
(b) Disconnect motor connector (IPL Fig. 7A, item 135) from cable. Protect
cable connector from dirt by attaching a plastic bag around connector.
(c) Loosen clamp (85) on flex hose (90 or -95) and disconnect flex hose from
inlet tube (IPL Fig. 6A, item 175).
(d) Loosen V-clamp retainer (50) and lift motor-pump-filter assy (45) out of the
tank and top assy (195 or -195A or -195B).
(e) Remove and discard gasket (75).
(f) Remove V-clamp retainer (50) from flange.

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(4) Remove vent tube (60) as follows:


(a) Loosen clamp (55) at flush tube of bowl (65).
(b) Loosen clamp (55) at fitting of tank and top assy (195 or -195A or -195B).
(c) Remove vent tube (60) from bowl (65) flush tube and fitting on tank and top
assy (195 or -195A or -195B).
(d) Remove clamps (55) from vent tube (60).
(5) Remove bowl assy (65) as follows:
(a) Loose clamp (30) and slide it down preformed flushing tube (25) at the bowl
assy (65) end.
(b) Remove preformed flushing tube (25) from bowl assy (65) flush tube.
(c) Loosen clamp (55) and side it down the left fork of the vent tube (60).
(d) Remove vent tube (60) from bowl assy (65) overflow tube.
(e) Loosen V-clamp retainer (70) and lift bowl assy (65) from separator assy (80).
(f) Remove and discard gasket (75).
(g) Remove V-clamp retainer (70) from flange.
(6) Remove separator assy (80) as follows:
(a) Perform paragraph (5), steps (a) through (g).
(b) Lift separator assy (80) out of tank and top assy (195 or -195A or 195B).
(7) Remove flex hose (90 or -90A) as follows:
(a) Loosen clamp (85) at each end of the flex hose (90 or -90A).
(b) Remove flex hose (90 or -90A) from fitting at check valve assy (100) and
motor-pump-filter assy (45).
(c) Remove clamps (85).

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(8) Remove check valve assy (100) as follows:


(a) Loosen clamp (85) and remove flex hose (90 or -95 from check valve assy
(100).
(b) Remove four nuts (105) and washers (110) from studs on tank and top assy
(195 or -195A or -195B).
(c) Lift check valve assy (100) from studs.
(d) Remove check valve plate (120) from between the two check valve gaskets
(115) and discard gaskets.
(9) Remove sink/vent fitting (125) as follows:
(a) Remove four nuts (130) and washers (135) from studs on tank and top assy
(195 or -195A or -195B).
(b) Lift vent fittings (125) from studs.
(c) Remove and discard O-ring (140).
(10) Remove pulley bracket (12) as follows:
CAUTION: IF AIRCRAFT CABLE IS CONNECTED TO CABLE
DISCONNECT (15) PERFORM STEPS (a) THROUGH (e) TO
REMOVE AIRCRAFT CABLE FROM PULLEY BRACKET (12)
BEFORE PROCEEDING.
(a) Remove cotter pin (8) from clevis pin (11); remove washer (9).
(b) Remove pulley (10) from pulley bracket (12).
(c) Remove disconnect spring (14) from cable disconnect (15).
(d) Remove cable disconnect (15) from cable assy (16).
(e) Slide aircraft cable through pulley bracket (12).
(f) Remove five nuts (175) and washers (180) from studs on tank and top assy
(195 or -195A or -195B).
(g) Remove pulley bracket (12) from studs on tank and top assy (195 or -195A or
-195B).

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(11) Remove mounting bracket (13) as follows:


(a) Repeat step (10).
(b) Remove mounting bracket (13) from studs on tank and top assy (195 or -195A
or -195B).
(12) If damaged or illegible, remove I.D. plate (190) from tank and top assy (195 or
195A or -195B).
(13) Remove O-ring (200) from bottom drain fitting of tank and top assy (195 or -195A
or -195B) by prying off the O-ring (200).

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Q. Disassemble Toilet Assembly (Refer to IPL Fig. 5E).


(1) Remove flushing tube (10 or -10A) by removing clamps (5 or -5A).
(2) Remove clamp (25 or-25A) by removing nut (15 or -15A) and washer (20 or -20A),
attaching clamp to tank and top assembly (265, -265A, -265B, -265C, -265D, -265E
or 265F).
(3) Remove flex hose (35, -35A, -35B, -35C, -35D, or -35E) by removing clamps (30, -
30A, or -30B).
(4) Remove vent tube (45 or -45A) by removing clamps (40 or -40A).
(5) Remove nut (50), washers (55) and spacer (65) attaching clamp (60) to tank and top
assembly (265, -265A, -265B, -265C, -265D, -265E or -265F).
NOTE: If a ground strap is connected between the motor and the aircraft
structure, this ground strap shall be removed before proceeding.
(6) Disconnect motor connector (135, IPL Fig. 7A) from aircraft cable.
(7) Remove motor-pump-filter assembly (70 or -70A) by removing nuts (75), washers
(80) and grommets (85).
(8) Remove bowl assembly (90) by removing nuts (95) and washers (100).
(9) Remove and discard gasket (105).
(10) Remove separator (110).
NOTE: Before removing drain valve assembly (115, -115A, -115B, -115C
or -115D) ensure that the aircraft cable has been disconnected
from cable disconnect (10, IPL Fig. 9A).
(11) Remove drain valve assembly (115, -115A, -115B, -115C or -115D) by removing
nuts (120) and washers (125).
(12) Remove and discard gasket (130).

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(13) Remove pulley (135) by removing cotter pin (140), washer (145) and clevis pin
(150).
(14) Slide aircraft cable through pulley bracket (155) or cable support bracket (170).
(15) Remove pulley bracket (155) or cable support bracket (170) by removing nuts (160
or 175) and washers (165 or 180).
(16) Remove check valve assembly (185, -185A, 187, -187A, -188, -188A, -188B or
-188C) or (-189C, -189D or -189E) by removing nuts (190) and washers (195).
Refer to Paragraph 2.AD. or 2.AH. for disassembly procedures.

OR

Remove hose clamps (310), tubing (315), and vent fitting (320). Remove check
valve/vacuum breaker assy (189, -189A, -189B, -189G or –189H) by removing nuts
(190) and washers (195). Remove retaining plates (196), O-ring (197), adapter
(198) and O-ring (199). Refer to Paragraph 2.AH. for disassembly of check
valve/vacuum breaker (189, -189A -189B, -189G or –189H).

OR
Post SB3700-38-12

Remove elbow fitting (186) from shut-off valve (189F). Remove shut-off valve by
removing nuts (190A), washers (195A), and brace (196A). Remove and discard
O-ring (197). Remove adapter (198A) by removing nuts (198B) and washers
(198C). Remove and discard O-ring (199A).
(17) Remove valve plate (196) and adapter (198 or 205B).
(18) Remove and discard O-rings (197 and 199 or 200A and 200B).
(19) Remove valve plate (205 or -205A) from between gaskets (200) and discard
gaskets.
(20) Remove vent fitting (210) by removing nuts (215) and washers (220).

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(21) Remove and discard gasket (225).


(22) Remove hold down brackets (230 and -230A and 245) by removing nuts (235 or
-235A and 250) and washers (240 or -240A and 255).
(23) Remove identification decal (260 or -260A) if necessary.
(24) Remove cover (270) by removing nuts (275) and washers (280).
(25) Remove and discard O-ring (285).
(26) Remove nozzle assembly (290).
(27) Remove O-ring (300) from nozzle (295). Discard O-ring (300).
(28) Remove and discard O-ring (305).
(29) Remove screen assembly (267).

Post SB3700-38-12

(30) Remove liquid level sensor (325) by removing nuts (330) and washers (335).
Remove and discard gasket (340).

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R. Disassemble Toilet Assembly (Refer to IPL Fig. 5F).


NOTE: Before removing drain valve assembly (5, -5A, -5B, -5C, -5D, 17, -17A,
17B, -17C, -17D, -17E, -17F, -17G, -17H or -17J) ensure that the aircraft
cable has been disconnected from cable disconnect (10, IPL Fig. 9A).
(1) For PN 3700-56, -57, -65, -67, -83, -84, -88 or -90, remove drain valve assembly (5,
-5A, -5B, -5C or -5D) by removing nuts (10) and washers (15). Remove and
discard gasket (20).
(2) For PN 3700-63, -64, -66, -86, -87 or -89, loosen V-Retainer clamp (-16). Remove
drain valve assembly (-17, -17A, -17B, -17C, -17D, -17E, -17F, -17G, -17H or -
17J) and V-retainer clamp (-16). Remove and discard gasket (-21).
(3) Remove flushing tube (30, -30A, -30B or -30C) by removing clamps (25 or -25A).
(4) For PN 3700-56, -57, -63, -65, -66, -67, -83, -84, -86, -88, -89 or -90, remove flex
hose (40, -40A or -40B) by removing nut (36), washers (37), clamp (38) spacer (39)
and clamps (35, -35A, -35B or -35C).
(5) For PN 3700-64 or -87, remove flex hose (-40C) by removing clamps (-35C).
(6) Disconnect motor connector (135, IPL Fig. 7A) from aircraft cable.
(7) For PN 3700-56, -57, -65, -67, -83, -84, -88 or -90 remove motor-pump-filter
assembly (45) by removing nuts (50), washers (55) and grommets (60).
(8) For PN 3700-63, -64, -66, -86, -87 or -89, loosen V-retainer clamp (-56). Remove
motor-pump-filter assembly (57) and V-retainer clamp (-56). Remove and discard
gasket (61).
(9) Remove vent tube (-70) or overflow tube (-70A) by removing clamps (65 or -65A).
(10) For PN 3700-56, -57, -65, -67, -83, -84, -88 or -90, remove bowl assembly (75) by
removing nuts (80) and washers (85).

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(11) For PNs 3700-63, -64, -66, -86, -87 or -89, loosen V-retainer clamp (-86). Remove
bowl assembly (-87) and V-retainer clamp (-86).
(12) Remove and discard gasket (90 or -91).
(13) Remove separator assembly (95).
(14) Remove check valve assembly (100 or -100A) by removing nuts (105) and washers
(110). Refer to Paragraph 2.AD. for disassembly procedures.

OR

Remove hose clamps (240), tubing (245), and vent fitting (250). Remove check
valve/vacuum breaker assy (255) by removing nuts (260) and washers (265).
Remove retaining plates (270), O-ring (275), adapter (280) and O-ring (285). Refer
to Paragraph 2.AH. for disassembly of check valve/vacuum breaker (255).
(15) Remove valve plate (120 or -120A) or adapter (120B) from between gaskets (115)
or O-rings (115A and 115B) and discard gaskets or O-rings.
(16) Remove vent fitting (125) by removing nuts (130) and washers (135).
(17) Remove and discard gasket (140).
(18) Remove pulley (145) by removing cotter pin (150) and clevis pin (155).
(19) Slide aircraft cable through pulley bracket (160).
(20) Remove pulley bracket (160 or -160A) and mounting bracket (175, -175A or
-175B) by removing nuts (165) and washers (170).
(21) For PNs 3700-65, -66, -67, -88, -89 or -90, proceed as follows:
(a) Remove cover (200) by removing nuts (205) and washers (210).
(b) Remove and discard O-ring (215).
(c) Remove nozzle assembly (-220).
(d) Remove O-ring (230) from nozzle (225). Discard O-ring.
(e) Remove and discard O-ring (180).

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(22) Remove identification plate (185 or -185A) if necessary.

S. Disassemble Toilet Assembly (Refer to Fig. 5G).


(1) Remove flushing tube (10 or -10A) by removing clamps (5 or -5A).
(2) To remove clamps (25, 25A, 60, 60A and 60B), proceed as follows:
(a) For PN 3700-61 or -62, remove clamp (25) by removing nut (15) and washer
(20).
(b) For PN 3700-70 or -93, remove clamps (25 and 60) by removing nut (50),
washers (55) and spacer (65).
(c) For PN 3700-71, -76, -77, -94, -101 or -102, remove clamps (25, 25A, 60 and
60A) by removing nuts (50 and 50A), washers (55 and 55A) and spacers (65
and 67).
(3) Remove flex hose (35, -35A or -35B) by removing clamps (30 or -30A).
(4) Remove vent tube (45 or -45A) by removing clamps (40 or -40A).
(5) For PN 3700-61 or -62, remove nut (50), washers (55) and spacer (65) attaching
clamp (60) to tank and top assembly (250 or -250A).
NOTE: If a ground strap is connected between the motor and the aircraft
structure, this ground strap shall be removed before proceeding.
(6) Disconnect motor connector (135, IPL Fig. 7A) from aircraft cable.
(7) Loosen V-retainer clamp (70) and remove motor-pump-filter assembly (75 or
-75A).
(8) Remove and discard gasket (80).
(9) Remove V-retainer clamp (70) from flange.
(10) Loosen V-retainer clamp (85) and remove bowl assembly (90).

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(11) Remove and discard gasket (95).


(12) Remove separator assembly (100).
(13) Remove V-retainer clamp (85) from flange.
NOTE: Before removing drain valve assembly (110, -110A, -110B, -110C
or -110D) ensure that the aircraft cable has been disconnected from
cable disconnect (10, IPL Fig. 9A).
(14) Loosen V-retainer clamp (105) and remove drain valve assembly (110, -110A,
-110B, -110C or -110D).
(15) Remove and discard gasket (115).
(16) Remove V-retainer clamp (105) from flange.
(17) Remove pulley (120) by removing cotter pin (125), washer (130) and clevis pin
(135).
(18) Slide aircraft cable through pulley bracket (140) or cable support bracket (155).
(19) Remove pulley bracket (140) or cable support bracket (155) by removing nuts (145
or 160) and washers (150 or 165).
(20) Remove check valve assembly (170, -170A, -170B, -170C, -170D or -170E) by
removing nuts (175) and washers (180). Refer to Paragraph 2.AD. for disassembly
procedures.

OR

Remove hose clamps (260), tubing (265), and vent fitting (270). Remove check
valve/vacuum breaker assy (171, -171A -171B, -171C, -171D, -171F or –171G) by
removing nuts (175) and washers (180). Remove retaining plates (193), O-ring
(-191A), adapter (194) and O-ring (-192A). Refer to Paragraph 2.AH. for
disassembly of check valve/vacuum breaker (171, -171A -171B, -171C, -171D,
-171F or –171G).

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OR
Post SB3700-38-12

Remove elbow fitting (182) from shut-off valve (171E). Remove shut-off valve by
removing nuts (175A), washers (180A), and brace (207). Remove and discard
O-ring (185A). Remove adapter (194A) by removing nuts (200) and washers (205).
Remove and discard O-ring (192B).
(21) Remove valve plate (190) or adapter (190A) from between gaskets (185) or O-rings
(185A and 185B) and discard gaskets or O-rings.
(22) For PN 3700-76, -77, -101 or -102, remove valve plates (193), O-ring (191 or
-191A), adapter (194) and O-ring (192 or -192A).
(23) Remove vent fitting (195) by removing nuts (200) and washers (205).
(24) Remove and discard gasket (210).
(25) Remove hold down brackets (215, -215A or 230) by removing nuts (220, -220A or
235) and washers (225, -225A or 240).
(26) Remove identification decal (245 or -245A) if necessary.

Post SB3700-38-12

(27) Remove liquid level sensor (275) by removing nuts (280) and washers (285).
Remove and discard gasket (290).

T. Disassemble Toilet Assemblies, PN 3700-52 and -53. (Refer to IPL Fig. 5H).
(1) Remove flushing tube (10 or -10A) by removing clamps (5).
(2) Remove clamp (30) by removing screw (15), washers (20) and nut (25).
(3) Remove flex hose (40 or -40A) by removing clamps (35).
(4) Remove flex hose (50) by removing clamps (45).
(5) Remove vent tube (60) by removing clamps (55).

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(6) Remove nut (65), washers (70) and spacer (80) attaching clamp (75) to tank and top
assembly (340 or -340A).
NOTE: If a ground strap is connected between the motor and the aircraft
structure, this ground strap shall be removed before proceeding.
(7) Disconnect motor connector (135, IPL Fig. 7A) from aircraft cable.
(8) Loosen V-retainer clamp (85) and remove motor-pump-filter assembly (90) from
tank and top assembly (340 or -340A).
(9) Remove and discard gasket (95).
(10) Remove V-retainer clamp (85) from flange.

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(11) Loosen V-retainer clamp (100) and remove bowl assembly (100) from tank and top
assembly (340 or -340A).
(12) Remove and discard gasket (110).
(13) Remove separator assembly (115) from tank and top assembly.
(14) Remove V-retainer clamp (100) from flange.
NOTE: Before removing drain valve assembly (125) ensure that the
aircraft cable has been disconnected from cable disconnect (10,
IPL Fig. 9A).
(15) Loosen V-retainer clamp (120) and remove drain valve assembly (125) from tank
and top assembly (340 or -340A).
(16) Remove and discard gasket (130).
(17) Remove V-retainer clamp (120) from flange.
(18) Remove liquid level sensor (135) by removing nuts (140) and washers (145).
(19) Remove and discard gasket (150).
(20) Remove shutoff valve (155) by removing nuts (160) and washers (165).
(21) Remove mounting plate brace (170).
(22) Remove and discard gasket (175).
(23) Remove adapter (180 or -180A) by removing nuts (185) and washers (190).
(24) Remove rinse tube assembly (195) by removing nuts (200) and washers (205).
(25) Remove and discard gasket (210).
(26) Remove vent (215) by removing nuts (220) and washers (225).
(27) Remove and discard O-ring (230).

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(28) Remove vent (235) by removing nuts (240) and washers (245).
(29) Remove and discard gasket (250).
(30) Remove pulley (255) from pulley bracket (275 or 290) by removing cotter pin
(260), washer (265) and clevis pin (270).
(31) Slide aircraft cable through pulley bracket (275) or pulley bracket assembly (290).
(32) Remove pulley bracket (275) or pulley bracket assembly (290) by removing nuts
(280 or 295) and washers (285 or 300).
(33) Remove hold down brackets (305 and 320) by removing nuts (310 and 325) and
washers (315 and 330).
(34) Remove identification decal (335) if necessary.

U. Disassemble Toilet Assemblies, PN 3700-58 and -59. (Refer to IPL Fig. 5J).
(1) Remove flushing tube (10) by removing clamps (5).
(2) Remove clamp (25) by removing nut (15) and washer (20).
(3) Remove flex hose (35) by removing clamps (30).
(4) Remove vent tube (45) by removing clamps (40).
(5) Remove nut (50), washers (55) and spacer (65) attaching clamp (60) to tank and top
assembly (275 or -275A).
NOTE: If a ground strap is connected between the motor and the aircraft
structure, this ground strap shall be removed before proceeding.
(6) Disconnect motor connector (135, IPL Fig. 7A) from aircraft cable.
(7) Remove motor-pump-filter assembly (70) by removing nuts (75), washers (80) and
grommets (85).

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(8) Remove bowl assembly (90) by removing nuts (95) and washers (100).
(9) Remove and discard gasket (105).
(10) Remove separator (110).
NOTE: Before removing drain valve assembly (115) ensure that the
aircraft cable has been disconnected from cable disconnect (10,
IPL Fig. 9A).
(11) Remove drain valve assembly (115) by removing nuts (120) and washers (125).
(12) Remove and discard gasket (130).
(13) Remove pulley (135) by removing cotter pin (140), washer (145) and clevis pin
(150).
(14) Slide aircraft cable through pulley bracket (155).
(15) Remove pulley bracket (155) by removing nuts (160) and washers (165).
(16) Remove check valve assembly (170 or -170A) by removing nuts (175) and washers
(180). Refer to Paragraph 2.AD. for disassembly procedures.

OR

Remove hose clamps (280), tubing (285), and vent fitting (290). Remove check
valve/vacuum breaker assy (295, -295A, -295B or –295C) by removing nuts (300)
and washers (305). Remove retaining plates (310), O-ring (315), adapter (320) and
O-ring (325). Refer to Paragraph 2.AH. for disassembly of check valve/vacuum
breaker (295,-295A, -295B or –295C).
(17) Remove valve plate (190) from between gaskets (185) and discard gaskets.
(18) Remove vent fitting (195) by removing nuts (200) and washers (205).
(19) Remove and discard gasket (210).

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(20) Remove cover (215) by removing nuts (220) and washers (225).
(21) Remove and discard O-ring (230).
(22) Remove nozzle (235).
(23) Remove hold down brackets (240 and 255) by removing nuts (245 and 260) and
washers (250 and 265).
(24) Remove identification decal (270) if necessary.
(25) Remove screen assy (280).

V. Disassemble Toilet Assembly (refer to IPL Fig. 5K).


NOTE: Before removing drain valve assembly (10, -10A, -10B, -10C or -10D)
ensure that the aircraft cable has been disconnected from cable disconnect
(10, IPL Fig. 9A).
(1) Loosen V-retainer clamp (5). Remove drain valve assembly (10, -10A, -10B, -10C
or -10D) and V-retainer clamp. Remove and discard gasket (15).
(2) Remove flushing tube (25 or -25A) by removing clamps (20).
(3) Remove flex hose (35, -35A or -35B) by removing nut (31), washers (32), clamp
(33), spacer (34), and clamps (30 or -30A).
(4) Disconnect motor connector (135, IPL Fig. 7A) from aircraft cable.
(5) Loosen V-retainer clamp (40). Remove motor-pump-filter assembly (45) and V-
retainer clamp. Remove and discard gasket (50).
(6) Remove overflow tube (60) by removing clamps (55).
(7) Loosen V-retainer clamp (65). Remove bowl assembly (70) and V-retainer clamp.
(8) Remove and discard gasket (75).
(9) Remove separator assembly (80).

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(10) Remove check valve assembly (85 or -85A) by removing nuts (90) and washers
(95). Refer to Paragraph 2.AF. for check valve disassembly procedures.

OR

Remove hose clamps (215), tubing (220), and vent fitting (225). Remove check
valve/vacuum breaker assy (230) by removing nuts (235) and washers (240).
Remove retaining plates (245), O-ring (250), adapter (255) and O-ring (260). Refer
to Paragraph 2.AJ. for disassembly of check valve/vacuum breaker (230).
(11) Remove valve plate (105 or -105A) or adapter (105B) from between gaskets (100)
or O-rings (100A and 100B) and discard gaskets or O-rings.
(12) Remove vent fitting (110) by removing nuts (115) and washers (120).
(13) Remove and discard gasket (125).
(14) Remove pulley (130) by removing cotter pin (135) and clevis pin (140).
(15) Slide aircraft cable through pulley bracket (145, -145A, -145B or -145C).
(16) Remove pulley bracket (145, -145A, -145B or -145C) and mounting bracket (160,
-160A, -160B or -160C) by removing nuts (150) and washers (155).
(17) Remove and discard O-ring (165).
(18) If necessary, remove identification plate (170 or -170A).
(19) Remove cover (185) by removing nuts (190) and washers (195).
(20) Remove and discard O-ring (200).
(21) Remove nozzle assembly (205).
(22) Remove screen assy (210).

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W. Disassemble Toilet Assembly (refer to IPL Fig. 5L).


NOTE: Before removing drain valve assembly (20 or -20A) ensure that the aircraft
cable has been disconnected from cable disconnect (-10A, IPL Fig. 9B).
(1) If damaged or illegible, remove identification decal (10).
(2) Loosen V-retainer clamp (15). Remove drain valve assembly (20 or -20A) and
V-retainer clamp. Remove and discard gasket (25).
(3) Remove flushing tube (35 or -35A) by removing clamps (30).
(4) For 3700-152, Remove nut (45), washers (50), clamp (55) and spacer (60).
(5) Remove flex hose (65, -65A or -65B) by removing clamps (40).
(6) Disconnect motor connector from aircraft cable.
(7) Loosen V-retainer clamp (70). Remove motor-pump-filter assembly (75 or -75A)
and V-retainer clamp. Remove and discard gasket (80).
(8) Remove overflow tube (90) by removing clamps (85).
(9) Loosen V-retainer clamp (95). Remove bowl assembly (100) and V-retainer clamp.
Remove and discard gasket (105).
(10) Remove separator assembly (110).
(11) Remove sink drain/vent fitting (115 or 135) by removing nuts (120 or 140) and
washers (125 or 145). Remove and discard gasket (130 or 150).
(12) For 3700-152 and -153, remove pulley (155) by removing cotter pin (160 or -160A)
and clevis pin (165).
(13) For 3700-152 and -153, slide aircraft cable through pulley bracket (170).
(14) For 3700-152 and -153, remove pulley bracket (170) and mounting bracket (185) by
removing nuts (175) and washers (180).

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(15) For 3700-154, remove cable support bracket (190) by removing nuts (195) and
washers (200).
(16) For 3700-154, remove holddown brackets (205) by removing nuts (210) and
washers (215).
(17) For 3700-152 and -153, remove cover (220) by removing nuts (225) and washers
(230). Remove and discard O-ring (235).
(18) For 3700-152 and -153, remove nozzle assembly (240). If necessary remove screen
(-245) from nozzle assembly.
(19) Remove hose clamps (250 or -250A), tubing (255 or -255A), and vent fitting (260).
(20) Remove check valve/vacuum breaker assy (265) by removing nuts (270) and
washers (275). Remove retaining plates (280), O-ring (285), adapter (290) and
O-ring (295). Refer to Paragraph 2.AJ. for disassembly of check valve/vacuum
breaker assy (265).

OR
Post SB3700-38-12

Remove elbow fitting (277) from shut-off valve (265C). Remove shut-off valve by
removing nuts (270A), washers (275A), and brace (293). Remove and discard
O-ring (285). Remove adapter (290A) by removing nuts (291) and washers (292).
Remove and discard O-ring (295A).
(21) Remove and discard O-ring (300) from tank and top assy (305, -305A or -305B).

Post SB3700-38-12

(22) Remove liquid level sensor (310) by removing nuts (315) and washers (320).
Remove and discard gasket (325).

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X. Disassemble Toilet Assembly (refer to IPL Fig. 5M).


NOTE: Before removing drain valve assembly (20, or -20A) ensure that the
aircraft cable has been disconnected from cable disconnect (-10A, IPL Fig.
9B).
(1) If damaged or illegible, remove identification decal (10).
(2) Loosen V-retainer clamp (15). Remove drain valve assembly (20 or -20A) and
V-retainer clamp. Remove and discard gasket (25).
(3) Remove flushing tube (35) by removing clamps (30).
(4) For 3700-158, remove nut (45), washers (50), clamp (55) and spacer (60).
(5) Remove flex hose (65 or -65A) by removing clamps (40).
(6) Disconnect motor connector from aircraft cable.
(7) Loosen V-retainer clamp (70). Remove motor-pump-filter assembly (75) and
V-retainer clamp. Remove and discard gasket (80).
(8) Remove overflow tube (90) by removing clamps (85).
(9) Loosen V-retainer clamp (95). Remove bowl assembly (100) and V-retainer clamp.
Remove and discard gasket (105).
(10) Remove separator assembly (110).
(11) Remove sink drain/vent fitting (115) by removing nuts (120) and washers (125).
Remove and discard gasket (130).
(12) Remove pulley (155) by removing cotter pin (160 or -160A) and clevis pin (165).
(13) Slide aircraft cable through pulley bracket (170).
(14) Remove pulley bracket (170) and mounting bracket (185) by removing nuts (175)
and washers (180).

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(15) Remove hose clamps (250 or -250A), tubing (255 or -255A), and vent fitting (260).
(16) Remove check valve/vacuum breaker assy (265, -265A or -265B) by removing nuts
(270) and washers (275). Remove retaining plates (280), O-ring (285), adapter
(290) and O-ring (295). Refer to Paragraph 2.AJ. for disassembly of check
valve/vacuum breaker assy (265).
(17) Remove and discard O-ring (300) from tank and top assy (305 or -305A).

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XA. Disassemble Toilet Assembly (Refer to IPL Fig. 5N).


NOTE: Before removing drain valve assembly (20) ensure that the aircraft cable
has been disconnected at cable disconnect (-10A, IPL Fig. 9B).
(1) If damaged or illegible, remove identification decal (10).
(2) Loosen V-retainer clamp (15). Remove drain valve assembly (20) and V-retainer
clamp. Remove and discard gasket (25).
(3) Remove flushing tube (35) by removing clamps (30).
(4) Remove flex hose (45) by removing clamps (40).
(5) Disconnect motor connector from aircraft cable.
(6) Loosen V-retainer clamp (50). Remove motor-pump-filter assembly (55) and
V-retainer clamp. Remove and discard gasket (60).
(7) Remove overflow tube (70) by removing clamps (65).
(8) Loosen V-retainer clamp (75). Remove bowl assembly (80) and V-retainer clamp.
Remove and discard gasket (85).
(9) Remove separator assembly (90).
(10) Remove sink drain (95) by removing nuts (100) and washers (105). Remove and
discard gasket (110).
(11) Remove cable support bracket (115) by removing nuts (120) and washers (125).
(12) Remove hold-down brackets (130) by removing nuts (135) and washers (140).
(13) Remove liquid level sensor (145) by removing nuts (150) and washers (155).
Remove and discard gasket (160).
(14) Remove elbow fitting (165) from shutoff valve (170).
(15) Remove shutoff valve (170) by removing nuts (175) and washers (180).
(16) Remove brace (185). Remove and discard O-ring (190).
(17) Remove adapter (195) by removing nuts (200) and washers (205). Remove and
discard O-ring (210).
(18) Remove O-ring (215) from tank and top assembly (220) and discard it.

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XB. Disassemble Toilet Assembly (Refer to IPL Fig. 5P).


(1) If damaged or illegible, remove identification decal (5).
(2) Remove drain valve assembly (10) by removing nuts (15), washers (20), and end
bumpers (25). Remove and discard gasket (30).
(3) Remove flushing tube (40) by removing clamps (35).
(4) Remove flex hose (50) by removing clamps (45).
(5) Remove motor-pump-filter assembly (55) by removing nuts (60), washers (65), and
grommets (70).
(6) Remove overflow tube (80) by removing clamps (75).
(7) Remove bowl assembly (85) by removing nuts (90) and washers (95). Remove and
discard gasket (100).
(8) Remove separator assembly (105).
(9) Remove sink drain (110) by removing nuts (115) and washers (120). Remove and
discard gasket (125).
(10) Remove cable support bracket (130) by removing nuts (135) and washers (140).
(11) Remove hold-down bracket (145) by removing nuts (150) and washers (155).
(12) Remove liquid level sensor (160) by removing nuts (165) and washers (170).
Remove and discard gasket (175).
(13) Remove elbow fitting (180) from shutoff valve (185).
(14) Remove shutoff valve (185) by removing nuts (190) and washers (195).
(15) Remove brace (200). Remove and discard O-ring (205).
(16) Remove adapter (210) by removing nuts (215) and washers (220). Remove and
discard O-ring (225).
(17) Remove O-ring (230) from tank and top assembly (235) and discard it.

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XC. Disassemble Toilet Assembly (Refer to IPL Fig. 5Q).


(1) If damaged or illegible, remove identification decal (5).
(2) Remove drain valve assembly (10) by removing nuts (15) and washers (20).
Remove and discard gasket (30).
(3) Remove flushing tube (40) by removing clamps (35).
(4) Remove flex hose (50) by removing clamps (45).
(5) Remove motor-pump-filter assembly (55) by removing nuts (60), washers (65), and
grommets (70).
(6) Remove overflow tube (80) by removing clamps (75).
(7) Remove bowl assembly (85) by removing nuts (90) and washers (95). Remove and
discard gasket (100).
(8) Remove separator assembly (105).
(9) Remove sink drain (110) by removing nuts (115) and washers (120). Remove and
discard O-ring (125).
(10) Remove pulley bracket (130) by removing nuts (135) and washers (140).
(11) Remove hold-down bracket (145) by removing nuts (150) and washers (155).
(12) Remove liquid level sensor (160) by removing nuts (165) and washers (170).
Remove and discard gasket (175).
(13) Remove elbow fitting (180) from shutoff valve (185).
(14) Remove shutoff valve (185) by removing nuts (190) and washers (195).
(15) Remove brace (200). Remove and discard O-ring (205).
(16) Remove adapter (210) by removing nuts (215) and washers (220). Remove and
discard O-ring (225).
(17) Remove and discard O-ring (230) from tank and top assembly (295) and discard it.
(18) Remove clamp (235) by removing nut (240) and washer (245). Remove spacer
(250).
(19) Remove cotter pin (265), flat washer (270), pulley (255), and clevis pin (260) from
pulley bracket (130).
(20) Remove vent (275) by removing nuts (280) and washers (285). Remove and
discard gasket (290).

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Y. Disassemble Motor-Pump-Filter Unit Assy, PN 3200 and 3200-1. (Refer to IPL Fig. 6).
(1) Remove motor (3) by removing bolts (4), washers (-5 or 6), nuts (-7 or 8),
grounding stud (9) and washers (10). Discard O-ring (11 or –11A). Refer to
Paragraph 2.S. for motor disassembly.
(2) Remove mounting plate assy (12 or 13) by removing screws (14 or 15) and washers
(16, if applicable). Discard O-ring (17 or –17A) and gasket (18).
(3) Remove coupling assy (-19). Remove O-rings (20) from coupling (21) and discard
O-rings.
(4) Remove filter basket retainer (22) by removing screws (23) and washers (24).
(5) Remove wiper blade (25) by removing screws (26) and washers (27).
(6) Remove filter basket (28) and seal (-29, 30 or –30A).
(7) Remove cavity cover (31) by removing screws (32) and washers (33).
(8) Remove filter drive pinion (34) by removing pin (35) and remove washers (-36 or
37, -38, -39).
(9) Remove impeller (40) by removing retaining ring (41) and remove thrust washer
(42).
(10) Remove collar assy (43) by loosening setscrew (-44).
(11) Remove screws (46) and washers (47) and lift the assembled internal cover plate
assy (-60 or -60A) from gearbox.
(12) Remove retaining ring (48) and idler gear (49) from clutch shaft.
(13) Remove gear shafts (50) and reduction gears (51 and 52) from gearbox.
(14) Remove clutch assembly (-53) from plate assembly (-60 or 60A) and disassemble
the clutch by removing torque nut (54), spring (55), pressure plate (56) and gear
(57) from clutch shaft (58).

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(15) Remove filter drive shaft (59 or -59A) from plate assembly (-60 or -60A).
(16) Remove and discard gasket (66) from the internal cover plate assembly (-60 or
-60A). Bearings (62, -62A, 63, -63A, -64 and 64A) may be inspected without
removal from plate (-65, 65A or -65B).
(17) Remove impeller shaft from gearbox.
(18) Remove pump housing assembly (68) from spacer plate (72) by removing screws
(69).
(19) Remove discharge tube (70) and discard O-ring (71).
(20) Remove spacer plate assembly (72) from the gearbox, removing screws (73) and
washers (74).
(21) Remove seal cover plates (75) from gearbox housing assembly (-81) by removing
screws (76) and washers (77).
(22) Remove wave washers (78), washers (79) and seal (80 or 80A).
NOTE: Unless inspection shows obvious damage or excessive wear, do
not remove indexing pins or bronze bearings (62, -62A, 63, -63A,
-64, -64A and 82). Bearings are a press fit at all locations.

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Z. Disassembly of Motor-Pump-Filter Assembly. (Refer to IPL Fig. 6A)


(1) Remove motor (10 or -10A or -10B) by removing nuts (15), washers (20, -20A or
-20B), stud (25 or -25A), washers (30) and bolts (35).
(2) Remove O-ring (55 or-55A).
(3) Remove seals (60).
(4) Remove filter basket (65, -65A, -65B, 65C, -65D, -65E or -65F) by removing nut
(70), washer (75) and spacer (78 or -78A).
(5) Remove impeller housing plate (80, -80A, -80B, -80C or -80D) by removing screws
(85 or -85A), washers (90) and nuts (95).
(6) Remove retaining ring (100).
(7) Remove impeller (105, -105A or -105B).
(8) Remove thrust washers (110A or -110B).
(9) Remove impeller housing (115) and if necessary, remove insert (116) and spacer
(118).
(10) Remove washers (117).
(11) Remove drive shaft assembly (120A, -120B, -120C, -120D, -120E, -120F, -120G,
-120H, -120J, -120K, -120L or -120M), and washers (124).
(12) Remove impeller shaft (123) from collar assy (122 or –122A) by loosening
setscrew.
(13) Remove cotter pin (125) and nylon washers (130).
(14) Remove spray nozzle (135).
(15) For 3200-8, -10, -11, -14 or -18, remove antisiphon housing (140, -140A or -140B)
by removing screws (145), washers (150, 151 or -151A) and nuts (154).

For 3200-16, -17 or -19, remove antisiphon housing (140) and plate (156 or -156A)
by removing nuts (154) and washers (151 or -151A).

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(16) Remove and discard gasket (157).


(17) Remove nuts (160) and washers (165 or -165A).
(18) Remove retention washer (170) from inlet tube (175).
(19) Remove inlet tube (175).
(20) Remove gasket (180).
(21) Remove flapper assembly (185).
(22) Remove screws (190 or -190A), washers (195 or -195A) and nuts (200 or -200A) to
remove mounting plate (205, -205A or -205B).
(23) Remove gasket (210) from mounting plate (205, -205A or -205B).
(24) Remove gasket (215A).
(25) Remove frame assembly (220, -220A, -220B or -220C).
NOTE: Discard all neoprene parts at each overhaul.

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AA. Disassembly of Motor, PN 3205. (See IPL Fig. 7).


(1) Remove endbell (2) by removing screws (3).
(2) Remove wave spring (4) and shim washers (5 and/or -6 and/or 6A).
(3) Remove bearing (7), rotor (8), retaining ring (9), bearing (10) and bearing cover
washer (11A).
(4) Unless stator (12) is obviously damaged, do not remove stator (12) from housing
(16).
(5) Remove grommets (13 and 14) and connector (150), only when replacement is
required.

AB Disassembly of Motor (See IPL Fig. 7A).


(1) Remove end bell assy (-5) by removing screws (10 or -10A) and disassemble end
bell assy as follows:
(a) Remove screws (20), flat washers (30) and lock washers (25) to disassemble
thermal protector assy (60), insulator assy (65) and temperature sensor ring
(15) from end bell (70).
NOTE: The thermal protector assy (60) may be checked without
disconnecting wiring.
(b) If replacement is required, loosen cable clamp (40) on thermal protector assy
(60) and unsolder stator and cable leads at terminals of thermal protector
assy.
(2) Remove valve spring (75) and shim washers (80, -85 and/or -90).
(3) Remove bearing (95), rotor (100 or -100A), retaining ring (105), bearing (110) and
bearing cover (115).
(4) Unless stator (120) is obviously damaged, do not remove stator (120) from housing
(140).
(5) Remove grommets (120 and 125) and connector (135) only when replacement is
required.

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AC. Disassembly of Drain Valve Assy, PN 3600. (See IPL Fig. 8).
(1) Remove spring (2) and cable disconnect (3).
(2) Remove pulley (4) by removing clevis bolt (5), nut (6) and washer (7).
(3) Pull cable assy (8) through bottom of valve and remove.
(4) Remove bottom plate (9) by removing screws (10) and remove cup (11) and spring
(12).
(5) Remove clamp (13) from boot (17).
(6) Remove retaining ring (14), support plate (15), plate (16) and boot (17).
CAUTION: SPRING IS HIGHLY COMPRESSED. EXERCISE CARE
WHEN REMOVING RIVETS (18) AND RIVET RETAINER
(21).
(7) Slide away rivet retainer (21) to uncover rivets (18). Remove rivets (18) and
disassemble guide tube assy (19), spring (20) and rivet retainer (21) from shaft of
housing assy (22).

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AD. Disassembly of Drain Valve Assy, PN 3600-1, 3600-1-1, -2 , -3, or 3600-16. (See IPL
Fig. 9).
(1) Remove spring (3) and cable disconnect (4 or -4A) from cable assy (11, -11A,
-11B, -11C or -11D).
(2) Remove pulley (5) by removing cotter pin (6), washer (7 or -7A) and clevis pin (8).
Remove roll pin (9).
(3) Remove cotter pin (10) and plug (35) from valve stem.
(4) Pull cable assy (11, -11A, -11B, -11C or -11D) through seal end of valve and
remove spring (12).
(5) Remove nut (13), plate (14 or -14A), support plate (15), seal plug (16) and seal
(17).
CAUTION: SPRINGS (21, -21A, 24 AND -24A) ARE HIGHLY
COMPRESSED. EXERCISE CAUTION WHEN REMOVING
COVER ASSY (18, -18A, -18B or -18C) FROM HOUSING
ASSY (33 OR -33A).
(6) Remove cover assy (18 or -18A) by removing screws (19 or -19A) and washers (20
or -20A).
(7) Remove springs (21 or -21A) and (24 or -24A) and washers (22 and 23).
(8) Push valve stem assy (-26, 27, -27A or -27B) into valve housing assy (-32, 33 or
-33A) and remove retaining ring (25).
(9) Remove screws (30B or -30C) to remove ring, doubler (30A).
(10) Remove retaining rings (28 and 29) and remove boot (30), if applicable. Remove
O-rings (31) from housing if applicable.
(11) Remove clamp (28A) and remove boot (30D), if applicable.

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AE. Disassembly of Drain Valve Assy, PN 14352-004, 3600-1-4, -2, -5, -6, -7, -8, -9, -12,
-13, -14 or -15 (Refer to IPL Fig. 9A or 9B).
(1) Remove spring (5) from disconnect (10). Remove disconnect (10) or (-10A).
(2) For PN 14352-004, remove spiral pin (15), cotter pin (20A or -20B), washer (25),
pulley (30) and clevis pin (35) from cover assy (55).
(3) For PN 3600-2 or 3600-5, remove cotter PN (17), washer (19) drilled pin (18),
cotter PN (20), washer (25), pulley (30) and clevis pin (35) from cover assembly
(55A).
(4) For PN 3600-6, 7, -8 and -9, remove cotter pin (15), washer (17) drilled pin (16),
cotter pin (20), washer (25), pulley (30) and clevis pin (35) from cover assembly
(55, -55A or -55B).
(5) For 3600-12, -13, -14 and -15, remove cotter pin (20), washer (25), pulley (30) and
clevis pin (35) from cover assembly (-55C, -55D or -55E).
(6) Remove cable assy (45, -45A, -45B, -45C, -45D or -45E) and pre-travel spring (50)
by removing cotter pin (40).
CAUTION: COVER ASSEMBLY (55, -55A, -55B, -55C, -55D or -55E) IS
SPRING LOADED IN THE INSTALLED CONDITION. USE
CARE WHILE REMOVING THE COVER TO PREVENT
POSSIBLE INJURY.
(7) Remove cover assy (55, -55A, -55B, -55C, -55D or -55E) by removing nuts (60 or -
60A) and washers (65, -65A or -65B).
(8) Remove spring (70 or -70A) and washers (75 and 80).
(9) Remove spring (85) from stem assy (125, -125A or -125B).
(10) Remove clamp (-90, -90A or -90B) and spirolox (95).
(11) Remove housing assy (100, -100A, -100B or -100C).
(12) Remove nut (105) from stem assy (125, -125A or -125B).

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(13) Remove plate (110), valve seal plug (115), support plate (120) by sliding them out
from bottom of the boot (130).
(14) Remove valve stem assy (125, -125A or -125B) from boot (130).

AF. Disassembly of Check Valve Assembly, PN 16007-011 (see IPL Fig. 10).
(1) Remove retaining ring (2) from body (6).
(2) Remove bottom plate (3), spring (4) and ball (5).

AG. Disassembly of Check Valve Assembly, PN 16007-010, -018, -035, and -045
(see IPL Fig. 10A).
(1) Remove gasket (4), valve seat (2) from valve body (5, -5A or -5B).
(2) Remove mushroom valve (3, -3A or -3B) from valve seat (2).

AH. Disassembly of Nozzle Assembly, PN 4811-75, 4811-75-1, 4811-75-3 and 4811-75-4


(see IPL Fig. 11).
NOTE: Cover (-3 or 4) is a loose item and is not attached to the nozzle.
(1) Remove screw (7) and washer (8) from nozzle end (-5 or 6) and remove spacers
(-9, 10, -11 or 12) from nozzle tube (-14 or 15).
(2) Remove O-ring (13) from nozzle tube.

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AI. Disassembly of Check Valve/Vacuum Breaker, PN 3765-175-1, -2, -3 and -5, 3675-195
-1, -2, -3, and -5 (see IPL Fig. 10B).
NOTE: To facilitate reassembly, prior to disassembling check valve/vacuum
breaker, make a note of the orientation of the bleed-air tube with respect to
the valve’s water inlet.
(1) Remove cap assembly (-5) by removing bolts (10), washers (15), and nuts (20).
(2) Remove seal (35) from seal retainer (30).
(3) Remove seal retainer (30) from cap (25).
(4) Remove bleed poppet (40), gasket (45), plate (50) and gasket (55).
(5) Remove mushroom valve (60 or -60A) from check valve body (65 or-65A).
(6) Remove elbow fitting (70) by loosening its hexnut.

AJ. Disassembly of Check Valve/Vacuum Breaker, PN 3765-190-7, -8, -9, -10, -12, -13, -19,
-20, –23, -24, and –25 (see IPL Fig. 10C).
(1) Remove cap assembly (5) by removing screws (10), washers (15), and nuts (20).
(2) Remove seal retainer (30) and seal (35) from cap (-27).
(3) Remove and discard gasket (25).
(4) Remove bleed poppet (40).
(5) Remove spacer (60), nut (50), washer (45), poppet spring (55), and retainer (65)
from upper portion of valve body (80, -80A, -80B, -80C or –80D).
(6) Remove poppet (70) from lower portion of valve body (80, -80A, -80B, -80C or
–80D).
(7) Remove and discard O-ring (75) from poppet (70).

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AK. Disassembly of Separator Assembly, PN 3800-209 (see IPL Fig. 12).


(1) Remove flapper assembly (-5 or -5A) by removing cotter pin (10), washer (15),
nylon washers (20) or bearings (21), and pin (25). Discard cotter pin.
(2) If necessary, disassemble flapper assembly (-5 or -5A) as follows:
(a) Remove counterweight (30) by removing screws (35) and lock washers (40).
(3) If necessary, press bumper (50 or -50A) out of bracket on cone (55 or -55A).
Discard bumper.

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3. Cleaning

A. Thorough cleaning is essential prior to inspection for determining the existence, extent
and exact location of defects.

B. Table 201 provides cleaning procedures for the toilet and components. Make certain that
all safety precautions are observed. Precautionary measures applicable to the use of
cleaning solvents, which follow, are typical of the safety measures to be observed during
cleaning.

WARNING: PERSONNEL USING TRICHLOROETHYLENE MUST WEAR


SUITABLE PROTECTIVE GLOVES AND FACE SHIELDS.
TRICHLOROETHYLENE ABSORBS MOISTURE READILY AND
DECOMPOSES INTO HYDROCHLORIC ACID WHICH CAN CAUSE
SERIOUS ACID BURNS IF IT CONTACTS HUMAN TISSUE.
DRY CLEANING SOLVENT, FEDERAL SPECIFICATION P-D-680 IS
FLAMMABLE. KEEP AWAY FROM OPEN FLAME AND HOT
SURFACES. TAKE CARE NOT TO INHALE THE TOXIC FUMES.
RECLEAN CONTAMINATED PARTS.

C. The following cleaning agents are those specified and approved for the procedures given
in Table 201.
(1) Trichloroethylene, Federal Specification O-T-634, or equivalent.
(2) Soap, Federal Specification P-S-619, or equivalent.
(3) Cleaning Solvent, Federal Specification P-D-680, or equivalent.
(4) Disinfectant, Lysol, or equivalent.

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Table 201
Cleaning Procedures

Item Procedure

Tank Assy Clean manually using strong solution of disinfectant and hot soapy
water with bristle brush. Rinse thoroughly with clean hot water
and dry completely.

Top Subassy Clean manually using strong solution of disinfectant and hot soapy
water, rinse thoroughly with clean water and dry completely.

Bowl Assy and Clean manually using strong solution of disinfectant and hot soapy
Separator Assy water, then dry completely. Remove deposits from inner surface
of toilet bowl flush channel with a bore type brush, as shown.

Drain Valve Assy Clean manually using bristle brush and strong solution of soap,
disinfectant and water. Dry thoroughly.

Filter Portion of Clean using bristle brush in strong solution of soap, disinfectant
Cartridge and water. Rinse thoroughly and dry completely. CAUTION: DO
NOT USE METAL TOOL TO SCRAPE OR CLEAN PLASTIC
PARTS.

Gears, Bearings and Wash thoroughly in solvent with gentle agitation, ultrasonic or
Mechanical Parts Only mechanical permitted. Clean clutch gear (57, IPL Fig. 6)
separately, keep free of all grease or oil.

Check Valve Assy Clean manually using strong solution of disinfectant and hot soapy
water, rinse thoroughly with clean water and dry completely.
CAUTION: DO NOT IMMERSE CHECK VALVES WITH
MOTORS IN WATER.
Wires and Electrical Clean manually using fabric and brush moistened sparingly with
trichloroethylene.

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4. Inspection/Check

A. Inspection Methods
The complete toilet assy and component subassemblies should be visually checked using
a strong light and preferably some means of magnification. When checking for damage
to interior details of an assembly, an inspection mirror must be used so that all surfaces
are made visible.

B. Inspection Requirements
All parts shall be visually examined for nicks, cracks, cuts, delamination, fraying, dents,
distortion, chafing, scoring, excessive wear, loose or missing mounting stud bolts and
screws, stripped or crossed threads, and other defects that could impair function of the
toilet. Parts made of rubber or neoprene must be replaced at each overhaul, therefore
examination of rubber packings, seals, and gaskets is unnecessary.
NOTE: Excessive wear is defined as any obvious deformation or deterioration of
parts which may render the toilet inoperative. If doubt exists concerning
the condition of a part, replace the part.

C. Conduct a detailed check of parts in accordance with the requirements of Table 301.

D. Conduct a continuity check of the motor as follows:


(1) See Fig. 301. Use an ohmmeter and check circuit continuity through the stator
windings.
(2) All windings should exhibit a low DC resistance.
(3) Check for possible shorts in windings and between windings and motor housing.
(4) Visually inspect wiring for condition.

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Table 301
Inspection and Check of Toilet Assy

Part Check For

Top Assy and Tank Assy Deformation, delamination, cracks, nicks, scratches, loose stud
bolts, broken, stripped or otherwise damaged threads, loose or
damaged water channel, cracked, nicked, scratched or deformed
drain valve seat.

Exterior Any cracks or fractured areas require repair. Porosity (“Blue”


toilet chemical dye seeping through laminate) requires repair.
Surface stains are acceptable.

Interior Pitted and eroded gelcoat, separation of plies in the laminates,


resin starved areas all require repair.

Motor-Pump-Filter Unit Refer to Table 302.


Assy

Drain Valve Assy Refer to Table 303.

Nozzle Assy Deformation, cracks, chips, and chemical solids build-up, stripped
threads, damaged packing seal grooves.

Check Valve Assy Deformation, cracks, chips and chemical solids build-up, damaged
ball, valve seat or spring, stripped threads or corrosion. For valves
with a motor, check for damage to electrical connector and
evidence of arcing.

Vent Fittings Deformation, cracks, corrosion, and stripped or damaged threads.

Toilet Bowl Assy and Dents, cracks, corrosion, scratches, broken welds, plugged baffle
Separator Assy at the flushing ring, deformation of the mounting flange, damaged
separator hinge.

Liquid Level Sensor Cracked housing, bent or damaged probes, damaged electrical
connector, evidence of arcing.

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Table 302
Inspection and Check of Motor-Pump-Filter Unit Assy

Part Check For

Motor housing and end Cracks, chips, and distortion.


bell

Stator, rotor and Damaged or deteriorated insulation, broken wires, chafing and
electrical cable scoring.

Gear box housing, pump Cracks, nicks, cuts, distortion, cover and spacer plates, and
housing, cover and space chafing, scoring and excessive filter wear. Loose or deformed
plates, and filter indexing pins, or deformed mating holes.

Gears, gear shafts and Chipped, cracked, or broken gear teeth, galled, scored, nicked,
drive shafts cracked, and bent shafts.

Impeller Cracks, nicks, distortion, erosion.

Filter wiper blade and Cracks, nick, chips, distortion and excessive wear.
retainer

Bearing (Item No. IPL Check I.D. for wear as follows:


Fig. 6)

Bearings (62) 0.375 Min - 0.380 Max


Bearings (63) 0.251 Min - 0.255 Max
Bearings (64, 82) 0.188 Min - 0.192 Max

Clutch gear Uneven wear pattern and total thickness (0.483” Min)

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Table 303
Inspection and Check of Drain Valve Assy

Part Check For

Pulley Bearing freedom and smoothness, nicks and chips.

Cable Assy Fraying, kinks, broken strands, and ball swaging.

Cover Assy Bending, deformation, and broken welds.

Housing Assy Bending, deformation, dents, stripped threads and broken


welds.

Valve Stem Assy or Bending, deformation, dents, nicks, scratches, chafing,


Guide Tube scoring, stripped threads and broken welds.

Springs Distortion, chafing and scoring.

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Motor Wiring Diagram


Figure 301

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5. Repair

WARNING: FOR SANITARY REASONS, ALWAYS WEAR RUBBER GLOVES


(ELBOW LENGTH) FOR WORKING ON TOILET ASSEMBLY OR
WHEN HANDLING PARTS WHICH HAVE BEEN IN CONTACT
WITH THE FLUSHING FLUID.
WARNING: BEFORE USING ANY MATERIAL CALLED OUT IN THE
FOLLOWING PROCEDURES, KNOW THE HANDING, STORAGE,
AND DISPOSAL PRECAUTIONS RECOMMENDED BY THE
MANUFACTURER/ SUPPLIER, FAILURE TO COMPLY WITH THE
MANUFACTURER’S OR SUPPLIER’S RECOMMENDATION CAN
RESULT IN SERIOUS ILLNESS OR PERSONAL INJURY.
A. Except for permissible repairs outlined in this section, repair of the toilet assy, detail parts
and subassemblies is not considered practicable; parts which do not meet inspection
requirements shall be replaced. However, minor nicks and scratches may be removed by
sanding with 400 grit wet/dry paper. Clean the sanded parts as directed in Cleaning.

B. In addition to permissible repairs and replacement of defective parts, certain parts


replacement shall be routine at each overhaul regardless of apparent condition of the part.
All nuts, bolts, screws, washers, gaskets, seals and O-rings removed during disassembly
shall be replaced regardless of apparent condition.
CAUTION: DO NOT ATTEMPT TO MODIFY A PART BY MACHINING,
WELDING, BRAZING OR SOLDERING. SUCH PRACTICE, WHEN
ATTEMPTED CAN RESULT IN DAMAGE TO OTHER TOILET
COMPONENTS.

C. Deburring and chasing of capacitor studs is acceptable as long as not more than two
consecutive threads are damaged. Replacement of studs in the top assy shall be
accomplished using the following procedure:
(1) Support the structure surrounding the stud (PN 3736) or (PN 16013-001 and
-002 for toilet PN 16000-006 or -008) to be replaced.

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(2) Strike the threaded end of the stud sharply to break away the adhesive sealing the
head.
NOTE: All studs to be replaced must be straight and free from burrs. If the
molded-in tubular spacers (which support the studs) are damaged,
replacement is required.
(3) Remove all loose particles of adhesive from the area prior to installation of the new
stud.
(4) Lightly sand and clean the area to provide a secure bond.
(5) Install the new stud by applying a smooth, even coat of structural adhesive (Scotch-
Weld 2216 B/A, 3M Co.) to all surfaces of the stud head to attain a secure, water
tight bond.

D. Top Assy and Tank Assy


Due to structural considerations, major cracks, fractures, delamination and rupture of the
top and tank assembly necessitates replacement or factory repair. Minor repairs may be
performed as follows:
Before attempting any repair procedures, the tank must be thoroughly clean and dry with
no soap residues. If any Polyester fibers have been exposed to the toilet chemicals or
water, the fluid will probably not damage the fibers but may cause problems with the
resin system. Thus, causing it to deteriorate, which may cause layers of the laminate to
separate.
(1) Inspection
(a) Tank Exterior
Look for damage. Any cracks or fractured areas will need repair. Also, check
for porosity. Porosity can usually be detected by signs of the “Blue” toilet
chemical dye seeping through the laminate. Porosity will need repair.
Surface stains are acceptable.

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(b) Tank Interior


Look for pitted and eroded gelcoat. Gelcoat is a barrier coat used to protect
the Polyester laminate. If damaged extensively it should be renewed. Look
for separation of plies in the laminates. Any separation of plies will require
repair.
Look for resin starved areas. Resin starved areas will be apparent by the
absence of resin in the laminate and are usually associated with damage to the
laminate. These areas must be repaired.
(2) Fiberglass Patch Procedure Repair
Damage to the tank structure or top laminate such as fractures (broken areas),
nicks, chips or cuts in holes, delamination (separation of plies) or punctures (holes)
should be repaired as follows:
(a) Sand surfaces of damaged area with 80 grit wet or dry sandpaper until
uniformly abraded. Remove all loose plies and loose gelcoat. It is not
necessary to remove gelcoat that is adhering to the laminate. Cut out all
areas where separation of plies has occurred (rework only the damaged plies).
Abrade surface where plies were removed and taper edges to provide a
smooth transition.
(b) Cut fiberglass cloth (style 7781 or 7532/3733) to desired shape and size as
determined by the degree of damage (1 ply minimum). Replace on a ply for
ply + 1 basis if any plies were removed. Prepare resin mix for wet lay-up
patch (see below). Brush or squeegee into damaged area to wet out damaged
fibers. Apply glass cloth and wet out with resin. Work into cloth to remove
entrapped air. Add plies as necessary overlapping 1/2 inch minimum with
each succeeding ply. Allow to cure for 24 hours at room temperature (70°F).
Resin Mix for wet lay-up: epoxy resin (Epon 828, Resolution Performance)
with 13 parts by weight curing agent (Triethylenetetramine TETA).
(c) Sand to remove sharp burrs and to prepare for gelcoat repair. Remove
sanding residue.

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(3) Gelcoat Correction Repair


(a) Cracked, eroded or damaged gel coat not involving structural damage to tank
may be corrected as follows:
(b) Abrade surface using 80 grit wet or dry sandpaper. Loose gelcoat should be
removed. Do not disturb fibers. If plies of fiber are moved, see above.
Clean sanding residue using clean white cotton rags or vacuum (Do not use
commercial wiping rags as these are commonly treated with an oil or wax
base substance that will prevent an effective bond).
(c) Prepare resin mix as in Paragraph D(2)(b). Thicken as desired by adding
fumed silica filler (Cab-O- Sil grade M-5, Cabot Corp., or Aerosil 200,
Degussa Corp.) to prevent running of resin mix when applied to tank walls.
or
Prepare resin mix using adhesive (Hetron 92, Ashland Specialty) with Curing
Agent (Luperox DDM-9, Fiber-Glast) and accelerator (6% Cobalt Napthenate,
Ashland Distribution).
Brush or squeegee resin mix onto the damaged areas, feathering edges to
minimize sanding after the mix has cured.
(d) Allow to cure for 24 hours at room temperature (70°F). Then, sand using 80
grit wet or dry sandpaper to fair in edges and produce a smooth surface.
Clean sanding residue. Prepare sufficient resin mix (do not add Cab-O-Sil /
Aerosil) and brush on to provide a smooth sealed surface. Cure for 24 hours
or as required to achieve a tack free surface. (NOTE: Due to the tendency of
Polyester to fuzz up when abraded, it may be necessary to wet sand using 240
grit and repeat the seal coat and cure.) Leak test by filling with water and
return to service.

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(4) Top Assembly Delamination Repair (separation of laminate from core)


(a) Determine void area and drill 2 each 1/16 in. diameter holes, one at each end
of the void area.
(b) Mix 100 PBW structural adhesive epoxy (Epon 828, Resolution Performance)
to 13 PBW curing agent (triethylenetetramine TETA).
(c) Fill a disposable syringe with resin mixture, and using 1 hole as a vent, fill
through the other hole until resin mixture flows freely through the vent hole.
Clean off excess resin and allow to cure at 70°F for 24 hours.
(d) Large void areas (in excess of 6 in. in any 2 directions) should be repaired
using the same resin mix in step (b) except that 20 PBW of glass bubbles
(#B28/750, 3M Co.) should be added to the resin mix.
(5) For all toilet assemblies, replace bowl or drain valve mounting ring(s) and for toilet
assemblies using motor pump mounting ring PN 3765-123-5 replace motor pump
mounting ring(s) as follows. Refer to Table 402 for applicable part numbers.
CAUTION: DO NOT USE EXCESSIVE HEAT TO REMOVE THE
MOUNTING RING. OVERHEATING THE TOP ASSEMBLY
MAY CAUSE THE FIBERGLASS TO DELAMINATE,
DESTROYING THE TOP ASSEMBLY.
(a) Remove the existing mounting ring by applying heat (not to exceed 150°F) to
loosen old epoxy adhesive.
An alternative method to remove existing epoxy adhesive is to remove the
epoxy mechanically using a chisel or grinder.
CAUTION: TAKE CARE TO REMOVE ONLY THE EPOXY
ADHESIVE. DO NOT REMOVE ANY FIBERGLASS
MATERIAL FROM THE TOP ASSEMBLY.
Carefully scrape away the epoxy adhesive using a sharp chisel or grinder.

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(b) Clean all adhesive or foreign matter from mating surfaces which may prevent
the new mounting assy from seating properly. Sand as necessary.
(c) Apply structural adhesive (Scotch-Weld 2216 B/A, 3M Co.) generously to
bolt shank side of the mounting ring being careful to keep adhesive off of
bolt threads.
(d) Place the new mounting ring in position on the top assy. Install spacers, if
applicable, over studs and in holes in tank top (refer to Figure 401). Press
mounting ring firmly up against bottom side of tank top. Clamp the
mounting assembly securely in position until adhesive is cured. Cure time
for adhesive to be tack free is 24 hours.

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Spacer Installation
Figure 401

(6) For toilet assemblies, using motor pump mounting ring PN 3754-1, -2, -3,
3765-097-3, 3765-098-3, 3765-160-4 or 3765-178-4, replace mounting ring as
follows. Refer to Table 402 for applicable mounting ring part number.
(a) Using a marker, mark position of mounting ring studs on tank top.
(b) Remove the existing mounting ring by applying heat (not to exceed 150°F) to
loosen old epoxy adhesive.
(c) Clean all adhesive or foreign matter from mating surfaces which may prevent
the new mounting ring from seating properly. Mounting ring shall seat flat to
tank top. Sand as necessary.
(d) If hole in top assembly is damaged, refer to paragraph (D) and repair as
necessary.
(e) Apply structural adhesive (Scotch-Weld 2216 B/A, 3M Co.) generously to
bottom of mounting ring lip being careful to keep adhesive off of bolt
threads.

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(f) Place the new mounting ring in position on the top assembly. Press mounting
ring firmly onto tank top aligning studs to marks made on tank top in step
D.(6)(a). Place a weight onto the mounting ring until adhesive is cured.
Cure time for adhesive to be tack free is 24 hours.
(7) Before returning to service, unit should be leak tested by filling with water to cover
the repaired areas and allowing to stand for a minimum of 1 hour. If no leakage,
drain tank and return to service.

E. Motor-Pump-Filter Unit Assy


Damaged or broken motor leads may be shortened so long as connection may be made.
Refinish exterior painted surfaces of the motor as follows:
(1) Sand all chipped, loose paint and corrosion from the area, using 400 grit wet/dry
paper. Clean sanded parts as directed in Cleaning.
(2) Paint all exposed areas of part with one coat of epoxy primer and one coat of epoxy
enamel (Table 401).
Modification of motor ( PN 3205) to install thermal protector.
(1) Rework motor (PN 3205) per instructions outlined in the Service Bulletin
3700-38-07.

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F. Drain Valve Assy


Stud bolts in the housing assy may be replaced Repair of other parts of valve are
impractical. Replace defective parts.
Modification of drain valve assembly to install new boot.
(1) Refer to SB 3600-38-001 to modify drain valve assembly PNs 3600-2, -5, -1-4 and
14352-004 to drain valve assembly PNs 3600-7, -8, 3600-6 and 3600-9
respectively.
Modification of drain valve assembly to install new cable and cover.
(1) Refer to SB 3600-38-002 to modify drain valve assembly PNs 3600-6, -7, -8, -9 and
-1-2 to drain valve assembly PNs 3600-14, -12, -13, -15 and -16 respectively.

G. Toilet Bowl Assy and Separator Assy


Repair of the bowl or separator is not practical except for polishing out minor scratches.
If cracked, chipped or deformed in any manner which impairs the operating capability of
either assembly, replacement is required.

H. Check Valve Assy


Repair of the check valve is not practical except for replacement of parts. If cracked,
broken or deformed in any manner which impairs the ball in seating, replacement is
required.
Refer to SB3700-38-10 for installation of 3765-190-series vacuum breaker check valves.
Refer to SB3700-38-12 for installation of 18-8000-2 motorized shut-off valve and
0123FJ liquid level sensor.

I. Nozzle Assy
Repair of nozzles is not practical. If cracked, chipped or has stripped threads,
replacement is required.

J. Replace all damaged or otherwise illegible part number identification.

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Table 401
Repair Materials

NOTE: Equivalent substitutes may be used for listed items.

