Professional Documents
Culture Documents
OVERHAUL MANUAL
with
ILLUSTRATED PARTS LIST
Boeing 737
TOILET ASSEMBLY,
AUXILIARY TANK ASSEMBLY,
and SINK TANK ASSEMBLY
PART NUMBERS
Page T-1
38-30-11 Jan 05/72
REVISION 21: Jun 30/99
MONOGRAM SYSTEMS
MONOGRAM SYSTEMS – 1500 Glenn Curtiss Street
Carson, California 90746-1189 - USA
Tel: 310-884-7000 Fax: 310-884-7300 www.monogramsystems.com
SITA/LAXMOXD CAGE Code: 29780
(CONTINUED)
Page T-2
Monogram Proprietary – See title page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
VOLUME 1
(Page 1 thru 1002)
DISTRIBUTION STATEMENT
This document contains proprietary information of Monogram Sanitation, and it is issued in strict
confidence. Except for rights expressly granted by contract, this document may not, in whole or in
part, be duplicated, reproduced, disclosed, or used for design or manufacturing purposes without
written authorization from Monogram Sanitation.
Page HLT-1
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
TO: Holders of Overhaul Manual, Basic PN 3700 (Vol. 1 and 2) dated Oct 15, 1998.
HIGHLIGHTS
Pages which have been revised or added are outlined below together with the highlights of the
revision. This is a PARTIAL revision. Please remove and discard affected pages and initial and
date the RECORD OF REVISIONS page.
Page HLT-1
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Section/Page Number (1) Description of Change
Page 149, 1157F Added item -27.
Page 103, 105, 114, 118, 125, 129, 133, Added instructions or information for new
149, 401, 504, 513, 517, 524, Check Valve/Vacuum Break PN 3765-190
529, 535, 559, 1106A, 1112F, -23, -24, and –25.
1112G, 1112H, 1113, 1113A,
1113B, 1113C, 1120A, 1129B,
1133B, 1133C, 1137F, 1138G,
1139D, 1139E, 1139F, 1139G,
1141, 1141J, 1142F, 1143F,
1143G, 1145D, 1145E, 1157E,
1157F, 1157G.
Page 140C, 142, 1107F, 1107G, 1108D, Added instructions or information for new
1108E, 1147M, 1147N, 1148C, O-ring and seal to MPFA.
1148D
Page 150 Added disassembly of Separator Assembly.
Page 406 Added mounting ring PN 3754-1.
Page 553 Corrected cotter pin item number.
Page 559 Added assembly of Separator Assembly.
Page 706 Corrected value of length from 3.0 inches to
3.55 inches
Page 1102 Added “BKDN” to Abbreviations.
Page 1104, 1104A Added vendors for LLS (V04274) and
motorized shut-off valve (V96736) to
Vendor Names and Addresses.
Page 1113A Revised index listing to add Fig. 10C, item
-27.
Page 1120C, 1121, 1137, 1137A, Revised IPL Figures to illustrate Motorized
1138A, 1139, 1139A, 1141, Shut-off Valve and Liquid Level Sensor.
1143, 1146H, 1146J
Page 1125 Added O-ring note to IPL Fig. 3.
Page 1127, 1136, 1137C, 1149B, 1149C Corrected item 24 part number. Added item
35. Corrected item 15 part number. Deleted
item 10, added item 10A.
Page 1129A Revised used on code.
Page 1138, 1138D Corrected item 700 callout. Corrected item
405 quantity.
Page 1154D Corrected item 70 and -70A use codes.
Page 1160 Revised IPL Fig. 12.
Page 1161/1162 Added item -1A and details.
Page HLT-2
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
TO: Holders of Overhaul Manual, Basic PN 3700 (Vol. 1 and 2) dated May 2, 1997.
HIGHLIGHTS
Pages which have been revised or added are outlined below together with the highlights of the
revision. This is a PARTIAL revision. Please remove and discard affected pages and initial and
date the RECORD OF REVISIONS page.
Page 2, 7, 136, 137, 138, 139, 149, 409, Incorporated new toilet assys, PN 3700-160,
538A, 538C, 559, 601, 1105C, -161, -164, -165
1110, 1110A, 1112F, 1146K,
1146L, 1146M, 1146R, 1146S,
1157F, 1157G, 1157H
Page HLT-1
38-30-11 Oct 15/98
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page HLT-2
38-30-11 Oct 15/98
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
TO: Holders of Overhaul Manual, Basic PN 3700 (Vol. 1 and 2) dated February 21, 1997.
HIGHLIGHTS
Pages which have been revised or added are outlined below together with the highlights of the
revision. This is a PARTIAL revision. Please remove and discard affected pages and initial and
date the RECORD OF REVISIONS page.
Page 2, 7, 136 thru 140, 142, 144, 145, Incorporated new toilet assys, PN 3700-152,
146, 147, 148, 149, 538A thru -153, -154, -158, -159.
539, 546, 548, 549, 551, 552,
554, 557, 558, 559, 601, 1105A
thru 1105E, 1106, 1106B,
1106C, 1107A, 1107B, 1107E
thru 1107H, 1108A, 1109B,
1110, 1110C, 1111, 1111D,
1111E, 1112B, 1112C, 1112D,
1112F, 1112G, 1112H, 1113B,
1113D, 1146H thru 1146S,
1148B, 1154G, 1157F, 1161
Page 108, 112, 114, 116, 117, 124, 126, Incorporated SB3600-38-002, which added
129, 134, 142, 143, 144, 408, new drain valve assy, PN 3600-12, -13, -14,
508, 512, 517, 525, 528, 530, -15 and -16. Added new drain valve assy,
538, 552, 553, 556, 1106D, 1109, PN 3600-12, -13, -14, -15 and -16, for new
1109A, 1109B, 1109C, 1109D, production toilets by serial number.
1113A, 1135, 1136G, 1136H,
1137P, 1138C, 1139C, 1141E,
1141L, 1142C, 1142D, 1142E,
1142K, 1143D, 1143J, 1146B,
1146Ff, 1152, 1153, 1154,
1154A, 1154G, 1154H
Page HLT-1
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
H I G H L I G H T S (cont)
Page 114, 513, 1107F, 1112E, 1138, Added replacement check valve interface for
1138A, 1138D toilet assy PN 3700-39.
Page 119, 125, 128, 130, 135, 515, 524, Added new decal/plate with FAA PMA
526, 529, 537, 1107, 1112G, information.
1136G, 1139F, 1141J, 1142G,
1143H, 1146E
Page 125, 524, 1106A, 1107G, 1112E, Added check valve assy, PN 3765-190-7, -8,
1139D, 1141F, 1141G, 1142F, -9, -10.
1142H, 1142J, 1143F, 1157E,
1157F
Page 143, 554, 555, 1106D, 1109D, Added new cable disconnect and cover for
1154C, 1154D drain valve assy PN 3600-2.
Page 405 thru 409 Added new instructions for top mounted
motor pump mounting rings.
Page HLT-2
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
TO: Holders of Overhaul Manual, Basic PN 3700 (Vol. 1 and 2) dated March 1, 1996.
Pages which have been revised or added are outlined below together with the highlights of the
revision. This is a PARTIAL revision. Please remove and discard affected pages and initial and
date the RECORD OF REVISIONS page.
Page HLT-1
38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page HLT-2
38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
TO: Holders of Overhaul Manual, Basic PN 3700 (Vol. 1 and 2) dated October 14, 1994.
Pages which have been revised are outlined below together with the highlights of the revision.
Please discard the affected pages and replace them with the new pages and enter the date and initial
the Record of Revision page.
Pages 2, 102 thru 105, 110, 114, 116 thru Revised or new information
119, 130 thru 133, 136, 137, 142,
144, 145, 501, 502, 503, 509, 510,
513, 516, 535, 541 thru 545, 552,
553, 706, 1105B, 1105C, 1106,
1106B, 1107D, 1107E, 1108A,
1108D, 1108E, 1109, 1109G,
1109H, 1109K, 1109L, 1109M,
1110, 1113, 1113A, 1117 thru
1120, 1122 thru 1124A, 1129,
1129A, 1133A, 1137E, 1137F,
1138C, 1139C, 1141B, 1141C,
1143B, 1143C, 1145C, 1147A,
1147C, 1147D, 1148B, 1149A,
1149C, 1152, 1153 and 1154
Page HLT-1
38-30-11 Mar 1/96
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page HLT-2
38-30-11 Mar 1/96
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
TO: Holders of Overhaul Manual, Basic PN 3700 (Vol. 1 and 2) dated November 15, 1993.
Pages which have been revised are outlined below together with the highlights of the revision.
Please discard the affected pages and replace them with the new pages and enter the date and initial
the Record of Revision page.
Pages 2, 6, 7, 101, 117, 125, 127, 129, Revised or new information to incorporate
134, 144, 303, 515, 517, 524, 526, 529, new check valve part numbers 3765-175-1,
537, 539, 541, 542, 557, 558, 601, 602, -2, -3 and -5 and 16007-035.
704, 706, 1105A, 1105B, 1105C, 1105D,
1106, 1106A, 1106C, 1106D, 1107B,
1107C, 1107D, 1107E, 1107F, 1107G,
1108, 1108A, 1108C, 1108D, 1108E,
1109A, 1109B, 1109D, 1109H, 1109J,
1109K, 1109L, 1109M, 1109N, 1110,
1110B, 1111, 1111A, 1111B, 1112,
1112A, 1112B, 1112C, 1112D, 1112E,
1112F, 1112G, 1112H, 1113, 1113A,
1113B, 1113C, 1113D, 1114, 1115, 1127,
1132, 1137B, 1137H, 1137J, 1138, 1139B,
1139C, 1139D, 1139E, 1141, 1141B,
1141C, 1141D, 1141E, 1141F, 1141G,
1141H, 1141J, 1141K, 1141L, 1142,
1142B, 1142C, 1142D, 1142E, 1142F,
1142G, 1142H, 1142J, 1143B, 1143C,
1143D, 1143E, 1143F, 1143G, 1143H,
1143J, 1146B, 1146C, 1146D, 1146E,
Page HLT-1
38-30-11 Nov 14/94
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page HLT-2
38-30-11 Nov 14/94
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
TO: Holders of Overhaul Manual, Basic PN 3700 (Vol. 1 and 2) dated June 17/91
Pages which have been revised are outlined below together with the highlights of the revision.
Please discard the affected pages and replace them with the new pages and enter the date and initial
the Record of Revision page.
___________________________________________________________________________
Section/Page Number Description of Change
___________________________________________________________________________
Pages 1, 2, 6, 7, 112, 124, 125, Revised or new information to incorporate new drain
127, 129, 134, 138, 139, 143, valve part number 3600-6 and new check valve
512, 524, 525, 526, 529, 537, adapter part number 3765-186
538, 544, 546, 547, 551, 555,
556, 558, 601, 704, 705, 706,
707/708, 802, 1104,
1104A, 1105A, 1105D, 1106A,
1106B, 1106C, 1106D, 1106E,
1107, 1107A, 1107B, 1107C,
1107D, 1107E, 1107F, 1107G,
1109, 1111C, 1111D, 1111E,
1112, 1112A, 1112B, 1112C,
1112D, 1112E, 1112F, 1113A,
1113D, 1114, 1115,
1115A, 1120A, 1124A, 1126,
1127, 1129B, 1131, 1132,
1133C, 1133D, 1137B
Page HLT-1
38-30-11 Nov 15/93
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page HLT-2
38-30-11 Nov 15/93
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Pages which have been revised are outlined below together with the highlights of the revision.
Please delete the affected pages and enter Revision No. 14 dated June 17/91.
___________________________________________________________________________
Section/Page Number Description of Change
___________________________________________________________________________
Pages 2, 7, 108, 116, 117, 124, Revised or new information to incorporate Service
126, 127 thru 129, 134, 135, Bulletin No. 3600-38-001 and new drain valve, part
143, 144, 210, 403, 404, 501 numbers 3600-6, -7, -8 and -9 and new toilet
thru 504, 507, 508, 517, 524 assemblies 3700-82, -83, -84, -85, -86, -87, -88, -89, -
thru 531, 537, 538, 555 thru 90, -91, -92, -93, -94, -95, -96, -97, -98, -99, -101, -
560, 601, 602, 706, 102, -103, -104 and -105.
1102 thru 1104B, 1106D, 1107,
1109, 1109A thru 1109J, 1110,
1112A, 1112E, 1126, 1127,
1131, 1132, 1133, 1133A,
1133B, 1136E, 1136H, 1137B
thru 1137F, 1137M, 1139B,
Page HLT-1
38-30-11 Jun 17/91
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
___________________________________________________________________________
Section/Page Number Description of Change
___________________________________________________________________________
1139C, 1139D, 1141B thru
1141F, 1142B thru 1142G,
1143B thru 1143G, 1146B,
1146C, 1146D, 1148B, 1153,
1154, 1154C thru 1154H and
1157B.
Page HLT-2
38-30-11 Jun 17/91
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
RECORD OF REVISIONS
Page RR-1
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page RTR-1
38-30-11 Nov 15/93
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Mar 27/07
Page SBL-1
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
Numeric Index 1114 Oct 14/94 Detail Parts List 1135 May 2/97
1115 * Jun 30/99 1136 * Jun 30/99
Detail Parts List 1115A Feb 21/97 1136A May 2/97
1116 Feb 21/97 1136B Jun 15/90
1117 Mar 1/96 1136C Jun 15/90
1118 Mar 1/96 1136D Jun 15/90
1119 Feb 21/97 1136E Jun 17/91
1120 Feb 21/97 1136F Jun 15/90
1120A * Jun 30/99 1136G May 2/97
1120B Feb 21/97 1136H May 2/97
1120C * Jun 30/99 1137 * Jun 30/99
1121 * Jun 30/99 1137A * Jun 30/99
1122 * Jun 30/99 1137B * Jun 30/99
1123 * Jun 30/99 1137C * Jun 30/99
1124 * Jun 30/99 1137D * Jun 30/99
1124A * Jun 30/99 1137E * Jun 30/99
1124B * Jun 30/99 1137F * Jun 30/99
1124C * Jun 30/99 1137G * Jun 30/99
1125 * Jun 30/99 1137H * Jun 30/99
1125A Feb 21/97 1137J Feb 21/97
1126 * Jun 30/99 1137K Feb 21/97
1127 * Jun 30/99 1137L May 2/97
1128 Jun 15/90 1137M Feb 21/97
1129 Feb 21/97 1137N Feb 21/97
1129A * Jun 30/99 1137P May 2/97
1129B * Jun 30/99 1137Q Feb 21/97
1129C Feb 21/97 1137R Feb 21/97
1129D Feb 21/97 1137S Feb 21/97
1130 Feb 21/97 1137T Feb 21/97
1130A Feb 21/97 1137U Feb 21/97
1131 May 2/97 1138 * Jun 30/99
1132 May 2/97 1138A * Jun 30/99
1133 Jun 17/91 1138B * Jun 30/99
1133A May 2/97 1138C * Jun 30/99
1133B * Jun 30/99 1138D * Jun 30/99
1133C * Jun 30/99 1138E * Jun 30/99
1133D Nov 15/93 1138F * Jun 30/99
1134 May 2/97 1138G * Jun 30/99
1138H * Jun 30/99
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
Detail Parts List 1146M * Jun 30/99 Detail Parts List 1153 May 2/97
1146N * Jun 30/99 1154 May 2/97
1146P May 2/97 1154A May 2/97
1146Q May 2/97 1154B Jun 15/90
1146R Oct 15/98 1154C May 2/97
1146S Oct 15/98 1154D * Jun 30/99
1146T May 2/97 1154E Jun 17/91
1146U * Jun 30/99 1154F Jun 17/91
1147 * Jun 30/99 1154G * Jun 30/99
1147A * Jun 30/99 1154H May 2/97
1147B * Jun 30/99 1155 Jun 15/90
1147C * Jun 30/99 1156 Jun 15/90
1147D * Jun 30/99 1157 Feb 21/97
1147E * Jun 30/99 1157A Nov 15/93
1147F * Jun 30/99 1157B Oct 14/94
1147G * Jun 30/99 1157C Oct 14/94
1147H * Jun 30/99 1157D Oct 14/94
1147J * Jun 30/99 1157E * Jun 30/99
1147K * Jun 30/99 1157F * Jun 30/99
1147L * Jun 30/99 1157G * Jun 30/99
1147M * Jun 30/99 1157H Oct 15/98
1147N * Jun 30/99 1158 Jun 15/90
1147P * Jun 30/99 1159 Jun 15/90
1147Q * Jun 30/99 1160 * Jun 30/99
1148 Oct 14/94 1161 * Jun 30/99
1148A Jun 15/90 1162 * Blank
1148B * Jun 30/99
1148C * Jun 30/99 Light Overhaul 1201 Jun 15/90
1148D * Jun 30/99 1202 Blank
1148E Nov 15/93
1148F Nov 15/93
1149 Jun 15/90
1149A Mar 1/96
1149B * Jun 30/99
1149C * Jun 30/99
1150 Jun 15/90
1151 Jun 15/90
1152 May 2/97
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
TABLE OF CONTENTS
SUBJECT PAGE
Disassembly 101
Cleaning 201
Inspection/Check 301
Repair 401
Assembly 501
Testing 701
OVERHAUL MANUAL
BASIC PN 3700
INTRODUCTION
This publication is issued to provide instructions to overhaul, troubleshoot and test the Flushing
Toilet Assemblies used in Boeing 737 Aircraft. The flushing toilet assemblies, hereafter referred to
as the toilets, are manufactured by Monogram Sanitation, Compton, California.
The information in this manual is divided into sections in accordance with Air Transportation
Association Specification 100, to enable maintenance personnel to disassemble, clean, inspect/check,
repair, assemble, troubleshoot and test the toilets. An illustrated parts list is provided to locate,
identify and requisition parts.
To ensure that coverage contained in this handbook will reflect changes in overhaul concepts and
procedures, revised information is provided to the customer through a letter of transmittal, advising
pages to be removed and added by the revision. The revision includes highlight pages that identify
each change and indicate the effectivity of the change, as well as the Service Bulletins involved.
NOTE: Effective June 15/90, this publication has been divided in two volumes. The volume
1 will contain pages 1 thru 1002 and the volume 2 will contain pages 1101 and
subsequent.
38-30-11Page Jun
INTRO-1
15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
A. General
The toilets covered by this publication are specifically designed for use within Boeing
737 aircraft. The location of the 3700 Series toilets within the aircraft are illustrated in
the diagram of Fig. 1, which together with Table 1, provides a cross reference between
Boeing numbers and the manufacturer's model numbers.
The 16000-006 and 16000-008 toilets are included in this publication because their major
components are identical to those employed in the 3700 Series toilets. The 16000-006
and 16000-008 toilets, however, are optional installations on special Boeing 737 aircraft.
B. Description
The toilets (see Fig. 2) are capable of receiving, temporarily storing and disposing of
stored waste during ground servicing. The purpose, function and operation of the toilets
described herein is identical. The basic difference between toilet models is the design of
the tank and orientation of components on the tank top to enable installation in a
designated aircraft lavatory compartment.
Page 1
38-30-11 Nov 15/93
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Table 1
Toilet Model to Compartment Index
A 10-61307-3,-4,-9,-12,-15,-18,-35,-43, 3700-3,-4,-9,-12,-15,-18,-23,-29,
-52,-54,-61,-68,-69,-82,-102, -40,-45,-39,-51,-52,-60,-75,
-106,-109,-112,-125,-129, -79,-82,-85,-99,-105,-106,
-132,-135,-148,-152,-155, -109,-122,-126,-154,-162,
-162,-163,-164,-166 -163,-164,-166
B 10-61307-1,-5,-7,-10,-13,-17,-19,-33, 3700-1,-5,-7,-10,-13,-17,-19,-24,
-37,-39,-41,-53,-55,-57,-59, -21,-30,-27,-41,-46,-37,-35,
-70,-71,-79,-83,-95,-97,-100, -53,-54,-59,-61,-68,-70,-73,
-103,-107,-118,-120,-123, -76,-80,-91,-93,-96,-102,
-126,-130,-141,-143,-146, -103,-115,-117,-120,-123,
-149,-153, -165, -165 -127,-165
C 10-61307-2,-6,-8,-11,-14,-16,-20,-34, 3700-2,-6,-8,-11,-14,-16,-20,-25,
-38,-40,-42,-56,-58,-60,-72, -22,-31,-28,-47,-38,-36,-55,
-78,-84,-96,-98,-104,-105, -58,-62,-69,-71,-77,-78,-81,
-108,-119,-121,-127,-128, -92,-94,-97, -101,-104,
-131,-142,-144,-150,-151, -116,-118,-124,-125,-128
-154,
D 10-61307-44,-51,-62,-63,-65,-73,-87, 3700-32,-34,-44,-42,-49,-56,-63,
-92,-93,-110,-113,-115,-116, -65,-66,-83,-86,-88,-89,
-133,-136,-138,-139,-156, -107,-110,-112,-113,-152,
-158, -160, -160 -158, -160
E 10-61307-50,-64,-66,-74,-88,-94,-99, 3700-33,-43,-50,-57,-64,-67,-72,
-111,-114,-117,-122,-134, -84,-87,-90,-95,-108,-111,
-137,-140,-145,-157,-159, -114,-119,-153,-159,-161
-161
F 10-61307-67,-101,-124,-147 3700-48,-74,-98,-121
Page 2
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 3
38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Each toilet basically consists of a bowl assy, motor-pump- filter unit assy, drain valve assy,
tank and top assy. The leading particulars for the toilets are provided in Table 2.
The bowl assy is mounted on the top of the tank and top assy. A separator is located in the
bottom of the bowl. Both the bowl and separator are of polished stainless steel construction.
During the flush cycle, flushing liquid cascades in a thin curtain over the complete inner
surface of the bowl from the flush channel surrounding the upper rim of the bowl. Waste
material is carried directly to the tank and prevented from reentry by means of the separator.
The motor-pump-filter assy (MPFA) (3200-8 and subsequent) is mounted to the top of the tank
and top assy; however, the pump, filter and spray nozzle are submerged in the flushing liquid.
The motor operates a pump which recirculates the flushing fluid through the bowl when the
flush button is depressed. The metal filter prevents any solid matter from entering the pump.
The built-in spray nozzle enables the rinsing and cleaning operations. The nozzle input water
source is routed from a one way check valve which is mounted to the top of the tank and top
assy.
The check valve may be one of three types:
1) Original check valve (PN 3717), provides water inlet for servicing only, and is used with
rotating MPFA units.
2) Check valve/vacuum breaker type valve (PN 3765 Series), consists of a check
valve/vacuum breaker adapter assembly, water inlet and outlet fittings, vent fitting, and
related clamps and tubing. It supplies fill water for the tank and rinse water to “fixed”
MPFA units.
3) Motorized shut-off type valve (PN 400300-2 and 18-8000-2), incorporates a motor
actuated by a signal from the liquid level sensor (LLS) to prevent overfilling of the tank
during ground servicing. It supplies fill water for the tank and rinse water to “fixed”
MPFA units.
All check valve types incorporate an internal spring-loaded poppet which allows pressurized
water to flow through the valve body in the forward direction. Water pressure is shut off either
manually during servicing, or automatically when the the motorized shut-off valve is
commanded CLOSED via a signal from the LLS. The poppet in the check valve is then closed
by spring force, preventing water from flowing in the reverse direction. Water draining back
out of the servicing line creates a vacuum which further seals the poppet. In vacuum breaker
type valves, the bleed poppet opens in the check valve/vacuum breaker adapter assembly,
permitting residual servicing water to drain back into the tank of the servicing vehicle.
The manufacturer recommends replacing check valve seals and gaskets every 3000 flight
hours.
Page 4
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
The drain valve assy is mounted on the top of the tank and top assy and extends to the bottom
of the tank. The bottom of the drain valve assy provides a positive seal which seals the tank
against varying atmospheric pressure during flight. The valve is operated from the exterior of
the aircraft by a cable linkage controlled at the aircraft service panel. When operated, the drain
valve enables the draining of all flushing or rinsing fluid from the tank.
The top assy is attached to the tank assy and provides all mounting provisions for the toilet
components. On toilets (3700-7 thru 3700-20), an integral part of the top assy is the spray
rinse channel which supplies fluid to the three spray nozzles in order to rinse the entire inside
of the tank during ground flushing of the toilet. On older models (3700-1 thru 3700-6), a flush
line attach to the underside of the top assy provides fluid to spray rinse the interior tank
surfaces. On newer toilets (3700-21 and subsequent), the inside of the tank is cleaned by the
built-in spraying system of the motor-pump assy.
The tank assembly is the receptacle for temporarily storing waste. Initially, the tank is charged
with a mixture of water and Monogram chemical during ground servicing operations. Ground
servicing requires a sewage line to be connected to the aircraft lavatory service panel, after
which the drain valve handle is actuated to release tank contents through the drain port into the
sewage hose. A pressurized water hose, also connected at the aircraft lavatory service panel,
provides for a spray rinse of the tank, after which the flushing charge can be pumped from the
ground facility directly into the toilet tank.
Toilet Assemblies must be serviced after each scheduled flight by emptying, flushing, and
recharging the tanks with fluid containing a dye-deodorant-disinfectant-chemical-water
solution.
At the completion of every 1,000 flight hours, conduct a detailed inspection of parts and
assemblies in accordance with the requirements provided in this manual.
Page 5
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
TABLE 2
Leading Particulars
Page 6
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
TABLE 3
Fluid Charge
Water Chemical
Toilet Assembly Part Number (gals.) (Monogram MC-2000)
(oz.)
Page 7
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
C. Operation
When the toilet flush cycle is initiated by actuation of the toilet flush handle, the motor-
pump-filter unit assy is energized for approximately 10 seconds. During the flush cycle,
flushing fluid is drawn from the tank through the filter and routed to the toilet bowl where
a continuous stream of fluid is discharged through the flush ring under rim of the bowl
and circulates over the complete inner surface of the bowl washing waste material into
the tank.
The motor-pump-filter unit is de-energized at the completion of the 10-second flush and
the next cycle is immediately available.
Draining, cleaning and filling the toilet is controlled from the aircraft ground servicing
panel. Pulling the drain valve handle at the service panel opens the spring loaded toilet
drain valve by means of an interconnecting cable and contents of the tank are drained into
a servicing vehicle. Clean flush/fill fluid enters the tank through a check valve on top of
the tank and is sprayed over all interior surfaces. On toilet assemblies 3700-21 and
subsequent, clean flush/fill fluid enters the tank through a check valve on top of the tank
to pump inlet and spray nozzle and is sprayed over all interior surfaces.
D. Servicing
The toilet assembly must be serviced after each scheduled flight by emptying, flushing,
rinsing and recharging the tank with fluid containing a dye-deodorant-chemical-water
solution.
At the completion of every 1,000 flight hours, conduct a detailed inspection of parts and
assemblies in accordance with the requirements provided in the manual.
Page 8
38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
2. DISASSEMBLY
B. The instructions which follow are provided to disassemble all major assemblies and
components into their detail parts. Refer to the Illustrated Parts List for description and
identification of all details of the toilet assembly.
NOTE: Before commencing disassembly, refer to CLEANING and thoroughly
wash, rinse and drain the complete toilet assembly and allow it to air dry.
C. Disassembly sequence follows the numerical order of item numbers appearing in the
exploded-view illustrations in the Illustrated Parts List unless described otherwise.
D. Each of the following paragraphs describes disassembly of one or more toilet assemblies
having different part numbers. The part number of each toilet to which the procedure
applies is listed in the paragraph heading. Where differences exist between the various
part numbered assemblies and because of modification by Service Bulletins, such
differences are indicated in the particular step of the procedure.
NOTE: Nameplates and decals shall not be removed unless damaged or illegible.
Page 101
38-30-11 Oct 14/94
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 102
38-30-11 Mar 1/96
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OR
Remove hose clamps (100), tubing (105), and vent fitting (110). Remove check
valve/vacuum breaker assy (115, -115A, -115B or –115C) by removing nuts (120)
and washers (125). Remove retaining plates (130), O-ring (135), adapter (140) and
O-ring (145). Refer to Paragraph 2.AH. for disassembly of check valve/vacuum
breaker (115 or -115A).
(13) To remove flush line (73 or -74), remove nuts (75), washers (76), clamps (77) and
spacers (78).
(14) To remove cartridge mounting plate (79), remove nuts (80) and washers (81).
Discard gasket (82).
Page 103
38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(7) To remove vent (-34 or 35), remove nuts (36) and washers (37). Discard gasket
(38) or O-ring (39, if applicable).
(8) Remove vent (40) by removing nuts (41) and washers (42). Discard gasket (43).
(9) To remove pulley (44), remove nut (45) or cotter pin (-46, if applicable), washer
(47) and clevis bolt (48) or clevis pin (-49, if applicable).
(10) To remove pulley bracket (50), remove rivets (-51) and washers (-52).
(11) Remove hold down brackets (53) by removing rivets (-54) and washers (-55).
(12) Remove check valve assy (-56, -56A, -56B or -57) by removing nuts (48) and
washers (59). Discard gasket (65). Remove plate (-65A). Refer to Paragraph
2.AD. for disassembly of check valve (-56) or paragraph 2.AE. for check valve
(-56A or -56B).
OR
Remove hose clamps (100), tubing (105), and vent fitting (110). Remove
check valve/vacuum breaker assy (115) by removing nuts (120) and washers (125).
Remove retaining plates (130), O-ring (135), adapter (140) and O-ring (145). Refer
to Paragraph 2.AH. for disassembly of check valve/vacuum breaker (115).
OR
Post SB3700-38-12
Remove clamps (-11B) and rinse hose (-12B) from shut-off valve (115A). Remove
shut-off valve by removing nuts (120A), washers (125A), and brace (132). If
damaged, remove elbow fitting (133) from shut-off valve. Remove and discard
O-ring (135). Remove adapter (140A) by removing nuts (142) and washers
(143). Remove and discard O-ring (145A).
(13) To remove flush line (66), remove nuts (67), washers (68), clamps (69) and spacers
(70).
Page 104
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(14) To remove cartridge mounting plate (71), remove nuts (72) and washers (73).
Discard gasket (74).
Post SB3700-38-12
(15) Remove liquid level sensor (150) by removing nuts (155) and washers (160).
Remove and discard gasket (165).
Page 104A
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 104B
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(3) Remove motor-pump-filter unit assembly (18 or 18A) by removing nuts (19),
washers (20 or -20A) and grommets (21, if applicable). Refer to Paragraph 2.Q. or
2.R. for disassembly of motor-pump-filter unit assembly.
(4) To remove drain valve assembly (-22 or 23), remove nuts (24) and washers (25 or
-25A). Discard gasket (26). Refer to Paragraph 2.V. or 2.W. for disassembly of the
valve.
(5) Remove clamps (27) and vent tube (28) from the bowl.
(6) Remove bowl assembly (29, 29A or 29B) by removing nuts (30) and washers (31).
Discard gasket (32) and remove separator (-33 or 34A).
(7) To remove vent (-35 or 36), remove nuts (37) and washers (38 or 38A). Discard
O-ring (39).
(8) Remove vent (40 or -41) by removing nuts (42) and washers (43). Discard gasket
(44).
(9) To remove pulley (45), remove cotter pin (46), washer (47 or 47A), clevis pin (48)
and bushings (49).
(10) To remove pulley bracket (-51, 52 or 52A) remove nuts (53) and washers (54, 54A
or -54A).
(11) Remove hold down brackets (55 and 56) by removing rivets (-57) or screws (-57A)
and washers (-58) or locknut (-58A).
(12) Remove check valve assembly (-59, -59A, -59B, -60, 60A, -60B, or -60C) by
removing nuts (61) and washers (62 or 62A). Discard gasket (68). Refer to
Paragraph 2.AD. for disassembly of check valve (-59) and Paragraph 2.AE. for
(-59, -59A, -59B, 60A, -60B or -60C).
OR
Remove hose clamps (100), tubing (105), and vent fitting (110). Remove check
valve/vacuum breaker assy (115, -115A, -115B or –115C) by removing nuts (120)
and washers (125). Remove retaining plates (130), O-ring (135), adapter (140) and
O-ring (145). Refer to Paragraph 2.AH. for disassembly of check valve/vacuum
breaker (115, -115A, -115B or –115C).
Page 105
38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(13) Remove check valve plate (-63A or -68A) and gasket (63B or -68B)
(14) Remove nozzle assembly (-69 or 70) by removing nuts (71) and washers (72 or
72A). Discard O-rings (73). Refer to paragraph 2.AF for disassembly of nozzles.
Page 106
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(13) Remove hanger bracket (45) by removing nuts (46 or -46A) and washers (47).
Remove shock mounts (48).
(14) Remove inlet fitting (55) by removing nuts (60 or -60A) and washers (65). Remove
and discard gasket (70).
Page 107
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 108
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
K. Disassembly of Toilet Assy, PN 3700-9, 3700-12, 3700-15 and 3700-18. (See IPL
Fig. 4)
(1) To remove the top assy from the tank, remove clamps (3), nuts (4 and 9), washers
(5 and 10) and spacers (6). Discard tank seal (79).
(2) Remove clamps (11) and flush tube (12) from the bowl and motor-pump-filter assy.
Remove clamps (90) and hose (95).
(3) Remove motor-pump-filter unit assy (13, 14 or 14A) by removing nuts (15),
washers (16 or 16A) and grommets (17, if applicable). Refer to Paragraph 2.W. or
2.X. for disassembly of motor-pump-filter unit assy.
(4) To remove drain valve assy (-18 or 19), remove nuts (20) and washers (21).
Discard gasket (22). Refer to Paragraph 2.AB. for disassembly of the valve.
(5) Remove clamps (23) and vent tube (24) from the bowl.
(6) Remove bowl assy (25, 25A or 25B) by removing nuts (26 or 26A) and washers
(27). Discard gasket (28) and remove separator (-29, 30, 30A or 30B).
(7) To remove vent (-31 or 32), remove nuts (33) and washers (34). Discard O-ring
(35).
(8) Remove vent (36) by removing nuts (37) and washers (38). Discard gasket (39).
(9) To remove pulley (40), remove cotter pin (41), washer (42), clevis pin (43 or 43A)
and bushings (44).
Page 109
Monogram Proprietary – See cover page for details 38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(10) To remove pulley bracket (46), remove rivets (-47 or 47A) and washers (-48 or
48A).
(11) Remove hold down brackets (49) by removing rivets (-50 or 50A) and washers (-51
or 51A).
(12) On toilet assy 3700-23 remove check valve (100 or -100A) by removing nuts (105),
washers (110). Remove plate (120), discard gaskets (115). On toilet assy 3700-18
and prior, remove check valve assy (-52, 53 or 53A) by removing nuts (54) and
washers (55). Discard gasket (61). Refer to Paragraph 2.AD. or 2.AE. for
disassembly of check valve (-52 and 100 or -100A).
OR
Remove hose clamps (125), tubing (130), and vent fitting (135). Remove check
valve/vacuum breaker assy (140) by removing nuts (145) and washers (150).
Remove retaining plates (155), O-ring (160), adapter (165) and O-ring (170). Refer
to Paragraph 2.AH. for disassembly of check valve/vacuum breaker (140).
OR
Post SB3700-38-12
Remove elbow fitting (167) from shut-off valve (100B). Remove shut-off valve by
removing nuts (105A), washers (110A), and brace (166). Remove and discard
O-ring (160A). Remove adapter (165A) by removing nuts (165B) and washers
(165C). Remove and discard O-ring (170A).
(13) Remove nozzle assy (-62 or 63) by removing nuts (64) and washers (65). Discard
O-rings (66). Refer to Paragraph 2.AF. for disassembly of nozzles.
Post SB3700-38-12
Remove liquid level sensor (175) by removing nuts (180) and washers (185).
Remove and discard gasket (190).
Page 110
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
L. Disassembly of Toilet Assy, PN 16000-006 and 16000-008. (See IPL Fig. 5).
(1) Remove drain valve assy (2) by removing nuts (3) and washers (4). Discard gasket
(5). Refer to Paragraph 2.AB. for disassembly of the valve.
(2) Remove clamps (6), flush tube (7) and extender tube (8) from the bowl and motor-
pump-filter unit assy.
(3) Remove clamp (9) by removing nut (10) and washers (11).
(4) To remove motor-pump-filter unit assy (12), remove nuts (13) and washers (14).
Refer to Paragraph 2.W. for disassembly.
(5) Remove bowl mounting plate (15) by removing nuts (16) and washers (17).
Discard gasket (18).
(6) Remove clamps (19) and vent tube (20) from bowl.
(7) Remove bowl assy (21) by removing bolts (22), nuts (23) and washers (24 and 25).
Discard gasket (26) and remove separator (27).
(8) Remove check valve assy (28 or -28A) by removing nuts (29) and washers (30).
Discard gasket (31). Refer to Paragraph 2.AD. or 2.AE. for disassembly of the
valve.
(9) Remove covers (32) by removing nuts (33) and washers (34). Discard O-rings (35).
(10) Remove nozzles (36). Refer to para. 2.AF. for disassembly.
(11) Remove vent fitting (37) by removing nuts (38) and washers (39). Discard gasket
(40).
(12) To remove top assy (46 or 46A) from tank assy (57), remove nuts (47) and washers
(48). Discard gasket (56).
Page 111
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 112
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 113
38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OR
Remove hose clamps (765), tubing (770), and vent fitting (775). Remove check
valve/vacuum breaker assy (780, -780A, -780B,-780C, or –780D) by removing nuts
(785) and washers (790). Remove retaining plates (795), O-ring (800), adapter
(805) and O-ring (810). Refer to Paragraph 2.AH. for disassembly of check
valve/vacuum breaker (780, -780A, -780B-780C or –780D).
Page 114
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OR
Post SB3700-38-12
Remove elbow fitting (435) from shut-off valve (360C). Remove shut-off valve by
removing nuts (370B), washers (380B), and brace (390A). Remove and discard
O-ring (407). Remove adapter (410B) by removing nuts (420A) and washers
(430A). Remove and discard O-ring (408A).
(14) Remove mounting plate brace (390). Remove and discard gasket (400, -400A or
-400B).
(15) Remove adapter (410 or 410A) by removing nuts (420) and washers (430).
(16) Remove rinse tube assy (440) by removing nuts (450) and washers (460). Remove
and discard gasket (470).
(17) Remove vent (480) by removing nuts (490) and washers (500). Remove and
discard O-ring (510).
(18) Remove vent (520 or -520A) by removing nuts (530) and washers (500). Remove
and discard O-ring (550).
(19) Remove nuts (560) and washers (570) to remove hold down brackets (580) and
(-590 or -590A).
(20) Remove cotter pin (600), flat washer (610), pulley (620) and clevis pin (630) from
pulley bracket (640).
(21) Remove pulley bracket (640) by removing nut (650) and washer (660).
(22) Remove pulley bracket (67) by removing nuts (680) and washers (690).
(23) Remove cover (720) by removing nuts (730) and washers (740).
(24) Remove and discard O-ring (750). Remove nozzle ring (760).
Page 115
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 116
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(a) Remove cotter pin (114) from clevis pin (117); remove washer (115).
(b) Remove pulley (116) from pulley bracket (270).
(c) Remove disconnect spring (5, IPL Fig 9A) from cable disconnect (10, IPL Fig
9A).
(d) Remove cable disconnect (10, IPL Fig 9A) from cable assembly (45, IPL Fig
9A).
(e) Slide cable assembly (45, IPL Fig 9A) through pulley bracket (270).
(f) Loosen V-clamp retainer (110) and lift drain valve assembly (112, -112A, -
112B, -112C or -112D) out of tank and top assembly (340, -340A, -340B or -
340C).
(g) Remove and discard gasket (113).
(h) Remove V-clamp retainer (110) from flange.
(4) Remove check valve assembly (125, -125A, 127 or -127A) as follows:
(a) Loosen clamp (35 or -35A) and remove flex hose (40, -40A, -40B or -40C)
from check valve assembly (125, -125A, 127 or -127A).
(b) Remove nuts (130) and washers (135) from studs on tank and top assembly
(340, -340A, -340B or -340C).
(c) Lift check valve assembly (125, -125A, 127 or -127A) studs on tank and top
assembly (340, -340A, -340B or -340C).
(d) Remove check valve plate (145) from between the two check valve gaskets
(140) and discard gaskets.
(e) Remove plates (146) and adapter (148).
(f) Remove and discard O-rings (147 and 149).
Page 117
Monogram Proprietary – See cover page for details 38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OR
Post SB3700-38-12
Remove elbow fitting (164) from shut-off valve (128E). Remove shutoff
valve by removing nuts (130A), washers (135A), and brace (162). Remove
and discard O-ring (147B). Remove adapter (148A) by removing nuts
(155A) and washers (160A). Remove and discard O-ring (149B).
Page 117A
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 117B
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(5) Remove check valve/vacuum breaker assy (128, -128A, -128B -128C, -128D or
–128F) as follows:
(a) Remove hose clamps (350), tubing (355), and vent fitting (360).
(b) Remove check valve/vacuum breaker assy (128, -128A, -128B -128C, -128D,
or –128F) by removing nuts (130) and washers (135).
(c) Remove retaining plates (146), O-ring (-147A), adapter (148) and O-ring
(-149A). Refer to Paragraph 2.AH. for disassembly of check valve/vacuum
breaker (128, -128A, -128B, -128C -128D, or –128F).
(6) Remove vent fitting (170, -170A or -170B) as follows:
(a) Remove nuts (175) and washers (180) from studs on tank and top assembly
(340, -340A, -340B or -340C).
(b) Lift vent fittings (170, -170A or -170B) from studs tank and top assembly
(340, -340A, -340B or -340C).
(c) Remove and discard gasket (185).
(7) Remove vent fitting (150) as follows:
(a) Remove four nuts (155) and washers (160) from studs on tank and top assy
(340 or -340A or -340B).
(b) Lift vent fittings (150) from studs on tank and top assy (340 or -340A or
-340B).
(c) Remove and discard O-ring.
(8) Remove vent tube (50 or -50A) as follows:
(a) Loosen clamp (45 or -45A) at flush tube of bowl (95).
(b) Loosen clamp (45 or -45A) at fitting of tank and top assy (340 or -340A or
-340B or -340C).
(c) Remove vent tube (50 or -50A) from bowl (95) flush tube and fittings on tank
and top assy (340 or -340A or -340B or -340C).
Page 118
38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(d) Remove clamp (45 or -45A) from vent tube (50 or -50A).
(9) Remove motor-pump-filter assy (80) as follows:
NOTE: If a ground strap is connected between the motor and the aircraft
structure, this ground strap shall be removed before proceeding.
(a) Loosen clamp (5) at fitting on motor-pump-filter assy (80) and remove end of
preformed hose.
(b) Disconnect motor connector (IPL Fig. 7A, item 135) from cable. Protect
cable connector from dirt by attaching a plastic bag around connector.
(c) Loosen clamp (35 or -35A) on flex hose (40 or -40A, or -40B or -40C) and
disconnect flex hose from inlet tube (IPL Fig. 6A, item 175).
(d) Loosen V-clamp retainer (75) and lift motor-pump filter assy (80) out of the
tank and top assy (340 or -340A or -340B or -340C).
(e) Remove and discard gasket (85).
(f) Remove V-clamp retainer (75) from flange.
(10) Remove hold-down bracket (195 or -195A or 220 or -220A) as follows:
(a) Remove three nuts (200 or -200A) and washers (205 or -205A) from hold-
down bracket (195 or -195A) or remove four nuts (210) and washers (215)
from hold-down bracket (-220A) or remove three nuts (211) and washers
(216) from hold-down bracket (220), as applicable.
(11) On 3700-45, remove pulley bracket (270) by removing nuts (280) and washers
(290).
(12) On 3700-46, -47, remove pulley bracket (300) by removing nuts (310) and washers
(320).
(13) On 3700-75, remove cable support bracket (321) by removing nuts (322) and
washers (323).
(14) Remove identification plate (330 or -330A) if necessary.
Post SB3700-38-12
(15) Remove liquid level sensor (365) by removing nuts (370) and washers (375).
Remove and discard gasket (380).
Page 119
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
P. Disassembly of Toilet Assy, PN 3700-48, 3700-49 and 3700-50. (See IPL Fig. 5D)
CAUTION: DISCONNECT AIRCRAFT CABLE ASSY FROM CABLE
DISCONNECT (15) BEFORE REMOVING DRAIN VALVE ASSY (5).
(1) Remove drain valve assy (5) as follows:
(a) Loosen V-clamp retainer (10) and lift drain valve assy (5) out of tank and top
assy (195 or -195A or -195B).
(b) Remove and discard gasket (-15).
(c) Remove V-clamp retainer (110) from flange.
(2) Remove flush tube (25) as follows:
(a) Loosen clamp (20) on each end of flush tube (25).
(b) Remove flush tube (25) from fitting on bowl assy (65) and from fittings on
motor-pump-filter assy (45).
(c) Remove clamps (20).
(3) Remove motor-pump-filter assy (45) as follows:
NOTE: If a ground strap is connected between the motor and the aircraft
structure, this ground strap shall be removed before proceeding.
(a) Loosen clamp (20) at fitting on motor-pump-filter assy (45) and remove end
of preformed hose.
(b) Disconnect motor connector (IPL Fig. 7A, item 135) from cable. Protect
cable connector from dirt by attaching a plastic bag around connector.
(c) Loosen clamp (85) on flex hose (90 or -95) and disconnect flex hose from
inlet tube (IPL Fig. 6A, item 175).
(d) Loosen V-clamp retainer (50) and lift motor-pump-filter assy (45) out of the
tank and top assy (195 or -195A or -195B).
(e) Remove and discard gasket (75).
(f) Remove V-clamp retainer (50) from flange.
Page 120
38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 121
38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 122
38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 123
38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 124
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(13) Remove pulley (135) by removing cotter pin (140), washer (145) and clevis pin
(150).
(14) Slide aircraft cable through pulley bracket (155) or cable support bracket (170).
(15) Remove pulley bracket (155) or cable support bracket (170) by removing nuts (160
or 175) and washers (165 or 180).
(16) Remove check valve assembly (185, -185A, 187, -187A, -188, -188A, -188B or
-188C) or (-189C, -189D or -189E) by removing nuts (190) and washers (195).
Refer to Paragraph 2.AD. or 2.AH. for disassembly procedures.
OR
Remove hose clamps (310), tubing (315), and vent fitting (320). Remove check
valve/vacuum breaker assy (189, -189A, -189B, -189G or –189H) by removing nuts
(190) and washers (195). Remove retaining plates (196), O-ring (197), adapter
(198) and O-ring (199). Refer to Paragraph 2.AH. for disassembly of check
valve/vacuum breaker (189, -189A -189B, -189G or –189H).
OR
Post SB3700-38-12
Remove elbow fitting (186) from shut-off valve (189F). Remove shut-off valve by
removing nuts (190A), washers (195A), and brace (196A). Remove and discard
O-ring (197). Remove adapter (198A) by removing nuts (198B) and washers
(198C). Remove and discard O-ring (199A).
(17) Remove valve plate (196) and adapter (198 or 205B).
(18) Remove and discard O-rings (197 and 199 or 200A and 200B).
(19) Remove valve plate (205 or -205A) from between gaskets (200) and discard
gaskets.
(20) Remove vent fitting (210) by removing nuts (215) and washers (220).
Page 125
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Post SB3700-38-12
(30) Remove liquid level sensor (325) by removing nuts (330) and washers (335).
Remove and discard gasket (340).
Page 126
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 126A
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 126B
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(11) For PNs 3700-63, -64, -66, -86, -87 or -89, loosen V-retainer clamp (-86). Remove
bowl assembly (-87) and V-retainer clamp (-86).
(12) Remove and discard gasket (90 or -91).
(13) Remove separator assembly (95).
(14) Remove check valve assembly (100 or -100A) by removing nuts (105) and washers
(110). Refer to Paragraph 2.AD. for disassembly procedures.
OR
Remove hose clamps (240), tubing (245), and vent fitting (250). Remove check
valve/vacuum breaker assy (255) by removing nuts (260) and washers (265).
Remove retaining plates (270), O-ring (275), adapter (280) and O-ring (285). Refer
to Paragraph 2.AH. for disassembly of check valve/vacuum breaker (255).
(15) Remove valve plate (120 or -120A) or adapter (120B) from between gaskets (115)
or O-rings (115A and 115B) and discard gaskets or O-rings.
(16) Remove vent fitting (125) by removing nuts (130) and washers (135).
(17) Remove and discard gasket (140).
(18) Remove pulley (145) by removing cotter pin (150) and clevis pin (155).
(19) Slide aircraft cable through pulley bracket (160).
(20) Remove pulley bracket (160 or -160A) and mounting bracket (175, -175A or
-175B) by removing nuts (165) and washers (170).
(21) For PNs 3700-65, -66, -67, -88, -89 or -90, proceed as follows:
(a) Remove cover (200) by removing nuts (205) and washers (210).
(b) Remove and discard O-ring (215).
(c) Remove nozzle assembly (-220).
(d) Remove O-ring (230) from nozzle (225). Discard O-ring.
(e) Remove and discard O-ring (180).
Page 127
38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 128
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OR
Remove hose clamps (260), tubing (265), and vent fitting (270). Remove check
valve/vacuum breaker assy (171, -171A -171B, -171C, -171D, -171F or –171G) by
removing nuts (175) and washers (180). Remove retaining plates (193), O-ring
(-191A), adapter (194) and O-ring (-192A). Refer to Paragraph 2.AH. for
disassembly of check valve/vacuum breaker (171, -171A -171B, -171C, -171D,
-171F or –171G).
Page 129
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OR
Post SB3700-38-12
Remove elbow fitting (182) from shut-off valve (171E). Remove shut-off valve by
removing nuts (175A), washers (180A), and brace (207). Remove and discard
O-ring (185A). Remove adapter (194A) by removing nuts (200) and washers (205).
Remove and discard O-ring (192B).
(21) Remove valve plate (190) or adapter (190A) from between gaskets (185) or O-rings
(185A and 185B) and discard gaskets or O-rings.
(22) For PN 3700-76, -77, -101 or -102, remove valve plates (193), O-ring (191 or
-191A), adapter (194) and O-ring (192 or -192A).
(23) Remove vent fitting (195) by removing nuts (200) and washers (205).
(24) Remove and discard gasket (210).
(25) Remove hold down brackets (215, -215A or 230) by removing nuts (220, -220A or
235) and washers (225, -225A or 240).
(26) Remove identification decal (245 or -245A) if necessary.
Post SB3700-38-12
(27) Remove liquid level sensor (275) by removing nuts (280) and washers (285).
Remove and discard gasket (290).
T. Disassemble Toilet Assemblies, PN 3700-52 and -53. (Refer to IPL Fig. 5H).
(1) Remove flushing tube (10 or -10A) by removing clamps (5).
(2) Remove clamp (30) by removing screw (15), washers (20) and nut (25).
(3) Remove flex hose (40 or -40A) by removing clamps (35).
(4) Remove flex hose (50) by removing clamps (45).
(5) Remove vent tube (60) by removing clamps (55).