Material Identification Source


Structural Scotch-Weld 2216 B/A 3M Co.
Adhesive

Epoxy Enamel Mil. Spec. MIL-PRF-22750 Any approved source.


Color No. 16307 per Fed. Std. 595

Epoxy Primer Mil Spec. MIL-PRF-23377 Any approved source.

Fiberglass cloth Style 7781 or 7532/3733 Any approved source.

Fumed Silica Cab-O-Sil, grade M-5 Cabot Corporation


(Filler) CAB-O-SIL Division
P.O. Box 188
Tuscola, IL 61953-0188

or Degussa Corp.,
Aerosil 200 Parsippany, NJ

Adhesives, Hetron 92 Ashland Specialty Chemical Co.


Chlorendic Dublin, OH
Polyester

Curing Agent Luperox DDM-9 Fiber Glast Development Corp.


or MEKP equivalent Brookfield, OH

Accelerator 6% Cobalt Napthenate Ashland Distribution Co.


Santa Ana, CA

Glass Bubbles #B28/750 3M Co.

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Table 401 (continued)


Repair Materials

Material Identification Source

Structural Epon 828 Resolution Performance Products


Adhesive Epoxy

Curing Agent Triethylenetetramine (TETA) Any approved source.


or
Diethylenetriamine (DETA) Any approved source.

Sand paper 80 Grit, 240 Grit or 400 Grit Any approved source.

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Table 402
List of Mounting Rings and Spacers

Toilet Assy Mounting Ring PN Stud Spacer PN *


PNs Motor-Pump Bowl Drain Bowl Drain Motor-
Pump
3700-51,-82,-88,-90,-105, 3754-2 3800-23 14300-082 3752-11 3752-2 None
-106,-112,-114,-126,
-163
3700-56,-83,-84,-107,-108 3754-3 3800-23 14300-082 3752-11 3752-2 None
3700-68,-91,-103,-115,-127 3765-097-3 3800-23 14300-082 3752-11 3752-2 None

3700-92-104,-116,-128 3765-098-3 3800-23 14300-082 3752-11 3752-2 None


3700-60,-85,-86,-87,-89, 3765-123-5 3765-123-6 3765-123-4 3752-19 3752-19 3752-19
-93,-94,-95,-99,-101,
-102,-109,-110,-111,
-113,-117,-118,-119,
-122,-123,-124,-152,
-153,-154,-158,-159,
-160,-161,-162,-164,
-165
3700-96, -98, -120, -121 3765-160-4 3800-23 14300-082 3752-11 3752-2 None

3700-97, -125 3765-178-4 3800-23 14300-082 3752-11 3752-2 None

3700-166 3754-1 3800-23-30 14300-082-10 3752-38 3752-43 None

3700-29 3754-1 3704-4 None 3752-11 3752-2 None

3700-30 3754-1 3704-4 (Spacer) 14300-082 3752-11 3752-2 None


3800-23 (Ring)
3700-32 3765-101 16004-003 14300-082 None 3752-2 3752-2

3700-37 3754-1 3704-4 (Spacer) 14300-082-10 None 3752-43 3752-38


3800-23-30
(Ring)
3700-39 3754-1 3800-23-30 14300-082-10 3752-38 3752-43 None

3700-42 3765-114 (Ring) 16004-003 14300-082 None 3752-2 3752-2


3765-068-3
(Spacer)
3700-54 3754-1 3704-4 14300-082-10 3752-80 3752-43 None

* Qty to match number of studs on mounting ring.

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6. ASSEMBLY

A. The assembly instructions contained herein presume that the toilet has been disassembled
to the extent covered in Disassembly. All part number identification removed during
cleaning or otherwise illegible, has been replaced during Repair. All new parts must be
identical in fit and function to the parts they replace.
If a unit has been partially overhauled only, disregard those instructions that are not
applicable. The sequence of assembly is the reverse numerical order of item numbers
appearing in exploded-view illustrations except as noted in the procedures. The
instructions in the following paragraphs apply to those assemblies listed in each
paragraph heading. Hardware items like bolts, washers, nuts and parts made of rubber,
removed during disassembly, should be replaced with new parts. Refer to Table 501 for
assembly materials.

B. Assembly of Toilet Assy, PN 3700-1, 3700-2, 3700-5 and 3700-6 (See IPL Fig. 1).
(1) Install cartridge mounting plate (79) and gasket (82) on to subassembly (83 or -84)
using washers (81) and nuts (80).
(2) Install flush line (73 or -74) to the top subassembly (83 or -84) using clamps (77),
spacers (78), washers (76) and nuts (75).
(3) Assemble check valve assy (-63, -63A, -63B or -64) and install check valve and
gasket (72) or plate (-72A) using washers (66) and nuts (65).

OR

Install O-rings (145) and (135), and adapter (140) on tank top. Install retaining
plates (130) with check valve/vacuum breaker assy (115, -115A, -115B, or –115C)
and secure using nuts (120) and washers (125). Install tubing (105) and vent fitting
(110) with hose clamps (100). Install vent fitting (110) on bowl after bowl is
installed.
(4) Install hold down brackets (59 and 60) using washers (-62) and rivets (-61).
(5) Install pulley bracket (55 and 56) using washers (-58) and rivets (-57).
(6) Install pulley (49) using clevis bolt (53) or clevis pin (-54), washer (52) and nut
(50) or cotter pin (-51).
(7) Install vent (44 or -45) and gasket (48) using washers (47) and nuts (46).

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(8) Install vent (-38 or 39) and gasket (42) or O-ring (43) using washers (41) and nuts
(40).
(9) Place separator (36 or 37) and gasket(s) (-34 or 35) in position on the top assy and
install bowl assy (-30 or 31) using washers (33) and nuts (32).
(10) Install vent tube (29) and clamps (28).
(11) Assemble drain valve assy (22) per Paragraph 6.X. Assemble drain valve assy (-23
or 24) per Paragraph 6.Y. Install drain valve and gasket (27) using washers (26)
and nuts (25).
(12) Assemble motor-pump-filter unit assy (17, -18 or -18A) and install unit using
grommets (21), washers (20) and nuts (19A).
(13) Install flush tube (16 or -16A) and clamps (15 or -15A).
(14) Place tank seal (90) in position and install top assy (-9, -10, -11 or -12) using
washers (14) and nuts (13).
(15) Secure motor cable to the top assy using clamps (5), spacers (8), washers (7) and
nuts (6).

C. Assembly of Toilet Assembly, PN 3700-3 and 3700-4 (See IPL Fig. 2).
(1) Install cartridge mounting plate (71) and gasket (74) on top subassembly (75) using
washers (73) and nuts (72).
(2) Install flush line (66) to the top subassembly (75) using clamps (69), spacers (70),
washers (68) and nuts (67).
(3) Assemble check valve assy (-56, -56A or -56B) and install check valve and gasket
(65) or plate (-65A) using washers (59) and nuts (58).

OR

Install O-rings (145) and (135), and adapter (140) on tank top. Install retaining
plates (130) with check valve/vacuum breaker assy (115) and secure using nuts
(120) and washers (125). Install tubing (105) and vent fitting (110) with hose
clamps (100). Install vent fitting (110) on bowl after bowl is installed.

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OR
Post SB3700-38-12

Install O-ring (145A) on tank top. Install adapter (140A) using nuts (142) and
washers (143). Install O-ring (135) on adapter. Install elbow fitting (133) on shut-
off valve (115A) and install shut-off valve and brace (132) using nuts (120A) and
washers (125A). Install rinse hose (-12B) between shut-off valve and motor-pump-
filter unit assembly (-14B) using clamps (-11B).
(4) Install hold down bracket (53) using washers (-55) and rivets (-54).
(5) Install pulley bracket (50) using washer (-52) and rivets (-51).
(6) Install pulley (44) using clevis bolt (48) or clevis pin (-49), washer (47) and nut
(54) or cotter pin (-46).
(7) Install vent (40) and gasket (43) using washer (42) and nuts (41).
(8) Install vent (-34 or 35) and gasket (38) or O-ring (39) using washers (37) and nuts
(36).
(9) Place separator (32 or 33) and gasket(s) (-30 or 31) in position on the top assy and
install bowl assy (-26 or 27) using washers (29) and nuts (28).
(10) Install vent tube (25) and clamps (24).
(11) Assemble drain valve assy (18, -19 or 20) and install drain valve and gasket (23)
using washers (22) and nuts (21).
(12) Assemble motor-pump-filter unit assy (13, -14 or -14A) and install unit using
grommets (17), washers (16) and nuts (15).
(13) install flush tube (12 or -12A) and clamps (11 or -11A).

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(14) Place tank seal (81) in position and install top assy (-7 or -8) using washers (10) and
nuts (9).
(15) Secure motor cable to the top assy using clamps (3), spacers (6), washers (5) and
nuts (4).

Post SB3700-38-12

(16) Install gasket (165) and liquid level sensor (150) using nuts (155) and washers
(160).

D. Assembly of Toilet Assembly (See IPL Fig. 3 and 3A).


(1) Assemble nozzle assy (-69 or 70) as instructed in Paragraph 6.AC. and install
nozzles and O-rings (73) using washers (72 or 72A) and nuts (71).
(2) Assemble check valve assy (-59, -59A, -59B, -60, 60A, -60B or -60C) and install
check valve and gasket (68) using washers (62 or 62A) and nuts (61). Install check
valve plate (63A or 68A) and gasket (-63B or -68B).

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OR

Install O-rings (145) and (135), and adapter (140) on tank top. Install retaining
plates (130) with check valve/vacuum breaker assy (115, -115A, -115B or –115C)
and secure using nuts (120) and washers (125). Install tubing (105) and vent fitting
(110) with hose clamps (100). Install vent fitting (110) on bowl after bowl is
installed.
(3) Install hold down brackets (55 and 56) using washers (-58) and rivets (-57) or
screws (-57A, -57B) and locknuts (-58A, -58B).
(4) Install pulley bracket (-51, 52 or -52A) using washers (54 or 54A) and nuts (53).
(5) Install pulley (45) using bushings (49), clevis pin (48), washer (47 or 47A) and
cotter pin (46). Install roll pin (50).
(6) Install vent (40 or -41) and gasket (44) using washers (43) and nuts (42).
(7) Install vent (-35 or 36) and O-ring (39) using washers (38 or 38A) and nuts (37).
(8) Place separator (-33, 34 or 34A) and gasket (32) in position on the top assy and
install bowl assy (29, 29A or 29B) using washers (31) and nuts (30).
(9) Install vent tube (28) and clamps (27).
(10) Assemble drain valve assy (-22 or 23) per para. 6.S. Install drain valve and gasket
(26) using washers (25 or 25A) and nuts (24).
(11) Assemble motor-pump-filter unit assy (18, 18A or 18B) and install unit using
grommets (21), washers (20 or 20A) and nuts (19).
(12) Install flush tube (16) and clamps (15). Install hose (17B) with clamps (17A).
Install clamp (17C) using nut (-17D) and washer (17B).
(13) Place tank seal (88) in position and install top assy (-9, -10, -11, -12, -12A, -12B,
-12C, or -12D as applicable) using washers (14) and nuts (13).
(14) Secure motor cable to the top assy using clamps (5), spacers (8), washers (7) and
nuts (6).

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E. Assembly of Auxiliary Tank (See IPL Fig. 3B).


(1) On 16002-052, -054, install gasket (70) and inlet fitting (55) using washers (65) and
nuts (60 or -60A).
(2) Install hanger bracket (45) and shock mounts (48) using washers (47) and nuts (46
or -46A).
(3) Install hanger bracket (42) using washers (44) and nuts (43 or -43A).
(4) Install hanger bracket (38) using washers (40) and nuts (39 or -39A).
(5) Install nozzle assys (35) with new O-ring (75) using washers (37 or -37A) and nuts
(36 or -36A).
(6) Position nozzle assy (34) in place and install check valve assy (31) using washers
(33) and nuts (32 or -32A).
(7) Install gasket (30). On 16002-051 install inlet fitting (-27A) and on 16002-031,
-052, -054 install cover using washers (29) and nuts (28 or -28A).
(8) Install fitting (24) using washers (26) and nuts (25 or -25A).
(9) Install gasket (23) and install cover (20) using washers (22) and nuts (21 or -21A).
(10) On 16002-031, -051 install inlet fitting (17), on 16002-052 install cover (-17A) and
16002-054 install inlet fitting (-17B) using washers (19) and nuts (18 or -18A).
(11) Install pulley bracket (-14A) using washers (16 or -16A) and nuts (15 or -15A).
(12) Install clevis pin (-10A), washers (12) and pulley (13).
(13) Install gasket (6) and spacer (7) using washer (4) and nuts (5 or -5A).
(14) Install drain valve assy (8, -8A, -8B or -8C) using bolts (3 or -3A) washers (4) and
nuts (5 or -5A).

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F. Assembly of Tank Assy-Sink, PN 16002-055 (See IPL Fig. 3C)


(1) Install aft bracket (outboard) as follows:
(a) Place aft bracket (outboard) (100) on studs on tank and top assy (120).
(b) Install four washers (110) and nuts (105) on studs and tighten.
(2) Install aft bracket (inboard) (85) as follows:
(a) Place aft bracket (inboard) (85) on studs on tank and top assy (120).
(b) Install four washers (95) and nuts (90) on studs and tighten.
(3) Install forward bracket (outboard) (70) as follows:
(a) Place forward bracket (outboard) (70) on studs on tank and top assy (120).
(b) Install four washers (80) and nuts (75) on studs and tighten.
(4) Install forward bracket (inboard) (55) as follows:
(a) Place forward bracket (inboard) (55) on studs on tank and top assy (120).
(b) Install four washers (65) and nuts (60) on studs and tighten.
(5) Install hose clamp support angle (35) as follows:
(a) Place hose clamp support angle (35) on studs on tank and top assy (120).
(b) Install two washers (45) and nuts (50) on stud and tighten.
(6) Install rinse tube assy (25) as follows:
(a) Place check valve gasket (30) on studs on tank and top assy (120).
(b) Place rinse tube assy (25) through gasket and onto studs.

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(7) Install check valve assy (10) as follows:


CAUTION: RINSE TUBE ASSY (25) SHALL BE INSTALLED BEFORE
INSTALLATION OF CHECK VALVE ASSY CAN BE
ACCOMPLISHED.
(a) Place gasket (21) on rinse tube assy (25) and onto studs on tank and top assy
(120).
(b) Place check valve assy (10) on gasket (21) and onto studs.
(c) Install four washers (20) and nuts (15) on studs and tighten.
(8) Install nameplate (5) as follows:
NOTE: Perform step (8) only if nameplate was previously removed.
(a) Ensure that surface of tank and top assy (120) is free of adhesive, dirt, or
foreign materials.
(b) Line up a new nameplate (5) on tank and top assy (120) and press down on
nameplate for good adhesion.

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G. Assemble Auxiliary Tank. (Refer to IPL Fig. 3D)


(1) Install hanger brackets (205) with shock mounts (190 or -190A) using washers
(215) and nuts (210).
(2) Install nozzle assys (170) with O-rings (185) using washers (180) and nuts (175).
(3) Position nozzle assy (160) in place and install check valve assy (145) using washers
(155) and nuts (150).
(4) Install shear stud receptacle (130) using washers (140) and nuts (135).
(5) Install gasket (125) and cover (110) using washers (120) and nuts (115).
(6) Install pulley bracket (75) using washers (85) and nuts (80).
(7) Install pulley (70) using clevis pin (60) and cotter pin (55).
(8) Install gasket (50) and drain valve adapter (35) using washers (45) and nuts (40).
(9) Install drain valve assy (10, -10A, -10B or -10C) with gasket (30) using bolts (25)
washers (20) and nuts (15).
(10) If removed during disassembly, install identification decal (5 or -5A).

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H. Assembly of Toilet Assembly (See IPL Fig. 4).


(1) Assemble nozzle assy (-62 or 63) as instructed in Paragraph 6.AC. and install
nozzles and O-ring (66) using washers (65) and nuts (64).
(2) Assemble check valve assy (-52, 100 or -100A) as described in Paragraph 6.AA. or
6.AB. and install check valve and gasket (61 or 115) and plate (170) using washers
(55) and nuts (54).

OR

Install O-rings (170) and (160), and adapter (165) on tank top. Install retaining
plates (155) with check valve/vacuum breaker assy (140) and secure using nuts
(145) and washers (150). Install tubing (130) and vent fitting (135) with hose
clamps (125). Install vent fitting (135) on bowl after bowl is installed.

OR
Post SB3700-38-12

Install O-ring (160A) on tank top. Install adapter (165A) using nuts (165B) and
washers (165C). Install O-ring (170A) on adapter. Install elbow fitting (167) on
shut-off valve (100B), and install shut-off valve and brace (166) using nuts (105A)
and washers (110A). Install rinse hose (-12B) between shut-off valve and motor-
pump-filter unit assembly (-14C) using clamps (-12C).
(3) Install hold down bracket (49) using washers (-51 or 51A) and rivets (-50) or
screws (-50A).
(4) Install pulley bracket assy (46) using washers (-48), rivets (-47), and screw (47A).
(5) Install pulley (40) using bushing (44), clevis pin (43 or 43A), washer (42) and cotter
pin (41). Install roll pin (45).
(6) Install vent (36) and gasket (39) using washers (38) and nuts (37).
(7) Install vent (-31 or 32) and O-ring (35) using washers (34) and nuts (33).
(8) Place separator (-29, 30 or 30A) and gasket (28) in position on the top assy and
install bowl assy(25, 25A or 25B)using washers (27) and nuts(26 or 26A).
(9) Install vent tube (24) and clamps (23).

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(10) Assemble drain valve assy (-18 or 19) per Paragraph 6.Y. Install drain valve and
gasket (22) using washers (21) and nuts (20).
(11) Assemble motor-pump-filter unit assy (-13, 14, 14A or 14B) as instructed in
Paragraph 6.T or 6.U and install unit using grommets (17), washers (16 or 16A) and
nuts (15). Install hose (95), using clamps (90).
(12) Install flush tube (12) and clamps (11).
(13) Place tank seal (79) in position and install top assy (-7, -8 or -8A or 8B as
applicable) using washers (10) and nuts (9).
(14) Secure motor cable to the top assy using clamps (3), spacers (6), washers (5) and
nuts (4).

Post SB3700-38-12

(15) Install gasket (190) and liquid level sensor (175) using nuts (180) and washers
(185).

I. Assembly of Toilet Assy, PN 16000-006 and 16000-008. (See IPL Fig. 5)


(1) Place gasket (56) on tank assy (57) and install to assy (46 or 46A as applicable)
using washers (48) and nuts (47).
(2) Place gasket (40) on vent fitting (37) and install fitting using washers (39) and
screws (38). Lockwire screws using MS20995C20 lockwire.
(3) Assemble spray nozzles (36) as described in Paragraph 6.AC. and install spray
nozzles.
(4) Install O-rings (35) and covers (32) using washers (34) and nuts (33).
(5) Assemble check valve assy (28 or -28A) as instructed in Paragraph 6.AA. or 6.AB.
and install gasket (31) and check valve using washers (30) and nuts (29).
(6) Place separator assy (27) and gasket (26) on bowl mounting plate (15).
(7) Install bowl assy (21) on the bowl mounting plate (15) using bolts (22), seal
washers (25), washers (245) and nuts (23).

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(8) Install bowl assy (21), gasket (18) and bowl mounting plate to top assy using
washers (17) and nuts (16).
(9) Install vent tube (20) using clamps (19).
(10) Assemble motor-pump-filter unit assy (12) as described in Paragraph 6.T. and
install unit using washers (14) and nuts (13).
(11) Secure unit electrical cable with clamp (9), washers (11) and nut (10).
(12) Install flush tubes (7) and extender (8) using clamps (6).
(13) Assemble drain valve assy (2) as described in Paragraph 6.Y. and install valve and
gasket (5) using nuts (4) and washers (3).

J. Assemble Toilet Assembly (Refer to IPL Fig. 5A).


(1) Install I.D. plate (265) if removed during disassembly.
(2) Install mounting bracket (225) using washers (285) and nuts (235).
(3) Install pulley bracket (215).
(4) Install pulley (200) using clevis pin (205), washer and cotter pin (190).
(5) Position O-rings (185) in place on the tank top.
(6) Install vent and sink fitting (70) using nuts (175) and washers (180).
(7) Install gasket (160), check valve plate (165) and gasket (160).
(8) Install check valve (145) using nuts (150) and washers (155).
(9) Install flex hose (140), secure with clamps (135).
(10) Place bowl mounting plate (132) gasket (133), separator assy (130) and gasket
(125) in position on the tank top.
(11) Install bowl assy (100) on the bowl mounting plate (132) using bolts (96), washers
(80), seal washers (97) and nuts (70).

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(12) Install vent tube (95) secure with clamps (90).


(13) Install motor-pump-filter assy (50 or 50A) using nuts (55) and washers (60).
(14) Install clamp over the flex tube (140). Secure it on the tank top using washers (45)
and nut (40).
(15) Install flush tube (30), secure with clamps (25).
(16) Place gasket (20) in position on the tank top.
(17) Install drain valve assy (5, -5A, -5B or -5C) using washers (15) and nuts (10).
(18) On the toilet assy 3700-34, install nozzle assy (300) and O-ring (295) in the screen
assy (See Sketch below) and install cover (280) using washers (290) and nuts (285).

(19) Install flex hoses (310, 315 and 320) on fitting assy (325) using clamps (305).
Install rinse tube assy (330) with gasket (350) using washers (340) and nuts (335).

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K. Assemble Toilet Assembly (Refer to Fig. 5B).


(1) On toilet assy 3700-35, -36, install nozzle assy (760), O-ring (750) on the tank top.
Install cover (720) using nuts (73) and washers (740).
(2) Install I.D. decal (700) if removed during disassembly. Install pulley bracket (670)
using washers (660) and nuts (680).
(3) Install pulley bracket (640) using washers (660) and nuts (650).
(4) Install pulley (620) using clevis pin (630), flat washer (610) and cotter pin (600).
(5) Install hold down brackets (580) and (-590 or 590A) using nuts (560) and washers
(570).
(6) Install vent (520 or -520A) with gasket (550) using washers (540) and nuts (530).
(7) Position O-ring (510) in place and install vent (480) using washers (500) and nuts
(490).
(8) On toilet assy 3700-41, install rinse tube assy (440) with gasket (470) using washers
(460) and nuts (450).
(9) Install adapter (410 or 410A) using washers (430) and nuts (420).
(10) Install shutoff valve (360) with mounting plate brace (390) and gasket (400).
Secure with washers (380) and nuts (370).

OR

Install check valve assembly (-360A or -360B) with valve plate (400A or -400B)
and new gasket (405) or adapter (406) and new O-rings (407) and (408). Secure
with washers (380A) and nuts (370A).

OR

Install O-rings (810) and (800), and adapter (805) on tank top. Install retaining
plates (795) with check valve/vacuum breaker assy (780, -780A, -780B, -780C or
–780D) and secure using nuts (785) and washers (790). Install tubing (770) and
vent fitting (775) with hose clamps (765). Install vent fitting (775) on bowl after
bowl is installed.

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OR
Post SB3700-38-12

Install O-ring (160A) on tank top. Install adapter (165A) using nuts (165B) and
washers (165C). Install O-ring (170A) on adapter. Install elbow fitting (167) on
shut-off valve (100B), and install shut-off valve and brace (166) using nuts (105A)
and washers (110A). Install rinse hose (-12B) between shut-off valve and motor-
pump-filter unit assembly (-14C) using clamps (-12C).
(11) Install fluid level sensor (320) and gasket (350), secure with washers (340) and nuts
(330).
(12) Install gasket (310) and drain valve assy (280), secure with washers (300) and nuts
(290).
(13) Install separator (270), gasket (260) and bowl assy (220), secure with washers (250)
and nuts (230 or -230A).
(14) Install grounding strap using washers (200) and nut (190).
(15) Install motor-pump-filter assy (150) using grommets (180), washers (170) and nuts
(160).
(16) Install spacer (140) and clamp (130) using washers (120) and nut (110).
(17) Install clamps (90) and vent tube (100).
(18) Install flex hose (80). Secure with clamp (70).
(19) Install flex hose (60 or 60A) with clamps (55).
(20) Install clamp (50) using washer (40) and nut (30).
(21) Install flushing tube (20 or -20A) using clamps (10).

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L. Assembly of Toilet Assy (see IPL Fig. 5C)


NOTE: Refer to the 737 aircraft maintenance manual for instructions on the
assembly of the shroud that covers the toilet assembly. In addition, refer
to the manual for instructions on the use of the hold down assembly which
secures the toilet assembly to the lavatory area and the procedure for
placing the toilet assembly over the drain receptacle in the lavatory floor.
(1) If previously removed, install a new I.D. decal (330 or -330A) onto tank and top
assembly (340, -340A, -340B or -340C).
(2) Install pulley bracket (270 or 300) as follows:
(a) Place pulley bracket (270 or 300) onto studs on top and tank assembly (340,
-340A, or -340B).
(b) Install three nuts (280) and washers (290) or four nuts (310) and washers
(320), as applicable, and tighten.
(3) Install cable support bracket (321) as follows:
(a) Place cable support bracket (321) onto studs on top and tank assembly
(-340C).
(b) Install four nuts (322) and washers (323) and tighten.
(4) Install hold down bracket (195 or -195A) as follows:
(a) Place hold down bracket (195 or -195A) onto studs on top and tank assembly
(340, -340A, -340B or -340C).
(b) Install three washers (205 or 205A) and nuts (200 or -200A) and tighten.
(5) Install hold down bracket (220) as follows:
(a) Place hold down bracket (220) onto studs on top and tank assembly (340).
(b) Install three washers (216) and nuts (211) and tighten.

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(6) Install hold down bracket (-220A) as follows:


(a) Place hold-down bracket (-220A) onto studs on top and tank assy (-340A or
-340B).
(b) Install four washers (215) and nuts (210) and tighten.
(7) Install vent (170) as follows:
(a) Install gasket (185) and place vent (170) onto studs on top and tank assy (340
or -340A).
(b) Install four washers (180) and nuts (175) and tighten.
(8) Install vent (-170A or -170B) as follows:
(a) Install gasket (185) and place vent (-170A) on top and tank assy (-340B,
-340C).
(b) Install four washers (175) and nuts (180) and tighten.
(9) Install vent (150) as follows:
(a) Install O-ring (165) and place vent (150) on top and tank assy (340 or -340A
or -340B).
(b) Install four nuts (155) and washers (160) and tighten.
(10) Install check valve assy (125 or -125A) as follows:
(a) Place gasket (140) onto studs on tank and top assy (340 or -340A or -340B).
(b) Place check valve plate (145) on top of gasket (140).
(c) Place gasket (140) on top of check valve plate (145).
(d) Install check valve assy (125) onto studs.
(e) Install four washers (135) and nuts (130) and tighten.

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(11) Install check valve/vacuum breaker assembly (127 or -127A) as follows:


(a) Position O-ring (149) on tank top.
(b) Install adapter (148) and position O-ring (147) on the adapter (148).
(c) Install check valve assembly (127 or -127A) with plates (146) using nuts
(130) and washers (135).
(12) Install check valve/vacuum breaker assembly (128, -128A, -128B, -128C, -128D or
–128E) as follows:
(a) Position, O-ring (-149A) and (-147A) and adapter (148) on tank top.
(b) Install check valve/vacuum breaker assy (128, -128A, -128B, -128C, -128D or
–128F) with retaining plates (146) secure using nuts (130) and washers (135).
(c) Install vent fitting (360) and tubing (355) with hose clamps (350). Install vent
fitting (360) on bowl after bowl is installed.

OR
Post SB3700-38-12

Install O-ring (147B) on tank top. Install adapter (148A) using nuts (155A)
and washers (160A). Install O-ring (149B) on adapter. Install elbow fitting
(164) on shut-off valve (128E), and install shut-off valve and brace (162)
using nuts (130A) and washers (135A).
(13) Install drain valve assembly (112, -112A, -112B, -112C or -112D) as follows:
NOTE: Drain valve assembly (112, -112A, -112B, -112C or -112D) shall
be installed in conjunction with cable assembly (120) installation
in the pulley bracket (270).
(a) Place gasket (113) on flange on top and tank assembly (340, -340A or -340B).
(b) Install drain valve assembly (112, -112A, -112B, -112C or -112D) into top
and tank assembly (340, -340A, -340B or -340C) orienting it so that cable
assembly (IPL Fig. 9A, Item 45) faces the pulley bracket (270).
(c) Install V-clamp retainer (110) onto flanges and tighten T-bolt latch.
(d) Remove disconnect spring (5, IPL Fig. 9A) from cable disconnect (10, IPL
Fig. 9A).

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(e) Remove cable disconnect from cable assembly (45, IPL Fig. 9A).
(f) If required, remove pulley (116) from pulley bracket (270 or 300) as follows:
1 Remove cotter pin (114) from clevis pin (117); remove washer (115).
Discard cotter pin (114).
2 Remove clevis pin (117) from pulley bracket (270 or 300).
3 Remove pulley (116) from pulley bracket (270 or 300).
(g) Pull cable assy (120) through pulley bracket (270 or 300).
(h) Install pulley (116) into pulley bracket (270 or 300) and place cable assy (120)
onto pulley (116).
(i) Install clevis pin (117) into pulley (116) and secure with washer (115) and a
new cotter pin (114).
(14) Install separator assy (105) as follows:
CAUTION: BOWL ASSY (95) SHALL BE REMOVED FROM TOP AND
TANK ASSY (340 OR -340A OR -340B OR -340C) BEFORE
SEPARATOR ASSY (105) INSTALLATION IS POSSIBLE.
(a) With bowl assy (95) removed from top and tank assy (340, -340A, -340B or
-340C), install separator assy (105) into top and tank assy and orient
separator assy according to Figure 601.
CAUTION: DISORIENTATION OF SEPARATOR ASSY (105) MAY
AFFECT FLAPPER OPERATION WITH RESPECT TO THE
MOTOR-PUMP-FILTER ASSY (80). THE BOWL ASSY
(95) SHALL BE INSTALLED TO SECURE THE
SEPARATOR ASSY (105).
(15) Install bowl assy (95) as follows:
(a) With separator assy (105) installed in top and tank assy (340 or -340A or
-340B or -340C), place gasket (100) on top of separator assy (105).
(b) install bowl assy (95) on top of gasket (100).
(c) Install V-clamp retainer (90) on flanges and tighten T-bolt latch.

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(16) Install motor-pump-filter assy (80) as follows:


(a) Place motor-pump-filter assy (80) into top and tank assy (340, -340A or
-340B or -340C).
(b) Install V-clamp retainer (75) on flanges and tighten T-bolt latch.
(c) Connect motor connector (IPL Fig. 7A, Item 135) to aircraft motor connector.
(17) Install spacer (70) to stud on top and tank assy (340, -340A, -340B or -340C) and
secure with washer (60) and nut (55).
(18) Install vent tube (hose) (50 or -50A) as follows:
(a) Place clamp (45 or -45A) on hose and install hose on fitting on top and tank
assy (340 or -340A or -340B or -340C). Tighten clamp (45 or -45A).
(b) Place clamp (45 or -45A) on hose and attach short end of Y to overflow fitting
on bowl assy (95). Tighten clamp (45 or -45A).
(19) On 3700-46, -47, loosely install clamp (30) around hose (-40A or -40B) and attach
screw (15), one washer (25) on each side of the standoff; and nut (20). Do not
tighten hardware at this time.
(20) Install flex hose (40, -40A, -40B, or -40C) as follows:
(a) Place clamp (35 or 35A) on hose and attach hose to check valve assy (125).
Tighten clamp (35 or -35A).
(b) Place clamp (35 or -35A) on hose and attach hose to rinse water fitting on
motor-pump-filter assy (80). Tighten clamp (35 or 35A).
(21) Install flushing tube (10, -10A, or -10B) as follows:
(a) Slide clamp (5) on each end of flushing tube (10 or -10A or -10B).
(b) Attach end of flushing tube to fitting on bowl assy (95). Tighten clamp.

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(c) Attach other end of flushing tube to fitting on motor-pump-filter assy (80).
Tighten clamp.
(d) Slide hose clamp (5) until clamp is aligned with hose support on tank and top
assy (340, -340A, -340B or -340C).

Post SB3700-38-12

(22) Install gasket (380) and liquid level sensor (365) using nuts (370) and washers
(375).

M. Assembly of Toilet Assy, PN 3700-48, 3700-49, and 4700-50. (See IPL Fig. 5D)
NOTE: Refer to the 737 aircraft maintenance manual for instructions on the
assembly of the shroud that covers the toilet assy. In addition, refer to the
manual for instructions on the use of the hold-down assy which secures
the toilet assy to the lavatory area and the procedure for placing the toilet
assy over the drain receptacle in the lavatory floor.
(1) Install O-ring (200) on drain fitting of tank and top assy (195 or -195A or -195B).
(2) If previously removed, install a new I.D. plate (190) onto the tank and top assy (195
or -195A or -195B).
(3) Install mounting bracket (170) in conjunction with pulley bracket (165) as follows:
(a) Place mounting bracket (170) onto studs on tank and top assy (195 or -195A
or -195B).
(b) Place pulley bracket (165) on top of the mounting bracket (170).
(c) Install five washers (180) and nuts (175) on the studs and tighten.
(4) Install sink/vent fitting (125) as follows:
(a) Attach O-ring (140) to sink/vent fitting (140) and place it on studs of tank and
top assy (195 or -195A or -195B).
(b) Install four washers (135) and nuts (130) on studs and tighten.

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(5) Install check valve assy (100) as follows:


(a) Place gasket (115) onto studs on tank and top assy (195 or -195A or -195B).
(b) Place check valve plate (120) on top of gasket (115).
(c) Place gasket (115) on top of check valve plate (120).
(d) Install check valve assy (100) onto studs.
(e) Install four washers (110) and nuts (105) on studs and tighten.
(6) Install flex hose (90 or -90A) as follows:
(a) Slide clamp (85) onto flex hose (90 or -90A) and install hose on fitting on
check valve assy (100). Tighten clamp.
(b) Slide clamp (85) onto other end of flex hose (90 or -90A) and install hose on
rinse fitting on motor-pump-filter assy (45). Tighten clamp.
(7) Install separator assy (80) as follows:
CAUTION: BOWL ASSY (65) SHALL BE REMOVED FROM TOP AND
TANK ASSY (195 OR -195A OR -195B) BEFORE SEPARATOR
ASSY (80) INSTALLATION IS POSSIBLE.
(a) With bowl assy (65) removed from top and tank assy (195 or -195A or
-195B), install separator assy (80) into top and tank assy and orient separator
assy according to Fig. 601.
CAUTION: DISORIENTATION OF SEPARATOR ASSY (80) MAY
AFFECT FLAPPER OPERATION WITH RESPECT TO THE
MOTOR-PUMP-FILTER ASSY (45). THE BOWL ASSY
(65) SHALL BE INSTALLED TO SECURE THE
SEPARATOR ASSY (80).

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(8) Install bowl assy (65) and vent tube (60) as follows:
(a) With separator assy (80) installed in top and tank assy (195 or -195A or
-195B) place gasket (75) on top of separator assy (80).
(b) Install bowl assy (65) on top of gasket (75).
(c) Install V-clamp retainer (50) on flanges and tighten T-bolt latch.
(d) Slide clamp (55) over vent tube (60) at the bowl assy (65) end of the Y.
Attach vent tube (60) to overflow fitting on bowl assy (65) and tighten clamp
(55).
(e) Slide clamp (55) over vent tube (60) at lower end of the Y. Attach vent tube
(60) to fitting on tank and top assy (195 or -195A or -195B) and tighten
clamp (55).
(9) Install motor-pump-filter assy (45) as follows:
(a) Place motor-pump-filter assy (45) into top and tank assy (195 or -195A or
-195B).
(b) Install V-clamp retainer (50) on flanges and tighten T-bolt latch.
(c) Connect motor connector (IPL Fig. 7A, item 135) to aircraft motor connector.
(10) Install flush tube (25) as follows:
(a) Slide clamp (20) on each end of flush tube (25).
(b) Attach end of flush tube (25) to fitting on bowl assy (65). Tighten clamp.
(c) Attach other end of flush tube (25) to fitting on motor-pump-filter assy (45).
Tighten clamp.

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(11) Install drain valve assy (5) as follows:


NOTE: Drain valve assy (5) shall be installed in conjunction with cable
assy (IPL Fig. 9A, item 45) installation in the pulley bracket (18).
(a) Place gasket (13) on flange on top and tank assy (195 or -195A or -195B).
(b) Install drain valve assy (5) into top and tank assy (195 or -195A or -195B)
orienting it so that cable assy (IPL Fig. 9A, item 45) faces the pulley bracket
(18).
(c) Install V-clamp retainer (10) onto flanges and tighten T-bolt latch.
(d) Remove disconnect springs (14) from cable disconnect (15).
(e) Remove cable disconnect from cable assy (16).
(f) If required, remove pulley (10) from pulley bracket (12) as follows:
1 Remove cotter pin (8) from clevis pin (11); remove washer (9). Discard
cotter pin (8).
2 Remove clevis pin (11) from pulley bracket (12).
3 Remove pulley (10) from pulley bracket (12).
(g) Pull cable assy (16) through pulley bracket (12).
(h) Install pulley (10) into pulley bracket (12) and place cable assy (16) onto
pulley (10).

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N. Assemble Toilet Assembly (refer to IPL Fig. 5E):


(1) Install identification decal (260 or -260A), if removed during disassembly.
(2) Install hold down brackets (230 or -230A and 245). Secure brackets using washers
(240 or -240A and 255) and nuts (235 or -235A and 250).
(3) Install new gasket (225) and vent fitting (210). Secure using washers (220) and
nuts (215).
(4) Install new gaskets (200) or O-rings (200A or 200B) with valve plate (205 or
-205A) or adapter (205B).
(5) Install check valve assembly (185 or -185A). Secure using washers (195) and nuts
(190).
(6) Install check valve assembly (187, -187A, -188, -188A, -188B or -188C) or (-189C,
-189D or -189E) as follows:
(a) Position O-ring (199) on the tank top.
(b) Install adapter (198) and position O-ring (197) on the adapter (198).
(c) Install check valve assembly (187, -187A, -188, -188A, -188B or -188C) or
(-189C, -189D or -189E) with plates (196) using washers (195) and nuts
(190).

OR

Install O-rings (199) and (197), and adapter (198) on tank top.
Install retaining plates (196) with check valve/vacuum breaker assy (189, -
189A, -189B, -189G or –189H) and secure using nuts (190) and washers
(195). Install tubing (315) and vent fitting (320) with hose clamps (310).
Install vent fitting (320) on bowl after bowl is installed.

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OR
Post SB3700-38-12

Install O-ring (199A) on tank top. Install adapter (198A) using nuts (198B)
and washers (198C). Install O-ring (197) on adapter. Install elbow fitting
(186) on shut-off valve (189F), and install shut-off valve and brace (196A)
using nuts
(190A) and washers (195A). Install rinse hose (-35E) between shut-off valve
and motor-pump-filter unit assembly (70) using clamps (-30B).

(7) Install pulley bracket (155) or cable support bracket (170). Secure brackets using
washers (165 or 180) and nuts (160 or 175).
(8) Pull aircraft cable through pulley bracket (155) or cable support bracket (170).
(9) Install pulley (135) into pulley bracket (155) and place aircraft cable onto pulley.
(10) Install clevis pin (150) and secure using washer (145) and new cotter pin (140).
(11) Install new gasket (130) and drain valve assembly (115, -115A, -115B, -115C or
-115D) onto tank and top assembly (265, -265A, -265B, 265C, -265D, -265E or
-265F) orienting the drain valve assembly so the cable assembly (45, IPL Fig. 9A)
faces pulley bracket (155) or cable support bracket (170). Secure drain valve
assembly using washers (125) and nuts (120).
(12) Connect aircraft cable to cable disconnect (10, IPL Fig. 9A) if disconnected during
disassembly.
(13) Install separator assembly (110) onto tank and top assembly (265 or -265A or
-265B or -265C or -265D or -265E or -265F) orienting separator assembly as shown
in Figure 601.
CAUTION: INCORRECT ORIENTATION OF SEPARATOR ASSEMBLY
(110) MAY AFFECT FLAPPER OPERATION WITH RESPECT
TO THE MOTOR-PUMP-FILTER ASSEMBLY.
(14) Install new gasket (105) and bowl assembly (90). Secure using washers (100) and
nuts (95).

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(15) Install motor-pump-filter assembly (70 or -70A). Secure using grommets (85),
washers (80) and nuts (75).
NOTE: If a ground strap between the motor and the aircraft structure was
removed during disassembly, ensure that the ground strap has been
reinstalled.
(16) Connect motor connector (135, IPL Fig. 7A) to aircraft motor connector.
(17) Loosely install clamp (60) on motor connector cable. Install clamp on stud with
washers (55) and spacer (65). Secure using nut (50).
(18) Install vent tube (45 or -45A). Secure using clamps (40 or -40A)
(19) Install flex hose (35, -35A, -35B, -35C or -35D). Secure using clamps (30 or
-30A).
(20) Install clamp (25 or -25A) on flex hose (35, -35A, -35B, -35C or -35D). Secure
clamp to tank top using washers (20 or -20A) and nuts (15 or -15A).
(21) Install flushing tube (10 or -10A). Secure using clamps (5 or -5A).

Post SB3700-38-12

(22) Install gasket (340) and liquid level sensor (325) using nuts (330) and washers
(335).

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O. Assemble Toilet Assembly (refer to IPL Fig. 5F).


(1) Install identification plate (185 or -185A), if removed during disassembly.
(2) Install new O-ring (180).
(3) Install mounting bracket (175, -175A or -175B) on tank and top assembly (190,
-190A, -190B, -190C, -190D, -190E or -190F).
(4) Install pulley bracket (160 or -160A) on mounting bracket (175 or -175A). Secure
using washers (170) and nuts (165).
(5) Pull aircraft cable through pulley bracket (160 or -160A).
(6) Install pulley (145) into pulley bracket (160 or -160A) and place aircraft cable onto
pulley (145).
(7) Install clevis pin (155) and secure using new cotter pin (150).
(8) Install new gasket (140) and vent fitting (125). Secure using washers (135) and
nuts (130).
(9) Install new gaskets (115) or new O-rings (115A and 115B) with valve plate (120 or
-120A) or adapter (120B).
(10) Install check valve assembly (100 or -100A). Secure using washers (110) and nuts
(105).

OR

Install O-rings (285) and (275), and adapter (280) on tank top. Install retaining
plates (270) with check valve/vacuum breaker assy (255) and secure using nuts
(260) and washers (265). Install tubing (245) and vent fitting (250) with hose
clamps (240). Install vent fitting (250) on bowl after bowl is installed.

(11) Install separator assembly (95) onto tank and top assembly (190, -190A, 190B,
-190C, -190D, -190E or -190F) orienting separator assembly as shown in Figure
601.
CAUTION: DISORIENTATION OF SEPARATOR ASSEMBLY (95) MAY
AFFECT FLAPPER OPERATION WITH RESPECT TO THE
MOTOR-PUMP-FILTER ASSEMBLY.

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(12) For PN 3700-56, -57, -65, -67, -83, -84, -88 or -90, install new gasket (90) and bowl
assembly (75). Secure using washers (85) and nuts (80).
(13) For PN 3700-63, -64, -86 or -87, position V-retainer clamp (-86) over bowl
assembly (-87) mounting flange of tank and top assembly (-190C, -190D or
-190E). Install new gasket (-91) onto bowl assy (-87) mounting flange. Place bowl
assembly (-87) onto mounting flange. Position V-retainer clamp (-86) over bowl
assembly (-81) flange and mounting flange, tighten clamp T-bolt latch.
(14) Install vent tube (70) or overflow tube (-70A). Secure using clamps (65 or -65A).
(15) For PN 3700-56, -57, -65, -67, -83, -84, -88 or -90, install motor-pump-filter
assembly (45). Secure using grommets (60), washers (55) and nuts (50).
(16) For PN 3700-63, -64, -66, -86, -87 or -89, position V-retainer clamp (-56) over
motor-pump-filter assembly (-57) mounting flange of tank and top assembly
(-190C, -190D or -190E). Install new gasket (-61) onto mounting flange. Place
motor-pump-filter assembly (-57) onto mounting flange. Position V-retainer clamp
(-56) over motor flange and mounting flange, tighten clamp T-bolt latch.
NOTE: If a ground strap between the motor and the aircraft structure was
removed during disassembly, ensure that the ground strap has been
reinstalled.
(17) Connect motor connector (135, IPL Fig. 7A) to aircraft motor connector.
(18) For PN 3700-56, -57, -63, -65, -66, -67, -83, -84, -86, -88, -89 or -90, install flex
hose (40, -40A or -40B). Secure using clamps (35, -35A, -35B or -35C), spacer
(39), clamp (38) washers (37) and nut (36).
(19) or PN 3700-64 or -87, install flex hose (-40C). Secure using clamp (-35C).

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(20) Install flushing tube (30, -30A, -30B or -30C). Secure using clamps (25 or -25A).
(21) For PN 3700-56, -57, -65, -67, -83, -84, -88 or -90, install new gasket (20) and
drain valve assembly (5, -5A, -5B, -5C or -5D) onto tank and top assembly (190,
-190A, -190B or -190F) orienting the drain valve assembly so the cable assembly
(45, IPL Fig. 9A) faces pulley bracket (160). Secure drain valve assembly (5, -5A,
-5B, -5C or -5D) using washers (15) and nuts (10).
(22) For PN 3700-63, -64, -66 -86, -87 or -89, position V-retainer clamp (-16) over drain
valve assembly mounting flange of tank and top assembly (-190C, -190D or
-190E). Install new gasket (-21) onto drain valve mounting flange. Place drain
valve assembly (-17, -17A, -17B, -17C, -17D, -17E, -17F, -17G, -17H or -17J) onto
mounting flange, aligning drain valve so cable assembly (45, IPL Fig. 9A) faces
pulley bracket (160). Position V-retainer clamp (-16) over drain valve assembly
(-17, -17A,-17B, -17C, -17D, -17E, -17F, -17G, -17H or -17J) flange and mounting
flange, tighten clamp T-bolt latch.
(23) For PNs 3700-65, -66, -67, -88, -89 or -90, proceed as follows:
(a) Install O-ring (230) onto nozzle (225).
(b) Install nozzle assembly (-220) into tank and top assembly (-190B, -190E or
-190F).
(c) Install O-ring (215) and cover (200). Secure using washers (210) and nuts
(205).
(24) Connect aircraft cable to cable disconnect (10, IPL Fig. 9A), if disconnected during
disassembly.

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P. Assemble Toilet Assembly (refer to Fig. 5G).


(1) Install identification decal (245 or -245A) if removed during disassembly.
(2) Install hold down brackets (215 or -215A and 230). Secure brackets using washers
(225, or -225A and 240) and nuts (220 or -220A and 235).
(3) Install new gasket (210) and vent fitting (195). Secure using washers (205) and
nuts (200).
(4) Install new gaskets (185) or new O-rings (185A and 185B) with valve plate (190) or
adapter (190A).
(5) Install check valve assembly (170 or -170C). Secure using washers (180) and nuts
(175).
(6) Install check valve assembly (-170A, -170B, -170D or -170E) as follows:
(a) Position O-ring (192 or -192A) on the tank top.
(b) Install adapter (194) and position O-ring (191 or -191A) on the adapter (194).
(c) Install check valve assembly (-170A, -170B, -170D or -170E) with plates
(193) using nuts (175) and washers (180).

OR

Install O-rings (-192A) and (-191A), and adapter (194) on tank top. Install
retaining plates (193) with check valve/vacuum breaker assy (171, -171A,
-171B, -171C, -171D, -171F or –171G) and secure using nuts (175) and
washers (180). Install tubing (265) and vent fitting (270) with hose clamps
(260). Install vent fitting (270) on bowl after bowl is installed.

OR
Post SB3700-38-12

Install O-ring (192B) on tank top. Install adapter (194A) using nuts (200) and
washers (205). Install O-ring (185A) on adapter. Install elbow fitting (182)
on shut-off valve (171E), and install shut-off valve and brace (207) using nuts
(175A) and washers (180A).

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(7) Install pulley bracket (140) or cable support bracket (155). Secure brackets using
washers (150 or 165) and nuts (145 or 160).
(8) Pull aircraft cable through pulley bracket (140) or cable support bracket (155).
(9) Install pulley (120) into pulley bracket (140) and place aircraft cable onto pulley.
(10) Install clevis pin (135) and secure using washer (130) and new cotter pin (125).
(11) Place new gasket (115) on flange of tank and top assembly (250, -250A, -250B,
-250C or -250D).
(12) Install drain valve assembly (110, -110A, -110B, -110C or -110D) into tank and top
assembly (250, -250A, -250B -250C or -250D) orienting it so the cable assembly
(45, IPL Fig. 9A) faces pulley bracket (140) or cable support bracket (155).
(13) Install V-retainer clamp (105) onto flange and tighten T-bolt latch.
(14) Connect aircraft cable to cable disconnect (10, IPL Fig. 9A) if disconnected during
disassembly.
(15) Install separator assembly (100) into tank and top assembly (250, -250A, -250B,
-250C or -250D) and orient separator assembly according to Figure 601.
CAUTION: INCORRECT ORIENTATION OF SEPARATOR ASSEMBLY
(100) MAY AFFECT FLAPPER OPERATION WITH RESPECT
TO THE MOTOR-PUMP-FILTER ASSEMBLY.
(16) Place new gasket (95) on top of separator assembly (100).
(17) Install bowl assembly (90).
(18) Install V-retainer clamp (85) on flanges and tighten T-bolt latch.
(19) Place new gasket (80) on flange on tank and top assembly (250, -250A, -250B,
-250C or -250D).
(20) Install motor-pump-filter assembly (75 or -75A) into tank and top assembly (250,
-250A, -250B, -250C or -250D).
(21) Install V-retainer clamp (70) on flanges and tighten T-bolt latch.

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(22) Connect motor connector (135, IPL Fig. 7A) to aircraft motor connector.
NOTE: If a ground strap between the motor and the aircraft structure was
removed during disassembly, ensure that the ground strap has been
reinstalled.
(23) Loosely install clamp (-60A or 60) on motor connector cable.
(24) To install clamps (60A, 60, 25A and 25) to tank and top assy, proceed as follows:
(a) For PN 3700-61 or -62, install clamp (25) using washer (20) and nut (15).
(b) For PN 3700-70 or -93, install clamps (60 and 25) using washers (55), spacer
(65) and nut (50).
(c) For PN 3700-71, -76, -77, -94, -101 or -102, install clamps (60A, 60, 25A and
25) using washers (55A and 55), spacers (67 and 65) and nuts (50A and 50).
(25) Install vent tube (45 or -45A). Secure using clamps (40 or -40A).
(26) To install flex hoses (-35B, -35A and 35), proceed as follows:
(a) For PN 3700-60 or -85, install flex hose (-35A) by attaching one end onto
MPFA (75) and the other one onto check valve (170). Secure using clamps
(30).
(b) For PN 3700-61 or -62, feed hose (35) through clamp (25) and install one end
of hose (35) onto motor-pump-filter assy (75) and the other end onto check
valve assy (170). Secure using clamps (30).

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(c) For PN 3700-70 or -93, feed hose (35) through clamp (25) and install one end
of hose (35) onto MPFA (-75A) and the other end onto check valve (170).
Secure using clamps (-30A).
(d) For PN 3700-71 or -94, feed hose (-35B) through clamps (25 and -25A) and
install one end of hose (-35B) onto MPFA (-75A) and other end onto check
valve assy (170). Secure using clamps (-30A).
(27) Install flushing tube (10 or -10A). Secure using clamps (5 or -5A).

Post SB3700-38-12

(28) Install gasket (290) and liquid level sensor (275) using nuts (280) and washers
(285).

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Q. Assemble Toilet Assemblies, PN 3700-52 and -53. (Refer to IPL Fig. 5H).
(1) Install new identification decal (335) if removed during disassembly.
(2) Install hold down brackets (305 and 320). Secure using washers (315 and 330) and
nuts (310 and 325).
(3) Install pulley bracket (275) or pulley bracket assembly (290). Secure using washers
(285 or 300) and nuts (280 or 295).
(4) Pull aircraft cable through pulley brackets (275 or 290).
(5) Install pulley (255) into pulley brackets (275 or 290) and place aircraft cable onto
pulley (6). Install clevis pin (270) and secure using washer (265) and new cotter
pin (260).
(6) Install new gasket (250) with vent (235). Secure using washers (245) and nuts
(220).
(7) Install new O-ring (230) with vent (215). Secure using washers (225) and nuts
(220).
(8) Install new gasket (210) with rinse tube assembly (195). Secure using washers
(205) and nuts (200).
(9) Install adapter (180 or -180A). Secure using washers (190) and nuts (185).
(10) Install adapter (180 or -180A). Secure using washers (190) and nuts (185).
(11) Install new gasket (175) with shutoff valve (155) and mounting plate brace (170) in
position on adapter (180 or -180A).
(12) Secure using washers (165) and nuts (160).
(13) Install new gasket (150) with liquid level sensor (135). Secure using washers (145)
and nuts (140).

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Install new gasket (130) on flanges on tank and top assembly (340 or -340A).
(14) Install drain valve assembly (125) in position on tank and top assembly (340 or
-340A) orienting it so cable assembly (45, IPL Fig. 9A) faces pulley brackets (275
or 290).
(15) Install V-retainer clamp (120) onto flange and tighten T-bolt latch.
(16) Connect aircraft cable to cable disconnect (10, IPL Fig. 9A).
(17) Install separator assembly (115) in position on tank and top assembly (340 or
-340A) and orient separator assembly according to Figure 601.
CAUTION: DISORIENTATION OF SEPARATOR ASSEMBLY (115) MAY
AFFECT FLAPPER OPERATION WITH RESPECT TO THE
MOTOR-PUMP-FILTER ASSEMBLY.
(18) Install new gasket (110) on top of separator assembly (115).
(19) Install bowl assembly (105).
(20) Install V-retainer clamp (100) on flanges and tighten T-bolt latch.
(21) Install new gasket (95) on flange on tank and top assembly (340 or -340A).
(22) Install motor-pump-filter assembly (90) in position on tank and top assembly (340
or -340A).
(23) Install V-retainer clamp (85) on flanges and tighten T-bolt latch.

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(24) Connect motor connector (135, IPL Fig. 7A) to aircraft motor connector.
NOTE: If a ground strap between the motor and the aircraft structure was
removed during disassembly, ensure that the ground strap has been
reinstalled.
(25) Loosely install clamp (75) on motor connector cable. Install clamp on stud with
washers (70) and spacer (80).
(26) Secure clamp (75) using nut (65).
(27) Install vent tube (60). Secure using clamps (55).
(28) Install flex hose (50). Secure using clamps (45).
(29) Install flex hose (40 or -40A). Secure using clamps (35).
(30) Install clamp (30) on flex hose (40). Secure clamp using screw (15), washers (20)
and nut (25).
(31) Install flushing tube (10 or -10A). Secure using clamps (5).

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R. Assemble Toilet Assembly, PN 3700-58 and -59 (refer to IPL Fig. 5J).
(1) Install identification decal (270) if removed during disassembly.
(2) Install hold down brackets (240 and 255). Secure using washers (250 and 265) and
nuts (245 and 260).
(3) Install nozzle (235) in tank and top assembly (275 or -275A).
(4) Install new O-ring (230) with cover (215). Secure using washers (225) and nuts
(220).
(5) Install new gasket (210) with vent fitting (195). Secure using washers (205) and
nuts (200).
(6) Install new gaskets (185) with valve plate (190).
(7) Install check valve assembly (170 or -170A). Secure using washers (180) and nuts
(175).

OR

Install O-rings (325) and (315), and adapter (320) on tank top. Install retaining
plates (310) with check valve/vacuum breaker assy (295, -295A, -295B or –295C)
and secure using nuts (300) and washers (305). Install tubing (285) and vent fitting
(290) with hose clamps (280). Install vent fitting (290) on bowl after bowl is
installed.
(8) Install pulley bracket (155). Secure using washers (165) and nuts (160).
(9) Pull aircraft cable through pulley bracket (155).
(10) Install pulley (135) into pulley bracket (155) and place aircraft cable onto pulley.
(11) Install clevis pin (150) and secure using washers (145) and new cotter pin (140).
(12) Install new gasket (130) with drain valve assembly (115) onto tank and top
assembly (275 or -275A) orienting the drain valve assembly so cable assembly (45,
IPL Fig. 9A) faces pulley bracket (155).

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(13) Secure drain valve assembly using washers (125) and nuts (120).
(14) Connect aircraft cable to cable disconnect (10, IPL Fig. 9A) if disconnected during
disassembly.
(15) Install separator assembly (110) onto tank and top assembly (275 or -275A)
orienting separator assembly as shown in Figure 601.
CAUTION: DISORIENTATION OF SEPARATOR ASSEMBLY (110) MAY
AFFECT FLAPPER ORIENTATION WITH RESPECT TO THE
MOTOR-PUMP-FILTER ASSEMBLY.
(16) Install new gasket (105) and bowl assembly (90). Secure using washers (100) and
nuts (95).
(17) Install motor-pump-filter assembly (70). Secure using grommets (85), washers (80)
and nuts (75).
NOTE: If a ground strap between the motor and the aircraft structure was
removed during disassembly, ensure that the ground strap has been
reinstalled.
(18) Connect motor connector (135, IPL Fig. 7A) to aircraft motor connector.
(19) Loosely install clamp (60) on motor connector cable. Install clamp on stud with
washers (55) and spacer (65).
(20) Secure clamp (60) using nut (50).
(21) Install vent tube (45). Secure using clamps (40).
(22) Install clamp (25) on flex hose (35). Secure clamp to tank top using washers (20)
and nuts (15).
(23) Install flushing tube (10). Secure using clamps (5).

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S. Assemble Toilet Assembly (refer to IPL Fig. 5K).


(1) Install identification plate (170 or -170A), if removed during disassembly.
(2) Install new O-ring (165).
(3) Install mounting bracket (160, -160A, -160B or -160C) on tank and top assembly
(175 or -175A).
(4) Install pulley bracket (145, -145A, -145B or -145C) on mounting bracket (160,
-160A, -160B or -160C). Secure using washers (155) and nuts (150).
(5) Pull aircraft cable through pulley bracket (145, -145A, -145B or -145C).
(6) Install pulley (130) into pulley bracket (145, -145A, 145B or -145C) and place
aircraft cable onto pulley.
(7) Install clevis pin (140) and secure using new cotter pin (135).
(8) Install new gaskets (100) or new O-rings (100A and 100B) with valve plate (105 or
-105A) or adapter (105B).
(9) Install new gaskets (100) or new O-rings (100A and 100B) with valve plate (105 or
-105A) or adapter (105B).
(10) Install check valve assembly (85 or -85A). Secure using washers (95) and nuts
(90).

OR

Install O-rings (260) and (250), and adapter (255) on tank top. Install retaining
plates (245) with check valve/vacuum breaker assy (230) and secure using nuts
(235) and washers (240). Install tubing (220) and vent fitting (225) with hose
clamps (215). Install vent fitting (225) on bowl after bowl is installed.
(11) Install separator assembly (80) onto tank and top assembly (175 or -175A) orienting
separator assembly as shown in Figure 601.
CAUTION: DISORIENTATION OF SEPARATOR ASSEMBLY (80) MAY
AFFECT FLAPPER OPERATION WITH RESPECT TO THE
MOTOR-PUMP-FILTER ASSEMBLY.

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(12) Position V-retainer clamp (65) over bowl assembly mounting flange of tank and top
assembly (175 or -175A). Install new gasket (75) onto bowl assy mounting flange.
Place bowl assembly (76) onto mounting flange. Position V-retainer clamp (-86)
over bowl assembly (-81) flange and mounting flange, tighten clamp T-bolt latch.
(13) Install overflow tube (60). Secure using clamps (55).
(14) Position V-retainer clamp (40) over motor-pump-filter assembly mounting flange of
tank and top assembly (175 or -175A). Install new gasket (50) onto mounting
flange. Place motor-pump-filter assembly (45) onto mounting flange. Position V-
retainer clamp over motor flange and mounting flange, tighten clamp T-bolt latch.
NOTE: If a ground strap between the motor and the aircraft structure was
removed during disassembly, ensure that the ground strap has been
reinstalled.
(15) Connect motor connector (135, IPL Fig. 7A) to aircraft motor connector.
(16) Install flex hose (35, -35A or -35B). Secure using clamps (30 or -30A), spacer (34),
clamp (33) washers (32) and nut (31).
(17) Install flushing tube (25 or -25A). Secure using clamps (20).
(18) Position V-retainer clamp (5) over drain valve assembly mounting flange of tank
and top assembly (175 or -175A). Install new gasket (15) onto drain valve
mounting flange. Place drain valve assembly (10, -10A, -10B, -10C or -10D) onto
mounting flange, aligning drain valve so cable assembly (-45A, IPL Fig. 9A) faces
pulley bracket (145, -145A, -145B or -145C). Position V-retainer clamp (-16) over
drain valve assembly flange and mounting flange, tighten clamp T-bolt latch.
(19) Install nozzle assembly (205) into tank and top assembly (175 or -175A).
(20) Install O-ring (200) and cover (185). Secure using washers (195) and nuts (190).
(21) Connect aircraft cable to cable disconnect (10, IPL Fig. 9A), if disconnected during
assembly.

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T. Assemble Toilet Assembly (refer to IPL Fig. 5L).


(1) Install new O-ring (300) on tank and top assembly (305, -305A or -305B).
(2) Install mounting bracket (185) and pulley bracket (170) on tank and top assembly
(305 or -305A). Secure using nuts (175) and washers (180).
(3) For 3700-152 and -153, pull aircraft cable through pulley bracket (170).
(4) For 3700-152 and -153, install pulley (155) into pulley bracket (170) and place
aircraft cable onto pulley.
(5) For 3700-152 and -153, install clevis pin (165) and secure using new cotter pin (160
or -160A).
(6) Install O-rings (285) and (295), and adapter (290) on tank top. Install retaining
plates (280) with check valve/vacuum breaker assy (265, -265A or -265B) and
secure using nuts (270) and washers (275).

OR
Post SB3700-38-12

Install O-ring (295A) on tank top. Install adapter (290A) using nuts (291) and
washers (292). Install O-ring (295) on adapter. Install elbow fitting (277) on shut-
off valve (265C), and install shut-off valve and brace (293) using nuts
(270A) and washers (275A).
(7) Install tubing (255 or -255A) and vent fitting (260) with hose clamps (250 -250A).
Install vent fitting (260) on bowl after bowl is installed.
(8) Install sink drain/vent fitting (115 or 135) with new gasket (130 or 150) using nuts
(120 or 140) and washers (125 or 145).
(9) Install separator assembly (110) onto tank and top assembly (305, -305A or -305B)
orienting separator assembly as shown in Figure 601.

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CAUTION: INCORRECT ORIENTATION OF SEPARATOR ASSEMBLY


(110) MAY AFFECT FLAPPER OPERATION WITH RESPECT
TO THE MOTOR-PUMP-FILTER ASSEMBLY.
(10) Position V-retainer clamp (95) over bowl assembly mounting flange of tank and top
assembly (305, -305A or -305B). Install new gasket (105) onto bowl assy mounting
flange. Place bowl assembly (100) onto mounting flange. Position V-retainer
clamp (95) over bowl assembly (100) flange and mounting flange, tighten clamp T-
bolt latch.
(11) Install overflow tube (90). Secure using clamps (85).
(12) Position V-retainer clamp (70) over motor-pump-filter assembly mounting flange of
tank and top assembly (75 or -75A). Install new gasket (80) onto mounting flange.
Place motor-pump-filter assembly (75 or -75A) onto mounting flange. Position V-
retainer clamp over motor flange and mounting flange, tighten clamp T-bolt latch.
NOTE: If a ground strap between the motor and the aircraft structure was
removed during disassembly, ensure that the ground strap has been
reinstalled.
(13) Connect motor connector to aircraft motor connector.
(14) Install flex hose (65, -65A or -65B). Secure using clamps (40).
(15) For 3700-152 and -153, install spacer (60), clamp (55) washers (50) and nut (45).
(16) Install flushing tube (35 or -35A). Secure using clamps (30).
(17) Position V-retainer clamp (15) over drain valve assembly mounting flange of tank
and top assembly (305, -305A or -305B). Install new gasket (25) onto drain valve
mounting flange. Place drain valve assembly (20 or -20A) onto mounting flange,
aligning drain valve so cable assembly (-10A, IPL Fig. 9B) faces pulley bracket
(170) or cable support bracket (190). Position V-retainer clamp (15) over drain
valve assembly flange and mounting flange, tighten clamp T-bolt latch.

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(18) For 3700-152 and -153, install nozzle assembly (240) into tank and top assembly
(305, -305A or -305B).
(19) For 3700-152 and -153, install O-ring (235) and cover (220). Secure using washers
(230) and nuts (225).
(20) For 3700-154, install holddown bracket (205) using nuts (210) and washers (215).
(21) For 3700-154, install cable support bracket (190) using nuts (195) and washers
(200).
(22) Connect aircraft cable to cable disconnect (-10A, IPL Fig. 9B), if disconnected
during assembly.
(23) Install identification plate (10), if removed during disassembly.