Page 130
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(6) Remove nut (65), washers (70) and spacer (80) attaching clamp (75) to tank and top
assembly (340 or -340A).
NOTE: If a ground strap is connected between the motor and the aircraft
structure, this ground strap shall be removed before proceeding.
(7) Disconnect motor connector (135, IPL Fig. 7A) from aircraft cable.
(8) Loosen V-retainer clamp (85) and remove motor-pump-filter assembly (90) from
tank and top assembly (340 or -340A).
(9) Remove and discard gasket (95).
(10) Remove V-retainer clamp (85) from flange.
Page 130A
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 130B
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(11) Loosen V-retainer clamp (100) and remove bowl assembly (100) from tank and top
assembly (340 or -340A).
(12) Remove and discard gasket (110).
(13) Remove separator assembly (115) from tank and top assembly.
(14) Remove V-retainer clamp (100) from flange.
NOTE: Before removing drain valve assembly (125) ensure that the
aircraft cable has been disconnected from cable disconnect (10,
IPL Fig. 9A).
(15) Loosen V-retainer clamp (120) and remove drain valve assembly (125) from tank
and top assembly (340 or -340A).
(16) Remove and discard gasket (130).
(17) Remove V-retainer clamp (120) from flange.
(18) Remove liquid level sensor (135) by removing nuts (140) and washers (145).
(19) Remove and discard gasket (150).
(20) Remove shutoff valve (155) by removing nuts (160) and washers (165).
(21) Remove mounting plate brace (170).
(22) Remove and discard gasket (175).
(23) Remove adapter (180 or -180A) by removing nuts (185) and washers (190).
(24) Remove rinse tube assembly (195) by removing nuts (200) and washers (205).
(25) Remove and discard gasket (210).
(26) Remove vent (215) by removing nuts (220) and washers (225).
(27) Remove and discard O-ring (230).
Page 131
38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(28) Remove vent (235) by removing nuts (240) and washers (245).
(29) Remove and discard gasket (250).
(30) Remove pulley (255) from pulley bracket (275 or 290) by removing cotter pin
(260), washer (265) and clevis pin (270).
(31) Slide aircraft cable through pulley bracket (275) or pulley bracket assembly (290).
(32) Remove pulley bracket (275) or pulley bracket assembly (290) by removing nuts
(280 or 295) and washers (285 or 300).
(33) Remove hold down brackets (305 and 320) by removing nuts (310 and 325) and
washers (315 and 330).
(34) Remove identification decal (335) if necessary.
U. Disassemble Toilet Assemblies, PN 3700-58 and -59. (Refer to IPL Fig. 5J).
(1) Remove flushing tube (10) by removing clamps (5).
(2) Remove clamp (25) by removing nut (15) and washer (20).
(3) Remove flex hose (35) by removing clamps (30).
(4) Remove vent tube (45) by removing clamps (40).
(5) Remove nut (50), washers (55) and spacer (65) attaching clamp (60) to tank and top
assembly (275 or -275A).
NOTE: If a ground strap is connected between the motor and the aircraft
structure, this ground strap shall be removed before proceeding.
(6) Disconnect motor connector (135, IPL Fig. 7A) from aircraft cable.
(7) Remove motor-pump-filter assembly (70) by removing nuts (75), washers (80) and
grommets (85).
Page 132
38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(8) Remove bowl assembly (90) by removing nuts (95) and washers (100).
(9) Remove and discard gasket (105).
(10) Remove separator (110).
NOTE: Before removing drain valve assembly (115) ensure that the
aircraft cable has been disconnected from cable disconnect (10,
IPL Fig. 9A).
(11) Remove drain valve assembly (115) by removing nuts (120) and washers (125).
(12) Remove and discard gasket (130).
(13) Remove pulley (135) by removing cotter pin (140), washer (145) and clevis pin
(150).
(14) Slide aircraft cable through pulley bracket (155).
(15) Remove pulley bracket (155) by removing nuts (160) and washers (165).
(16) Remove check valve assembly (170 or -170A) by removing nuts (175) and washers
(180). Refer to Paragraph 2.AD. for disassembly procedures.
OR
Remove hose clamps (280), tubing (285), and vent fitting (290). Remove check
valve/vacuum breaker assy (295, -295A, -295B or –295C) by removing nuts (300)
and washers (305). Remove retaining plates (310), O-ring (315), adapter (320) and
O-ring (325). Refer to Paragraph 2.AH. for disassembly of check valve/vacuum
breaker (295,-295A, -295B or –295C).
(17) Remove valve plate (190) from between gaskets (185) and discard gaskets.
(18) Remove vent fitting (195) by removing nuts (200) and washers (205).
(19) Remove and discard gasket (210).
Page 133
38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(20) Remove cover (215) by removing nuts (220) and washers (225).
(21) Remove and discard O-ring (230).
(22) Remove nozzle (235).
(23) Remove hold down brackets (240 and 255) by removing nuts (245 and 260) and
washers (250 and 265).
(24) Remove identification decal (270) if necessary.
(25) Remove screen assy (280).
Page 134
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(10) Remove check valve assembly (85 or -85A) by removing nuts (90) and washers
(95). Refer to Paragraph 2.AF. for check valve disassembly procedures.
OR
Remove hose clamps (215), tubing (220), and vent fitting (225). Remove check
valve/vacuum breaker assy (230) by removing nuts (235) and washers (240).
Remove retaining plates (245), O-ring (250), adapter (255) and O-ring (260). Refer
to Paragraph 2.AJ. for disassembly of check valve/vacuum breaker (230).
(11) Remove valve plate (105 or -105A) or adapter (105B) from between gaskets (100)
or O-rings (100A and 100B) and discard gaskets or O-rings.
(12) Remove vent fitting (110) by removing nuts (115) and washers (120).
(13) Remove and discard gasket (125).
(14) Remove pulley (130) by removing cotter pin (135) and clevis pin (140).
(15) Slide aircraft cable through pulley bracket (145, -145A, -145B or -145C).
(16) Remove pulley bracket (145, -145A, -145B or -145C) and mounting bracket (160,
-160A, -160B or -160C) by removing nuts (150) and washers (155).
(17) Remove and discard O-ring (165).
(18) If necessary, remove identification plate (170 or -170A).
(19) Remove cover (185) by removing nuts (190) and washers (195).
(20) Remove and discard O-ring (200).
(21) Remove nozzle assembly (205).
(22) Remove screen assy (210).
Page 135
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 136
38-30-11 Oct 15/98
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(15) For 3700-154, remove cable support bracket (190) by removing nuts (195) and
washers (200).
(16) For 3700-154, remove holddown brackets (205) by removing nuts (210) and
washers (215).
(17) For 3700-152 and -153, remove cover (220) by removing nuts (225) and washers
(230). Remove and discard O-ring (235).
(18) For 3700-152 and -153, remove nozzle assembly (240). If necessary remove screen
(-245) from nozzle assembly.
(19) Remove hose clamps (250 or -250A), tubing (255 or -255A), and vent fitting (260).
(20) Remove check valve/vacuum breaker assy (265) by removing nuts (270) and
washers (275). Remove retaining plates (280), O-ring (285), adapter (290) and
O-ring (295). Refer to Paragraph 2.AJ. for disassembly of check valve/vacuum
breaker assy (265).
OR
Post SB3700-38-12
Remove elbow fitting (277) from shut-off valve (265C). Remove shut-off valve by
removing nuts (270A), washers (275A), and brace (293). Remove and discard
O-ring (285). Remove adapter (290A) by removing nuts (291) and washers (292).
Remove and discard O-ring (295A).
(21) Remove and discard O-ring (300) from tank and top assy (305, -305A or -305B).
Post SB3700-38-12
(22) Remove liquid level sensor (310) by removing nuts (315) and washers (320).
Remove and discard gasket (325).
Page 137
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 138
38-30-11 Oct 15/98
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(15) Remove hose clamps (250 or -250A), tubing (255 or -255A), and vent fitting (260).
(16) Remove check valve/vacuum breaker assy (265, -265A or -265B) by removing nuts
(270) and washers (275). Remove retaining plates (280), O-ring (285), adapter
(290) and O-ring (295). Refer to Paragraph 2.AJ. for disassembly of check
valve/vacuum breaker assy (265).
(17) Remove and discard O-ring (300) from tank and top assy (305 or -305A).
Page 139
38-30-11 Oct 15/98
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 140
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 140A
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 140B
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Y. Disassemble Motor-Pump-Filter Unit Assy, PN 3200 and 3200-1. (Refer to IPL Fig. 6).
(1) Remove motor (3) by removing bolts (4), washers (-5 or 6), nuts (-7 or 8),
grounding stud (9) and washers (10). Discard O-ring (11 or –11A). Refer to
Paragraph 2.S. for motor disassembly.
(2) Remove mounting plate assy (12 or 13) by removing screws (14 or 15) and washers
(16, if applicable). Discard O-ring (17 or –17A) and gasket (18).
(3) Remove coupling assy (-19). Remove O-rings (20) from coupling (21) and discard
O-rings.
(4) Remove filter basket retainer (22) by removing screws (23) and washers (24).
(5) Remove wiper blade (25) by removing screws (26) and washers (27).
(6) Remove filter basket (28) and seal (-29, 30 or –30A).
(7) Remove cavity cover (31) by removing screws (32) and washers (33).
(8) Remove filter drive pinion (34) by removing pin (35) and remove washers (-36 or
37, -38, -39).
(9) Remove impeller (40) by removing retaining ring (41) and remove thrust washer
(42).
(10) Remove collar assy (43) by loosening setscrew (-44).
(11) Remove screws (46) and washers (47) and lift the assembled internal cover plate
assy (-60 or -60A) from gearbox.
(12) Remove retaining ring (48) and idler gear (49) from clutch shaft.
(13) Remove gear shafts (50) and reduction gears (51 and 52) from gearbox.
(14) Remove clutch assembly (-53) from plate assembly (-60 or 60A) and disassemble
the clutch by removing torque nut (54), spring (55), pressure plate (56) and gear
(57) from clutch shaft (58).
Page 140C
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 140D
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(15) Remove filter drive shaft (59 or -59A) from plate assembly (-60 or -60A).
(16) Remove and discard gasket (66) from the internal cover plate assembly (-60 or
-60A). Bearings (62, -62A, 63, -63A, -64 and 64A) may be inspected without
removal from plate (-65, 65A or -65B).
(17) Remove impeller shaft from gearbox.
(18) Remove pump housing assembly (68) from spacer plate (72) by removing screws
(69).
(19) Remove discharge tube (70) and discard O-ring (71).
(20) Remove spacer plate assembly (72) from the gearbox, removing screws (73) and
washers (74).
(21) Remove seal cover plates (75) from gearbox housing assembly (-81) by removing
screws (76) and washers (77).
(22) Remove wave washers (78), washers (79) and seal (80 or 80A).
NOTE: Unless inspection shows obvious damage or excessive wear, do
not remove indexing pins or bronze bearings (62, -62A, 63, -63A,
-64, -64A and 82). Bearings are a press fit at all locations.
Page 141
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
For 3200-16, -17 or -19, remove antisiphon housing (140) and plate (156 or -156A)
by removing nuts (154) and washers (151 or -151A).
Page 142
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 143
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 144
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
AC. Disassembly of Drain Valve Assy, PN 3600. (See IPL Fig. 8).
(1) Remove spring (2) and cable disconnect (3).
(2) Remove pulley (4) by removing clevis bolt (5), nut (6) and washer (7).
(3) Pull cable assy (8) through bottom of valve and remove.
(4) Remove bottom plate (9) by removing screws (10) and remove cup (11) and spring
(12).
(5) Remove clamp (13) from boot (17).
(6) Remove retaining ring (14), support plate (15), plate (16) and boot (17).
CAUTION: SPRING IS HIGHLY COMPRESSED. EXERCISE CARE
WHEN REMOVING RIVETS (18) AND RIVET RETAINER
(21).
(7) Slide away rivet retainer (21) to uncover rivets (18). Remove rivets (18) and
disassemble guide tube assy (19), spring (20) and rivet retainer (21) from shaft of
housing assy (22).
Page 145
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
AD. Disassembly of Drain Valve Assy, PN 3600-1, 3600-1-1, -2 , -3, or 3600-16. (See IPL
Fig. 9).
(1) Remove spring (3) and cable disconnect (4 or -4A) from cable assy (11, -11A,
-11B, -11C or -11D).
(2) Remove pulley (5) by removing cotter pin (6), washer (7 or -7A) and clevis pin (8).
Remove roll pin (9).
(3) Remove cotter pin (10) and plug (35) from valve stem.
(4) Pull cable assy (11, -11A, -11B, -11C or -11D) through seal end of valve and
remove spring (12).
(5) Remove nut (13), plate (14 or -14A), support plate (15), seal plug (16) and seal
(17).
CAUTION: SPRINGS (21, -21A, 24 AND -24A) ARE HIGHLY
COMPRESSED. EXERCISE CAUTION WHEN REMOVING
COVER ASSY (18, -18A, -18B or -18C) FROM HOUSING
ASSY (33 OR -33A).
(6) Remove cover assy (18 or -18A) by removing screws (19 or -19A) and washers (20
or -20A).
(7) Remove springs (21 or -21A) and (24 or -24A) and washers (22 and 23).
(8) Push valve stem assy (-26, 27, -27A or -27B) into valve housing assy (-32, 33 or
-33A) and remove retaining ring (25).
(9) Remove screws (30B or -30C) to remove ring, doubler (30A).
(10) Remove retaining rings (28 and 29) and remove boot (30), if applicable. Remove
O-rings (31) from housing if applicable.
(11) Remove clamp (28A) and remove boot (30D), if applicable.
Page 146
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
AE. Disassembly of Drain Valve Assy, PN 14352-004, 3600-1-4, -2, -5, -6, -7, -8, -9, -12,
-13, -14 or -15 (Refer to IPL Fig. 9A or 9B).
(1) Remove spring (5) from disconnect (10). Remove disconnect (10) or (-10A).
(2) For PN 14352-004, remove spiral pin (15), cotter pin (20A or -20B), washer (25),
pulley (30) and clevis pin (35) from cover assy (55).
(3) For PN 3600-2 or 3600-5, remove cotter PN (17), washer (19) drilled pin (18),
cotter PN (20), washer (25), pulley (30) and clevis pin (35) from cover assembly
(55A).
(4) For PN 3600-6, 7, -8 and -9, remove cotter pin (15), washer (17) drilled pin (16),
cotter pin (20), washer (25), pulley (30) and clevis pin (35) from cover assembly
(55, -55A or -55B).
(5) For 3600-12, -13, -14 and -15, remove cotter pin (20), washer (25), pulley (30) and
clevis pin (35) from cover assembly (-55C, -55D or -55E).
(6) Remove cable assy (45, -45A, -45B, -45C, -45D or -45E) and pre-travel spring (50)
by removing cotter pin (40).
CAUTION: COVER ASSEMBLY (55, -55A, -55B, -55C, -55D or -55E) IS
SPRING LOADED IN THE INSTALLED CONDITION. USE
CARE WHILE REMOVING THE COVER TO PREVENT
POSSIBLE INJURY.
(7) Remove cover assy (55, -55A, -55B, -55C, -55D or -55E) by removing nuts (60 or -
60A) and washers (65, -65A or -65B).
(8) Remove spring (70 or -70A) and washers (75 and 80).
(9) Remove spring (85) from stem assy (125, -125A or -125B).
(10) Remove clamp (-90, -90A or -90B) and spirolox (95).
(11) Remove housing assy (100, -100A, -100B or -100C).
(12) Remove nut (105) from stem assy (125, -125A or -125B).
Page 147
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(13) Remove plate (110), valve seal plug (115), support plate (120) by sliding them out
from bottom of the boot (130).
(14) Remove valve stem assy (125, -125A or -125B) from boot (130).
AF. Disassembly of Check Valve Assembly, PN 16007-011 (see IPL Fig. 10).
(1) Remove retaining ring (2) from body (6).
(2) Remove bottom plate (3), spring (4) and ball (5).
AG. Disassembly of Check Valve Assembly, PN 16007-010, -018, -035, and -045
(see IPL Fig. 10A).
(1) Remove gasket (4), valve seat (2) from valve body (5, -5A or -5B).
(2) Remove mushroom valve (3, -3A or -3B) from valve seat (2).
Page 148
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Mar 27/07
AI. Disassembly of Check Valve/Vacuum Breaker, PN 3765-175-1, -2, -3 and -5, 3675-195
-1, -2, -3, and -5 (see IPL Fig. 10B).
NOTE: To facilitate reassembly, prior to disassembling check valve/vacuum
breaker, make a note of the orientation of the bleed-air tube with respect to
the valve’s water inlet.
(1) Remove cap assembly (-5) by removing bolts (10), washers (15), and nuts (20).
(2) Remove seal (35) from seal retainer (30).
(3) Remove seal retainer (30) from cap (25).
(4) Remove bleed poppet (40), gasket (45), plate (50) and gasket (55).
(5) Remove mushroom valve (60 or -60A) from check valve body (65 or-65A).
(6) Remove elbow fitting (70) by loosening its hexnut.
AJ. Disassembly of Check Valve/Vacuum Breaker, PN 3765-190-7, -8, -9, -10, -12, -13, -19,
-20, –23, -24, and –25 (see IPL Fig. 10C).
(1) Remove cap assembly (5) by removing screws (10), washers (15), and nuts (20).
(2) Remove seal retainer (30) and seal (35) from cap (-27).
(3) Remove and discard gasket (25).
(4) Remove bleed poppet (40).
(5) Remove spacer (60), nut (50), washer (45), poppet spring (55), and retainer (65)
from upper portion of valve body (80, -80A, -80B, -80C or –80D).
(6) Remove poppet (70) from lower portion of valve body (80, -80A, -80B, -80C or
–80D).
(7) Remove and discard O-ring (75) from poppet (70).
Page 149
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 150
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
3. Cleaning
A. Thorough cleaning is essential prior to inspection for determining the existence, extent
and exact location of defects.
B. Table 201 provides cleaning procedures for the toilet and components. Make certain that
all safety precautions are observed. Precautionary measures applicable to the use of
cleaning solvents, which follow, are typical of the safety measures to be observed during
cleaning.
C. The following cleaning agents are those specified and approved for the procedures given
in Table 201.
(1) Trichloroethylene, Federal Specification O-T-634, or equivalent.
(2) Soap, Federal Specification P-S-619, or equivalent.
(3) Cleaning Solvent, Federal Specification P-D-680, or equivalent.
(4) Disinfectant, Lysol, or equivalent.
Page 201
38-30-11 Jun 17/91
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Table 201
Cleaning Procedures
Item Procedure
Tank Assy Clean manually using strong solution of disinfectant and hot soapy
water with bristle brush. Rinse thoroughly with clean hot water
and dry completely.
Top Subassy Clean manually using strong solution of disinfectant and hot soapy
water, rinse thoroughly with clean water and dry completely.
Bowl Assy and Clean manually using strong solution of disinfectant and hot soapy
Separator Assy water, then dry completely. Remove deposits from inner surface
of toilet bowl flush channel with a bore type brush, as shown.
Drain Valve Assy Clean manually using bristle brush and strong solution of soap,
disinfectant and water. Dry thoroughly.
Filter Portion of Clean using bristle brush in strong solution of soap, disinfectant
Cartridge and water. Rinse thoroughly and dry completely. CAUTION: DO
NOT USE METAL TOOL TO SCRAPE OR CLEAN PLASTIC
PARTS.
Gears, Bearings and Wash thoroughly in solvent with gentle agitation, ultrasonic or
Mechanical Parts Only mechanical permitted. Clean clutch gear (57, IPL Fig. 6)
separately, keep free of all grease or oil.
Check Valve Assy Clean manually using strong solution of disinfectant and hot soapy
water, rinse thoroughly with clean water and dry completely.
CAUTION: DO NOT IMMERSE CHECK VALVES WITH
MOTORS IN WATER.
Wires and Electrical Clean manually using fabric and brush moistened sparingly with
trichloroethylene.
Page 202
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
4. Inspection/Check
A. Inspection Methods
The complete toilet assy and component subassemblies should be visually checked using
a strong light and preferably some means of magnification. When checking for damage
to interior details of an assembly, an inspection mirror must be used so that all surfaces
are made visible.
B. Inspection Requirements
All parts shall be visually examined for nicks, cracks, cuts, delamination, fraying, dents,
distortion, chafing, scoring, excessive wear, loose or missing mounting stud bolts and
screws, stripped or crossed threads, and other defects that could impair function of the
toilet. Parts made of rubber or neoprene must be replaced at each overhaul, therefore
examination of rubber packings, seals, and gaskets is unnecessary.
NOTE: Excessive wear is defined as any obvious deformation or deterioration of
parts which may render the toilet inoperative. If doubt exists concerning
the condition of a part, replace the part.
C. Conduct a detailed check of parts in accordance with the requirements of Table 301.
Page 301
38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Table 301
Inspection and Check of Toilet Assy
Top Assy and Tank Assy Deformation, delamination, cracks, nicks, scratches, loose stud
bolts, broken, stripped or otherwise damaged threads, loose or
damaged water channel, cracked, nicked, scratched or deformed
drain valve seat.
Nozzle Assy Deformation, cracks, chips, and chemical solids build-up, stripped
threads, damaged packing seal grooves.
Check Valve Assy Deformation, cracks, chips and chemical solids build-up, damaged
ball, valve seat or spring, stripped threads or corrosion. For valves
with a motor, check for damage to electrical connector and
evidence of arcing.
Toilet Bowl Assy and Dents, cracks, corrosion, scratches, broken welds, plugged baffle
Separator Assy at the flushing ring, deformation of the mounting flange, damaged
separator hinge.
Liquid Level Sensor Cracked housing, bent or damaged probes, damaged electrical
connector, evidence of arcing.
Page 302
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Table 302
Inspection and Check of Motor-Pump-Filter Unit Assy
Stator, rotor and Damaged or deteriorated insulation, broken wires, chafing and
electrical cable scoring.
Gear box housing, pump Cracks, nicks, cuts, distortion, cover and spacer plates, and
housing, cover and space chafing, scoring and excessive filter wear. Loose or deformed
plates, and filter indexing pins, or deformed mating holes.
Gears, gear shafts and Chipped, cracked, or broken gear teeth, galled, scored, nicked,
drive shafts cracked, and bent shafts.
Filter wiper blade and Cracks, nick, chips, distortion and excessive wear.
retainer
Clutch gear Uneven wear pattern and total thickness (0.483” Min)
Page 303
38-30-11 Oct 14/94
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Table 303
Inspection and Check of Drain Valve Assy
Page 304
38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 305/306
38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
5. Repair
C. Deburring and chasing of capacitor studs is acceptable as long as not more than two
consecutive threads are damaged. Replacement of studs in the top assy shall be
accomplished using the following procedure:
(1) Support the structure surrounding the stud (PN 3736) or (PN 16013-001 and
-002 for toilet PN 16000-006 or -008) to be replaced.
Page 401
38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jul 20/04
(2) Strike the threaded end of the stud sharply to break away the adhesive sealing the
head.
NOTE: All studs to be replaced must be straight and free from burrs. If the
molded-in tubular spacers (which support the studs) are damaged,
replacement is required.
(3) Remove all loose particles of adhesive from the area prior to installation of the new
stud.
(4) Lightly sand and clean the area to provide a secure bond.
(5) Install the new stud by applying a smooth, even coat of structural adhesive (Scotch-
Weld 2216 B/A, 3M Co.) to all surfaces of the stud head to attain a secure, water
tight bond.
Page 402
38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jul 20/04
Page 403
38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jul 20/04
Page 404
38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jul 20/04
Page 405
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jul 20/04
(b) Clean all adhesive or foreign matter from mating surfaces which may prevent
the new mounting assy from seating properly. Sand as necessary.
(c) Apply structural adhesive (Scotch-Weld 2216 B/A, 3M Co.) generously to
bolt shank side of the mounting ring being careful to keep adhesive off of
bolt threads.
(d) Place the new mounting ring in position on the top assy. Install spacers, if
applicable, over studs and in holes in tank top (refer to Figure 401). Press
mounting ring firmly up against bottom side of tank top. Clamp the
mounting assembly securely in position until adhesive is cured. Cure time
for adhesive to be tack free is 24 hours.
Page 405A
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jul 20/04
Page 405B
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
Spacer Installation
Figure 401
(6) For toilet assemblies, using motor pump mounting ring PN 3754-1, -2, -3,
3765-097-3, 3765-098-3, 3765-160-4 or 3765-178-4, replace mounting ring as
follows. Refer to Table 402 for applicable mounting ring part number.
(a) Using a marker, mark position of mounting ring studs on tank top.
(b) Remove the existing mounting ring by applying heat (not to exceed 150°F) to
loosen old epoxy adhesive.
(c) Clean all adhesive or foreign matter from mating surfaces which may prevent
the new mounting ring from seating properly. Mounting ring shall seat flat to
tank top. Sand as necessary.
(d) If hole in top assembly is damaged, refer to paragraph (D) and repair as
necessary.
(e) Apply structural adhesive (Scotch-Weld 2216 B/A, 3M Co.) generously to
bottom of mounting ring lip being careful to keep adhesive off of bolt
threads.
Page 406
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(f) Place the new mounting ring in position on the top assembly. Press mounting
ring firmly onto tank top aligning studs to marks made on tank top in step
D.(6)(a). Place a weight onto the mounting ring until adhesive is cured.
Cure time for adhesive to be tack free is 24 hours.
(7) Before returning to service, unit should be leak tested by filling with water to cover
the repaired areas and allowing to stand for a minimum of 1 hour. If no leakage,
drain tank and return to service.
Page 407
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
I. Nozzle Assy
Repair of nozzles is not practical. If cracked, chipped or has stripped threads,
replacement is required.
Page 408
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Table 401
Repair Materials
or Degussa Corp.,
Aerosil 200 Parsippany, NJ
Page 409
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Sand paper 80 Grit, 240 Grit or 400 Grit Any approved source.
Page 409A
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 409B
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Table 402
List of Mounting Rings and Spacers
Page 410
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
6. ASSEMBLY
A. The assembly instructions contained herein presume that the toilet has been disassembled
to the extent covered in Disassembly. All part number identification removed during
cleaning or otherwise illegible, has been replaced during Repair. All new parts must be
identical in fit and function to the parts they replace.
If a unit has been partially overhauled only, disregard those instructions that are not
applicable. The sequence of assembly is the reverse numerical order of item numbers
appearing in exploded-view illustrations except as noted in the procedures. The
instructions in the following paragraphs apply to those assemblies listed in each
paragraph heading. Hardware items like bolts, washers, nuts and parts made of rubber,
removed during disassembly, should be replaced with new parts. Refer to Table 501 for
assembly materials.
B. Assembly of Toilet Assy, PN 3700-1, 3700-2, 3700-5 and 3700-6 (See IPL Fig. 1).
(1) Install cartridge mounting plate (79) and gasket (82) on to subassembly (83 or -84)
using washers (81) and nuts (80).
(2) Install flush line (73 or -74) to the top subassembly (83 or -84) using clamps (77),
spacers (78), washers (76) and nuts (75).
(3) Assemble check valve assy (-63, -63A, -63B or -64) and install check valve and
gasket (72) or plate (-72A) using washers (66) and nuts (65).
OR
Install O-rings (145) and (135), and adapter (140) on tank top. Install retaining
plates (130) with check valve/vacuum breaker assy (115, -115A, -115B, or –115C)
and secure using nuts (120) and washers (125). Install tubing (105) and vent fitting
(110) with hose clamps (100). Install vent fitting (110) on bowl after bowl is
installed.
(4) Install hold down brackets (59 and 60) using washers (-62) and rivets (-61).
(5) Install pulley bracket (55 and 56) using washers (-58) and rivets (-57).
(6) Install pulley (49) using clevis bolt (53) or clevis pin (-54), washer (52) and nut
(50) or cotter pin (-51).
(7) Install vent (44 or -45) and gasket (48) using washers (47) and nuts (46).
Page 501
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(8) Install vent (-38 or 39) and gasket (42) or O-ring (43) using washers (41) and nuts
(40).
(9) Place separator (36 or 37) and gasket(s) (-34 or 35) in position on the top assy and
install bowl assy (-30 or 31) using washers (33) and nuts (32).
(10) Install vent tube (29) and clamps (28).
(11) Assemble drain valve assy (22) per Paragraph 6.X. Assemble drain valve assy (-23
or 24) per Paragraph 6.Y. Install drain valve and gasket (27) using washers (26)
and nuts (25).
(12) Assemble motor-pump-filter unit assy (17, -18 or -18A) and install unit using
grommets (21), washers (20) and nuts (19A).
(13) Install flush tube (16 or -16A) and clamps (15 or -15A).
(14) Place tank seal (90) in position and install top assy (-9, -10, -11 or -12) using
washers (14) and nuts (13).
(15) Secure motor cable to the top assy using clamps (5), spacers (8), washers (7) and
nuts (6).
C. Assembly of Toilet Assembly, PN 3700-3 and 3700-4 (See IPL Fig. 2).
(1) Install cartridge mounting plate (71) and gasket (74) on top subassembly (75) using
washers (73) and nuts (72).
(2) Install flush line (66) to the top subassembly (75) using clamps (69), spacers (70),
washers (68) and nuts (67).
(3) Assemble check valve assy (-56, -56A or -56B) and install check valve and gasket
(65) or plate (-65A) using washers (59) and nuts (58).
OR
Install O-rings (145) and (135), and adapter (140) on tank top. Install retaining
plates (130) with check valve/vacuum breaker assy (115) and secure using nuts
(120) and washers (125). Install tubing (105) and vent fitting (110) with hose
clamps (100). Install vent fitting (110) on bowl after bowl is installed.
Page 502
Monogram Proprietary – See cover page for details 38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OR
Post SB3700-38-12
Install O-ring (145A) on tank top. Install adapter (140A) using nuts (142) and
washers (143). Install O-ring (135) on adapter. Install elbow fitting (133) on shut-
off valve (115A) and install shut-off valve and brace (132) using nuts (120A) and
washers (125A). Install rinse hose (-12B) between shut-off valve and motor-pump-
filter unit assembly (-14B) using clamps (-11B).
(4) Install hold down bracket (53) using washers (-55) and rivets (-54).
(5) Install pulley bracket (50) using washer (-52) and rivets (-51).
(6) Install pulley (44) using clevis bolt (48) or clevis pin (-49), washer (47) and nut
(54) or cotter pin (-46).
(7) Install vent (40) and gasket (43) using washer (42) and nuts (41).
(8) Install vent (-34 or 35) and gasket (38) or O-ring (39) using washers (37) and nuts
(36).
(9) Place separator (32 or 33) and gasket(s) (-30 or 31) in position on the top assy and
install bowl assy (-26 or 27) using washers (29) and nuts (28).
(10) Install vent tube (25) and clamps (24).
(11) Assemble drain valve assy (18, -19 or 20) and install drain valve and gasket (23)
using washers (22) and nuts (21).
(12) Assemble motor-pump-filter unit assy (13, -14 or -14A) and install unit using
grommets (17), washers (16) and nuts (15).
(13) install flush tube (12 or -12A) and clamps (11 or -11A).
Page 503
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(14) Place tank seal (81) in position and install top assy (-7 or -8) using washers (10) and
nuts (9).
(15) Secure motor cable to the top assy using clamps (3), spacers (6), washers (5) and
nuts (4).
Post SB3700-38-12
(16) Install gasket (165) and liquid level sensor (150) using nuts (155) and washers
(160).
Page 503A
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 503B
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OR
Install O-rings (145) and (135), and adapter (140) on tank top. Install retaining
plates (130) with check valve/vacuum breaker assy (115, -115A, -115B or –115C)
and secure using nuts (120) and washers (125). Install tubing (105) and vent fitting
(110) with hose clamps (100). Install vent fitting (110) on bowl after bowl is
installed.
(3) Install hold down brackets (55 and 56) using washers (-58) and rivets (-57) or
screws (-57A, -57B) and locknuts (-58A, -58B).
(4) Install pulley bracket (-51, 52 or -52A) using washers (54 or 54A) and nuts (53).
(5) Install pulley (45) using bushings (49), clevis pin (48), washer (47 or 47A) and
cotter pin (46). Install roll pin (50).
(6) Install vent (40 or -41) and gasket (44) using washers (43) and nuts (42).
(7) Install vent (-35 or 36) and O-ring (39) using washers (38 or 38A) and nuts (37).
(8) Place separator (-33, 34 or 34A) and gasket (32) in position on the top assy and
install bowl assy (29, 29A or 29B) using washers (31) and nuts (30).
(9) Install vent tube (28) and clamps (27).
(10) Assemble drain valve assy (-22 or 23) per para. 6.S. Install drain valve and gasket
(26) using washers (25 or 25A) and nuts (24).
(11) Assemble motor-pump-filter unit assy (18, 18A or 18B) and install unit using
grommets (21), washers (20 or 20A) and nuts (19).
(12) Install flush tube (16) and clamps (15). Install hose (17B) with clamps (17A).
Install clamp (17C) using nut (-17D) and washer (17B).
(13) Place tank seal (88) in position and install top assy (-9, -10, -11, -12, -12A, -12B,
-12C, or -12D as applicable) using washers (14) and nuts (13).
(14) Secure motor cable to the top assy using clamps (5), spacers (8), washers (7) and
nuts (6).
Page 504
38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 505
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 506
38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 507
38-30-11 Jun 17/91
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 508
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OR
Install O-rings (170) and (160), and adapter (165) on tank top. Install retaining
plates (155) with check valve/vacuum breaker assy (140) and secure using nuts
(145) and washers (150). Install tubing (130) and vent fitting (135) with hose
clamps (125). Install vent fitting (135) on bowl after bowl is installed.
OR
Post SB3700-38-12
Install O-ring (160A) on tank top. Install adapter (165A) using nuts (165B) and
washers (165C). Install O-ring (170A) on adapter. Install elbow fitting (167) on
shut-off valve (100B), and install shut-off valve and brace (166) using nuts (105A)
and washers (110A). Install rinse hose (-12B) between shut-off valve and motor-
pump-filter unit assembly (-14C) using clamps (-12C).
(3) Install hold down bracket (49) using washers (-51 or 51A) and rivets (-50) or
screws (-50A).
(4) Install pulley bracket assy (46) using washers (-48), rivets (-47), and screw (47A).
(5) Install pulley (40) using bushing (44), clevis pin (43 or 43A), washer (42) and cotter
pin (41). Install roll pin (45).
(6) Install vent (36) and gasket (39) using washers (38) and nuts (37).
(7) Install vent (-31 or 32) and O-ring (35) using washers (34) and nuts (33).
(8) Place separator (-29, 30 or 30A) and gasket (28) in position on the top assy and
install bowl assy(25, 25A or 25B)using washers (27) and nuts(26 or 26A).
(9) Install vent tube (24) and clamps (23).
Page 509
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(10) Assemble drain valve assy (-18 or 19) per Paragraph 6.Y. Install drain valve and
gasket (22) using washers (21) and nuts (20).
(11) Assemble motor-pump-filter unit assy (-13, 14, 14A or 14B) as instructed in
Paragraph 6.T or 6.U and install unit using grommets (17), washers (16 or 16A) and
nuts (15). Install hose (95), using clamps (90).
(12) Install flush tube (12) and clamps (11).
(13) Place tank seal (79) in position and install top assy (-7, -8 or -8A or 8B as
applicable) using washers (10) and nuts (9).
(14) Secure motor cable to the top assy using clamps (3), spacers (6), washers (5) and
nuts (4).
Post SB3700-38-12
(15) Install gasket (190) and liquid level sensor (175) using nuts (180) and washers
(185).
Page 510
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(8) Install bowl assy (21), gasket (18) and bowl mounting plate to top assy using
washers (17) and nuts (16).
(9) Install vent tube (20) using clamps (19).
(10) Assemble motor-pump-filter unit assy (12) as described in Paragraph 6.T. and
install unit using washers (14) and nuts (13).
(11) Secure unit electrical cable with clamp (9), washers (11) and nut (10).
(12) Install flush tubes (7) and extender (8) using clamps (6).
(13) Assemble drain valve assy (2) as described in Paragraph 6.Y. and install valve and
gasket (5) using nuts (4) and washers (3).
Page 511
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(19) Install flex hoses (310, 315 and 320) on fitting assy (325) using clamps (305).
Install rinse tube assy (330) with gasket (350) using washers (340) and nuts (335).
Page 512
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OR
Install check valve assembly (-360A or -360B) with valve plate (400A or -400B)
and new gasket (405) or adapter (406) and new O-rings (407) and (408). Secure
with washers (380A) and nuts (370A).
OR
Install O-rings (810) and (800), and adapter (805) on tank top. Install retaining
plates (795) with check valve/vacuum breaker assy (780, -780A, -780B, -780C or
–780D) and secure using nuts (785) and washers (790). Install tubing (770) and
vent fitting (775) with hose clamps (765). Install vent fitting (775) on bowl after
bowl is installed.
Page 513
38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OR
Post SB3700-38-12
Install O-ring (160A) on tank top. Install adapter (165A) using nuts (165B) and
washers (165C). Install O-ring (170A) on adapter. Install elbow fitting (167) on
shut-off valve (100B), and install shut-off valve and brace (166) using nuts (105A)
and washers (110A). Install rinse hose (-12B) between shut-off valve and motor-
pump-filter unit assembly (-14C) using clamps (-12C).
(11) Install fluid level sensor (320) and gasket (350), secure with washers (340) and nuts
(330).
(12) Install gasket (310) and drain valve assy (280), secure with washers (300) and nuts
(290).
(13) Install separator (270), gasket (260) and bowl assy (220), secure with washers (250)
and nuts (230 or -230A).
(14) Install grounding strap using washers (200) and nut (190).
(15) Install motor-pump-filter assy (150) using grommets (180), washers (170) and nuts
(160).
(16) Install spacer (140) and clamp (130) using washers (120) and nut (110).
(17) Install clamps (90) and vent tube (100).
(18) Install flex hose (80). Secure with clamp (70).
(19) Install flex hose (60 or 60A) with clamps (55).
(20) Install clamp (50) using washer (40) and nut (30).
(21) Install flushing tube (20 or -20A) using clamps (10).
Page 514
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 515
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 516
38-30-11 Mar 1/96
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OR
Post SB3700-38-12
Install O-ring (147B) on tank top. Install adapter (148A) using nuts (155A)
and washers (160A). Install O-ring (149B) on adapter. Install elbow fitting
(164) on shut-off valve (128E), and install shut-off valve and brace (162)
using nuts (130A) and washers (135A).
(13) Install drain valve assembly (112, -112A, -112B, -112C or -112D) as follows:
NOTE: Drain valve assembly (112, -112A, -112B, -112C or -112D) shall
be installed in conjunction with cable assembly (120) installation
in the pulley bracket (270).
(a) Place gasket (113) on flange on top and tank assembly (340, -340A or -340B).
(b) Install drain valve assembly (112, -112A, -112B, -112C or -112D) into top
and tank assembly (340, -340A, -340B or -340C) orienting it so that cable
assembly (IPL Fig. 9A, Item 45) faces the pulley bracket (270).
(c) Install V-clamp retainer (110) onto flanges and tighten T-bolt latch.
(d) Remove disconnect spring (5, IPL Fig. 9A) from cable disconnect (10, IPL
Fig. 9A).
Page 517
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(e) Remove cable disconnect from cable assembly (45, IPL Fig. 9A).
(f) If required, remove pulley (116) from pulley bracket (270 or 300) as follows:
1 Remove cotter pin (114) from clevis pin (117); remove washer (115).
Discard cotter pin (114).
2 Remove clevis pin (117) from pulley bracket (270 or 300).
3 Remove pulley (116) from pulley bracket (270 or 300).
(g) Pull cable assy (120) through pulley bracket (270 or 300).
(h) Install pulley (116) into pulley bracket (270 or 300) and place cable assy (120)
onto pulley (116).
(i) Install clevis pin (117) into pulley (116) and secure with washer (115) and a
new cotter pin (114).
(14) Install separator assy (105) as follows:
CAUTION: BOWL ASSY (95) SHALL BE REMOVED FROM TOP AND
TANK ASSY (340 OR -340A OR -340B OR -340C) BEFORE
SEPARATOR ASSY (105) INSTALLATION IS POSSIBLE.
(a) With bowl assy (95) removed from top and tank assy (340, -340A, -340B or
-340C), install separator assy (105) into top and tank assy and orient
separator assy according to Figure 601.
CAUTION: DISORIENTATION OF SEPARATOR ASSY (105) MAY
AFFECT FLAPPER OPERATION WITH RESPECT TO THE
MOTOR-PUMP-FILTER ASSY (80). THE BOWL ASSY
(95) SHALL BE INSTALLED TO SECURE THE
SEPARATOR ASSY (105).
(15) Install bowl assy (95) as follows:
(a) With separator assy (105) installed in top and tank assy (340 or -340A or
-340B or -340C), place gasket (100) on top of separator assy (105).
(b) install bowl assy (95) on top of gasket (100).
(c) Install V-clamp retainer (90) on flanges and tighten T-bolt latch.
Page 518
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 519
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(c) Attach other end of flushing tube to fitting on motor-pump-filter assy (80).
Tighten clamp.
(d) Slide hose clamp (5) until clamp is aligned with hose support on tank and top
assy (340, -340A, -340B or -340C).
Post SB3700-38-12
(22) Install gasket (380) and liquid level sensor (365) using nuts (370) and washers
(375).
M. Assembly of Toilet Assy, PN 3700-48, 3700-49, and 4700-50. (See IPL Fig. 5D)
NOTE: Refer to the 737 aircraft maintenance manual for instructions on the
assembly of the shroud that covers the toilet assy. In addition, refer to the
manual for instructions on the use of the hold-down assy which secures
the toilet assy to the lavatory area and the procedure for placing the toilet
assy over the drain receptacle in the lavatory floor.
(1) Install O-ring (200) on drain fitting of tank and top assy (195 or -195A or -195B).
(2) If previously removed, install a new I.D. plate (190) onto the tank and top assy (195
or -195A or -195B).
(3) Install mounting bracket (170) in conjunction with pulley bracket (165) as follows:
(a) Place mounting bracket (170) onto studs on tank and top assy (195 or -195A
or -195B).
(b) Place pulley bracket (165) on top of the mounting bracket (170).
(c) Install five washers (180) and nuts (175) on the studs and tighten.
(4) Install sink/vent fitting (125) as follows:
(a) Attach O-ring (140) to sink/vent fitting (140) and place it on studs of tank and
top assy (195 or -195A or -195B).
(b) Install four washers (135) and nuts (130) on studs and tighten.
Page 520
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 521
38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(8) Install bowl assy (65) and vent tube (60) as follows:
(a) With separator assy (80) installed in top and tank assy (195 or -195A or
-195B) place gasket (75) on top of separator assy (80).
(b) Install bowl assy (65) on top of gasket (75).
(c) Install V-clamp retainer (50) on flanges and tighten T-bolt latch.
(d) Slide clamp (55) over vent tube (60) at the bowl assy (65) end of the Y.
Attach vent tube (60) to overflow fitting on bowl assy (65) and tighten clamp
(55).
(e) Slide clamp (55) over vent tube (60) at lower end of the Y. Attach vent tube
(60) to fitting on tank and top assy (195 or -195A or -195B) and tighten
clamp (55).
(9) Install motor-pump-filter assy (45) as follows:
(a) Place motor-pump-filter assy (45) into top and tank assy (195 or -195A or
-195B).
(b) Install V-clamp retainer (50) on flanges and tighten T-bolt latch.
(c) Connect motor connector (IPL Fig. 7A, item 135) to aircraft motor connector.
(10) Install flush tube (25) as follows:
(a) Slide clamp (20) on each end of flush tube (25).
(b) Attach end of flush tube (25) to fitting on bowl assy (65). Tighten clamp.
(c) Attach other end of flush tube (25) to fitting on motor-pump-filter assy (45).
Tighten clamp.
Page 522
38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 523
38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OR
Install O-rings (199) and (197), and adapter (198) on tank top.
Install retaining plates (196) with check valve/vacuum breaker assy (189, -
189A, -189B, -189G or –189H) and secure using nuts (190) and washers
(195). Install tubing (315) and vent fitting (320) with hose clamps (310).
Install vent fitting (320) on bowl after bowl is installed.
Page 524
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OR
Post SB3700-38-12
Install O-ring (199A) on tank top. Install adapter (198A) using nuts (198B)
and washers (198C). Install O-ring (197) on adapter. Install elbow fitting
(186) on shut-off valve (189F), and install shut-off valve and brace (196A)
using nuts
(190A) and washers (195A). Install rinse hose (-35E) between shut-off valve
and motor-pump-filter unit assembly (70) using clamps (-30B).
(7) Install pulley bracket (155) or cable support bracket (170). Secure brackets using
washers (165 or 180) and nuts (160 or 175).
(8) Pull aircraft cable through pulley bracket (155) or cable support bracket (170).
(9) Install pulley (135) into pulley bracket (155) and place aircraft cable onto pulley.
(10) Install clevis pin (150) and secure using washer (145) and new cotter pin (140).
(11) Install new gasket (130) and drain valve assembly (115, -115A, -115B, -115C or
-115D) onto tank and top assembly (265, -265A, -265B, 265C, -265D, -265E or
-265F) orienting the drain valve assembly so the cable assembly (45, IPL Fig. 9A)
faces pulley bracket (155) or cable support bracket (170). Secure drain valve
assembly using washers (125) and nuts (120).
(12) Connect aircraft cable to cable disconnect (10, IPL Fig. 9A) if disconnected during
disassembly.
(13) Install separator assembly (110) onto tank and top assembly (265 or -265A or
-265B or -265C or -265D or -265E or -265F) orienting separator assembly as shown
in Figure 601.
CAUTION: INCORRECT ORIENTATION OF SEPARATOR ASSEMBLY
(110) MAY AFFECT FLAPPER OPERATION WITH RESPECT
TO THE MOTOR-PUMP-FILTER ASSEMBLY.
(14) Install new gasket (105) and bowl assembly (90). Secure using washers (100) and
nuts (95).
Page 525
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(15) Install motor-pump-filter assembly (70 or -70A). Secure using grommets (85),
washers (80) and nuts (75).
NOTE: If a ground strap between the motor and the aircraft structure was
removed during disassembly, ensure that the ground strap has been
reinstalled.
(16) Connect motor connector (135, IPL Fig. 7A) to aircraft motor connector.
(17) Loosely install clamp (60) on motor connector cable. Install clamp on stud with
washers (55) and spacer (65). Secure using nut (50).
(18) Install vent tube (45 or -45A). Secure using clamps (40 or -40A)
(19) Install flex hose (35, -35A, -35B, -35C or -35D). Secure using clamps (30 or
-30A).
(20) Install clamp (25 or -25A) on flex hose (35, -35A, -35B, -35C or -35D). Secure
clamp to tank top using washers (20 or -20A) and nuts (15 or -15A).
(21) Install flushing tube (10 or -10A). Secure using clamps (5 or -5A).
Post SB3700-38-12
(22) Install gasket (340) and liquid level sensor (325) using nuts (330) and washers
(335).
Page 525A
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 525B
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OR
Install O-rings (285) and (275), and adapter (280) on tank top. Install retaining
plates (270) with check valve/vacuum breaker assy (255) and secure using nuts
(260) and washers (265). Install tubing (245) and vent fitting (250) with hose
clamps (240). Install vent fitting (250) on bowl after bowl is installed.
(11) Install separator assembly (95) onto tank and top assembly (190, -190A, 190B,
-190C, -190D, -190E or -190F) orienting separator assembly as shown in Figure
601.
CAUTION: DISORIENTATION OF SEPARATOR ASSEMBLY (95) MAY
AFFECT FLAPPER OPERATION WITH RESPECT TO THE
MOTOR-PUMP-FILTER ASSEMBLY.
Page 526
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(12) For PN 3700-56, -57, -65, -67, -83, -84, -88 or -90, install new gasket (90) and bowl
assembly (75). Secure using washers (85) and nuts (80).
(13) For PN 3700-63, -64, -86 or -87, position V-retainer clamp (-86) over bowl
assembly (-87) mounting flange of tank and top assembly (-190C, -190D or
-190E). Install new gasket (-91) onto bowl assy (-87) mounting flange. Place bowl
assembly (-87) onto mounting flange. Position V-retainer clamp (-86) over bowl
assembly (-81) flange and mounting flange, tighten clamp T-bolt latch.
(14) Install vent tube (70) or overflow tube (-70A). Secure using clamps (65 or -65A).
(15) For PN 3700-56, -57, -65, -67, -83, -84, -88 or -90, install motor-pump-filter
assembly (45). Secure using grommets (60), washers (55) and nuts (50).
(16) For PN 3700-63, -64, -66, -86, -87 or -89, position V-retainer clamp (-56) over
motor-pump-filter assembly (-57) mounting flange of tank and top assembly
(-190C, -190D or -190E). Install new gasket (-61) onto mounting flange. Place
motor-pump-filter assembly (-57) onto mounting flange. Position V-retainer clamp
(-56) over motor flange and mounting flange, tighten clamp T-bolt latch.
NOTE: If a ground strap between the motor and the aircraft structure was
removed during disassembly, ensure that the ground strap has been
reinstalled.
(17) Connect motor connector (135, IPL Fig. 7A) to aircraft motor connector.
(18) For PN 3700-56, -57, -63, -65, -66, -67, -83, -84, -86, -88, -89 or -90, install flex
hose (40, -40A or -40B). Secure using clamps (35, -35A, -35B or -35C), spacer
(39), clamp (38) washers (37) and nut (36).
(19) or PN 3700-64 or -87, install flex hose (-40C). Secure using clamp (-35C).
Page 527
38-30-11 Jun 17/91
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(20) Install flushing tube (30, -30A, -30B or -30C). Secure using clamps (25 or -25A).
(21) For PN 3700-56, -57, -65, -67, -83, -84, -88 or -90, install new gasket (20) and
drain valve assembly (5, -5A, -5B, -5C or -5D) onto tank and top assembly (190,
-190A, -190B or -190F) orienting the drain valve assembly so the cable assembly
(45, IPL Fig. 9A) faces pulley bracket (160). Secure drain valve assembly (5, -5A,
-5B, -5C or -5D) using washers (15) and nuts (10).
(22) For PN 3700-63, -64, -66 -86, -87 or -89, position V-retainer clamp (-16) over drain
valve assembly mounting flange of tank and top assembly (-190C, -190D or
-190E). Install new gasket (-21) onto drain valve mounting flange. Place drain
valve assembly (-17, -17A, -17B, -17C, -17D, -17E, -17F, -17G, -17H or -17J) onto
mounting flange, aligning drain valve so cable assembly (45, IPL Fig. 9A) faces
pulley bracket (160). Position V-retainer clamp (-16) over drain valve assembly
(-17, -17A,-17B, -17C, -17D, -17E, -17F, -17G, -17H or -17J) flange and mounting
flange, tighten clamp T-bolt latch.