Post SB3700-38-12

(24) Install gasket (325) and liquid level sensor (310) using nuts (315) and washers
(320).

U. Assemble Toilet Assembly (refer to IPL Fig. 5M).


(1) Install new O-ring (300) on tank and top assembly (305 or -305A).
(2) Install mounting bracket (185) and pulley bracket (170) on tank and top assembly
(305 or -305A). Secure using nuts (175) and washers (180).
(3) Pull aircraft cable through pulley bracket (170).
(4) Install pulley (155) into pulley bracket (170) and place aircraft cable onto pulley.
(5) Install clevis pin (165) and secure using new cotter pin (160 or -160A).
(6) Install O-rings (285) and (295), and adapter (290) on tank top. Install retaining
plates (280) with check valve/vacuum breaker assy (265, -265A or -265B) and
secure using nuts (270) and washers (275).

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(7) Install tubing (255 or -255A) and vent fitting (260) with hose clamps (250 or
-250A). Install vent fitting (260) on bowl after bowl is installed.
(8) Install sink drain/vent fitting (115) with new gasket (130) using nuts (120) and
washers (125).
(9) Install separator assembly (110) onto tank and top assembly (305 or -305A)
orienting separator assembly as shown in Figure 601.
CAUTION: INCORRECT ORIENTATION OF SEPARATOR ASSEMBLY
(110) MAY AFFECT FLAPPER OPERATION WITH RESPECT
TO THE MOTOR-PUMP-FILTER ASSEMBLY.
(10) Position V-retainer clamp (95) over bowl assembly mounting flange of tank and top
assembly (305 or -305A). Install new gasket (105) onto bowl assy mounting flange.
Place bowl assembly (100) onto mounting flange. Position V-retainer clamp (95)
over bowl assembly (100) flange and mounting flange, tighten clamp T-bolt latch.
(11) Install overflow tube (90). Secure using clamps (85).
(12) Position V-retainer clamp (70) over motor-pump-filter assembly mounting flange of
tank and top assembly (75). Install new gasket (80) onto mounting flange. Place
motor-pump-filter assembly (75) onto mounting flange. Position V-retainer clamp
over motor flange and mounting flange, tighten clamp T-bolt latch.
NOTE: If a ground strap between the motor and the aircraft structure was
removed during disassembly, ensure that the ground strap has been
reinstalled.
(13) Connect motor connector to aircraft motor connector.
(14) Install flex hose (65 or -65A). Secure using clamps (40)
(15) For 3700-158, install spacer (60), clamp (55) washers (50) and nut (45).
(16) Install flushing tube (35). Secure using clamps (30).

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(17) Position V-retainer clamp (15) over drain valve assembly mounting flange of tank
and top assembly (305 or -305A). Install new gasket (25) onto drain valve
mounting flange. Place drain valve assembly (20 or -20A) onto mounting flange,
aligning drain valve so cable assembly (-10A, IPL Fig. 9B) faces pulley bracket
(170). Position V-retainer clamp (15) over drain valve assembly flange and
mounting flange, tighten clamp T-bolt latch.
(18) Connect aircraft cable to cable disconnect (-10A, IPL Fig. 9B), if disconnected
during assembly.
(19) Install identification plate (10), if removed during disassembly.

UA. Assemble Toilet Assembly (refer to IPL Fig. 5N).


(1) Install new O-ring (215) on tank and top assembly (220).
(2) Install O-rings (210) and (190) and adapter (195) on tank top. Secure using nuts
(200) and washers (205).
(3) Install shut-off valve (170) and brace (185). Secure using nuts (175) and washers
(180). Install elbow fitting (165) on shut-off valve.
(4) Install liquid level sensor (145) and new gasket (160) on tank and top assembly
(220). Secure using nuts (150) and washers (155).
(5) Install hold-down bracket (130) on tank and top assembly (220). Secure using nuts
(135) and washers (140).
(6) Install cable support bracket (115) on tank and top assembly (220). Secure using
nuts (120) and washers (125).
(7) Pull aircraft cable through cable support bracket (115).
(8) Install sink drain (95) with new gasket (110) and secure using nuts (100) and
washers (105).
CAUTION: INCORRECT ORIENTATION OF SEPARATOR ASSEMBLY
(90) MAY AFFECT FLAPPER OPERATION WITH RESPECT
TO THE MOTOR-PUMP-FILTER ASSEMBLY.
(9) Install separator assembly (90) onto tank and top assembly (220) orienting separator
assembly as shown in Figure 601.

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(10) Install new gasket (85) onto bowl assembly mounting flange. Install bowl assembly
(80) onto mounting flange and secure with V-retainer clamp (75).
(11) Install overflow tube (70). Secure using clamps (65).
(12) Install motor-pump-filter assembly (55) with new gasket (60). Secure using
V-retainer clamp (50).
NOTE: If a ground strap between the motor and the aircraft structure was
removed during disassembly, ensure that the ground strap has been
reinstalled.
(13) Connect motor connector to aircraft motor connector.
(14) Install flex hose (45). Secure using clamps (40).
(15) Install flushing tube (35). Secure using clamps (30).
(16) Install drain valve assembly (20) with new gasket (25) onto mounting flange,
aligning drain valve so cable assembly (-10A, IPL Fig. 9B) faces cable support
bracket (115). Secure using V-retainer clamp (15).
(17) Connect aircraft cable to cable disconnect (-10A, IPL Fig. 9B), if disconnected
during disassembly.
(18) If removed during disassembly, install identification decal (10).

UB. Assemble Toilet Assembly (refer to IPL Fig. 5P).


(1) Install new O-ring (230) on tank and top assembly (235).
(2) Install O-rings (205) and (225) and adapter (210) on tank top. Secure using nuts
(215) and washers (220).
(3) Install shut-off valve (185) and brace (200). Secure using nuts (190) and washers
(195). Install elbow fitting (180) on shut-off valve.
(4) Install liquid level sensor (160) and new gasket (175) on tank and top assembly
(235). Secure using nuts (165) and washers (170).
(5) Install hold-down bracket (145) on tank and top assembly (235). Secure using nuts
(150) and washers (155).

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(6) Install cable support bracket (130) on tank and top assembly (235). Secure using
nuts (135) and washers (140).
(7) Pull aircraft cable through cable support bracket (130).
(8) Install sink drain (110) with new gasket (125) and secure using nuts (115) and
washers (120).
CAUTION: INCORRECT ORIENTATION OF SEPARATOR ASSEMBLY
(105) MAY AFFECT FLAPPER OPERATION WITH RESPECT
TO THE MOTOR-PUMP-FILTER ASSEMBLY.
(9) Install separator assembly (105) onto tank and top assembly (235) orienting
separator assembly as shown in Figure 601.
(10) Install new gasket (100) onto bowl assembly mounting flange. Install bowl
assembly (85) onto mounting flange and secure using nuts (90) and washers (95).
(11) Install overflow tube (80). Secure using clamps (75).
(12) Install motor-pump-filter assembly (55) and secure using nuts (60), washers (65),
and grommets (70).
NOTE: If a ground strap between the motor and the aircraft structure was
removed during disassembly, ensure that the ground strap has been
reinstalled.
(13) Connect motor connector to aircraft motor connector.
(14) Install flex hose (50). Secure using clamps (45).
(15) Install flushing tube (40). Secure using clamps (35).
(16) Install drain valve assembly (10) with new gasket (30) onto mounting flange,
aligning drain valve so cable assembly (-10A, IPL Fig. 9B) faces cable support
bracket (130). Secure using nuts (15), washers (20), and end bumpers (25).
(17) Connect aircraft cable to cable disconnect (-10A, IPL Fig. 9B), if disconnected
during disassembly.
(18) If removed during disassembly, install identification decal (5).

UC. Assemble Toilet Assembly (refer to IPL Fig. 5Q).


(1) Install vent (275) and new gasket (290) on tank and top assembly (295). Secure
using nuts (280) and washers (285).

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(2) Install spacer (250), washers (245), and clamp (235) on tank and top assembly
(295). Secure using nut (240).
(3) Install new O-ring (230) on tank and top assembly (295).
(4) Install hold-down bracket (145) on tank and top assembly (295). Secure using nuts
(150) and washers (155).
(5) Install pulley bracket (130) on tank and top assembly (295). Secure using nuts
(135) and washers (140).
(6) Pull aircraft cable through pulley bracket (130).
(7) Install pulley (255) into pulley bracket (130) and place aircraft cable onto pulley.
(8) Install clevis pin (260) and washer (270) ,and secure using new cotter pin (265).
(9) Install O-rings (225) and (205), and adapter (210) on tank top. Secure using nuts
(215) and washers (220).
(10) Install shut-off valve (185) and brace (200). Secure using nuts (190) and washers
(195). Install elbow fitting (180) on shut-off valve.
(11) Install liquid level sensor (160) and new gasket (175) on tank and top assembly
(295). Secure using nuts (165) and washers (170).
(12) Install sink drain (110) with new O-ring (125) using nuts (115) and washers (120).
CAUTION: INCORRECT ORIENTATION OF SEPARATOR ASSEMBLY
(105) MAY AFFECT FLAPPER OPERATION WITH RESPECT
TO THE MOTOR-PUMP-FILTER ASSEMBLY.
(13) Install separator assembly (105) onto tank and top assembly (295) orienting
separator assembly as shown in Figure 601.
(14) Install new gasket (100) onto bowl assembly mounting flange. Install bowl
assembly (85) onto mounting flange and secure using nuts (90) and washers (95).
(15) Install overflow tube (80). Secure using clamps (75).
(16) Install motor-pump-filter assembly (55) using nuts (60), washers (65), and
grommets (70).

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NOTE: If a ground strap between the motor and the aircraft structure was
removed during disassembly, ensure that the ground strap has been
reinstalled.
(17) Connect motor connector to aircraft motor connector.
(18) Install flex hose (50). Secure using clamps (45).
(19) Install flushing tube (40). Secure using clamps (35).
(20) Install drain valve assembly (10) with new gasket (30) onto mounting flange,
aligning drain valve so cable assembly (-10A, IPL Fig. 9B) faces pulley bracket
(130). Secure using nuts (15) and washers (20).
(21) Connect aircraft cable to cable disconnect (-10A, IPL Fig. 9B), if disconnected
during disassembly.
(22) If removed during disassembly, install identification decal (5).

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V. Assembly of Motor-Pump-Filter Unit Assembly, PN 3200, 3200-1 and 3200-12. (See


IPL Fig. 6).
(1) Press new bearings (82) into holes (A, B and D shown in Fig. 501) of gearbox
housing (83), if removed during disassembly.
(2) Assemble seal assembly (80A) in seal cavities of assembly (-81). (An enlarged
view of seals is shown in Fig. 501.) Coat individual seals and seal cavities with
Lubriplate 105 grease.
(3) Install washers (79) and wave washers (78) and attach seal cover plats (75) to
gearbox using washers (77) and screws (76). Do not tighten screws.

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Assembly of Gearbox
Figure 501

(4) Obtain gears (49, 51 and 52) and gear shafts (50). Install as shown in Fig. 501 and
as follows:
NOTE: Gears (49, 51 and 52) are similar in general appearance. Positive
identification of each may be made in new gears by part number
stamped on the gear. If part number is not readable, identify gears
by dimensions as follows:
ITEM PART INCHES INCHES NO. OF
NO NO OD ID TEETH
49 3224-3 1.686 0.376 52
51 3224-1 1.311 0.252 40
52 3224-2 1.686 0.252 52

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NOTE: The two reduction gear shafts (50) are identical, but
each is used with a different gear and they are installed in inverted
relation to each other. See Fig. 501.
(a) Spread Lubriplate 105 grease over the lower section of the gear box.
(b) Install gear (52) and gear shaft (50) into bearing hole A as shown in Fig. 501.
(c) Install gear (51) and gear shaft (50) into bearing hole B as shown in Fig. 501
and mesh teeth of gears gently.
(5) Insert the lower end of impeller shaft (-67 or 67A) carefully into hole C in the
gearbox (See Fig. 501). Rotate shaft (-67 or 67A) as necessary to work it gradually
down through seal (80) on the bottom of hole C and through seal cover (75).
CAUTION: ATTEMPTS TO DRIVE OR RAPIDLY FORCE SHAFT (-67 or
67A) THROUGH SEAL (80) WILL DAMAGE THE SEAL,
MAKING REPLACEMENT NECESSARY.
(6) If bearing (62 or -62A) or bearings (63 or -63A) were removed at disassembly,
reinstall by pressing bearings in until the bearing shoulder seats against the rim of
the respective bearing hold in plate (65, -65A or -65B). Secure bearing (62 or
-62A) using retainer (61 or -61A).
(7) Bond gasket (66) to plate (65, -65A or -65B) using 3M EC-1300 cement.
(8) Install filter drive shaft (59 or -59A) through bearing hole E in plate (65, -65A or
-65B). See Fig. 501.
NOTE: If any part in the clutch assy (-53) is replaced, the clutch must be
assembled and run-in.
(9) Assemble and run-in clutch assy (-53) as follows:
(a) Place clutch gear (57), pressure plate (56) and spring (55) on clutch shaft (58).
Sand flat surfaces of pressure plate (56) and clutch shaft (51) using 320 grit
sand paper.
(b) Install nut (54) and tighten nut until it bottoms out on pressure plate (56).

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(c) The assembled clutch, prior to run-in should slip at approximately 10-15 inch-
pounds of torque.
(d) Mount the clutch in a lathe or similar fixture arranged to hold clutch gear (57)
while shaft (58) is rotated at approximately 115 RPM for 3 to 4 minutes
(e) Repeat the rotation of the clutch shaft (58) for 3 to 4 minutes in the reverse
direction.
(f) Allow the clutch assembly to cool and measure the torque required to make
the clutch slip. Clutch should slip between 25 to 30 inch-pounds of torque.
Do not loosen nut (54) after clutch run-in.
(10) Install clutch assy (-53) in bearing hole D of plate (65, -65A or -65B). See Fig.
501.
(11) Install idler gear(49) on clutch shaft(58) and secure with retaining ring (48).
NOTE: Make certain that clutch assy and area on upper surface of plate
(65, -65A or -65B) are kept free of lubricant.
(12) Fill gearbox cavity with Lubriplate 105 grease to the level of the seating area for
plate (65, -65A or -65B) allowing enough open void for clutch idler gear (49) and
clutch shaft (58). Clean all grease from the internal side walls and the gasket
seating area within the gearbox and above the level for plate (65, -65A or -65B).
(13) Using the clutch as a handle, carefully set the assembled internal cover plate (-60 or
-60A) and clutch assy (-53) in place above the gearbox.
(14) Insert the lower end of filter drive shaft (59 or -59A) carefully into hole E in the
gearbox (See Fig. 501). Rotate shaft as necessary to work it gradually down
through seal (80) on the bottom of hole E and through seal cover (75). See Fig.
501.
CAUTION: ATTEMPTS TO DRIVE OR RAPIDLY FORCE SHAFT (59 or
-59A) THROUGH SEAL (80) WILL DAMAGE THE SEAL,
MAKING REPLACEMENT NECESSARY.

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(15) Match the index pins in the gearbox with their respective holes in plate (65, -65A or
-65B). Gently rotate the clutch to seek gear tooth engagement of idler gear (49)
with the pinion gear of the shaft in hole A. Clutch shaft (58) should seat in hold D,
while the two shafts (50) seat in the plate bearings (64)
(16) When the internal cover plate assy (-60 or -60A) is correctly fitted into gearbox,
install screws (46) and washers (47) but do not tighten.
(17) Check assembly fit by manually rotating the clutch for several complete revolutions
in both directions. There must be no evidence of binding or unequal torque at any
point.
(18) Repeat the rotation check, rotating shafts (59 or -59A) and (-67 or 67A) for several
complete revolutions in each direction. Shafts should rotate freely in both
directions.
(19) When the plate (65, -65A or -65B) has been correctly seated and rotation check
completed, tighten the five screws (46) in the following alphabetical sequence: J, K,
L, M and N. The five screw holes in plate (65, -65A or -65B) are keyed to these
letters in Fig. 501. Recheck the assembly by manually rotating the impeller shaft
(-67 or 67A).
(20) Clean any traces of grease from upper surfaces of plate (65, -65A or -65B) and the
side walls of gearbox above the plate.
(21) Invert the gearbox and tighten screws (76) which were installed in step (3).
(22) Install spacer plate assy (72) to the bottom of the gearbox using washers (74) and
screws (73). Tighten screws on alternate sides to ensure even, tight fit of plate to
gearbox.
(23) Insert O-ring (71) and tube (70) in spacer plate (72).
(24) Apply a small amount of Lubriplate 105 grease within the two bearing holds in
pump housing (68). Carefully mate the protruding shaft ends (59 or -59A and -67
or 67A) with the bearing holes in pump housing (68) and install housing on plate
(72). Exercise care to insure that tube (70) seats correctly in the housing and that
the shafts do not score the internal surfaces of bearing holes in the housing.
Manually push the assembly together.

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(25) Install screws (69) which fasten plate (72) to housing (68). Tighten screws evenly,
alternating on opposite sides. Manually rotate shaft (59 or -59A) and shaft (-67 or
67A), separately and in both directions for several complete revolutions. There
shall be no evidence of binding or unequal resistance to rotation of either shaft
when rotated in either direction.
NOTE: If shafts fail to rotate smoothly, disassemble the last items installed
while checking shaft rotation until the trouble is located. An
incorrect fit between housing (68) and gearbox (83) can cause
binding within the assembly.
(26) Clean all grease from bottom section of pump housing (68) Install thrust washer
(42), impeller (40), and retainer ring (41) on impeller shaft (-67 or 67A). Set collar
(43) on the upper end of shaft (-67 or 67A) being careful to locate the flatted side of
shaft with the set screw in the collar.
(27) Make certain that retainer (41) is completely seated, below the impeller (40), in the
ring groove of shaft (-67 or 67A). Using collar (43), set the end play for shaft (-67
or 67A) at .005 inch maximum and lock collar (43) securely to the shaft. Apply
Loctite Grade C to the set screw.
(28) Place spacer washers (37, -38, or -39) on filter drive shaft (59 or -59A) together
with pinion (34). Sight align the pin holes in shaft and pinion (34). With pin holes
aligned, check shaft for .005 to 0.15 inch end play. Add or subtract washers as
necessary until the shaft has .005 to 0.15 inch end play when pin holes are aligned.
(29) Install pin (35) in pinion (34). Make certain that pin is completely seated by light
tapping with a soft mallet. Do not hammer the pin. Check complete assembly for
fit. Rotation of the impeller (40) should produce smooth rotation of all gears and
shafts.
(30) Install cavity cover (31) using washers (33) and screws (32).

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(31) Place seal (30 or –30A) in filter basket (28) and position filter basket on the bottom
of pump housing (68), making certain that internal gear teeth in basket correctly
mesh with the teeth of pinion (43).
(32) Place retainer (22) and wiper (25) in position on housing (68) and basket (28) and
secure with fastening hardware (23, 24, 26 and 27). Manually check fit of basket.
Adjust if necessary by loosening, repositioning and tightening screws (23 and 26).
(33) Place coupling (21) with O-rings (20) on upper flatted end of impeller shaft (-67 or
67A).
(34) Bond gasket (18) to mounting plate assy (12 or 13) using 3M EC-1300 cement.
Make certain gasket is smoothly fitted.
(35) Install O-ring (17) in groove of mounting plate. Carefully align mounting plate
with the index pin in gearbox and with discharge tube (70). Manually press assy
together making certain that O-ring (17 or –17A) is not deformed or twisted.
(36) Install plate (12) to gearbox (83) using screws (14), or fasten plate (13) to gearbox
using screws (15) and washers (16).
(37) Place O-ring (11 or –11A) in position in mounting plate (12 or 13).
(38) Assemble motor (3) as described in para. 6.H. Position motor (3) on mounting plate
(12 or 13) and carefully align the flatted shaft of the motor with the slot in coupling
(21).
(39) Install motor (3) using grounding stud (9), washers (10) and nut (8). Install bolts
(4) and washers (6) to complete the assembly. Lock wire bolts (following testing)
using MS20995C32 lock wire.

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W. Assembly of Motor-Pump-Filter Unit Assy (Refer to IPL Fig. 6A)


(1) Bond gasket (210) to under side of the mounting plate (205, -205A or -205B) using
Permabond 102 adhesive.
(2) Position gasket (215A) in place on frame assy (220, -220A, -220B or -220C).
(3) Install mounting plate (205, -205A or -205B) on frame assy (220, 220A, 220B or
220C) using screws (190 or -190A), washers (195 or -195A) and nuts (200 or
-200A).
(4) Install flapper assy (185) by pulling tail thru hole in housing of anti-siphon (140,
-140A or -140B). In case new flapper assy is to be installed, trim tail .010 - .030
inch from bulb end.
(5) Place gasket (180) on anti-siphon housing (140 or -140A).
(6) Slip retention washer (170) on inlet tube (175).
(7) Install inlet tube (175) with retention washer (170) on anti siphon housing (140,
-140A or -140B) using nuts (160) and washers (165 or -165A).
(8) For PN 3200-8,-10, -11, -14 or -18, position gasket (157) on mounting plate (205)
and install anti-siphon housing (140, -140A or -140B) using screws (145), washers
(150, 151 or -151A) and nuts (154).
For PN 3200-16, -17 or -19, position gasket (157) on mounting plate (-205A or
-205B) and install antisiphon housing (140) and plate (156 or -156A) using (154)
and washer (151 or 151A).
(9) Install spray nozzle (135) with nylon washers (130) on each side, securing it with
cotter pin (125).
(10) Insert collar assy (122 or –122A) into drive shaft assy (120, -120A, -120B, -120C,
-120D, -120F, -120G, -120H, -120J, -120K, -120L or -120M). Insert impeller
shaft (123) into collar assy (122) tighten setscrew. Install washer (117) and washer
(124), insert drive shaft assy into impeller housing (115).

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(11) For PN 3200-18 and -19, install insert (116) and spacer (118) into impeller housing
(115).
(12) Install washers (110A or -110B) as required, impeller (105, -105A or -105B) and
retaining ring (100) on drive shaft assy (120, -120A, -120B, -120C, -12D, -120E,
-120F, -120G, -120H, -120J, -120K, -120L or -120M).
NOTE: Add washers (-110B) as required to provide full engagement of
motor drive shaft. Impeller must have a minimum clearance of
.005 inch between the impeller and its housing.
(13) Install impeller housing plate (80, -80A, -80B, -80C or -80D), using screws (85 or
-85A) washers (90) and nuts (95).
(14) Install filter basket (65, -65A, -65B, -65C, -65D, -65E or -65G), using washer (75),
nut (70) and spacer (78 or -78A).
(15) Install seals (60).
NOTE: Apply lubricant to seals and cavity around motor shaft using
Lubriplate 105.
(16) Position O-ring (55 or –55A) in groove on mounting plate (205, -205A or -205B).
(17) Install motor (10, -10A or -10B) on mounting plate (205, -205A or -205B), using
washers (20, -20A or -20B), stud (25), nut (15), washers (30) and bolts (35).
(18) Place decal (95), if removed during disassembly.

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X. Assemble Motor, PN 3205 (See IPL Fig. 7).


(1) Slide grommet (13) on electrical cable, if removed.
(2) Install grommet (14) and connector (150) on cable. See wiring diagram in Figure
301 for wiring connections.
(3) Install retaining ring (9A) and bearing cover washer (11A) in housing (16).
(4) Press bearings (10 and 7) on shaft of rotor (8).
(5) Coat bearing with MIL-G-23827 grease and install rotor with bearings in housing
(16).
(6) Install shims (5 and/or -6 and/or -6A) and wave spring (4). Use shims as necessary
to obtain proper output shaft measurement. The length of the motor shaft should be
approximately 0.90 inch when wave spring (4) is compressed to one-half its free
length.
(7) Install endbell with screws (3).

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Y. Assemble Motor, PN 3205-21 (See IPL Fig. 7A)


(1) Slide grommet (125) on electrical cable, if removed.
(2) Slide 2-inch length of RNF/100 1/4 inch I.D. shrink tubing over all stator leads
together until it reaches the point where stator leads are tied to the stator. Slide a
1-inch length of RNF-100 3/16 inch I.D. shrink tubing over each stator lead passed
the area needed for soldering operation. (Prepare shrink tubing per Boeing OHM
20-11-03, Section 3).
(3) Position each stator lead inside of terminals and solder each stator lead (motor
leads) to its respective terminal on the end bell using SN60WRAP 3 solder per Fed.
Spec. QQ-S-571. Inspect connections.
CAUTION: DO NOT USE SOLDER WHICH CONTAINS ACID BASE
FLUX.
(4) Slide a 1-inch length of RNF-100 3/16 inch I.D. shrink tubing over each cable lead
passed the area needed for soldering operation. (Prepare shrink tubing per Boeing
(OHM 20-11-03, Section 3).
(5) Position each cable lead inside of terminals and solder each cable lead (connector
lead) to its respective terminal on the new 4812-63 end bell using SN60WRAP 3
solder per Fed. Spec. QQ-S-571. Inspect connections.
NOTE: Black lead of cable to be routed around bearing boss to terminal,
this terminal will have both stator and cable lead soldered to it.
(6) Slide each 3/16 I.D. shrink tubing (installed in steps 2 and 4) over the solder joint
until it contacts thermal protector assy. Shrink in place per Boeing OHM 20-11-03,
Section 3).

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(7) Assemble end bell assy ( -5) as follows:


(a) Place insulator assy (65) and thermal protector assy (60) in end bell (70).
Orient thermal protector as shown in Figure 501.
(b) Install sensor ring (15) using screws (20), lockwashers (25), washers (30) and
spacers (35).
(c) Secure cable to end bell with cable clamp. Position the cable through cutout
in end bell.
(8) Install grommet (130) and connector (135) on cable. (See wiring diagram in Fig.
301 for wiring connections).
(9) Install retaining ring (105) and bearing cover (115) in housing (140).
(10) Press bearings (95 and 110) on shaft of rotor (100 or -100A).
(11) Coat bearing with MIL-G-23837 grease and install rotor with bearings in housing
(140).
(12) Install shims (80 and/or -85 or -90) and spring washer (75). Use shims as necessary
to obtain proper output shaft measurement. The length of the motor shaft should be
approximately 0.90 inch when spring washer (75) is compressed to one-half its free
length.
(13) Install end bell with screws (10 or -10A).
(14) Install nameplate (145 or -145A) and schematic decal (150 or -150A), if removed
during assembly.

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Z. Assembly of Drain Valve Assy, PN 3600. (See IPL Fig. 8)


(1) Slide rivet retainer (21) over shaft of housing assy (22).
(2) Place spring (20) in guide tube assy (19) and insert guide tube assy in housing assy
(22). Clamp or suitably restrain assemblies in this compressed position.
(3) Install rivets (18) and form rivet retainer (21) over rivets to secure the assembly.
(4) Place boot (17) over guide tube assy (19) onto housing assy (22) and secure boot to
housing just above rivet retainer (21) using clamp (13).
(5) Insert plate (16) inside groove of boot (17) and position support plate assy (15)
inside lower flange of boot.
(6) Align holes in boot (17) with holes in support plate assy (15) and secure the
assembly to the guide tube assy (19) using retaining ring (14).
(7) Insert spring (12) and cup (11) in bottom of guide tube assy (19) and install bottom
plate (9) using screws (10).
(8) Install cable assy (8) through the bottom of the valve and route cable through slot in
pulley bracket on the valve mounting plate.
(9) Install pulley (4) using clevis bolt (5), nut (6), and washer (7).
(10) Place disconnect (3) over cable ball end and install spring (2) to retain the cable
disconnect.

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AA. Assembly of Drain Valve Assy, PN 3600-1, -1-1, -1-2, -1-3 or -16 (Refer to IPL Fig. 9):

For Pre SB3700-38-08 Drain Valve Assy

(1) Place seal plug (16) in seal (17) and install support plate (15) in groove of seal (17).
(2) Position assembled seal (17) on bottom of valve stem assy (-26, 27 or 27A) and
install plate (14) and nut (13) to secure the assembly.
NOTE: It is recommended to install boot (30) on all valves during
assembly.
(3) Position boot (30) on valve stem assy (-26, 27 or -27A) and install retaining ring
(29) on bottom of boot. Position ring, doubler (30A) on boot (30) and secure it with
screws (30B or 30C).
(4) Install O-rings (31) in housing assy (-32), if boot (30) is not used.
(5) Insert valve stem assy (-32, 33 or 33A) in housing (-26, 27 or -27A) until end of
valve stem protrudes above mounting plate of housing. Install retaining ring (25) in
groove of valve stem.
(6) With valve stem fully extended, position boot to a length of approximately 7.70
inches and install retaining ring (28) to secure upper end of boot (30) on housing.
(7) Install cable assy (11, -11A, -11C or -11D) through the bottom of valve stem and
through shaft of housing assy. Install plug (35) and cotter pin (10) to retain cable.
(8) Place spring (24 or -24A), washers (23 and 22) and spring (21 or -21A) over cable
assy (11) and through mounting plate of housing assy (-32, 33 or -33A).
(9) Route cable assy (11, -11A, -11C or -11D) through stem of cover assy (18, -18A,
-18B or -18C) and install cover assy on housing assy (-32 or -33 or -33A) using
washers (20) and nuts (19 or -19A).
(10) Install pulley (5) using clevis pin (8), washer (7 or -7A) and cotter pin (6).
(11) Position cable assy (11, -11A, -11C or -11D) in groove of pulley and install roll pin
(9).

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(12) Place disconnect (4 or -4A) over cable ball end and install spring (3) to retain cable
disconnect.
(13) Seal ends of boot (30) by applying a uniform bead of BMS 5-26, Class sealant
around mating surfaces of boot, valve stem and housing.

For Post SB3700-38-08 Drain Valve Assy

(1) Insert plate (-14A), cover (17), valve seal (16), support plate (15) and stem assy
(-27B) through the bottom side of boot (30D). Install nut (13).
(2) Install spring (12) over cable assy (11, -11A or -11C) spring fits over the outside
diameter of the flanged cup on cable assy.
(3) Install cable assy (11, -11A or -11C) with spring (12) thru stem assy (-27B). Install
cotter pin (10).
(4) ---
(5) Insert loose end of cable assy (11, -11A or -11C) and stem assy (-27B) into housing
assy (33 or -33A) until the end of stem assy projects above the mounting plate of
the housing.
(6) Install retaining ring (25) in the groove of stem assy (-27B).
(7) Slide spring (24 or -24A), washers (22 and 23) and spring (21 or -21A) through the
loose end of cable assy (11, -11A or -11C) and into stem assy (-27B).
(8) Insert loose end of cable assy (11, -11A or -11C) thru cover assy (18 or -18A or
-18B).
(9) Supporting housing assy (33 or -33A) at the mounting plate, compress springs (21
or -21A and 24 or -24A) by pushing cover assy (18 or -18A or -18B) into position
on the mounting studs of the housing assy.
(10) Install washer (20 or -20A ) and nuts (19) to secure cover assy (18 or -18A or
-18B) to housing assy (33 or -33A).
(11) Install pulley (5) using clevis pin (8), washer (7) and cotter pin (6). Install spiral
pin (9).
(12) Install cable disconnect (4) on cable assy (11, -11A or -11C). Install disconnect
spring (5) on cable disconnect (10).

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AB. Assemble Drain Valve Assy 14352-004, 3600-1-4, -2 or -5 (Refer to IPL Fig. 9A):
(1) Insert plate (110), valve seal plug (115), support plate (120) and stem assy (125,
-125A or -125B) through the bottom side of boot (130). Install nut (105).
(2) Install spring (50) over cable assy (45 or -45A) spring fits over the outside diameter
of the flanged cup on cable assy.
(3) Install cable assy (45, -45A or -45B) with spring (50) thru stem assy (125, -125A or
-125B).
(4) Install cotter pin (40).
(5) Insert loose end of cable assy (45, -45A or 45B) and stem assy (125, -125A or
-125B) into housing assy (100 or -100A) until the end of stem assy projects above
the mounting plate of the housing.
(6) Install spirolox (95) in the groove of stem assy (125, -125A or -125B).
(7) Slide spring (85), washers (75 and 80) and spring (70 or -70A) through the loose
end of cable assy (45, -45A or -45B) and into stem assy (125, -125A or -125B).
(8) Insert loose end of cable assy (45, -45A or -45B) thru cover assy (55, -55A, -55B or
-55C).
(9) Supporting housing assy (100, -100A, -100B or -100C) at the mounting plate,
compress springs (70 or -70A) and (85) by pushing cover assy (55, -55A, -55B or
-55C) into position on the mounting studs of the housing assy.
(10) Install washer (65, -65A or -65B) and nuts (60 or -60A) to secure cover assy (55,
-55A, -55B or -55C) to housing assy (100, -100A, -100B or -100C).

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(11) For PN 14352-004, install pulley (30) using clevis pin (35), washer (25) and cotter
pin (20). Install spiral pin (15).
(12) For PN 3600-2 or 3600-5, install pulley (30), using clevis pin (35), washer (25) and
cotter pin (20). Install drilled pin (18), washer (19) and cotter pin (17).
(13) Install cable disconnect (10 or -10A) on cable assy (45, -45A or -45B). Install
disconnect spring (5) on cable disconnect (10).

. Assemble Drain Valve Assembly, PN 3600-6, -7, -8, -9, -12, -13, -14 or -15
(Refer to IPL Fig. 9B):
(1) Insert stem assembly (125, -125A or -125B), support plate (120, with flanged
surface facing down) and seal plug (115, with flat surface facing outward) through
the base of the boot bellows (130).
(2) Install the plate (110) on valve stem so that the lip of the boot is sandwiched
between the plate (110) and support plate (120) as shown in sketch below.

(3) Secure parts in place with nut (105).


(4) Compress boot-bellows and apply thin layer of Dow Corning Lubricant No. 33 to
stem assembly (125, -125A or -125B). Make sure that the inside surface of boot-
bellows neck is free of any lubricant.

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(5) Loosely position clamp (90) on boot-bellows neck.


(6) Insert housing assembly (100, -100A, -100B or -100C) into boot-bellows (130)
until bottom clamp (90) is above notch on housing assembly. Tighten clamp.
(7) Compress housing assembly (100, -100A, -100B or -100C) and install spirolox (95)
in groove of stem assembly (125, -125A or -125B).
(8) Insert spring (85) into top of housing assembly (-100, -100A, -100B or -100C).
(9) Position washer (80) and washer (75) on spring (85).
(10) Install spring (70 or -70A) on cover assembly stem (55, -55A, -55B, -55C, -55D or
-55E).
(11) Compress spring (70) on cover assembly stem (55, -55A, -55B, -55C, -55D or
-55E) and insert stem through washers (75 and 80) and into spring (85).
(12) Release spring (70) and compress cover assembly (55, -55A, -55B, -55C, -55D or
-55E) until fully engaged on housing assembly studs. Using a C-clamp or
equivalent to clamp cover assembly (55, -55A, -55B, -55C, -55D or -55E) in
position and secure using washers (65, -65A or -65B) and nuts (60 or 60A).
(13) Install cable assembly (45, -45A, -45B, -45C or -45D) with pre-travel spring (50)
through bottom of stem assembly (125, -125A or 125B) and cover assembly (55,
-55A, -55B, -55C, -55D or -55E). Install cotter pin (40) in stem assembly (125,
-125A or -125B) to retain cable.
(14) Install pulley (30) in cover assembly (55, -55A, -55B, -55C, -55D or -55E). Secure
using clevis pin (35), washer (25) and cotter pin (20).
(15) Install drilled pin (16) in cover assembly (55, -55A, -55B, -55C,-55D or -55E) and
secure with washer (17) and cotter pin (15).
(16) Install disconnect assembly (10 or -10A) on cable assembly (45, -45A, -45B, -45C
or -45D). Install spring disconnect (5) on disconnect assembly (10).

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AC. Assembly of Check Valve Assembly, PN 16007-011 (see IPL Fig. 10):
(1) Install ball (5), spring (4) and bottom plate (3) in valve body (6).
NOTE: Narrow end of spring is installed toward ball.
(2) Install retaining ring (2) in valve body (6).

AD. Assembly of Check Valve Assembly (see IPL Fig. 10A):


(1) Install mushroom valve (3, -3A or -3B) in the valve seat (2) by pulling the
installation tail through the hole in the seat, then, trim the tail approximately 0.13
inch from the bulb end (see sketch below).

(2) Install gasket (4) and subassembly of (2) and (3) in valve body (5, -5A or -5B).

AE. Assembly of Nozzle Assembly, PN 4811-75 and 4811-75-1, 4811-75-3 and 4811-75-4
(see IPL Fig. 11).
NOTE: Cover (-3 or 4) is a loose item of the assembly and is secured on
installation of the nozzle into the tank to top.
(1) Install O-ring (13) on nozzle tube assembly (-14 or 15).
(2) Position spacer (-11 or 12) (one dot on top surface of spoke), spacer (-9 or 10) (two
dots on top surface of spoke), and end (-5 or 6) on tube assembly (-14 or 15) and
secure with washer (8) and screw (7).
NOTE: Dots on spoke are on side adjacent to end (-5 or 6).

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AF. Assembly of Check Valve/Vacuum Breaker (see IPL Fig 10B):


(1) Install elbow fitting (70) on check valve body (65 or -65A).
(2) Install mushroom valve (60 or -60A) on check valve body (65 or -65A) by pulling
the installation tail thru the hole in body (65 or -65A), trim tail approximately 0.13
inch (see sketch below) from bulb end.

(3) Install gasket (55), plate (50) and gasket (45).


(4) Position bleed poppet (40) on gasket (45).
(5) Install seal retainer (30) in cap (25). Apply small bead of sealant (BMS 5-26, Class
B) to form a watertight seal. Remove excess sealant from the inside of seal retainer
and bottom side of the cap assembly. See sketch below.

(6) Install seal (35) on seal retainer (30).


(7) Install cap assembly (-5) using bolts (10), washers (15) and nuts (20).

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AG. Assembly of Check Valve/Vacuum Breaker, PN 3865-190-7, -8, -9 -10, -12 -13, -19 -20,
-23, -24 or –25 (refer to IPL Fig. 10C).
(1) Install new O-ring (75) on poppet (70).
(2) Install poppet (70) on lower portion of valve body (80, -80A, -80B -80C, or –80D).
(3) Install retainer (65), poppet spring (55), washer (45), nut (50), and spacer (60) on
upper portion of valve body (80, -80A, -80B, -80C or -80D).
(4) Install bleed poppet (40).
(5) Install new gasket (25).
(6) Install seal retainer (30) in cap (5). Apply a small bead of sealant (BMS 5-26, Class
B) to form a watertight seal. Remove excess sealant from the inside of seal retainer
and bottom side of cap. See sketch below.

(7) Install seal (35) on seal retainer (30).


(8) Install cap assembly (5) using screws (10), washers (15), and nuts (20).

AH. Assembly of Separator Assembly, PN 3800-209 (refer to IPL Fig. 12).


(1) If removed, install new bumper (50 or -50A) on cone (55 or -55A).
(2) Assemble flapper assembly (-5 or -5A) as follows:
(a) Apply Loctite 8421 to threads of screws (35). Install counterweight (30)
using screws (35) and lock washers (40).
(3) Mount flapper assembly (-5 or -5A) to cone (55 or -55A) by installing pin (25) with
washers (20) or bearings (21) through bracket (45). Install washer (15) and new
cotter pin (10).

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Table 501
Assembly Materials

Note: Equivalent items may be substituted for listed items

Material Identification Source

Lockwire MS20995C20 Any Approved Local Source

Lockwire MS20995C32 Any Approved Local Source

Adhesive EC-1300 Minnesota Mining and Mfg.


Company (3M Company)
St. Paul, MN 55801

Sealant Boeing Specification Any Approved Source


BMS 5-26, Class B

Lubricant Lubriplate 105 Fiske Bros. Refining Co.


Newark, NJ 07105

Lubricant Dow Corning 33 Dow Corning Corp.


Midland, MI 48686

Thread Sealing Compound Locktite Grade C Commercially Available

Grease MIL-G-23827 Any Approved Source

Adhesive Permabond 102 Permabond


10 Finderne Avenue
Bridgewater NJ 08807

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7. Fits and Clearances

PN 3700 -32, -33, -34, -35, -36, -37, -38, -39, -40, -41, -42, -43, -44, -45, -46, -47, -48,
-49, -50, -51, -52, -53, -54, -55, -56, -58, -59, -60, -61, -62, -63, -65, -66, -68,
-70, -73, -75, -76, -79, -80, -82, -83, -85, -86, -88, -89, -91, -93, -96, -99, -102,
-103, -105, -106, -107, -109, -110, -112, -113, -115, -117, -120, -122, -123, -126, -127,
-152, -154, -158, -160, -162, -163, -164, -166

PN 3700 -57, -64, -67, -69, -71, -72, -77, -78, -81, -84, -87, -90, -92, -94, -95, -97, -101,
-104, -108, -111, -114, -116, -118, -119, -124, -128, -153, -159, -161, -165

Separator to Bowl Orientation


Figure 601 (Sheet 1 of 2)

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7. Fits and Clearances Cont’d

PN 3700-74, -98, -121

Separator to Bowl Orientation


Figure 601
(Sheet 2 of 2)

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8. Testing

A. Toilet Assy Functional Test


The test procedure shall be performed following overhaul of the toilet assy; consisting of
all components installed on the toilet. The procedure may also be used to determine
cause of malfunction. Refer to Troubleshooting if toilet performance is not as specified.
(1) Test Equipment
(a) Electrical power source, 115/200 VAC, 3-phase, 400 Hz, maximum current 5
amperes.
(b) Flush switch with connector to mate with MS24266R14B7P connector.
(c) For toilet assys PN 3700-162, -163, and -166: Test harness (28 VDC) to mate
with liquid level sensor (LLS) connector MS24264R12B12PN, and test
harness (115 VAC/400Hz) to mate with motorized shut-off valve connector
MS24264R10B125PN.
(d) Rigid mounting platform with suitable drain capable of disposing of 25
gallons of water.
NOTE: The platform must be capable of mounting the toilet in a level
position with bottom of tank drain elevated enough to permit
clear observation of the tank drain action.
(e) Water supply and flexible hose with connecting clamps.

(2) Leak Tests


(a) Place toilet on test platform. Position toilet so that tank top is level.
(b) With the drain valve closed (seated in tank drain opening), connect water
supply hose to the check valve. Check valve connection uses MS33514-12
threaded connector.
(c) Temporarily cap all toilet vent openings.
(d) Supply water through check valve. Check valve shall open and admit water to
the toilet tank through the flush ring (or, if applicable, through the three spray
nozzles). Continue to supply water until approximately 2 inches of water is
visible in the bowl.

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(e) Check the toilet for leakage around tank top, toilet bowl gasket and inlet and
outlet fittings on the top assy. No leakage is permissible.
(f) Using the drain valve cable, open the drain valve and allow approximately
five gallons of water to drain from toilet. Close the drain valve.
(g) Check the tank drain opening carefully for leaks. No leakage is permitted
around the valve seat after valve has been closed.
(h) Repeat steps (f) and (g) until toilet tank is empty. Observe for leakage after
each valve closing.
(i) Remove the temporary caps which were installed in step (c).
(3) Fluid Level Test (toilet assys 3700-162, -163, and -166, or toilet assys that have
incorporated SB 3700-38-12)
(a) Attach metered water source to ground servicing inlet.
(b) Connect test harness to LLS and motorized shut-off valve electrical
connectors.
(c) Apply power (115 VAC/400Hz) to motorized shut-off valve. Verify shut-off
valve is in CLOSED position.
(d) Apply power (28 VDC) to LLS. Verify shut-off valve moves to OPEN
position.
(e) Turn on metered water supply and fill toilet tank. Verify that shut-off valve
closes when water level in tank reaches 3.0 ±0.5 inches below lower surface
of tank top. Note water level.
(f) Check for leaks.
(g) Slowly drain water from tank. Verify that shut-off valve does not reopen until
water level in tank is 0.50 ±0.25 inch lower than level noted in step (e).
(h) Drain tank until approximately 3 gallons remains, and proceed to Flush Tests.
(i)

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(4) Flush Tests


(a) Connect electrical power to the flush switch and connect switch to the motor-
pump-filter unit cable connector.
(b) Operate the flush switch to initiate toilet flushing cycle. Continue flushing for
approximately 10 seconds.
(c) During the flushing cycle, fluid shall be evenly distributed around the bowl
and shall be vigorous without interruption.
(d) Observe fluid connections at the motor-pump-filter unit and bowl for leaks.
No leakage is permissible in fluid flushing circuit.
(e) Connect a spring scale to the drain valve cable to check cable pretravel. Cable
should travel one-half inch with a pull of approximately 5 pounds at end of
travel.
(f) Measure the force required to fully open the drain valve. The force required
to pull drain valve cable shall not exceed 35 pounds.

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(5) At the conclusion of testing, drain the toilet and dry completely using compressed
air. Remove the toilet from the test setup and return toilet to service or prepare for
storage.

B. Motor-Pump-Filter Unit Assy Test


The test procedure shall be performed following overhaul of the unit or may be used to
determine cause of malfunction. Refer to Troubleshooting if performance is not as
specified.
(1) Test Equipment
(a) Electrical power source with ammeters, 115/200 VAC, 3-Phase, 400 Hz,
maximum current 5 amperes per phase.
(b) Flush switch with connector to mate with MS24266R14B7P connector.
(c) Water tank and plumbing suitable for return of water from the unit discharge
tube to the tank with provisions for attaching manometer and flowmeter.
(d) Flowmeter, 0 to 15 GPM.
(e) Mount fixture, capable of supporting the unit by the mounting plate and
providing clearance for filter to rotate when installed in the water tank.

(2) Procedure
(a) Mount the unit on fixture and install in tank. Connect electrical power to flush
switch and connect switch to the unit cable connector.
(b) Connect plumbing to the unit discharge tube to return water to tank. Attach
manometer and flowmeter in return line.
(c) Fill the tank with water to a level of 2 inches below the unit mounting flange.

Page 703
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Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY

(d) Apply electrical power and operate the flush switch to initiate a flushing
cycle. Continue flushing (flow) for approximately 10 seconds.
(e) Observe and record flowmeter and ammeter readings. On 3200 and 3200-1
assemblies observe direction of rotation of filter basket.
(f) The flow shall be 12.5 ± 1 (for 3200-1, -12), 13.0 ± 1 (for 3200-14), 13.5 ± 1
(for 3200-16, -17), 13.5 ± 1.5 (for 3200-11), 14.0 ± 1 (for 3200-10),
14.5 ± 1.5 (for 3200-19), 15.5 ± 1 (for 3200-18) and 15.5 ± 1.5 (for 3200-8)
with pump outlet fully open and the total current drain shall not exceed 2.0
amperes per phase (normal running).
(g) On units P/N 3200, 3200-1 and 3200-12, reverse connections for power
phases A and B and repeat steps (d) and (e). The results shall be within the
same limits except the rotation of the filter basket shall be in the opposite
direction.
(h) On units 3200-8 and 3200-10, apply the water pressure at the inlet. Observe
the performance of the spray nozzle assy for smooth rotation and spray
pattern.

C. Motor Test
The test procedure shall be performed following overhaul of the motor or may be used to
determine cause of malfunction. Refer to Troubleshooting if performance is not as
specified.
(1) Test Equipment
(a) Electrical power source with ammeters, 115/200 VAC, 3-Phase, 400 Hz,
maximum current 5 amperes per phase.
(2) Procedure
(a) Conduct continuity check as described in Inspection/Check prior to
performing electrical test.
(b) Apply electrical power to motor cable connector. Observe and record
direction of rotation of motor shaft and ammeter readings. Shut off electrical
power.

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OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY

(c) The total current drain shall not exceed 2.0 amperes per phase (normal
running).
(d) Reverse connections for power phases A and B and repeat step (b). The
results shall be within the same limits except the motor shaft shall rotate in
the opposite direction.

D. Drain Valve Test


The test procedure shall be performed following overhaul of the valve or may be used to
determine cause of malfunction. Refer to Troubleshooting if performance is not as
specified.
(1) Test Equipment
(a) Mount fixture to support the valve by the mounting plate secured in a
horizontal position.
(b) Force gage or spring scale, 0-50 pounds.

(2) Procedures
(a) Secure the valve in the mount fixture.
(b) Measure the distance between the bottom edge of the housing assy mounting
plate and the bottom of the drain seal. Record this measurement.
(c) Attach a suitable hook or adapter to the valve cable turnbuckle and connect
the force gage or spring scale.
(d) Check cable pre-travel by gently pulling the cable. The cable should travel
one-half inch with a pull of approximately 5 pounds at end of travel.
(e) Apply a steady pull on cable until the valve stem is full retracted.
NOTE: The cable pull force must be applied parallel to the mounting
plate surface and in line with the pulley.

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OVERHAUL MANUAL
BASIC PN 3700

(f) Record the force required to fully retract the valve stem assy and repeat the
measurement of step (2) with valve retracted.
(g) The difference between the valve assembly extended length and retracted
length should be a minimum of 4.0 inches on all the drain valves except drain
valve part numbers 3600-1-3, 3600-1-4, 3600-6, 3600-14, and 3600-16
should have a minimum of 3.55 inches difference and drain valve part
number 3600-1-2 should have a minimum of 3.00 inches difference. The
force recorded is not to exceed 35 pounds.
NOTE: There must be no binding or scraping during valve operation.

E. Check Valve/Vacuum Breaker Test, PN 3765-175 series and 3765-195 series.


(1) Test Equipment
(a) A pressure gauge with certified accuracy, water source with shutoff valve and
air supply source with shutoff valve.
(2) Procedure (refer to Figure 701)
(a) Water Pressure Test
1 Connect water inlet of the check valve to water source capable of
delivering the water at a flow pressure of fifteen (15) to fifty (50) psi.
2 Open the water shutoff valve and bring the pressure up to fifteen (15)
psi. Hold for three (3) seconds. There shall be no evidence of leakage
around the gasket between the cap assembly and the valve body.
3 Incrementally increase the pressure to fifty (50) psi. Hold for three (3)
seconds. There shall be no evidence of water leakage from the bleed-air
tube between 15 and 50 psi.
NOTE: Water leakage from the bleed-air tube from zero (0) to
fourteen point nine (14.9) psi is acceptable.

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OVERHAUL MANUAL
BASIC PN 3700

4 Close the water shutoff valve.

(b) Bleed-Air Test


1 Connect the bleed-air tube to an air supply line capable of delivering the
air at a flow pressure of point five (0.5) to two (2) psi.
2 Open the air shutoff valve and verify that air is flowing freely through
the vacuum breaker.
3 Close the air shutoff valve.

Figure 701

Page 707
38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY

F. Check Valve/Vacuum Breaker Test, PN 3765-190 series.


(1) Test Equipment
(a) A pressure gauge with certified accuracy and a water source with shutoff
valve.

(2) Procedure
(a) Connect water inlet of the check valve/vacuum breaker to water source
capable of delivering the water at a flow pressure of twenty (20) to sixty (60)
psig.
(b) Attach a clear hose to outlet side of check valve/vacuum breaker to a drain
source.
(c) Open the water shutoff valve and bring the pressure up to twenty (20) psig.
Hold for thirty (30) seconds. There shall be no evidence of leakage around
the gasket between the cap assembly and the valve body and between the
valve body and the toilet tank top.
(d) Repeat (b) at pressures of forty (40) and sixty (60) psig.
(e) Close the water shutoff valve an verify that the residue water in the outlet hose
drains freely.

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Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

9. Trouble Shooting

A. Unless the toilet has been suitably tagged to denote the nature of malfunction, refer to the
Trouble Shooting Chart in Table 801 and perform as many of the procedures as necessary
to isolate and identify possible troubles before commencing disassembly.

Table 801
Trouble Shooting

Trouble Probable Cause Corrective Action

Toilet will not cycle Aircraft power not operating or Check aircraft power, fuses,
defective timer circuit breakers and timer.
Check toilet input power plug.

Defective motor Replace motor

Toilet cycles but flush liquids Inadequate flush liquid in tank. Add sufficient water to cover
not pumped into bowl Filter not completely filter.
submerged

Filter clogged Remove debris from filter


basket.

Excessive noise level during Defective motor Replace motor


cycling

Worn or damaged gears Replace gears

Filter jammed with debris Clean filter.


causing clutch to slip

Loose parts Tighten parts.

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38-30-11 Jun 15/90
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Table 801 (Continued)


Trouble Shooting

Trouble Probable Cause Corrective Action

Leakage evident between top Seal on tank top defective Replace seal.
of tank and tank top

Toilet tank leaks around valve Valve boot worn Replace valve boot
seat in tank bottom

Seal not seating fully in valve Replace valve seal.


seat

Valve seat in tank scored or Inspect valve seat.


scratched

Force exceeds 35 pounds to Damaged drain valve Replace drain valve assy and
fully open drain valve overhaul.

Spray nozzle pattern uneven Damaged parts, dirt or other Remove nozzle, clean or
contamination in nozzle replace parts as required.

Check valve sticks open Damaged parts, dirt or other Remove valve, clean or replace
contamination in valve parts as required.

Toilet tank overfills (spills Faulty liquid level sensor Check and replace sensor or
over) during ground servicing (LLS) or faulty motorized shut-off valve as necessary.
shut-off valve

Page 802
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Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

10. Storage Instructions

A. When the toilet is to be placed in storage after overhaul, seal all openings and, if possible,
replace in the original shipping container. If a shipping container is not available, a
wooden frame work may be built around the toilet. The complete structure should be
covered and sealed with plastic sheeting. Do not store toilet exposed to direct sunlight or
at temperatures below O°F or over 170°F for prolonged periods. Clearly mark toilet with
part numbers, serial number and date of overhaul.

B. When a component of the toilet is to be stored after overhaul, it should be placed in the
original shipping carton. If the original container is unavailable, wrap the component
with barrier material and place in suitable container. The part number, serial number and
date of overhaul, shall be clearly marked on the outside of the carton.

STORAGE MATERIAL
TABLE 901

ITEM IDENTIFICATION SOURCE

Barrier Material Mil-Spec Mil-B-121 Any Government approved


source

Page 901/902
38-30-11 Jun 15/90
Monogram Sanitation
800 W. Artesia Blvd., Compton, CA 90224-9057

OVERHAUL MANUAL

FLUSHING TOILET ASSEMBLY

BASIC PN 3700 SERIES,


16000-006 and
16000-008

(and AUXILLARY TANK ASSEMBLY


BASIC PN 16002 SERIES)

VOLUME 2
(Page 1101 and Subsequent)

DISTRIBUTION STATEMENT

This document contains proprietary information of Monogram Sanitation, and it is issued in strict
confidence. Except for rights expressly granted by contract, this document may not, in whole or in
part, be duplicated, reproduced, disclosed, or used for design or manufacturing purposes without
written authorization from Monogram Sanitation.

Page T-1
38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

11. Special Tools, Fixtures and Equipment

No special tools or equipment are required other than those normally available at an overhaul
facility.

Page 1001/1002
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Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

12. Illustrated Parts List

A. General
This section lists, identifies and illustrates component assemblies, subassemblies and
detail parts of Flushing Toilet Assemblies manufactured by Monogram Sanitation,
Compton, California.

This publication is issued to assist customer personnel in requisitioning replaceable


components for the flushing toilet assemblies used in Boeing 737 lavatories.

The parts listed are considered to be replaceable for reasons of wear, age, or excessive
abuse.

B. Scope of Information
(1) Use of Parts List if Part Number is not known
Review the illustrations and identify the part by appearance of location. Note the
item number in the exploded-view and check the corresponding item number in the
accompanying parts list to find the part number, description, and quantity for that
application.
(2) Use of Parts List if Part Number is known
Locate the part number in the numerical index and note the figure and item number.
Proceed to that figure and locate the item number in the parts list and on the
exploded-view illustration. The description and quantity for the application of that
part number can be found in the parts list.
(3) Assembly Relationship
Each assembly listed is followed immediately by a listing of its component parts
properly indented to show their relationship to the assembly. Parts are listed in
general order of disassembly with the exception of attaching parts, which are listed
immediately following the item which they attach and which precede the
components, if any, of that assembly. Item numbers in the parts list are keyed to
corresponding item numbers in the accompanying exploded-view illustration.

Page 1101
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Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

(4) Effectivity Code


The applicability of a particular part to its primary assembly is indicated by a code
letter in the USAGE CODE column of the parts list. If no entry is made in the
USAGE CODE column, the part is applicable to all primary assemblies listed.
(5) Abbreviations
Abbreviations used in the parts lists are as follows:
AR - As Required
ASSY - Assembly
BKDN - Breakdown
FIG. - Figure
FRO - Future Replacement Order
IPL - Illustrated Parts List
NHA - Next Higher Assembly
PN - Part Number
REQ - Required
RF - Reference
SB - Service Bulletin
TTL - Total
V - Vendor
SUPSD BY - Superseded by
The part in the part number column is replaced by, and is not
interchangeable with, the item number shown in the notation.
SUPSDS - Supersedes
The part in the part number column replaces and is not
interchangeable with the item number shown in the notation.
REPLD BY - Replaced by
The part in the number column is replaced by, and
interchangeable with, the item number shown in the notation.

Page 1102
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

REPLS - Replaces
The part in the part number column replaces and is
interchangeable with the item number shown in the notation.
(6) Symbols
Symbols used in the parts lists are as follows:
*** Designates the end of each group of attaching parts.
- A dash before an item number indicates the item is not
illustrated on the exploded-view illustration.
(7) Numerical Index
All parts listed in the parts list are listed in the Numerical Index and are arranged in
alpha-numerical order. The arrangement sequence of each numbered part begins at
the extreme left hand position and continues left to right (one position at a time)
until the location of each part number is determined. Letters "A" through "Z" are
followed by numerals "0" through "9". In the second and in all succeeding
positions, the order of a precedence is: First, a space (blank) or a dash "-"; if
present, the letter "A" through "Z", then numerals "0" through "9". The letter "O" is
treated as the numeral "0". All parts except AN, MS and NAS parts are listed with
reference to figure and item numbers indicating the location of the item in the parts
list or the exploded- view illustration.

Page 1103
38-30-11 Jun 17/91
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

(8) Vendors' Codes


Vendors' parts used in the equipment are listed by the vendor's part number,
vendor's description of the part, and vendor's code listed in parentheses following
the description. Vendors' code numbers used in this publication are taken from
Federal Supply Code of Manufacturers Cataloging Handbook H4-1 and H4-2 and
consist of the applicable code preceded by the letter "V". The vendor codes used in
this publication are listed immediately following and include the vendor code for
Monogram Sanitation. The code identification for Monogram Sanitation, or
military standard parts (e.g., AN, MS, or NAS) has not been included in the parts
list and the absence of a code following a part description means the item is a
Monogram Sanitation, part or a standard part.

CODE VENDOR NAME AND ADDRESS

00287 Spirol International Corp. (C.E.M.)


30 Rock Ave.
P.O. Box 179
Danielson, CT 06239-0179

04274 Replaced by V59885

02697 Parker-Hannifin Corp., Seal Group


2360 Palumbo Dr.
P.O. Box 11751
Lexington, KY 40512-1751

06981 Halogen Insulator and Seal Corp.


150 Gaylord
Elk Grove Village, IL 60007

26233 Nylok Fastener Division


1161 E. Sandhill Ave. Bldg. D
Carson, CA 90746

27045 Sabre Industries, Inc.


540 W. Chevy Chase Dr.
Glendale, CA 91204-1814

Page 1104
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

CODE VENDOR NAME AND ADDRESS

59885 Rosemount Inc.


12001 Technology Dr.
Eden Prairie, MN 55344-3695

66295 Wittek Companies International Inc.


519 McClure St.
Galesburg, IL 61401

76599 Murray Corp.


Greater Baltimore Industrial Park
Schilling Circle
Cockeysville Hunt Valley, MD 21030

80756 Spirolox Division of Kaydon Corp.


29 Cassens Ct.
Fenton, MO 63026-2542

81872 Olympic Plastics Co.


Subsidiary of Intercontinental Diamond Corp.
5800 West Jefferson Blvd.
Los Angeles, CA 90016-3109

86831 Kaiser Aerospace and Electronics Corp.


17000 S. Redhill Ave.
Irvine, CA 92714-5676

95270 Skurka Engineering Co.


4600 Calle Bollero
P.O. Box 2869
Camarillo, CA 93011-2869

96736 Sweeney Engineering Corp.


17224 Grammercy Pl.
Gardena, CA 90274-5211

93106 Accurate Elastomer Products Inc.


4370 Jutland Dr.
San Diego, CA 92117

Page 1104A
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Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

THIS PAGE INTENTIONALLY LEFT BLANK

- ITEM NOT ILLUSTRATED


Page 1104B
38-30-11 Jun 17/91
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

AD955 7A 40 1

AN23-12A AR

AN435M4-8 AR

AN507C632-10 AR

AN515-6R10 AR

AN515-6R7 AR

AN742F8 AR

AN960C10 AR

AN960C10L AR

AN960C2L AR

AN960C4 AR

AN960C416L AR

AN960C6 AR

AN9606L AR

AN960C8 AR

AN960C8L AR

C10DK12 3 -17C 1
3A -17B 1
5A 35 1
5B 50 1
5C 30 1
5D 30 1
5E 25 1

- ITEM NOT ILLUSTRATED


Page 1105
38-30-11 Jun 15/90
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

C10DK12 5E -25A 2
5F 38 1
5G 25 1
5G 25A 2
5H 30 1
5J 25 1
5K 33 1
5L 55 1
5M 55 1
C10DK4 3A -5A 2
4 -3A 2
5B 130 1
5C 65 1
5E 60 1
5G 60 1
5G -60A 2
5H 75 1
5J 60 1
R 5Q 235 1
C10DK5 1 5 2
2 3 2
3 5 2
3A 5 2
4 3 2
C12PS 3A 27A 2
4 -23A 2
5A 90 1
5B 90 1
5C 45 2
5D 5 2
5E 40 2
5F 5 2
5G 40 2
5H 55 2
5J 40 2
C16PS 1 28 2
2 24 2
3 27 2
3A 27 2
4 23 2

- ITEM NOT ILLUSTRATED


Page 1105A
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

C20PS 1 15 2
2 11 2
3 15 2
3A 15 2
4 11 2
5A 25 2
5B 10 2
5 5 2
5D 20 2
5E 5 2
5F 25 2
5G 5 2
5H 5 2
5J 5 2
H10SS 9 28A 1
(POST SB3700-38-08) 9A 90B 1
H12SS 5C -45A 2
5E -40A 2
5G -40A 2
5K 55 2
5L 85 2
5M 85 2
9B 90 1
R 5N 65 2
R 5P 75 2
R 5Q 75 2
H20SS 5C -5A 2
(POST SB3700-38-12) 5E -5A 2
5G -5A 2
5K 20 2
5L 30 2
5M 30 2
R 5N 30 2
R 5P 35 2
R 5Q 35 2

- ITEM NOT ILLUSTRATED


Page 1105B
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

H4SS 1 100 2
2 100 2
3 100 2
3A 100 2
4 125 2
5B 765 2
5C 350 2
5E 310 2
5F 240 2
5G 260 2
5J 280 2
5K 215 2
5L 250 2
5M 250 2

H6SS 5C -35A 2
R (POST SB3700-38-12) 5F -35C 2
5K 30 2
5L 40 2
R 5M 40 2
R 5N 40 2
R 5P 45 2
5Q 45 2
HS62SS 9A -90A 1

R H8SS 4 -12C 2
(REPLS ITEM 35) 5F 35A 2
R (POST SB3700-38-12) 5K -30A 2

M87-70CR AR

MM4SS 5L -250A 2
5M -250A 2
MS15795-303 AR

MS15795-708 AR

- ITEM NOT ILLUSTRATED


Page 1105C
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

MS15795-805 AR

MS15795-806 AR

MS15795-808 AR

MS15795-809 AR

MS15795-842 AR

MS1624-4025 AR

MS16624-4037 AR

MS16624-4050 AR

MS16624-4062 AR

MS16625-1086 AR

MS16625-4086 AR

MS21919DG3 AR

MS24266R14B7P 7 5 1
7A 135 1

MS24566-1B 1 49 1
2 44 1
3 45 1
3A 45 1
3B 13 1
3D 70 1
5A 200 1
5B 620 1
5C 116 1
5D 155 1
5E 135 1
5F 145 1
5G 120 1
5H 255 1
5J 135 1
5K 130 1
R 5L 155 1
R 5M 155 1

- ITEM NOT ILLUSTRATED


Page 1105D
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

MS24566-1B 8 4 1
9 5 1
9A 30 1

MS24626-20 AR

MS24626-30 AR

MS24630-24 AR

MS24665-148 AR

MS24665-151 AR

MS24665-154 AR

MS24665-22 AR

MS24665-87 AR

MS24693C27 AR

MS24693C30 AR

MS28775-10 AR

MS28775-116 AR

MS28775-346 5A 255 1
5D 185 1
5E 305 1
5F 180 1
5G 255 1
5K 165 1
R 5L 300 1
R 5M 300 1
MS35190-233 AR

MS35276-264 AR

MS35333-37 AR

MS35338-137 AR

- ITEM NOT ILLUSTRATED


Page 1105E
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

MS51957-20 AR

MS51957-28 AR

MS51957-29 AR

MS51957-31 AR

MS51957-46 AR

MS51957-47 AR

MS51957-53 AR

MS51957-54 AR

MS51958-65 AR

MS9463-08 AR

MS9463-09 AR

MS9463-11 AR

NAS1291C06M AR

NAS1291C08M AR

NAS1291C3M AR

NAS1291C4M AR

NAS501-3-4A AR

NAS501-3-5A AR

NAS501-3-7A AR

NAS501-3H4A AR

- ITEM NOT ILLUSTRATED


Page 1105F
38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

NAS501-4-5A AR

NAS620-6L AR

NAS620C6L AR

NAS620C10L AR

NAS679C06M AR

NAS679C08M AR

NAS679C3M AR

NAS679C4M AR

NAS70C161-438 AR

RR162S 1 67 1
2 60 1
3 63 1
4 56 1
10 2 1
RS75S 9 25 1
9A 95 1
9B 95 1
RSN112S 8 14 1

RST118S 9 29 1
(PRE SB3700-38-08)
RST137S 9 28 1
(PRE SB3700-30-08)

- ITEM NOT ILLUSTRATED


Page 1105G
38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

WWD62SS 8 13 1
9A -90 1

R 0123FJ 2 150 1
R (POST SB3700-38-12) 4 175 1
R 5B -320A 1
R 5C 365 1
R 5E 325 1
R 5G 275 1
R 5L 310 1
R 5N 145 1
R 5P 160 1
5Q 160 1

025-050-012 6 80A 6
6A 60 2
0565-055 1 105 1
2 105 1
3 105 1
3A 105 1
4 130 1
5B 770 1
5C 355 1
5E 315 1
5F 245 1
5G 265 1
5J 285 1
5K 220 1
5L 255 1
5M 255 1

- ITEM NOT ILLUSTRATED


Page 1106
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

062-0250MPD 6 35 1

094-0500MDP 9 9 1

094-0500MDP 9A 15 1

094-0625MDP 3 50 1
3A 50 1
4 45 1
10HSS 3 17A 2
3A -17A 2
4 90 2
5A 135 2
5B 55 2
5B 70 2
5C 35 2
5D 85 2
5E 30 2
5F 35 2
5G 30 2
5J 30 2
1111-0001 5B 320 1
5H 135 1
11234-003-11 10C 80 1

11234-003-12 10C -80C 1

11234-003-13 10C -80A 1

R 11234-003-14 10C -80D 1

11234-003-15 10C -80B 1

11234-007 10C 70 1

12HSS 5 19 2
5F -65A 2
12205-130 3 -28A 1
3A -28A 1
4 -24A 1
5A -95A 1
5B -100A 1
5C 50A 1
5D -60A 1
5E -45A 1
5F -70A 1
5G -45A 1
5H -60A 1
5J -45A 1

- ITEM NOT ILLUSTRATED


Page 1106A
38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

12205-130 5L 90 1
5M 90 1
R 5N 70 1
R 5P 80 1
R 5Q 80 1
12210 5C -10B 1
5G -10A 1
5L -35A 1
R 5N 35 1
12905-018 9 -27A 1
(PRE SB3700-28-08)
12905-019 9 -33A 1
9A -100C 1
9A -55B 1
9B -100C 1
12905-023 9 -18A 1
9B -55B 1
12905-024 9 -21A 1
9A -70A 1
9B -70A 1
13507-001 3B 2 1
3C 5 1
3D 5 1
5 45 1
14100-019 6A 175 1

14300-089 9 30D 1
(POST SB3700-38-08) 9A 130 1
14300-104 3 52A 1
3A 52A 1
3B -14A 1
5B 670A 1
5C 300 1
5H 275 1
14300-106 10B 35 1

14312-011-1 5C 110 1
5D 10 1
5F -16 1
5G 105 1
5H 120 1
5K 5 1
5L 15 1
5M 15 1
R 5N 15 1

- ITEM NOT ILLUSTRATED


Page 1106B
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

14312-011-2 5C 75 1
5D 50 1
5F 56 1
5G 70 1
5H 85 1
5K 40 1
5L 70 1
5M 70 1
R 5N 50 1
14312-011-3 5C 90 1
5D 70 1
5F 86 1
5G 85 1
5H 100 1
5K 65 1
5L 95 1
5M 95 1
R 5N 75 1
14312-018 5C 85 1
5F 61 1
5G 80 1
5H 95 1
5K 50 1
5L 80 1
5M 80 1
R 5N 60 1
14312-023 6A -80B 1
14312-025 9A 100A 1
9B 100 1
14312-036 5C 100 1
5D 75 1
5F 91 1
5G 95 1
5H 110 1
5K 75 1
5L 105 1
5M 105 1
R 5N 85 1
14312-038 5C 113 1
5D 15 1
5F 21 1
5G 115 1
5H 130 1
5K 15 1
5L 25 1
5M 25 1
R 5N 25 1

- ITEM NOT ILLUSTRATED


Page 1106C
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

R 14312-045-2 4 -12A 1
R (POST SB3700-38-12) 5E -10B 1
5K -25A 1
R 5P 40 1
14312-045-3 5C 10 1
5H -10A 1
14312-045-4 5C -10A 1
5G 10 1
5H 10 1

14312-049 9A 55A 1
9B 55 1
14312-082 9A -55C 1
9B -55C 1
14352-004 5B 280 1
5E 115 1
(REPLD BY 5F 5 1
ITEM -5A)
5J 115 1
9A -1 RF
14500-013 5 3 3
11 16 RF
14630-006 6A -140B 1

15900-114-1 3 68A 1
3A 63A 1
4 120 1
5A 165B 1
5B 400A 1
5E -205A 1
5F -120A 1
5J 190 1
5K 105 1
16000-006 5 -1 RF
16000-008 5 -1A RF
16000-012 10 4 1
16000-013 10 3 1
16002-001 5 57 1
16002-031 3B -1 RF
16002-032 3B 41 1

- ITEM NOT ILLUSTRATED


Page 1106D
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

16002-033 3B 7 2
3D 35 1
16002-034-1 3B 42 2

16002-034-2 3B 45 1

16002-034-3 3B 38 1

16002-035 3B 24 1
3D 130 1
16002-036 3B 17 1
3D 90 2

16002-037-1 3B 20 1
3D 110 1
16002-037-2 3B -17A 1
3B 27 1
16002-038-1 3B 23 1
3D 125 1
16002-038-2 3B 30 2
3B 70 1
3D 105 2
16002-051 3B -1A RF

16002-052 3B -1B RF

16002-053 3B -41A RF

16002-054 3B -1C RF

16002-055 3C -1 RF

16002-056 3B -27A 1

16002-057 3B 17B 1
3B 55 1

- ITEM NOT ILLUSTRATED


Page 1106E
38-30-11 Nov 15/93
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

16002-058 3C 120 1

16002-062 3C 25 1

16002-065 3C 35 1

16002-066 3C 55 1

16002-067 3C 85 1

16002-068 3C 70 1

16002-069 3C 100 1

16002-071 3D -1 RF

16002-072 3D 195 1
(REPLD BY
ITEM -195A)

16002-073 3D -200 1

16002-075 3D 205 4

16002-082 3D -195A 1
(REPLS ITEM 195)
R 16002-130 3D -5A 1

16003-001 5 56 1

16004-005 5 18 1
5A 133 1
16004-007 5 15 1
5A 65 1
5A 132 1

16004-010 5 46A 1

- ITEM NOT ILLUSTRATED


Page 1107
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

16004-027 5G -35B 1

R 16004-027-3 2 -12B 1
R (POST SB3700-38-12) 4 -12B 1
5D 90 1
16004-027-5 5E -35D 1
(REPLS ITEMS 40 AND 40A) 5F 40B 1

5H 40 1
5K -35A 1
R 5L -65B 1
R 5M -65A 1
16004-027-7 5A 315 1

16004-027-8 5K -35B 1
R 5L 65 1
R 5M 65 1
16004-027-10 5C -40B 1

16004-027-11 5A 140 1

16004-027-12 3 -17F 1
5B 60A 1
5C -40A 1
5E 35 1
(REPLD BY 5F -40A 1
ITEM 40B)
5G 35 1
5J 35 1
16004-027-13 5E -35C 1
5F -40C 1
16004-027-14 5F 40 1
(REPLD BY
ITEM 40B)

- ITEM NOT ILLUSTRATED


Page 1107A
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

16004-027-15 5A 310 1
5B 80 1
5C -40C 1
5G -35A 1
5H 50 1
5L -65A 1
R 5N 45 1
16004-027-16 3 17B 1
R (POST SB3700-38-12) 3A -17 1
4 95 1
5A 320 1
R 5B -60B 1
5C 40 1
5E -35B 1
R 5G -35B 1
5H -40A 1
R 5Q 50 1

16004-027-19 5E -35A 1
5K 35 1

16004-027-24 5A -140A 1
5D -95 1
16005-003 9A 125 1

16005-004 9A 125B 1
9B -125B 1

16006-008 6A 205 1

16006-009 6A 210 1

16006-010 6A 65 1

16006-014 6A 220 1

16006-015 6A -215A 1

- ITEM NOT ILLUSTRATED


Page 1107B
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

16006-030 6A 140 1

16006-031 6A 157 1

16006-032 6A 170 1

16006-033 6A 180 1

16006-034 6A -220A 1

16006-035 6A -65A 1

16006-036 6A -140A 1

16006-039 6A -65G 1

16006-040 6A 118 1

16006-041 6A -65F 1

16007-008 10A 2 1

R 16007-009-2 10A 3 1
R (REPLD BY ITEM -3B) 10A -3A 1
R (REPLD BY ITEM -60A) 10B 60 1
16007-010 3 60A 1
3A 59 1
3B 31 1
3C 10 1
3D 145 1
R 4 53A 1
5 28 1
10A -1 RF
R 16007-011 1 -63 1
R 2 -56 1
3 -59 1
R 4 -52 1
R 5 28 1
R 10 -1 RF

- ITEM NOT ILLUSTRATED


Page 1107C
38-30-11 Oct 14/94
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

16007-012 10 4 1

16007-013 10 3 1

16007-015 6A -215 1
10 6 1

16007-017 10A 5 1

16007-018 5A 145 1
5D 100 1
10A -1B RF

16007-019 10A 5B 1

R 16007-035 1 -63A 1
R 2 -56A 1
3 -60B 1
3A -59A 1
4 100 1
(REPLD BY ITEM -185A) 5B 360A 1
(REPLD BY ITEM -100A) 5C 125 1
(REPLD BY ITEM -170C) 5E 185 1
5F 100 1
(REPLD BY ITEM -85A) 5G 170 1
(REPLD BY ITEM -1C) 5J 170 1
5K 85 1
10A -1A 1
16007-036 10A 5A 1

16007-041
(REPLS ITEM -3A) 10A -3B 1
(REPLS ITEM 60) 10 -60A 1

- ITEM NOT ILLUSTRATED


Page 1107D
38-30-11 Mar 1/96
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

16007-045 1 -63B 1
2 -56B 1
3 -60C 1
3A -59B 1
4 -100A 1
5B -360B 1
5C -125A 1
(REPLS ITEM -1A) 5E -185A 1
(REPLS ITEM 185) 1
(REPLS ITEM 100) 5F -100A 1
(REPLS ITEM 170) 5G -170C 1
5J -170A 1
(REPLS ITEM 85) 5K -85A 1
(REPLS ITEM -1A) 10A -1C 1

16011-001 5 37 1

16011-003 5 40 1

16019-001 5 46 1

16021-001 5 8 1

16202-020 6A 185 1

16202-036-1 5B 410 1
5H -180A 1
16202-036-2 5B 410A 1
5H 180 1
16205-007
(POST SB3700-38-08) 9 -27B 1
9B -125A 1
16205-008
(POST SB3700-38-08) 9 -14A 1
9A 110 1
16205-010 9B 110 1

16302-005 5C 321 1
5E 170 1
5G 155 1
5L 190 1
R 5N 115 1
R 5P 130 1

- ITEM NOT ILLUSTRATED


Page 1107E
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

R 16302-006 2 165 1
R (POST SB3700-38-12) 4 190 1
R 5B 350 1
R 5B -350A 1
R 5C 380 1
R 5E 340 1
R 5G 290 1
R 5H 150 1
R 5L 325 1
R 5N 160 1
R 5P 175 1
R 5Q 175 1
16303-018 10B 50 1
R 18-8000-2 2 -115A 1
R (POST SB3700-38-12) 4 -100B 1
R 5B -360C 1
R 5C -128E 1
R 5E -189F 1
R 5G -171E 1
R 5L -265C 1
R 5N 170 1
R 5P 185 1
R 5Q 185 1
2-125C557-70 6 17 1
6 71 1
2-125N602-70 1 145 1
2 145 1
3 145 1
3A 145 1
4 170 1
5B 408 1
5B 810 1
5C -149A 1
5E 199 1
5E 200B 1
5F 115B 1
5F 285 1
5G 185B 1
5G -192A 1
5J 325 1
5K 100B 1
5K 260 1
5L 295 1
5M 295 1
R 6 -17A 1

- ITEM NOT ILLUSTRATED


Page 1107F
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

2-125C873-70 5C 149 1
5G 192 1
2-132C557-70 6 11 1
6A 55 1
2-132N602-70 1 135 1
R (POST SB3700-38-12) 2 135 1
R 2 -145A 1
3 135 1
3A 135 1
4 160 1
R 4 -170A 1
5B 407 1
R 5B -408A 1
5B 800 1
R 5C -147A 1
5C -147B 1
5C -149B 1
R 5E 197 1
5E -199A 1
5E 200A 1
5F 115A 1
5F 275 1
5G 185A 1
5G -191A 1
5G -192B 1
R 5J 315 1
5K 100A 1
5K 250 1
5L 285 1
5L -295A 1
R 5M 285 1
5N 190 1
R 5N 210 1
R 5P 205 1
R 5P 225 1
R 5Q 205 1
R 5Q 225 1
R 6 -11A 1
R 6A -55A 1
2-132C873-70 5C 147 1
5G 191 1

- ITEM NOT ILLUSTRATED


Page 1107G
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

2-211C557-70 5E 300 1
5F 230 1
11 13 1
2-218C557-70 1 43 1
2 39 1
3 39 1
3A 39 1
4 35 1
5 44 1
5A 185 2
5B 510 1
5C 165 1
5D 140 1
5H 230 1
2-223C557-70 3 73 3
3A 73 3
R 3B 75 1
3D 185 2
4 66 3
5 35 2
5A 295 1
5B 750 1
5E 285 1
5F 215 1
5J 230 1
5K 200 1
R 5L 235 1
20HS 5 6 4
5F -25A 2
2333-7 6 84 1
6A 5 1

- ITEM NOT ILLUSTRATED


Page 1107H
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

2364-2 1 91 1
2 82 1
3 89 1
3A 89 1
4 80 1
5A 265 1
5B 700 1
5C 330 1
5D 190 1
5E 260 1
5F 185 1
5G 245 1
5H 335 1
5K 170 1
5J 270 1

2392-2-1 8 17 1

2392-34 8 18 2

2392-35 8 21 1

2435-14-21 5B 210 1

2594 5E 128 8
R 5P 25 8
3061 12 -58 1

3155 12 50 1

3200 1 17 1
2 13 1
4 -13 1
6 -1 RF
3200-1 1 -18 1
2 -14 1

(REPLD BY ITEM -2A) 6 -2 RF

- ITEM NOT ILLUSTRATED


Page 1108
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3200-10 3 -18B 1
3A 18B 1
4 14B 1
5A 50 1
6A -1A RF
R 3200-11 2 -14B 1
R (POST SB3700-38-12) 4 -14C 1
5A -50B 1
5B 150 1
5E 70 1
5F 45 1
5J 70 1
R 5P 55 1
R 5Q 55 1
6A -1B RF
3200-12 3 18 1
3A 18 1
4 -14 1
5 -12 1
(REPLS ITEM -2) 6 -2A RF
3200-14 5A -50A 1
6A -1C RF
3200-16 5C 80 1
5G 75 1
5H 90 1
6A -1D RF
5L -75A 1
R 5N 55 1
3200-17 5D 45 1
6A -1E RF
3200-18 5E -70A 1
6A -1G RF
3200-19 5F 57 1
5G -75A 1
5K 45 1
6A -1F RF
5L 75 1
5M 75 1
3200-8 1 -18A 1
2 -14A 1
3 18A 1
3A -18A 1
4 14A 1
6A -1 RF

- ITEM NOT ILLUSTRATED


Page 1108A
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3201 6 12 1

3201-1 6 13 1

3202 6 -81 1

3202-1 6 83 1

3203 6 70 1

3205 6 3 1
6A 10 1
7 -1 RF

3205-10 7 16 1
7A 140 1
3205-11 7 12 1
7A 120 1
3205-12 7 8 1
7A 100 1
3205-14 7 2 1

3205-15 7 7 1
7 1 1
7A 95 1
7A 110 1

3205-16 7 4 2
7A 75 1
3205-17-1 7 17 1

3205-17-2 7 18 1

3205-17-5 7A 145 1

- ITEM NOT ILLUSTRATED


Page 1108B
38-30-11 Jun 15/90
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3205-17-6 7A 150 1

3205-18-1 7 5 AR
7A 80 AR
3205-18-2 7 -6 AR
7A -85 AR
3205-18-3 7 -6A AR
7A -90 AR
3205-20-1 7 13 1
7A 125 1
3205-20-2 7 14 1
7A 130 1
R 3205-21 6 -3A 1
6A -10A 1
7A -1 RF

3207 6 -67 1

3209 6 68 1

3210 6 18 1

3211 6 31 1

3211-1 6 -31A 1

3212 6 72 1

3213 6 40 1
6A 105 1

3214 6 9 1
6A 25 1

- ITEM NOT ILLUSTRATED


Page 1108C
38-30-11 Oct 14/94
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3215 6 -19 1

3215-1 6 21 1

3215-11 6A 120A 1

3215-12 6A 123 1

3215-13 6A -120C 1

3217 6 -29 1

3217-1 6 30 1

R 3217-2 6 -30A 1

3218 6 -60 1
(REPLD BY ITEM -60A)

3218-1 6 -65 1

3218-2 6 60A 1
(REPLD BY ITEM -60B)
3218-10 6 65A 1
(REPLS ITEM -60)
3218-12 6 65B 1
(REPLS ITEM 60A)
3219 6 66 2

3221 6 75 2

3223 6 50 2

3224-1 6 51 1

3224-2 6 52 1

3224-3 6 49 1

3226 6 54 1

3227-1 6 56 1

3229 6 55 1

- ITEM NOT ILLUSTRATED


Page 1108D
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3230 6 57 1

R 3233 6A -122A 1

3233-1 6 -45 1

3233-2 6 43A 1
6A 122 1
3235 6 62 1
(REPLD BY ITEM -62A)
3237 6 79 4

3238 6 34 1

3240 6 59 1

3244 6 78 4

3246 6A -105A 1

3248 6 58 1

3249 6 -53 1

3253 6 62A 1
(REPLS ITEM 62)
3254 6 64A 2
(REPLS ITEM 64)
3255 6 63A 2
(REPLS ITEM 63)
3280-1 6 64 2
(REPLD BY ITEM -64A) 6 82 3
3281 6 63 2
(REPLD BY ITEM -63A)
340121020 6A 110A AR
34121020 6A -110 AR
3600 1 22 1
2 18 1
8 1 RF
3600-1 1 -23 1
2 -19 1
3 -22 1
4 -18 1
9 -1 RF

- ITEM NOT ILLUSTRATED


Page 1108E
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY

THIS PAGE INTENTIONALLY LEFT BLANK

- ITEM NOT ILLUSTRATED


Page 1108F
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3600-1-1 1 24 1
(REWORKED BY SB3700-38-08) 2 20 1
3 23 1
3A 23 2
4 19 1
5 2 2
9 -2 1
3600-1-2 3B 8 1
R 3B -8A 1
3D 10 1
R 3D -10A 1
9 -2A 1
3600-1-3 5A 5 1
(REWORKED BY SB3700-38-08) 9 -2B RF
3600-1-4 5A -5A 1
(REPLD BY ITEM -5B) 9A -1C RF
3600-2
(REPLD BY ITEM -112A) 5C 112 1
5D 5 1
(REPLD BY ITEM -17B) 5F -17A 1
(REPLD BY ITEM -110A) 5G 110 1
5H 125 1
(REPLD BY ITEM -10A) 5K 10 1
9A -1A RF
3600-5
(REPLD BY ITEM -17C) 5F -17 1
9A 1B RF

3600-6
(REPLS ITEM 5A) 5A -5B 1
(REPLS FIG 9A/ITEM -1C) 9B -1C RF

- ITEM NOT ILLUSTRATED


Page 1109
Monogram Proprietary – See cover page for details 38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3600-7 5C -112A 1
R 5C -112B 1
5F -17B 1
R 5F -17D 1
5G -110A 1
R 5G -110B 1
5K -10A 1
R 5K -10B 1
9B -1 RF

3600-8 5F -17C 1
R 5F -17G 1
9B -1A RF

R 3600-9 5B -280A 1
5E -115A 1
R 5E -115B 1
5F -5A 1
R 5F -5B 1
9B -1C RF

- ITEM NOT ILLUSTRATED


Page 1109A
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3600-12 5C -112C 1
5C -112D 1
5F -17E 1
5F -17F 1
5G -110C 1
5G -110D 1
5K -10C 1
5K -10D 1
5L 20 1
5M 20 1
9B -1D RF
R 5N 20 1
3600-13 5F -17H 1
5F -17J 1
5L -20A 1
5M -20A 1
9B -1E RF
3600-14 5A -5C 1
9B -1G RF
3600-15 5B -280B 1
5E -115C 1
5E -115D 1
5F -5C 1
5F -5D 1
9B -1F RF
R 5P 10 1
R 5Q 10 1
3600-16 3B -8C 1
3D -10B 1
3D -10C 1
9 -2C RF
3600-16-1 9 35 1

- ITEM NOT ILLUSTRATED


Page 1109B
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3601 8 8 2

3602 8 22 1

3603 8 19 1

3604 8 20 1

3605 8 12 1

3606 8 16 1

3607 8 15 1

3609 8 11 1

3615 8 9 1

R 3622-1 9B -55E 1

R 3622-2 9 -18C 1
R 9B -55D 1

3623 8 3 1
9 4 1
9A 10 1
9B 10 1

- ITEM NOT ILLUSTRATED


Page 1109C
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3624 1 27 1
2 23 1
3 26 1
3A 26 1
3B 6 2
3D 30 1
50 1
4 22 1
5 5 1
5A 20 1
5B 310 1
5E 130 1
5F 20 1
5J 130 1
R 5P 30 1
R 5Q 30 1
3625 8 2 1
9 3 1
9A 5 1
9B 5 1

3626 9 -32 1

3626-1 9 33 1
9A 100 1
9B -100B 1
3628 9 12 1
9A 50 1
9B 50 1

3632 9 -4A 1
9A -10A 1
9B -10A 1

- ITEM NOT ILLUSTRATED


Page 1109D
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3700-1 1 -1 RF

3700-2 1 -2 RF

3700-3 2 -1 RF

3700-4 2 -2 RF

3700-5 1 -3 RF

3700-6 1 -4 RF

3700-7 3 -1 RF

3700-8 3 -2 RF

3700-9 4 -1 RF

3700-10 3 -3 RF

3700-11 3 -4 RF

3700-12 4 -2 RF

3700-13 3 -4A RF

3700-14 3 -4B RF

3700-15 4 -2A RF

3700-16 3A -1 RF

- ITEM NOT ILLUSTRATED


Page 1109E
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3700-17 3A -2 RF

3700-18 4 -2B RF

3700-19 3 -4C RF

3700-20 3 -4D RF

3700-21 3A -2A RF

3700-22 3A -2B RF

3700-23 4 -2C RF

3700-24 3 -4E RF

3700-25 3 -4F RF

3700-27 3A -2C RF

3700-28 3A -2D RF

3700-29 4 -2D RF

3700-30 3 -4G RF

3700-31 3 -4H RF

3700-32 5A -1 RF

3700-33 5A -1A RF

3700-34 5A -1B RF

3700-35 5B -1B RF

3700-36 5B -1C RF

3700-37 5B -1D RF

3700-38 5B -1E RF

- ITEM NOT ILLUSTRATED


Page 1109F
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3700-39 5B -1F RF

3700-40 5B -1 RF

3700-41 5B -1A RF

3700-42 5A -1C RF

3700-43 5A -1D RF

3700-44 5A -1E RF

3700-45 5C -1 RF

3700-46 5C -1A RF

3700-47 5C -1B RF

3700-48 5D -1 RF

3700-49 5D -1A RF

3700-50 5D -1B RF

3700-51 5E -1B RF
(REPLD BY ITEM -1K)

3700-52 5H -1A RF

3700-53 5H -1 RF

3700-54 5E -1 RF

3700-55 5E -1A RF

3700-56 5F -1 RF
(REPLD BY ITEM -1G)

- ITEM NOT ILLUSTRATED


Page 1109G
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3700-57 5F -1A RF
(REPLD BY ITEM -1H)
3700-58 5J -1A RF

3700-59 5J -1 RF

3700-60 5G -1B RF
(REPLD BY ITEM -1G)

3700-61 5G -1 RF

3700-62 5G -1A RF

3700-63 5F -1C RF
(REPLD BY ITEM -1J)
3700-64 5F -1D RF
(REPLD BY ITEM -1K)
3700-65 5F -1B RF
(REPLD BY ITEM -1L)
3700-66 5F -1E RF
(REPLD BY ITEM -1M)
3700-67 5F -1F RF
(REPLD BY ITEM -1N)

- ITEM NOT ILLUSTRATED


Page 1109H
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3700-68 5E -1C RF
(REPLD BY ITEM -1L
3700-69 5E -1D RF
(REPLD BY ITEM -1M)
3700-70 5G -1C RF
(REPLD BY ITEM -1J)
3700-71 5G -1D RF
(REPLD BY ITEM -1K)
3700-72 5K -1 RF
(REPLD BY ITEM -1B)
3700-73 5E -1E RF
(REPLD BY ITEM -1N)
3700-74 5K -1A RF
(REPLD BY ITEM -1C)
3700-75 5C -1C RF
(REPLD BY ITEM -1D)
3700-76 5G -1E RF
(REPLD BY ITEM -1L)

- ITEM NOT ILLUSTRATED


Page 1109J
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3700-77 5G -1F RF
(REPLD BY ITEM -1K)
3700-78 5E -1F RF
(REPLD BY ITEM -1P)

3700-79 5E -1G RF
(REPLD BY ITEM -1S)
3700-80 5E -1H RF
(REPLD BY ITEM -1Q)
3700-81 5E -1J RF
(REPLD BY ITEM -1R)
3700-82 5E -1K RF
(REPLS ITEM -1B)
(REPLD BY ITEM -1T)

3700-83 5F -1G RF
(REPLS ITEM -1)
(REPLD BY ITEM -1P)

3700-84 5F -1H RF
(REPLS ITEM -1A)
(REPLD BY ITEM -1Q)

3700-85 5G -1G RF
(REPLS ITEM -1B)
(REPLD BY ITEM -1M)

- ITEM NOT ILLUSTRATED


Page 1109K
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3700-86 5F -1J RF
(REPLS ITEM -1C)
(REPLD BY ITEM -1R

3700-87 5F -1K RF
(REPLS ITEM -1D)
(REPLD BY ITEM -1S)

3700-88 5F -1L RF
(REPLS ITEM -1B)
(REPLD BY ITEM -1T)

3700-89 5F -1M RF
(REPLS ITEM -1E)
(REPLD BY ITEM -1U)

3700-92 5E -1M RF
(REPLS ITEM -1D)
(REPLD BY ITEM -1V)

3700-93 5G -1H RF
(REPLS ITEM -1C)
(REPLD BY ITEM -1N)

- ITEM NOT ILLUSTRATED


Page 1109L
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3700-94 5G -1J RF
(REPLS ITEM -1D)
(REPLD BY ITEM -1P)

3700-95 5K -1B RF
(REPLS ITEM -1)
(REPLD BY ITEM -1D)
3700-96 5E -1N RF
(REPLS ITEM -1E)
(REPLD BY ITEM -1W)

3700-97 5E -1P RF
(REPLS ITEM -1F)
(REPLD BY ITEM -1X)

3700-98 5K -1C RF
(REPLS ITEM -1A)
(REPLD BY ITEM -1E)

3700-99 5C -1D RF
(REPLS ITEM -1C)
3700-101 5G -1K RF
(REPLS ITEM -1F)
(REPLD BY ITEM -1Q)

3700-102 5G -1L RF
(REPLS ITEM -1E)
(REPLD BY ITEM -1R)

3700-103 5E -1Q RF
(REPLS ITEM -1H)
(REPLD BY ITEM -1Y)

- ITEM NOT ILLUSTRATED


Page 1109M
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3700-104 5E -1R RF
(REPLS ITEM -1J)
(REPLD BY ITEM -1Z)

3700-105 5E -1S RF
(REPLS ITEM -1G)
(REPLD BY ITEM -2)
3700-106 5E -1T RF
(REPLS ITEM -1K)
3700-107 5F -1P RF
(REPLS ITEM -1G)
3700-108 5F -1Q RF
(REPLS ITEM -1H)
3700-109 5G -1M RF
(REPLS ITEM -1G)
3700-110 5F -1R RF
(REPLS ITEM -1J)
3700-111 5F -1S RF
(REPLS ITEM -1K)
3700-112 5F -1T RF
(REPLS ITEM -1L)

- ITEM NOT ILLUSTRATED


Page 1109N
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3700-113 5F -1U RF
(REPLS ITEM -1M)
3700-114 5F -1V RF
(REPLS ITEM -1N)
3700-115 5E -1U RF
(REPLS ITEM -1L)
3700-116 5E -1V RF
(REPLS ITEM -1M)
3700-117 5G -1N RF
(REPLS ITEM -1H)
3700-118 5G -1P RF
(REPLS ITEM -1J)
3700-119 5K -1D RF
(REPLS ITEM -1B
3700-120 5E -1W RF
(REPLS ITEM -1N)
3700-121 5K -1E RF
(REPLS ITEM -1C)
3700-122 5C -1E RF
(REPLS ITEM -1D)
3700-123 5G -1R RF
(REPLS ITEM -1L)
3700-124 5G -1Q RF
(REPLS ITEM -1K)
3700-125 5E -1X RF
(REPLS ITEM -1P)

- ITEM NOT ILLUSTRATED


Page 1109P
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

THIS PAGE INTENTIONALLY LEFT BLANK

Page 1109Q
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3700-126 5E -2 RF
(REPLS ITEM -1S)
3700-127 5E -1Y RF
(REPLS ITEM -1Q)
3700-128 5E -1Z RF
(REPLS ITEM -1R)
3700-152 5L -1C RF
(SUPSD BY 3700-164)
3700-153 5L -1 RF
(SUPSD BY 3700-165)
3700-154 5L -1A RF
3700-158 5M -1B RF
(SUPSD BY 3700-160)
3700-159 5M -1 RF
(SUPSD BY 3700-161)
3700-160 5M -1C RF
(SUPSDS 3700-158)
3700-161 5M -1A RF
(SUPSDS 3700-159)
R 3700-162 5N -1 RF

R 3700-163 5P -1 RF

3700-164 5L -1D RF
(SUPSDS 3700-152)
3700-165 5L -1B RF
(SUPSDS 3700-153)
R 3700-166 5Q -1 RF

3701 2 83 1
4 81 1
3702-1 1 92 1
3 90 1
3702-2 1 -93 1
3 -91 1
3703-1 1 -9 1
3703-2 1 -10 1
3703-5 1 -11 1
3703-6 1 -12 1
3704-1 1 83 1
3704-2 1 -84 1

- ITEM NOT ILLUSTRATED


Page 1110
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3708 1 89 1
2 80 1
3 85 1
3A 85 1
4 76 1
3710 1 59 3
2 53 3
3 55 3
3A 55 3
4 49 4
5B 580 4
4B -590 3
5C 195 3
5C 220 1
5E 230 3

3711 1 60 1
3 56 1
3A 56 1
5B 590A 1
5C 220A 1
5E 245 1
5G 230 1
5H 320 1
5J 255 1

3712 1 79 1
2 71 1
3713-1 1 73 1

3713-2 1 -74 1

3717 1 -64 1
2 -57 1
3 -60 1
4 -53 1

- ITEM NOT ILLUSTRATED


Page 1110A
38-30-11 Oct 15/98
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3718 1 68 1
2 61 1
3 64 1
4 57 1

3719 1 72 1
R 2 65 1
3 68 1
3 68B 2
3A 63 1
3A 63B 2
3C 30 1
R 4 61 1
R 4 115 2
5 31 1
5A 160 2
5A 350 1
5B 405 1
5C 140 2
5D 115 2
5E 200 2
5F 115 2
5G 185 2
5J 185 2
5K 100 2
10A 4 2

3720 1 70 1
2 63 1
3 66 1
4 59 1
10 5 1
3721 1 69 1
2 62 1
3 65 1
4 58 1
10 4 1

3722 1 71 1
2 64 1
3 67 1
4 60 1

- ITEM NOT ILLUSTRATED


Page 1110B
38-30-11 Oct 14/94
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3723 1 55 1

3724 1 56 1

3726 1 82 1
2 74 1

3727 1 42 1
1 48 1
2 38 1
2 43 1
3 44 1
3A 44 1
4 39 1
5B 550 1
5C 185 1
5E 225 1
5F 140 1
5G 210 1
5H 250 1
5J 210 1
5K 125 1
5L 130 1
5L 150 1
5M 130 1
R 5N 110 1
R 5P 125 1
R 5Q 290 1
3730 1 1 1
3 16 2
3A 16 2
5A 30 1
5B -20A 1
5E 10 1
5J 10 1

3730-2 5 7 2
(REPLS ITEM 30) 5F -30B 1

3734 1 -38 1
2 -34 1
3 -35 1
4 -31 1

- ITEM NOT ILLUSTRATED


Page 1110C
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3734-11 1 39 1
2 35 1
3 36 1
3A 36 1
4 32 1
5 41 1
5A 170 2
5B 480 1
5C 150 1
5D 125 2
5H 215 1
R 5Q 110 1
3736 1 -95 20
2 -86 20
3 -93 20
3A -93 20
4 -84 21
3737 1 90 1
3 88 1
3A 88 1

3738 1 29 1
2 25 1
3 28 1
3A 28 1
4 24 1
5 20 1
5A 95 1
5B 100 1
5C 50 1
5D 60 1
5E 45 1
(REPLD BY ITEM 70A) 5F 70 1
5G 45 1
5H 60 1
5J 45 1

- ITEM NOT ILLUSTRATED


Page 1110D
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3739 2 -7 1

3739-4 2 -8 1

3740 2 75 1

3741 2 81 1

3741 4 79 1

3742 2 12 1
4 12 1
5B 20 1
5E -10A 1
5F -30A 1
R 5Q 40 1
3743 2 66 1

3744 2 50 1
4 46 1
5B 640 1
5C 270 1
5H 290 1
R 5Q 130 1
3745 1 44 1
2 40 1
3 40 1
3A 40 1
4 36 1
3745 5B 520 1
5C 170 1
5H 235 1
R 5Q 275 1
3746 1 -94 2
2 -85 2
3 -92 2
3A -92 2
4 -83 2

- ITEM NOT ILLUSTRATED


Page 1110E
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3749 1 8 2
2 6 2
3 8 2
3A 8 2
4 6 2
5B 140 1
5C 70 1
5E 65 1
5F 39 1
5G 65 1
5H 80 1
5J 65 1
5K 34 1
5L 60 1
5M 60 1
R 5Q 250 1
3750 2 -84 1
4 -82 1

3751 1 -45 1
3 -41 1
3A -41 1
5B 520A 1
5C -170A 1

3752-1 1 -85 17
2 -76 15
3 -81 13
3A -81 13
4 -72 15
3752-11 1 -87A 7
2 -78A 7
3 -84 7
3A -84 7
4 -75 7
3752-15 5 -51 4

3752-17 5G 67 1

- ITEM NOT ILLUSTRATED


Page 1111
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3752-2 1 -86 22
2 -77 23
3 -82 20
3A -82 20
4 -73 20
5 -49 10
R
R
3752-4 1 -88 4
2 -79 3
3752-5 1 78 4
2 70 3
3752-6 3 -83 16
3A -83 16
4 -74 12
5 -50 8

3753 1 -58 4
1 -62 13
2 -52 3
2 -55 12
3 -58 13
3A -58 13
4 -48 3
4 -51 12
3754 3 -79 1
4 -70 1
3754-1 3 80 1
3A 80 1
4 71 1

3757 3 -51 1

- ITEM NOT ILLUSTRATED


Page 1111A
38-30-11 Oct 14/94
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3757-1 3 52 1
3A 52 1
3B 14 1

3758 4 67 1

3758-12 4 -68 1

R 3758-13 4 -68A 1

3759 4 -7 1

3759-1 4 -8 1

3759-15 4 -8A 1

3759-18 4 8B 1

3760-10 3 -76 1

3760-11 3 -77 1

3760-7 3 74 1

3760-8 3 -75 1

3761-10 3 -11 1

3761-11 3 -12 1

3761-13 3 -12A 1

3761-14 3 -12B 1

3761-19 3 -12C 1

3761-20 3 -12D 1

3761-7 3 -9 1

- ITEM NOT ILLUSTRATED


Page 1111B
38-30-11 Oct 14/94
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3761-8 3 -10 1

3762-001 5A 275 1

3762-002 5A -275A 1

3762-003 5A -275B 1

3762-005 5B -710B 1

3762-006 5B -710C 1

3762-007 5B -710D 1

3762-008 5B -710E 1

3762-009 5B -710F 1

3762-010 5B 710 1

3762-011 5B -710A 1

3762-012 5A -275C 1

3762-013 5A -275D 1

3762-014 5A -275E 1

3762-015 5C 340 1

3762-016 5C -340A 1

3762-017 5C -340B 1

3762-018 5D 195 1

3762-019 5D -195A 1

3762-020 5D -195B 1

- ITEM NOT ILLUSTRATED


Page 1111C
38-30-11 Nov 15/93
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3762-021 5E -265B 1

3762-022 5H -340A 1

3762-023 5H 340 1

3762-024 5E 265 1

3762-025 5E -265A 1

3762-026 5F 190 1

3762-027 5F -190A 1

3762-028 5J -275A 1

3762-029 5F 275 1

3762-030 5C -340C 1
5G -250B 1
R 5L -305A 1
3762-031 5G 250 1

3762-032 5G -250A 1

3762-033 5F -190C 1

3762-034 5F -190D 1

3762-035 5F -190B 1

3762-036 5E -265C 1

3762-037 5E -265D 1

3762-038 5F -190E 1

3762-039 5G -250C 1

3762-040 5G -250D 1

- ITEM NOT ILLUSTRATED


Page 1111D
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3762-041 5E -265E 1
3762-042 5K -175A 1
3762-043 5F -190F 1
3762-044 5K 175 1
5L 305 1
3762-045 5E -265F 1
5L -305B 1
3762-046 5L -305B 1
3762-047 5M -305A 1
3762-048 5M 305 1
R 3762-049 5N 220 1
R 3762-050 5P 235 1
R 3762-051 5Q 295 1
3765-001 3A 90 1
3765-002 3A -91 1
3765-003 3A 9 1
3765-004 3A 10 1
3765-005 3A -74 1
3765-006 3A -75 1
3765-007 3A 95 1
3765-008 3A 3 1
3A 67 1
3A 94 1
5E 267 1
5F 195 1
5K 210 1
5L -245 1
3765-009 3A 67 1
5A 300 1
5B 760 1
5E 290 1
5F -220 1
5J 235 1
5K 205 1
5L 240 1
3765-009-1 5E 295 1
5F 225 1
3765-010 3 -12E 1

- ITEM NOT ILLUSTRATED


Page 1111E
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY

THIS PAGE INTENTIONALLY LEFT BLANK

- ITEM NOT ILLUSTRATED


Page 1111F
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3765-011 3 -12F 1

3765-012 3 -77A 1
3A -75A 1

3765-013 3 -77B 1

3765-013 3A -75B 1

3765-014 DELETED

3765-015 3A -10A 1
DELETED

3765-016 3A -10B 1

3765-017 DELETED
3 -68C 1
R 3A 63C 1
4 120A 1
5A -165 1
5B -400B 1
5C 145 1
5D 120 1
5E 205 1
5F 120 1
5G 190 1
5K -105A 1
R 3765-021 3A -10J 1

R 3765-022 3A -10K 1

3765-023 3A -10E 1

3765-024 3A -10F 1

3765-025 4 -8D 1

3765-026 3 -12G 1

3765-027 3 -12H 1

3765-089 4 -8E 1

3765-090 3A -10G 1

- ITEM NOT ILLUSTRATED


Page 1112
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3765-091 3A -10H 1

3765-092 3 -12K 1

3765-093 3 -12J 1

3765-102 5A 215 1

3765-103 5A 225 1

3765-108 5A 165A 1

3765-109 5A 330 1

3765-110 5B 440 1
5H 195 1

3765-112 3D 75 1
5A -215A 1
5D 165 1
(REPLD BY ITEM -160A) 5F 160 1
(REPLD BY ITEM -145A) 5K 145 1
3765-113 5A -225A 1
(REPLD BY ITEM 175A) 5D 170 1
5F 175 1

R 3765-115 5A -30A 1
5D 25 1

3765-118
(REPLD BY ITEM -65D) 6A -65B 1

- ITEM NOT ILLUSTRATED


Page 1112A
38-30-11 Oct 14/94
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3765-119 6A 220B 1

3765-120 6A 120D 1

3765-121 6A 156 1

3765-122 9A -125A 1
9B 125 1

3765-127 6A -205A 1

3765-128
(REPLD BY ITEM -65E) 6A -65C 1

3765-129 6A -220C 1

3765-130 6A 120E 1

3765-138 6A -205B 1

3765-139 6A -156A 1

3765-140 5C 170B 1
5E 210 1
5F 125 1
5G 195 1
5J 195 1
5K 110 1
5L 115 1
5L 135 1
5M 115 1
R 5N 95 1
R 5P 110 1
3765-142
(REPLD ITEM 65B) 6A -65D 1

3765-143
(REPLD ITEM 65C) 6A -65E 1

3765-144 5E 155 1
5G 140 1
5J 155 1

3765-145
(REPLD BY ITEM -30B) 5F 30 1
5L 205 4

- ITEM NOT ILLUSTRATED


Page 1112B
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3765-146 5C -195A 4
5E -230A 4
5G -215B 4
R 5N 130 4
R 5P 145 4
R 5Q 145 4
3765-154
(REPLS ITEM 175) 5F -30C 1
5K 25 1
3765-155 5F -30C 1
5K 25 1
5L 35 1
5M 35 1
3765-158 9A -100B 1
9B -100A 1
3765-159 6A -120F 1

3765-165 6A -80C 1

3765-168 5K -160A 1
(REPLD BY ITEM -160B)
3765-169 5K -145A 1
(REPLD BY ITM -145B)
R 3765-170 5B -435 1
R (POST SB3700-38-12) 5N 165 1
R 5P 180 1
R 5Q 180 1
10B 70 1

3765-172-2
10B -65A 1
3765-172-3 10B 65 1
3765-173 1 140 1
2 140 1
3 140 1
3A 140 1
4 165 1
5B 805 1
5C 148 1
5E 198 1
5F 280 1
5G 194 1
5J 320 1
5K 255 1
5L 290 1
5M 290 1

- ITEM NOT ILLUSTRATED


Page 1112C
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

R 3765-174 1 130 2
R 2 130 2
R 3 130 2
R 3A 130 2
R 4 155 2
R 5B 795 2
5C 146 2
5E 196 2
R 5F 270 2
5G 193 2
R 5J 310 2
R 5K 245 2
R 5L 280 2
R 5M 280 2
3765-175-1
(REPLD BY ITEM -188D) 5E -188 1
(REPLD BY ITEM -170D) 5G 170A 1
(REPLD BY ITEM -1D) 10B -1 RF

3765-175-2
(REPLD BY ITEM -188C) 5E -188A 1
(REPLD BY ITEM -170E) 5G 170B 1
(REPLD BY ITEM -1E) 10B -1A 1

3765-175-3
(REPLD BY ITEM -127A) 5C 127 1
(REPLD BY ITEM -1F) 10B -1B RF

3765-175-5
(REPLD BY ITEM -187A) 5E 187 1
(REPLD BY ITEM -1G) 10B -1C 1

3765-179
(REPLD ITEM 160) 5F -160A 1
(REPLD ITEM 145) 5K -145C 1
R 5L 170 1
R 5M 170 1
3765-180 5F -175B 1
5K -160C 1
R 5L 185 1
R 5M 185 1
3765-181 10B -5 1
R 10C 5 1
3765-184 5K -160B 1
(REPLS ITEM -160A)

- ITEM NOT ILLUSTRATED


Page 1112D
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3765-184 5K -160B 1
(REPLS ITEM -160A)
3765-185 5K -145B 1
(REPLS ITEM -145A)
R 3765-186 5B 406 1
5E 205B 1
5F 120B 1
5G 190A 1
5K 105B 1

3765-190-7 1 -115A 1
3 -115A 1
3A -115A 1
5B -780A 1
5C -128B 1
5C -128D 1
5E -189B 1
R 5E -189C 1
5G -171B 1
R 5G -171C 1
5J -295A 1
R 10C -1 RF

3765-190-8 1 115 1
3 115 1
3A 115 1
5B 780 1
5C -128A 1
5E -189A 1
R 5E -189D 1
5G -171A 1
R 5G -171D 1
5J 295 1
10C -1A RF

R 3765-190-9 5E -189E 1
R 10C -1E RF

3765-190-10 5F 255 1
5K 230 1
5L 265 1
5M 265 1
10C -1B RF

- ITEM NOT ILLUSTRATED


Page 1112E
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3765-190-12 5C -128C 1
5E 189 1
5G 171 1
10C -1C RF

R 3765-190-13 1 -115C 1
2 115 1
R 3 -115C 1
R 3A -115C 1
4 140 1
5B -780B 1
R 5B -780D 1
R 5C -189H 1
5E 128 1
R 5E -189H 1
R 5G -171G 1
R 5J -295C 1
10C -1D RF

3765-190-19 5L -265A 1
5M -265B 1
10C -1F RF
3765-190-20 5L -265B 1
5M -265A 1
10C -1G RF
R 3765-190-23 1 -115B 1
R 3 -115B 1
R 3A -115B 1
R 5B -780C 1
R 5C -128F 1
R 5E -189G 1
R 5G -171F 1
R 5J -295B 1
R 10C -1H RF

R 3765-190-24 10C -1J RF


R 3765-190-25 10C -1K RF
3765-195-1
(REPLS ITEM -188) 5E -188B 1
(REPLS ITEM -170A) 5G -170D 1
(REPLS ITEM -1) 10B -1D 1

3765-195-2
(REPLS ITEM -188A) 5E -188C 1
(REPLS ITEM -170B) 5G -170E 1
(REPLS ITEM -1A) 10B -1E 1

- ITEM NOT ILLUSTRATED


Page 1112F
38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3765-195-3
(REPLS ITEM 127) 5C -127A 1
(REPLS ITEM -1B) 10B -1F 1

3765-195-5
(REPLS ITEM -187) 5E -187A 1
(REPLS ITEM -1C) 10B -1G 1

3765-210 10C 75 1

R 3765-211-2 5L -255A 1
R 5M -255A 1

R 3765-215-2 2 -82A 1
R (POST SB3700-38-12) 4 -80A 1
R 5B -705 1
R 5C -335 1
R 5E -262 1
R 5G -247 1
R 5L 12 1

3767-100 5C -330A 1
5E -260A 1
5F -185A 1
5G -245A 1
5K -170A 1
5L 10 1
5M 10 1
R 5N 10 1
R 5P 5 1
R 5Q 5 1
3800 1 -30 1
2 -26 1
3800-01 1 31 1
2 27 1
3 29 1
4 25 1
5 21 1
3800-11 1 36 1
2 32 1
3800-202 3 29A 1
3A 29 1
4 25A 1
3800-204 4 30A 1

- ITEM NOT ILLUSTRATED


Page 1112G
38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

3800-209 3 -34A 1
3A 33 1
4 38 1
5A 130 1
5B 270 1
5C 105 1
5D 80 1
5E 110 1
5F 95 1
5G 100 1
5H 115 1
5J 110 1
5K 80 1
5L 10 1
5M 10 1
12 -1 RF
R 12 -1A RF
R 5N 90 1
R 5P 105 1
R 5Q 105 1

3800-210 12 -5 1

3800-210-2 12 30 1

3800-211 12 55 1

3800-213 12 45 1

3800-216 3 -29B 1
3A -29A 1
4 -25B 1
5A 100 1
5B 220 1
5E 90 1
5F 75 1
5J 90 1
R 5P 85 1
R 5Q 85 1
3800-218 5C 95 1
5D 65 1
5F 87 1
5G 90 1
5H 105 1
5K 70 1
5L 100 1
5M 100 1
R 5N 80 1

- ITEM NOT ILLUSTRATED


Page 1112H
38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

R 3800-227 12 21 4
R 3800-230 12 -5A 1
R 3800-231 12 -55A 1
3800-9 1 34 2
1 35 1
2 -30 2
2 31 1
3 32 1
3A 32 1
4 28 1
5 26 1
5A 125 1
5B 26 1
5E 105 1
5F 90 1
5J 105 1
R 5P 100 1
R 5Q 100 1
400300-2 5B 360 1
5H 155 1
4-4OUNCX3-4LG AR

4313 5B 470 1
5H 210 1

4672-2 9 14 1

4673 9 15 1
9A 120 1
9B 120 1

4684 1 37 1
2 33 1
3 -33 1
4 -29 1

4684-3 3 34 1
4 30 1
5 27 1

4801-11 9 17 1

4801-12 9 16 1
9A 115 1
4801-22 9B 115 1

- ITEM NOT ILLUSTRATED


Page 1113
38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

4801-29 9 13 1
9A 105 1
9B 105 1

4802-11 9 18 1

4802-11-1 9 18B 1
9A 55 1
9B -55A 1

4802-14 9 -26 1

4802-14-1 9 27 1
R (PRE SB3700-38-08)
4802-23-1 5C 120 RF
9 11 1
9A 45 1
9B -45A 1

4802-23-15 9 -11B 1

4802-23-19 9 -11C 1
9A -45B 1
9B -45B 1

4802-23-20 9A -45A 1
9B 45 1
4802-23-8 9 -11A 1

4802-25-1 9 22 1
9A 75 1
9B 75 1

4802-25-2 9 23 1
9A 80 1
9B 80 1

4802-26-1 9 21 1

4802-26-2 9 24 1

4802-26-3 9A 70 1
9B 70 1

4802-26-4 9 -24A 1
9A 85 1
9B 85 1

- ITEM NOT ILLUSTRATED


Page 1113A
38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

4802-27 9 30 1

4802-53 9 30A 1
(DELETED BY SB3700-38-018)

4802-57-1 9B -45C 1

4802-57-8 9 -11D 1

4802-57-19 9B -45D 1

R 4803-42 10B 25 1

R 10C -27 1

4803-54 10B 45 1
10B 55 1
10C 25 1
4803-57 10C 55 1
4803-60 10B 40 1
10C 40 1
4803-67 10B 30 1
10C 30 1
4803-68 10C 60 1
4803-80 10C 65 1
4803-91 1 110 1
2 110 1
3 110 1
3A 110 1
4 135 1
5B 775 1
5C 360 1
5E 320 1
5F 250 1
5G 270 1
5J 290 1
5K 225 1
5L 260 1
5M 260 1

- ITEM NOT ILLUSTRATED


Page 1113B
38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

R 4803-95-5 2 -140A 1
R 4 -165A 1
R 5B -410B 1
R 5N 195 1
R 5P 210 1
R 5Q 210 1

4811-174-1 9A 18 1
9B 16 1

4811-412 5B 400 1
5H 175 1
4811-414 5A 325 1
4811-75 3 -69 3
4811-75-1 3 70A 3
3B 35 2
3D 170 2
4 63 3
11 -2 RF

4811-75-3 3 70B 2
3A 70 2
3B 34 1
3D 16 1
4 -62C 1
11 -2A RF

4811-75-4 3 70 3
4 -62B 1
11 -2B RF

4811-76 11 -14 1

4811-76-1 11 15 1

4811-77 11 -11 1

4811-77-1 11 12 1

4811-78 11 -9 1

4811-78-1 11 10 1

- ITEM NOT ILLUSTRATED


Page 1113C
38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

4811-80 11 -5 1

4811-80-1 11 6 1

4811-80-2 11 -6A 1

4811-81 3 86 3
4 77 3

4811-81-1 3 -87 3
3A -87 4
4811-81-1 4 -78 3
5 55 3
4811-84 11 -3 1

4811-84-1 3 -69A 3
3A 64 3
R 3A -64A 1
4 -62A 3
5 32 2
5A 280 1
5B 720 1
5E 270 1
5F 200 1
5J 215 1
5K 185 1
R 5L 220 1
11 4 1
4811-99 3 49 2
3A 49 2
4 44 2
4812-105 6A 115 1

4812-107 6A 130 2

4812-11-14 7A -100A 1

- ITEM NOT ILLUSTRATED


Page 1113D
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

4812-11-17 7 11A 1
7A 115 1
4812-113-1 6A 78 1

4812-113-2 6A -78A 1

4812-117 6A -120B 1

4812-141
6A 135 1

4812-15 1 21 6
R (POST SB3700-38-12) 2 17 6
R 3 21 6
4 17 6
R 3A 21 6
R 5B 180 6
R 5E 85 6
R 5P 70 6
5Q 70 6
R 4812-161 2 -132 1
R (POST SB3700-38-12) 4 -166 1
5B 390 1
R 5B -390A 1
R 5C -162 1
5H 170 1
R 5N 185 1
R 5P 200 1
R 5Q 200 1
4812-170 6A -105B 1

4812-171 6A -80D 1

4812-172 6A 116 1

4812-173 6A 120G 1

4812-174 6A -120H 1

4812-174-16 6A -120J 1

4812-174-17 6A -120K 1

- ITEM NOT ILLUSTRATED


Page 1113E
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

THIS PAGE INTENTIONALLY LEFT BLANK

Page 1113F
38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

4812-174-23 6A -120L 1

4812-174-24 6A -120M 1

4812-25-1 6A -25A 1

4812-31 6 42 1
6A -110B AR
6A 117 AR

4812-35 6 28 1

4812-37 6 22 1

4812-38 6 25 1
R
4812-42-1 6 37 AR

4812-42-2 6 -38 AR

4812-42-3 6 -39 AR

4812-56 6 67A 1

4812-59 6 59A 1

4812-63 7A -5 1

4812-66 7A 70 1

4812-67-1 7A 60 1

4812-67-2 7A 65 1

4812-68 7A 15 1

4812-69 7A 35 3

4812-70 6A -10B 1
7A -1A RF

- ITEM NOT ILLUSTRATED


Page 1114
38-30-11 Oct 14/94
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ

4812-71 7A -155 1

4812-73 7A -145A 1

4812-74 7A 150A 1

4812-94-5 6A -80A 1

4812-94-9 6A 80 1

4912-15 4 17 6
5B 180 6
5E 85 6
5F 60 6
5K 85 6
55004-042-2 12 25 1

5548 3 -78 1
4 -69 1
5610-21-20 12 20 2

6HS 5F -35B 2

6HSS 5A 305 6
5E -30A 2
5G -30A 2
5H 35 2
5H 45 2

6-32UNCX1-2LG 3 -57A 13
3A -57B 13
4 47A 3
4 50A 3

6-32UNCX3-4LG 5 -54 8

600-015-1-4 5 25 3
5A 97 3
608FM0064 6 -80 2

8-32UNCX1-2LG 10C 10 4

8-32UNC-.62LG 10B 10 4

8404-0062 10B 35 1
10C 35 1

- ITEM NOT ILLUSTRATED


Page 1115
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY

THIS PAGE INTENTIONALLY LEFT BLANK

- ITEM NOT ILLUSTRATED


Page 1115A
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY

Toilet Assy
IPL Figure 1 (Sheet 1 of 2)

Page 1115B
38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Toilet Assy
IPL Figure 1 (Sheet 2 of 2)

Page 1116
38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 1: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
1____

-1 3700-1 TOILET ASSY A RF


-2 3700-2 TOILET ASSY B RF
-3 3700-5 TOILET ASSY C RF
-4 3700-6 TOILET ASSY D RF
5 C10DK5 . CLAMP (V81872) 2
ATTACHING PARTS
6 NAS679C3M . NUT 2
7 AN960C10L . WASHER 6
8 3749 . SPACER 2
***
-9 3702-1 . TOP ASSY A 1
-10 3703-2 . TOP ASSY B 1
-11 3703-5 . TOP ASSY C 1
-12 3703-6 . TOP ASSY D 1
ATTACHING PARTS
13 NAS679C3M . NUT 20
14 AN960C10L . WASHER 20
***
15 C20PS . . CLAMP (V66295) 2
R (PRE SB3700-38-06)
R -15A H10SS . . CLAMP (V76599) 2
R (POST SB3700-38-06)
16 3730 . . TUBE, FLUSH 1
R (PRE SB3700-38-06)
R -16A 16004-027-16 . . TUBE, FLUSH 1
R (POST SB3700-38-06)
17 3200 . . MOTOR-PUMP-FILTER UNIT ASSY 1
(SEE IPL FIG. 6 FOR DETAILS)
(FRO 3200-1)
-18 3200-1 . . MOTOR-PUMP-FILTER UNIT ASSY 1
(SEE IPL FIG. 6 FOR DETAILS)
R (SB 4) (PRE SB 3700-38-06)
R -18A 3200-8 . . MOTOR-PUMP-FILTER UNIT ASSY 1
R (SEE IPL FIG. 6A FOR DETAILS)
R (POST SB 3700-38-06)
ATTACHING PARTS
19A NAS679C3M . . NUT 6
20 AN960C10L . . WASHER 6
-21 4812-15 . . GROMMET (SB 4) 6
***

- ITEM NOT ILLUSTRATED


Page 1117
38-30-11 Mar 1/96
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 1: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
1____

22 3600 . . DRAIN VALVE ASSY A,B 1


(SEE IPL FIG. 8 FOR DETAILS)
(FRO 3600-1-1)
-23 3600-1 . . DRAIN VALVE ASSY C,D 1
(SEE IPL FIG. 9 FOR DETAILS)
(FRO 3600-1-1)
24 3600-1-1 . . DRAIN VALVE ASSY 1
(SEE IPL FIG. 9 FOR DETAILS)
(SB 2)
ATTACHING PARTS
25 NAS679C3M . . NUT 8
26 AN960C10L . . WASHER 8
***
27 3624 . . GASKET 1
28 C16PS . . CLAMP (V66295) 2
29 3738 . . TUBE, VENT 1
-30 3800 . . BOWL ASSY A,B 1
(FRO 3800-1)
31 3800-01 . . BOWL ASSY C,D 1
ATTACHING PARTS
32 NAS679C4M . . NUT 7
33 AN960C416L . . WASHER 7
***
-34 3800-9 . . GASKET A,B 2
35 3800-9 . . GASKET C,D 1
36 3800-11 . . SEPARATOR (FRO 4684-3) A,B 1
37 4684 . . SEPARATOR (FRO 4684-3) C,D 1
-38 3734 . . VENT (FRO 3734-11 1
39 3734-11 . . VENT (SB 4) 1
ATTACHING PARTS
40 NAS679C3M . . NUT 4
41 AN960C1OL . . WASHER 4
***
42 3727 . . GASKET (FRO 2-218C557-70) 1
43 2-218C557-70 . . O-RING (V83259) (SB 4) 1
44 3745 . . VENT A,C 1
-45 3751 . . VENT B,D 1
ATTACHING PARTS
46 NAS679C3M . . NUT 4
47 AN960C10L . . WASHER 4
***

- ITEM NOT ILLUSTRATED


Page 1118
38-30-11 Mar 1/96
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 1: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
1____

48 3727 . . GASKET
49 MS24566-1B . . PULLEY 1
ATTACHING PARTS
50 NAS679C3M . . NUT A,B 1
-51 MS24665-148 . . PIN, COTTER C,D 1
52 AN960C10L . . WASHER 1
53 AN23-12A . . BOLT, CLEVIS A,B 1
-54 MS9463-08 . . PIN, CLEVIS C,D 1
***
55 3723 . . BRACKET,PULLEY, SMALL 1
56 3724 . . BRACKET, PULLEY, LARGE 1
ATTACHING PARTS
-57 AN435M4-8 . . RIVET 4
-58 3753 . . WASHER 4
***
59 3710 . . BRACKET, HOLD DOWN 3
60 3711 . . BRACKET, HOLD DOWN 1
ATTACHING PARTS
-61 AN435M4-8 . . RIVET 13
-62 3753 . . WASHER 13
***
-63 16007-011 . . CHECK VALVE ASSY 1
(SEE IPL FIG. 10 FOR DETAILS)
(PRE SB 3700-38-06)
-63A 16007-035 . . CHECK VALVE ASSY 1
(SEE IPL FIG. 10A FOR DETAILS)
(POST SB 3700-38-06)
(PRE SB 3700-38-09)
(REPLD BY ITEM -63B)
-63B 16007-045 . . CHECK VALVE ASSY 1
(SEE IPL FIG. 10A FOR DETAILS)
(POST SB 3700-38-09)
R (PRE SB 3700-38-10)
(REPLS ITEM -63A)
-64 3717 . . CHECK VALVE ASSY 1
(FRO 16007-011)
ATTACHING PARTS
65 NAS679C3M . . NUT 4
66 AN960C10L . . WASHER 4
***
67 RR162S . . . RING, RETAINING (V80 756)
68 3178 . . . PLATE, BOTTOM (FRO 16007-013) 1
69 3721 . . . SPRING (FRO 16007-012) 1

- ITEM NOT ILLUSTRATED


Page 1119
38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 1: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
1____

70 3720 . . . BALL 1
71 3722 . . . BODY (FRO 16007-015) 1
72 3719 . . GASKET 1
R (DELETED BY SB3700-38-10)
-72A 15900-114-1 . . PLATE 1
R (POST SB3700-38-06)
R (DELETED BY SB3700-38-10)
73 3713-1 . . FLUSH LINE, TANK A,C 1
-74 3713-2 . . FLUSH LINE, TANK B,D 1
ATTACHING PARTS
75 NAS679C3M . . NUT 4
76 AN960C10L . . WASHER 4
77 AN742F8 . . CLAMP 4
78 3752-5 . . SPACER 4
***
79 3712 . . PLATE, CARTRIDGE MOUNTING 1
ATTACHING PARTS
80 NAS679C3M . . NUT 6
81 AN960C10L . . WASHER 6
***
82 3726 . . GASKET 1
83 3704-1 . . TOP SUBASSY A,C 1
-84 3704-2 . . TOP SUBASSY B,D 1
-85 3752-1 . . . SPACER 17
-86 3752-2 . . . SPACER 22
-87A 3752-11 . . . SPACER 7
-88 3752-4 . . . .SPACER 4
89 3708 . . . FITTING 1
90 3737 . SEAL,TANK 1
91 2364-2 . DECAL,TANK 1
92 3702-1 . TANK ASSY A,C 1
-93 3702-2 . TANK ASSY B,D 1
-94 3746 . . BOLT, LONG 2
-95 3736 . . BOLT 20
R 100 H4SS . CLAMP, HOSE (V76599) 2
R (ADDED BY SB3700-38-10)
R 105 0565-055 . TUBING, BRAIDED 1
R (ADDED BY SB3700-38-10)
R 110 4803-91 . FITTING, VENT 1
R (ADDED BY SB3700-38-10)

- ITEM NOT ILLUSTRATED


Page 1120
38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 1: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
1____

115 3765-190-8 . CHECK VALVE/VACUUM A,C 1


BREAKER ASSY
R (REPLD BY ITEM –115C)
(POST SB3700-38-10)
(SEE IPL FIG. 10C FOR DETAILS)
-115A 3765-190-7 . CHECK VALVE/VACUUM B,D 1
BREAKER ASSY
R (REPLD BY ITEM –115B)
(POST SB3700-38-10)
(SEE IPL FIG. 10C FOR DETAILS)
R -115B 3765-190-23 . CHECK VALVE/VACUUM B,D 1
R BREAKER ASSY
R (REPLS ITEM –115A)
R (POST SB 3700-38-10)
R -115C 3765-190-13 . CHECK VALVE/VACUUM A,C 1
R BREAKER ASSY
R (REPLS ITEM 115)
R (POST SB 3700-38-10)
ATTACHING PARTS
120 NAS679C3M . NUT 4
125 AN960C10L . WASHER 4
***
130 3765-174 . PLATE, RETAINING 2
(ADDED BY SB3700-38-10)
135 2-132N602-70 . O-RING (V02697) 1
(ADDED BY SB3700-38-10)
140 3765-173 . ADAPTER, CHECK VALVE 1
(ADDED BY SB3700-38-10)
145 2-125N602-70 . O-RING (V02697) 1
(ADDED BY SB3700-38-10)