(23) For PNs 3700-65, -66, -67, -88, -89 or -90, proceed as follows:
(a) Install O-ring (230) onto nozzle (225).
(b) Install nozzle assembly (-220) into tank and top assembly (-190B, -190E or
-190F).
(c) Install O-ring (215) and cover (200). Secure using washers (210) and nuts
(205).
(24) Connect aircraft cable to cable disconnect (10, IPL Fig. 9A), if disconnected during
disassembly.
Page 528
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OR
Install O-rings (-192A) and (-191A), and adapter (194) on tank top. Install
retaining plates (193) with check valve/vacuum breaker assy (171, -171A,
-171B, -171C, -171D, -171F or –171G) and secure using nuts (175) and
washers (180). Install tubing (265) and vent fitting (270) with hose clamps
(260). Install vent fitting (270) on bowl after bowl is installed.
OR
Post SB3700-38-12
Install O-ring (192B) on tank top. Install adapter (194A) using nuts (200) and
washers (205). Install O-ring (185A) on adapter. Install elbow fitting (182)
on shut-off valve (171E), and install shut-off valve and brace (207) using nuts
(175A) and washers (180A).
Page 529
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(7) Install pulley bracket (140) or cable support bracket (155). Secure brackets using
washers (150 or 165) and nuts (145 or 160).
(8) Pull aircraft cable through pulley bracket (140) or cable support bracket (155).
(9) Install pulley (120) into pulley bracket (140) and place aircraft cable onto pulley.
(10) Install clevis pin (135) and secure using washer (130) and new cotter pin (125).
(11) Place new gasket (115) on flange of tank and top assembly (250, -250A, -250B,
-250C or -250D).
(12) Install drain valve assembly (110, -110A, -110B, -110C or -110D) into tank and top
assembly (250, -250A, -250B -250C or -250D) orienting it so the cable assembly
(45, IPL Fig. 9A) faces pulley bracket (140) or cable support bracket (155).
(13) Install V-retainer clamp (105) onto flange and tighten T-bolt latch.
(14) Connect aircraft cable to cable disconnect (10, IPL Fig. 9A) if disconnected during
disassembly.
(15) Install separator assembly (100) into tank and top assembly (250, -250A, -250B,
-250C or -250D) and orient separator assembly according to Figure 601.
CAUTION: INCORRECT ORIENTATION OF SEPARATOR ASSEMBLY
(100) MAY AFFECT FLAPPER OPERATION WITH RESPECT
TO THE MOTOR-PUMP-FILTER ASSEMBLY.
(16) Place new gasket (95) on top of separator assembly (100).
(17) Install bowl assembly (90).
(18) Install V-retainer clamp (85) on flanges and tighten T-bolt latch.
(19) Place new gasket (80) on flange on tank and top assembly (250, -250A, -250B,
-250C or -250D).
(20) Install motor-pump-filter assembly (75 or -75A) into tank and top assembly (250,
-250A, -250B, -250C or -250D).
(21) Install V-retainer clamp (70) on flanges and tighten T-bolt latch.
Page 530
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(22) Connect motor connector (135, IPL Fig. 7A) to aircraft motor connector.
NOTE: If a ground strap between the motor and the aircraft structure was
removed during disassembly, ensure that the ground strap has been
reinstalled.
(23) Loosely install clamp (-60A or 60) on motor connector cable.
(24) To install clamps (60A, 60, 25A and 25) to tank and top assy, proceed as follows:
(a) For PN 3700-61 or -62, install clamp (25) using washer (20) and nut (15).
(b) For PN 3700-70 or -93, install clamps (60 and 25) using washers (55), spacer
(65) and nut (50).
(c) For PN 3700-71, -76, -77, -94, -101 or -102, install clamps (60A, 60, 25A and
25) using washers (55A and 55), spacers (67 and 65) and nuts (50A and 50).
(25) Install vent tube (45 or -45A). Secure using clamps (40 or -40A).
(26) To install flex hoses (-35B, -35A and 35), proceed as follows:
(a) For PN 3700-60 or -85, install flex hose (-35A) by attaching one end onto
MPFA (75) and the other one onto check valve (170). Secure using clamps
(30).
(b) For PN 3700-61 or -62, feed hose (35) through clamp (25) and install one end
of hose (35) onto motor-pump-filter assy (75) and the other end onto check
valve assy (170). Secure using clamps (30).
Page 531
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(c) For PN 3700-70 or -93, feed hose (35) through clamp (25) and install one end
of hose (35) onto MPFA (-75A) and the other end onto check valve (170).
Secure using clamps (-30A).
(d) For PN 3700-71 or -94, feed hose (-35B) through clamps (25 and -25A) and
install one end of hose (-35B) onto MPFA (-75A) and other end onto check
valve assy (170). Secure using clamps (-30A).
(27) Install flushing tube (10 or -10A). Secure using clamps (5 or -5A).
Post SB3700-38-12
(28) Install gasket (290) and liquid level sensor (275) using nuts (280) and washers
(285).
Page 531A
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 531B
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Q. Assemble Toilet Assemblies, PN 3700-52 and -53. (Refer to IPL Fig. 5H).
(1) Install new identification decal (335) if removed during disassembly.
(2) Install hold down brackets (305 and 320). Secure using washers (315 and 330) and
nuts (310 and 325).
(3) Install pulley bracket (275) or pulley bracket assembly (290). Secure using washers
(285 or 300) and nuts (280 or 295).
(4) Pull aircraft cable through pulley brackets (275 or 290).
(5) Install pulley (255) into pulley brackets (275 or 290) and place aircraft cable onto
pulley (6). Install clevis pin (270) and secure using washer (265) and new cotter
pin (260).
(6) Install new gasket (250) with vent (235). Secure using washers (245) and nuts
(220).
(7) Install new O-ring (230) with vent (215). Secure using washers (225) and nuts
(220).
(8) Install new gasket (210) with rinse tube assembly (195). Secure using washers
(205) and nuts (200).
(9) Install adapter (180 or -180A). Secure using washers (190) and nuts (185).
(10) Install adapter (180 or -180A). Secure using washers (190) and nuts (185).
(11) Install new gasket (175) with shutoff valve (155) and mounting plate brace (170) in
position on adapter (180 or -180A).
(12) Secure using washers (165) and nuts (160).
(13) Install new gasket (150) with liquid level sensor (135). Secure using washers (145)
and nuts (140).
Page 532
38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Install new gasket (130) on flanges on tank and top assembly (340 or -340A).
(14) Install drain valve assembly (125) in position on tank and top assembly (340 or
-340A) orienting it so cable assembly (45, IPL Fig. 9A) faces pulley brackets (275
or 290).
(15) Install V-retainer clamp (120) onto flange and tighten T-bolt latch.
(16) Connect aircraft cable to cable disconnect (10, IPL Fig. 9A).
(17) Install separator assembly (115) in position on tank and top assembly (340 or
-340A) and orient separator assembly according to Figure 601.
CAUTION: DISORIENTATION OF SEPARATOR ASSEMBLY (115) MAY
AFFECT FLAPPER OPERATION WITH RESPECT TO THE
MOTOR-PUMP-FILTER ASSEMBLY.
(18) Install new gasket (110) on top of separator assembly (115).
(19) Install bowl assembly (105).
(20) Install V-retainer clamp (100) on flanges and tighten T-bolt latch.
(21) Install new gasket (95) on flange on tank and top assembly (340 or -340A).
(22) Install motor-pump-filter assembly (90) in position on tank and top assembly (340
or -340A).
(23) Install V-retainer clamp (85) on flanges and tighten T-bolt latch.
Page 533
38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(24) Connect motor connector (135, IPL Fig. 7A) to aircraft motor connector.
NOTE: If a ground strap between the motor and the aircraft structure was
removed during disassembly, ensure that the ground strap has been
reinstalled.
(25) Loosely install clamp (75) on motor connector cable. Install clamp on stud with
washers (70) and spacer (80).
(26) Secure clamp (75) using nut (65).
(27) Install vent tube (60). Secure using clamps (55).
(28) Install flex hose (50). Secure using clamps (45).
(29) Install flex hose (40 or -40A). Secure using clamps (35).
(30) Install clamp (30) on flex hose (40). Secure clamp using screw (15), washers (20)
and nut (25).
(31) Install flushing tube (10 or -10A). Secure using clamps (5).
Page 534
38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
R. Assemble Toilet Assembly, PN 3700-58 and -59 (refer to IPL Fig. 5J).
(1) Install identification decal (270) if removed during disassembly.
(2) Install hold down brackets (240 and 255). Secure using washers (250 and 265) and
nuts (245 and 260).
(3) Install nozzle (235) in tank and top assembly (275 or -275A).
(4) Install new O-ring (230) with cover (215). Secure using washers (225) and nuts
(220).
(5) Install new gasket (210) with vent fitting (195). Secure using washers (205) and
nuts (200).
(6) Install new gaskets (185) with valve plate (190).
(7) Install check valve assembly (170 or -170A). Secure using washers (180) and nuts
(175).
OR
Install O-rings (325) and (315), and adapter (320) on tank top. Install retaining
plates (310) with check valve/vacuum breaker assy (295, -295A, -295B or –295C)
and secure using nuts (300) and washers (305). Install tubing (285) and vent fitting
(290) with hose clamps (280). Install vent fitting (290) on bowl after bowl is
installed.
(8) Install pulley bracket (155). Secure using washers (165) and nuts (160).
(9) Pull aircraft cable through pulley bracket (155).
(10) Install pulley (135) into pulley bracket (155) and place aircraft cable onto pulley.
(11) Install clevis pin (150) and secure using washers (145) and new cotter pin (140).
(12) Install new gasket (130) with drain valve assembly (115) onto tank and top
assembly (275 or -275A) orienting the drain valve assembly so cable assembly (45,
IPL Fig. 9A) faces pulley bracket (155).
Page 535
38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(13) Secure drain valve assembly using washers (125) and nuts (120).
(14) Connect aircraft cable to cable disconnect (10, IPL Fig. 9A) if disconnected during
disassembly.
(15) Install separator assembly (110) onto tank and top assembly (275 or -275A)
orienting separator assembly as shown in Figure 601.
CAUTION: DISORIENTATION OF SEPARATOR ASSEMBLY (110) MAY
AFFECT FLAPPER ORIENTATION WITH RESPECT TO THE
MOTOR-PUMP-FILTER ASSEMBLY.
(16) Install new gasket (105) and bowl assembly (90). Secure using washers (100) and
nuts (95).
(17) Install motor-pump-filter assembly (70). Secure using grommets (85), washers (80)
and nuts (75).
NOTE: If a ground strap between the motor and the aircraft structure was
removed during disassembly, ensure that the ground strap has been
reinstalled.
(18) Connect motor connector (135, IPL Fig. 7A) to aircraft motor connector.
(19) Loosely install clamp (60) on motor connector cable. Install clamp on stud with
washers (55) and spacer (65).
(20) Secure clamp (60) using nut (50).
(21) Install vent tube (45). Secure using clamps (40).
(22) Install clamp (25) on flex hose (35). Secure clamp to tank top using washers (20)
and nuts (15).
(23) Install flushing tube (10). Secure using clamps (5).
Page 536
38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OR
Install O-rings (260) and (250), and adapter (255) on tank top. Install retaining
plates (245) with check valve/vacuum breaker assy (230) and secure using nuts
(235) and washers (240). Install tubing (220) and vent fitting (225) with hose
clamps (215). Install vent fitting (225) on bowl after bowl is installed.
(11) Install separator assembly (80) onto tank and top assembly (175 or -175A) orienting
separator assembly as shown in Figure 601.
CAUTION: DISORIENTATION OF SEPARATOR ASSEMBLY (80) MAY
AFFECT FLAPPER OPERATION WITH RESPECT TO THE
MOTOR-PUMP-FILTER ASSEMBLY.
Page 537
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(12) Position V-retainer clamp (65) over bowl assembly mounting flange of tank and top
assembly (175 or -175A). Install new gasket (75) onto bowl assy mounting flange.
Place bowl assembly (76) onto mounting flange. Position V-retainer clamp (-86)
over bowl assembly (-81) flange and mounting flange, tighten clamp T-bolt latch.
(13) Install overflow tube (60). Secure using clamps (55).
(14) Position V-retainer clamp (40) over motor-pump-filter assembly mounting flange of
tank and top assembly (175 or -175A). Install new gasket (50) onto mounting
flange. Place motor-pump-filter assembly (45) onto mounting flange. Position V-
retainer clamp over motor flange and mounting flange, tighten clamp T-bolt latch.
NOTE: If a ground strap between the motor and the aircraft structure was
removed during disassembly, ensure that the ground strap has been
reinstalled.
(15) Connect motor connector (135, IPL Fig. 7A) to aircraft motor connector.
(16) Install flex hose (35, -35A or -35B). Secure using clamps (30 or -30A), spacer (34),
clamp (33) washers (32) and nut (31).
(17) Install flushing tube (25 or -25A). Secure using clamps (20).
(18) Position V-retainer clamp (5) over drain valve assembly mounting flange of tank
and top assembly (175 or -175A). Install new gasket (15) onto drain valve
mounting flange. Place drain valve assembly (10, -10A, -10B, -10C or -10D) onto
mounting flange, aligning drain valve so cable assembly (-45A, IPL Fig. 9A) faces
pulley bracket (145, -145A, -145B or -145C). Position V-retainer clamp (-16) over
drain valve assembly flange and mounting flange, tighten clamp T-bolt latch.
(19) Install nozzle assembly (205) into tank and top assembly (175 or -175A).
(20) Install O-ring (200) and cover (185). Secure using washers (195) and nuts (190).
(21) Connect aircraft cable to cable disconnect (10, IPL Fig. 9A), if disconnected during
assembly.
Page 538
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OR
Post SB3700-38-12
Install O-ring (295A) on tank top. Install adapter (290A) using nuts (291) and
washers (292). Install O-ring (295) on adapter. Install elbow fitting (277) on shut-
off valve (265C), and install shut-off valve and brace (293) using nuts
(270A) and washers (275A).
(7) Install tubing (255 or -255A) and vent fitting (260) with hose clamps (250 -250A).
Install vent fitting (260) on bowl after bowl is installed.
(8) Install sink drain/vent fitting (115 or 135) with new gasket (130 or 150) using nuts
(120 or 140) and washers (125 or 145).
(9) Install separator assembly (110) onto tank and top assembly (305, -305A or -305B)
orienting separator assembly as shown in Figure 601.
Page 538A
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 538B
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(18) For 3700-152 and -153, install nozzle assembly (240) into tank and top assembly
(305, -305A or -305B).
(19) For 3700-152 and -153, install O-ring (235) and cover (220). Secure using washers
(230) and nuts (225).
(20) For 3700-154, install holddown bracket (205) using nuts (210) and washers (215).
(21) For 3700-154, install cable support bracket (190) using nuts (195) and washers
(200).
(22) Connect aircraft cable to cable disconnect (-10A, IPL Fig. 9B), if disconnected
during assembly.
(23) Install identification plate (10), if removed during disassembly.
Post SB3700-38-12
(24) Install gasket (325) and liquid level sensor (310) using nuts (315) and washers
(320).
Page 538C
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(7) Install tubing (255 or -255A) and vent fitting (260) with hose clamps (250 or
-250A). Install vent fitting (260) on bowl after bowl is installed.
(8) Install sink drain/vent fitting (115) with new gasket (130) using nuts (120) and
washers (125).
(9) Install separator assembly (110) onto tank and top assembly (305 or -305A)
orienting separator assembly as shown in Figure 601.
CAUTION: INCORRECT ORIENTATION OF SEPARATOR ASSEMBLY
(110) MAY AFFECT FLAPPER OPERATION WITH RESPECT
TO THE MOTOR-PUMP-FILTER ASSEMBLY.
(10) Position V-retainer clamp (95) over bowl assembly mounting flange of tank and top
assembly (305 or -305A). Install new gasket (105) onto bowl assy mounting flange.
Place bowl assembly (100) onto mounting flange. Position V-retainer clamp (95)
over bowl assembly (100) flange and mounting flange, tighten clamp T-bolt latch.
(11) Install overflow tube (90). Secure using clamps (85).
(12) Position V-retainer clamp (70) over motor-pump-filter assembly mounting flange of
tank and top assembly (75). Install new gasket (80) onto mounting flange. Place
motor-pump-filter assembly (75) onto mounting flange. Position V-retainer clamp
over motor flange and mounting flange, tighten clamp T-bolt latch.
NOTE: If a ground strap between the motor and the aircraft structure was
removed during disassembly, ensure that the ground strap has been
reinstalled.
(13) Connect motor connector to aircraft motor connector.
(14) Install flex hose (65 or -65A). Secure using clamps (40)
(15) For 3700-158, install spacer (60), clamp (55) washers (50) and nut (45).
(16) Install flushing tube (35). Secure using clamps (30).
Page 538D
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(17) Position V-retainer clamp (15) over drain valve assembly mounting flange of tank
and top assembly (305 or -305A). Install new gasket (25) onto drain valve
mounting flange. Place drain valve assembly (20 or -20A) onto mounting flange,
aligning drain valve so cable assembly (-10A, IPL Fig. 9B) faces pulley bracket
(170). Position V-retainer clamp (15) over drain valve assembly flange and
mounting flange, tighten clamp T-bolt latch.
(18) Connect aircraft cable to cable disconnect (-10A, IPL Fig. 9B), if disconnected
during assembly.
(19) Install identification plate (10), if removed during disassembly.
Page 538E
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(10) Install new gasket (85) onto bowl assembly mounting flange. Install bowl assembly
(80) onto mounting flange and secure with V-retainer clamp (75).
(11) Install overflow tube (70). Secure using clamps (65).
(12) Install motor-pump-filter assembly (55) with new gasket (60). Secure using
V-retainer clamp (50).
NOTE: If a ground strap between the motor and the aircraft structure was
removed during disassembly, ensure that the ground strap has been
reinstalled.
(13) Connect motor connector to aircraft motor connector.
(14) Install flex hose (45). Secure using clamps (40).
(15) Install flushing tube (35). Secure using clamps (30).
(16) Install drain valve assembly (20) with new gasket (25) onto mounting flange,
aligning drain valve so cable assembly (-10A, IPL Fig. 9B) faces cable support
bracket (115). Secure using V-retainer clamp (15).
(17) Connect aircraft cable to cable disconnect (-10A, IPL Fig. 9B), if disconnected
during disassembly.
(18) If removed during disassembly, install identification decal (10).
Page 538F
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(6) Install cable support bracket (130) on tank and top assembly (235). Secure using
nuts (135) and washers (140).
(7) Pull aircraft cable through cable support bracket (130).
(8) Install sink drain (110) with new gasket (125) and secure using nuts (115) and
washers (120).
CAUTION: INCORRECT ORIENTATION OF SEPARATOR ASSEMBLY
(105) MAY AFFECT FLAPPER OPERATION WITH RESPECT
TO THE MOTOR-PUMP-FILTER ASSEMBLY.
(9) Install separator assembly (105) onto tank and top assembly (235) orienting
separator assembly as shown in Figure 601.
(10) Install new gasket (100) onto bowl assembly mounting flange. Install bowl
assembly (85) onto mounting flange and secure using nuts (90) and washers (95).
(11) Install overflow tube (80). Secure using clamps (75).
(12) Install motor-pump-filter assembly (55) and secure using nuts (60), washers (65),
and grommets (70).
NOTE: If a ground strap between the motor and the aircraft structure was
removed during disassembly, ensure that the ground strap has been
reinstalled.
(13) Connect motor connector to aircraft motor connector.
(14) Install flex hose (50). Secure using clamps (45).
(15) Install flushing tube (40). Secure using clamps (35).
(16) Install drain valve assembly (10) with new gasket (30) onto mounting flange,
aligning drain valve so cable assembly (-10A, IPL Fig. 9B) faces cable support
bracket (130). Secure using nuts (15), washers (20), and end bumpers (25).
(17) Connect aircraft cable to cable disconnect (-10A, IPL Fig. 9B), if disconnected
during disassembly.
(18) If removed during disassembly, install identification decal (5).
Page 538G
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(2) Install spacer (250), washers (245), and clamp (235) on tank and top assembly
(295). Secure using nut (240).
(3) Install new O-ring (230) on tank and top assembly (295).
(4) Install hold-down bracket (145) on tank and top assembly (295). Secure using nuts
(150) and washers (155).
(5) Install pulley bracket (130) on tank and top assembly (295). Secure using nuts
(135) and washers (140).
(6) Pull aircraft cable through pulley bracket (130).
(7) Install pulley (255) into pulley bracket (130) and place aircraft cable onto pulley.
(8) Install clevis pin (260) and washer (270) ,and secure using new cotter pin (265).
(9) Install O-rings (225) and (205), and adapter (210) on tank top. Secure using nuts
(215) and washers (220).
(10) Install shut-off valve (185) and brace (200). Secure using nuts (190) and washers
(195). Install elbow fitting (180) on shut-off valve.
(11) Install liquid level sensor (160) and new gasket (175) on tank and top assembly
(295). Secure using nuts (165) and washers (170).
(12) Install sink drain (110) with new O-ring (125) using nuts (115) and washers (120).
CAUTION: INCORRECT ORIENTATION OF SEPARATOR ASSEMBLY
(105) MAY AFFECT FLAPPER OPERATION WITH RESPECT
TO THE MOTOR-PUMP-FILTER ASSEMBLY.
(13) Install separator assembly (105) onto tank and top assembly (295) orienting
separator assembly as shown in Figure 601.
(14) Install new gasket (100) onto bowl assembly mounting flange. Install bowl
assembly (85) onto mounting flange and secure using nuts (90) and washers (95).
(15) Install overflow tube (80). Secure using clamps (75).
(16) Install motor-pump-filter assembly (55) using nuts (60), washers (65), and
grommets (70).
Page 538H
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
NOTE: If a ground strap between the motor and the aircraft structure was
removed during disassembly, ensure that the ground strap has been
reinstalled.
(17) Connect motor connector to aircraft motor connector.
(18) Install flex hose (50). Secure using clamps (45).
(19) Install flushing tube (40). Secure using clamps (35).
(20) Install drain valve assembly (10) with new gasket (30) onto mounting flange,
aligning drain valve so cable assembly (-10A, IPL Fig. 9B) faces pulley bracket
(130). Secure using nuts (15) and washers (20).
(21) Connect aircraft cable to cable disconnect (-10A, IPL Fig. 9B), if disconnected
during disassembly.
(22) If removed during disassembly, install identification decal (5).
Page 538J
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 538K
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 539
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Assembly of Gearbox
Figure 501
(4) Obtain gears (49, 51 and 52) and gear shafts (50). Install as shown in Fig. 501 and
as follows:
NOTE: Gears (49, 51 and 52) are similar in general appearance. Positive
identification of each may be made in new gears by part number
stamped on the gear. If part number is not readable, identify gears
by dimensions as follows:
ITEM PART INCHES INCHES NO. OF
NO NO OD ID TEETH
49 3224-3 1.686 0.376 52
51 3224-1 1.311 0.252 40
52 3224-2 1.686 0.252 52
Page 540
38-30-11 Mar 1/96
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
NOTE: The two reduction gear shafts (50) are identical, but
each is used with a different gear and they are installed in inverted
relation to each other. See Fig. 501.
(a) Spread Lubriplate 105 grease over the lower section of the gear box.
(b) Install gear (52) and gear shaft (50) into bearing hole A as shown in Fig. 501.
(c) Install gear (51) and gear shaft (50) into bearing hole B as shown in Fig. 501
and mesh teeth of gears gently.
(5) Insert the lower end of impeller shaft (-67 or 67A) carefully into hole C in the
gearbox (See Fig. 501). Rotate shaft (-67 or 67A) as necessary to work it gradually
down through seal (80) on the bottom of hole C and through seal cover (75).
CAUTION: ATTEMPTS TO DRIVE OR RAPIDLY FORCE SHAFT (-67 or
67A) THROUGH SEAL (80) WILL DAMAGE THE SEAL,
MAKING REPLACEMENT NECESSARY.
(6) If bearing (62 or -62A) or bearings (63 or -63A) were removed at disassembly,
reinstall by pressing bearings in until the bearing shoulder seats against the rim of
the respective bearing hold in plate (65, -65A or -65B). Secure bearing (62 or
-62A) using retainer (61 or -61A).
(7) Bond gasket (66) to plate (65, -65A or -65B) using 3M EC-1300 cement.
(8) Install filter drive shaft (59 or -59A) through bearing hole E in plate (65, -65A or
-65B). See Fig. 501.
NOTE: If any part in the clutch assy (-53) is replaced, the clutch must be
assembled and run-in.
(9) Assemble and run-in clutch assy (-53) as follows:
(a) Place clutch gear (57), pressure plate (56) and spring (55) on clutch shaft (58).
Sand flat surfaces of pressure plate (56) and clutch shaft (51) using 320 grit
sand paper.
(b) Install nut (54) and tighten nut until it bottoms out on pressure plate (56).
Page 541
38-30-11 Mar 1/96
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(c) The assembled clutch, prior to run-in should slip at approximately 10-15 inch-
pounds of torque.
(d) Mount the clutch in a lathe or similar fixture arranged to hold clutch gear (57)
while shaft (58) is rotated at approximately 115 RPM for 3 to 4 minutes
(e) Repeat the rotation of the clutch shaft (58) for 3 to 4 minutes in the reverse
direction.
(f) Allow the clutch assembly to cool and measure the torque required to make
the clutch slip. Clutch should slip between 25 to 30 inch-pounds of torque.
Do not loosen nut (54) after clutch run-in.
(10) Install clutch assy (-53) in bearing hole D of plate (65, -65A or -65B). See Fig.
501.
(11) Install idler gear(49) on clutch shaft(58) and secure with retaining ring (48).