- ITEM NOT ILLUSTRATED


Page 1120A
38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700

THIS PAGE INTENTIONALLY LEFT BLANK

Page 1120B
38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Toilet Assy
IPL Figure 2 (Sheet 1 of 2)

Page 1120C
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY

Toilet Assy
IPL Figure 2 (Sheet 2 of 2)

Page 1120D
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 2: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
2____

-1 3700-3 TOILET ASSY A RF


R (PRE SB3700-38-12)
-2 3700-4 TOILET ASSY B RF
R (PRE SB3700-38-12)
3 C10DK5 . CLAMP (V81872) 2
ATTACHING PARTS
4 NAS679C3M . NUT 2
5 AN960C10L . WASHER 6
6 3749 . SPACER 2
***
-7 3739 . TOP ASSY A 1
-8 3739-4 . TOP ASSY B 1
ATTACHING PARTS
9 NAS679C3M . NUT 21
10 AN960C10L . WASHER 21
***
11 C20PS . . CLAMP (V66295) 2
(PRE SB3700-38-06)
-11A H10SS . . CLAMP (V76599) 2
(POST SB3700-38-06)
R (PRE SB3700-38-12)
R -11B H8SS . . CLAMP (V76599) 2
R (POST SB3700-38-12)
R 12 3742 . . TUBE, FLUSH 1
R -12A 16004-027-16 . . HOSE 1
R (PRE SB3700-38-12)
R -12B 16004-027-3 . . HOSE 1
R (POST SB3700-38-12)
13 3200 . . MOTOR-PUMP-FILTER UNIT ASSY 1
(SEE IPL FIG. 6 FOR BKDN)
(FRO 3200-1)
-14 3200-1 . . MOTOR-PUMP-FILTER UNIT ASSY 1
(SEE IPL FIG. 6 FOR BKDN)
(SB 4) (PRE SB3700-38-06)
-14A 3200-8 . . MOTOR-PUMP-FILTER UNIT ASSY 1
(SEE IPL FIG. 6A FOR BKDN)
(POST SB3700-38-06)
R (PRE SB3700-38-12)
R -14B 3200-11 . . MOTOR-PUMP-FILTER UNIT ASSY 1
R (SEE IPL FIG. 6A FOR BKDN)
R (POST SB3700-38-12)
ATTACHING PARTS
15 NAS679CM . . NUT 6
16 AN960C10L . . WASHER 6
R ***
17 4812-15 . . GROMMET (SB 4) 6

- ITEM NOT ILLUSTRATED


Page 1121
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 2: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
2____

18 3600 . . DRAIN VALVE ASSY A 1


(SEE IPL FIG. 9 FOR BKDN)
(FRO 3600-1-1)
-19 3600-1 . . DRAIN VALVE ASSY B 1
(SEE IPL FIG. 9 FOR DETAILS)
(FRO 3600-1-1)
20 3600-1-1 . . DRAIN VALVE ASSY 1
(SEE IPL FIG. 9 FOR DETAILS)
(SB 2)
ATTACHING PARTS
21 NAS679C3M . . NUT 8
22 AN960C10L . . WASHER 8
***
23 3624 . . GASKET 1
24 C16PS . . CLAMP (V66295) 2
25 3738 . . TUBE, VENT 1
-26 3800 . . BOWL ASSY A 1
(FRO 3800-1)
27 3800-01 . . BOWL ASSY B 1
ATTACHING PARTS
28 NAS679C3M . . NUT 7
29 AN960C416L . . WASHER 7
***
-30 3800-9 . . GASKET A 2
31 3800-9 . . GASKET B 1
32 3800-11 . . SEPARATOR (FRO 4684-3) A 1
33 4684 . . SEPARATOR (FRO 4684-3) B 1
-34 3734 . . VENT (FRO 3734-11) 1
35 3734-11 . . VENT (SB 4) 1
ATTACHING PARTS
36 NAS679C3M . . NUT 4
37 AN960C10L . . WASHER 4
***
38 3727 . .GASKET (FRO 2-218C557-70) 1
39 2-218C557-70 . . O-RING (V83259) (SB 4) 1
40 3745 . . VENT 1
ATTACHING PARTS
41 NAS679C3M . . NUT 4
42 AN960C10L . . WASHER 4
***
43 3727 . . GASKET 1
44 MS24566-1B . . PULLEY 1
ATTACHING PARTS
45 NAS679C3M . . NUT A 1
-46 MS24665-148 . . PIN, COTTER B 1

- ITEM NOT ILLUSTRATED


Page 1122
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 2: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
2____

47 AN960C10L . . WASHER 1
48 AN23-12A . . BOLT, CLEVIS A 1
-49 MS9463-08 . . PIN, CLEVIS B 1
***
50 3744 . . BRACKET, PULLEY 1
ATTACHING PARTS
-51 AN435M4-8 . . RIVET 3
-52 3753 . . WASHER 3
***
53 3710 . . BRACKET, HOLD DOWN 4
ATTACHING PARTS
-54 AN435M4-8 . . RIVET 12
-55 3753 . . WASHER 12
***
-56 16007-011 . . CHECK VALVE ASSY 1
(SEE IPL FIG. 10 FOR BKDN)
(PRE SB3700-38-06)
-56A 16007-035 . . CHECK VALVE ASSY 1
(SEE IPL FIG.10A FOR BKDN)
(POST SB3700-38-06)
(PRE SB3700-38-09)
R (PRE SB3700-38-12)
(REPLD BY ITEM -56B)
-56B 16007-045 . . CHECK VALVE ASSY 1
(SEE IPL FIG. 10A FOR BKDN)
(POST SB3700-38-09)
(PRE SB3700-38-10)
R (PRE SB3700-38-12)
(REPLS ITEM -56A)
-57 3717 . . CHECK VALVE ASSY 1
(FRO 16007-011)
ATTACHING PARTS
58 NAS679C3M . . NUT 4
59 AN960C10L . . WASHER 4
***
60 RR162S . . . RING, RETAINING (V80756) 1
61 3718 . . . PLATE, BOTTOM (FRO 16007-013) 1
62 3721 . . . SPRING (FRO 16007-012) 1
63 3720 . . . BALL 1
64 3722 . . . BODY (FRO 16007-015) 1

- ITEM NOT ILLUSTRATED


Page 1123
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 2: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
2____

65 3719 . . GASKET 1
(DELETED BY SB3700-38-10)
-65A 15900-114-1 . . PLATE 1
(POST SB3700-38-06)
(DELETED BY SB3700-38-10)
R (PRE SB3700-38-12)
66 3743 . . FLUSH LINE, TANK 1
ATTACHING PARTS
67 NAS679CM . . NUT 3
68 AN960C10L . . WASHER 3
69 AN742F8 . . CLAMP 3
70 3752-5 . . SPACER 3
***
71 3712 . . PLATE, CARTRIDGE MOUNTING 1
ATTACHING PARTS
72 NAS679C3M . . NUT 6
73 AN960C10L . . WASHER 6
***
74 3726 . . GASKET 1
75 3740 . . TOP SUBASSY 1
-76 3752-1 . . . SPACER 15
-77 3752-2 . . . SPACER 23
-78A 3752-11 . . . SPACER 7
-79 3752-4 . . . SPACER 3
80 3708 . . . FITTING 1
81 3741 . SEAL, TANK 1
82 2364-2 . DECAL, IDENT. 1
R -82A 3765-215-2 . DECAL, RETROFIT 1
R (POST SB3700-38-12)
83 3701 . TANK ASSY 1
-84 3750 . . BOLT 1
-85 3746 . . BOLT, LONG 2
-86 3736 . . BOLT 20
100 H4SS . CLAMP, HOSE (V76599) 2
(ADDED BY SB3700-38-10)
R (DELETED BY SB3700-38-12)
105 0565-055 . TUBING, BRAIDED 1
(ADDED BY SB3700-38-10)
R (DELETED BY SB3700-38-12)

- ITEM NOT ILLUSTRATED


Page 1124
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 2: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
2____

110 4803-91 . FITTING, VENT 1


(ADDED BY SB3700-38-10)
R (DELETED BY SB3700-38-12)
115 3765-190-13 . CHECK VALVE/VACUUM 1
BREAKER ASSY
(POST SB3700-38-10)
R (PRE SB3700-38-12)
(SEE IPL FIG. 10C FOR DETAILS)
R 115A 18-8000-2 . VALVE, MOTORIZED SHUT-OFF
R (V96736)
R (BOEING SCD 60B50341-2)
R (POST SB3700-38-12)
ATTACHING PARTS
120 NAS679C3M . NUT 4
R (PRE SB3700-38-12)
R 120A NAS679C06M . NUT 4
R (POST SB3700-38-12)
125 AN960C10L . WASHER 4
R (PRE SB3700-38-12)
R 125A MS15795-805 . WASHER 4
R (POST SB3700-38-12)
***
130 3765-174 . PLATE, RETAINING 2
(ADDED BY SB3700-38-10)
R (PRE SB3700-38-12)
R 132 4812-161 . BRACE 1
R (POST SB3700-38-12)
R 133 3765-170 . FITTING ASSY, ELBOW 1
R (POST SB3700-38-12)
135 2-132N602-70 . O-RING (V02697) 1
(ADDED BY SB3700-38-10)
140 3765-173 . ADAPTER, CHECK VALVE 1
(ADDED BY SB3700-38-10)
R (PRE SB3700-38-12)
140A 4803-95-5 . ADAPTER, CHECK VALVE 1
(ADDED BY SB3700-38-10)
R (POST SB3700-38-12)
R 142 NAS679C3M . NUT 4
R (POST SB3700-38-12)
R 143 AN960C10L . WASHER 4
R (POST SB3700-38-12)

- ITEM NOT ILLUSTRATED


Page 1124A
Monogram Proprietary – See cover page for details 38-30-11 June 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 2: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
2____

145 2-125N602-70 . O-RING (V02697) 1


(ADDED BY SB3700-38-10)
R (PRE SB3700-38-12)
R 145A 2-132N602-70 . O-RING (V02697) 1
R (POST SB3700-38-12)
R 150 0123FJ . . SENSOR, LIQUID LEVEL (V59885) 1
R (BOEING SCD S283N202-2)
R (POST SB3700-38-12)
ATTACHING PARTS
R 155 NAS679C08M . . NUT 4
R (POST SB3700-38-12)
R 160 NAS70C161-438 . . WASHER, FLAT 4
R (POST SB3700-38-12)
***
R 165 16302-006 . . GASKET 1
R (POST SB3700-38-12)

- ITEM NOT ILLUSTRATED


Page 1124B
Monogram Proprietary – See cover page for details 38-30-11 June 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Toilet Assembly
IPL Figure 3 (Sheet 1)

Page 1125
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Toilet Assembly
IPL Figure 3 (Sheet 2)

Page 1125A
Monogram Proprietary – See cover page for details 38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 3: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
3____

-1 3700-7 TOILET ASSY A RF


-2 3700-8 TOILET ASSY B RF
-3 3700-10 TOILET ASSY C RF
-4 3700-11 TOILET ASSY D RF
-4A 3700-13 TOILET ASSY (REPLD BY ITEM -4C) E RF
-4B 3700-14 TOILET ASSY (REPLD BY ITEM -4D) F RF
-4C 3700-19 TOILET ASSY (REPLS ITEM -4A) G RF
-4D 3700-20 TOILET ASSY (REPLS ITEM -4B) H RF
-4E 3700-24 TOILET ASSY J RF
-4F 3700-25 TOILET ASSY K RF
-4G 3700-30 TOILET ASSY L RF
-4H 3700-31 TOILET ASSY M RF
5 C10DK5 . CLAMP (V81872) 2
ATTACHING PARTS
6 NAS679C3M . NUT 2
7 AN960C10L . WASHER 6
8 3749 . SPACER 2
***
-9 3761-7 . TOP ASSY A 1
-10 3761-8 . TOP ASSY B 1
-11 3761-10 . TOP ASSY C 1
-12 3761-11 . TOP ASSY D 1
-12A 3761-13 . TOP ASSY E 1
-12B 3761-14 . TOP ASSY F 1
-12C 3761-19 . TOP ASSY G 1
-12D 3761-20 . TOP ASSY H 1
-12E 3765-010 . TOP ASSY J 1
-12F 3765-011 . TOP ASSY K 1
-12G 3765-026 . TOP ASSY AC 1
-12H 3765-027 . TOP ASSY AD 1
-12J 3765-093 . TOP ASSY AE 1
-12K 3765-092 . TOP ASSY AF 1
ATTACHING PARTS
13 NAS679C3M . NUT 20
14 AN960C10L . WASHER 20
***
15 C20PS . . CLAMP (V66295) 2
16 3730 . . TUBE, FLUSH 1
17A 10HSS . . CLAMP J,K 2
17B 16004-027-16 . . HOSE (REPLD BY ITEM 17F) J,K 1
-17C C10DK12 . . CLAMP J-M 1
ATTACHING PARTS
-17D NAS679C08M . . NUT, SELF LOCKING J-M 1

- ITEM NOT ILLUSTRATED


Page 1125B
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 3: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
3____

-17E AN960C8 . . WASHER J-M 1


***
-17F 16004-027-12 . . HOSE (REPLS ITEM 17B) J-M 1
18 3200-12 . . MOTOR-PUMP-FILTER UNIT ASSY A-H 1
(SEE IPL FIG. 6 FOR DETAILS)
(SUPDS 3200-1)
(SEE NOTE ON PAGE 1129A)
18A 3200-8 . . MOTOR-PUMP-FILTER UNIT ASSY J,K 1
(SEE IPL FIG. 6A FOR DETAILS)
(REPLD BY ITEM 18B)
-18B 3200-10 . . MOTOR-PUMP-FILTER UNIT ASSY L,M 1
(SEE IPL FIG. 6 FOR DETAILS)
(REPLS ITEM -18A)
ATTACHING PARTS
19 NAS679C06M . . NUT 6
20 AN960C6 . . WASHER 6
21 4812-15 . . GROMMET (SB 4) 6
***
-22 3600-1 . . DRAIN VALVE ASSY A,B 1
(SEE IPL FIG 9 FOR DETAILS)
(FRO 3600-1-1)
23 3600-1-1 . . DRAIN VALVE ASSY (SB 2) C-M 1
(SEE IPL FIG. 9 FOR DETAILS)
ATTACHING PARTS
R -24 NAS679C3M . . DELETED 8
R 24A NAS679C4M . . NUT 8
25 AN960C10L . . WASHER A-F 8
-25A MS15795-808 . . WASHER G-M 8
***
26 3624 . . GASKET 1
27 C16PS . . CLAMP (V66295) 2
28 3738 . . TUBE, VENT AG 1
-28A 12205-130 . . TUBE, OVERFLOW AH 1
29 3800-01 . . BOWL ASSY (FRO 3800-202) A-F 1
29A 3800-202 . . BOWL ASSY G,H 1
(REPLD BY ITEM 29B)
-29B 3800-216 . . BOWL ASSY G-M 1
R (REPLS ITEM 29A)
ATTACHING PARTS
30 NAS679C4M . . NUT 7
31 AN960C416L . . WASHER 7
***

- ITEM NOT ILLUSTRATED


Page 1126
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 3: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
3____

32 3800-9 . . GASKET 1
-33 4684 . . SEPARATOR (FRO 4684-3) A,B 1
34 4684-3 . . SEPERATOR (FRO 3800-209) C-F 1
34A 3800-209 . . SEPERATOR (REPLS 4684-3) G-M 1
-35 3734 . . VENT (FRO 3734-11) A,B 1
36 3734-11 . . VENT (SB 4) G-M 1
ATTACHING PARTS
37 NAS679C3M . . NUT 4
38 AN960C10L . . WASHER A-F 4
-38A MS15795-808 . . WASHER G-M 4
***
39 2-218C557-70 . . O-RING (V83259) 1
40 3745 . . VENT AA 1
-41 3751 . . VENT AB 1
ATACHING PARTS
42 NAS679C3M . . NUT 4
43 MS15795-808 . . WASHER 4
***
44 3727 . . GASKET 1
45 MS24566-1B . . PULLEY 1
ATTACHING PARTS
46 MS24665-148 . . PIN, COTTER 1
47 AN960C10L . . WASHER A-F 1
47A MS15795-808 . . WASHER G-M 1
48 MS9463-11 . . PIN, CLEVIS A-H 1
48A MS9463-09 . . PIN, CLEVIS J-M 1
49 4811-99 . . BUSHING 2
***
50 094-0625MPD . . PIN, ROLL (V00287) 1
-51 3757 . . BRACKET, PULLEY A,B 1
(FRO 3757-1)
52 3757-1 . BRACKET, PULLEY (SB 4) C-H 1
52A 14300-104 . . BRACKET, PULLEY J-M 1
ATTACHING PARTS
53 NAS679C06M . . NUT 4
54 AN960C6 . . WASHER A-F 4
54A MS15795-808 . . WASHER G,H 1
54B NAS620C6L . . WASHER J-M 4
***
55 3710 . . BRACKET, HOLD DOWN 3
56 3711 . . BRACKET, HOLD DOWN 1

- ITEM NOT ILLUSTRATED


Page 1127
38-30-11 Jun 15/90
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 3: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
3____

ATTACHING PARTS
-57 AN435M4-8 . . RIVET (REPLD BY ITEM 57A) 13
-57A 6-32UNCX.5LG . . SCREW 13
-58 3753 . . RIVET (REPLD BY ITEM 58A) 13
-58A NAS679C06M . . LOCKNUT 13
***
-59 16007-011 . . CHECK VALVE ASSY C-F 1
(FRO 16007-010)
(SEE IPL FIG. 10 FOR DETAILS)
-60 3717 . . CHECK VALVE ASSY A,B 1
(FRO 16007-011)
60A 16007-010 . . CHECK VALVE ASSY G,H 1
(SEE IPL FIG. 10A FOR DETAILS)
60B 16007-035 . . CHECK VALVE ASSY J-M 1
(SEE IPL FIG. 10A FOR DETAILS)
(PRE SB 3700-38-09)
(REPLD BY ITEM -60C)
-60C 16007-045 . . CHECK VALVE ASSY J-M 1
(SEE IPL FIG. 10A FOR DETAILS)
(POST SB 3700-38-09)
R (PRE SB3700-38-10)
(REPLS BY ITEM 60B)
ATTACHING PARTS
61 NAS679C3M . . NUT 4
62 AN960C10L . . WASHER A-F 4
-62A MS15795-808 . . WASHER G-M 4
***
63 RR162S . . . RING, RETAINING (V80756) A,B 1
64 3718 . . . PLATE, BOTTOM A,B 1
(FRO 16007-013)
65 3721 . . . SPRING (FRO 16007-012) A,B 1
66 3720 . . . BALL A,B 1
67 3722 . . . BODY (FRO 16007-015) A,B 1
68 3719 . . GASKET 1
68A 15900-114-1 . . PLATE, VALVE J-M 1
(REPLD BY ITEM 68C)
R (DELETED BY SB3700-38-10)
68B 3719 . . GASKET J-M 2
R (DELETED BY SB3700-38-10)
-68C 3765-017 . . PLATE, VALVE J-M 1
(REPLS ITEM 68A)
R (DELETED BY SB3700-38-10)
-69 4811-75 . . NOZZLE ASSY (FRO 4811-75-1) A,B 3
(SEE IPL FIG. 11 FOR DETAILS)
-69A 4811-84-1 . . COVER, NOZZLE G,H 3

- ITEM NOT ILLUSTRATED


Page 1128
38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 3: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
3____

70 4811-75-4 . . NOZZLE ASSY G,H 1


-70A 4811-75-1 . . NOZZLE ASSY (SB 4) C-F 3
(SEE IPL FIG. 11 FOR DETAILS)
-69 4811-75 . . NOZZLE ASSY, (FRO 4811-75-1) A,B 3
(SEE IPL FIG. 11 FOR DETAILS)
-69A 4811-84-1 . . COVER, NOZZLE G,H 3
70 4811-75-4 . . NOZZLE ASSY G,H 1
-70A 4811-75-1 . . NOZZLE ASSY (SB4) C-F 3
(SEE IPL FIG. 11 FOR DETAILS)
70B 4811-75-3 . . NOZZLE ASSY G,H 2
(SEE IPL FIG 11 FOR DETAILS)
ATTACHING PARTS
71 NAS679C06M . . NUT A-H 12
72 AN960C6 . . WASHER A-H 12
-72A MS15795-805 . . DELETED
***
73 2-223C557-70 . . O-RING (V83259) A-H 3
74 3760-7 . . TOP SUB-ASSY (FRO 3760-10) A 1
-75 3760-8 . . TOP SUB-ASSY (FRO 3760-11) B 1
-76 3760-10 . . TOP SUB-ASSY C,E,G 1
-77 3760-11 . . TOP SUB-ASSY D,F,H 1
-77A 3765-012 . . TOP SUB-ASSY J,L 1
-77B 3765-013 . . TOP SUB-ASSY K,M 1
-78 5548 . . . RING, REINFORCING (SB 4) 1
-79 3754 . . . CARTRIDGE MOUNTING ASSY A,B 1
(FRO 3754-1)
R 80 3754-1 . . . CARTRIDGE MOUNTING ASSY C-M 1
(SB 4)
-81 3752-1 . . . SPACER 13
-82 3752-2 . . . SPACER 20
-83 3752-6 . . . SPACER 16
-84 3752-11 . . . SPACER 7
85 3708 . . . FITTING 1
86 4811-81 . . . SLEEVE, NOZZLE (FRO 4811-81-1) A,B 3
-87 4811-81-1 . . . SLEEVE, NOZZLE (SB 4) C-H 3
88 3737 . SEAL, TANK 1
89 2364-2 . DECAL, IDENT. 1
90 3702-1 . TANK ASSY AA 1
-91 3702-2 . TANK ASSY AB 1
-92 3746 . . BOLT, LONG 2
-93 3736 . . BOLT 2

- ITEM NOT ILLUSTRATED


Page 1129
38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 3: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
3____

100 H4SS . CLAMP, HOSE (V76599) J-M 2


(ADDED BY SB3700-38-10)
105 0565-055 . TUBING, BRAIDED J-M 1
(ADDED BY SB3700-38-10)
110 4803-91 . FITTING, VENT J-M 1
(ADDED BY SB3700-38-10)
115 3765-190-8 . CHECK VALVE/VACUUM BREAKER J,L 1
ASSY
R (REPLD BY ITEM –115C)
(POST SB3700-38-10)
(SEE IPL FIG. 10C FOR DETAILS)
-115A 3765-190-7 . CHECK VALVE/VACUUM BREAKER K,M 1
ASSY
R (REPLD BY ITEM –115B)
(POST SB3700-38-10)
(SEE IPL FIG. 10C FOR DETAILS)
R -115B 3765-190-23 . CHECK VALVE/VACUUM BREAKER K,M 1
R ASSY
R (REPLS ITEM –115A)
R (POST SB3700-38-10)
R (SEE IPL FIG. 10C FOR DETAILS)
R -115C 3765-190-13 . CHECK VALVE/VACUUM BREAKER J,L 1
R ASSY
R (REPLS ITEM 115)
R (POST SB3700-38-10)
R (SEE IPL FIG.10C FOR DETAILS)
ATTACHING PARTS
120 NAS679C3M . NUT J-M 4
125 AN960C10L . WASHER J-M 4
***
130 3765-174 . PLATE, RETAINING J-M 2
(ADDED BY SB3700-38-10)
135 2-132N602-70 . O-RING (V02697) J-M 1
(ADDED BY SB3700-38-10)
140 3765-173 . ADAPTER, CHECK VALVE J-M 1
(ADDED BY SB3700-38-10)
145 2-125N602-70 . O-RING (V02697) J-M 1
(ADDED BY SB3700-38-10)
NOTE:
ITEM 18A IS INTERCHANGEABLE
WITH ITEM 18 UPON CONCURRENT
INSTALLATION OF ASSOCIATED
HARDWARE, ITEMS 17A, 17B, 60B,
68A, AND 68B.
REFER TO SB 3700-38-06
FOR REWORK INSTRUCTIONS.

- ITEM NOT ILLUSTRATED


Page 1129A
38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 3: Usage Codes
USED USED
ON PART NUMBER ON PART NUMBER
CODE CODE

A 3700-7 G 3700-19
B 3700-8 H 3700-20
C 3700-10 J 3700-24
D 3700-11 K 3700-25
E 3700-13 L 3700-30
F 3700-14 M 3700-30

USED
ON PART NUMBER
CODE

AA 3700-7, -10, -13, -19, -24, -30


AB 3700-8, -11, -14, -20, -25, -31
AC 3700-30 (S/N 001 THRU 118)
AD 3700-31 (S/N 001 THRU 052)
AE 3700-31 (S/N 053 AND SUBS)
AF 3700-30 (S/N 119 AND SUBS)
AG 3700-7, -8, -10, -11, -13, -14 -19, -20, -24, -25,
-30 (S/N 001 THRU 118)
-31 (S/N 001 THRU 052)
AH 3700-30 (S/N 119 AND SUBS)
-31 (S/N 053 AND SUBS)

Page 1129B
38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY

THIS PAGE INTENTIONALLY LEFT BLANK

Page 1129C
38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY

- ITEM NOT ILLUSTRATED


Page 1129D
38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY

Toilet Assembly
Figure 3A (Sheet 2)

- ITEM NOT ILLUSTRATED


Page 1130
38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 3A: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
3A___

-1 3700-16 TOILET ASSY A RF


-2 3700-17 TOILET ASSY B RF
-2A 3700-21 TOILET ASSY C RF
-2B 3700-22 TOILET ASSY D RF
-2C 3700-27 TOILET ASSY E RF
-2D 3700-28 TOILET ASSY F RF
R 3 3765-008 . SCREEN ASSY 1
-3A 3765-014 DELETED
5 C10DK5 . CLAMP (V81872) A,B 2
-5A C10DK4 . CLAMP (V81872) C-F 2
ATTACHING PARTS
6 NAS1291C3M . NUT 2
7 AN960C10L . WASHER 2
8 3749 . SPACER 2
***
-9 3765-003 . TOP ASSY AA 1
-10 3765-004 . TOP ASSY AB 1
-10A 3765-015 . TOP ASSY AC 1
-10B 3765-016 . TOP ASSY AD 1
-10C 3765-010 . TOP ASSY C 1
R (SUPSD BY ITEM -10J)
-10D 3765-011 . TOP ASSY D 1
R (SUPSD BY ITEM -10K)
-10E 3765-023 . TOP ASSY AE 1
-10F 3765-024 . TOP ASSY AF 1
-10G 3765-090 . TOP ASSY AG 1
-10H 3765-091 . TOP ASSY AH 1
R -10J 3765-021 . TOP ASSY C 1
R (SUPSDS ITEM -10C)
R -10K 3765-022 . TOP ASSY D 1
R (SUPSDS ITEM -10D)
ATTACHING PARTS
13 NAS1291C3M . NUT 20
14 AN960C1OL . WASHER 20
***
15 C20PS . . CLAMP (V66265) 2
16 3730 . . TUBE 1
17 16004-027-16 . . HOSE C-F 1
17A 10HSS . . CLAMP, HOSE C-F 2
-17B C10DK-12 . . CLAMP C-F 1
ATTACHING PARTS
-17C NAS679C08M . . NUT C-F 1
-17D AN960C8 . . WASHER C-F 1
***

- ITEM NOT ILLUSTRATED


Page 1131
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 3A: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
3A___

18 3200-12 . . MOTOR-PUMP-FILTER UNIT ASSY A,B 1


(SEE IPL FIG. 6 FOR DETAILS)
(SUPDS PN 3200-1)
(SEE NOTE ON PAGE 1133B)
18A 3200-8 . . MOTOR-PUMP-FILTER UNIT ASSY C,D 1
(SEE IPL FIG. 6A FOR DETAILS)
(REPLD BY ITEM - 18B)
(SEE NOTE ON PAGE 1133B)
-18B 3200-10 . . MOTOR-PUMP-FILTER ASSY E,F 1
R (SEE IPL FIG. 6A FOR DETAILS)
(REPLS ITEM 18A)
ATTACHING PARTS
19 NAS679C06M . . NUT 6
20 NAS70C161-438 . . WASHER 6
21 4812-15 . . GROMMET 6
***
23 3600-1-1 . . DRAIN VALVE ASSY 1
R (SEE IPL FIG. 9 FOR DETAILS)
ATTACHING PARTS
24 NAS679C3M . . NUT 8
25 MS15795-808 . . WASHER 8
***
26 3624 . . GASKET 1
27 C16PS . . CLAMP (V66295) A,B 2
27A C12PS . . CLAMP (V66295) C-F 2
28 3738 . . TUBE, VENT AJ 1
-28A 12205-130 . . TUBE, OVERFLOW AK 1
29 3800-202 . . BOWL ASSY 1
(REPLD BY ITEM 29A)
-29A 3800-216 . . BOWL ASSY 1
ATTACHING PARTS
-30 NAS1291C4M . . NUT 7
-31 AN960C416L . . WASHER 7
***

- ITEM NOT ILLUSTRATED


Page 1132
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 3A: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
3A___

32 3800-9 . . GASKET 1
33 3800-209 . . SEPERATOR 1
36 3734-11 . . VENT 1
ATTACHING PARTS
37 NAS679C3M . . NUT 4
38 MS15795-808 . . WASHER 4
***
39 2-218C557-70 . . O-RING 1
40 3745 . . VENT B,C,E 1
-41 3751 . . VENT A,D,F 1
ATTACHING PARTS
42 NAS679C3M . . NUT 4
43 MS15795-808 . . WASHER 4
***
44 3727 . . GASKET 1
45 MS24566-1B . . PULLEY 1
ATTACHING PARTS
46 MS24665-148 . . PIN, COTTER 1
47 AN960C10L . . WASHER 1
48 MS9463-11 . . PIN, CLEVIS A,B 1
-48A MS9463-09 . . PIN, CLEVIS C-F 1
49 4811-99 . . BUSHING 2
***
50 094-0625MDP . . PIN, ROLL (V00287) 1
52 3757-1 . . BRACKET, PULLEY A,B 1
52A 14300-104 . . BRACKET, PULLEY C-F 1
ATTACHING PARTS
53 NAS679C06M . . NUT 4
54 MS15795-808 . . WASHER 1
54A NAS620C6L . . WASHER 4
R ***
55 3710 . . BRACKET, HOLD DOWN 3
56 3711 . . BRACKET, HOLD DOWN 1
ATTACHING PARTS
-57 AN435M4-8 . . RIVET (REPLD BY ITEM -57A) 13

- ITEM NOT ILLUSTRATED


Page 1133
38-30-11 Jun 17/91
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 3A: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
3A___

-57A 4-40UNCX.75LG . . SCREW (REPLS ITEM -57) A,B 13


-57B 6-32UNCX.50LG . . SCREW C,F 13
-58 3753 . . WASHER (REPLD BY ITEM -58A) 13
-58A MS15795-806 . . WASHER (REPLS ITEM -58) A,B 13
-58B MS15795-805 . . WASHER C-F 13
-58C NAS679C06M . . NUT 13
***
59 16007-010 . . CHECK VALVE ASSY A,B 1
(SEE IPL FIG. 10A FOR DETAILS)
59A 16007-035 . . CHECK VALVE ASSY C-F 1
(SEE IPL FIG. 10A FOR DETAILS)
(PRE SB 3700-38-09)
(REPLD BY ITEM -59B)
-59B 16007-045 . . CHECK VALVE ASSY C-F 1
(SEE IPL FIG. 10A FOR DETAILS)
(POST SB 3700-38-09)
(PRE SB3700-38-10)
(REPLS ITEM 59A)
(ATTACHING PARTS
61 NAS679C3M . . NUT 4
62 MS15795-808 . . WASHER 4
***
63 3719 . . GASKET A,B 1
R 63A 15900-114-1 . . PLATE, VALVE E,F 1
(DELETED BY SB3700-38-10)
63B 3719 . . GASKET, PLATE C-F 2
(DELETED BY SB3700-38-10)
R -63C 3765-017 . . PLATE, VALVE C,D 1
R (DELETED BY SB3700-38-10)
R 64 4811-84-1 . . COVER, NOZZLE ASSY A,B 3
R -64A 4811-84-1 . . COVER, NOZZLE ASSY C,D,E,F 1
ATTACHING PARTS
R 65 NAS679C06M . . NUT A,B 12
R -65A NAS679C06M . . NUT C,D,E,F 4
R 66A NAS620C6L . . WASHER A,B 12
R -66B NAS620C6L . . WASHER C,D,E,F 4
***
R 67 3765-009 . . NOZZLE ASSY A,B,E,F 1
R 70 4811-75-3 . . NOZZLE ASSY A,B 2
(SEE IPL FIG. 11 FOR DETAILS)
R 73 2-223C557-70 . . O-RING (V02697) A,B 3
R 73A 2-223C557-70 . . O-RING (V02697) C,D,E,F 1
-74 3765-005 . . TOP SUBASSY B 1
-75 3675-006 . . TOP SUBASSY A 1
-75A 3765-012 . . TOP SUBASSY C,E 1
-75B 3765-013 . . TOP SUBASSY D,F 1
-80 3754-1 . . . CARTRIDGE MOUNTING ASSY 1

- ITEM NOT ILLUSTRATED


Page 1133A
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 3A: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
3A___

-81 3752-1 . . . SPACER 13


-82 3752-2 . . . SPACER 20
-83 3752-6 . . . SPACER 16
-84 3752-11 . . . SPACER 7
-85 3708 . . . FITTING 1
-87 4811-81-1 . . . SLEEVE NOZZLE 4
88 3737 . SEAL, TANK 1
89 2364-2 . DECAL, IDENT. 1
90 3765-001 . TANK ASSY B,C,E 1
-91 3765-002 . TANK ASSY A,D,F 1
-92 3746 . . BOLT 2
-93 3736 . . BOLT 20
94 3765-008 . . SCREEN ASSY 1
(MOVED TO ITEM 3)
95 3765-007 . . STANDPIPE (BONDED) 1
100 H4SS . CLAMP, HOSE (V76599) C-F 2
(ADDED BY SB3700-38-10)
105 0565-055 . TUBING, BRAIDED C-F 1
(ADDED BY SB3700-38-10)
110 4803-91 . FITTING, VENT C-F 1
(ADDED BY SB3700-38-10)
115 3765-190-8 . CHECK VALVE/VACUUM BREAKER C,E 1
ASSY
R (REPLD BY ITEM –115C)
(POST SB3700-38-10)
(SEE IPL FIG. 10C FOR DETAILS)
-115A 3765-190-7 . CHECK VALVE/VACUUM BREAKER D,F 1
ASSY
R (REPLD BY ITEM –115B)
(POST SB3700-38-10)
(SEE IPL FIG. 10C FOR DETAILS)
R -115B 3765-190-23 . CHECK VALVE/VACUUM BREAKER D,F 1
R ASSY
R (REPLS ITEM –115A)
R (POST SB3700-38-10)
R (SEE IPL FIG. 10C FOR DETAILS)
R -115C 3765-190-13 . CHECK VALVE/VACUUM BREAKER C,E 1
R ASSY
R (REPLS ITEM 115)
R (POST SB3700-38-10)
R (SEE IPL FIG. 10C FOR DETAILS)
ATTACHING PARTS
120 NAS679C3M . NUT C-F 4

- ITEM NOT ILLUSTRATED


Page 1133B
38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 3A: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
3A___

R 125 AN960C10L . WASHER C-F 4


R ***
R 130 3765-174 . PLATE, RETAINING C-F 2
R (ADDED BY SB3700-38-10)
R 135 2-132N602-70 . O-RING (V02697) C-F 1
R (ADDED BY SB3700-38-10)
R 140 3765-173 . ADAPTER, CHECK VALVE C-F 1
R (ADDED BY SB3700-38-10)
R 145 2-125N602-70 . O-RING (V02697) C-F 1
R (ADDED BY SB3700-38-10)
NOTE:
ITEM 18A IS INTERCHANGABLE
WITH ITEM 18 UPON CONCURRENT
INSTALLATION OF ASSOCIATED
HARDWARE, ITEMS 17, 17A, 59A, 63A
AND 63B.
REFER TO SB 3700-38-06 FOR
REWORK INSTRUCTIONS.

IPL Figure 3A: Usage Codes


USED
ON PART NUMBER
CODE

A 3700-16
B 3700-17
C 3700-21
D 3700-22
E 3700-27
F 3700-28

AA 3700-17 (S/N 001 THRU 028)


AB 3700-16 (S/N 001)
AC 3700-17 (S/N 029 AND SUBS)
AD 3700-16 (S/N 002 AND SUBS)
AE 3700-27 (S/N 001 THRU 053)
AF 3700-28 (S/N 001 THRU 027)
AG 3700-27 (S/N 054 AND SUBS)
AH 3700-28 (S/N 028 AND SUBS)
AJ 3700-16, -17, -21, -22,
-27 (S/N 001 THRU 053)
-28 (S/N 001 THRU 027)
AK 3700-27 (S/N 054 AND SUBS)
-28 (S/N 028 AND SUBS)

- ITEM NOT ILLUSTRATED


Page 1133C
38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

THIS PAGE INTENTIONALLY LEFT BLANK

Page 1133D
38-30-11 Nov 15/93
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Tank Assy
IPL Figure 3B

Page 1134
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 3B: Auxiliary Tank Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
3B___

-1 16002-031 TANK ASSY, AUXILIARY * A RF


-1A 16002-051 TANK ASSY, AUXILIARY * B RF
-1B 16002-052 TANK ASSY, AUXILIARY * C RF
-1C 16002-054 TANK ASSY, AUXILIARY * D RF
2 13507-001 . NAMEPLATE 1
R (SUPSD BY ITEM -2A)
R -2A 16002-130 . NAMEPLATE 1
R (SUPSDS ITEM 2)
R 3 10-32X3-4LG . BOLT (REPLD BY ITEM -3A) 8
R -3A NAS501-3-4A . BOLT (REPLS ITEM 3) 8
4 MS15795-808 . WASHER 16
R 5 NAS1291C3M . NUT (REPLD BY ITEM -5A) A,B,D 16
R -5A NAS679C3M . NUT (REPLS ITEM -5A) C 16
6 3624 . GASKET 2
7 16002-033 . SPACER 1
R 8 3600-1-2 . VALVE ASSY, DRAIN AA 1
R (REPLD BY ITEM -8C)
(SEE IPL FIG. 9 FOR DETAILS)
R -8A 3600-1-2 . VALVE ASSY, DRAIN AB 1
R (PRE SB3600-38-002)
R (SEE IPL FIG. 9 FOR DETAILS)
R -8B 3600-16 . VALVE ASSY, DRAIN AB 1
R (POST SB3600-38-002)
R (SEE IPL FIG. 9 FOR DETAILS)
R -8C 3600-16 . VALVE ASSY, DRAIN AA 1
R (REPLS ITEM 8)
R (SEE IPL FIG. 9 FOR DETAILS)
9 094-0625MPD . DELETED
10 MS9463-09 . PIN, CLEVIS 1
(REPLD BY ITEM -10A)
-10A MS9463-09 . PIN, CLEVIS 1
(REPLS ITEM 10)
11 4811-99 . DELETED
12 MS15795 . WASHER, FLAT 2
13 MS24566-1B . PULLEY 1
14 3757-1 . BRACKET, PULLEY 1
(REPLS ITEM 14)
-14A 14300-104 . BRACKET, PULLEY 1
(REPLS ITEM 14)
ATTACHING PARTS
R 15 NAS1291C06M . NUT (REPLD BY ITEM -15A) A,B,D 4
R -15A NAS679C06M . NUT (REPLS ITEM 15) C 4
R 16 NAS620C6L . WASHER (REPLD BY ITEM -16A) A,B,D 4
R -16A AN960C6L . WASHER (REPLS ITEM 16) C 4
***

- ITEM NOT ILLUSTRATED


* Used to provide extra holding capacity.
Page 1135
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 3B: Auxiliary Tank Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
3B___

17 16002-036 . FITTING, INLET A,B 1


-17A 16002-037-2 . COVER C 1
-17B 16002-057 . FITTING, INLET D 1
ATTACHING PARTS
18 NAS1291C3M . NUT (REPLD BY ITEM -18A) A,B,D 3
-18A NAS679C3M . NUT (REPLS ITEM 18) D 3
19 MS15795-808 . WASHER, FLAT 3
***
20 16002-037-1 . COVER 1
ATTACHING PARTS
21 NAS1291C3M . NUT (REPLD BY ITEM -21A) A,B,D 8
-21A NAS679C3M . NUT (REPLS ITEM 21) C 8
22 MS15795-808 . WASHER, FLAT 8
R ***
23 16002-038-1 . GASKET 1
24 16002-035 . FITTING 1
ATTACHING PARTS
25 NAS1291C3M . NUT (REPLD BY ITEM -21A) A,B,D 4
-25A NAS679C3M . NUT (REPLS ITEM 21) C 4
26 MS15795-808 . WASHER, FLAT 4
***
27 16002-037-2 . COVER A,B,C 1
-27A 16002-056 . FITTING, INLET B 1
ATTACHING PARTS
28 NAS1291C3M . NUT (REPLD BY ITEM -21A) A,B,D 3
-28A NAS679C3M . NUT (REPLS ITEM 21) C 3
29 MS15795-808 . WASHER, FLAT 3
***
30 16002-038-2 . GASKET 2
31 16007-010 . CHECK VALVE ASSY 1
(SEE IPL FIG. 10A FOR DETAILS)
ATTACHING PARTS
32 NAS1291C3M . NUT (REPLD BY ITEM -21A) A,B,D 4
-32A NAS679C3M . NUT (REPLS ITEM 21) C 4
33 MS15795-808 . WASHER 4
***
34 4811-75-3 . NOZZLE ASSY 1
(SEE IPL FIG. 11 FOR DETAILS)
R 35 4811-75-1 . NOZZLE ASSY 2
R (SEE IPL FIG. 11 FOR DETAILS)
ATTACHING PARTS
36 NAS1291C06M . NUT (REPLD BY ITEM -36A) A,B,D 8
-36A NAS679C06M . NUT (REPLS ITEM 36) C 8
37 NAS620C6L . WASHER (REPLD BY ITEM -37A) A,B,D 8
-37A AN960C6L . WASHER (REPLS ITEM 37) C 8
* * *

- ITEM NOT ILLUSTRATED


Page 1136
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 3B: Auxiliary Tank Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
3B___

R 38 16002-032 . BRACKET, HANGER 1


(PN CORRECTION, SEE ITEM –38A)
R -38A 16002-034-3 . BRACKET HANGER 1
ATTACHING PARTS
R 39 NAS1291C3M . NUT (REPLD BY ITEM -21A) A,B,D 4
R -39A NAS679C3M . NUT (REPLS ITEM 21) C 4
40 MS15795-808 . WASHER 4
***
41 16002-032 . TANK ASSY A,B 1
-41A 16002-053 . TANK ASSY C,D 1
42 16002-034-1 . BRACKET HANGER 2
ATTACHING PARTS
R 43 NAS1291C3M . NUT (REPLD BY ITEM -21A) A,B,D 8
R -43A NAS679C3M . NUT (REPLS ITEM 21) C 8
44 MS15795-808 . WASHER 8
***
45 16002-034-2 . BRACKET HANGER 1
ATTACHING PARTS
R 46 NAS1291C3M . NUT (REPLD BY ITEM -46A) A,B,D 4
R -46A NAS679C3M . NUT (REPLS ITEM 46) C 4
47 MS15795-808 . WASHER 4
***
48 M87-70CR . SHOCK MOUNT 4
55 16002-057 . FITTING, INLET C,D 1
ATTACHING PARTS
R 60 NAS1291C3M . NUT (REPLD BY ITEM -21A) A,B,D 3
R -60A NAS679C3M . NUT (REPLS ITEM 21) C 3
65 MS15795-808 . WASHER C,D 3
***
70 16002-038-2 . GASKET C,D 1
R 75 2-223C557-70 . O-RING (V02697) 1

IPL Figure 3B: Usage Codes


USED
ON PART NUMBER
CODE

AA 16002-031 (S/N 090 AND SUBS),


16002-051 (S/N 093 AND SUBS),
16002-052 (S/N 224 AND SUBS),
16002-054 (S/N 044 AND SUBS)
AB 16002-031 (S/N 001 THRU 089),
16002-051 (S/N 001 THRU 092),
16002-052 (S/N 001 THRU 223),
16002-054 (S/N 001 THRU 043)

- ITEM NOT ILLUSTRATED


Page 1136A
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700

Tank Assembly
IPL Figure 3C

- ITEM NOT ILLUSTRATED


Page 1136B
38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 3C: Sink Tank Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
3C___

-1 16002-055 TANK ASSY, SINK RF


5 13507-001 . NAMEPLATE 1
10 16007-010 . VALVE ASSY-CHECK 1
(SEE FIG. 10A FOR DETAILS)
ATTACHING PARTS
15 NAS679C3M . NUT 4
20 AN960C10L . WASHER 4
***
25 16002-062 . TUBE ASSY-RINSE 1
30 3719 . GASKET-CHECK VALVE 1
35 16002-065 . ANGLE-HOSE CLAMP 1
SUPPORT

ATTACHING PARTS
40 NAS501-3-5A . BOLT 2
45 AN960C10L . WASHER 4
50 NAS679C3M . NUT 2
***
55 16002-066 . BRACKET-FWD 1
(INBOARD)
ATTACHING PARTS
60 NAS679C3M . NUT 4
65 AN960C10L . WASHER 4
***
70 16002-068 . BRACKET-AFT 1
(OUTBOARD)
ATTACHING PARTS
75 NAS679C3M . NUT 4
80 AN960C10L . WASHER 4
***
1 85 16002-067 . BRACKET-AFT 1
(OUTBOARD)
ATTACHING PARTS
90 NAS679C3M . NUT 4
95 AN960C10L . WASHER 4
***
100 16002-069 . BRACKET-AFT 1
(OUTBOARD)
ATTACHING PARTS
105 NAS679C3M . NUT 4
110 AN960C10L . WASHER 4
***
120 16002-058 . TANK AND TOP 1

- ITEM NOT ILLUSTRATED


Page 1136C
38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700

THIS PAGE INTENTIONALLY LEFT BLANK

- ITEM NOT ILLUSTRATED


Page 1136D
38-30-11 J un 15/90
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

TANK ASSEMBLY
Figure 3D
(Sheet 1 of 2)

Page 1136E
38-30-11 Jun 17/91
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Page 1136F
38-30-11 Jun 15/90
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 3D: Auxiliary Tank Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
3D___

-1* 16002-071 TANK ASSY, AUXILLARY RF


5 13507-001 . DECAL, INDENTIFICATION 1
R (SUPSD BY ITEM -5A)
R -5A 16002-130 . DECAL, INDENTIFICATION 1
R (SUPSDS ITEM 5)
R 10 3600-1-2 . VALVE ASSY,DRAIN AC 1
R (REPLD BY ITEM -10C)
(SEE IPL FIG. 9 FOR DETAILS)
R -10A 3600-1-2 . VALVE ASSY,DRAIN AD 1
R (PRE SB3600-38-002)
R (SEE IPL FIG. 9 FOR DETAILS)
R -10B 3600-16 . VALVE ASSY,DRAIN AD 1
R (POST SB3600-38-002)
R (SEE IPL FIG. 9 FOR DETAILS)
R -10C 3600-16 . VALVE ASSY,DRAIN AC 1
R (REPLS ITEM 10)
R (SEE IPL FIG. 9 FOR DETAILS)
ATTACHING PARTS
15 NAS679C3M . NUT, SELF LOCKING 8
20 MS15795-808 . WASHER 8
25 NAS501-3-4A . BOLT 8
***
30 3624 . GASKET 1
35 16002-033 . ADAPTER, DRAIN VALVE 1
ATTACHING PARTS
40 NAS679C3M . NUT, SELF LOCKING 8
45 MS15795-808 . WASHER 8
***
50 3624 . GASKET 1
55 MS24665-148 . PIN, COTTER 1
60 MS9463-08 . PIN, CLEVIS 1
65 MS15795-808 . WASHER, FLAT 1
70 MS24566-1B . PULEY 1
75 3765-112 . BRACKET, PULLEY 1
ATTACHING PARTS
80 NAS679C08M . NUT, SELF LOCKING 8
85 AN960C8 . WASHER 8
***
90 16002-036 . FITTING, INLET 2
ATTACHING PARTS
95 NAS679C3M . NUT, SELF LOCKING 6
100 MS15795-808 . WASHER, FLAT 6
***
105 16002-038-2 . GASKET 2

- ITEM NOT ILLUSTRATED


* Used to provide extra holding capacity.
Page 1136G
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 3D: Auxiliary Tank Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
3D___

110 16002-037-1 . COVER 1


ATTACHING PARTS
115 NAS679CM . NUT, SELF LOCKING 8
120 MS15795-808 . WASHER 8
***
125 16002-038-1 . GASKET 1
130 16002-035 . RECEPTACLE, SHEAR STUD 1
ATTACHING PARTS
135 NAS679C4M . NUT, SELF LOCKING 4
140 AN960C416 . WASHER, FLAT 4
***
145 1607-010 . VALVE ASSY, CHECK 1
(SEE FIG.10A FOR DETAILS)
ATTACHING PARTS
150 NAS679C3M . NUT 4
151 MS15795-808 . WASHER 4
***
160 4811-75-3 . NOZZLE ASSY 1
(SEE FIG. 11 FOR DETAILS)
170 4811-75-1 . NOZZLE ASSY 2
(SEE FIG. 11 FOR DETAILS)
ATTACHING PARTS
175 NAS679C06M . NUT 8
180 AN960C6L . WASHER 8
***
185 2-223C557-70 . O-RING 2
190 M87-70CR . SHOCK MOUNT 4
R 195 16002-072 . TANK AND TOP ASSY AA 1
(REPLD BY ITEM -195A)
R -195A 16002-082 . TANK AND TOP ASSY AB 1
(REPLS ITEM 195)
-200 16002-073 . . TANK ASSY 1
205 16002-075 . . . BRACKET HANGER 4
ATTACHING PARTS
210 NAS679C3M . . . NUT, SELF LOCKING 16
215 MS15795-808 . . . WASHER 16
***

IPL Figure 3D: Usage Codes

AA 16002-071 (S/N 001 THRU 009)


AB 16002-071 (S/N 010 AND SUBS)
AC 16002-071 (S/N 001 THRU 032)
AD 16002-071 (S/N 033 AND SUBS)

- ITEM NOT ILLUSTRATED


Page 1136H
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Page 1137
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Page 1137A
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 4: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
4____

-1 3700-9 TOILET ASSY A RF


R (PRE SB3700-38-12)
-2 3700-12 TOILET ASSY B RF
R (PRE SB3700-38-12)
-2A 3700-15 TOILET ASSY C RF
R (PRE SB3700-38-12)
(REPLD BY ITEM -2B)
-2B 3700-18 TOILET ASSY D RF
R (PRE SB3700-38-12)
(REPLS ITEM -2A)
-2C 3700-23 TOILET ASSY E RF
R (PRE SB3700-38-12)
-2D 3700-29 TOILET ASSY F RF
R (PRE SB3700-38-12)
3 C10DK5 . CLAMP A-D 2
R -3A C10DK4 . CLAMP E,F 2
ATTACHING PARTS
4 NAS679C3M . NUT 2
5 AN960C10L . WASHER 6
6 3749 . SPACER 2
***
-7 3759 . TOP ASSY A 1
-8 3759-1 . TOP ASSY B 1
-8A 3759-15 . TOP ASSY C 1
-8B 3759-18 . TOP ASSY D 1
-8C 3759-19 . TOP ASSY E 1
-8D 3765-025 . TOP ASSY AA 1
-8E 3765-089 . TOP ASSY AB 1
ATTACHING PARTS
9 NAS679C3M . NUT 21
10 AN960C10L . WASHER 21
***
11 C20PS . . CLAMP (V66295) 2
12 3742 . . TUBE, FLUSH 1
R (PRE SB3700-38-12)
R -12A 14312-045-2 . . TUBE, FLUSH 1
R (POST SB3700-38-12)
R -12B 16004-027-3 . . HOSE 1
R (POST SB3700-38-12)
R -12C H8SS . . CLAMP 2
R (POST SB3700-38-12)
-13 3200 . . MOTOR-PUMP-FILTER UNIT ASSY A 1
(FRO 3200-1)
R (PRE SB3700-38-12)
-13A 3200-1 . . MOTOR-PUMP-FILTER UNIT B-D 1
(SUPSD BY 3200-12)

- ITEM NOT ILLUSTRATED


Page 1137B
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 4: Auxiliary Tank Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
4____

14 3200-12 . . MOTOR-PUMP-FILTER UNIT ASSY B-D 1


R (PRE SB3700-38-12)
(SEE IPL FIG. 6 FOR DETAILS)
(SUPSDS PN 3200-1)
14A 3200-8 . . MOTOR PUMP FILTER UNIT ASSY E 1
R (PRE SB3700-38-12)
(SEE IPL FIG. 6A FOR DETAILS)
(REPLD BY ITEM -14B)
(SEE NOTE ON PAGE 1137H)
-14B 3200-10 . . MOTOR-PUMP-FILTER UNIT ASSY F 1
R (PRE SB3700-38-12)
(SEE IPL FIG. 6A FOR DETAILS)
(REPLS ITEM 14A)
R -14C 3200-11 . . MOTOR-PUMP-FILTER UNIT ASSY 1
R (POST SB3700-38-12)
R (SEE IPL FIG.6A FOR DETAILS)
ATTACHING PARTS
15 NAS679C06M . . NUT 6
-16 AN960C6 DELETED
16A NAS70C161-438 . . WASHER 6
17 4812-15 . . GROMMET (SB 4) 6
***
-18 3600-1 . . DRAIN VALVE ASSY A 1
(SEE IPL FIG. 9 FOR DETAILS)
(FRO 3600-1-1)
19 3600-1-1 . . DRAIN VALVE ASSY (SB 2) B-F 1
(SEE IPL FIG. 9 FOR DETAILS)
ATTACHING PARTS
20 NAS679C3M . . NUT 8
21 AN960C10L . . WASHER 8
***
22 3624 . . GASKET 1
23 C16PS . . CLAMP (V66295) 2
-23A C12PS . . CLAMP E,F 2
24 3738 . . TUBE, VENT AC 1
-24A 12205-130 . . TUBE, OVERFLOW AB 1
25 3800-01 . . BOWL ASSY (FRO 3800-202) 1
25A 3800-202 . . BOWL ASSY D 1

- ITEM NOT ILLUSTRATED


Page 1137C
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 4: Auxiliary Tank Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
4____

-25B 3800-216 . . BOWL ASSY E,F 1


ATTACHING PARTS
26 NAS679C4M . . NUT A-C 7
-26A NAS1291C4M . . NUT 7
27 AN960C416L . . WASHER 7
***
28 3800-9 . . GASKET 1
-29 4684 . . SEPARATOR (FRO 4684-3) A 1
30 4684-3 . . SEPARATOR (FRO 3800-209) B,C 1
30A 3800-209 . . SEPARATOR ASSY D-F 1
(SEE IPL FIG.12 FOR DETAILS)
-31 3734 . . VENT (FRO 3734-11) A 1
32 3734-11 . . VENT (SB 4) B-F 1
ATTACHING PARTS
33 NAS679C3M . . NUT 4
34 AN960C10L . . WASHER 4
***
35 2-218C557-70 . . O-RING (V83259) 1
36 3745 . . VENT 1
ATTACHING PARTS
37 NAS679C3M . . NUT 4
38 AN960C10L . . WASHER 4
***
39 3727 . . GASKET 1
40 MS24566-1B . . PULLEY 1
ATTACHING PARTS
41 MS24665-148 . . PIN, COTTER 1
42 AN960C10L . . WASHER 1
43 MS9463-11 . . PIN, CLEVIS A-C 1
-43A MS9463-08 . . PIN, CLEVIS D-F 1
44 4811-99 . . BUSHING A-C 1
***
-45 094-0625MDP . . PIN, ROLL (V00287) A-C 1
46 3744 . . PULLEY BRACKET ASSY 1
ATTACHING PARTS
-47 AN435M4-8 . . RIVET A-C 3
-47A 6-32UNCX9/16LG . . SCREW D-F 3
-47B AN435M4-9 . . RIVET C 3
-48 3753 . . WASHER A-C 3
-48A MS15795-805 . . WASHER D-F 3
-48B NAS679C06M . . WASHER D-F 3
-48C AN960C4 DELETED
***

- ITEM NOT ILLUSTRATED


Page 1137D
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 4: Auxiliary Tank Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
4____

49 3710 . . BRACKET, HOLD DOWN 4


ATTACHING PARTS
-50 AN435M4-8 . . RIVET A-C 12
-50A 6-32UNCX9/16LG . . SCREW D-F 12
-50B AN435M4-9 . . RIVET C 12
-51 3753 . . WASHER A-C 12
-51A MS15795-805 . . WASHER D-F 12
-51B NAS679C06M . . NUT D-F 12
-51C AN960C4 DELETED
***
-52 16007-011 . . CHECK VALVE ASSY C 1
(REPLD BY ITEM 53A)
(SEE IPL FIG. 10 FOR DETAILS)
-53 3717 . . CHECK VALVE ASSY A,B 1
(FRO 16007-011)
53A 16007-010 . . CHECK VALVE ASSY C,D 1
(REPLS ITEM -52)
(SEE IPL FIG. 10A FOR BKDN)
ATTACHING PARTS
54 NAS679C3M . . NUT 4
55 AN960C10L . . WASHER 4
***
56 RR162S . . . RING, RETAINING (V80756) 1
57 3718 . . . PLATE, BOTTOM A,B 1
(FRO 16007-013)
58 3721 . . . SPRING (FR0 16007-012) A,B 1
59 3720 . . . BALL A,B 1
60 3722 . . . BODY (FR0 16007-015) A,B 1
61 3719 . . GASKET 1
-62A 4811-84-1 . . COVER, NOZZLE D 3
-62B 4811-75-4 . . NOZZLE ASSY D 1
-62C 4811-75-3 . . NOZZLE ASSY D 1
63 4811-75-1 . . NOZZLE ASSY (SB 4) A-C 3
(SEE IPL FIG. 11 FOR BKDN)
ATTACHING PARTS
64 NAS679C06M . . NUT 12
65 AN960C6 . . WASHER 12
***
66 2-223C557-70 . . O-RING (V83259) 3
67 3758 . . TOP SUBASSY (FRO 3758-12) A 1
-68 3758-12 . . TOP SUBASSY B-D 1

- ITEM NOT ILLUSTRATED


Page 1137E
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 4: Auxiliary Tank Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
4____

-68A 3758-13 . . TOP SUBASSY E,F 1


-69 5548 . . . RING, REINFORCING (SB 4) 1
-70 3754 . . . CARTRIDGE MOUNTING ASSY A 1
(FRO 3754-1)
71 3754-1 . . . CARTRIDGE MOUNTING (SB-4) B-F 1
-72 3752-1 . . . SPACER 15
-73 3752-2 . . . SPACER 20
-74 3752-6 . . . SPACER 12
-75 3752-11 . . . SPACER 7
76 3708 . . . FITTING 1
77 4811-81 . . . SLEEVE, NOZZLE A 3
(FRO 4811-81-1)
-78 4811-81-1 . . . SLEEVE, NOZZLE (SB 4) B-D 3
79 3741 . SEAL, TANK 1
80 2364-2 . DECAL, IDENT. 1
R -80A 3765-215-2 . DECAL, RETROFIT 1
R (POST SB3700-38-12)
81 3701 . TANK ASSY 1
-82 3750 . . BOLT 1
-83 3746 . . BOLT, LONG 2
-84 3736 . . BOLT 21
90 10HSS . CLAMP, HOSE E,F 2
R (PRE SB3700-38-12)
R -90A H8SS . CLAMP, HOSE 2
R (POST SB3700-38-12)
95 16004-027-16 . HOSE E,F 1
R 100 16007-035 . . CHECK VALVE (PN CORRECTION) E,F 1
(SEE IPL FIG.10A FOR BKDN)
(PRE SB3700-38-09)
R (PRE SB3700-38-12)
(REPLD BY ITEM -100A)
R -100A 16007-045 . . CHECK VALVE (PN CORRECTION) E,F 1
(SEE IPL FIG. 10A FOR BKDN)
(POST SB3700-38-09)
(PRE SB3700-38-10)
R (PRE SB3700-38-12)
(REPLS ITEM 100)
R 100B 18-8000-2 . . VALVE, MOTORIZED SHUT-OFF 1
R (V96736)
R (BOEING SCD 60B50341-2)
R (POST SB3700-38-12)

- ITEM NOT ILLUSTRATED


Page 1137F
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 4: Auxiliary Tank Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
4____

ATTACHING PARTS
105 NAS679C3M . . NUT E,F 4
R (PRE SB3700-38-12)
R 105A NAS679C06M . . NUT E,F 4
R (POST SB3700-38-12)
110 AN960C10L . . WASHER 4
R (PRE SB3700-38-12)
R 110A MS15795-805 . . WASHER 4
R (POST SB3700-38-12)
***
115 3719 . . GASKET E,F 2
(DELETED BY SB3700-38-10)
120 15900-114-1 . . PLATE, VALVE E,F 1
(REPLD BY ITEM 120A)
R (PRE SB3700-38-12)
-120A 3765-017 . . PLATE, VALVE E,F 1
(REPLS ITEM 120)
R (PRE SB3700-38-12)
(DELETED BY SB3700-38-10)
125 H4SS . . CLAMP, HOSE (V76599) E,F 2
(ADDED BY SB3700-38-10)
130 0565-055 . . TUBING, BRAIDED E,F 1
(ADDED BY SB3700-38-10)
135 4803-91 . . FITTING, VENT E,F 1
(ADDED BY SB3700-38-10)
140 3765-190-13 . . CHECK VALVE/VACUUM BREAKER E,F 1
ASSY
(POST SB3700-38-10)
(SEE IPL FIG. 10C FOR BKDN)
ATTACHING PARTS
145 NAS679C3M . . NUT E,F 4
150 AN960C10L . . WASHER E,F 4
***
155 3765-174 . . PLATE, RETAINING E,F 2
(ADDED BY SB3700-38-10)
R (PRE SB3700-38-12)
160 2-132N602-70 . . O-RING (V02697) E,F 1
(ADDED BY SB3700-38-10)
(PRE SB3700-38-12)
R 160A 2-132N602-70 . . O-RING (V02697) 1
R (POST SB3700-38-12)

- ITEM NOT ILLUSTRATED


Page 1137G
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 4: Auxiliary Tank Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
4____

165 3765-173 . . ADAPTER, CHECK VALVE E,F 1


(ADDED BY SB3700-38-10)
R (PRE SB3700-38-12)
R 165A 4803-95-5 . . ADAPTER, CHECK VALVE 1
R (POST SB3700-38-12)
R 165B NAS679C3M . . NUT 4
R 165C AN960C10L . . WASHER 4
R 166 4812-161 . . BRACE 1
R (POST SB3700-38-12)
R 167 3765-170 . . FITTING ASSY, ELBOW 1
R (POST SB3700-38-12)
170 2-125N602-70 . . O-RING (V02697) E,F 1
(ADDED BY SB3700-38-10)
R (PRE SB3700-38-12)
R 170A 2-132N602-70 . . O-RING (V02697) 1
R (POST SB3700-38-12)
R 175 0123FJ . . SENSOR, LIQUID LEVEL (V59885) 1
R (BOEING SCD S283N202-2)
R (POST SB3700-38-12)
ATTACHING PARTS
R 180 NAS679C08M . . NUT 4
R (POST SB3700-38-12)
R 185 NAS70C161-438 . . WASHER, FLAT 4
R (POST SB3700-38-12)
***
R 190 16302-006 . . GASKET 1
R (POST SB3700-38-12)

NOTE: ITEM 14A IS


INTERCHANGEABLE WITH ITEM 14
UPON CONCURRENT INSTALLATION
OF ITEMS 90, 95, 100, 105, 110, 115,
AND 120.
REFER TO SB 3700-38-06 FOR
REWORK INSTRUCTIONS.