NOTE: Make certain that clutch assy and area on upper surface of plate
(65, -65A or -65B) are kept free of lubricant.
(12) Fill gearbox cavity with Lubriplate 105 grease to the level of the seating area for
plate (65, -65A or -65B) allowing enough open void for clutch idler gear (49) and
clutch shaft (58). Clean all grease from the internal side walls and the gasket
seating area within the gearbox and above the level for plate (65, -65A or -65B).
(13) Using the clutch as a handle, carefully set the assembled internal cover plate (-60 or
-60A) and clutch assy (-53) in place above the gearbox.
(14) Insert the lower end of filter drive shaft (59 or -59A) carefully into hole E in the
gearbox (See Fig. 501). Rotate shaft as necessary to work it gradually down
through seal (80) on the bottom of hole E and through seal cover (75). See Fig.
501.
CAUTION: ATTEMPTS TO DRIVE OR RAPIDLY FORCE SHAFT (59 or
-59A) THROUGH SEAL (80) WILL DAMAGE THE SEAL,
MAKING REPLACEMENT NECESSARY.
Page 542
38-30-11 Mar 1/96
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(15) Match the index pins in the gearbox with their respective holes in plate (65, -65A or
-65B). Gently rotate the clutch to seek gear tooth engagement of idler gear (49)
with the pinion gear of the shaft in hole A. Clutch shaft (58) should seat in hold D,
while the two shafts (50) seat in the plate bearings (64)
(16) When the internal cover plate assy (-60 or -60A) is correctly fitted into gearbox,
install screws (46) and washers (47) but do not tighten.
(17) Check assembly fit by manually rotating the clutch for several complete revolutions
in both directions. There must be no evidence of binding or unequal torque at any
point.
(18) Repeat the rotation check, rotating shafts (59 or -59A) and (-67 or 67A) for several
complete revolutions in each direction. Shafts should rotate freely in both
directions.
(19) When the plate (65, -65A or -65B) has been correctly seated and rotation check
completed, tighten the five screws (46) in the following alphabetical sequence: J, K,
L, M and N. The five screw holes in plate (65, -65A or -65B) are keyed to these
letters in Fig. 501. Recheck the assembly by manually rotating the impeller shaft
(-67 or 67A).
(20) Clean any traces of grease from upper surfaces of plate (65, -65A or -65B) and the
side walls of gearbox above the plate.
(21) Invert the gearbox and tighten screws (76) which were installed in step (3).
(22) Install spacer plate assy (72) to the bottom of the gearbox using washers (74) and
screws (73). Tighten screws on alternate sides to ensure even, tight fit of plate to
gearbox.
(23) Insert O-ring (71) and tube (70) in spacer plate (72).
(24) Apply a small amount of Lubriplate 105 grease within the two bearing holds in
pump housing (68). Carefully mate the protruding shaft ends (59 or -59A and -67
or 67A) with the bearing holes in pump housing (68) and install housing on plate
(72). Exercise care to insure that tube (70) seats correctly in the housing and that
the shafts do not score the internal surfaces of bearing holes in the housing.
Manually push the assembly together.
Page 543
38-30-11 Mar 1/96
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(25) Install screws (69) which fasten plate (72) to housing (68). Tighten screws evenly,
alternating on opposite sides. Manually rotate shaft (59 or -59A) and shaft (-67 or
67A), separately and in both directions for several complete revolutions. There
shall be no evidence of binding or unequal resistance to rotation of either shaft
when rotated in either direction.
NOTE: If shafts fail to rotate smoothly, disassemble the last items installed
while checking shaft rotation until the trouble is located. An
incorrect fit between housing (68) and gearbox (83) can cause
binding within the assembly.
(26) Clean all grease from bottom section of pump housing (68) Install thrust washer
(42), impeller (40), and retainer ring (41) on impeller shaft (-67 or 67A). Set collar
(43) on the upper end of shaft (-67 or 67A) being careful to locate the flatted side of
shaft with the set screw in the collar.
(27) Make certain that retainer (41) is completely seated, below the impeller (40), in the
ring groove of shaft (-67 or 67A). Using collar (43), set the end play for shaft (-67
or 67A) at .005 inch maximum and lock collar (43) securely to the shaft. Apply
Loctite Grade C to the set screw.
(28) Place spacer washers (37, -38, or -39) on filter drive shaft (59 or -59A) together
with pinion (34). Sight align the pin holes in shaft and pinion (34). With pin holes
aligned, check shaft for .005 to 0.15 inch end play. Add or subtract washers as
necessary until the shaft has .005 to 0.15 inch end play when pin holes are aligned.
(29) Install pin (35) in pinion (34). Make certain that pin is completely seated by light
tapping with a soft mallet. Do not hammer the pin. Check complete assembly for
fit. Rotation of the impeller (40) should produce smooth rotation of all gears and
shafts.
(30) Install cavity cover (31) using washers (33) and screws (32).
Page 544
38-30-11 Mar 1/96
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(31) Place seal (30 or –30A) in filter basket (28) and position filter basket on the bottom
of pump housing (68), making certain that internal gear teeth in basket correctly
mesh with the teeth of pinion (43).
(32) Place retainer (22) and wiper (25) in position on housing (68) and basket (28) and
secure with fastening hardware (23, 24, 26 and 27). Manually check fit of basket.
Adjust if necessary by loosening, repositioning and tightening screws (23 and 26).
(33) Place coupling (21) with O-rings (20) on upper flatted end of impeller shaft (-67 or
67A).
(34) Bond gasket (18) to mounting plate assy (12 or 13) using 3M EC-1300 cement.
Make certain gasket is smoothly fitted.
(35) Install O-ring (17) in groove of mounting plate. Carefully align mounting plate
with the index pin in gearbox and with discharge tube (70). Manually press assy
together making certain that O-ring (17 or –17A) is not deformed or twisted.
(36) Install plate (12) to gearbox (83) using screws (14), or fasten plate (13) to gearbox
using screws (15) and washers (16).
(37) Place O-ring (11 or –11A) in position in mounting plate (12 or 13).
(38) Assemble motor (3) as described in para. 6.H. Position motor (3) on mounting plate
(12 or 13) and carefully align the flatted shaft of the motor with the slot in coupling
(21).
(39) Install motor (3) using grounding stud (9), washers (10) and nut (8). Install bolts
(4) and washers (6) to complete the assembly. Lock wire bolts (following testing)
using MS20995C32 lock wire.
Page 545
38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 546
38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(11) For PN 3200-18 and -19, install insert (116) and spacer (118) into impeller housing
(115).
(12) Install washers (110A or -110B) as required, impeller (105, -105A or -105B) and
retaining ring (100) on drive shaft assy (120, -120A, -120B, -120C, -12D, -120E,
-120F, -120G, -120H, -120J, -120K, -120L or -120M).
NOTE: Add washers (-110B) as required to provide full engagement of
motor drive shaft. Impeller must have a minimum clearance of
.005 inch between the impeller and its housing.
(13) Install impeller housing plate (80, -80A, -80B, -80C or -80D), using screws (85 or
-85A) washers (90) and nuts (95).
(14) Install filter basket (65, -65A, -65B, -65C, -65D, -65E or -65G), using washer (75),
nut (70) and spacer (78 or -78A).
(15) Install seals (60).
NOTE: Apply lubricant to seals and cavity around motor shaft using
Lubriplate 105.
(16) Position O-ring (55 or –55A) in groove on mounting plate (205, -205A or -205B).
(17) Install motor (10, -10A or -10B) on mounting plate (205, -205A or -205B), using
washers (20, -20A or -20B), stud (25), nut (15), washers (30) and bolts (35).
(18) Place decal (95), if removed during disassembly.
Page 547
38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 548
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 549
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 550
38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 551
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
AA. Assembly of Drain Valve Assy, PN 3600-1, -1-1, -1-2, -1-3 or -16 (Refer to IPL Fig. 9):
(1) Place seal plug (16) in seal (17) and install support plate (15) in groove of seal (17).
(2) Position assembled seal (17) on bottom of valve stem assy (-26, 27 or 27A) and
install plate (14) and nut (13) to secure the assembly.
NOTE: It is recommended to install boot (30) on all valves during
assembly.
(3) Position boot (30) on valve stem assy (-26, 27 or -27A) and install retaining ring
(29) on bottom of boot. Position ring, doubler (30A) on boot (30) and secure it with
screws (30B or 30C).
(4) Install O-rings (31) in housing assy (-32), if boot (30) is not used.
(5) Insert valve stem assy (-32, 33 or 33A) in housing (-26, 27 or -27A) until end of
valve stem protrudes above mounting plate of housing. Install retaining ring (25) in
groove of valve stem.
(6) With valve stem fully extended, position boot to a length of approximately 7.70
inches and install retaining ring (28) to secure upper end of boot (30) on housing.
(7) Install cable assy (11, -11A, -11C or -11D) through the bottom of valve stem and
through shaft of housing assy. Install plug (35) and cotter pin (10) to retain cable.
(8) Place spring (24 or -24A), washers (23 and 22) and spring (21 or -21A) over cable
assy (11) and through mounting plate of housing assy (-32, 33 or -33A).
(9) Route cable assy (11, -11A, -11C or -11D) through stem of cover assy (18, -18A,
-18B or -18C) and install cover assy on housing assy (-32 or -33 or -33A) using
washers (20) and nuts (19 or -19A).
(10) Install pulley (5) using clevis pin (8), washer (7 or -7A) and cotter pin (6).
(11) Position cable assy (11, -11A, -11C or -11D) in groove of pulley and install roll pin
(9).
Page 552
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(12) Place disconnect (4 or -4A) over cable ball end and install spring (3) to retain cable
disconnect.
(13) Seal ends of boot (30) by applying a uniform bead of BMS 5-26, Class sealant
around mating surfaces of boot, valve stem and housing.
(1) Insert plate (-14A), cover (17), valve seal (16), support plate (15) and stem assy
(-27B) through the bottom side of boot (30D). Install nut (13).
(2) Install spring (12) over cable assy (11, -11A or -11C) spring fits over the outside
diameter of the flanged cup on cable assy.
(3) Install cable assy (11, -11A or -11C) with spring (12) thru stem assy (-27B). Install
cotter pin (10).
(4) ---
(5) Insert loose end of cable assy (11, -11A or -11C) and stem assy (-27B) into housing
assy (33 or -33A) until the end of stem assy projects above the mounting plate of
the housing.
(6) Install retaining ring (25) in the groove of stem assy (-27B).
(7) Slide spring (24 or -24A), washers (22 and 23) and spring (21 or -21A) through the
loose end of cable assy (11, -11A or -11C) and into stem assy (-27B).
(8) Insert loose end of cable assy (11, -11A or -11C) thru cover assy (18 or -18A or
-18B).
(9) Supporting housing assy (33 or -33A) at the mounting plate, compress springs (21
or -21A and 24 or -24A) by pushing cover assy (18 or -18A or -18B) into position
on the mounting studs of the housing assy.
(10) Install washer (20 or -20A ) and nuts (19) to secure cover assy (18 or -18A or
-18B) to housing assy (33 or -33A).
(11) Install pulley (5) using clevis pin (8), washer (7) and cotter pin (6). Install spiral
pin (9).
(12) Install cable disconnect (4) on cable assy (11, -11A or -11C). Install disconnect
spring (5) on cable disconnect (10).
Page 553
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
AB. Assemble Drain Valve Assy 14352-004, 3600-1-4, -2 or -5 (Refer to IPL Fig. 9A):
(1) Insert plate (110), valve seal plug (115), support plate (120) and stem assy (125,
-125A or -125B) through the bottom side of boot (130). Install nut (105).
(2) Install spring (50) over cable assy (45 or -45A) spring fits over the outside diameter
of the flanged cup on cable assy.
(3) Install cable assy (45, -45A or -45B) with spring (50) thru stem assy (125, -125A or
-125B).
(4) Install cotter pin (40).
(5) Insert loose end of cable assy (45, -45A or 45B) and stem assy (125, -125A or
-125B) into housing assy (100 or -100A) until the end of stem assy projects above
the mounting plate of the housing.
(6) Install spirolox (95) in the groove of stem assy (125, -125A or -125B).
(7) Slide spring (85), washers (75 and 80) and spring (70 or -70A) through the loose
end of cable assy (45, -45A or -45B) and into stem assy (125, -125A or -125B).
(8) Insert loose end of cable assy (45, -45A or -45B) thru cover assy (55, -55A, -55B or
-55C).
(9) Supporting housing assy (100, -100A, -100B or -100C) at the mounting plate,
compress springs (70 or -70A) and (85) by pushing cover assy (55, -55A, -55B or
-55C) into position on the mounting studs of the housing assy.
(10) Install washer (65, -65A or -65B) and nuts (60 or -60A) to secure cover assy (55,
-55A, -55B or -55C) to housing assy (100, -100A, -100B or -100C).
Page 554
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(11) For PN 14352-004, install pulley (30) using clevis pin (35), washer (25) and cotter
pin (20). Install spiral pin (15).
(12) For PN 3600-2 or 3600-5, install pulley (30), using clevis pin (35), washer (25) and
cotter pin (20). Install drilled pin (18), washer (19) and cotter pin (17).
(13) Install cable disconnect (10 or -10A) on cable assy (45, -45A or -45B). Install
disconnect spring (5) on cable disconnect (10).
. Assemble Drain Valve Assembly, PN 3600-6, -7, -8, -9, -12, -13, -14 or -15
(Refer to IPL Fig. 9B):
(1) Insert stem assembly (125, -125A or -125B), support plate (120, with flanged
surface facing down) and seal plug (115, with flat surface facing outward) through
the base of the boot bellows (130).
(2) Install the plate (110) on valve stem so that the lip of the boot is sandwiched
between the plate (110) and support plate (120) as shown in sketch below.
Page 555
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 556
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
AC. Assembly of Check Valve Assembly, PN 16007-011 (see IPL Fig. 10):
(1) Install ball (5), spring (4) and bottom plate (3) in valve body (6).
NOTE: Narrow end of spring is installed toward ball.
(2) Install retaining ring (2) in valve body (6).
(2) Install gasket (4) and subassembly of (2) and (3) in valve body (5, -5A or -5B).
AE. Assembly of Nozzle Assembly, PN 4811-75 and 4811-75-1, 4811-75-3 and 4811-75-4
(see IPL Fig. 11).
NOTE: Cover (-3 or 4) is a loose item of the assembly and is secured on
installation of the nozzle into the tank to top.
(1) Install O-ring (13) on nozzle tube assembly (-14 or 15).
(2) Position spacer (-11 or 12) (one dot on top surface of spoke), spacer (-9 or 10) (two
dots on top surface of spoke), and end (-5 or 6) on tube assembly (-14 or 15) and
secure with washer (8) and screw (7).
NOTE: Dots on spoke are on side adjacent to end (-5 or 6).
Page 557
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 558
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
AG. Assembly of Check Valve/Vacuum Breaker, PN 3865-190-7, -8, -9 -10, -12 -13, -19 -20,
-23, -24 or –25 (refer to IPL Fig. 10C).
(1) Install new O-ring (75) on poppet (70).
(2) Install poppet (70) on lower portion of valve body (80, -80A, -80B -80C, or –80D).
(3) Install retainer (65), poppet spring (55), washer (45), nut (50), and spacer (60) on
upper portion of valve body (80, -80A, -80B, -80C or -80D).
(4) Install bleed poppet (40).
(5) Install new gasket (25).
(6) Install seal retainer (30) in cap (5). Apply a small bead of sealant (BMS 5-26, Class
B) to form a watertight seal. Remove excess sealant from the inside of seal retainer
and bottom side of cap. See sketch below.
Page 559
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Table 501
Assembly Materials
Page 560
38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
PN 3700 -32, -33, -34, -35, -36, -37, -38, -39, -40, -41, -42, -43, -44, -45, -46, -47, -48,
-49, -50, -51, -52, -53, -54, -55, -56, -58, -59, -60, -61, -62, -63, -65, -66, -68,
-70, -73, -75, -76, -79, -80, -82, -83, -85, -86, -88, -89, -91, -93, -96, -99, -102,
-103, -105, -106, -107, -109, -110, -112, -113, -115, -117, -120, -122, -123, -126, -127,
-152, -154, -158, -160, -162, -163, -164, -166
PN 3700 -57, -64, -67, -69, -71, -72, -77, -78, -81, -84, -87, -90, -92, -94, -95, -97, -101,
-104, -108, -111, -114, -116, -118, -119, -124, -128, -153, -159, -161, -165
Page 601
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 602
38-30-11 Oct 14/94
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
8. Testing
Page 701
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(e) Check the toilet for leakage around tank top, toilet bowl gasket and inlet and
outlet fittings on the top assy. No leakage is permissible.
(f) Using the drain valve cable, open the drain valve and allow approximately
five gallons of water to drain from toilet. Close the drain valve.
(g) Check the tank drain opening carefully for leaks. No leakage is permitted
around the valve seat after valve has been closed.
(h) Repeat steps (f) and (g) until toilet tank is empty. Observe for leakage after
each valve closing.
(i) Remove the temporary caps which were installed in step (c).
(3) Fluid Level Test (toilet assys 3700-162, -163, and -166, or toilet assys that have
incorporated SB 3700-38-12)
(a) Attach metered water source to ground servicing inlet.
(b) Connect test harness to LLS and motorized shut-off valve electrical
connectors.
(c) Apply power (115 VAC/400Hz) to motorized shut-off valve. Verify shut-off
valve is in CLOSED position.
(d) Apply power (28 VDC) to LLS. Verify shut-off valve moves to OPEN
position.
(e) Turn on metered water supply and fill toilet tank. Verify that shut-off valve
closes when water level in tank reaches 3.0 ±0.5 inches below lower surface
of tank top. Note water level.
(f) Check for leaks.
(g) Slowly drain water from tank. Verify that shut-off valve does not reopen until
water level in tank is 0.50 ±0.25 inch lower than level noted in step (e).
(h) Drain tank until approximately 3 gallons remains, and proceed to Flush Tests.
(i)
Page 702
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 702A
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 702B
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(5) At the conclusion of testing, drain the toilet and dry completely using compressed
air. Remove the toilet from the test setup and return toilet to service or prepare for
storage.
(2) Procedure
(a) Mount the unit on fixture and install in tank. Connect electrical power to flush
switch and connect switch to the unit cable connector.
(b) Connect plumbing to the unit discharge tube to return water to tank. Attach
manometer and flowmeter in return line.
(c) Fill the tank with water to a level of 2 inches below the unit mounting flange.
Page 703
38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
(d) Apply electrical power and operate the flush switch to initiate a flushing
cycle. Continue flushing (flow) for approximately 10 seconds.
(e) Observe and record flowmeter and ammeter readings. On 3200 and 3200-1
assemblies observe direction of rotation of filter basket.
(f) The flow shall be 12.5 ± 1 (for 3200-1, -12), 13.0 ± 1 (for 3200-14), 13.5 ± 1
(for 3200-16, -17), 13.5 ± 1.5 (for 3200-11), 14.0 ± 1 (for 3200-10),
14.5 ± 1.5 (for 3200-19), 15.5 ± 1 (for 3200-18) and 15.5 ± 1.5 (for 3200-8)
with pump outlet fully open and the total current drain shall not exceed 2.0
amperes per phase (normal running).
(g) On units P/N 3200, 3200-1 and 3200-12, reverse connections for power
phases A and B and repeat steps (d) and (e). The results shall be within the
same limits except the rotation of the filter basket shall be in the opposite
direction.
(h) On units 3200-8 and 3200-10, apply the water pressure at the inlet. Observe
the performance of the spray nozzle assy for smooth rotation and spray
pattern.
C. Motor Test
The test procedure shall be performed following overhaul of the motor or may be used to
determine cause of malfunction. Refer to Troubleshooting if performance is not as
specified.
(1) Test Equipment
(a) Electrical power source with ammeters, 115/200 VAC, 3-Phase, 400 Hz,
maximum current 5 amperes per phase.
(2) Procedure
(a) Conduct continuity check as described in Inspection/Check prior to
performing electrical test.
(b) Apply electrical power to motor cable connector. Observe and record
direction of rotation of motor shaft and ammeter readings. Shut off electrical
power.
Page 704
38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
(c) The total current drain shall not exceed 2.0 amperes per phase (normal
running).
(d) Reverse connections for power phases A and B and repeat step (b). The
results shall be within the same limits except the motor shaft shall rotate in
the opposite direction.
(2) Procedures
(a) Secure the valve in the mount fixture.
(b) Measure the distance between the bottom edge of the housing assy mounting
plate and the bottom of the drain seal. Record this measurement.
(c) Attach a suitable hook or adapter to the valve cable turnbuckle and connect
the force gage or spring scale.
(d) Check cable pre-travel by gently pulling the cable. The cable should travel
one-half inch with a pull of approximately 5 pounds at end of travel.
(e) Apply a steady pull on cable until the valve stem is full retracted.
NOTE: The cable pull force must be applied parallel to the mounting
plate surface and in line with the pulley.
Page 705
38-30-11 Nov 15/93
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
(f) Record the force required to fully retract the valve stem assy and repeat the
measurement of step (2) with valve retracted.
(g) The difference between the valve assembly extended length and retracted
length should be a minimum of 4.0 inches on all the drain valves except drain
valve part numbers 3600-1-3, 3600-1-4, 3600-6, 3600-14, and 3600-16
should have a minimum of 3.55 inches difference and drain valve part
number 3600-1-2 should have a minimum of 3.00 inches difference. The
force recorded is not to exceed 35 pounds.
NOTE: There must be no binding or scraping during valve operation.
Page 706
38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Figure 701
Page 707
38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
(2) Procedure
(a) Connect water inlet of the check valve/vacuum breaker to water source
capable of delivering the water at a flow pressure of twenty (20) to sixty (60)
psig.
(b) Attach a clear hose to outlet side of check valve/vacuum breaker to a drain
source.
(c) Open the water shutoff valve and bring the pressure up to twenty (20) psig.
Hold for thirty (30) seconds. There shall be no evidence of leakage around
the gasket between the cap assembly and the valve body and between the
valve body and the toilet tank top.
(d) Repeat (b) at pressures of forty (40) and sixty (60) psig.
(e) Close the water shutoff valve an verify that the residue water in the outlet hose
drains freely.
Page 708
38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
9. Trouble Shooting
A. Unless the toilet has been suitably tagged to denote the nature of malfunction, refer to the
Trouble Shooting Chart in Table 801 and perform as many of the procedures as necessary
to isolate and identify possible troubles before commencing disassembly.
Table 801
Trouble Shooting
Toilet will not cycle Aircraft power not operating or Check aircraft power, fuses,
defective timer circuit breakers and timer.
Check toilet input power plug.
Toilet cycles but flush liquids Inadequate flush liquid in tank. Add sufficient water to cover
not pumped into bowl Filter not completely filter.
submerged
Page 801
38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Leakage evident between top Seal on tank top defective Replace seal.
of tank and tank top
Toilet tank leaks around valve Valve boot worn Replace valve boot
seat in tank bottom
Force exceeds 35 pounds to Damaged drain valve Replace drain valve assy and
fully open drain valve overhaul.
Spray nozzle pattern uneven Damaged parts, dirt or other Remove nozzle, clean or
contamination in nozzle replace parts as required.
Check valve sticks open Damaged parts, dirt or other Remove valve, clean or replace
contamination in valve parts as required.
Toilet tank overfills (spills Faulty liquid level sensor Check and replace sensor or
over) during ground servicing (LLS) or faulty motorized shut-off valve as necessary.
shut-off valve
Page 802
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
A. When the toilet is to be placed in storage after overhaul, seal all openings and, if possible,
replace in the original shipping container. If a shipping container is not available, a
wooden frame work may be built around the toilet. The complete structure should be
covered and sealed with plastic sheeting. Do not store toilet exposed to direct sunlight or
at temperatures below O°F or over 170°F for prolonged periods. Clearly mark toilet with
part numbers, serial number and date of overhaul.
B. When a component of the toilet is to be stored after overhaul, it should be placed in the
original shipping carton. If the original container is unavailable, wrap the component
with barrier material and place in suitable container. The part number, serial number and
date of overhaul, shall be clearly marked on the outside of the carton.
STORAGE MATERIAL
TABLE 901
Page 901/902
38-30-11 Jun 15/90
Monogram Sanitation
800 W. Artesia Blvd., Compton, CA 90224-9057
OVERHAUL MANUAL
VOLUME 2
(Page 1101 and Subsequent)
DISTRIBUTION STATEMENT
This document contains proprietary information of Monogram Sanitation, and it is issued in strict
confidence. Except for rights expressly granted by contract, this document may not, in whole or in
part, be duplicated, reproduced, disclosed, or used for design or manufacturing purposes without
written authorization from Monogram Sanitation.
Page T-1
38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
No special tools or equipment are required other than those normally available at an overhaul
facility.
Page 1001/1002
38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
A. General
This section lists, identifies and illustrates component assemblies, subassemblies and
detail parts of Flushing Toilet Assemblies manufactured by Monogram Sanitation,
Compton, California.
The parts listed are considered to be replaceable for reasons of wear, age, or excessive
abuse.
B. Scope of Information
(1) Use of Parts List if Part Number is not known
Review the illustrations and identify the part by appearance of location. Note the
item number in the exploded-view and check the corresponding item number in the
accompanying parts list to find the part number, description, and quantity for that
application.
(2) Use of Parts List if Part Number is known
Locate the part number in the numerical index and note the figure and item number.
Proceed to that figure and locate the item number in the parts list and on the
exploded-view illustration. The description and quantity for the application of that
part number can be found in the parts list.
(3) Assembly Relationship
Each assembly listed is followed immediately by a listing of its component parts
properly indented to show their relationship to the assembly. Parts are listed in
general order of disassembly with the exception of attaching parts, which are listed
immediately following the item which they attach and which precede the
components, if any, of that assembly. Item numbers in the parts list are keyed to
corresponding item numbers in the accompanying exploded-view illustration.
Page 1101
38-30-11 Oct 15/98
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 1102
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
REPLS - Replaces
The part in the part number column replaces and is
interchangeable with the item number shown in the notation.
(6) Symbols
Symbols used in the parts lists are as follows:
*** Designates the end of each group of attaching parts.
- A dash before an item number indicates the item is not
illustrated on the exploded-view illustration.
(7) Numerical Index
All parts listed in the parts list are listed in the Numerical Index and are arranged in
alpha-numerical order. The arrangement sequence of each numbered part begins at
the extreme left hand position and continues left to right (one position at a time)
until the location of each part number is determined. Letters "A" through "Z" are
followed by numerals "0" through "9". In the second and in all succeeding
positions, the order of a precedence is: First, a space (blank) or a dash "-"; if
present, the letter "A" through "Z", then numerals "0" through "9". The letter "O" is
treated as the numeral "0". All parts except AN, MS and NAS parts are listed with
reference to figure and item numbers indicating the location of the item in the parts
list or the exploded- view illustration.
Page 1103
38-30-11 Jun 17/91
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 1104
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 1104A
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
AD955 7A 40 1
AN23-12A AR
AN435M4-8 AR
AN507C632-10 AR
AN515-6R10 AR
AN515-6R7 AR
AN742F8 AR
AN960C10 AR
AN960C10L AR
AN960C2L AR
AN960C4 AR
AN960C416L AR
AN960C6 AR
AN9606L AR
AN960C8 AR
AN960C8L AR
C10DK12 3 -17C 1
3A -17B 1
5A 35 1
5B 50 1
5C 30 1
5D 30 1
5E 25 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
C10DK12 5E -25A 2
5F 38 1
5G 25 1
5G 25A 2
5H 30 1
5J 25 1
5K 33 1
5L 55 1
5M 55 1
C10DK4 3A -5A 2
4 -3A 2
5B 130 1
5C 65 1
5E 60 1
5G 60 1
5G -60A 2
5H 75 1
5J 60 1
R 5Q 235 1
C10DK5 1 5 2
2 3 2
3 5 2
3A 5 2
4 3 2
C12PS 3A 27A 2
4 -23A 2
5A 90 1
5B 90 1
5C 45 2
5D 5 2
5E 40 2
5F 5 2
5G 40 2
5H 55 2
5J 40 2
C16PS 1 28 2
2 24 2
3 27 2
3A 27 2
4 23 2
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
C20PS 1 15 2
2 11 2
3 15 2
3A 15 2
4 11 2
5A 25 2
5B 10 2
5 5 2
5D 20 2
5E 5 2
5F 25 2
5G 5 2
5H 5 2
5J 5 2
H10SS 9 28A 1
(POST SB3700-38-08) 9A 90B 1
H12SS 5C -45A 2
5E -40A 2
5G -40A 2
5K 55 2
5L 85 2
5M 85 2
9B 90 1
R 5N 65 2
R 5P 75 2
R 5Q 75 2
H20SS 5C -5A 2
(POST SB3700-38-12) 5E -5A 2
5G -5A 2
5K 20 2
5L 30 2
5M 30 2
R 5N 30 2
R 5P 35 2
R 5Q 35 2
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
H4SS 1 100 2
2 100 2
3 100 2
3A 100 2
4 125 2
5B 765 2
5C 350 2
5E 310 2
5F 240 2
5G 260 2
5J 280 2
5K 215 2
5L 250 2
5M 250 2
H6SS 5C -35A 2
R (POST SB3700-38-12) 5F -35C 2
5K 30 2
5L 40 2
R 5M 40 2
R 5N 40 2
R 5P 45 2
5Q 45 2
HS62SS 9A -90A 1
R H8SS 4 -12C 2
(REPLS ITEM 35) 5F 35A 2
R (POST SB3700-38-12) 5K -30A 2
M87-70CR AR
MM4SS 5L -250A 2
5M -250A 2
MS15795-303 AR
MS15795-708 AR
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
MS15795-805 AR
MS15795-806 AR
MS15795-808 AR
MS15795-809 AR
MS15795-842 AR
MS1624-4025 AR
MS16624-4037 AR
MS16624-4050 AR
MS16624-4062 AR
MS16625-1086 AR
MS16625-4086 AR
MS21919DG3 AR
MS24266R14B7P 7 5 1
7A 135 1
MS24566-1B 1 49 1
2 44 1
3 45 1
3A 45 1
3B 13 1
3D 70 1
5A 200 1
5B 620 1
5C 116 1
5D 155 1
5E 135 1
5F 145 1
5G 120 1
5H 255 1
5J 135 1
5K 130 1
R 5L 155 1
R 5M 155 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
MS24566-1B 8 4 1
9 5 1
9A 30 1
MS24626-20 AR
MS24626-30 AR
MS24630-24 AR
MS24665-148 AR
MS24665-151 AR
MS24665-154 AR
MS24665-22 AR
MS24665-87 AR
MS24693C27 AR
MS24693C30 AR
MS28775-10 AR
MS28775-116 AR
MS28775-346 5A 255 1
5D 185 1
5E 305 1
5F 180 1
5G 255 1
5K 165 1
R 5L 300 1
R 5M 300 1
MS35190-233 AR
MS35276-264 AR
MS35333-37 AR
MS35338-137 AR
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
MS51957-20 AR
MS51957-28 AR
MS51957-29 AR
MS51957-31 AR
MS51957-46 AR
MS51957-47 AR
MS51957-53 AR
MS51957-54 AR
MS51958-65 AR
MS9463-08 AR
MS9463-09 AR
MS9463-11 AR
NAS1291C06M AR
NAS1291C08M AR
NAS1291C3M AR
NAS1291C4M AR
NAS501-3-4A AR
NAS501-3-5A AR
NAS501-3-7A AR
NAS501-3H4A AR
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
NAS501-4-5A AR
NAS620-6L AR
NAS620C6L AR
NAS620C10L AR
NAS679C06M AR
NAS679C08M AR
NAS679C3M AR
NAS679C4M AR
NAS70C161-438 AR
RR162S 1 67 1
2 60 1
3 63 1
4 56 1
10 2 1
RS75S 9 25 1
9A 95 1
9B 95 1
RSN112S 8 14 1
RST118S 9 29 1
(PRE SB3700-38-08)
RST137S 9 28 1
(PRE SB3700-30-08)
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
WWD62SS 8 13 1
9A -90 1
R 0123FJ 2 150 1
R (POST SB3700-38-12) 4 175 1
R 5B -320A 1
R 5C 365 1
R 5E 325 1
R 5G 275 1
R 5L 310 1
R 5N 145 1
R 5P 160 1
5Q 160 1
025-050-012 6 80A 6
6A 60 2
0565-055 1 105 1
2 105 1
3 105 1
3A 105 1
4 130 1
5B 770 1
5C 355 1
5E 315 1
5F 245 1
5G 265 1
5J 285 1
5K 220 1
5L 255 1
5M 255 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
062-0250MPD 6 35 1
094-0500MDP 9 9 1
094-0500MDP 9A 15 1
094-0625MDP 3 50 1
3A 50 1
4 45 1
10HSS 3 17A 2
3A -17A 2
4 90 2
5A 135 2
5B 55 2
5B 70 2
5C 35 2
5D 85 2
5E 30 2
5F 35 2
5G 30 2
5J 30 2
1111-0001 5B 320 1
5H 135 1
11234-003-11 10C 80 1
11234-007 10C 70 1
12HSS 5 19 2
5F -65A 2
12205-130 3 -28A 1
3A -28A 1
4 -24A 1
5A -95A 1
5B -100A 1
5C 50A 1
5D -60A 1
5E -45A 1
5F -70A 1
5G -45A 1
5H -60A 1
5J -45A 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
12205-130 5L 90 1
5M 90 1
R 5N 70 1
R 5P 80 1
R 5Q 80 1
12210 5C -10B 1
5G -10A 1
5L -35A 1
R 5N 35 1
12905-018 9 -27A 1
(PRE SB3700-28-08)
12905-019 9 -33A 1
9A -100C 1
9A -55B 1
9B -100C 1
12905-023 9 -18A 1
9B -55B 1
12905-024 9 -21A 1
9A -70A 1
9B -70A 1
13507-001 3B 2 1
3C 5 1
3D 5 1
5 45 1
14100-019 6A 175 1
14300-089 9 30D 1
(POST SB3700-38-08) 9A 130 1
14300-104 3 52A 1
3A 52A 1
3B -14A 1
5B 670A 1
5C 300 1
5H 275 1
14300-106 10B 35 1
14312-011-1 5C 110 1
5D 10 1
5F -16 1
5G 105 1
5H 120 1
5K 5 1
5L 15 1
5M 15 1
R 5N 15 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
14312-011-2 5C 75 1
5D 50 1
5F 56 1
5G 70 1
5H 85 1
5K 40 1
5L 70 1
5M 70 1
R 5N 50 1
14312-011-3 5C 90 1
5D 70 1
5F 86 1
5G 85 1
5H 100 1
5K 65 1
5L 95 1
5M 95 1
R 5N 75 1
14312-018 5C 85 1
5F 61 1
5G 80 1
5H 95 1
5K 50 1
5L 80 1
5M 80 1
R 5N 60 1
14312-023 6A -80B 1
14312-025 9A 100A 1
9B 100 1
14312-036 5C 100 1
5D 75 1
5F 91 1
5G 95 1
5H 110 1
5K 75 1
5L 105 1
5M 105 1
R 5N 85 1
14312-038 5C 113 1
5D 15 1
5F 21 1
5G 115 1
5H 130 1
5K 15 1
5L 25 1
5M 25 1
R 5N 25 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
R 14312-045-2 4 -12A 1
R (POST SB3700-38-12) 5E -10B 1
5K -25A 1
R 5P 40 1
14312-045-3 5C 10 1
5H -10A 1
14312-045-4 5C -10A 1
5G 10 1
5H 10 1
14312-049 9A 55A 1
9B 55 1
14312-082 9A -55C 1
9B -55C 1
14352-004 5B 280 1
5E 115 1
(REPLD BY 5F 5 1
ITEM -5A)
5J 115 1
9A -1 RF
14500-013 5 3 3
11 16 RF
14630-006 6A -140B 1
15900-114-1 3 68A 1
3A 63A 1
4 120 1
5A 165B 1
5B 400A 1
5E -205A 1
5F -120A 1
5J 190 1
5K 105 1
16000-006 5 -1 RF
16000-008 5 -1A RF
16000-012 10 4 1
16000-013 10 3 1
16002-001 5 57 1
16002-031 3B -1 RF
16002-032 3B 41 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
16002-033 3B 7 2
3D 35 1
16002-034-1 3B 42 2
16002-034-2 3B 45 1
16002-034-3 3B 38 1
16002-035 3B 24 1
3D 130 1
16002-036 3B 17 1
3D 90 2
16002-037-1 3B 20 1
3D 110 1
16002-037-2 3B -17A 1
3B 27 1
16002-038-1 3B 23 1
3D 125 1
16002-038-2 3B 30 2
3B 70 1
3D 105 2
16002-051 3B -1A RF
16002-052 3B -1B RF
16002-053 3B -41A RF
16002-054 3B -1C RF
16002-055 3C -1 RF
16002-056 3B -27A 1
16002-057 3B 17B 1
3B 55 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
16002-058 3C 120 1
16002-062 3C 25 1
16002-065 3C 35 1
16002-066 3C 55 1
16002-067 3C 85 1
16002-068 3C 70 1
16002-069 3C 100 1
16002-071 3D -1 RF
16002-072 3D 195 1
(REPLD BY
ITEM -195A)
16002-073 3D -200 1
16002-075 3D 205 4
16002-082 3D -195A 1
(REPLS ITEM 195)
R 16002-130 3D -5A 1
16003-001 5 56 1
16004-005 5 18 1
5A 133 1
16004-007 5 15 1
5A 65 1
5A 132 1
16004-010 5 46A 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
16004-027 5G -35B 1
R 16004-027-3 2 -12B 1
R (POST SB3700-38-12) 4 -12B 1
5D 90 1
16004-027-5 5E -35D 1
(REPLS ITEMS 40 AND 40A) 5F 40B 1
5H 40 1
5K -35A 1
R 5L -65B 1
R 5M -65A 1
16004-027-7 5A 315 1
16004-027-8 5K -35B 1
R 5L 65 1
R 5M 65 1
16004-027-10 5C -40B 1
16004-027-11 5A 140 1
16004-027-12 3 -17F 1
5B 60A 1
5C -40A 1
5E 35 1
(REPLD BY 5F -40A 1
ITEM 40B)
5G 35 1
5J 35 1
16004-027-13 5E -35C 1
5F -40C 1
16004-027-14 5F 40 1
(REPLD BY
ITEM 40B)
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
16004-027-15 5A 310 1
5B 80 1
5C -40C 1
5G -35A 1
5H 50 1
5L -65A 1
R 5N 45 1
16004-027-16 3 17B 1
R (POST SB3700-38-12) 3A -17 1
4 95 1
5A 320 1
R 5B -60B 1
5C 40 1
5E -35B 1
R 5G -35B 1
5H -40A 1
R 5Q 50 1
16004-027-19 5E -35A 1
5K 35 1
16004-027-24 5A -140A 1
5D -95 1
16005-003 9A 125 1
16005-004 9A 125B 1
9B -125B 1
16006-008 6A 205 1
16006-009 6A 210 1
16006-010 6A 65 1
16006-014 6A 220 1
16006-015 6A -215A 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
16006-030 6A 140 1
16006-031 6A 157 1
16006-032 6A 170 1
16006-033 6A 180 1
16006-034 6A -220A 1
16006-035 6A -65A 1
16006-036 6A -140A 1
16006-039 6A -65G 1
16006-040 6A 118 1
16006-041 6A -65F 1
16007-008 10A 2 1
R 16007-009-2 10A 3 1
R (REPLD BY ITEM -3B) 10A -3A 1
R (REPLD BY ITEM -60A) 10B 60 1
16007-010 3 60A 1
3A 59 1
3B 31 1
3C 10 1
3D 145 1
R 4 53A 1
5 28 1
10A -1 RF
R 16007-011 1 -63 1
R 2 -56 1
3 -59 1
R 4 -52 1
R 5 28 1
R 10 -1 RF
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
16007-012 10 4 1
16007-013 10 3 1
16007-015 6A -215 1
10 6 1
16007-017 10A 5 1
16007-018 5A 145 1
5D 100 1
10A -1B RF
16007-019 10A 5B 1
R 16007-035 1 -63A 1
R 2 -56A 1
3 -60B 1
3A -59A 1
4 100 1
(REPLD BY ITEM -185A) 5B 360A 1
(REPLD BY ITEM -100A) 5C 125 1
(REPLD BY ITEM -170C) 5E 185 1
5F 100 1
(REPLD BY ITEM -85A) 5G 170 1
(REPLD BY ITEM -1C) 5J 170 1
5K 85 1
10A -1A 1
16007-036 10A 5A 1
16007-041
(REPLS ITEM -3A) 10A -3B 1
(REPLS ITEM 60) 10 -60A 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
16007-045 1 -63B 1
2 -56B 1
3 -60C 1
3A -59B 1
4 -100A 1
5B -360B 1
5C -125A 1
(REPLS ITEM -1A) 5E -185A 1
(REPLS ITEM 185) 1
(REPLS ITEM 100) 5F -100A 1
(REPLS ITEM 170) 5G -170C 1
5J -170A 1
(REPLS ITEM 85) 5K -85A 1
(REPLS ITEM -1A) 10A -1C 1
16011-001 5 37 1
16011-003 5 40 1
16019-001 5 46 1
16021-001 5 8 1
16202-020 6A 185 1
16202-036-1 5B 410 1
5H -180A 1
16202-036-2 5B 410A 1
5H 180 1
16205-007
(POST SB3700-38-08) 9 -27B 1
9B -125A 1
16205-008
(POST SB3700-38-08) 9 -14A 1
9A 110 1
16205-010 9B 110 1
16302-005 5C 321 1
5E 170 1
5G 155 1
5L 190 1
R 5N 115 1
R 5P 130 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
R 16302-006 2 165 1
R (POST SB3700-38-12) 4 190 1
R 5B 350 1
R 5B -350A 1
R 5C 380 1
R 5E 340 1
R 5G 290 1
R 5H 150 1
R 5L 325 1
R 5N 160 1
R 5P 175 1
R 5Q 175 1
16303-018 10B 50 1
R 18-8000-2 2 -115A 1
R (POST SB3700-38-12) 4 -100B 1
R 5B -360C 1
R 5C -128E 1
R 5E -189F 1
R 5G -171E 1
R 5L -265C 1
R 5N 170 1
R 5P 185 1
R 5Q 185 1
2-125C557-70 6 17 1
6 71 1
2-125N602-70 1 145 1
2 145 1
3 145 1
3A 145 1
4 170 1
5B 408 1
5B 810 1
5C -149A 1
5E 199 1
5E 200B 1
5F 115B 1
5F 285 1
5G 185B 1
5G -192A 1
5J 325 1
5K 100B 1
5K 260 1
5L 295 1
5M 295 1
R 6 -17A 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
2-125C873-70 5C 149 1
5G 192 1
2-132C557-70 6 11 1
6A 55 1
2-132N602-70 1 135 1
R (POST SB3700-38-12) 2 135 1
R 2 -145A 1
3 135 1
3A 135 1
4 160 1
R 4 -170A 1
5B 407 1
R 5B -408A 1
5B 800 1
R 5C -147A 1
5C -147B 1
5C -149B 1
R 5E 197 1
5E -199A 1
5E 200A 1
5F 115A 1
5F 275 1
5G 185A 1
5G -191A 1
5G -192B 1
R 5J 315 1
5K 100A 1
5K 250 1
5L 285 1
5L -295A 1
R 5M 285 1
5N 190 1
R 5N 210 1
R 5P 205 1
R 5P 225 1
R 5Q 205 1
R 5Q 225 1
R 6 -11A 1
R 6A -55A 1
2-132C873-70 5C 147 1
5G 191 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
2-211C557-70 5E 300 1
5F 230 1
11 13 1
2-218C557-70 1 43 1
2 39 1
3 39 1
3A 39 1
4 35 1
5 44 1
5A 185 2
5B 510 1
5C 165 1
5D 140 1
5H 230 1
2-223C557-70 3 73 3
3A 73 3
R 3B 75 1
3D 185 2
4 66 3
5 35 2
5A 295 1
5B 750 1
5E 285 1
5F 215 1
5J 230 1
5K 200 1
R 5L 235 1
20HS 5 6 4
5F -25A 2
2333-7 6 84 1
6A 5 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
2364-2 1 91 1
2 82 1
3 89 1
3A 89 1
4 80 1
5A 265 1
5B 700 1
5C 330 1
5D 190 1
5E 260 1
5F 185 1
5G 245 1
5H 335 1
5K 170 1
5J 270 1
2392-2-1 8 17 1
2392-34 8 18 2
2392-35 8 21 1
2435-14-21 5B 210 1
2594 5E 128 8
R 5P 25 8
3061 12 -58 1
3155 12 50 1
3200 1 17 1
2 13 1
4 -13 1
6 -1 RF
3200-1 1 -18 1
2 -14 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3200-10 3 -18B 1
3A 18B 1
4 14B 1
5A 50 1
6A -1A RF
R 3200-11 2 -14B 1
R (POST SB3700-38-12) 4 -14C 1
5A -50B 1
5B 150 1
5E 70 1
5F 45 1
5J 70 1
R 5P 55 1
R 5Q 55 1
6A -1B RF
3200-12 3 18 1
3A 18 1
4 -14 1
5 -12 1
(REPLS ITEM -2) 6 -2A RF
3200-14 5A -50A 1
6A -1C RF
3200-16 5C 80 1
5G 75 1
5H 90 1
6A -1D RF
5L -75A 1
R 5N 55 1
3200-17 5D 45 1
6A -1E RF
3200-18 5E -70A 1
6A -1G RF
3200-19 5F 57 1
5G -75A 1
5K 45 1
6A -1F RF
5L 75 1
5M 75 1
3200-8 1 -18A 1
2 -14A 1
3 18A 1
3A -18A 1
4 14A 1
6A -1 RF
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3201 6 12 1
3201-1 6 13 1
3202 6 -81 1
3202-1 6 83 1
3203 6 70 1
3205 6 3 1
6A 10 1
7 -1 RF
3205-10 7 16 1
7A 140 1
3205-11 7 12 1
7A 120 1
3205-12 7 8 1
7A 100 1
3205-14 7 2 1
3205-15 7 7 1
7 1 1
7A 95 1
7A 110 1
3205-16 7 4 2
7A 75 1
3205-17-1 7 17 1
3205-17-2 7 18 1
3205-17-5 7A 145 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3205-17-6 7A 150 1
3205-18-1 7 5 AR
7A 80 AR
3205-18-2 7 -6 AR
7A -85 AR
3205-18-3 7 -6A AR
7A -90 AR
3205-20-1 7 13 1
7A 125 1
3205-20-2 7 14 1
7A 130 1
R 3205-21 6 -3A 1
6A -10A 1
7A -1 RF
3207 6 -67 1
3209 6 68 1
3210 6 18 1
3211 6 31 1
3211-1 6 -31A 1
3212 6 72 1
3213 6 40 1
6A 105 1
3214 6 9 1
6A 25 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3215 6 -19 1
3215-1 6 21 1
3215-11 6A 120A 1
3215-12 6A 123 1
3215-13 6A -120C 1
3217 6 -29 1
3217-1 6 30 1
R 3217-2 6 -30A 1
3218 6 -60 1
(REPLD BY ITEM -60A)
3218-1 6 -65 1
3218-2 6 60A 1
(REPLD BY ITEM -60B)
3218-10 6 65A 1
(REPLS ITEM -60)
3218-12 6 65B 1
(REPLS ITEM 60A)
3219 6 66 2
3221 6 75 2
3223 6 50 2
3224-1 6 51 1
3224-2 6 52 1
3224-3 6 49 1
3226 6 54 1
3227-1 6 56 1
3229 6 55 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3230 6 57 1
R 3233 6A -122A 1
3233-1 6 -45 1
3233-2 6 43A 1
6A 122 1
3235 6 62 1
(REPLD BY ITEM -62A)
3237 6 79 4
3238 6 34 1
3240 6 59 1
3244 6 78 4
3246 6A -105A 1
3248 6 58 1
3249 6 -53 1
3253 6 62A 1
(REPLS ITEM 62)
3254 6 64A 2
(REPLS ITEM 64)
3255 6 63A 2
(REPLS ITEM 63)
3280-1 6 64 2
(REPLD BY ITEM -64A) 6 82 3
3281 6 63 2
(REPLD BY ITEM -63A)
340121020 6A 110A AR
34121020 6A -110 AR
3600 1 22 1
2 18 1
8 1 RF
3600-1 1 -23 1
2 -19 1
3 -22 1
4 -18 1
9 -1 RF
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3600-1-1 1 24 1
(REWORKED BY SB3700-38-08) 2 20 1
3 23 1
3A 23 2
4 19 1
5 2 2
9 -2 1
3600-1-2 3B 8 1
R 3B -8A 1
3D 10 1
R 3D -10A 1
9 -2A 1
3600-1-3 5A 5 1
(REWORKED BY SB3700-38-08) 9 -2B RF
3600-1-4 5A -5A 1
(REPLD BY ITEM -5B) 9A -1C RF
3600-2
(REPLD BY ITEM -112A) 5C 112 1
5D 5 1
(REPLD BY ITEM -17B) 5F -17A 1
(REPLD BY ITEM -110A) 5G 110 1
5H 125 1
(REPLD BY ITEM -10A) 5K 10 1
9A -1A RF
3600-5
(REPLD BY ITEM -17C) 5F -17 1
9A 1B RF
3600-6
(REPLS ITEM 5A) 5A -5B 1
(REPLS FIG 9A/ITEM -1C) 9B -1C RF
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3600-7 5C -112A 1
R 5C -112B 1
5F -17B 1
R 5F -17D 1
5G -110A 1
R 5G -110B 1
5K -10A 1
R 5K -10B 1
9B -1 RF
3600-8 5F -17C 1
R 5F -17G 1
9B -1A RF
R 3600-9 5B -280A 1
5E -115A 1
R 5E -115B 1
5F -5A 1
R 5F -5B 1
9B -1C RF
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3600-12 5C -112C 1
5C -112D 1
5F -17E 1
5F -17F 1
5G -110C 1
5G -110D 1