IPL Figure 4: Usage Codes

AA 3700-29 (S/N 001 THRU 165)


AB 3700-29 (S/N 166 AND SUBS)
AC 3700-9, -12, -15, -18, -23, AND
-29 (S/N 001 THRU 165)

- ITEM NOT ILLUSTRATED


Page 1137H
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Toilet Assy, PN 16000-006 and 16000-008


IPL Figure 5

Page 1137J
38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5____

-1 16000-006 TOILET ASSY, FLUSHING A RF


-1A 16000-008 TOILET ASSY, FLUSHING B RF
2 3600-1-1 . DRAIN VALVE ASSY 1
(SEE IPL FIG. 9 FOR DETAILS)
ATTACHING PARTS
3 NAS679C3M . NUT 8
4 AN960C10L . WASHER 8
***
5 3624 . GASKET 1
R 6 20HS . CLAMP (V66295) (REPLD BY ITEM -6A) 4
R -6A H20SS . CLAMP (V76599) (REPLS ITEM 6) 4
7 3730-2 . TUBE, FLUSH 2
8 16021-001 . EXTENDER, FLUSHING 1
9 MS21919DG3 . CLAMP 1
ATTACHING PARTS
10 NAS679C3M . NUT 1
11 AN960C10L . WASHER 2
***
12 3200-12 . MOTOR-PUMP-FILTER UNIT ASSY 1
(SEE IPL FIG. 6 FOR DETAILS)
(SUPSDS 3200-1)
13 NAS679C3M . NUT 6
14 AN960C10L . WASHER 6
***
15 16004-007 . PLATE, BOWL MOUNTING 1
ATTACHING PARTS
16 NAS679C4M . NUT 8
17 AN960C416L . WASHER 8
***
18 16004-005 . GASKET 1
R 19 12HS . CLAMP (V66295)(REPLD BY ITEM -19A) 2
R -19A H12SS . CLAMP (V76599) (REPLS ITEM 19) 2
20 3738 . TUBE, VENT 1
21 3800-01 . BOWL ASSY 1
ATTACHING PARTS
22 NAS501-4-5A . BOLT 3
23 NAS679C4M . NUT 3
24 AN960C416L . WASHER 3
25 600-015-1-4 . WASHER, SEAL (V83259) 3
***
26 3800-9 . GASKET 1
27 4684-3 . SEPERATOR ASSY 1

- ITEM NOT ILLUSTRATED


Page 1137K
38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5____
28 16007-011 . CHECK VALVE ASSY 1
R (REPLD BY ITEM -28A)
(SEE IPL FIG. 10 FOR DETAILS)
R -28A 16007-010 . CHECK VALVE ASSY 1
R (REPLS ITEM 28)
R (SEE IPL FIG. 10A FOR DETAILS)
ATTACHING PARTS
29 NAS679C03M . NUT 4
30 AN960C10L . WASHER 4
***
31 3719 . GASKET 1
32 4811-84-1 . COVER 2
ATTACHING PARTS
33 NAS679C06M . NUT 8
34 AN960C6 . WASHER 8
***
35 2-223C557-70 . O-RING (V83259) 2
36 14500-013 . SPRAY NOZZLE 3
(SEE IPL FIG. 11 FOR DETAILS)
37 16011-001 . FITTING, VENT 1
ATTACHING PARTS
38 MS35276-264 . SCREW 4
39 AN960C10L . WASHER 4
***
40 16011-003 . GASKET 1
41 3734-11 . FITTING, SINK DRAIN 1
ATTACHING PARTS
42 NAS679C3M . NUT 4
43 AN960C10L . WASHER 4
***
44 2-218C557-70 . O-RING (V83259) 1
45 13507-001 . IDENTIFICATION PLATE 1
46 16019-001 . TOP ASSY A 1
46A 16004-010 . TOP ASSY B 1
ATTACHING PARTS
47 NAS679C3M . NUT 4
48 AN960C10L . WASHER 4
***
-49 3752-2 . . SPACER 10
-50 3752-6 . . SPACER 8
-51 3752-15 . . SPACER 25
-52 NAS501-3-5A . . BOLT 25
-53 NAS501-3-7A . . BOLT 6
-54 6-32 X .75 . . SCREW, HEX HD., CRES 8
55 4811-81-1 . . NOZZLE SLEEVE 3
56 16003-001 . GASKET 1
57 16002-001 . TANK ASSY 1

- ITEM NOT ILLUSTRATED


Page 1137L
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Toilet Assy
IPL Figure 5A (Sheet 1 of 2)

Page 1137M
38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Toilet Assy
IPL Figure 5A (Sheet 2 of 2)

Page 1137N
38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5A: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5A___

-1 3700-32 TOILET ASSY A RF


-1A 3700-33 TOILET ASSY B RF
-1B 3700-34 TOILET ASSY C RF
-1C 3700-42 TOILET ASSY D RF
-1D 3700-43 TOILET ASSY E RF
-1E 3700-44 TOILET ASSY F RF
5 3600-1-3 . DRAIN VALVE ASSY AA 1
(SEE IPL FIG. 9 FOR DETAILS)
-5A 3600-1-4 . DRAIN VALVE ASSY AB 1
(REPLD BY ITEM -5B)
(PRE SB3600-38-001)
(SEE IPL FIG. 9 FOR DETAILS)
-5B 3600-6 . DRAIN VALVE ASSY AB 1
(REPLS ITEM -5A)
(POST SB3600-38-001)
R (PRE SB3600-38-002)
(SEE IPL FIG. 9B FOR DETAILS)
R -5C 3600-14 . DRAIN VALVE ASSY AB 1
R (POST SB3600-38-002)
R (SEE IPL FIG. 9B FOR DETAILS)
ATTACHING PARTS
10A NAS679C3M . NUT 8
15 AN960C10L . WASHER 8
***
20 3624 . GASKET 1
25 C20PS . CLAMP (V66295) 2
30 3730 . TUBE - FLUSH A,B 1
-30A 3765-115 . TUBE - FLUSH AB 1
35 C10DK-12 . CLAMP AC 1
ATTACHING PARTS
40 NAS679C08M . NUT AC 1
45 AN960C8 . WASHER AC 1
***
50 3200-10 DELETED (PN CORRECTION)
-50A 3200-14 . MOTOR-PUMP-FILTER ASSY AA 1
(SEE IPL FIG. 6A FOR DETAILS)
-50B 3200-11 . MOTOR-PUMP-FILTER ASSY AB 1
(SEE IPL FIG. 6A FOR DETAILS)
ATTACHING PARTS
55 NAS679C4M . NUT 6
60 AN960C10L . WASHER 6
***

- ITEM NOT ILLUSTRATED


Page 1137P
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5A: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5A___

65 16004-007 . PLATE-BOWL MOUNTING AB 1


(MOVED TO ITEM 132)
70 NAS679C4M . NUT 11
80 AN960C416L . WASHER 11
85 16004-005 . GASKET (MOVED TO ITEM 133)
90 C12PS . CLAMP (V66295) 2
95 3738 . TUBE – VENT AF 1
-95A 12205-130 . TUBE – OVERFLOW AG 1
96 NAS501-4-5A . BOLT 3
97 600-015-1-4 . WASHER - SEAL (V83259) 3
100 3800-216 . BOWL ASSY 1
ATTACHING PARTS
105 NAS501-4-5A . BOLT (MOVED TO ITEM 96)
110 NAS679C4M . NUT (MOVED TO ITEM 70)
115 AN960C416L . WASHER (MOVED TO ITEM 80)
120 600-015-1-4 . WASHER - SEAL (V83259)
(MOVED TO ITEM 97)
***
125 3800-9 . GASKET 1
130 3800-209 . SEPARATOR ASSY 1
132 16004-007 . PLATE - BOWL MOUNTING 1
133 16004-005 . GASKET 1
R 135 10HSS . CLAMP (V76599)(REPLD BY ITEM -135A) AC 2
R -135A H10SS . CLAMP (V76599)(REPLS ITEM 135) AC 2
140 16004-027-11 . HOSE – FLEX A,B 1
-140A 16004-027-24 . HOSE – FLEX AB 1
145 16007-018 . CHECK VALVE ASSY 1
(SEE IPL FIG. 10A FOR DETAILS)
ATTACHING PARTS
150 NAS679C3M . NUT 4
155 AN960C10L . WASHER 4
***
160 3719 . GASKET 2
-165 3765-017 . PLATE - CHECK VALVE AD 1
R (REPLD BY ITEM 165A)
165A 3765-108 . TUBE ASSY – RINSE A,B 1
R (REPLS ITEM -165)
165B 15900-114-1 . PLATE - CHECK VALVE AE 1

- ITEM NOT ILLUSTRATED


Page 1137Q
38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5A: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5A___

170 3734-11 . FITTING - SINK/VENT 2


ATTACHING PARTS
175 NAS679C3M . NUT 8
180 AN960C10L . WASHER AC 8
-180A MS15795-842 . WASHER C 8
***
185 2-218C557-70 . O-RING (V83259) 2
190 MS24665-148 . PIN - COTTER 1
195 AN960C10L . WASHER 1
200 MS24566-1B . PULLEY 1
205 MS9463-08 . PIN, CLEVIS 1
215 3765-102 . BRACKET - PULLEY AA 1
-215A 3765-112 . BRACKET - PULLEY AB 1
225 3765-103 . BRACKET - MOUNTING AA 1
-225A 3765-113 . BRACKET - MOUNTING AB 1
ATTACHING PARTS
235 NAS679C06M . NUT 4
245 AN960C6L . WASHER 4
***
255 MS28775-346 . O-RING 1
265 2364-2 . PLATE - I.D. 1
275 3762-001 . TANK AND TOP ASSY A 1
-275A 3762-002 . TANK AND TOP ASSY B 1
-275B 3762-003 . TANK AND TOP ASSY C 1
-275C 3762-012 . TANK AND TOP ASSY D 1
-275D 3762-013 . TANK AND TOP ASSY E 1
-275E 3762-014 . TANK AND TOP ASSY F 1
280 4811-84-1 . COVER AE 1
ATTACHING PARTS
285 NAS679C06M . NUT AE 4
290 NAS620C6L . WASHER AE 4
***
295 2-223C557-70 . O-RING AE 1
300 3765-009 . NOZZLE ASSY AE 1
R 305 6HSS . CLAMP (V76599)(REPLD BY ITEM -305A) C 6
R -305A H6SS . CLAMP (V76599)(REPLS ITEM 305) C 6
310 16004-027-15 . HOSE - FLEX C 1

- ITEM NOT ILLUSTRATED


Page 1137R
38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5A: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5A___

315 16004-027-7 . HOSE - FLEX C 1


320 16004-027-16 . HOSE - FLEX C 1
325 4811-414 . FITTING ASSY C 1
330 3765-109 . TUBE ASSY - RINSE C 1
ATTACHING PARTS
335 NAS679C3M . NUT C 4
340 AN960C10L . WASHER C 4
***
350 3719 . GASKET C 1

- ITEM NOT ILLUSTRATED


Page 1137S
38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5A: Usage Codes


USED
ON PART NUMBER
CODE

A 3700-32
B 3700-33
C 3700-34
D 3700-42
E 3700-43
F 3700-44

AA 3700-32, -33, -34


AB 3700-42, -43, -44
AC 3700-32, -33, -42, -43, -44
AD 3700-42, -43
AE 3700-34, -44
AF 3700-32 (S/N 001 THRU 012)
3700-33 (S/N 001 THRU 004)
3700-34 (S/N 001 THRU 010)
3700-42 (S/N 001 THRU 031)
3700-43 (S/N 001 THRU 013)
3700-44 (S/N 001 THRU 009)
AG 3700-32 (S/N 013 AND SUBS)
3700-33 (S/N 005 AND SUBS)
3700-34 (S/N 011 AND SUBS)
3700-42 (S/N 032 AND SUBS)
3700-43 (S/N 014 AND SUBS)
3700-44 (S/N 010 AND SUBS)

Page 1137T
38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY

THIS PAGE INTENTIONALLY LEFT BLANK

Page 1138
38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY

Toilet Assy
IPL Figure 5B (Sheet 1 of 2)

Page 1138A
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09

Toilet Assy
IPL Figure 5B (Sheet 2 of 2)

Page 1138B
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5B: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5B___

-1 3700-40 TOILET ASSY A RF


-1A 3700-41 TOILET ASSY B RF
-1B 3700-35 TOILET ASSY C RF
-1C 3700-36 TOILET ASSY D RF
-1D 3700-37 TOILET ASSY E RF
-1E 3700-38 TOILET ASSY F RF
-1F 3700-39 TOILET ASSY G RF
R (PRE SB3700-38-12)
10 C20PS . CLAMP (V66295) 2
20 3742 . TUBE - FLUSHING AF 1
-20A 3730 . TUBE - FLUSHING AG 1
30 NAS679C08M . NUT AG 1
40 AN960C8L . WASHER AG 1
50 C10DK12 . CLAMP (V81872) AG 1
55 10HSS . CLAMP (V76599) 2
R (PRE SB3700-38-12)
R -55A H8SS . CLAMP (V76599) G 2
R (POST SB3700-38-12)
60 16004-027-16 . HOSE - FLEX AF 1
60A 16004-027-12 . HOSE - FLEX AG 1
R -60B 16004-027-16 . HOSE – FLEX G 1
R (POST SB3700-38-12)
R 70 10HSS . CLAMP (V76599)(REPLD BY ITEM -70A) B 2
R -70A H10SS . CLAMP (V76599)(REPLS ITEM 70) B 2
80 16004-027-15 . HOSE - FLEX B 1
90 C12PS . CLAMP (V66295) 2
100 3738 . TUBE - VENT AK 1
-100A 12205-130 . TUBE - OVERFLOW AL 1
110 NAS679C3M . NUT 1
120 AN960C10L . WASHER 3
130 C10DK4 . CLAMP (V81872) 1
140 3749 . SPACER 1
150 3200-11 . MOTOR-PUMP-FILTER ASSY 1
(SEE IPL FIG. 6A FOR DETAILS)
ATTACHING PARTS
160 NAS679C08M . NUT 6
170 NAS70C161-438 . WASHER 6
180 4812-15 . GROMMET 6
***
190 NAS679C3M . NUT AB 1
200 AN960C10L . WASHER AB 2
210 2435-14-21 . STRAP - GROUNDING AB 1

- ITEM NOT ILLUSTRATED


Page 1138C
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5B: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5B___

220 3800-216 . BOWL ASSY 1


ATTACHING PARTS
230 NAS679C4M . NUT A 7
-230A NAS1291C4M . NUT AH 7
250 AN960C416L . WASHER 7
***
260 3800-9 . GASKET 1
270 3800-209 . SEPARATOR 1
280 14352-004 . VALVE ASSY, DRAIN 1
(REPLD BY ITEM -280A)
(SEE IPL FIG. 9A FOR BKDN)
-280A 3600-9 . VALVE ASSY, DRAIN G 1
(REPLS ITEM 280)
(PRE SB3600-38-002)
(SEE IPL FIG. 9B FOR BKDN)
-280B 3600-15 . VALVE ASSY, DRAIN G 1
(POST SB3600-38-002)
(SEE IPL FIG. 9B FOR BKDN)
ATTACHING PARTS
290 NAS679C3M . NUT 8
300 AN960C10L . WASHER 8
***
310 3624 . GASKET 1
320 1111-0001 . SENSOR, FLUID LEVEL (V86831) AB 1
R (PRE SB3700-38-12)
R -320A 0123FJ . SENSOR, LIQUID LEVEL (V59885) G 1
R (BOEING SCD S283N202-2)
R (POST SB3700-38-12)
ATTACHING PARTS
R 330 NAS679C08M . NUT AB,G 4
340 AN960C8L . WASHER AB 4
R (PRE SB3700-38-12)
R -340A NAS70C161-438 . WASHER G 4
R (POST SB3700-38-12)
***
350 16302-006 . GASKET AB 1
-350A 16302-006 . GASKET G
(POST SB3700-38-12)
360 400300-2 . VALVE, SHUTOFF (V27045) AB 1

- ITEM NOT ILLUSTRATED


Page 1138D
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5B: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5B___

360A 16007-035 . VALVE ASSY, CHECK AA 1


(SEE IPL FIG. 10A FOR BKDN)
(PRE SB 3700-38-09)
(REPLD BY ITEM -360B)
R (PRE SB3700-38-12)
-360B 16007-045 . VALVE ASSY, CHECK AA 1
(SEE IPL FIG. 10A FOR BKDN)
(POST SB 3700-38-09)
(PRE SB3700-38-10)
(REPLS ITEM 360A)
R (PRE SB3700-38-12)
R 360C 18-8000-2 . VALVE, MOTORIZED SHUT-OFF G 1
R (V96736)
R (BOEING SCD 60B50341-2)
R (POST SB3700-38-12)
ATTACHING PARTS
370 NAS679C08M . NUT AB 4
370A NAS679C3M . NUT AA 4
R (PRE SB3700-38-12)
R 370B NAS679C06M . NUT G 4
R (POST SB3700-38-12)
380 AN960C8L . WASHER AB 4
380A AN960C10L . WASHER AA 4
R (PRE SB3700-38-12)
R 380B MS15795-805 . WASHER G 4
R (POST SB3700-38-12)
***
390 4812-161 . BRACE, MOUNTING PLATE AB 1
R 390A 4812-161 . BRACE, MOUNTING PLATE G 1
R (POST SB3700-38-12)
400 4811-412 . GASKET AB 1
400A 15900-114-1 . PLATE, VALVE AC 1
(DELETED BY SB3700-38-10)
-400B 3765-017 . PLATE, VALVE AD 1
(DELETED BY SB3700-38-10)
R (PRE SB3700-38-12)
R 405 3719 . GASKET AA 2
(DELETED BY SB3700-38-10)
R (PRE SB3700-38-12)
406 3765-186 . ADAPTER G 1
R (PRE SB3700-38-12)

- ITEM NOT ILLUSTRATED


Page 1138E
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5B: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5B___

407 2-132N602-70 . O-RING (V02697) G 1


408 2-125N602-70 . O-RING (V02697) G 1
R (PRE SB3700-38-12)
R 408A 2-132N602-70 . O-RING (V02697) G 1
R (POST SB3700-38-12)
410 16202-036-1 . ADAPTER A 1
410A 16202-036-2 . ADAPTER B 1
R 410B 4803-95-5 . ADAPTER, CHECK VALVE G 1
R (POST SB3700-38-12)
ATTACHING PARTS
420 NAS679C3M . NUT AB 4
R 420A NAS679C3M . NUT G 4
R (POST SB3700-38-12)
430 AN960C10L . WASHER AB 4
R 430A AN960C10L . WASHER G 4
R (POST SB3700-38-12)
***
R 435 3765-170 . FITTING ASSY, ELBOW 1
R (POST SB3700-38-12)
440 3765-110 . TUBE ASSY - RINSE B 1
ATTACHING PARTS
450 NAS679C3M . NUT B 1
460 AN960C8L . WASHER B 1
***
470 4313 . GASKET B 1
480 3734-11 . VENT 1
ATTACHING PARTS
490 NAS679C3M . NUT 4
500 AN960C10L . WASHER 4
***
510 2-218C557-70 . O-RING (V83259) 1
520 3745 . VENT AJ 1
-520A 3751 . VENT AE 1
ATTACHING PARTS
530 NAS679C3M . NUT 4
540 AN960C10L . WASHER 4
***
550 3727 . GASKET 1
560 NAS679C06M . NUT 12
570 MS15795-805 . WASHER 12

- ITEM NOT ILLUSTRATED


Page 1138F
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5B: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5B___

580 3710 . BRACKET - HOLD DOWN AF 4


-590 3710 . BRACKET - HOLD DOWN AG 3
590A 3711 . BRACKET - HOLD DOWN AG 1
600 MS24665-148 . PIN - COTTER 1
610 AN960C10L . WASHER - FLAT 1
620 MS24566-1B . PULLEY 1
630 MS9463-08 . PIN - CLEVIS 1
640 3744 . BRACKET - PULLEY AF 1
ATTACHING PARTS
650 NAS679C08M . NUT AF 3
660 MS15795-805 . WASHER AF 3
***
670 14300-104 . BRACKET - PULLEY AG 1
ATTACHING PARTS
680 NAS679C06M . NUT AG 4
690 NAS620C6L . WASHER AG 4
***
700 2364-2 . DECAL - I.D. 1
R -705 3765-215-2 . DECAL, RETROFIT G 1
R (POST SB3700-38-12)
710 3762-010 . TANK AND TOP ASSY A 1
-710A 3762-011 . TANK AND TOP ASSY B 1
-710B 3762-005 . TANK AND TOP ASSY C 1
-710C 3762-006 . TANK AND TOP ASSY D 1
-710D 3762-007 . TANK AND TOP ASSY E 1
-710E 3762-008 . TANK AND TOP ASSY F 1
-710F 3762-009 . TANK AND TOP ASSY G 1
720 4811-84-1 . COVER AC 1
ATTACHING PARTS
730 NAS679C06M . NUT AC 4
740 NAS620C6L . WASHER AC 4
***
750 2-223C557-70 . O-RING AC 1
760 3765-009 . NOZZLE ASSY AC 1
765 H4SS . CLAMP, HOSE (V76599) AA 2
(ADDED BY SB3700-38-10)

- ITEM NOT ILLUSTRATED


Page 1138G
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5B: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5B___

770 0565-055 . TUBING, BRAIDED AA 1


(ADDED BY SB3700-38-10)
775 4803-91 . FITTING, VENT AA 1
(ADDED BY SB3700-38-10)
780 3765-190-8 . CHECK VALVE/VACUUM BREAKER C,E 1
ASSY
R (REPLD BY ITEM –780d)
(POST SB3700-38-10)
(SEE IPL FIG. 10C FOR DETAILS)
-780A 3765-190-7 . CHECK VALVE/VACUUM BREAKER D,F 1
ASSY
R (REPLD BY ITEM –780C)
(POST SB3700-38-10)
(SEE IPL FIG. 10C FOR DETAILS)
-780B 3765-190-13 . CHECK VALVE/VACUUM BREAKER G 1
ASSY
(POST SB3700-38-10)
(SEE IPL FIG. 10C FOR BKDN)
R (PRE SB3700-38-12)
R -780C 3765-190-23 . CHECK VALVE/VACUUM BREAKER D,F 1
R ASSY
R (REPLS ITEM –780a)
R (POST SB3700-38-10)
R (SEE IPL FIG. 10C FOR DETAILS)
R -780D 3765-190-13 . CHECK VALVE/VACUUM BREAKER C,E 1
R ASSY
R (REPLS ITEM 780)
R (POST SB3700-38-10)
R (SEE IPL FIG. 10C FOR DETAILS)
ATTACHING PARTS
785 NAS679C3M . NUT AA 4
790 AN960C10L . WASHER AA 4
***
795 3765-174 . PLATE, RETAINING AA 2
(ADDED BY SB3700-38-10)
800 2-132N602-70 . O-RING (V02697) AA 1
(ADDED BY SB3700-38-10)
805 3765-173 . ADAPTER, CHECK VALVE AA 1
(ADDED BY SB3700-38-10)
810 2-125N602-70 . O-RING (V02697) AA 1
(ADDED BY SB3700-38-10)

- ITEM NOT ILLUSTRATED


Page 1138H
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5B: Usage Codes
USED
ON PART NUMBER
CODE

A 3700-40
B 3700-41
C 3700-35
D 3700-36
E 3700-37
F 3700-38
G 3700-39

AA 3700-35, -36, -37, -38, -39


AB 3700-40, -41
AC 3700-35, -36
AD 3700-37, -38, -39
AE 3700-36, -38
AF 3700-39, -40
AG 3700-35, -36, -37, -38, -41
AH 3700-35, -36, -37, -38, -39, -41
AJ 3700-35, -37, -39, -40, -41
AK 3700-35 (S/N 001 THRU 046),
3700-36 (S/N 001 THRU 026),
3700-37 (S/N 001 THRU 177),
3700-38 (S/N 001 THRU 091),
3700-39 (S/N 001 THRU 208),
3700-40 (S/N 001 THRU 002),
3700-41 (S/N 001 THRU 002)
AL 3700-35 (S/N 047 AND SUBS),
3700-36 (S/N 027 AND SUBS),
3700-37 (S/N 178 AND SUBS),
3700-38 (S/N 092 AND SUBS),
3700-39 (S/N 209 AND SUBS),
3700-40 (S/N 003 AND SUBS),
3700-41 (S/N 003 AND SUBS)

Page 1138J
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09

THIS PAGE INTENTIONALLY LEFT BLANK

Page 1138K
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Toilet Assy
IPL Figure 5C (Sheet 1 of 2)

- ITEM NOT ILLUSTRATED


Page 1139
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Toilet Assy
IPL Figure 5C (Sheet 2 of 2)

- ITEM NOT ILLUSTRATED


Page 1139A
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5C: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5C___

-1 3700-45 TOILET ASSY A RF


R (PRE SB3700-38-12)
-1A 3700-46 TOILET ASSY B RF
-1B 3700-47 TOILET ASSY C RF
-1C 3700-75 TOILET ASSY D RF
(REPLD BY ITEM -1D)
(PRE SB3600-38-001)
R (PRE SB3700-38-12)
-1D 3700-99 TOILET ASSY E RF
(REPLS ITEM -1C)
(POST SB3600-38-001)
(PRE SB3700-38-09)
R (PRE SB3700-38-12)
(REPLD BY ITEM -1E)
-1E 3700-122 TOILET ASSY F RF
(REPLS ITEM -1D)
(POST SB3700-38-09)
R (PRE SB3700-38-12)
5 C20PS . CLAMP A-C 2
-5A H20SS . CLAMP (V76599) D-F 2
10 14312-045-3 . TUBE FLUSHING A 1
-10A 14312-045-4 . TUBE FLUSHING B,C 1
-10B 12210 . TUBE FLUSHING D-F 1
15 MS51958-65 . SCREW B,C 1
20 NAS679C3M . NUT B,C 1
25 AN960C10L . WASHER B,C 2
30 C10DK12 . CLAMP B,C 1
R 35 10HSS . CLAMP (REPLD BY ITEM -35B) A-C 2
-35A H6SS . CLAMP D-F 2
R -35B H10SS . CLAMP (V76599)(REPLS ITEM 35) A-C 2
40 16004-027-16 . HOSE - FLEX A 1
-40A 16004-027-12 . HOSE - FLEX B 1
-40B 16004-027-10 . HOSE - FLEX C 1
-40C 16004-027-15 . HOSE - FLEX D-F 1
45 C12PS . CLAMP (V66295) A-C 2
-45A H12SS . CLAMP (V76599) D-F 2
50 3738 . TUBE - VENT AA 1
-50A 12205-130 . TUBE - OVERFLOW AB 1
55 NAS679C3M . NUT A-C 1
60 AN960C10L . WASHER A-C 3
65 C10DK4 . CLAMP A-C 1
70 3749 . SPACER A-C 1
75 14312-011-2 . V-CLAMP, RETAINER 1

- ITEM NOT ILLUSTRATED


Page 1139B
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5C: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5C___

80 3200-16 . MOTOR-PUMP-FILTER ASSY 1


(SEE IPL FIG. 6A FOR BKDN)
85 14312-018 . GASKET 1
90 14312-011-3 . V-CLAMP, RETAINER 1
95 3800-218 . BOWL ASSY 1
100 14312-036 . GASKET 1
105 3800-209 . SEPARATOR ASSY 1
110 14312-011-1 . V-CLAMP, RETAINER 1
112 3600-2 . VALVE ASSY, DRAIN 1
(PRE SB3600-38-001)
(REPLD BY ITEM -112A)
(SEE IPL FIG. 9A FOR BKDN)
-112A 3600-7 . VALVE ASSY, DRAIN AC 1
(POST SB3600-38-001)
(REPLS ITEM 112)
(REPLD BY ITEM -112D)
(SEE IPL FIG. 9B FOR BKDN)
-112B 3600-7 . VALVE ASSY, DRAIN AD 1
(PRE SB3600-38-002)
(SEE IPL FIG. 9B FOR BKDN)
-112C 3600-12 . VALVE ASSY, DRAIN AD 1
(POST SB3600-38-002)
(SEE IPL FIG. 9B FOR BKDN)
-112D 3600-12 . VALVE ASSY, DRAIN AC 1
(REPLS ITEM -112A)
(SEE IPL FIG. 9B FOR BKDN)
113 14312-038 . GASKET 1
114 MS24665-148 . PIN, COTTER A-C 1
115 AN960C10L . WASHER A-C 1
116 MS24566-1B . PULLEY A-C 1
117 MS9463-08 . PIN, CLEVIS A-C 1
125 16007-035 . VALVE ASSY, CHECK A-C 1
(PRE SB3700-38-09)
R (PRE SB3700-38-12)
(REPLD BY ITEM -125A)
(SEE IPL FIG. 10A FOR BKDN)
-125A 16007-045 . VALVE ASSY, CHECK A-C 1
(POST SB 3700-38-09)
(PRE SB3700-38-10)
R (PRE SB3700-38-12)
(REPLS ITEM 125)
(SEE IPL FIG. 10A FOR BKDN)

- ITEM NOT ILLUSTRATED


Page 1139C
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5C: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5C___

127 3765-175-3 . CHECK VALVE/VACUUM BREAKER D-E 1


ASSY
(PRE SB3700-38-09)
R (PRE SB3700-38-12)
REPLD BY ITEM -127A)
(SEE IPL FIG. 10B FOR BKDN)
-127A 3765-195-3 . CHECK VALVE/VACUUM BREAKER D-F 1
ASSY
(POST SB3700-38-09)
(PRE SB3700-38-10)
R (PRE SB3700-38-12)
(REPLS ITEM 127)
(REPLD BY ITEM -128D)
(SEE IPL FIG. 10B FOR BKDN)
R 128 3765-190-13 . CHECK VALVE/VACUUM BREAKER A,B 1
ASSY
R (REPLS ITEM –128A)
(POST SB3700-38-10)
(SEE IPL FIG. 10C FOR BKDN)
-128A 3765-190-8 . CHECK VALVE/VACUUM BREAKER B 1
ASSY
R (REPLD BY ITEM 128)
(POST SB3700-38-10)
(SEE IPL FIG. 10C FOR BKDN)
-128B 3765-190-7 . CHECK VALVE/VACUUM BREAKER C 1
ASSY
R (REPLD BY ITEM 128F)
(POST SB3700-38-10)
(SEE IPL FIG. 10C FOR BKDN)
-128C 3765-190-12 . CHECK VALVE/VACUUM BREAKER D-F 1
ASSY
(POST SB3700-38-10)
(SEE IPL FIG. 10C FOR BKDN)
-128D 3765-190-7 . CHECK VALVE/VACUUM BREAKER F 1
ASSY
(REPLD ITEM -127A)
(SEE IPL FIG. 10C FOR BKDN)
R 128E 18-8000-2 . VALVE, MOTORIZED SHUT-OFF AE 1
R (V96736)
R (BOEING SCD 60B50341-2)
R (POST SB3700-38-12)

- ITEM NOT ILLUSTRATED


Page 1139D
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5C: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5C___

R -128F 3765-190-23 . CHECK VALVE/VACUUM BREAKER C 1


R ASSY
R (REPLS ITEM –128B)
R (POST SB3700-38-10)
R (SEE IPL FIG. 10C FOR BKDN)
ATTACHING PARTS
130 NAS679C3M . NUT 4
R (PRE SB3700-38-12)
R 130A NAS679C06M . NUT AE 4
R (POST SB3700-38-12)
135 AN960C10L . WASHER 4
R (PRE SB3700-38-12)
R 135A MS15795-805 . WASHER AE 4
R (POST SB3700-38-12)
***
140 3719 . GASKET A-C 2
(DELETED BY SB3700-38-10)
145 3765-017 . PLATE – VALVE A-C 2
(DELETED BY SB3700-38-10)
146 3765-174 . PLATE 2
(ADDED BY SB3700-38-09)
(ADDED BY SB3700-38-10)
147 2-132C873-70 . O-RING (V02697) D-F 1
(ADDED BY SB3700-38-09)
(DELETED BY SB3700-38-10)
-147A 2-132N602-70 . O-RING (V02697) 1
(ADDED BY SB3700-38-10)
R (PRE SB3700-38-12)
R 147B 2-132N602-70 . O-RING (V02697) AE 1
R (POST SB3700-38-12)
148 3765-173 . ADAPTER 1
(ADDED BY SB3700-38-09)
(ADDED BY SB3700-38-10)
R (PRE SB3700-38-12)
R 148A 4803-95-5 . ADAPTER AE 1
R (POST SB3700-38-12)
149 2-125C873-70 . O-RING (V02697) D-F 1
(ADDED BY SB3700-38-09)
(DELETED BY SB3700-38-10)
R (PRE SB3700-38-12)
-149A 2-125N602-70 . O-RING (V02697) 1
(ADDED BY SB3700-38-10)
R 149B 2-132N602-70 . O-RING (V02697) AE 1
R (POST SB3700-38-12)

- ITEM NOT ILLUSTRATED


Page 1139E
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5C: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5C___

150 3734-11 . VENT A-C 1


ATTACHING PARTS
155 NAS679C3M . NUT A-C 4
R (PRE SB3700-38-12)
R 155A NAS679C3M . NUT AE 4
R (POST SB3700-38-12)
160 AN960C10L . WASHER A-C 4
R (PRE SB3700-38-12)
R 160A AN960C10L . WASHER AE 4
R (POST SB3700-38-12)
***
R 162 4812-161 . BRACE AE 1
R (POST SB3700-38-12)
R 164 3765-170 . FITTING ASSY, ELBOW AE 1
R (POST SB3700-38-12)
165 2-218C557-70 . O-RING (V02697) A-C 1
170 3745 . VENT A,B 1
-170A 3751 . VENT C 1
170B 3765-140 . SINK DRAIN/VENT D-F 1
ATTACHING PARTS
175 NAS679C3M . NUT 4
180 AN960C10L . WASHER 4
***
185 3727 . GASKET 1
195 3710 . BRACKET - HOLD DOWN A-C 3
-195A 3765-146 . BRACKET - HOLD DOWN D-F 4
ATTACHING PARTS
200 NAS679C06M . NUT A-C 9
-200A NAS679C06M . NUT D-F 12
205 MS15795-805 . WASHER A-C 9
-205A MS15795-805 . WASHER D-F 12
***
210 NAS679C06M . NUT B,C 4
211 NAS679C06M . NUT A 3
215 MS15795-805 . WASHER B,C 4
216 MS15795-805 . WASHER A 3
220 3710 . BRACKET - HOLD DOWN A 1
220A 3711 . BRACKET - HOLD DOWN B,C 1
270 3744 . BRACKET - PULLEY A 1
ATTACHING PARTS
280 NAS679C06M . NUT A 3
290 MS15795-805 . WASHER A 3
***

- ITEM NOT ILLUSTRATED


Page 1139F
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5C: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5C___

300 14300-104 . BRACKET - PULLEY B,C 1


ATTACHING PARTS
310 NAS679C06M . NUT B,C 4
320 NAS620C6L . WASHER B,C 4
***
321 16302-005 . BRACKET - CABLE SUPPORT D-F 1
ATTACHING PARTS
322 NAS679C3M . NUT D-F 4
323 AN960C10L . WASHER D-F 4
***
330 2364-2 . DECAL - IDENTIFICATION A-E 1
(SUSPD BY ITEM -330A)
-330A 3767-100 . DECAL - IDENTIFICATION F 1
(SUSPDS ITEM 330)
R -335 3765-215-2 . DECAL, RETROFIT AE 1
R (POST SB3700-38-12)
340 3762-015 . TANK AND TOP ASSY A 1
-340A 3762-016 . TANK AND TOP ASSY B 1
-340B 3762-017 . TANK AND TOP ASSY C 1
-340C 3762-030 . TANK AND TOP ASSY D-F 1
R 350 H4SS . CLAMP, HOSE (V76599) A-F 2
(ADDED BY SB3700-38-10)
R (DELETED BY SB3700-38-12
R FOR EFF CODE AE)
R 355 0565-055 . TUBING, BRAIDED A-F 1
(ADDED BY SB3700-38-10)
R (DELETED BY SB3700-38-12
R FOR EFF CODE AE)
R 360 4803-91 . FITTING, VENT A-F 1
(ADDED BY SB3700-38-10)
R (DELETED BY SB3700-38-12
R FOR EFF CODE AE)
R 365 0123FJ . SENSOR, LIQUID LEVEL (V59885) AE 1
R (BOEING SCD S283N202-2)
R (POST SB3700-38-12)
ATTACHING PARTS
R 370 NAS679C08M . NUT AE 1
R (POST SB3700-38-12)
R 375 NAS70C161-438 . WASHER, FLAT AE 1
R (POST SB3700-38-12)
***
R 380 16302-006 . GASKET AE 1
R (POST SB3700-38-12)

- ITEM NOT ILLUSTRATED


Page 1139G
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5C: Usage Codes


USED
ON PART NUMBER
CODE

A 3700-45
B 3700-46
C 3700-47
D 3700-75
E 3700-99
F 3700-122

AA 3700-45 (S/N 001 THRU 013),


3700-46 (S/N 001 THRU 013),
3700-47 (S/N 001 THRU 013)

AB 3700-45 (S/N 014 AND SUBS),


3700-46 (S/N 014 AND SUBS),
3700-47 (S/N 014 AND SUBS),
3700-75,
3700-99,
3700-122

AC 3700-122 (S/N 013 AND SUBS)

AD 3700-45, -46, -47, -75, -99,


3700-122 (S/N 001 THRU 012)

AE 3700-45, -75, -99, -122

Page 1139H
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Toilet Assy
IPL Figure 5D

Page 1140
38-30-11 Jun 15/90
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5D: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5D___

-1 3700-48 TOILET ASSY A RF


-1A 3700-49 TOILET ASSY B RF
-1B 3700-50 TOILET ASSY C RF
5 3600-2 . DRAIN VALVE ASSY 1
(SEE IPL FIG. 9A FOR DETAILS)
ATTACHING PARTS
10 14312-011-1 . V-CLAMP, RETAINER 1
***
15 14312-038 . GASKET 1
20 C20PS . CLAMP (V66295) 2
25 3765-115 . TUBE – FLUSH 1
30 C10DK-12 . CLAMP B,C 1
ATTACHING PARTS
35 NAS679C08M . NUT B,C 1
40 AN960C8L . WASHER B,C 1
***
45 3200-17 . MOTOR-PUMP-FILTER ASSY 1
(SEE IPL FIG. 6A FOR DETAILS)
ATTACHING PARTS
50 14312-011-2 . V-CLAMP, RETAINER 1
***
55 C12PS . CLAMP (V66295) 2
60 3738 . TUBE – VENT AA 1
-60A 12205-130 . TUBE – OVERFLOW AB 1
65 3800-218 . BOWL ASSY 1
ATTACHING PARTS
70 14312-011-3 . V-CLAMP, RETAINER 1
***
75 14312-036 . GASKET 1
80 3800-209 . SEPARATOR ASSY 1
R 85 10HSS . CLAMP (V76599)(REPLD BY ITEM -85A) 2
R -85A H10SS . CLAMP (V76599) (REPLS ITEM 85) 2
90 16004-027-3 . HOSE – FLEX A 1
-95 16004-027-24 . HOSE – FLEX B,C 1
100 16007-018 . CHECK VALVE ASSY 1
(SEE IPL FIG. 10A FOR DETAILS)
ATTACHING PARTS
105 NAS679C3M . NUT 4
110 AN960C10L . WASHER 4
***

- ITEM NOT ILLUSTRATED


Page 1140A
38-30-11 Nov 15/93
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5D: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5D___

115 3719 . GASKET 2


120 3765-017 . PLATE - CHECK VALVE 1
125 3734-11 . FITTING - SINK/VENT 2
ATTACHING PARTS
130 NAS679C3M . NUT 8
135 AN960C10L . WASHER 8
***
140 2-218C557-70 . O-RING (V83259) 2
145 MS24665-148 . PIN - COTTER 1
150 AN960C10L . WASHER 1
155 MS24566-1B . PULLEY 1
160 MS9463-08 . PIN - CLEVIS 1
165 3765-112 . BRACKET - PULLEY 1
170 3765-113 . BRACKET - MOUNTING 1
ATTACHING PARTS
175 NAS679C08M . NUT 5
180 AN960C8L . WASHER 5
***
185 MS28775-346 . O-RING 1
190 2364-2 . PLATE - I.D. 1
195 3762-018 . TANK AND TOP ASSY A 1
-195A 3762-019 . TANK AND TOP ASSY B 1
-195B 3762-020 . TANK AND TOP ASSY C 1

- ITEM NOT ILLUSTRATED


Page 1140B
38-30-11 Nov 15/93
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5D: Usage Codes


USED
ON PART NUMBER
CODE

A 3700-48
B 3700-49
C 3700-50

AA 3700-48 (S/N 001 THRU 010),


3700-49 (S/N 001 THRU 010),
3700-50 (S/N 001 THRU 010)

AB 3700-48 (S/N 011 AND SUBS),


3700-49 (S/N 011 AND SUBS),
3700-50 (S/N 011 AND SUBS)

Page 1140C
38-30-11 Nov 15/93
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

THIS PAGE IS INTENTIONALLY LEFT BLANK

Page 1140D
38-30-11 Nov 15/93
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Toilet Assy
IPL Figure 5E (Sheet 1 of 2)

Page 1141
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Toilet Assy
IPL Figure 5E (Sheet 2 of 2)

Page 1141A
Monogram Proprietary – See cover page for details 38-30-11 Jun 15/90
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5E: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5E___

-1 3700-54 TOILET ASSY A RF


-1A 3700-55 TOILET ASSY B RF
-1B 3700-51 TOILET ASSY C RF
R (PRE SB3700-38-12)
(REPLD BY ITEM -1K)
-1C 3700-68 TOILET ASSY D RF
(REPLD BY ITEM -1L)
-1D 3700-69 TOILET ASSY E RF
(REPLD BY ITEM -1M)
-1E 3700-73 TOILET ASSY F RF
(REPLD BY ITEM -1N)
-1F 3700-78 TOILET ASSY G RF
(REPLD BY ITEM -1P)
-1G 3700-79 TOILET ASSY H RF
R (PRE SB3700-38-12)
(REPLD BY ITEM -1S)
-1H 3700-80 TOILET ASSY J RF
(REPLD BY ITEM -1Q)
-1J 3700-81 TOILET ASSY K RF
(REPLD BY ITEM -1R)
-1K 3700-82 TOILET ASSY L RF
(REPLS ITEM -1B)
(PRE SB3700-38-09)
R (PRE SB3700-38-12)
(REPLD BY ITEM -1T)
-1L 3700-91 TOILET ASSY M RF
(REPLS ITEM -1C)
(PRE SB3700-38-09)
(REPLD BY ITEM -1U)
-1M 3700-92 TOILET ASSY N RF
(REPLS ITEM -1D)
(PRE SB3700-38-09)
(REPLD BY ITEM -1V)
-1N 3700-96 TOILET ASSY P RF
(REPLD ITEM -1E)
(PRE SB3700-38-09)
(REPLD BY ITEM -1W)
-1P 3700-97 TOILET ASSY Q RF
(REPLS ITEM -1F)
(PRE SB3700-38-09)
(REPLD BY ITEM -1X)

Page 1141B
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5E: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5E___

-1Q 3700-103 TOILET ASSY R RF


(REPLS ITEM -1H)
(PRE SB3700-38-09)
(REPLD BY ITEM -1Y)
-1R 3700-104 TOILET ASSY S RF
(REPLS ITEM -1J)
(PRE SB3700-38-09)
(REPLD BY ITEM -1Z)
-1S 3700-105 TOILET ASSY T RF
(REPLS ITEM -1G)
(PRE SB3700-38-09)
R (PRE SB3700-38-12)
(REPLD BY ITEM -2)
-1T 3700-106 TOILET ASSY U RF
(POST SB3700-38-09)
(REPLS ITEM -1K)
R (PRE SB3700-38-12)
-1U 3700-115 TOILET ASSY V RF
(POST SB3700-38-09)
(REPLS ITEM -1L)
-1V 3700-116 TOILET ASSY W RF
(POST SB3700-38-09)
(REPLS ITEM -1M)
-1W 3700-120 TOILET ASSY X RF
(POST SB3700-38-09)
(REPLS ITEM -1N)
-1X 3700-125 TOILET ASSY Y RF
(POST SB3700-38-09)
(REPLS ITEM -1P)
-1Y 3700-127 TOILET ASSY Z RF
(POST SB3700-38-09)
(REPLS ITEM -1Q)
-1Z 3700-128 TOILET ASSY XA RF
(POST SB3700-38-09)
(REPLS ITEM -1R)
-2 3700-126 TOILET ASSY XB RF
(POST SB3700-38-09)
R (PRE SB3700-38-12)
(REPLS ITEM -1S)

- ITEM NOT ILLUSTRATED


Page 1141C
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5E: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5E___

5 C20PS DELETED
-5A H20SS . CLAMP (V76599) 2
10 3730 . TUBE, FLUSHING AA 1
-10A 3742 . TUBE, FLUSHING AP 1
R (PRE SB3700-38-12)
R -10B 14312-045-2 . TUBE, FLUSHING AP 1
(POST SB3700-38-12)
15 NAS679C08M . NUT AM 1
-15A NAS679C08M . NUT AE 2
20 AN960C8 . WASHER AM 1
-20A AN960C8 . WASHER AE 2
25 C10DK12 . CLAMP, HOSE (V81872) AM 1
-25A C10DK12 . CLAMP, HOSE (V81872) AE 2
30 10HSS . CLAMP, HOSE (V76599) A,B 2
(REPLD BY ITEM -30A)
-30A 6HSS . CLAMP, HOSE (V76599) AH 2
R (FRO PN H6SS)
R -30B H6SS . CLAMP, HOSE (V76599) AP 2
R (POST SB3700-38-12)
35 16004-027-12 . HOSE AF 1
R (PRE SB3700-38-12)
-35A 16004-027-19 . HOSE AY 1
R (PRE SB3700-38-12)
-35B 16004-027-16 . HOSE AD 1
R (PRE SB3700-38-12)
-35C 16004-027-13 . HOSE L,U 1
R (PRE SB3700-38-12)
-35D 16004-027-5 . HOSE Q,Y 1
R (PRE SB3700-38-12)
R -35E 16004-027-3 . HOSE AP 1
R (POST SB3700-38-12)
40 C12PS DELETED
-40A H12SS . CLAMP (V76599)
45 3738 . TUBE, VENT AL 1
-45A 12205-130 . TUBE, OVERFLOW AB 1
50 NAS679C3M . NUT AA 1
55 AN960C10L . WASHER AA 3
60 C10DK4 . CLAMP (V81872) AA 1
65 3749 . SPACER AA 1
70 3200-11 . MOTOR-PUMP-FILTER ASSY AG 1
(SEE IPL FIG. 6A FOR BKDN)

- ITEM NOT ILLUSTRATED


Page 1141D
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5E: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5E___

-70A 3200-18 . MOTOR-PUMP-FILTER ASSY AC 1


(REFER TO FIG. 6A FOR BKDN)
ATTACHING PARTS
75 NAS679C08M . NUT 6
80 NAS70C161-438 . WASHER 6
85 4812-15 . GROMMET 6
***
90 3800-216 . BOWL ASSY 1
ATTACHING PARTS
95 NAS1291C4M . NUT 7
100 AN960C416L . WASHER 7
***
105 3800-9 . GASKET, BOWL 1
110 3800-209 . SEPARATOR ASSY 1
(SEE IPL FIG. 12 FOR BKDN)
115 14352-004 . VALVE ASSY, DRAIN 1
(REPLD BY -115A)
(PRE SB3600-38-001)
(SEE IPL FIG. 9A FOR BKDN)
-115A 3600-9 . VALVE ASSY, DRAIN BC 1
(REPLS ITEM 115)
(POST SB3600-38-001)
(REPLD BY ITEM -115D)
(SEE IPL FIG. 9B FOR BKDN)
-115B 3600-9 . VALVE ASSY, DRAIN BD 1
(PRE SB3600-38-002)
(SEE IPL FIG. 9B FOR BKDN)
-115C 3600-15 . VALVE ASSY, DRAIN BD 1
(POST SB3600-38-002)
(SEE IPL FIG. 9B FOR BKDN)
-115D 3600-15 . VALVE ASSY, DRAIN BC 1
(REPLS ITEM -115A)
(SEE IPL FIG. 9B FOR BKDN)
ATTACHING PARTS
120 NAS679C3M . NUT 8
125 AN960C10L . WASHER 8
***
128 2594 . END BUMPER (V93106) AW 8
130 3624 . GASKET, DRAIN VALVE 1
135 MS24566-1B . PULLEY AA 1

- ITEM NOT ILLUSTRATED


Page 1141E
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5E: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5E___

ATTACHING PARTS
140 MS24665-148 . PIN, COTTER AA 1
145 AN960C10L . WASHER AA 1
150 MS9463-08 . PIN, CLEVIS AA 1
***
155 3765-144 . BRACKET, PULLEY AA 1
ATTACHING PARTS
160 NAS679C06M . NUT AA 4
165 NAS620C6L . WASHER AA 4
***
170 16302-005 . BRACKET, CABLE SUPPORT AP 1
ATTACHING PARTS
175 NAS679C3M . NUT AP 4
180 AN960C10L . WASHER AP 4
***
185 16007-035 . VALVE ASSY, CHECK AJ 1
(PRE SB 3700-38-09)
(REPLD BY ITEM -185A)
(SEE IPL FIG. 10A FOR BKDN)
-185A 16007-045 . VALVE ASSY, CHECK AX 1
(POST SB 3700-38-09)
(PRE SB3700-38-10)
(REPLS ITEM 185)
(SEE IPL FIG. 10A FOR BKDN)
R 186 3765-170 . FITTING ASSY, ELBOW AP 1
R (POST SB3700-38-12)
187 3765-175-5 . CHECK VALVE/VACUUM BREAKER H,T 1
ASSY
(PRE SB 3700-38-09)
(REPLD BY ITEM -187A)
(SEE IPL FIG. 10B FOR BKDN)
-187A 3765-195-5 . CHECK VALVE/VACUUM BREAKER XB 1
ASSY
(POST SB 3700-38-09)
(PRE SB3700-38-10)
(REPLS ITEM 187)
(REPLD BY ITEM -189E)
(SEE IPL FIG. 10B FOR BKDN)

- ITEM NOT ILLUSTRATED


Page 1141F
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5E: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5E___

-188 3765-175-1 . CHECK VALVE/VACUUM BREAKER K,S 1


ASSY
(PRE SB 3700-38-09)
(REPLD BY ITEM -188B)
(SEE IPL FIG. 10B FOR BKDN)
-188A 3765-175-2 . CHECK VALVE/VACUUM BREAKER J,R 1
ASSY
(PRE SB3700-38-09)
(REPLD BY ITEM -188C)
(SEE IPL FIG. 10B FOR BKDN)
-188B 3765-195-1 . CHECK VALVE/VACUUM BREAKER XA 1
ASSY
(POST SB3700-38-09)
(PRE SB3700-38-10)
(REPLS ITEM -188)
(REPLD BY ITEM -189C)
(SEE IPL FIG. 10B FOR BKDN)
-188C 3765-195-2 . CHECK VALVE/VACUUM BREAKER Z 1
ASSY
(POST SB3700-38-09)
(PRE SB3700-38-10)
(REPLS ITEM -188A)
(REPLD BY ITEM -189D)
(SEE IPL FIG. 10B FOR BKDN)
R 189 3765-190-12 . CHECK VALVE/VACUUM BREAKER AP 1
ASSY
(POST SB3700-38-10)
R (PRE SB3700-38-12)
(SEE IPL FIG. 10C FOR BKDN)
-189A 3765-190-8 . CHECK VALVE/VACUUM BREAKER BA 1
ASSY
R (REPLD BY ITEM –189H)
(POST SB3700-38-10)
(SEE IPL FIG. 10C FOR BKDN)
-189B 3765-190-7 . CHECK VALVE/VACUUM BREAKER BB 1
ASSY
R (REPLD BY ITEM –189G)
(POST SB3700-38-10)
(SEE IPL FIG. 10C FOR BKDN)
-189C 3765-190-7 . CHECK VALVE/VACUUM BREAKER XA 1
ASSY
(REPLS ITEM -188B)
(SEE IPL FIG. 10C FOR BKDN)

- ITEM NOT ILLUSTRATED


Page 1141G
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5E: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5E___

-189D 3765-190-8 . CHECK VALVE/VACUUM BREAKER Z 1


ASSY
(REPLS ITEM -188C)
(SEE IPL FIG. 10C FOR BKDN)
-189E 3765-190-9 . CHECK VALVE/VACUUM BREAKER XB 1
ASSY
(REPLS ITEM -187A)
(SEE IPL FIG. 10C FOR BKDN)
R 189F 18-8000-2 . VALVE, MOTORIZED SHUT-OFF AP 1
R (V96736)
R (BOEING SCD 60B50341-2)
R (POST SB3700-38-12)
R -189G 3765-190-23 . CHECK VALVE/VACUUM BREAKER BB 1
R ASSY
R (REPLS ITEM –187B)
R (SEE IPL FIG. 10C FOR BKDN)
R -189H 3765-190-13 . CHECK VALVE/VACUUM BREAKER BA 1
R ASSY
R (REPLS ITEM –189A)
R (SEE IPL FIG. 10C FOR BKDN)
ATTACHING PARTS
190 NAS679C3M . NUT 4
R (PRE SB3700-38-12)
190A NAS679C06M . NUT AP 4
R (POST SB3700-38-12)
195 AN960C10L . WASHER 4
R (PRE SB3700-38-12)
195A MS15795-805 . WASHER AP 4
R (POST SB3700-38-12)
***
196 3765-174 . PLATE, RETAINING 2
(ADDED BY SB3700-38-09)
(ADDED BY SB3700-38-10)
R (PRE SB3700-38-12)
R 196A 4812-161 . BRACE AP 1
R (POST SB3700-38-12)
197 2-132N602-70 . O-RING (V02697) 1
(ADDED BY SB3700-38-09)
(ADDED BY SB3700-38-10)
198 3765-173 . ADAPTER 1
(ADDED BY SB3700-38-09)
(ADDED BY SB3700-38-10)
R (PRE SB3700-38-12)

- ITEM NOT ILLUSTRATED


Page 1141H
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5E: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5E___

R 198A 4803-95-5 . ADAPTER AP 1


R (POST SB3700-38-12)
R 198B NAS679C3M . NUT AP 4
(POST SB3700-38-12)
R 198C AN960C10L . WASHER AP 4
(POST SB3700-38-12)
199 2-125N602-70 . O-RING (V02697) 1
(ADDED BY SB3700-38-09)
(ADDED BY SB3700-38-10)
R (PRE SB3700-38-12)
R 199A 2-132N602-70 . O-RING (V02697) AP 1
R (POST SB3700-38-12)
200 3719 . GASKET AT 2
(FRO 2-125N602-70, SEE NOTE)
(FRO 2-132N602-70, SEE NOTE)
200A 2-132N602-70 . O-RING (V02697) AU 1
200B 2-125N602-70 . O-RING (V02697) AU 1
205 3765-017 . PLATE, VALVE AN 1
(FRO 3765-186, SEE NOTE)
R (PRE SB3700-38-12)
-205A 15900-114-1 . PLATE, VALVE AV 1
(FRO 3765-186, SEE NOTE)
R (PRE SB3700-38-12)
205B 3765-186 . ADAPTER, CHECK VALVE AU 1
R (PRE SB3700-38-12)
210 3765-140 . FITTING, VENT 1
ATTACHING PARTS
215 NAS679C3M . NUT 4
220 AN960C10L . WASHER 4
***
225 3727 . GASKET 1
230 3710 . BRACKET, HOLD DOWN AA 3
-230A 3765-146 . BRACKET, HOLD DOWN AP 4
ATTACHING PARTS
235 NAS679C06M . NUT AA 9
-235A NAS679C06M . NUT AP 12
240 MS15795-805 . WASHER AA 9
-240A MS15795-805 . WASHER AP 12
***
NOTE:
ITEMS 200 AND 205 (OR -205A)
MUST BE REPLACED AS A GROUP.

- ITEM NOT ILLUSTRATED


Page 1141J
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5E: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5E___

245 3711 . BRACKET, HOLD DOWN AA 1


ATTACHING PARTS
250 NAS679C06M . NUT AA 4
255 MS15795-805 . WASHER AA 4
***
260 2364-2 . DECAL, IDENTIFICATION A-T 1
(SUPSD BY ITEM -260A)
-260A 3767-100 . DECAL, IDENTIFICATION U-XB 1
(SUPSDS ITEM 260)
R -262 3765-215-2 . DECAL, IDENTIFICATION AP 1
R (POST SB3700-38-12)
265 3762-024 . TANK AND TOP ASSY A 1
-265A 3762-025 . TANK AND TOP ASSY B 1
-265B 3762-021 . TANK AND TOP ASSY AP 1
-265C 3762-036 . TANK AND TOP ASSY AR 1
-265D 3762-037 . TANK AND TOP ASSY AS 1
-265E 3762-041 . TANK AND TOP ASSY F,P,X 1
-265F 3762-045 . TANK AND TOP ASSY G,Q,Y 1
267 3765-008 . . SCREEN ASSY AQ 1
270 4811-84-1 . COVER AQ 1
ATTACHING PARTS
275 NAS679CO6M . NUT AQ 4
280 NAS620C6L . WASHER AQ 4
***
285 2-223C557-70 . O-RING (V02697) AQ 1
290 3765-009 . NOZZLE ASSY AQ 1
295 3765-009-1 . . NOZZLE AQ 1
300 2-211C557-70 . . O-RING (V02697) AQ 1
305 MS28775-346 . O-RING AP 1
R (SHIPPED LOOSE WITH ASSY)
R 310 H4SS . CLAMP, HOSE (V76599) BA,BB 2
(ADDED BY SB3700-38-10)
R (PRE SB3700-38-12)
R (DELETED BY SB3700-38-12
R FOR EFF CODE AP)
R 315 0565-055 . TUBING, BRAIDED BA,BB 1
(ADDED BY SB3700-38-10)
R (PRE SB3700-38-12)
R (DELETED BY SB3700-38-12
R FOR EFF CODE AP)

- ITEM NOT ILLUSTRATED


Page 1141K
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5E: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5E___

R 320 4803-91 . FITTING, VENT BA,BB 1


(ADDED BY SB3700-38-10)
R (PRE SB3700-38-12)
R (DELETED BY SB3700-38-12
R FOR EFF CODE AP)
R 325 0123FJ . SENSOR, LIQUID LEVEL (V59885) AP 1
R (BOEING SCD S283N202-2)
R (POST SB3700-38-12)
ATTACHING PARTS
R 330 NAS679C08M . NUT AP 1
R (POST SB3700-38-12)
R 335 NAS70C161-438 . WASHER, FLAT AP 1
R (POST SB3700-38-12)
***
R 340 16302-006 . GASKET AP 1
R (POST SB3700-38-12)

- ITEM NOT ILLUSTRATED


Page 1141L
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 3: Usage Codes


USED USED
ON PART NUMBER ON PART NUMBER
CODE CODE

A 3700-54 P 3700-96
B 3700-55 Q 3700-97
C 3700-51 R 3700-103
D 3700-68 S 3700-104
E 3700-69 T 3700-105
F 3700-73 U 3700-106
G 3700-78 V 3700-115
H 3700-79 W 3700-116
J 3700-80 X 3700-120
K 3700-81 Y 3700-125
L 3700-82 Z 3700-127
M 3700-91 XA 3700-128
N 3700-92 XB 3700-126

USED
ON PART NUMBER
CODE

AA 3700-54, -55, -68, -69, -73, -80, -81, -91, -92, -96, -103, -104, -115, -116, -120, -125,
-127, -128
AB 3700-51 (S/N 065 AND SUBS),
3700-54 (S/N 039 AND SUBS),
3700-55 (S/N 032 AND SUBS),
-68, -69, -73, -78, -79, -80, -81, -82, -91, -92, -96, -97, -103, -104, -105, 106,
-115, -116, -120, -125, -126, -127, -128
AC 3700-68, -69, -73, -78, -80, -81, -91, -92, -96, -97, -103, -104, -115, -116, -120, -125,
-127, -128
AD 3700-69, -79, -81, -92, -104, -105, -116, -126, -128
AE 3700-68, -69, -73, -79, -80, -91, -92, -96, -103, -105, -115, -116, -120, -126, -127
AF 3700-54, -55, -68, -73, -80, -91, -96, -103, -115, -120, -127
AG 3700-51, -54, -55, -79, -82, -105, -106, -126
AH 3700-51, -68, -69, -73, -78, -79, -80, -81, -82, -91, -92, -96, -97, -103, -104, -105, -106,
-115, -116, -120, -125, -126, -127, -128
AJ 3700-51, -54, -55, -68, -69, -73, -78, -82, -91, -92, -96, -97
AL 3700-51 (S/N 001 THRU 064),
3700-54 (S/N 001 THRU 038),
3700-55 (S/N 001 THRU 031)
AM 3700-54, -55, -78, -81, -97, -104, -125, -128
AN 3700-51, -54, -68, -69,
3700-82 (S/N 001 THRU 229),
3700-91 (S/N 001 THRU 053), -92, -116
AP 3700-51, -79, -82, -105, -106, -126
AQ 3700-73, -78, -96, -97, 120, -125
AR 3700-68, -80, -91, -103, -115, -127
AS 3700-69, -81, -92, -104, -116, -128

Page 1141M
38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 3: Usage Codes


USED
ON PART NUMBER
CODE

AT 3700-51, -54, -55, -68, -69, -73, -78,


3700-82 (S/N 001 THRU 229),
3700-91 (S/N 001 THRU 053),
3700-96 (S/N 001 THRU 007)
AU 3700-82 (S/N 230 AND SUBS),
3700-91 (S/N 054 AND SUBS), -92,
3700-96 (S/N 008 AND SUBS), -97, -106, -115, -116, -120, -125
AV 3700-73, -78, -96 (S/N 001 THRU 007)
AW 3700-79, -82, -105, -106, -126
AX 3700-106, -115, -116, -120, -125
AY 3700-51, -79, -103, -126, -127
R AZ DELETED. SEE CODE AP
BA 3700-54, -68, -73, -80, -91, -96, -103, -115, -120, -127
BB 3700-55, -69, -78, -81, -92, -97, -104, -116, -125, -128
BC 3700-106 (S/N 171 AND SUBS),
3700-115 (S/N 078 AND SUBS),
3700-116 (S/N 010 AND SUBS),
3700-120 (S/N 010 AND SUBS),
3700-125 (S/N 010 AND SUBS),
3700-126 (S/N 010 AND SUBS)
3700-127 (S/N 010 AND SUBS),
3700-128 (S/N 010 AND SUBS)
BD 3700-51, -55, -54, -68, -69, -73, -78, -79, -80, -81, -82, -91, -92, -96, -97, -103, -104,
-105,
3700-106 (S/N 001 THRU 170),
3700-115 (S/N 001 THRU 077),
3700-116 (S/N 001 THRU 009) ,
3700-120 (S/N 001 THRU 009),
3700-125 (S/N 001 THRU 009),
3700-126 (S/N 001 THRU 009),
3700-127 (S/N 001 THRU 009),
370 -128 (S/N 001 THRU 009)

Page 1141N
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09

Toilet Assembly
IPL Figure 5F (Sheet 1 of 2)

Page 1141P
38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09

Toilet Assembly
IPL Figure 5F (Sheet 2 of 2)

Page 1142
38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5F: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5F___

-1 3700-56 TOILET ASSY - “D” LAV A RF


(REPLD BY ITEM -1G)
-1A 3700-57 TOILET ASSY - “E” LAV B RF
(REPLD BY ITEM -1H)
-1B 3700-65 TOILET ASSY - “D” LAV C RF
(REPLD BY ITEM -1L)
-1C 3700-63 TOILET ASSY - “D” LAV D RF
(REPLD BY ITEM -1J)
-1D 3700-64 TOILET ASSY - “E” LAV E RF
(REPLD BY ITEM -1K)
-1E 3700-66 TOILET ASSY - “D” LAV F RF
(REPLD BY ITEM -1M)
-1F 3700-67 TOILET ASSY - “E” LAV G RF
(REPLD BY ITEM -1N)
-1G 3700-83 TOILET ASSY H RF
(REPLS ITEM -1)
R (PRE SB 3700-38-09)
R (REPLD BY ITEM -1P)
-1H 3700-84 TOILET ASSY J RF
(REPLS ITEM -1A)
R (PRE SB 3700-38-09)
R (REPLD BY ITEM -1Q)
-1J 3700-86 TOILET ASSY K RF
(REPLS ITEM -1C)
R (PRE SB 3700-38-09)
R (REPLD BY ITEM -1R)
-1K 3700-87 TOILET ASSY L RF
(REPLS ITEM -1D)
R (PRE SB 3700-38-09)
R (REPLD BY ITEM -1S)
-1L 3700-88 TOILET ASSY M RF
(REPLS ITEM -1B)
R (PRE SB 3700-38-09)
R (REPLD BY ITEM -1T)
-1M 3700-89 TOILET ASSY N RF
(REPLS ITEM -1E)
R (PRE SB 3700-38-09)
R (REPLD BY ITEM -1U)

Page 1142A
38-30-11 Oct 14/94
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5F: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5F___

-1N 3700-90 TOILET ASSY P RF


(REPLS ITEM -1F)
(PRE SB 3700-38-09)
(REPLD BY ITEM -1V)
-1P 3700-107 TOILET ASSY Q RF
(POST SB 3700-38-09)
(REPLS ITEM -1G)
-1Q 3700-108 TOILET ASSY R RF
(POST SB 3700-38-09)
(REPLS ITEM -1H)
-1R 3700-110 TOILET ASSY S RF
(POST SB 3700-38-09)
(REPLS ITEM -1J)
-1S 3700-111 TOILET ASSY T RF
(POST SB 3700-38-09)
(REPLS ITEM -1K)
-1T 3700-112 TOLET ASSY U RF
(POST SB 3700-38-09)
(REPLS ITEM -1L)
-1U 3700-113 TOILET ASSY V RF
(POST SB 3700-38-09)
(REPLS ITEM -1M)
-1V 3700-114 TOILET ASSY W RF
(POST SB 3700-38-09)
(REPLS ITEM -1N)
5 14352-004 . VALVE ASSY, DRAIN AX 1
(REPLD BY ITEM -5A)
(SEE IPL FIG. 9A FOR DETAILS)
(PRE SB 3600-38-001)
-5A 3600-9 . VALVE ASSY DRAIN AM 1
(REPLS ITEM 5)
R (REPLD BY ITEM -5D)
(POST SB 3600-38-001)
(SEE IPL FIG. 9B FOR DETAILS)
R -5B 3600-9 . VALVE ASSY DRAIN BB 1
R (PRE SB 3600-38-002)
R (SEE IPL FIG. 9B FOR DETAILS)

- ITEM NOT ILLUSTRATED


Page 1142B
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5F: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5F___

R -5C 3600-15 . VALVE ASSY DRAIN BB 1


R (POST SB 3600-38-002)
R (SEE IPL FIG. 9B FOR DETAILS)
R -5D 3600-15 . VALVE ASSY DRAIN AM 1
R (REPLS ITEM -5A)
R (SEE IPL FIG. 9B FOR DETAILS)
ATTACHING PARTS
10 NAS679C3M . NUT AH 8
15 AN960C10L . WASHER AH 8
***
-16 14312-011-1 . CLAMP, V-RETAINER AJ 1
-17 3600-5 . VALVE ASSY, DRAIN D,F 1
(REPLD BY ITEM -17C)
(PRE SB 3600-38-01)
(SEE IPL FIG. 9A FOR DETAILS)
-17A 3600-2 . VALVE ASSY, DRAIN E 1
(REPLD BY ITEM -17B)
(PRE SB 3600-38-01)
(SEE IPL FIG. 9A FOR DETAILS)
-17B 3600-7 . VALVE ASSY, DRAIN BC 1
(REPLS ITEM -17A)
R (REPLD BY ITEM -17F)
(POST SB 3600-38-01)
(SEE IPL FIG. 9B FOR DETAILS)
-17C 3600-8 . VALVE ASSY, DRAIN AY 1
(REPLS ITEM -17)
R (REPLD BY ITEM -17J)
(POST SB 3600-38-001)
(SEE IPL FIG. 9B FOR DETAILS)
R -17D 3600-7 . VALVE ASSY, DRAIN BD 1
R (PRE SB 3600-38-002)
R (SEE IPL FIG. 9B FOR DETAILS)
R -17E 3600-12 . VALVE ASSY, DRAIN BD 1
R (POST SB 3600-38-002)
R (SEE IPL FIG. 9B FOR DETAILS)
R -17F 3600-12 . VALVE ASSY, DRAIN BC 1
R (REPLS ITEM -17B)
R (SEE IPL FIG. 9B FOR DETAILS)

- ITEM NOT ILLUSTRATED


Page 1142C
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5F: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5F___

R -17G 3600-8 . VALVE ASSY, DRAIN BE 1


R (PRE SB 3600-38-002)
R (SEE IPL FIG. 9B FOR DETAILS)
R -17H 3600-13 . VALVE ASSY, DRAIN BE 1
R (POST SB 3600-38-002)
R (SEE IPL FIG. 9B FOR DETAILS)
R -17J 3600-13 . VALVE ASSY, DRAIN AY 1
R (REPLS ITEM -17C)
R (SEE IPL FIG. 9B FOR DETAILS)
20 3624 . GASKET AH 1
-21 14312-038 . GASKET AJ 1
25 C20PS . DELETED
R -25A 20HS . CLAMP(REPLD BY ITEM -25B) 2
R -25B H20SS . CLAMP (REPLS ITEM -25A) 2
30 3765-145 . TUBE, FLUSHING AX 1
(REPLD BY ITEM -30B)
-30A 3742 . TUBE, FLUSHING AZ 1
-30B 3730-2 . TUBE, FLUSHING AE 1
(REPLS ITEM 30)
-30C 3765-155 . TUBE, FLUSHING AJ 1
35 10HSS . CLAMP AB 2
(REPLD BY ITEM -35A)
-35A H8SS . CLAMP AH 2
(REPLS ITEM 35)
R -35B 6HS . CLAMP D,K,S 2
(REPLD BY ITEM 35C)
35C H6SS . CLAMP AP 2
36 NAS679C3M . NUT AK 1
37 AN960C10 . WASHER AK 3
38 C10DK12 . CLAMP AK 1
39 3749 . SPACER AK 1
40 16004-027-14 . HOSE, FLEX A,H 1
(REPLD BY ITEM -40B)
-40A 16004-027-12 . HOSE, FLEX AN 1
(REPLD BY ITEM -40B)
-40B 16004-027-5 . HOSE, FLEX AG 1
(REPLS ITEM 40)
(REPLS ITEM -40A)
-40C 16004-027-13 . HOSE FLEX E,L,T 1

- ITEM NOT ILLUSTRATED


Page 1142D
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5F: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5F___

- ITEM NOT ILLUSTRATED


Page 1142D
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5F: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5F___

R 45 3200-11 . MOTOR-PUMP-FILTER ASSY AH 1


(SEE IPL FIG. 6A FOR DETAILS)
ATTACHING PARTS
50 NAS679C08M . NUT AH 6
R 55 NAS70C161-438 . WASHER AH 6
***
-56 14312-011-2 . CLAMP, V-RETAINER AJ 1
-57 3200-19 . MOTOR-PUMP-FILTER ASSY AJ 1
(SEE IPL FIG. 6A FOR DETAILS)
60 4812-15 . GROMMET AH 6
-61 14312-018 . GASKET AJ 1
65 C12PS DELETED
R -65A 12HS . CLAMP (V76599)(REPLD BY ITEM -65B) 2
R -65B H12SS . CLAMP (V76599)(REPLS ITEM -65A) 2
70 3738 . TUBE, VENT AV 1
(REPLD BY ITEM -70A)
-70A 12205-130 . TUBE, OVERFLOW AW 1
(REPLS ITEM 70)
75 3800-216 . BOWL ASSY AH 1
ATTACHING PARTS
80 NAS679C4M . NUT AH 7
85 AN960C416L . WASHER AH 7
***
-86 14312-011-3 . CLAMP, V-RETAINER AJ 1
-87 3800-218 . BOWL ASSY AJ 1
90 3800-9 . GASKET AH 1
-91 14312-036 . GASKET AJ 1
95 3800-209 . SEPARATOR ASSY 1
(SEE IPL FIG. 12 FOR DETAILS)
100 16007-035 . VALVE ASSY, CHECK BA 1
(SEE IPL FIG. 10A FOR DETAILS)
(PRE SB 3700-38-09)
(REPLD BY ITEM -100A)
-100A 16007-045 . VALVE ASSY, CHECK 1
(SEE IPL FIG. 10A FOR DETAILS)
(POST SB 3700-38-09)
(PRE SB3700-38-10)
(REPLS ITEM 100)
R (REPLD BY ITEM -255A)
ATTACHING PARTS
105 NAS679C3M . NUT 4
110 AN960C10L . WASHER 4
***

- ITEM NOT ILLUSTRATED


Page 1142E
38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5F: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5F___

115 3719 . GASKET AT 2


(FRO 2-125N602-70, SEE NOTE)
(FRO 2-132N602-70, SEE NOTE)
115A 2-132N602-70 . O-RING (V02697) AU 1
(DELETED BY SB3700-38-10)
115B 2-125N602-70 . O-RING (V02697) AU 1
(DELETED BY SB3700-38-10)
(FRO 3765-186, SEE NOTE)
120 3765-017 . PLATE, CHECK VALVE AC 1
(FRO 3765-186, SEE NOTE)
-120A 15900-114-1 . PLATE, CHECK VALVE AQ 1
(FRO 3765-186, SEE NOTE)
120B 3765-186 . ADAPTER, CHECK VALVE AU 1
(DELETED BY SB3700-38-10)
125 3765-140 . FITING, SINK/VENT 1
ATTACHING PARTS
130 NAS679C3M . NUT 4
135 AN960C10L . WASHER 4
***
140 3727 . GASKET 1
145 MS24566-1B . PULLEY 1
ATTACHING PARTS
150 MS24665-148 . PIN, COTTER 1
155 MS9463-08 . PIN, CLEVIS 1
***
160 3765-112 . BRACKET, PULLEY AR 1
-160A 3765-179 . BRACKET, PULLEY AS 1
ATTACHING PARTS
165 NAS679C08M . NUT 5
170 AN960C8L . WASHER 5
***
175 3765-113 . BRACKET, MOUTING AB 1
(REPLD BY ITEM -175A)
-175A 3765-154 . BRACKET, MOUTING AR 1
(REPLS ITEM 175)
-175B 3765-180 . BRACKET, MOUTING AS 1
180 MS28775-346 . O-RING 1
R 185 2364-2 . PLATE, IDENTIFICATION A-P 1
R (SUPSD BY ITEM -185A)
R -185A 3767-100 . PLATE, IDENTIFICATION Q-W 1
R (SUPSDS ITEM 185)

NOTE: ITEMS 115 AND 120 (OR -120A)


MUST BE REPLACED IN GROUP.

- ITEM NOT ILLUSTRATED


Page 1142F
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5F: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5F___

190 3762-026 . TANK AND TOP ASSY A,H,Q 1


-190A 3762-027 . TANK AND TOP ASSY B,J,R 1
-190B 3762-035 . TANK AND TOP ASSY C,M,U 1
-190C 3762-033 . TANK AND TOP ASSY D,K,S 1
-190D 3762-034 . TANK AND TOP ASSY E,L,T 1
-190E 3762-038 . TANK AND TOP ASSY F,N,V 1
190F 3762-043 . TANK AND TOP ASSY G,P,W 1
-195 3765-008 . . SCREEN ASSY AL 1
200 4811-84-1 . COVER AL 1
ATTACHING PART
205 NAS679C06M . NUT AL 4
210 NAS620C6L . WASHER AL 4
***
215 2-223C557-70 . O-RING (V83259) AL 1
-220 3765-009 . NOZZLE ASSY AL 1
225 3765-009-1 . . NOZZLE ASSY AL 1
230 2-211C557-70 . . O-RING (V83259) AL 1
240 H4SS . CLAMP, HOSE (V76599) 2
(ADDED BY SB3700-38-10)
R -240A H4SS . CLAMP, HOSE (V76599) Q 2
245 0565-055 . TUBING, BRAIDED 1
(ADDED BY SB3700-38-10)
R -245A 0565-055 . TUBING, BRAIDED Q 1
250 4803-91 . FITTING, VENT 1
(ADDED BY SB3700-38-10)
R -250A 4803-91 . FITTING, VENT Q 1
255 3765-190-10 . CHECK VALVE/VACUUM BREAKER 1
ASSY
(POST SB3700-38-10)
(SEE IPL FIG. 10C FOR DETAILS)
R -255A 3765-190-10 . CHECK VALVE/VACUUM BREAKER Q 1
R ASSY
R (REPLS ITEM -100A)
R (SEE IPL FIG. 10C FOR DETAILS)
ATTACHING PARTS
260 NAS679C3M . NUT 4
265 AN960C10L . WASHER 4
***

- ITEM NOT ILLUSTRATED


Page 1142G
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5F: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5F___

270 3765-174 . PLATE, RETAINING 2


(ADDED BY SB3700-38-10)
R -270A 3765-174 . PLATE, RETAINING Q 2
275 2-132N602-70 . O-RING (V02697) 1
(ADDED BY SB3700-38-10)
R -275A 2-132N602-70 . O-RING (V02697) Q 1
280 3765-173 . ADAPTER, CHECK VALVE 1
(ADDED BY SB3700-38-10)
R -280A 3765-173 . ADAPTER, CHECK VALVE Q 1
285 2-125N602-70 . O-RING (V02697) 1
(ADDED BY SB3700-38-10)
R -285A 2-125N602-70 . O-RING (V02697) Q 1

- ITEM NOT ILLUSTRATED


Page 1142H
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 3: Usage Codes
USED USED USED
PART PART PART
ON ON ON
NUMBER NUMBER NUMBER
CODE CODE CODE
A 3700-56 H 3700-83 Q 3700-107
B 3700-57 J 3700-84 R 3700-108
C 3700-65 K 3700-86 S 3700-110
D 3700-63 L 3700-87 T 3700-111
E 3700-64 M 3700-88 U 3700-112
F 3700-66 N 3700-89 V 3700-113
G 3700-67 P 3700-90 W 3700-114
AA 3700-56, -57, -65, -83, -84, -88, -107, -108, -112
AB 3700-56, -57, -83, -84
AC 3700-56, -57, -63, -64, -66, -83, (S/N 001 THRU 119), -84 (S/N 001 THRU 122),
-86 (S/N 001 THRU 135), -87 (S/N 001 THRU 107). -89 (S/N 001 THRU 026)
AD 3700-63, -64, -86, -87, -89, -90, -110, -111, -113, -114
AE 3700-56, -65, -83, -88, -107, -112
AF 3700-56, -63, -83, -86, -107, -110
AG 3700-56, -57, -63, -65, -66, -83, -84, -86, -88, -89, -90, -107, -108, -110-112, -113 -114
R AH 3700-56, -57, -65,-67, -83, -84, -88, -90, -107, -108, -112, -114
AJ 3700-63, -64, -66, -86, -87, -89, -110, -111, -113
AK 3700-56, -57, -63, -65, -66, -67, -83, -84, -86, -88, -89, -90, -107, -108, -110, -112, -113, -114
AL 3700-65, -66, -67, -88, -89, -90, -112, -113, -114
AM 3700-107 (S/N 060 AND SUBS), -108 (S/N 049 AND SUBS), -112 (S/N 056 AND SUBS),
-114 (S/N 037 AND SUBS)
AN 3700-57, -67, -84, -90
R AP 3700-64, -66, -87, 89, -111, -113, -63, -86, -110
AQ 3700-65, -67, -88 (S/N 001 THRU 059), -90 (S/N 001 THRU 037)
AR 3700-56, (S/N 001 THRU 102), -57 (S/N 001 THRU 096), -63 (S/N 001 THRU 044),
-64 (S/N 001 THRU 033), -65 (S/N 001 THRU 030), -66 (S/N 001 THRU 018),
-67 (S/N 001 THRU 010)
AS 3700-56 (S/N 103 AND SUBS), -57 (S/N 097 AND SUBS), -63 (S/N 045 AND SUBS),
-64 (S/N 034 AND SUBS), -65 (S/N 031 AND SUBS), -66 (S/N 019 AND SUBS),
-67 (S/N 011 AND SUBS), -83, -84, -86, -87, -88-89, -90, -107, -108, -110, -111, -112, -113, -114
AT 3700-56, -57, -63, -64, -65, -66,-67, -83 (S/N 001 THRU 119), -84 (S/N 001 THRU 122),
-86 (S/N 011 THRU 135), -87 (S/N 001 THRU 107), -88 (S/N 001 THRU 059),
-89 (S/N 001 THRU 026), -90 (S/N 011 THRU 037)
AU 3700-38 (S/N 120 AND SUBS), -84 (S/N 123 AND SUBS), -86 (S/N 136 AND SUBS),
-87 (S/N 108 AND SUBS), -88 (S/N 060 AND SUBS), -89 (S/N 027 AND SUBS),
-90 (S/N 038 AND SUBS), -107, -108, -110, -111-112, -113, -114
AV 3700-56 (S/N 001 THRU 003), -57, -83, -84
AW 3700-56 (S/N 004 AND SUBS), -57, -63, -64, -65, -66, -67, -83, -84, -86, -87, -88, -89, -90, -107,
-108, -110, -111, -112, -113, -114
AX 3700-56, -57, -65, -67, -83, -84, -88, -90
AY 3700-86, -89,-110 (S/N 122 AND SUBS), -113 (S/N 020 AND SUBS)
AZ 3700-57, -67, -84, -90, -108-, 114
BA 3700-56, -57, -63, -64, -65, -66, -67, -83, -84, -86, -87, -88, -89, -90
BB 3700-83, -84, -88, -90, -107 (S/N 001 THRU 059), -108 (S/N 001 THRU 048),
-112 (S/N 001 THRU 055), -114 (S/N 001 THRU 036)
BC 3700-87, -111 (S/N 118 AND SUBS)
BD 3700-111 (S/N 001 THRU 117)
BE 3700-110 (S/N 001 THRU 109), -113 (S/N 001 THRU 019)

Page 1142J
38-30-11 Oct 15/98
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09

THIS PAGE INTENTIONALLY LEFT BLANK

Page 1142K
38-30-11 Oct 15/98
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Toilet Assembly
IPL Figure 5G (Sheet 1 of 2)

Page 1143
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Toilet Assembly
IPL Figure 5G (Sheet 2 of 2)

Page 1143A
Monogram Proprietary – See cover page for details 38-30-11 Jun 15/90
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5G: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5G___

-1 3700-61 TOILET ASSY A RF


-1A 3700-62 TOILET ASSY B RF
-1B 3700-60 TOILET ASSY C RF
(REPLD BY ITEM -1G)
R (PRE SB3700-38-12)
-1C 3700-70 TOILET ASSY D RF
(REPLD BY ITEM -1H)
-1D 3700-71 TOILET ASSY E RF
(REPLD BY ITEM -1J)
-1E 3700-76 TOILET ASSY F RF
(REPLD BY ITEM -1L)
-1F 3700-77 TOILET ASSY G RF
(REPLD BY ITEM -1K)
-1G 3700-85 TOILET ASSY H RF
(REPLS ITEM -1B)
(PRE SB3700-38-09)
R (PRE SB3700-38-12)
(REPLD BY ITEM -1M)
-1H 3700-93 TOILET ASSY J RF
(REPLS ITEM -1C)
(PRE SB3700-38-09)
(REPLD BY ITEM -1N)
-1J 3700-94 TOILET ASSY K RF
(REPLS ITEM -1D)
(PRE SB 700-38-09)
(REPLD BY ITEM -1P)
-1K 3700-101 TOILET ASSY L RF
(REPLS ITEM -1F)
(PRE SB3700-38-09)
(REPLD BY ITEM -1Q)
-1L 3700-102 TOILET ASSY M RF
(REPLS ITEM -1E)
(PRE SB3700-38-09)
(REPLD BY ITEM -1R)

- ITEM NOT ILLUSTRATED


Page 1143B
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5G: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5G___

-1M 3700-109 TOILET ASSY N RF


(POST SB3700-38-09)
R (PRE SB3700-38-12)
(REPLS ITEM -1G)
-1N 3700-117 TOILET ASSY P RF
(POST SB3700-38-09)
(REPLS ITEM -1H)
-1P 3700-118 TOILET ASSY Q RF
(POST SB3700-38-09)
(REPLS ITEM -1J)
-1Q 3700-124 TOILET ASSY R RF
(POST SB3700-38-09)
R (REPLS ITEM -1K)
-1R 3700-123 TOILET ASSY S RF
(POST SB3700-38-09)
R (REPLS ITEM -1L)
5 C20PS DELETED
-5A H20SS . CLAMP (V76599) 2
10 14312-045-4 . TUBE, FLUSHING AF 1
-10A 12210 . TUBE, FLUSHING C,H,N 1
15 NAS679C08M . NUT A,B 1
20 AN960C8 . WASHER A,B 1
25 C10DK12 . CLAMP, HOSE (V81872) AE 1
25A C10DK12 . CLAMP, HOSE (V81872) AJ 2
R 30 10HSS . CLAMP, HOSE (V76599) A,B 2
(REPLD BY ITEM -30B)
R -30A 6HSS . CLAMP, HOSE (V76599) AG 2
(REPLD BY ITEM -30C)
R -30B H10SS . CLAMP, HOSE (V76599) A,B 2
(REPLS ITEM 30)
R -30C H6SS . CLAMP, HOSE (V76599) AG 2
(REPLS ITEM -30A)
35 16004-027-12 . HOSE, FLEX AE 1
-35A 16004-027-15 . HOSE, FLEX C,H,N 1
-35B 16004-027 . HOSE, FLEX AJ 1
40 C12PS DELETED
-40A H12SS . CLAMP (V76599) 2
45 3738 . TUBE, VENT AA 1
(REPLD BY ITEM -45A)
-45A 12205-130 . TUBE, OVERFLOW AR 1
(REPLS ITEM 45)

- ITEM NOT ILLUSTRATED


Page 1143C
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5G: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5G___

50 NAS679C3M . NUT AE 1
-50A NAS679C3M . NUT AJ 2
55 AN960C10L . WASHER AE 3
-55A AN960C10L . WASHER AJ 6
60 C10DK4 . CLAMP (V81872) AE 1
-60A C10DK4 . CLAMP (V81872) AJ 2
65 3749 . SPACER AF 1
67 3752-17 . SPACER AJ 1
70 14312-011-2 . CLAMP, V-RETAINER 1
75 3200-16 . MOTOR-PUMP-FILTER ASSY AB 1
(SEE IPL FIG. 6A FOR BKDN)
-75A 3200-19 . MOTOR-PUMP-FILTER ASSY AD 1
(SEE IPL FIG. 6A FOR BKDN)
80 14312-018 . GASKET, PUMP 1
85 14312-011-3 . CLAMP, V-RETAINER 1
90 3800-218 . BOWL ASSY 1
95 14312-036 . GASKET, BOWL 1
100 3800-209 . SEPARATOR ASSY 1
(SEE IPL FIG. 12 FOR BKDN)
105 14312-011-1 . CLAMP, V-RETAINER 1
110 3600-2 . VALVE ASSY, DRAIN 1
(REPLD BY ITEM -110A)
(PRE SB3600-38-001)
(SEE IPL FIG. 9A FOR BKDN)
R -110A 3600-7 . VALVE ASSY, DRAIN AX 1
(REPLS ITEM 110)
R (REPLD BY ITEM -110D)
(POST SB3600-38-001)
(SEE IPL FIG. 9B FOR BKDN)
R -110B 3600-7 . VALVE ASSY, DRAIN AY 1
R (PRE SB3600-38-002)
R (SEE IPL FIG. 9B FOR DETAILS)
R -110C 3600-12 . VALVE ASSY, DRAIN AY 1
R (POST SB3600-38-002)
R (SEE IPL FIG. 9B FOR DETAILS)
R -110D 3600-12 . VALVE ASSY, DRAIN AX 1
R (REPLS ITEM -110A)
R (SEE IPL FIG. 9B FOR DETAILS)
115 14312-038 . GASKET, DRAIN VALVE 1

- ITEM NOT ILLUSTRATED


Page 1143D
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5G: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5G___

120 MS24566-1B . PULLEY AF 1


125 MS24665-148 . PIN, COTTER AF 1
130 AN960C10L . WASHER AF 1
135 MS9463-08 . PIN, CLEVIS AF 1
140 3765-144 . BRACKET, PULLEY AF 1
ATTACHING PARTS
145 NAS679C06M . NUT AF 4
150 NAS620C6L . WASHER AF 4
* **
155 16302-005 . BRACKET, CABLE SUPPORT C,H,N 1
ATTACHING PARTS
160 NAS679C3M . NUT C,H,N 4
165 AN960C10L . WASHER C,H,N 4
***
170 16007-035 . VALVE ASSY, CHECK AH 1
(PRE SB3700-38-09)
(REPLD BY ITEM -170C)
(SEE IPL FIG. 10A FOR DETAILS)
-170A 3765-175-1 . CHECK VALVE/VACUUM BREAKER G,L 1
ASSY
(PRE SB3700-38-09)
(REPLD BY ITEM -170D)
(SEE IPL FIG. 10B FOR BKDN)
-170B 3765-175-2 . CHECK VALVE/VACUUM BREAKER F,M 1
ASSY
(PRE SB3700-38-09)
(REPLD BY ITEM -170E)
(SEE IPL FIG. 10B FOR BKDN)
-170C 16007-045 . VALVE ASSY, CHECK AS 1
(POST SB3700-38-09)
(PRE SB3700-38-10)
(REPLS ITEM 170)
(SEE IPL FIG. 10A FOR BKDN)
-170D 3765-195-1 . CHECK VALVE/VACUUM BREAKER R 1
ASSY
(REPLS ITEM -170A)
(REPLD BY ITEM -171C)
(POST SB3700-38-09)
(PRE SB3700-38-10)
(SEE IPL FIG. 10B FOR BKDN)

- ITEM NOT ILLUSTRATED


Page 1143E
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5G: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5G___

-170E 3765-195-2 . CHECK VALVE/VACUUM BREAKER S 1


ASSY
(REPLS ITEM -170B)
(REPLD BY ITEM -171D)
(POST SB3700-38-09)
(PRE SB3700-38-10)
(SEE IPL FIG. 10B FOR BKDN)
171 3765-190-12 . CHECK VALVE/VACUUM BREAKER AU 1
ASSY
(POST SB3700-38-10)
(SEE IPL FIG. 10C FOR BKDN)
R (PRE SB3700-38-12)
-171A 3765-190-8 . CHECK VALVE/VACUUM BREAKER AV 1
ASSY
R (REPLD BY ITEM –171G)
(POST SB3700-38-10)
(SEE IPL FIG. 10C FOR BKDN)
-171B 3765-190-7 . CHECK VALVE/VACUUM BREAKER AW 1
ASSY
R (REPLD BY ITEM –171F)
(POST SB3700-38-10)
(SEE IPL FIG. 10C FOR BKDN)
-171C 3765-190-7 . CHECK VALVE/VACUUM BREAKER R 1
ASSY
(REPLS ITEM -170D)
(SEE IPL FIG. 10C FOR BKDN)
-171D 3765-190-8 . CHECK VALVE/VACUUM BREAKER S 1
ASSY
(REPLS ITEM -170E)
(SEE IPL FIG. 10C FOR BKDN)
R 171E 18-8000-2 . VALVE, MOTORIZED SHUT-OFF AU 1
R (V96736)
R (BOEING SCD 60B50341-2)
R (POST SB3700-38-12)
R -171F 3765-190-23 . CHECK VALVE/VACUUM BREAKER AW 1
R ASSY
R (REPLS ITEM –171B)
R (SEE IPL FIG. 10C FOR BKDN)
R -171G 3765-190-13 . CHECK VALVE/VACUUM BREAKER AV 1
R ASSY
R (REPLS ITEM –171A)
R (SEE IPL FIG. 10C FOR BKDN)
ATTACHING PARTS
R 175 NAS679C3M . NUT 4
R (PRE SB3700-38-12)

- ITEM NOT ILLUSTRATED


Page 1143F
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5G: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5G___

R 175A NAS679C06M . NUT AU 4


R (POST SB3700-38-12)

R 180 AN960C10L . WASHER 4


R (PRE SB3700-38-12)
R 180A MS1595-805 . WASHER AU 4
R (POST SB3700-38-12)
***
182 3765-170 . FITTING ASSY, ELBOW AU 1
(POST SB3700-38-12)
185 3719 . GASKET AN 2
(FRO 2-125N602-70, SEE NOTE)
(FRO 2-132N602-70, SEE NOTE)
185A 2-132N602-70 . O-RING (V02697) AP 1
185B 2-125N602-70 . O-RING (V02697) AP 1
190 3765-017 . PLATE, VALVE AN 1
(FRO 3765-186, SEE NOTE)
190A 3765-186 . ADAPTER, CHECK VALVE AP 1
191 2-132C873-70 . O-RING (V02697) AT 1
(REPLD BY ITEM -191A)
-191A 2-132N602-70 . O-RING (V02697) 1
(ADDED BY SB3700-38-09)
(ADDED BY SB3700-38-10)
(REPLS ITEM 191)
192 2-125C873-70 . O-RING (V02697) AT 1
(REPLD BY ITEM -192A)
-192A 2-125N602-70 . O-RING (V02697) 1
(ADDED BY SB3700-38-09)
(ADDED BY SB3700-38-10)
R (PRE SB3700-38-12)
(REPLS ITEM 192)
R 192B 2-132N602-70 . O-RING (V02697) AU 1
R (POST SB3700-38-12)
193 3765-174 . PLATE 2
R (PRE SB3700-38-12)
(ADDED BY SB3700-38-09)
(ADDED BY SB3700-38-10)

NOTE: ITEMS 185 AND 190


MUST BE REPLACED AS A SET.

- ITEM NOT ILLUSTRATED


Page 1143G
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5G: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5G___

194 3765-173 . ADAPTER 1


R (PRE SB3700-38-12)
(ADDED BY SB3700-38-09)
(ADDED BY SB3700-38-10)
R 194A 4803-95-5 . ADAPTER AU 1
R (POST SB3700-38-12)
195 3765-140 . FITTING, VENT 1
ATTACHING PARTS
200 NAS679C3M . NUT 4
205 AN960C10L . WASHER 4
***
R 207 4812-161 . BRACE AU
R (POST SB3700-38-12)
210 3727 . GASKET 1
215 3710 . BRACKET, HOLD DOWN AF 3
-215A 3710 . BRACKET, HOLD DOWN C 4
-215B 3765-146 . BRACKET, HOLD DOWN H,N 4
ATTACHING PARTS
220 NAS679C06M . NUT AF 9
-220A NAS679C06M . NUT C,H,N 12
225 MS15795-805 . WASHER AF 9
-225A MS15795-805 . WASHER C,H,N 12
***
230 3711 . BRACKET, HOLD DOWN AF 1
ATTACHING PARTS
235 NAS679C06M . NUT AF 4
240 MS15795-805 . WASHER AF 4
***
245 2364-2 . DECAL, IDENTIFICATION A-M 1
(SUPSD BY ITEM -245A)
-245A 3767-100 . DECAL, IDENTIFICATION N-S 1
(SUPSDS ITEM 245)
R -247 3765-215-2 . DECAL, RETROFIT AU 1
R (POST SB3700-38-12)

- ITEM NOT ILLUSTRATED


Page 1143H
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5G: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5G___

250 3762-031 . TANK AND TOP ASSY A 1


-250A 3762-032 . TANK AND TOP ASSY B 1
-250B 3762-030 . TANK AND TOP ASSY C,H,N 1
-250C 3762-039 . TANK AND TOP ASSY AL 1
-250D 3762-040 . TANK AND TOP ASSY AM 1
255 MS28775-346 . O-RING H,N 1
260 H4SS . CLAMP, HOSE (V76599) 2
(ADDED BY SB3700-38-10)
R (DELETED BY SB3700-38-12
R FOR EFF CODE AU)
265 0565-055 . TUBING, BRAIDED 1
(ADDED BY SB3700-38-10)
R (DELETED BY SB3700-38-12
R FOR EFF CODE AU)
270 4803-91 . FITTING, VENT 1
(ADDED BY SB3700-38-10)
R (DELETED BY SB3700-38-12
R FOR EFF CODE AU)
R 275 0123FJ . SENSOR, LIQUID LEVEL (V59885) AU 1
R (BOEING SCD S283N202-2)
R (POST SB3700-38-12)
ATTACHING PARTS
R 280 NAS679C08M . NUT AU 1
R (POST SB3700-38-12)
R 285 NAS70C161-438 . WASHER, FLAT AU 1
R (POST SB3700-38-12)
***
R 290 16302-006 . GASKET AU 1
R (POST SB3700-38-12)

- ITEM NOT ILLUSTRATED


Page 1143J
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5G: Usage Codes


USED USED
ON PART NUMBER ON PART NUMBER
CODE CODE

A 3700-61 K 3700-94
B 3700-62 L 3700-101
C 3700-60 M 3700-102
D 3700-70 N 3700-109
E 3700-71 P 3700-117
F 3700-76 Q 3700-118
G 3700-77 R 3700-124
H 3700-85 S 3700-123
J 3700-93

USED
ON PART NUMBER
CODE

AA 3700-60 (S/N 001 THRU 010), -61 (S/N 001 THRU 010),-62 (S/N 001 THRU 010), -70,
-71, -93, -94 -117, -118
AB 3700-60, -61, -62, -85, 109
AC 3700-60, -70, -71, -85, -93, -94, -109, -117, -118
AD 3700-70, -71, -76, -77, -93, -94, -101, -102, -117, -118, -123, -124
AE 3700-61, -62, -70, -76, -93, -94, -102, -117, -123
AF 3700-61, -62, -70, -71, -76, -77, -93, -94, -101, -102, -117, -118, -123, -124
AG 3700-60, -70, -71, -76, -77, -85, -93, -94, -101, -102, -109, -117, -118, -123, -124
AH 3700-60, -61, -62, -70, -71, -85, -93, -94
AJ 3700-71, -77, -94, -101, -118, -124
AK 3700-76, -77, -101, -102, -123, -124
AL 3700-70, -77, -93, -102, -117, -123
AM 3700-71, -76, -94, -101, -118, -124
AN 3700-85 (S/N 001 THRU 153), -93 (S/N 001 THRU 002)
AP 3700-85 (S/N 154 AND SUBS), -93 (S/N 003 AND SUBS), -94, -109, -117, -118
AQ 3700-61, -62, -70, -71, -76, -77, -93, -102, 117, 123
AR 3700-60 (S/N 011 AND SUBS), -61 (S/N 011 AND SUBS),-62 (S/N 011 AND SUBS),
-70, -71, -76, -77, -85, -109
AS 3700-109, -117, -118
AT 3700-76, -77, -101, -102
AU 3700-60, -85, -109
AV 3700-61, -70, -76, -93, -102, -117, -123
AW 3700-62, -71, -77, -94, -101, -118, -124
AX 3700-109 (S/N 150 AND SUBS ), -117 (S/N 028 AND SUBS), -118 (S/N 012 AND SUBS),
-123 (S/N 013 AND SUBS),-124 (S/N 013 AND SUBS)
AY 3700-60, -61, -62, -70, -71, -76, -77, -85, -93, -94, -101, -102, -109 (S/N 001 THRU 149),
-117 (S/N 001 THRU 027), -118 (S/N 001 THRU 011), -123 (S/N 001 THRU 012),
-124 (S/N 001 THRU 012)

- ITEM NOT ILLUSTRATED


Page 1143K
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

THIS PAGE INTENTIONALLY LEFT BLANK

Page 1144
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Toilet Assembly
IPL Figure 5H (Sheet 1 of 2)

- ITEM NOT ILLUSTRATED


Page 1144A
38-30-11 Jun 15/90
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Toilet Assembly
IPL Figure 5H (Sheet 2 of 2)

- ITEM NOT ILLUSTRATED


Page 1144B
38-30-11 Jun 15/90
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5H: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5H___

-1 3700-53 TOILET ASSY A RF


-1A 3700-52 TOILET ASSY B RF
5 C20PS . CLAMP (V66295) 2
10 14312-045-4 . TUBE, FLUSHING A 1
-10A 14312-045-3 . TUBE, FLUSING B 1
15 MS51958-65 . SCREW A 1
20 AN960C10L . WASHER A 2
25 NAS679C3M . NUT A 1
30 C10DK12 . CLAMP, HOSE (V81872) A 1
R 35 6HSS . CLAMP, HOSE (V76599) 2
(REPLD BY ITEM -35A)
R -35A H6SS . CLAMP, HOSE (V76599) 2
(REPLS ITEM 35)
40 16004-027-5 . HOSE, FLEX A 1
-40A 16004-027-16 . HOSE, FLEX B 1
45 6HSS . CLAMP, HOSE (V76599) A 2
50 16004-027-15 . HOSE, FLEX A 1
55 C12PS . CLAMP (V66295) 2
60 3738 . TUBE, VENT AA 1
-60A 12205-130 . TUBE, OVERFLOW AB 1
65 NAS679C3M . NUT 1
70 AN960C10L . WASHER 3
75 C10DK4 . CLAMP (V81872) 1
80 3749 . SPACER 1
85 14312-011-2 . CLAMP, V-RETAINER 1
90 3200-16 . MOTOR-PUMP-FILTER ASSY 1
(SEE IPL FIG. 6A FOR DETAILS)
95 14312-018 . GASKET, PUMP 1
100 14312-011-3 . CLAMP, V-RETAINER 1
105 3800-218 . BOWL ASSY 1
110 14312-036 . BASKET, BOWL 1
115 3800-209 . SEPARATOR ASSY 1
(SEE IPL FIG. 12 FOR DETAILS)
120 14312-011-1 . CLAMP, V-RETAINER 1
125 3600-2 . VALVE ASSY, DRAIN 1
(SEE IPL FIG. 9A FOR DETAILS)
130 14312-038 . GASKET, DRAIN VALVE 1
135 1111-0001 . SENSOR, LIQUID LEVEL (V89831) 1
ATTACHING PARTS
140 NAS679C08M . NUT 4

- ITEM NOT ILLUSTRATED


Page 1144C
38-30-11 Nov 15/93
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5H: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5H___

145 AN960C8L . WASHER 4


***
150 16302-006 . GASKET, SENSOR 1
155 400300-2 . VALVE, SHUTOFF (V27045) 1
ATTACHING PARTS
160 NAS679C08M . NUT 4
165 AN960C8L . WASHER 4
***
170 4812-161 . BRACE, MOUTING PLATE 1
175 4811-412 . GASKET, SHUTOFF VALVE 1
180 16202-036-2 . ADAPTER, SHUTOFF VALVE A 1
-180A 16202-036-1 . ADAPTER, SHUTOFF VALVE B 1
ATTACHING PARTS
185 NAS679C06M . NUT 4
190 AN960C6 . WASHER 4
***
195 3765-110 . TUBE ASSY, RINSE A 1
ATTACHING PARTS
200 NAS679C08M . NUT A 4
205 AN960C8L . WASHER A 4
***
210 4313 . GASKET A 1
215 3734-11 . VENT 1
ATTACHING PARTS
220 NAS679C3M . NUT 4
225 MS15795-842 . WASHER 4
***
230 2-218C557-70 . O-RING (83259) 1
235 3745 . VENT 1
ATTACHING PARTS
240 NAS679C3M . NUT 4
245 AN960C10L . WASHER 4
***
250 3727 . GASKET 1
255 MS24566-1B . PULLEY 1
ATTACHING PARTS

- ITEM NOT ILLUSTRATED


Page 1144D
38-30-11 Jun 15/90
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5H: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5H___

260 MS24665-148 . PIN, COTTER 1


265 AN960C10L . WASHER 1
270 MS9463-08 . PIN, CLEVIS 1
***
275 14300-104 . BRACKET, PULLEY A 1
ATTACHING PARTS
280 NAS679C06M . NUT A 4
285 NAS620C6L . WASHER A 4
***
290 3744 . BRACKET ASSY, PULLEY B 1
ATTACHING PARTS
295 NAS679C06M . NUT B 3
300 NAS620C6L . WASHER B 3
***
305 3710 . BRACKET, HOLD DOWN A 3
-305A 3710 . BRACKET, HOLD DOWN B 4
ATTACHING PARTS
310 NAS679C06M . NUT A 9
-310A NAS679C06M . NUT B 12
315 AN620C6L . WASHER A 9
-315A AN620C6L . WASHER B 12
***
320 3711 . BRACKET, HOLD DOWN A 1
ATTACHING PARTS
325 NAS679C06M . NUT A 4
330 AN620C6L . WASHER A 4
***
335 2364-2 . DECAL, IDENTIFICATION 1
340 3762-023 . TANK AND TOP ASSY A 1
-340A 3762-022 . TANK AND TOP ASSY B 1

- ITEM NOT ILLUSTRATED


Page 1144E
38-30-11 Jun 15/90
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5H: Usage Codes


USED
ON PART NUMBER
CODE

A 3700-53
B 3700-52

AA 3700-52 (S/N 001 AND 002)


3700-53 (S/N 001 AND 002)
AB 3700-52 (S/N 003 AND SUBS)
3700-53 (S/N 003 AND SUBS)

Page 1144F
38-30-11 Nov 15/93
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Toilet Assembly
IPL Figure 5J (Sheet 1 of 2)

Page 1145
38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Page 1145A
38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5J: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5J___

-1 3700-59 TOILET ASSY A RF


-1A 3700-58 TOILET ASSY B RF
5 C20PS . CLAMP (V66295) 2
10 3730 . TUBE, FLUSHING 1
15 NAS679C08M . NUT 1
20 AN960C8 . WASHER 1
25 C10DK12 . CLAMP, HOSE (V81872) 1
R 30 10HSS . CLAMP, HOSE (V76599) 2
(REPLD BY ITEM -30A)
R -30A H10SS . CLAMP, HOSE (V76599) 2
(REPLS ITEM 30)
35 16004-027-12 . HOSE 1
40 C12PS . CLAMP (V66295) 2
R 45 3738 . TUBE, VENT AA 1
R -45A 12205-130 . TUBE, OVERFLOW AB 1
50 NAS679C3M . NUT 1
55 AN960C10L . WASHER 3
60 C10DK4 . CLAMP (V81872) 1
65 3749 . SPACER 1
70 3200-11 . MOTOR-PUMP-FILTER ASSY 1
(SEE IPL FIG. 6A FOR DETAILS)
ATTACHING PARTS
75 NAS679C08M . NUT 6
80 NAS70C161-438 . WASHER 6
85 4812-15 . GROMMET 6
***
90 3800-216 . BOWL ASSY 1
ATTACHING PARTS
95 NAS1291C4M . NUT 7
100 AN960C416L . WASHER 7
***
105 3800-9 . GASKET, BOWL 1
110 3800-209 . SEPARATOR ASSY 1
(SEE IPL FIG. 12 FOR DETAILS)
115 14352-004 . VALVE ASSY, DRAIN 1
(SEE IPL FIG. 9A FOR DETAILS)
ATTACHING PARTS
120 NAS679C3M . NUT 8
125 AN960C10L . WASHER 8
***
130 3624 . GASKET, DRAIN VALVE 1

- ITEM NOT ILLUSTRATED


Page 1145B
38-30-11 Nov 15/93
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5J: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5J___

135 MS24566-1B . PULLEY 1


ATTACHING PARTS
140 MS24665-148 . PIN, COTTER 1
145 AN960C10L . WASHER 1
150 MS9463-08 . PIN, CLEVIS 1
***
155 3765-144 . BRACKET, PULLEY 1
ATTACHING PARTS
160 NAS679C06M . NUT 4
165 NAS620C6L . WASHER 4
***
170 16007-035 . VALVE ASSY, CHECK 1
(SEE IPL FIG. 10A FOR DETAILS)
(PRE SB 3700-38-09)
(REPLD BY ITEM -170A)
-170A 16007-045 . VALVE ASSY, CHECK 1
(SEE IPL FIG. 10A FOR DETAILS)
(POST SB 3700-38-09)
R (PRE SB3700-38-10)
(REPLS ITEM 170)
ATTACHING PARTS
175 NAS679C3M . NUT 4
180 AN960C10L . WASHER 4
***
185 3719 . GASKET 2
R (DELETED BY SB3700-38-10)
190 15900-114-1 . PLATE, VALVE 1
R (DELETED BY SB3700-38-10)
195 3765-140 . FITTING, VENT 1
ATTACHING PARTS
200 NAS679C3M . NUT 4
205 AN960C10L . WASHER 4
***
210 3727 . GASKET 1
215 4811-84-1 . COVER 1
ATTACHING PARTS
220 NAS679C06M . NUT 4
225 NAS620C6L . WASHER 4
***
230 2-223C557-70 . O-RING (V83259) 1
235 3765-009 . NOZZLE ASSY 1

- ITEM NOT ILLUSTRATED


Page 1145C
38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5J: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5J___

240 3710 . BRACKET, HOLD DOWN 3


ATTACHING PARTS
245 NAS679C06M . NUT 9
250 MS15795-805 . WASHER 9
***
255 3711 . BRACKET, HOLD DOWN 1
ATTACHING PARTS
260 NAS679C06M . NUT 4
265 MS15795-805 . WASHER 4
***
270 2364-2 . DECAL, IDENTIFICATION 1
275 3762-029 . TANK AND TOP ASSY A 1
-275A 3762-028 . TANK AND TOP ASSY B 1
280 H4SS . CLAMP, HOSE (V76599) 2
(ADDED BY SB3700-38-10)
285 0565-055 . TUBING, BRAIDED 1
(ADDED BY SB3700-38-10)
290 4803-91 . FITTING, VENT 1
(ADDED BY SB3700-38-10)
295 3765-190-8 . CHECK VALVE/VACUUM BREAKER A 1
ASSY
R (REPLD BY ITEM –295C)
(POST SB3700-38-10)
(SEE IPL FIG. 10C FOR DETAILS)
-295A 3765-190-7 . CHECK VALVE/VACUUM BREAKER B 1
ASSY
R (REPLD BY ITEM –295B)
(POST SB3700-38-10)
(SEE IPL FIG. 10C FOR DETAILS)
R -295B 3765-19-23 . CHECK VALVE/VACUUM BREAKER B 1
R ASSY
R (REPLS ITEM –295A)
R (POST SB3700-38-10)
R (SEE IPL FIG. 10C FOR DETAILS)
R -295C 3765-190-13 . CHECK VALVE/VACUUM BREAKER A 1
R ASSY
R (REPLS ITEM –295)
R (POST SB3700-38-10)
R (SEE IPL FIG. 10C FOR DETAILS)
ATTACHING PARTS
300 NAS679C3M . NUT 4

- ITEM NOT ILLUSTRATED


Page 1145D
38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5J: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5J___

305 AN960C10L . WASHER 4


***
310 3765-174 . PLATE, RETAINING 2
(ADDED BY SB3700-38-10)
315 2-132N602-70 . O-RING (V02697) 1
(ADDED BY SB3700-38-10)
320 3765-173 . ADAPTER, CHECK VALVE 1
(ADDED BY SB3700-38-10)
325 2-125N602-70 . O-RING (V02697) 1
(ADDED BY SB3700-38-10)

IPL Figure 5H: Usage Codes


USED
ON PART NUMBER
CODE

A 3700-59
B 3700-58
C 3700-58 (S/N 001 THRU 017),
-59 (S/N 001 THRU 017)
D 3700-58 (S/N 018 AND SUBS)
E 3800-59 (S/N 018 AND SUBS)

Page 1145E
38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY

Toilet Assembly
Figure 5K (Sheet 1 of 2)

Page 1145F
38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY

Toilet Assembly
IPL Figure 5K (Sheet 2 of 2)

Page 1146
38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 5K: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5K___

-1 3700-72 TOILET ASSY A RF


(REPLD BY ITEM -1B)
-1A 3700-74 TOILET ASSY B RF
(REPLS ITEM -1C)
-1B 3700-95 TOILET ASSY C RF
(REPLS ITEM -1)
(PRE SB 3700-38-09)
(REPLD BY ITEM -1D)
-1C 3700-98 TOILET ASSY D RF
(REPLS ITEM -1A)
(PRE SB 3700-38-09)
(REPLD BY ITEM -1E)
-1D 3700-119 TOILET ASSY E RF
(POST SB 3700-38-09)
(REPLS ITEM -1B)
-1E 3700-121 TOILET ASSY F RF
(POST SB 3700-38-09)
(REPLS ITEM -1C)
5 14312-011-1 . CLAMP, V RETAINER - DRAIN 1
10 3600-2 . VALVE ASSY, DRAIN 1
(REPLD BY ITEM -10A)
(PRE SB 3600-38-001)
(SEE IPL FIG. 9A FOR DETAILS)
R -10A 3600-7 . VALVE ASSY, DRAIN AL 1
(REPLS ITEM 10)
R (REPLD BY ITEM -10D)
(POST SB 3600-38-001)
(SEE IPL FIG. 9B FOR DETAILS)
R -10B 3600-7 . VALVE ASSY, DRAIN AM 1
R (PRE SB3600-38-002)
R (SEE IPL FIG. 9B FOR DETAILS)
R -10C 3600-12 . VALVE ASSY, DRAIN AM 1
R (POST SB3600-38-002)
R (SEE IPL FIG. 9B FOR DETAILS)
R -10D 3600-12 . VALVE ASSY, DRAIN AL 1
R (REPLS ITEM -10A)
R (SEE IPL FIG. 9B FOR DETAILS)
15 14312-038 . GASKET, DRAIN VALVE 1
20 H20SS . CLAMP, HOSE 2

- ITEM NOT ILLUSTRATED


Page 1146A
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 5K: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5K___

25 3765-155 . TUBE, FLUSHING A,C,E 1


-25A 14312-045-2 . TUBE, FLUSHING B,D,F 1
30 H6SS . CLAMP, HOSE (V76599) A,C,E 2
-30A H8SS . CLAMP, HOSE (V76599) B,D,F 2
31 NAS679C3M . NUT B,D,F 1
32 AN960C10L . WASHER B,D,F 3
33 C10DK12 . CLAMP (V81872) B,D,F 1
34 3749 . SPACER B,D,F 1
35 16004-027-19 . HOSE, FLEXIBLE A 1
-35A 16004-027-5 . HOSE, FLEXIBLE B,D,F 1
-35B 16004-027-8 . HOSE, FLEXIBLE D,E 1
40 14312-011-2 . CLAMP, V RETAINER - PUMP 1
45 3200-19 . MOTOR-PUMP-FILTER-ASSY 1
(SEE IPL FIG. 6A FOR DETAILS)
50 14312-018 . GASKET, PUMP 1
55 H12SS . CLAMP, HOSE (V76599) 2
60 12205-130 . TUBE, OVERFLOW 1
65 14312-011-3 . CLAMP, V RETAINER - BOWL 1
70 3800-218 . BOWL ASSY 1
75 14312-036 . GASKET, BOWL 1
80 3800-209 . SEPARATOR ASSY 1
85 16007-035 . VALVE ASSY, CHECK AJ
(PRE SB 3700-38-09)
(REPLD BY ITEM -85A)
(SEE IPL FIG. 10A FOR DETAILS)
-85A 16007-045 . VALVE ASSY, CHECK
(POST SB 3700-38-09)
(PRE SB3700-38-10)
(REPLS ITEM 85)
(SEE IPL FIG. 10A FOR DETAILS)
ATTACHING PARTS
90 NAS679C3M . NUT 4
95 AN960C10L . WASHER, FLAT 4
***
100 3719 . GASKET AE 2
(FRO 2-125N602-70, SEE NOTE)
100A 2-132N602-70 . O-RING (V02697) AH 1
(DELETED BY SB3700-38-10)
100B 2-125N602-70 . O-RING (V02697) AH 1
(DELETED BY SB3700-38-10)

- ITEM NOT ILLUSTRATED


Page 1146B
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 5K: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5K___

105 15900-114-1 . PLATE, CHECK VALVE AF 1


(FRO 3765-186, SEE NOTE)
-105A 3765-017 . PLATE, CHECK VALVE AG 1
(FRO 3765-186, SEE NOTE)
105B 3765-186 . ADAPTER, CHECK VALVE AH 1
R (DELETED BY SB3700-38-10)
110 3765-140 . SINK DRAIN, VENT FITTING 1
ATTACHING PARTS
115 NAS679C3M . NUT 4
120 AN960C10L . WASHER, FLAT 4
***
125 3727 . GASKET, VENT 1
130 MS24566-1B . PULLEY 1
ATTACHING PARTS
135 MS24665-148 . PIN, COTTER 1
140 MS9463-08 . PIN CLEVIS 1
***
145 3765-112 . BRACKET, PULLEY AA 1
-145A 3765-169 . BRACKET, PULLEY AC 1
(REPLD BY ITEM -145B)
-145B 3765-185 . BRACKET, PULLEY AD 1
(REPLS ITEM -145A)
-145C 3765-179 . BRACKET, PULLEY AB 1
ATTACHING PARTS
150 NAS679C08M . NUT 5
155 AN960C8L . WASHER 5
***
160 3765-154 . BRACKET, MOUNTING AA 1
-160A 3765-168 . BRACKET, MOUNTING AC 1
(REPLD BY ITEM -160B)
-160B 3765-184 . BRACKET, MOUNTING AD 1
(REPLS ITEM -160A)
-160C 3765-180 . BRACKET, MOUNTING AB 1

NOTE: ITEMS 100 AND 105 OR -105A


MUST BE REPLACED IN A GROUP.

- ITEM NOT ILLUSTRATED


Page 1146C
38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 5K: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5K___

165 MS28775-346 . O-RING 1


R 170 2364-2 . DECAL, IDENTIFICATION A-D 1
R (SUPSD BY ITEM -170A)
R -170A 3767-100 . DECAL, IDENTIFICATION E,F 1
R (SUPSDS ITEM 170)
175 3762-044 . TANK AND TOP ASSY A,C,E 1
-175A 3762-042 . TANK AND TOP ASSY B,D,F 1
185 4811-84-1 . COVER A,C,E 1
ATTACHING PARTS
190 NAS679C06M . NUT A,C,E 4
195 NAS620C6L . WASHER A,C,E 4
***
200 2-223C557-70 . O-RING (V02967) A,C,E 1
205 3765-009 . NOZZLE ASSY A,C,E 1
210 3765-008 . . SCREEN ASSY A,C,E 1
215 H4SS . CLAMP, HOSE (V76599) 2
(ADDED BY SB3700-38-10)
220 0565-055 . TUBING, BRAIDED 1
(ADDED BY SB3700-38-10)
225 4803-91 . FITTING, VENT 1
(ADDED BY SB3700-38-10)
230 3765-190-10 . CHECK VALVE/VACUUM BREAKER 1
ASSY
(POST SB3700-38-10)
(SEE IPL FIG. 10C FOR DETAILS)
ATTACHING PARTS
235 NAS679C3M . NUT 4
240 AN960C10L . WASHER 4
***
245 3765-174 . PLATE, RETAINING 2
(ADDED BY SB3700-38-10)
250 2-132N602-70 . O-RING (V02697) 1
(ADDED BY SB3700-38-10)
255 3765-173 . ADAPTER, CHECK VALVE 1
(ADDED BY SB3700-38-10)
260 2-125N602-70 . O-RING (V02697) 1
(ADDED BY SB3700-38-10)

- ITEM NOT ILLUSTRATED


Page 1146D
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5K: Usage Codes


USED
ON PART NUMBER
CODE

A 3700-72
B 3700-74
C 3700-95
D 3700-98
E 3700-119
F 3700-121

AA 3700-72 (S/N 001 THRU 004)


AB 3700-72 (S/N 005 AND SUBS), -95, -119
AC 3700-74 (S/N 001 THRU 009)
AD 3700-74 (S/N 010 AND SUBS), -98, -121
AE 3700-72, -74, -95 (S/N 001 THRU 006), -98 (S/N 001 THRU 006)
AF 3700-72, -95 (S/N 001 THRU 006)
AG 3700-74, -98 (SN 001 THRU 006)
AH 3700-95 (S/N 007 AND SUBS), -98 (S/N 007 AND SUBS), -119, -121
AJ 3700-72, -74, -95, -98
AK 3700-119, -121
R AL 3700-119 (S/N 015 AND SUBS), -121 (S/N 013 AND SUBS)
AM 3700-72, -74, -95, -98, -119 (S/N 001 THRU 014), -121 (S/N 001 THRU 012)

Page 1146E
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

THIS PAGE INTENTIONALLY LEFT BLANK

Page 1146F
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Toilet Assembly
IPL Figure 5L (Sheet 1 of 2)

Page 1146G
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Toilet Assembly
IPL Figure 5L (Sheet 2 of 2)

Page 1146H
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5L: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5L___

-1 3700-153 TOILET ASSY A RF


(PRE SB3700-38-13)
(SUPSD BY ITEM -1B)
-1A 3700-154 TOILET ASSY B RF
R (PRE SB3700-38-12)
-1B 3700-165 TOILET ASSY D RF
(POST SB3700-38-13)
(SUPSDS ITEM -1)
-1C 3700-152 TOILET ASSY C RF
(OPPOSITE 3700-153)
(PRE SB3700-38-13)
(MOVED FROM ITEM -5)
(SUPSD BY ITEM -1D)
-1D 3700-164 TOILET ASSY E RF
(POST SB3700-38-13)
(SUPSDS ITEM -1C)
-5 3700-152 TOILET ASSY C RF
(OPPOSITE 3700-153)
(PRE SB3700-38-13)
(MOVED TO ITEM -1C)
(SUPSD BY ITEM -1D)
10 3767-100 . DECAL, IDENTIFICATION 1
R 12 3765-215-2 . DECAL, RETROFIT B 1
R (POST SB3700-38-12)
15 14312-011-1 . CLAMP, DRAIN V-RETAINER 1
20 3600-12 . VALVE ASSY, DRAIN A,B,D 1
(SEE IPL FIG. 9B FOR DETAILS)
-20A 3600-13 . VALVE ASSY, DRAIN C,E 1
(SEE IPL FIG. 9B FOR DETAILS)
25 14312-038 . GASKET, DRAIN VALVE 1
30 H20SS . CLAMP, HOSE 2
35 3765-155 . TUBE, FLUSHING A,C,D,E 1
-35A 12210 . TUBE, FLUSHING B 1
40 H6SS . CLAMP, HOSE (V76599) 2
45 NAS679C3M . NUT C,E 1
50 AN960C10 . WASHER C,E 3
55 C10DK12 . CLAMP (V81872) C,E 1
60 3749 . SPACER C,E 1

ITEM NOT ILLUSTRATED


Page 1146J
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5L: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5L___

65 16004-027-8 . HOSE, FLEXIBLE A,D 1


-65A 16004-027-15 . HOSE, FLEXIBLE B 1
-65B 16004-027-5 . HOSE, FLEXIBLE C,E 1
70 14312-011-2 . CLAMP, PUMP V-RETAINER 1
75 3200-19 . MOTOR-PUMP-FILTER-ASSY A,C,D,E 1
(SEE IPL FIG. 6A FOR BKDN)
-75A 3200-16 . MOTOR-PUMP-FILTER-ASSY B
(SEE IPL FIG. 6A FOR BKDN)
80 14312-018 . GASKET, PUMP 1
85 H12SS . CLAMP, HOSE (V76599) 2
90 12205-130 . TUBE, OVERFLOW 1
95 14312-011-3 . CLAMP, BOWL V-RETAINER 1
100 3800-218 . BOWL ASSY 1
105 14312-036 . GASKET, BOWL 1
110 3800-209 . SEPARATOR ASSY 1
(SEE IPL FIG. 12 FOR BKDN)
115 3765-140 . SINK DRAIN, VENT FITTING A,C,D,E 1
ATTACHING PARTS
120 NAS679C3M . NUT A,C,D,E 4
125 AN960C10L . WASHER, FLAT A,C,D,E 4
***
130 3727 . GASKET, VENT A,C,D,E 1
135 3765-140 . SINK DRAIN, VENT FITTING B 1
ATTACHING PARTS
140 NAS679C3M . NUT B 4
145 AN960C10L . WASHER, FLAT B 4
***
150 3727 . GASKET, VENT B 1
155 MS24566-1B . PULLEY A,C,D,E 1
ATTACHING PARTS
160 MS24665-151 . PIN, COTTER A,C 1
160A MS24665-148 . PIN, COTTER D,E 1
165 MS9463-08 . PIN CLEVIS A,C,D,E 1
***
170 3765-179 . BRACKET, PULLEY A,C,D,E 1
ATTACHING PARTS
175 NAS679C08M . NUT A,C,D,E 5
180 AN960C8L . WASHER A,C,D,E 5
***
185 3765-180 . BRACKET, MOUNTING A,C,D,E 1

ITEM NOT ILLUSTRATED


Page 1146K
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5L: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5L___

190 16302-005 . BRACKET, CABLE SUPPORT B 1


195 NAS679C3M . NUT B 4
ATTACHING PARTS
200 AN960C10L . WASHER B 4
***
205 3765-146 . BRACKET, HOLDDOWN B 4
ATTACHING PARTS
210 NAS679C06M . NUT B 12
215 MS15795-805 . WASHER B 12
220 4811-84-1 . COVER A,C,D,E 1
ATTACHING PARTS
225 NAS679C06M . NUT A,C,D,E 4
230 NAS620C6L . WASHER A,C,D,E 4
***
235 2-223C557-70 . O-RING (V02967) A,C,D,E 1
240 3765-009 . NOZZLE ASSY A,C,D,E 1
-245 3765-008 . . SCREEN A,C,D,E 1
250 H4SS . CLAMP, HOSE (V76599) 2
(SUPSD BY ITEM -250A)
R (DELETED BY SB3700-38-12
R FOR EFF CODE B)
-250A MM4SS . CLAMP, HOSE (V76599) 2
(SUPSDS ITEM 250)
R (DELETED BY SB3700-38-12
R FOR EFF CODE B)
255 0565-055 . TUBING, BRAIDED A,B,C 1
R (DELETED BY SB3700-38-12
R FOR EFF CODE B)
-255A 3765-211-3 . TUBING, BRAIDED D,E 1
260 4803-91 . FITTING, VENT 1
265 3765-190-10 . CHECK VALVE/VACUUM BREAKER A,B,C 1
ASSY
(SEE IPL FIG. 10C FOR BKDN)
R (PRE SB3700-38-12)
-265A 3765-190-19 . CHECK VALVE/VACUUM BREAKER E 1
ASSY
(SEE IPL FIG. 10C FOR BKDN)
-265B 3765-190-20 . CHECK VALVE/VACUUM BREAKER D 1
ASSY
(SEE IPL FIG. 10C FOR BKDN)
R 265C 18-8000-2 . VALVE, MOTORIZED SHUT-OFF B 1
R (V96736)
R (BOEING SCD 60B50341-2)
R (POST SB3700-38-12)

ITEM NOT ILLUSTRATED


Page 1146L
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5L: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5L___

270 NAS679C3M . NUT 4


R (PRE SB3700-38-12)
R 270A NAS679C06M . NUT B 4
R (POST SB3700-38-12)
275 AN960C10L . WASHER 4
R (PRE SB3700-38-12)
R 275A MS15795-805 . WASHER B 4
R (POST SB3700-38-12)
***
R 277 3765-170 . FITTING ASSY, ELBOW B 1
R (POST SB3700-38-12)
280 3765-174 . PLATE, RETAINING 2
R (PRE SB3700-38-12)
285 2-132N602-70 . O-RING (V02697) 1
290 3765-173 . ADAPTER, CHECK VALVE 1
R (PRE SB3700-38-12)
R 290A 4803-95-5 . ADAPTER, CHECK VALVE B 1
R (POST SB3700-38-12)
ATTACHING PARTS
R 291 NAS679C3M . NUT B 4
R (POST SB3700-38-12)
R 292 AN960C10L . WASHER B 4
R (POST SB3700-38-12)
***
R 293 4812-161 . BRACE B 1
R (POST SB3700-38-12)
295 2-125N602-70 . O-RING (V02697) 1
R 295A 2-132N602-70 . O-RING (V02697) B 1
R (POST SB3700-38-12)
300 MS28775-346 . O-RING 1
305 3762-044 . TANK AND TOP ASSY A,D 1
-305A 3762-030 . TANK AND TOP ASSY B 1
-305B 3762-046 . TANK AND TOP ASSY C,E 1
R 310 0123FJ . SENSOR, LIQUID LEVEL (V59885) B 1
R (BOEING SCD S283N202-2)
R (POST SB3700-38-12)
ATTACHING PARTS
R 315 NAS679C08M . NUT B 1
R (POST SB3700-38-12)
R 320 NAS70C161-438 . WASHER, FLAT B 1
R (POST SB3700-38-12)
***
R 325 16302-006 . GASKET B 1
R (POST SB3700-38-12)

ITEM NOT ILLUSTRATED


Page 1146M
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Toilet Assembly
IPL Figure 5M (Sheet 1 of 2)

Page 1146N
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Toilet Assembly
IPL Figure 5M (Sheet 2 of 2)

Page 1146P
38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5M: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5M___

R -1 3700-159 TOILET ASSY (SUPSD BY ITEM -1A) A RF


R -1A 3700-161 TOILET ASSY (SUPSDS ITEM -1) C RF
R -1B 3700-158 TOILET ASSY (OPPOSITE 3700-159) B RF
R (SUPSD BY ITEM -1C)
R (MOVED FROM ITEM -5)
R -1C 3700-160 TOILET ASSY (OPPOSITE 3700-161) D RF
R (SUPSDS ITEM -1B)
R -5 3700-158 TOILET ASSY (OPPOSITE 3700-159) B RF
R (SUPSD BY ITEM -1C)
R (MOVE TO ITEM -1B)
10 3767-100 . DECAL, IDENTIFICATION 1
15 14312-011-1 . CLAMP, DRAIN V-RETAINER 1
R 20 3600-12 . VALVE ASSY, DRAIN A,C 1
(SEE IPL FIG. 9B FOR DETAILS)
R -20A 3600-13 . VALVE ASSY, DRAIN B,D 1
(SEE IPL FIG. 9B FOR DETAILS)
25 14312-038 . GASKET, DRAIN VALVE 1
30 H20SS . CLAMP, HOSE 2
35 3765-155 . TUBE, FLUSHING 1
40 H6SS . CLAMP, HOSE (V76599) 2
R 45 NAS679C3M . NUT B,D 1
R 50 AN960C10 . WASHER B,D 3
R 55 C10DK12 . CLAMP (V81872) B,D 1
R 60 3749 . SPACER B,D 1
R 65 16004-027-8 . HOSE, FLEXIBLE A,C 1
R -65A 16004-027-5 . HOSE, FLEXIBLE B,D 1
70 14312-011-2 . CLAMP, PUMP V-RETAINER 1
75 3200-19 . MOTOR-PUMP-FILTER-ASSY 1
(SEE IPL FIG. 6A FOR DETAILS)
80 14312-018 . GASKET, PUMP 1
85 H12SS . CLAMP, HOSE (V76599) 2
90 12205-130 . TUBE, OVERFLOW 1
95 14312-011-3 . CLAMP, BOWL V-RETAINER 1
100 3800-218 . BOWL ASSY 1
105 14312-036 . GASKET, BOWL 1
110 3800-209 . SEPARATOR ASSY 1
(SEE IPL FIG. 12 FOR DETAILS)
115 3765-140 . SINK DRAIN/VENT FITTING 1
ATTACHING PARTS
120 NAS679C3M . NUT 4
125 AN960C10L . WASHER, FLAT 4
***
130 3727 . GASKET, VENT 1

- ITEM NOT ILLUSTRATED


Page 1146Q
38-30-11 Oct 15/98
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5M: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5M___

155 MS24566-1B . PULLEY 1


ATTACHING PARTS
R 160 MS24665-151 . PIN, COTTER A,B 1
R -160A MS24665-148 . PIN, COTTER C,D 1
165 MS9463-08 . PIN CLEVIS 1
***
170 3765-179 . BRACKET, PULLEY 1
ATTACHING PARTS
175 NAS679C08M . NUT 5
180 AN960C8L . WASHER 5
***
185 3765-180 . BRACKET, MOUNTING 1
R 250 H4SS . DELETED (PN CORRECTION)
R -250A MM4SS . CLAMP, HOSE (V76599) 2
R 255 0565-055 . TUBING, BRAIDED A,B,C 1
R -255A 3765-211-2 . TUBING, BRAIDED D 1
260 4803-91 . FITTING, VENT 1
R 265 3765-190-10 . CHECK VALVE/VACUUM BREAKER A,B 1
ASSY
(SEE IPL FIG. 10C FOR DETAILS)
R -265A 3765-190-20 . CHECK VALVE/VACUUM BREAKER C 1
R ASSY
R (SEE IPL FIG. 10C FOR DETAILS)
R -265B 3765-190-19 . CHECK VALVE/VACUUM BREAKER D 1
R ASSY
R (SEE IPL FIG. 10C FOR DETAILS)
ATTACHING PARTS
270 NAS679C3M . NUT 4
275 AN960C10L . WASHER 4
***
280 3765-174 . PLATE, RETAINING 2
285 2-132N602-70 . O-RING (V02697) 1
290 3765-173 . ADAPTER, CHECK VALVE 1
295 2-125N602-70 . O-RING (V02697) 1
300 MS28775-346 . O-RING 1
R 305 3762-048 . TANK AND TOP ASSY A,C 1
R -305A 3762-047 . TANK AND TOP ASSY B,D 1

- ITEM NOT ILLUSTRATED


Page 1146R
38-30-11 Oct 15/98
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY

THIS PAGE INTENTIONALLY LEFT BLANK

Page 1146S
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY

Toilet Assembly
IPL Figure 5N

Page 1146T
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5N: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5N___

-1 3700-162 TOILET ASSY RF


(POST SB3700-38-12)
10 3767-100 . DECAL, IDENTIFICATION 1
15 14312-011-1 . CLAMP, DRAIN V-RETAINER 1
20 3600-12 . VALVE ASSY, DRAIN 1
(SEE IPL FIG. 9B FOR DETAILS)
25 14312-038 . GASKET, DRAIN VALVE 1
30 H20SS . CLAMP, HOSE 2
35 12210 . TUBE, FLUSHING 1
40 H6SS . CLAMP, HOSE (V76599) 2
45 16004-027-15 . HOSE, FLEXIBLE 1
50 14312-011-2 . CLAMP, PUMP V-RETAINER 1
55 3200-16 . MOTOR-PUMP-FILTER-ASSY 1
(SEE IPL FIG. 6A FOR DETAILS)
60 14312-018 . GASKET, PUMP 1
65 H12SS . CLAMP, HOSE (V76599) 2
70 12205-130 . TUBE, OVERFLOW 1
75 14312-011-3 . CLAMP, BOWL V-RETAINER 1
80 3800-218 . BOWL ASSY 1
85 14312-036 . GASKET, BOWL 1
90 3800-209 . SEPARATOR ASSY 1
(SEE IPL FIG. 12 FOR DETAILS)
95 3765-140 . SINK DRAIN, VENT FITTING 1
ATTACHING PARTS
100 NAS679C3M . NUT 4
105 AN960C10L . WASHER, FLAT 4
***
110 3727 . GASKET, VENT 1
115 16302-005 . BRACKET, CABLE SUPPORT 1
ATTACHING PARTS
120 NAS679C3M . NUT 4
125 AN960C10L . WASHER 4
***
130 3765-146 . BRACKET, HOLDDOWN 4
ATTACHING PARTS
135 NAS679C06M . NUT 12
140 MS15795-805 . WASHER 12
***

- ITEM NOT ILLUSTRATED


Page 1147
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5N: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5N___

145 0123FJ . SENSOR, LLS (V59885) 1


(BOEING SCD S283N202-2)
ATTACHING PARTS
150 NAS679C08M . NUT 4
155 NAS70C161-438 . WASHER 4
***
160 16302-006 . GASKET 1
165 3765-170 . FITTING, ELBOW 1
170 18-8000-2 . VALVE, MOTORIZED SHUT-OFF 1
(V96736)
(BOEING SCD 60B50341-2)
ATTACHING PARTS
175 NAS679C06M . NUT 4
180 MS15795-805 . WASHER 4
***
185 4812-161 . BRACE 1
190 2-132N602-70 . O-RING (V02697) 1
195 4803-95-5 . ADAPTER, CHECK VALVE 1
ATTACHING PARTS
200 NAS679C3M . NUT 4
205 AN960C10L . WASHER 4
***
210 2-132N602-70 . O-RING (V02697) 1
215 MS28775-346 . O-RING 1
220 3762-049 . TANK AND TOP ASSY 1

- ITEM NOT ILLUSTRATED


Page 1147A
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

THIS PAGE INTENTIONALLY LEFT BLANK

Page 1147B
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Toilet Assembly
IPL Figure 5P

Page 1147C
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5P: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5P___

-1 3700-163 TOILET ASSY RF


(POST SB3700-38-12)
5 3767-100 . DECAL, IDENTIFICATION 1
10 3600-15 . VALVE ASSY, DRAIN 1
(SEE IPL FIG. 9B FOR DETAILS)
ATTACHING PARTS
15 NAS679C3M . NUT 8
20 AN960C10L . WASHER, FLAT 8
25 2594 . END BUMPER (V83907) 8
***
30 3624 . GASKET, DRAIN VALVE 1
35 H20SS . CLAMP, HOSE 2
40 14312-045-2 . TUBE, FLUSHING 1
45 H6SS . CLAMP, HOSE (V76599) 2
50 16004-027-3 . HOSE, FLEXIBLE 1
55 3200-11 . MOTOR-PUMP-FILTER-ASSY 1
(SEE IPL FIG. 6A FOR DETAILS)
ATTACHING PARTS
60 NAS679C08M . NUT 6
65 NAS70C161-438 . WASHER, FLAT 6
70 4812-15 . GROMMET 6
***
75 H12SS . CLAMP, HOSE (V76599) 2
80 12205-130 . TUBE, OVERFLOW 1
85 3800-216 . BOWL ASSY 1
ATTACHING PARTS
90 NAS129C4M . NUT 7
95 AN960C416L . WASHER, FLAT 7
***
100 3800-9 . GASKET, BOWL 1
105 3800-209 . SEPARATOR ASSY 1
(SEE IPL FIG. 12 FOR DETAILS)
110 3765-140 . SINK DRAIN, VENT FITTING 1
ATTACHING PARTS
115 NAS679C3M . NUT 4
120 AN960C10L . WASHER, FLAT 4
***
125 3727 . GASKET, VENT 1
130 16302-005 . BRACKET, CABLE SUPPORT 1
ATTACHING PARTS
135 NAS679C3M . NUT 4
140 AN960C10L . WASHER 4
***

- ITEM NOT ILLUSTRATED


Page 1147D
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5P: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5P___

145 3765-146 . BRACKET, HOLDDOWN 4


ATTACHING PARTS
150 NAS679C06M . NUT 12
155 MS15795-805 . WASHER 12
***
160 0123FJ . SENSOR, LLS (V59885) 1
(BOEING SCD S283N202-2)
ATTACHING PARTS
165 NAS679C08M . NUT 4
170 NAS70C161-438 . WASHER 4
***
175 16302-006 . GASKET 1
180 3765-170 . FITTING, ELBOW 1
185 18-8000-2 . VALVE, MOTORIZED SHUT-OFF 1
(V96736)
(BOEING SCD 60B50341-2)
ATTACHING PARTS
190 NAS679C06M . NUT 4
195 MS15795-805 . WASHER 4
***
200 4812-161 . BRACE 1
205 2-132N602-70 . O-RING (V02697) 1
210 4803-95-5 . ADAPTER, CHECK VALVE 1
ATTACHING PARTS
215 NAS679C3M . NUT 4
220 AN960C10L . WASHER 4
***
225 2-132N602-70 . O-RING (V02697) 1
230 MS28775-346 . O-RING 1
235 3762-050 . TANK AND TOP ASSY 1

- ITEM NOT ILLUSTRATED


Page 1147E
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

THIS PAGE INTENTIONALLY LEFT BLANK

Page 1147F
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Toilet Assembly
IPL Figure 5Q

Page 1147G
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5Q: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5Q___

-1 3700-166 TOILET ASSY RF


(POST SB3700-38-12)
5 3767-100 . DECAL, IDENTIFICATION 1
10 3600-15 . VALVE ASSY, DRAIN 1
(SEE IPL FIG. 9B FOR DETAILS)
ATTACHING PARTS
15 NAS679C3M . NUT 8
20 AN960C10L . WASHER, FLAT 8
***
30 3624 . GASKET, DRAIN VALVE 1
35 H20SS . CLAMP, HOSE 2
40 3742 . TUBE, FLUSHING 1
45 H6SS . CLAMP, HOSE (V76599) 2
50 16004-027-16 . HOSE, FLEXIBLE 1
55 3200-11 . MOTOR-PUMP-FILTER-ASSY 1
(SEE IPL FIG. 6A FOR DETAILS)
ATTACHING PARTS
60 NAS679C08M . NUT 6
65 NAS70C161-438 . WASHER, FLAT 6
70 4812-15 . GROMMET 6
***
75 H12SS . CLAMP, HOSE (V76599) 2
80 12205-130 . TUBE, OVERFLOW 1
85 3800-216 . BOWL ASSY 1
ATTACHING PARTS
90 NAS129C4M . NUT 7
95 AN960C416L . WASHER, FLAT 7
***
100 3800-9 . GASKET, BOWL 1
105 3800-209 . SEPARATOR ASSY 1
(SEE IPL FIG. 12 FOR DETAILS)
110 3734-11 . SINK DRAIN, VENT FITTING 1
ATTACHING PARTS
115 NAS679C3M . NUT 4
120 AN960C10L . WASHER, FLAT 4
***
125 2-218C557-70 . O-RING 1
130 3744 . BRACKET, PULLEY 1
ATTACHING PARTS
135 NAS679C06M . NUT 3
140 MS15795-805 . WASHER 3
***
145 3765-146 . BRACKET, HOLDDOWN 4
ATTACHING PARTS

- ITEM NOT ILLUSTRATED


Page 1147H
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 5Q: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5Q___

150 NAS679C06M . NUT 12


155 MS15795-805 . WASHER 12
***
160 0123FJ . SENSOR, LLS (V59885) 1
(BOEING SCD S283N202-2)
ATTACHING PARTS
165 NAS679C08M . NUT 4
170 NAS70C161-438 . WASHER 4
***
175 16302-006 . GASKET 1
180 3765-170 . FITTING, ELBOW 1
185 18-8000-2 . VALVE, MOTORIZED SHUT-OFF 1
(V96736)
(BOEING SCD 60B50341-2)
ATTACHING PARTS
190 NAS679C06M . NUT 4
195 MS15795-805 . WASHER 4
***
200 4812-161 . BRACE 1
205 2-132N602-70 . O-RING (V02697) 1
210 4803-95-5 . ADAPTER, CHECK VALVE 1
ATTACHING PARTS
215 NAS679C3M . NUT 4
220 AN960C10L . WASHER 4
***
225 2-132N602-70 . O-RING (V02697) 1
230 MS28775-346 . O-RING 1
235 C10DK4 . CLAMP 1
ATTACHING PARTS
240 NAS679C3M . NUT 1
245 AN960C10L . WASHER 2
***
250 3749 . SPACER 1
255 MS24566-18 . PULLEY 1
260 MS9463-08 . PIN, CLEVIS 1
265 MS24665-148 . PIN, COTTER 1
270 AN960C10L . WASHER 1
275 3745 . FITTING, VENT 1
ATTACHING PARTS
280 NAS679C3M . NUT 4
285 AN960C10L . WASHER 4
***
290 3727 . GASKET 1
295 3762-051 . TANK AND TOP ASSY 1

- ITEM NOT ILLUSTRATED


Page 1147J
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

THIS PAGE INTENTIONALLY LEFT BLANK

Page 1147K
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Motor-Pump-Filter Unit Assembly


IPL Figure 6

Page 1147L
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 6: Motor Pump Filter Unit Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
6____

-1 3200 MOTOR-PUMP-FILTER UNIT ASSY A RF


(FRO 3200-1)
(SEE IPL FIG. 1 AND 4 FOR NHA)
-2 3200-1 MOTOR-PUMP-FILTER UNIT ASSY B RF
(SB 4) (REPLD BY ITEM -2A)
(SEE IPL FIG. 1 AND 2 FOR NHA)
-2A 3200-12 MOTOR-PUMP-FILTER UNIT ASSY C
(SEE IPL FIG. 3 THRU 5 FOR NHA)
(REPLS ITEM -2)
R 3 3205 . MOTOR A,B 1
(PRE SB3700-38-07)
(SEE IPL FIG. 7 FOR DETAILS)
-3A 3205-21 . MOTOR 1
(POST SB3700-38-07)
(SEE IPL FIG. 7 FOR DETAILS)
4 NAS501-3H4A . BOLT 3
-5 NAS620C10L . WASHER (FRO AN960C10L) A 3
6 AN960C10L . WASHER B,C 3
-7 NAS1291C3M . NUT (FRO NAS679C3M) A 1
8 NAS679C3M . NUT B,C 1
9 3214 . STUD, GROUNDING 1
10 MS15795-708 . WASHER 3
***
11 2-132C557-70 . O-RING (V83259) 1
R (SUPSD BY ITEM –11A)
R -11A 2-132N602-70 . O-RING (V83259) 1
R (SUPSDS ITEM 11)
12 3201 . PLATE ASSY (FRO 3201-1) A 1
13 3201-1 . PLATE ASSY (SB 4) B,C 1
ATTACHING PARTS
14 MS24693C30 . SCREW, FLAT HD A 6
15 MS51957-29 . SCREW, PAN HD (SB 4) B,C 6
16 MS15795-805 . WASHER (SB 4) B,C 6
***
17 2-125C557-70 . O-RING (V83259) 1
R (SUPSD BY ITEM –11A)
R -17A 2-125N602-70 . O-RING (V83259) 1
R (SUPSDS ITEM 11)
18 3210 . GASKET 1
-19 3215 . COUPLING ASSY 1
20 MS28775-10 . . O-RING 2
21 3215-1 . . COUPLING 1

- ITEM NOT ILLUSTRATED


Page 1147M
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 6: Motor Pump Filter Unit Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
6____

22 4812-37 . RETAINER, FILTER BASKET 1


ATTACHING PARTS
23 MS51957-29 . SCREW 2
24 MS15795-806 . WASHER 2
***
25 4812-38 . WIPER BLADE, FILTER 1
ATTACHING PARTS
26 MS51957-29 . SCREW 2
27 MS15795-806 . WASHER 2
***
28 4812-35 . FILTER BASKET 1
-29 3217 . SEAL (FRO 3217-1) A 1
R 30 3217-1 . SEAL (SB 3) (SUPSD BY ITEM –30A) B,C 1
R -30A 3217-2 . SEAL (SB 3) (SUPSDS ITEM 30) B,C 1
31 3211 . COVER, CAVITY 1
(REPLD BY ITEM -31A)
-31A 3211-1 . COVER, CAVITY 1
(REPLS ITEM 31)
ATTACHING PARTS
32 MS51957-28 . SCREW 4
33 MS15795-805 . WASHER 4
***
34 3238 . PINION. FILTER DRIVE 1
ATTACHING PARTS
R 35 062-0250MDP . PIN (V00287) 1
***
-36 NAS620C10L . WASHER (FRO 4812-12-1, -2, -3) A AR
37 4812-42-1 . WASHER, SPACER (.010) (SB 3) B,C AR
-38 4812-42-2 . WASHER, SPACER (.020) (SB 3) B,C AR
-39 4812-42-3 . WASHER, SPACER (.040) (SB 3) B,C AR
40 3213 . IMPELLER 1
ATTACHING PARTS
41 MS16624-4025 . RING, RETAINING 1
***
42 4812-31 . WASHER, THRUST 1
43A 3233-2 . COLLAR ASSY 1
-44 NK565DC6H3 DELETED
-45 3233-1 DELETED
46 MS51957-31 . SCREW 5
47 MS15795-805 . WASHER 5

- ITEM NOT ILLUSTRATED


Page 1147N
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 6: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
6____

48 MS16624-4037 . RING, RETAINING 1


49 3224-3 . GEAR, IDLER 1
50 3223 . SHAFT, GEAR 2
51 3224-1 . GEAR, REDUCTION 1
52 3224-2 . GEAR, REDUCTION 1
-53 3249 . CLUTCH ASSY 1
54 3226 . . NUT, TORQUE 1
55 3229 . . SPRING 1
56 3227-1 . . PLATE, PRESSURE 1
57 3230 . . GEAR, CLUTCH 1
58 3248 . . SHAFT, CLUTCH 1
-59 3240 . SHAFT, FILTER DRIVE 1
(REPLD BY ITEM 59A)
59A 4812-59 . SHAFT, FILTER DRIVE 1
(REPLS ITEM -59)
-60 3218 . PLATE ASSY, INTERNAL COVER 1
(REPLD BY ITEM -60A)
-60A 3218-10 . PLATE ASSY, INTERNAL COVER 1
(REPLS ITEM -60)
61 MS16624-4050 . . RING, RETAINING 1
(REPLD BY ITEM -61A)
-61A MS16624-4062 . . RING, RETAINING 1
(REPLS ITEM 61)
62 3235 . . BEARING, CLUTCH 1
(REPLD BY ITEM -62A)
-62A 3253 . . BEARING, CLUTCH 1
(REPLS ITEM 62)
63 3281 . . BEARING 2
(REPLD BY ITEM -63A)
-63A 3255 . . BEARING 2
(REPLS ITEM 63)
64 3280-1 . . BEARING 2
(REPLD BY ITEM -64A)
-64A 3254 . . BEARING
(REPLS ITEM 64)
-65 3218-1 . . PLATE, COVER 2
(REPLD BY ITEM 65A)
1

- ITEM NOT ILLUSTRATED


Page 1147P
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 6: Toilet Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
6____

65A 3218-2 . . PLATE, COVER 1


(REPLS ITEM -65)
(REPLD BY ITEM -65B)
-65B 3218-12 . . PLATE, COVER (ORDER NHA) 1
(REPLS ITEM 65A)
66 3219 . GASKET 1
-67 3207 . SHAFT, IMPELLER 1
(REPLD BY ITEM 67A)
67A 4812-56 . SHAFT, IMPELLER 1
(REPLS ITEM -67)
68 3209 . HOUSING ASSY, PUMP 1
ATTACHING PARTS
69 MS24693C27 . SCREW 6
***
70 3203 . TUBE, DISCHARGE 1
71 2-125C557-70 . O-RING 1
72 3212 . PLATE ASSY, SPACER 1
ATTACHING PARTS
73 MS51957-29 . SCREW 6
74 MS15795-805 . WASHER 6
***
75 3221 . PLATE, SEAL COVER 2
ATTACHING PARTS
76 MS51957-29 . SCREW 4
77 MS51795-805 DELETED (PN CORRECTION)
(SEE ITEM -77A)
-77A MS15795-805 . WASHER 4
***
78 3244 . WASHER, WAVE 4
79 3237 . WASHER 4
-80 608FM0064 . SEAL ASSY (REPLD BY ITEM 80A) 2
80A 025-050-012 . SEAL (REPLS ITEM -80) 6
-81 3202 . HOUSING ASSY, GEARBOX 1
(PN CHANGE)
(SUPSD BY ITEM -81A)
-81A M3202 . HOUSING ASSY, GEARBOX 1
(SUPSDS ITEM 81)
82 3280-1 . . BEARING 3
83 3202-1 . . HOUSING 1
84 2333-7 . DECAL 1

- ITEM NOT ILLUSTRATED


Page 1147Q
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

THIS PAGE INTENTIONALLY LEFT BLANK

Page 1147R
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Motor-Pump-Filter Unit Assy


IPL Figure 6A

Page 1148
Monogram Proprietary – See cover page for details 38-30-11 Jun 15/90
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 6A: Motor Pump Filter Unit Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
6A___

-1 3200-8 MOTOR-PUMP-FILTER ASSY A RF


(REPLD BY ITEM -1A)
(SEE FIGS. 3, 3A AND 4 FOR NHA)
-1A 3200-10 MOTOR-PUMP-FILTER ASSY B RF
(OPTIONAL 3200-11 REPLS ITEM -1)
(SEE FIGS. 3, 3A, 4 AND 5A FOR NHA)
-1B 3200-11 MOTOR-PUMP-FILTER ASSY C RF
(OPTIONAL TO 3200-10)
R (SEE FIGS. 5A, 5B, 5E, 5F, 5J, 5P AND
R 5Q FOR NHA)
R (POST SB3700-38-12 SEE FIGS. 2 AND
R 4 FOR NHA)
-1C 3200-14 MOTOR-PUMP-FILTER ASSY D RF
(SEE FIG. 5A FOR NHA)
-1D 3200-16 MOTOR -PUMP-FILTER ASSY E RF
(SEE FIGS. 5C, 5G, 5H, 5L AND 5N FOR
R NHA)
-1E 3200-17 MOTOR-PUMP-FILTER ASSY F RF
(SEE FIG. 5D FOR NHA)
-1F 3200-19 MOTOR-PUMP-FILTER ASSY G RF
(SEE FIGS. 5F, 5G, 5K, 5L AND 5M FOR
NHA)
-1G 3200-18 MOTOR-PUMP-FILTER ASSY
(SEE FIG. 5E FOR NHA)
5 2333-7 . DECAL 1
10 3205 . MOTOR A 1
(PRE SB3700-38-07)
(SEE FIG. 7 FOR DETAILS)
-10A 3205-21 . MOTOR AA 1
(POST SB3700-38-07)
(SEE FIG 7A FOR DETAILS)
-10B 4812-70 . MOTOR AB 1
(SEE FIG. 7A FOR DETAILS)
ATTACHING PARTS
15 NAS679C3M . NUT 1
20 MS15795-708 . WASHER AC 3
-20A AN960C10L . WASHER AU 3
-20B AN960C10L . WASHER E,F,G 4
25 3214 . STUD AC 1

- ITEM NOT ILLUSTRATED


Page 1148A
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 6A: Motor Pump Filter Unit Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
6A___

-25A 4812-25-1 . STUD AB 1


30 AN960C10L . WASHER 3
35 NAS501-3H4A . BOLT 3
***
55 2-132C557-70 . O-RING (SUPSD BY ITEM –55A) 1
-55A 2-132N602-70 . O-RING (SUPSDS ITEM 55) 1
60 025-050-012 . SEAL 2
65 16006-010 . BASKET-FILTER AD 1
R -65A 16006-035 . BASKET FILTER D 1
R -65B 3765-118 . BASKET FILTER E 1
(REPLD BY ITEM 65D)
-65C 3765-128 . BASKET-FILTER F 1
(REPD BY ITEM 65E)
-65D 3765-142 . BASKET-FILTER AP 1
(REPLS ITEM -65B)
-65E 3765-143 . BASKET-FITER F 1
(REPLS ITEM -65C)
-65F 16006-041 . BASKET ASSY, TAPERED H 1
-65G 16006-039 . BASKET-FILTER AT 1
ATTACHING PARTS
70 NAS679C08M . NUT 1
75 AN960C8L . WASHER 1
78 4812-113-1 . SPACER AQ 1
-78A 4812-113-2 . SPACER C 1
***
80 4812-94-9 . PLATE, IMPELLER HOUSING AC 1
-80A 4812-94-5 . PLATE, IMPELLER HOUSING C 1
-80B 14312-023 . PLATE, IMPELLER HOUSING AF 1
-80C 3765-165 . PLATE, IMPELLER HOUSING G 1
-80D 4812-171 . PLATE, IMPELLER HOUSING H 1
ATTACHING PARTS
85 MS51957-53 . SCREW AG 6
-85A MS51957-54 . SCREW G,H 6
90 NAS620C8 . WASHER 12
95 NAS1291C08M . NUT 6
***

- ITEM NOT ILLUSTRATED


Page 1148B
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 6A: Motor Pump Filter Unit Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
6A___

100 MS16624-4025 . RING, RETAINING 1


105 3213 . IMPELLER AC 1
-105A 3246 . IMPELLER C,E,F 1
-105B 4812-170 . IMPELLER G,H 1
-110 34121020 . DELETED AR
110A 340121020 . WASHER, THRUST AH AR
(REPLS ITEM -110)
110B 4812-31 . WASHER, THRUST AF AR
115 4812-105 . HOUSING, IMPELLER 1
116 4812-172 . INSERT G,H 1
R 117 4812-31 . WASHER AR
118 16006-040 . SPACER, PUMP G,H 1
120A 3215-11 . DRIVE SHAFT ASSY AJ 1
-120B 4812-117 . DRIVE SHAFT ASSY C 1
(REPLD BY ITEM -120H)
-120C 3215-13 . DRIVE SHAFT ASSY D 1
-120D 3765-120 . DRIVE SHAFT ASSY E 1
(REPLD BY ITEM -120L)
-120E 3765-130 . DRIVE SHAFT ASSY F 1
(REPLD BY ITEM -120J)
-120F 3765-159 . DRIVE SHAFT ASSY G 1
(REPLD BY ITEM -120M)
-120G 4812-173 . DRIVE SHAFT ASSY H 1
(REPLD BY ITEM -120K
-120H 4812-174 . DRIVE SHAFT ASSY C 1
(REPLS ITEM -120B)
-120J 4812-174-16 . DRIVE SHAFT ASSY F 1
(REPLS ITEM -120E)
-120K 4812-174-17 . DRIVE SHAFT ASSY H 1
(REPLS ITEM -120G)
-120L 4812-174-23 . DRIVE SHAFT ASSY E 1
(REPLS ITEM -120D)
-120M 4812-174-24 . DRIVE SHAFT ASSY G 1
(REPLS ITEM -120F)
R 122 3233-2 . COLLAR ASSY D 1
R -122A 3233 . COLLAR ASSY A,B 1
123 3215-12 . SHAFT, IMPELLER AC 1
124 MS15795-809 . WASHER, THRUST AC 1
125 MS24665-87 . PIN, COTTER 1

- ITEM NOT ILLUSTRATED


Page 1148C
Monogram Proprietary – See cover page for details 38-30-11 Nov 15/93
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 6A: Motor Pump Filter Unit Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
6A___

130 4812-107 . WASHER, NYLON 2


135 4812-141 . SPRAY NOZZLE 1
140 16006-030 . HOUSING, ANTISIPHON AK 1
-140A 16006-036 . HOUSING, ANTISIPHON D 1
-140B 14630-006 . HOUSING, ANTISIPHON H 1
ATTACHING PARTS
145 MS51957-47 . SCREW AE 2
150 AN960C8 . WASHER AS 4
-150A AN960C8 . DELETED
151 AN960C8 . WASHER AF 2
-151A AN960C8L . WASHER E,F,G 2
154 NAS1291C08M . NUT 2
***
156 3765-121 . PLATE, MOUTING AM 1
-156A 3765-139 . PLATE, MOUTING AN 1
157 16006-031 . GASKET 1
160 NAS1291CC08M . NUT 3
165 AN960C8 . WASHER AE 3
-165A AN960C8L . WASHER AL 3
170 16006-032 . WASHER, RETENTION 1
175 14100-019 . TUBE, INLET 1
180 16006-033 . GASKET 1
185 16202-020 . FLAPPER ASSY 1
-190 MS51957-46 . SCREW AE 5
190A MS51958-64 . SCREW AL 3
195 AN960C8 . WASHER AE 10
-195A AN960C10L . WASHER AL 6
200 NAS1291C08M . NUT AE 5
-200A NAS679C3M . NUT AL 3
205 16006-008 . PLATE, MOUTING AE 1
-205A 3765-127 . PLATE, MOUTING AM 1
-205B 3765-138 . PLATE, MOUTING AN 1
210 16006-009 . GASKET AE 1
-215 16007-015 . DELETED
215A 16006-015 . GASKET AE 1
220 16006-014 . FRAME ASSY AR 1
-220A 16006-034 . FRAME ASSY D 1
220B 3765-119 . FRAME ASSY AP 1
-220C 3765-129 . FRAME ASSY F 1

- ITEM NOT ILLUSTRATED


Page 1148D
Monogram Proprietary – See cover page for details 38-30-11 Nov 15/93
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 6A: Usage Codes


USED
ON PART NUMBER
CODE

A 3200-8
B 3200-10
C 3200-11
D 3200-14
E 3200-16
F 3200-17
G 3200-19
H 3200-18

AA 3200-10, -14
AB 3200-11, -16, -17, -18, -19
AC 3200-8, -10, -14
AD 3200-8, -10, -11 (S/N 0001 THRU 15000)
AE 3200-8, -10, -11, -14, -18
AF 3200-16, -17
AG 3200-8, -10, -11, -14, -16, -17
AH 3200-8, -10, -11, -14, -18, -19
AJ 3200-8, -10
AK 3200-8, -10, -11, -16, -17, -19
R AL 3200-16, -17, -19
AM 3200-16 (S/N 011 AND SUBS),
-17, -19
AN 3200-16 (S/N 001 THRU 010)
AP 3200-16, -19
AQ 3200-8, -10, -14, -16, -17
AR 3200-8, -10, -11, -18
AS 3200-8, -10, 11, -14, -18
AT 3200-11 (S/N 15001 AND SUBS)
AU 3200-11, -16, -17, -18

Page 1148E
Monogram Proprietary – See cover page for details 38-30-11 Nov 15/93
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Mar 27/07

Motor Assembly, PN 3205


IPL Figure 7

Page 1148F
Monogram Proprietary – See cover page for details 38-30-11 Nov 15/93
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Mar 27/07

IPL Figure 7: Motor Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
7____

R -1 3205 MOTOR ASSY RF


R (PRE SB3700-38-07)
(SUPSD BY IPL FIG 7A, ITEM-1)
(SEE IPL FIG 6 FOR NHA)
2 3205-14 . ENDBELL 1
ATTACHING PARTS
3 MS35190-233 . SCREW 3
***
4 3205-16 . WASHER, SPRING 1
5 3205-18-1 . SHIM, .003 IN. AR
-6 3205-18-2 . SHIM, .005 IN. AR
-6A 3205-18-3 . SHIM, .010 IN. AR
7 3205-15 . BEARING 1
8 3205-12 . ROTOR 1
9 MS16625-1086 . RING, RETAINING 1
10 3205-15 . BEARING 1
11 MS21318-14 . DELETED 2
11A 4812-11-17 . WASHER, BEARING COVER 1
12 3205-11 . STATOR 1
13 3205-20-1 . GROMMET 1
14 3205-20-2 . GROMMET, SPLIT 1
15 MS24266R14B7P . CONNECTOR 1
16 3205-10 . HOUSING 1
17 3205-17-1 . NAMEPLATE, IDENT. 1
18 3205-17-2 . DECAL, SCHEMATIC 1

- ITEM NOT ILLUSTRATED


Page 1149
Monogram Proprietary – See cover page for details 38-30-11 Mar 1/96
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Mar 27/07

Motor Assembly, PN 3205-21


IPL Figure 7A

Page 1149A
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Mar 27/07
IPL Figure 7A: Motor Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
7A___

-1 3205-21 MOTOR ASSY (POST SB3700-38-07) A RF


(SUPSDS IPL FIG 7, ITEM -1)
(SEE IPL FIG 6A FOR NHA)
-1A 4812-70 MOTOR ASSY B RF
(SEE FIG. 6A FOR NHA)
-5 4812-63 . END BELL ASSY 1
ATTACHING PARTS
-10 AN515-6R10 DELETED
10A MS35190-233 . SCREW, FLAT HD 3
***
15 4812-68 . . RING, TEMPERATURE SENSOR 1
ATTACHING PARTS
20 AN515-6R10 . . SCREW, FLAT HD 3
25 MS35333-37 . . WASHER, LOCK 3
30 NAS620-6L . . WASHER, FLAT 3
***
35 4812-69 . . SPACER 3
40 AD955 . . CLAMP (V95270) 1
ATTACHING PARTS
45 AN515-6R7 . . SCREW, PAN HD 1
50 MS35333-37 . . WASHER, LOCK 1
55 NAS620-6L . . WASHER, FLAT 1
***
60 4812-67-1 . . THERMAL PROTECTOR ASSY 1
65 4812-67-2 . . INSULATOR ASSY 1
70 4812-66 . . END BELL 1
75 3205-16 . WASHER, SPRING 1
80 3205-18-1 . WASHER, SHIM (.003 IN.) AR
-85 3205-18-2 . WASHER, SHIM (.005 IN.) AR
-90 3205-18-3 . WASHER, SHIM (.010 IN.) AR
95 3205-15 . BEARING 1
100 3205-12 . ROTOR A 1
-100A 4812-11-14 . ROTOR B 1
105 MS16625-4086 . RING, RETAINING 1
110 3205-15 . BEARING 1
115 4812-11-17 . WASHER, BEARING COVER 1
120 3205-11 . STATOR A 1
125 3205-20-1 . GROMMET 1
130 3205-20-2 . GROMMET, SPLIT 1
135 MS24266R-14B7P . CONNECTOR 1
140 3205-10 . HOUSING A 1
145 3205-17-5 . NAMEPLATE, IDENTIFICATION A 1
-145A 4812-73 . NAMEPLATE, IDENTIFICATION B 1
150 3205-17-6 . DECAL, SCHEMATIC A 1
-150A 4812-74 . DECAL SCHEMATIC B 1
-155 4812-71 . STATOR AND HOUSING ASSY B 1

- ITEM NOT ILLUSTRATED


Page 1149B
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Drain Valve Assy, PN 3600


IPL Figure 8

Page 1150
Monogram Proprietary – See cover page for details 38-30-11 Jun 15/90
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 8: Drain Valve Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
8____

1 3600 DRAIN VALVE ASSY RF


(SEE IPL FIG. 1 AND 2 FOR NHA)
2 3625 . SPRING, DISCONNECT 1
3 3623 . DISCONNECT, CABLE 1
4 MS24566-1B . PULLEY 1
ATTACHING PARTS
5 AN23-12A . BOLT, CLEVIS 1
6 NAS679C3M . NUT 1
7 AN960C10L . WASHER 1
***
8 3601 . CABLE ASSY 1
(ITEM 8 HAS BEEN REPLACED BY
PN 3601-1)
-8A 3601-1 . CABLE ASSY 1
( ITEM 8A REPLACES ITEM 8)
9 3615 . PLATE, BOTTOM 1
ATTACHING PARTS
10 AN507C632-10 . SCREW 8
***
11 3609 . CUP, PRE-TRAVEL 1
12 3605 . SPRING, PRE-TRAVEL 1
13 WWD 62 SS . CLAMP (66295) 1
14 RSN112S . RING, RETAINING (V80756) 1
15 3607 . SUPPORT PLATE ASSY 1
16 3606 . PLATE 1
17 2392-2-1 . BOOT 1
18 2392-34 . RIVET, MODIFIED 2
19 3603 . GUIDE TUBE ASSY 1
20 3604 . SPRING, VALVE 1
21 2392-34 . RETAINER, RIVET 1
22 3602 . HOUSING ASSY 1

- ITEM NOT ILLUSTRATED


Page 1151
Monogram Proprietary – See cover page for details 38-30-11 Jun 15/90
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Drain Valve assy, PN 3600-1


IPL Figure 9

Page 1152
Monogram Proprietary – See cover page for details 38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Apr 14/05
IPL Figure 9: Drain Valve Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
9____

-1 3600-1 DRAIN VALVE ASSY A RF


(FRO 3600-1-1)
(SUPSD BY ITEM -2)
(SEE IPL FIG. 1 THRU 4 FOR NHA)
-2 3600-1-1 DRAIN VALVE ASSY(SB. 2) B RF
(SUPSDS ITEM -1)
(REWORKED BY SB3700-38-08)
R (REPLD BY IPL FIG. 9B/ITEM 1B)
(SEE IPL FIG. 1 THRU 3A, 4 AND 5
FOR NHA)
-2A 3600-1-2 DRAIN VALVE ASSY C RF
R (REPLD BY ITEM -2C)
(REWORKED BY SB3700-38-08)
(SEE IPL FIG. 3B FOR NHA)
-2B 3600-1-3 DRAIN VALVE ASSY D RF
(REWORKED BY SB3700-38-08)
(SEE IPL FIG. 5A FOR NHA)
R -2C 3600-16 DRAIN VALVE ASSY E RF
R (REPLS ITEM -2A)
R (SEE IPL FIG. 3B AND 3D FOR NHA)
3 3625 . SPRING, DISCONNECT 1
R 4 3623 . CABLE, DISCONNECT A-D 1
R -4A 3632 . CABLE, DISCONNECT E 1
5 MS24566-1B . PULLEY 1
ATTACHING PARTS
6 MS24665-148 . PIN, COTTER 1
7 MS15795-808 . WASHER 1
-7A AN960C10L . WASHER A,B,C 1
R 8 MS9463-08 . PIN, CLEVIS D,E 1
9 094-0500MDP . PIN, ROLL (V00287) 1
10 MS24665-154 . PIN, COTTER 1
***
11 4802-23-1 . CABLE ASSY A,B 1
-11A 4802-23-8 . CABLE ASSY C 1
-11B 4802-23-15 DELETED
-11C 4802-23-19 . CABLE ASSY D 1
R -11D 4802-57-8 . CABLE ASSY E 1
12 3628 . SPRING, PRE-TRAVEL 1
13 4801-29 . NUT 1
14 4672-2 . PLATE 1
(PRE SB3700-38-08)
-14A 16205-008 . PLATE 1
(POST SB3700-38-08)

- ITEM NOT ILLUSTRATED


Page 1153
Monogram Proprietary – See cover page for details 38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Apr 14/05
IPL Figure 9: Drain Valve Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
9____

15 4673 . PLATE, SUPPORT 1


16 4801-12 . PLUG, SEAL 1
17 4801-11 . SEAL 1
18 4802-11 . COVER ASSY A,B,C 1
-18A 12905-023 . COVER ASSY D 1
-18B 4802-11-1 . COVER ASSY C 1
R -18C 3622-2 . COVER ASSY E 1
ATTACHING PARTS
R 19 NAS679C06M . NUT A-D 4
R -19A NAS1291C06M . NUT E 4
R 20 MS15795-805 . WASHER A-C,E 4
-20A AN960C6L . WASHER D 4
***
R 21 4802-26-1 . SPRING A-C,E 1
-21A 12905-024 . SPRING D 1
22 4802-25-1 . WASHER 1
23 4802-25-2 . WASHER 1
R 24 4802-26-2 . SPRING A-C,E 1
-24A 4802-26-4 . SPRING D 1
25 RS75S . RING, RETAINING (V80756) 1
-26 4802-14 . VALVE STEM ASSY A 1
(FRO 4802-14-1)
R 27 4802-14-1 . VALVE STEM ASSY B,C,E 1
(PRE SB3700-38-08)
-27A 12905-018 . VALVE STEM ASSY D 1
(PRE SB3700-38-08)
-27B 16205-007 . VALVE STEM ASSY 1
(POST SB3700-38-08)
R 28 RST137S . RING, RETAINING (V80756) B-E 1
(SB 2)
(PRE SB3700-38-08)
28A H10SS . CLAMP 1
(POST SB3700-38-08)
R 29 RST118S . RING, RETAINING (V80756) B-E 1
(SB 2)
(PRE SB3700-38-08)

- ITEM NOT ILLUSTRATED


Page 1154
Monogram Proprietary – See cover page for details 38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Apr 14/05
IPL Figure 9: Drain Valve Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
9____

R 30 4802-27 . BOOT B-E 1


(SB 2)
(PRE SB3700-38-08)
R 30A 4802-53 . RING, DOUBLER B-E 1
(PRE SB3700-38-08)
ATTACHING PARTS
R 30B MS24630-24 . SCREW B,C,E 4
(PRE SB3700-38-08)
-30C MS24626-20 . SCREW D 4
(PRE SB3700-38-08)
***
30D 14300-089 . BOOT 1
(POST SB3700-38-08)
31 MS28775-116 . O-RING A 2
-32 3626 . HOUSING ASSY (FRO 3626-1) A 1
R 33 3626-1 . HOUSING ASSY B,C,E 1
-33A 12905-019 . HOUSING ASSY D 1
R 35 3600-16-1 . PLUG E 1

- ITEM NOT ILLUSTRATED


Page 1154A
Monogram Proprietary – See cover page for details 38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Drain Valve Assy


IPL Figure 9A

Page 1154B
Monogram Proprietary – See cover page for details 38-30-11 Jun 15/90
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 9A: Drain Valve Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
9A___

-1 14352-004 VALVE ASSY, DRAIN A RF


(PRE SB 3600-38-001)
(REPLD BY FIG 9B/ITEM -1B)
(SEE FIGS 5B, 5E, 5F AND 5J FOR NHA)
-1A 3600-2 VALVE ASSY, DRAIN B RF
(PRE SB 3600-38-001)
(REPLD BY FIG 9B/ITEM -1)
(SEE FIGS 5C, 5D, 5F, 5G AND 5H FOR
NHA)
-1B 3600-5 VALVE ASSY, DRAIN C RF
(PRE SB 3600-38-001)
(REPLD BY FIG 9B/ITEM -1A)
(SEE FIG. 5F FOR NHA)
-1C 3600-1-4 VALVE ASSY, DRAIN D RF
(PRE SB 3600-38-001)
(REPLD BY FIG 9B/ITEM -1C)
(SEE FIG 5A FOR NHA)
R 5 3625 . SPRING, DISCONNECT A,C,D 1
10 3623 . DISCONNECT, CABLE A,C,D 1
R (SUPSD BY ITEM -10A)
R -10A 3632 . DISCONNECT, CABLE B 1
R (SUPSDS ITEM 10)
15 094-0500MDP . PIN, SPIRAL AA 1
R 17 MS24665-18 . PIN, COTTER C 1
R 18 4811-174-1 . PIN, DRILLED C 1
R 19 AN960C2L . WASHER C 1
20 MS24665-148 . PIN, COTTER AC 1
-20A MS24665-148 . PIN, COTTER A 1
(REPLD BY ITEM -20B)
-20B MS24665-151 . PIN COTTER A 1
(REPLS ITEM -20A)
25 AN960C10L . WASHER 1
30 MS24566-1B . PULLEY 1
35 MS9463-08 . PIN, CLEVIS 1
40 MS24665-154 . PIN, COTTER 1
45 4802-23-1 . CABLE ASSY A 1
R -45A 4802-23-20 . CABLE ASSY AB 1
-45B 4802-23-19 . CABLE ASSY D 1
50 3628 . SPRING, PRE TRAVEL 1

- ITEM NOT ILLUSTRATED


Page 1154C
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 9A: Drain Valve Assembly - Detail Parts List


USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
9A___

55 4802-11-1 . COVER ASSY A 1


-55A 14312-049 . COVER ASSY C 1
(SUPSD BY ITEM -55C)
-55B 12905-019 . COVER ASSY D 1
-55C 14312-082 . COVER ASSY B 1
(SUPSDS ITEM 55)
ATTACHING PARTS
60 NAS679C06M . NUT AA 4
-60A NAS679C06M . NUT AB 5
65 MS15795-805 . WASHER, FLAT AA 4
-65A MS15795-805 . WASHER, FLAT AB 5
-65B AN960C6L . WASHER D 4
***
R 70 4802-26-3 . SPRING D 1
R -70A 12905-024 . SPRING 1
75 4802-25-1 . WASHER 1
80 4802-25-2 . WASHER 1
85 4802-26-4 . SPRING 1
-90 WWD62SS . CLAMP (V66295) AA 1
(REPLD BY ITEM 90B)
-90A HS62SS . CLAMP (76599) AB 1
-90B H10SS . CLAMP AA 1
(REPLS ITEM -90)
95 RS75S . SPIROLOX (V80756) 1
100 3626-1 . HOUSING ASSY A 1
-100A 14312-025 . HOUSING ASSY B 1
-100B 3765-158 . HOUSING ASSY C 1
-100C 12905-019 . HOUSING ASSY D 1
105 4801-29 . NUT 1
110 16205-008 . PLATE 1
115 4801-12 . PLUG. VALVE SEAL 1
120 4673 . PLATE, SUPPORT 1
125 16005-003 . STEM ASSY A 1
-125A 3765-122 . STEM ASSY AB 1
-125B 16005-004 . STEM ASSY D 1
130 14300-089 . BOOT BELLOWS 1

- ITEM NOT ILLUSTRATED


Page 1154D
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 9A: Usage Codes


USED
ON PART NUMBER
CODE

A 14352-004
B 3600-2
C 3600-5
D 3600-1-4

AA 14352-004, 3600-1-4
AB 3600-2, 3600-5
AC 3600-2, 3600-5, 3600-1-4

Page 1154E
Monogram Proprietary – See cover page for details 38-30-11 Jun 17/91
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Drain Valve Assy


IPL Figure 9B

Page 1154F
38-30-11 Jun 17/91
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 9B: Drain Valve Assembly - Detail Parts List
AIRLINE UNITS
FIG. EFF
STOCK NOMENCLATURE PER
ITEM PART NUMBER CODE
NO. 1234567 ASSY
9B__

-1 3600-7 VALVE ASSY, DRAIN A RF


(POST SB 3600-38-001)
(REPLS FIG 9A/ITEM -1A)
(REPLD BY ITEM -1D)
(SEE IPL FIG. 5C, 5F, 5G AND 5K
FOR NHA)
-1A 3600-8 VALVE ASSY, DRAIN B RF
(POST SB 3600-38-001)
(REPLS FIG 9A/ITEM -1B)
(REPLD BY ITEM -1E)
(SEE IPL FIG. 5F FOR NHA)
-1B 3600-9 VALVE ASSY, DRAIN C RF
(POST SB 3600-38-001)
R (REPLS IPL FIG. 9/ITEM -2) AND
(REPLS FIG 9A/ITEM -1)
(REPLD BY ITEM -1G)
(SEE IPL FIG. 5B, 5E AND 5F
FOR NHA)
-1C 3600-6 VALVE ASSY, DRAIN D RF
(POST SB 3600-38-001)
(REPLS FIG 9A/ITEM -1C)
(REPLD BY ITEM -1F)
(SEE IPL FIG. 5A FOR NHA)
-1D 3600-12 VALVE ASSY, DRAIN E RF
(REPLS ITEM -1)
(SEE IPL FIG. 5C, 5F, 5G, 5K, 5L,
R 5M AND 5N FOR NHA)
-1E 3600-13 VALVE ASSY, DRAIN F RF
(REPLS ITEM -1A)
(SEE IPL FIG. 5F, 5L AND 5M
FOR NHA)
-1F 3600-14 VALVE ASSY, DRAIN G RF
(REPLS ITEM -1C)
(SEE IPL FIG. 5A FOR NHA)
-1G 3600-15 VALVE ASSY, DRAIN H RF
(REPLS ITEM -1B)
R (SEE IPL FIG. 5B, 5E, 5F, 5P AND
R 5Q FOR NHA)
5 3625 . SPRING, DISCONNECT A-D 1
10 3623 . DISCONNECT, CABLE A-D 1
-10A 3632 . DISCONNECT, CABLE E-H 1
15 MS24665-18 . PIN, COTTER A-D 1
16 4811-174-1 . PIN, DRILLED A-D 1
17 AN960C2L . WASHER A-D 1
20 MS24665-151 . PIN, COTTER 1
25 AN960C10L . WASHER 1

- ITEM NOT ILLUSTRATED


Page 1154G
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 9B: Drain Valve Assembly - Detail Parts List


AIRLINE UNITS
FIG. EFF
STOCK NOMENCLATURE PER
ITEM PART NUMBER CODE
NO. 1234567 ASSY
9B__

30 MS24566-1B . PULLEY 1
35 MS9463-08 . PIN, CLEVIS 1
40 MS24665-154 . PIN, COTTER 1
45 4802-23-20 . CABLE ASSY A,B 1
-45A 4802-23-1 . CABLE ASSY C 1
-45B 4802-23-19 . CABLE ASSY D 1
R -45C 4802-57-1 . CABLE ASSY E,F,H 1
R -45D 4802-57-19 . CABLE ASSY G 1
50 3628 . SPRING, PRE-TRAVEL 1
55 14312-049 . COVER ASSY A,B 1
-55A 4802-11-1 . COVER ASSY C 1
-55B 12905-023 . COVER ASSY D 1
R -55C 14312-082 . COVER ASSY E,F 1
R -55D 3622-1 . COVER ASSY G 1
R -55E 3622-2 . COVER ASSY H 1
ATTACHING PARTS
R 60 NAS679C06M . NUT A,B,E,F 5
R -60A NAS679C06M . NUT C,D,G, 4
R H
R 65 MS15795-805 . WASHER, FLAT A,B,E,F 5
-65A MS15795-805 . WASHER, FLAT C 4
R -65B AN960C6L . WASHER, FLAT D,G,H 4
***
R 70 4802-26-3 . SPRING A-C,E, 1
R F,H
R -70A 12905-024 . SPRING D,G 1
75 4802-25-1 . WASHER 1
80 4802-25-2 . WASHER 1
85 4802-26-4 . SPRING 1
90 H12SS . CLAMP (V76599) 1
95 RS75S . SPIROLOX (V80756) 1
R 100 14312-025 . HOUSING ASSY A,E 1
R -100A 3765-158 . HOUSING ASSY B,F 1
R -100B 3626-1 . HOUSING ASSY C,H 1
R -100C 12905-019 . HOUSING ASSY D,G 1
105 4801-29 . NUT 1
110 16205-010 . PLATE 1
115 4801-22 . PLUG, VALVE 1
120 4673 . PLATE, SUPPORT 1
R 125 3765-122 . STEM ASSY A,B,E, 1
F
R -125A 16205-007 . STEM ASSY C,H 1
R -125B 16005-004 . STEM ASSY D,G 1
130 14300-139 . BOOT, BELLOWS 1

- ITEM NOT ILLUSTRATED


Page 1154H
Monogram Proprietary – See cover page for details 38-30-11 May 2/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY

Page 1155
38-30-11 Jun 15/90
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 10: Check Valve Assembly - Detail Parts List
AIRLINE UNITS
FIG. EFF
STOCK NOMENCLATURE PER
ITEM PART NUMBER CODE
NO. 1234567 ASSY
10__

-1 16007-011 CHECK VALVE ASSY RF


(SEE IPL FIG. 1, 2, 4 AND 5
FOR NHA)

2 RR162S . RING, RETAINING (V80756) 1


3 16007-013 . PLATE, BOOTTOM 1
4 16007-012 . SPRING 1
5 3720 . BALL 1
6 16007-015 . BODY 1

- ITEM NOT ILLUSTRATED


Page 1155A
38-30-11 Jun 15/90
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY

THIS PAGE INTENTIONALLY LEFT BLANK

Page 1155B
38-30-11 Jun 15/90
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Check Valve Assy


IPL Figure 10A

Page 1156
38-30-11 Jun 15/90
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Nov 19/2009
IPL Figure 10A: Check Valve Assembly - Detail Parts List
AIRLINE UNITS
FIG. EFF
STOCK NOMENCLATURE PER
ITEM PART NUMBER CODE
NO. 1234567 ASSY
10A__

-1 16007-010 CHECK VALVE ASSY A RF


(SEE IPL FIG. 3, 3A, 3B, 3C, 4 AND 5
R FOR NHA)
-1A 16007-035 CHECK VALVE ASSY B RF
(SEE IPL FIG. 1, 2, 3, 3A, 4, 5B, 5C, 5E,
5F, 5G, 5J AND 5K
FOR NHA)
(PRE SB 3700-38-09)
(REPLD BY ITEM -1C)
-1B 16007-018 CHECK VALVE ASSY C RF
(SEE IPL FIG. 5A AND 5D
FOR NHA)
-1C 16007-045 CHECK VALVE ASSY D RF
(SEE IPL FIG. 1, 2, 3, 3A, 4, 5B, 5C, 5E,
5F, 5G, 5J AND 5K
FOR NHA)
(POST SB 3700-38-09)
(REPLS ITEM -1A)
2 16007-008 . SEAT, VALVE A 1
3 16007-009-2 . VALVE, MUSHROOM A,C 1
(REPLD BY ITEM –3B)
-3A 16007-009-2 . VALVE, MUSHROOM B 1
(PRE SB 3700-38-09)
-3B 16007-041 . VALVE, MUSHROOM 1
(POST SB 3700-38-09)
(REPLS ITEM 3)
R 4 3719 . GASKET A 2
R -4A 3719 . GASKET B,C,D RF
(SEE IPL FIG. 1, 2, 3, 3A, 4, 5A ,5B, 5C,
5D, 5E, 5F, 5G, 5J AND 5K FOR NHA)
5 16007-017 . BODY, VALVE A 1
5A 16007-036 . BODY ASSY, VALVE B,D 1
5B 16007-019 . BODY ASSY, VALVE C 1

- ITEM NOT ILLUSTRATED


Page 1157
38-30-11 Feb 21/97
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Check Valve Assy


IPL Figure 10B

Page 1157A
38-30-11 Nov 15/93
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 10B: Check Valve / Vacuum Breaker Assembly - Detail Parts List
AIRLINE UNITS
FIG. EFF
STOCK NOMENCLATURE PER
ITEM PART NUMBER CODE
NO. 1234567 ASSY
10B__

-1 3765-175-1 CHECK VALVE/VACUUM BREAKER A RF


ASSY
(SEE IPL FIG. 5E & 5G FOR NHA)
(PRE SB 3700-38-09)
(REPLD BY ITEM -1D)
-1A 3765-175-2 CHECK VALVE/VACUUM BREAKER B RF
ASSY
(SEE IPL FIG. 5E 5G FOR NHA)
(PRE SB 3700-38-09)
(REPLD BY ITEM -1E)
-1B 3765-175-3 CHECK VALVE/ VACUUM BREAKER C RF
ASSY
(SEE IPL FIG. 5C FOR NHA)
(PRE SB 3700-38-09)
(REPLD BY ITEM -1F)
-1C 3765-175-5 CHECK VALVE/VACUUM BREAKER D RF
ASSY
(SEE IPL FIG. 5E FOR NHA)
(PRE SB 3700-38-09)
(REPLD BY ITEM -1G)
-1D 3765-195-1 CHECK VALVE/VACUUM BREAKER E RF
ASSY
(SEE IPL FIG 5G FOR NHA)
(POST SB 3700-38-09)
(REPLS ITEM -1)
-1E 3765-195-2 CHEKC VALVE/VACUUM BREAKER F RF
ASSY
(SEE IPL FIG. 5G FOR NHA)
(POST SB 3700-38-09)
(REPLS ITEM -1A)
-1F 3765-195-3 CHECK VALVE/VACUUM BREAKER G RF
ASSY
(SEE IPL FIG. 5C FOR NHA)
(POST SB 3700-38-09)
(REPLS ITEM -1B)
-1G 3765-195-5 CHECK VALVE/VACUUM BREAKER H RF
ASSY
(SEE IPL FIG. 5E FOR NHA)
(POST SB 3700-38-09)
(REPLS ITEM -1C)

- ITEM NOT ILLUSTRATED


Page 1157B
38-30-11 Oct 14/94
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 10B: Check Valve /Vaccum Breaker Assembly - Detail Parts List
AIRLINE UNITS
FIG. EFF
STOCK NOMENCLATURE PER
ITEM PART NUMBER CODE
NO. 1234567 ASSY
10B__

-5 3765-181 . CAP ASSY 1


ATTACHING PARTS
10 8-32-UNC-.62LG . BOLT 4
15 AN960C8L . WASHER 4
20 NAS679C08M . NUT 4
***
25 4803-42 . . CAP 1
30 4803-67 . . RETAINER 1
35 8404-0062 . SEAL (V02697) 1
40 4803-60 . POPPET, BLEED 1
45 4803-54 . GASKET 1
50 16303-018 . PLATE 1
55 4803-54 . GASKET 1
60 16007-009-2 . VALVE, MUSHROOM AB 1
(PRE SB 3700-38-09)
(REPLD BY ITEM -60A)
-60A 1600-041 . VALVE, MUSHROOM AC 1
(POST SB 3700-38-09)
(REPLS ITEM 60))
65 3765-172-3 . BODY, CHECK VALVE AA 1
-65A 3765-172-2 . BODY, CHECK VALVE D,H 1
70 3765-170 . FITTING ASSY. ELBOW 1

IPL Figure 10C: Usage Codes


USED
ON PART NUMBER
CODE

A 3765-175-1
B 3765-175-2
C 3765-175-3
D 3765-175-5
E 3765-195-1
F 3765-195-2
G 3765-195-3
H 3765-195-5

AA 3765-175-1, -175-2, -175-3, -195-1, -195-2, -195-3


AB 3765-175-1, -175-2, -175-3, -175-5
AC 3765-195-1, -195-2, -195-3, -195-5

- ITEM NOT ILLUSTRATED


Page 1157C
38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

THIS PAGE IS INTENTIONALLY LEFT BLANK.

Page 1157D
38-30-11 Oct 14/94
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Check Valve/Vacuum Breaker Assy


IPL Figure 10C

Page 1157E
38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 10C: Check Valve / Vacuum Breaker Assembly - Detail Parts List
AIRLINE UNITS
FIG. EFF
STOCK NOMENCLATURE PER
ITEM PART NUMBER CODE
NO. 1234567 ASSY
10C__

-1 3765-190-7 CHECK VALVE/VACUUM BREAKER A RF


ASSY
(SEE IPL FIG. 1, 3, 3A, 5B, 5C, 5E, 5G,
AND 5J FOR NHA)
-1A 3765-190-8 CHECK VALVE/VACUUM BREAKER B RF
ASSY
(SEE IPL FIG. 1, 3, 3A, 5B, 5C, 5E, 5G,
AND 5J FOR NHA)
-1B 3765-190-10 CHECK VALVE/VACUUM BREAKER C RF
ASSY
(SEE IPL FIG. 5F, 5K, 5L AND 5M FOR
NHA)
-1C 3765-190-12 CHECK VALVE/VACUUM BREAKER D RF
ASSY
(SEE IPL FIG. 5C, 5E, AND 5G FOR
NHA)
-1D 3765-190-13 CHECK VALVE/VACUUM BREAKER E RF
ASSY
(SEE IPL FIG. 2, 4, 5B, AND 5C FOR
NHA)
-1E 3765-190-9 CHECK VALVE/VACUUM BREAKER F RF
ASSY
(SEE IPL FIG. 5E FOR NHA)
-1F 3765-190-19 CHECK VALVE/VACUUM BREAKER G RF
ASSY
(SEE IPL FIG. 5L AND 5M FOR NHA)
-1G 3765-190-20 CHECK VALVE/VACUUM BREAKER H RF
ASSY
(SEE IPL FIG. 5L AND 5M FOR NHA)
R -1H 3765-190-23 CHECK VALVE/VACUUM BREAKER J 1
R ASSY
R (SEE IPL FIG. 1, 3, 3A, 5B, 5C, 5E, 5G,
R AND 5J FOR NHA)
R -1J 3765-190-24 CHECK VALVE/VACUUM BREAKER K 1
R ASSY
R -1K 3765-190-25 CHECK VALVE/VACUUM BREAKER L 1
R ASSY
5 3765-181 . CAP ASSY 1
ATTACHING PARTS
10 8-32UNCX1-2LG . SCREW 4
(ORDER 8-32 UNC X .5 IN.LG)

- ITEM NOT ILLUSTRATED


Page 1157F
38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 10C: Check Valve / Vacuum Breaker Assembly - Detail Parts List
AIRLINE UNITS
FIG. EFF
STOCK NOMENCLATURE PER
ITEM PART NUMBER CODE
NO. 1234567 ASSY
10C__

15 AN960C8 . WASHER 4
20 NAS679C08M . NUT 4
***
25 4803-54 . GASKET 1
R -27 4803-42 . . CAP 1
30 4803-67 . . RETAINER, SEAL 1
35 8404-0062 . SEAL 1
40 4803-60 . POPPET, BLEED 1
45 NAS70C161-438 . WASHER 1
50 NAS679C08M . NUT 1
55 4803-57 . SPRING, POPPET 1
60 4803-68 . SPACER 1
65 4803-80 . RETAINER 1
70 11234-007 . POPPET 1
75 3765-210 . O-RING 1
80 11234-003-11 . BODY A,B 1
-80A 11234-003-13 . BODY C 1
-80B 11234-003-15 . BODY D,E,H 1
R -80C 11234-003-12 . BODY F,G,J 1
R -80D 11234-003-14 . BODY K,L 1

- ITEM NOT ILLUSTRATED


Page 1157G
38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

THIS PAGE INTENTIONALLY LEFT BLANK.

Page 1157H
38-30-11 Oct 15/98
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Nozzle Assembly, PN 4811-75 and 4811-75-1


IPL Figure 11

Page 1158
38-30-11 Jun 15/90
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 11: Nozzle Assembly - Detail Parts List


AIRLINE UNITS
FIG. EFF
STOCK NOMENCLATURE PER
ITEM PART NUMBER CODE
NO. 1234567 ASSY
11___

-1 4811-75 NOZZLE ASSY A RF


(FRO 4811-75-1)
(SEE IPL FIG. 1 THRU 4 FOR NHA)
-2 4811-75-1 NOZZLE ASSY B RF
(SB 4)
(SEE IPL FIG. 1 THRU 5 FOR NHA)
-2A 4811-75-3 NOZZLE ASSY C RF
-2B 4811-75-4 NOZZLE ASSY D RF
-3 4811-84 . COVER (FRO 4811-84-1) A 1
4 4811-84-1 . COVER B 1
-5 4811-80 . END, NOZZLE (FRO 4811-80-1) A 1
6 4811-80-1 . END, NOZZLE B,C 1
-6A 4811-80-2 . END, NOZZLE D 1
ATTACHING PARTS
7 MS51957-20 . SCREW 1
8 MS15795-303 . WASHER 1
***
-9 4811-78 . SPACER, NOZZLE 1
(FRO 4811-78-1)
10 4811-78-1 . SPACER, NOZZLE 1
-11 4811-77 . SPACER, NOZZLE 1
(FRO 4811-77-1)
12 4811-77-1 . SPACER, NOZZLE 1
13 2-211C557-70 . O-RING (V83259) 1
-14 4811-76 . NOZZLE TUBE ASSY 1
(FRO 4811-76-1)
15 4811-76-1 . NOZZLE TUBE ASSY 1

- ITEM NOT ILLUSTRATED


Page 1159
38-30-11 Jun 15/90
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

Separator Assembly
IPL Figure 12

Page 1160
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

IPL Figure 12: Separator Assembly - Detail Parts List


AIRLINE UNITS
FIG. EFF
STOCK NOMENCLATURE PER
ITEM PART NUMBER CODE
NO. 1234567 ASSY
12___

-1 3800-209 SEPARATOR ASSY A RF


R (REV E AND PRIOR)
R (SEE IPL FIG. 4, 5E, 5F, 5G, 5H, 5J, 5L,
R 5M, 5N, 5P AND 5Q FOR NHA)
R -1A 3800-209 SEPARATOR ASSY B RF
R (REV F AND SUBSEQUENT)
R (SEE IPL FIG. 4, 5E, 5F, 5G, 5H, 5J, 5L,
R 5M, 5N, 5P AND 5Q FOR NHA)
R -5 3800-210 . FLAPPER ASSY A 1
R (USE WITH ITEM 55)
R -5A 3800-230 . FLAPPER ASSY B 1
R (USE WITH ITEM -55A)
ATTACHING PARTS
10 MS24665-22 . PIN, COTTER 1
15 AN960C4 . WASHER A 1
20 5610-21-20 . WASHER, NYLON (V86928) A 2
R 21 3800-227 . BEARING, NYLON B 4
25 55004-042-2 . PIN 1
***
30 3800-210-2 . . COUNTERWEIGHT 1
ATTACHING PARTS
35 MS24626-30 . . SCREW 2
40 MS35338-137 . . WASHER, LOCK 2
***
45 3800-213 . . BRACKET 1
R 50 3155 . BUMPER (SUPSD BY ITEM -50A) 1
R -50A 3061 . BUMPER (SUPSDS ITEM 50) 1
55 3800-211 . CONE A 1
R (USE WITH ITEM -5)
R -55A 3800-231 . CONE B 1
(USE WITH ITEM -5A)

- ITEM NOT ILLUSTRATED

Monogram Proprietary – See cover page for details 38-30-11Page 1161/1162


Jun 30/99
Monogram Sanitation

OVERHAUL MANUAL
BASIC PN 3700

13. Light Overhaul

A. Inspect/Check toilet or component for obvious damage.

B. Subject toilet to tests described under testing.

C. If toilet does not perform satisfactorily during tests or is obviously damaged, tag unit and
route to overhaul.

D. If test results are satisfactory and no damage is found, return to service or prepare for
storage as described under storage Instructions.

Page 1201/1202
Monogram Proprietary – See cover page for details 38-30-11 Jun 15/90

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