5K -10C 1
5K -10D 1
5L 20 1
5M 20 1
9B -1D RF
R 5N 20 1
3600-13 5F -17H 1
5F -17J 1
5L -20A 1
5M -20A 1
9B -1E RF
3600-14 5A -5C 1
9B -1G RF
3600-15 5B -280B 1
5E -115C 1
5E -115D 1
5F -5C 1
5F -5D 1
9B -1F RF
R 5P 10 1
R 5Q 10 1
3600-16 3B -8C 1
3D -10B 1
3D -10C 1
9 -2C RF
3600-16-1 9 35 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3601 8 8 2
3602 8 22 1
3603 8 19 1
3604 8 20 1
3605 8 12 1
3606 8 16 1
3607 8 15 1
3609 8 11 1
3615 8 9 1
R 3622-1 9B -55E 1
R 3622-2 9 -18C 1
R 9B -55D 1
3623 8 3 1
9 4 1
9A 10 1
9B 10 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3624 1 27 1
2 23 1
3 26 1
3A 26 1
3B 6 2
3D 30 1
50 1
4 22 1
5 5 1
5A 20 1
5B 310 1
5E 130 1
5F 20 1
5J 130 1
R 5P 30 1
R 5Q 30 1
3625 8 2 1
9 3 1
9A 5 1
9B 5 1
3626 9 -32 1
3626-1 9 33 1
9A 100 1
9B -100B 1
3628 9 12 1
9A 50 1
9B 50 1
3632 9 -4A 1
9A -10A 1
9B -10A 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3700-1 1 -1 RF
3700-2 1 -2 RF
3700-3 2 -1 RF
3700-4 2 -2 RF
3700-5 1 -3 RF
3700-6 1 -4 RF
3700-7 3 -1 RF
3700-8 3 -2 RF
3700-9 4 -1 RF
3700-10 3 -3 RF
3700-11 3 -4 RF
3700-12 4 -2 RF
3700-13 3 -4A RF
3700-14 3 -4B RF
3700-15 4 -2A RF
3700-16 3A -1 RF
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3700-17 3A -2 RF
3700-18 4 -2B RF
3700-19 3 -4C RF
3700-20 3 -4D RF
3700-21 3A -2A RF
3700-22 3A -2B RF
3700-23 4 -2C RF
3700-24 3 -4E RF
3700-25 3 -4F RF
3700-27 3A -2C RF
3700-28 3A -2D RF
3700-29 4 -2D RF
3700-30 3 -4G RF
3700-31 3 -4H RF
3700-32 5A -1 RF
3700-33 5A -1A RF
3700-34 5A -1B RF
3700-35 5B -1B RF
3700-36 5B -1C RF
3700-37 5B -1D RF
3700-38 5B -1E RF
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3700-39 5B -1F RF
3700-40 5B -1 RF
3700-41 5B -1A RF
3700-42 5A -1C RF
3700-43 5A -1D RF
3700-44 5A -1E RF
3700-45 5C -1 RF
3700-46 5C -1A RF
3700-47 5C -1B RF
3700-48 5D -1 RF
3700-49 5D -1A RF
3700-50 5D -1B RF
3700-51 5E -1B RF
(REPLD BY ITEM -1K)
3700-52 5H -1A RF
3700-53 5H -1 RF
3700-54 5E -1 RF
3700-55 5E -1A RF
3700-56 5F -1 RF
(REPLD BY ITEM -1G)
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3700-57 5F -1A RF
(REPLD BY ITEM -1H)
3700-58 5J -1A RF
3700-59 5J -1 RF
3700-60 5G -1B RF
(REPLD BY ITEM -1G)
3700-61 5G -1 RF
3700-62 5G -1A RF
3700-63 5F -1C RF
(REPLD BY ITEM -1J)
3700-64 5F -1D RF
(REPLD BY ITEM -1K)
3700-65 5F -1B RF
(REPLD BY ITEM -1L)
3700-66 5F -1E RF
(REPLD BY ITEM -1M)
3700-67 5F -1F RF
(REPLD BY ITEM -1N)
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3700-68 5E -1C RF
(REPLD BY ITEM -1L
3700-69 5E -1D RF
(REPLD BY ITEM -1M)
3700-70 5G -1C RF
(REPLD BY ITEM -1J)
3700-71 5G -1D RF
(REPLD BY ITEM -1K)
3700-72 5K -1 RF
(REPLD BY ITEM -1B)
3700-73 5E -1E RF
(REPLD BY ITEM -1N)
3700-74 5K -1A RF
(REPLD BY ITEM -1C)
3700-75 5C -1C RF
(REPLD BY ITEM -1D)
3700-76 5G -1E RF
(REPLD BY ITEM -1L)
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3700-77 5G -1F RF
(REPLD BY ITEM -1K)
3700-78 5E -1F RF
(REPLD BY ITEM -1P)
3700-79 5E -1G RF
(REPLD BY ITEM -1S)
3700-80 5E -1H RF
(REPLD BY ITEM -1Q)
3700-81 5E -1J RF
(REPLD BY ITEM -1R)
3700-82 5E -1K RF
(REPLS ITEM -1B)
(REPLD BY ITEM -1T)
3700-83 5F -1G RF
(REPLS ITEM -1)
(REPLD BY ITEM -1P)
3700-84 5F -1H RF
(REPLS ITEM -1A)
(REPLD BY ITEM -1Q)
3700-85 5G -1G RF
(REPLS ITEM -1B)
(REPLD BY ITEM -1M)
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3700-86 5F -1J RF
(REPLS ITEM -1C)
(REPLD BY ITEM -1R
3700-87 5F -1K RF
(REPLS ITEM -1D)
(REPLD BY ITEM -1S)
3700-88 5F -1L RF
(REPLS ITEM -1B)
(REPLD BY ITEM -1T)
3700-89 5F -1M RF
(REPLS ITEM -1E)
(REPLD BY ITEM -1U)
3700-92 5E -1M RF
(REPLS ITEM -1D)
(REPLD BY ITEM -1V)
3700-93 5G -1H RF
(REPLS ITEM -1C)
(REPLD BY ITEM -1N)
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3700-94 5G -1J RF
(REPLS ITEM -1D)
(REPLD BY ITEM -1P)
3700-95 5K -1B RF
(REPLS ITEM -1)
(REPLD BY ITEM -1D)
3700-96 5E -1N RF
(REPLS ITEM -1E)
(REPLD BY ITEM -1W)
3700-97 5E -1P RF
(REPLS ITEM -1F)
(REPLD BY ITEM -1X)
3700-98 5K -1C RF
(REPLS ITEM -1A)
(REPLD BY ITEM -1E)
3700-99 5C -1D RF
(REPLS ITEM -1C)
3700-101 5G -1K RF
(REPLS ITEM -1F)
(REPLD BY ITEM -1Q)
3700-102 5G -1L RF
(REPLS ITEM -1E)
(REPLD BY ITEM -1R)
3700-103 5E -1Q RF
(REPLS ITEM -1H)
(REPLD BY ITEM -1Y)
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3700-104 5E -1R RF
(REPLS ITEM -1J)
(REPLD BY ITEM -1Z)
3700-105 5E -1S RF
(REPLS ITEM -1G)
(REPLD BY ITEM -2)
3700-106 5E -1T RF
(REPLS ITEM -1K)
3700-107 5F -1P RF
(REPLS ITEM -1G)
3700-108 5F -1Q RF
(REPLS ITEM -1H)
3700-109 5G -1M RF
(REPLS ITEM -1G)
3700-110 5F -1R RF
(REPLS ITEM -1J)
3700-111 5F -1S RF
(REPLS ITEM -1K)
3700-112 5F -1T RF
(REPLS ITEM -1L)
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3700-113 5F -1U RF
(REPLS ITEM -1M)
3700-114 5F -1V RF
(REPLS ITEM -1N)
3700-115 5E -1U RF
(REPLS ITEM -1L)
3700-116 5E -1V RF
(REPLS ITEM -1M)
3700-117 5G -1N RF
(REPLS ITEM -1H)
3700-118 5G -1P RF
(REPLS ITEM -1J)
3700-119 5K -1D RF
(REPLS ITEM -1B
3700-120 5E -1W RF
(REPLS ITEM -1N)
3700-121 5K -1E RF
(REPLS ITEM -1C)
3700-122 5C -1E RF
(REPLS ITEM -1D)
3700-123 5G -1R RF
(REPLS ITEM -1L)
3700-124 5G -1Q RF
(REPLS ITEM -1K)
3700-125 5E -1X RF
(REPLS ITEM -1P)
OVERHAUL MANUAL
BASIC PN 3700
Page 1109Q
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3700-126 5E -2 RF
(REPLS ITEM -1S)
3700-127 5E -1Y RF
(REPLS ITEM -1Q)
3700-128 5E -1Z RF
(REPLS ITEM -1R)
3700-152 5L -1C RF
(SUPSD BY 3700-164)
3700-153 5L -1 RF
(SUPSD BY 3700-165)
3700-154 5L -1A RF
3700-158 5M -1B RF
(SUPSD BY 3700-160)
3700-159 5M -1 RF
(SUPSD BY 3700-161)
3700-160 5M -1C RF
(SUPSDS 3700-158)
3700-161 5M -1A RF
(SUPSDS 3700-159)
R 3700-162 5N -1 RF
R 3700-163 5P -1 RF
3700-164 5L -1D RF
(SUPSDS 3700-152)
3700-165 5L -1B RF
(SUPSDS 3700-153)
R 3700-166 5Q -1 RF
3701 2 83 1
4 81 1
3702-1 1 92 1
3 90 1
3702-2 1 -93 1
3 -91 1
3703-1 1 -9 1
3703-2 1 -10 1
3703-5 1 -11 1
3703-6 1 -12 1
3704-1 1 83 1
3704-2 1 -84 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3708 1 89 1
2 80 1
3 85 1
3A 85 1
4 76 1
3710 1 59 3
2 53 3
3 55 3
3A 55 3
4 49 4
5B 580 4
4B -590 3
5C 195 3
5C 220 1
5E 230 3
3711 1 60 1
3 56 1
3A 56 1
5B 590A 1
5C 220A 1
5E 245 1
5G 230 1
5H 320 1
5J 255 1
3712 1 79 1
2 71 1
3713-1 1 73 1
3713-2 1 -74 1
3717 1 -64 1
2 -57 1
3 -60 1
4 -53 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3718 1 68 1
2 61 1
3 64 1
4 57 1
3719 1 72 1
R 2 65 1
3 68 1
3 68B 2
3A 63 1
3A 63B 2
3C 30 1
R 4 61 1
R 4 115 2
5 31 1
5A 160 2
5A 350 1
5B 405 1
5C 140 2
5D 115 2
5E 200 2
5F 115 2
5G 185 2
5J 185 2
5K 100 2
10A 4 2
3720 1 70 1
2 63 1
3 66 1
4 59 1
10 5 1
3721 1 69 1
2 62 1
3 65 1
4 58 1
10 4 1
3722 1 71 1
2 64 1
3 67 1
4 60 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3723 1 55 1
3724 1 56 1
3726 1 82 1
2 74 1
3727 1 42 1
1 48 1
2 38 1
2 43 1
3 44 1
3A 44 1
4 39 1
5B 550 1
5C 185 1
5E 225 1
5F 140 1
5G 210 1
5H 250 1
5J 210 1
5K 125 1
5L 130 1
5L 150 1
5M 130 1
R 5N 110 1
R 5P 125 1
R 5Q 290 1
3730 1 1 1
3 16 2
3A 16 2
5A 30 1
5B -20A 1
5E 10 1
5J 10 1
3730-2 5 7 2
(REPLS ITEM 30) 5F -30B 1
3734 1 -38 1
2 -34 1
3 -35 1
4 -31 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3734-11 1 39 1
2 35 1
3 36 1
3A 36 1
4 32 1
5 41 1
5A 170 2
5B 480 1
5C 150 1
5D 125 2
5H 215 1
R 5Q 110 1
3736 1 -95 20
2 -86 20
3 -93 20
3A -93 20
4 -84 21
3737 1 90 1
3 88 1
3A 88 1
3738 1 29 1
2 25 1
3 28 1
3A 28 1
4 24 1
5 20 1
5A 95 1
5B 100 1
5C 50 1
5D 60 1
5E 45 1
(REPLD BY ITEM 70A) 5F 70 1
5G 45 1
5H 60 1
5J 45 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3739 2 -7 1
3739-4 2 -8 1
3740 2 75 1
3741 2 81 1
3741 4 79 1
3742 2 12 1
4 12 1
5B 20 1
5E -10A 1
5F -30A 1
R 5Q 40 1
3743 2 66 1
3744 2 50 1
4 46 1
5B 640 1
5C 270 1
5H 290 1
R 5Q 130 1
3745 1 44 1
2 40 1
3 40 1
3A 40 1
4 36 1
3745 5B 520 1
5C 170 1
5H 235 1
R 5Q 275 1
3746 1 -94 2
2 -85 2
3 -92 2
3A -92 2
4 -83 2
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3749 1 8 2
2 6 2
3 8 2
3A 8 2
4 6 2
5B 140 1
5C 70 1
5E 65 1
5F 39 1
5G 65 1
5H 80 1
5J 65 1
5K 34 1
5L 60 1
5M 60 1
R 5Q 250 1
3750 2 -84 1
4 -82 1
3751 1 -45 1
3 -41 1
3A -41 1
5B 520A 1
5C -170A 1
3752-1 1 -85 17
2 -76 15
3 -81 13
3A -81 13
4 -72 15
3752-11 1 -87A 7
2 -78A 7
3 -84 7
3A -84 7
4 -75 7
3752-15 5 -51 4
3752-17 5G 67 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3752-2 1 -86 22
2 -77 23
3 -82 20
3A -82 20
4 -73 20
5 -49 10
R
R
3752-4 1 -88 4
2 -79 3
3752-5 1 78 4
2 70 3
3752-6 3 -83 16
3A -83 16
4 -74 12
5 -50 8
3753 1 -58 4
1 -62 13
2 -52 3
2 -55 12
3 -58 13
3A -58 13
4 -48 3
4 -51 12
3754 3 -79 1
4 -70 1
3754-1 3 80 1
3A 80 1
4 71 1
3757 3 -51 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3757-1 3 52 1
3A 52 1
3B 14 1
3758 4 67 1
3758-12 4 -68 1
R 3758-13 4 -68A 1
3759 4 -7 1
3759-1 4 -8 1
3759-15 4 -8A 1
3759-18 4 8B 1
3760-10 3 -76 1
3760-11 3 -77 1
3760-7 3 74 1
3760-8 3 -75 1
3761-10 3 -11 1
3761-11 3 -12 1
3761-13 3 -12A 1
3761-14 3 -12B 1
3761-19 3 -12C 1
3761-20 3 -12D 1
3761-7 3 -9 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3761-8 3 -10 1
3762-001 5A 275 1
3762-002 5A -275A 1
3762-003 5A -275B 1
3762-005 5B -710B 1
3762-006 5B -710C 1
3762-007 5B -710D 1
3762-008 5B -710E 1
3762-009 5B -710F 1
3762-010 5B 710 1
3762-011 5B -710A 1
3762-012 5A -275C 1
3762-013 5A -275D 1
3762-014 5A -275E 1
3762-015 5C 340 1
3762-016 5C -340A 1
3762-017 5C -340B 1
3762-018 5D 195 1
3762-019 5D -195A 1
3762-020 5D -195B 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3762-021 5E -265B 1
3762-022 5H -340A 1
3762-023 5H 340 1
3762-024 5E 265 1
3762-025 5E -265A 1
3762-026 5F 190 1
3762-027 5F -190A 1
3762-028 5J -275A 1
3762-029 5F 275 1
3762-030 5C -340C 1
5G -250B 1
R 5L -305A 1
3762-031 5G 250 1
3762-032 5G -250A 1
3762-033 5F -190C 1
3762-034 5F -190D 1
3762-035 5F -190B 1
3762-036 5E -265C 1
3762-037 5E -265D 1
3762-038 5F -190E 1
3762-039 5G -250C 1
3762-040 5G -250D 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3762-041 5E -265E 1
3762-042 5K -175A 1
3762-043 5F -190F 1
3762-044 5K 175 1
5L 305 1
3762-045 5E -265F 1
5L -305B 1
3762-046 5L -305B 1
3762-047 5M -305A 1
3762-048 5M 305 1
R 3762-049 5N 220 1
R 3762-050 5P 235 1
R 3762-051 5Q 295 1
3765-001 3A 90 1
3765-002 3A -91 1
3765-003 3A 9 1
3765-004 3A 10 1
3765-005 3A -74 1
3765-006 3A -75 1
3765-007 3A 95 1
3765-008 3A 3 1
3A 67 1
3A 94 1
5E 267 1
5F 195 1
5K 210 1
5L -245 1
3765-009 3A 67 1
5A 300 1
5B 760 1
5E 290 1
5F -220 1
5J 235 1
5K 205 1
5L 240 1
3765-009-1 5E 295 1
5F 225 1
3765-010 3 -12E 1
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3765-011 3 -12F 1
3765-012 3 -77A 1
3A -75A 1
3765-013 3 -77B 1
3765-013 3A -75B 1
3765-014 DELETED
3765-015 3A -10A 1
DELETED
3765-016 3A -10B 1
3765-017 DELETED
3 -68C 1
R 3A 63C 1
4 120A 1
5A -165 1
5B -400B 1
5C 145 1
5D 120 1
5E 205 1
5F 120 1
5G 190 1
5K -105A 1
R 3765-021 3A -10J 1
R 3765-022 3A -10K 1
3765-023 3A -10E 1
3765-024 3A -10F 1
3765-025 4 -8D 1
3765-026 3 -12G 1
3765-027 3 -12H 1
3765-089 4 -8E 1
3765-090 3A -10G 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3765-091 3A -10H 1
3765-092 3 -12K 1
3765-093 3 -12J 1
3765-102 5A 215 1
3765-103 5A 225 1
3765-108 5A 165A 1
3765-109 5A 330 1
3765-110 5B 440 1
5H 195 1
3765-112 3D 75 1
5A -215A 1
5D 165 1
(REPLD BY ITEM -160A) 5F 160 1
(REPLD BY ITEM -145A) 5K 145 1
3765-113 5A -225A 1
(REPLD BY ITEM 175A) 5D 170 1
5F 175 1
R 3765-115 5A -30A 1
5D 25 1
3765-118
(REPLD BY ITEM -65D) 6A -65B 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3765-119 6A 220B 1
3765-120 6A 120D 1
3765-121 6A 156 1
3765-122 9A -125A 1
9B 125 1
3765-127 6A -205A 1
3765-128
(REPLD BY ITEM -65E) 6A -65C 1
3765-129 6A -220C 1
3765-130 6A 120E 1
3765-138 6A -205B 1
3765-139 6A -156A 1
3765-140 5C 170B 1
5E 210 1
5F 125 1
5G 195 1
5J 195 1
5K 110 1
5L 115 1
5L 135 1
5M 115 1
R 5N 95 1
R 5P 110 1
3765-142
(REPLD ITEM 65B) 6A -65D 1
3765-143
(REPLD ITEM 65C) 6A -65E 1
3765-144 5E 155 1
5G 140 1
5J 155 1
3765-145
(REPLD BY ITEM -30B) 5F 30 1
5L 205 4
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3765-146 5C -195A 4
5E -230A 4
5G -215B 4
R 5N 130 4
R 5P 145 4
R 5Q 145 4
3765-154
(REPLS ITEM 175) 5F -30C 1
5K 25 1
3765-155 5F -30C 1
5K 25 1
5L 35 1
5M 35 1
3765-158 9A -100B 1
9B -100A 1
3765-159 6A -120F 1
3765-165 6A -80C 1
3765-168 5K -160A 1
(REPLD BY ITEM -160B)
3765-169 5K -145A 1
(REPLD BY ITM -145B)
R 3765-170 5B -435 1
R (POST SB3700-38-12) 5N 165 1
R 5P 180 1
R 5Q 180 1
10B 70 1
3765-172-2
10B -65A 1
3765-172-3 10B 65 1
3765-173 1 140 1
2 140 1
3 140 1
3A 140 1
4 165 1
5B 805 1
5C 148 1
5E 198 1
5F 280 1
5G 194 1
5J 320 1
5K 255 1
5L 290 1
5M 290 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
R 3765-174 1 130 2
R 2 130 2
R 3 130 2
R 3A 130 2
R 4 155 2
R 5B 795 2
5C 146 2
5E 196 2
R 5F 270 2
5G 193 2
R 5J 310 2
R 5K 245 2
R 5L 280 2
R 5M 280 2
3765-175-1
(REPLD BY ITEM -188D) 5E -188 1
(REPLD BY ITEM -170D) 5G 170A 1
(REPLD BY ITEM -1D) 10B -1 RF
3765-175-2
(REPLD BY ITEM -188C) 5E -188A 1
(REPLD BY ITEM -170E) 5G 170B 1
(REPLD BY ITEM -1E) 10B -1A 1
3765-175-3
(REPLD BY ITEM -127A) 5C 127 1
(REPLD BY ITEM -1F) 10B -1B RF
3765-175-5
(REPLD BY ITEM -187A) 5E 187 1
(REPLD BY ITEM -1G) 10B -1C 1
3765-179
(REPLD ITEM 160) 5F -160A 1
(REPLD ITEM 145) 5K -145C 1
R 5L 170 1
R 5M 170 1
3765-180 5F -175B 1
5K -160C 1
R 5L 185 1
R 5M 185 1
3765-181 10B -5 1
R 10C 5 1
3765-184 5K -160B 1
(REPLS ITEM -160A)
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3765-184 5K -160B 1
(REPLS ITEM -160A)
3765-185 5K -145B 1
(REPLS ITEM -145A)
R 3765-186 5B 406 1
5E 205B 1
5F 120B 1
5G 190A 1
5K 105B 1
3765-190-7 1 -115A 1
3 -115A 1
3A -115A 1
5B -780A 1
5C -128B 1
5C -128D 1
5E -189B 1
R 5E -189C 1
5G -171B 1
R 5G -171C 1
5J -295A 1
R 10C -1 RF
3765-190-8 1 115 1
3 115 1
3A 115 1
5B 780 1
5C -128A 1
5E -189A 1
R 5E -189D 1
5G -171A 1
R 5G -171D 1
5J 295 1
10C -1A RF
R 3765-190-9 5E -189E 1
R 10C -1E RF
3765-190-10 5F 255 1
5K 230 1
5L 265 1
5M 265 1
10C -1B RF
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3765-190-12 5C -128C 1
5E 189 1
5G 171 1
10C -1C RF
R 3765-190-13 1 -115C 1
2 115 1
R 3 -115C 1
R 3A -115C 1
4 140 1
5B -780B 1
R 5B -780D 1
R 5C -189H 1
5E 128 1
R 5E -189H 1
R 5G -171G 1
R 5J -295C 1
10C -1D RF
3765-190-19 5L -265A 1
5M -265B 1
10C -1F RF
3765-190-20 5L -265B 1
5M -265A 1
10C -1G RF
R 3765-190-23 1 -115B 1
R 3 -115B 1
R 3A -115B 1
R 5B -780C 1
R 5C -128F 1
R 5E -189G 1
R 5G -171F 1
R 5J -295B 1
R 10C -1H RF
3765-195-2
(REPLS ITEM -188A) 5E -188C 1
(REPLS ITEM -170B) 5G -170E 1
(REPLS ITEM -1A) 10B -1E 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3765-195-3
(REPLS ITEM 127) 5C -127A 1
(REPLS ITEM -1B) 10B -1F 1
3765-195-5
(REPLS ITEM -187) 5E -187A 1
(REPLS ITEM -1C) 10B -1G 1
3765-210 10C 75 1
R 3765-211-2 5L -255A 1
R 5M -255A 1
R 3765-215-2 2 -82A 1
R (POST SB3700-38-12) 4 -80A 1
R 5B -705 1
R 5C -335 1
R 5E -262 1
R 5G -247 1
R 5L 12 1
3767-100 5C -330A 1
5E -260A 1
5F -185A 1
5G -245A 1
5K -170A 1
5L 10 1
5M 10 1
R 5N 10 1
R 5P 5 1
R 5Q 5 1
3800 1 -30 1
2 -26 1
3800-01 1 31 1
2 27 1
3 29 1
4 25 1
5 21 1
3800-11 1 36 1
2 32 1
3800-202 3 29A 1
3A 29 1
4 25A 1
3800-204 4 30A 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
3800-209 3 -34A 1
3A 33 1
4 38 1
5A 130 1
5B 270 1
5C 105 1
5D 80 1
5E 110 1
5F 95 1
5G 100 1
5H 115 1
5J 110 1
5K 80 1
5L 10 1
5M 10 1
12 -1 RF
R 12 -1A RF
R 5N 90 1
R 5P 105 1
R 5Q 105 1
3800-210 12 -5 1
3800-210-2 12 30 1
3800-211 12 55 1
3800-213 12 45 1
3800-216 3 -29B 1
3A -29A 1
4 -25B 1
5A 100 1
5B 220 1
5E 90 1
5F 75 1
5J 90 1
R 5P 85 1
R 5Q 85 1
3800-218 5C 95 1
5D 65 1
5F 87 1
5G 90 1
5H 105 1
5K 70 1
5L 100 1
5M 100 1
R 5N 80 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
R 3800-227 12 21 4
R 3800-230 12 -5A 1
R 3800-231 12 -55A 1
3800-9 1 34 2
1 35 1
2 -30 2
2 31 1
3 32 1
3A 32 1
4 28 1
5 26 1
5A 125 1
5B 26 1
5E 105 1
5F 90 1
5J 105 1
R 5P 100 1
R 5Q 100 1
400300-2 5B 360 1
5H 155 1
4-4OUNCX3-4LG AR
4313 5B 470 1
5H 210 1
4672-2 9 14 1
4673 9 15 1
9A 120 1
9B 120 1
4684 1 37 1
2 33 1
3 -33 1
4 -29 1
4684-3 3 34 1
4 30 1
5 27 1
4801-11 9 17 1
4801-12 9 16 1
9A 115 1
4801-22 9B 115 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
4801-29 9 13 1
9A 105 1
9B 105 1
4802-11 9 18 1
4802-11-1 9 18B 1
9A 55 1
9B -55A 1
4802-14 9 -26 1
4802-14-1 9 27 1
R (PRE SB3700-38-08)
4802-23-1 5C 120 RF
9 11 1
9A 45 1
9B -45A 1
4802-23-15 9 -11B 1
4802-23-19 9 -11C 1
9A -45B 1
9B -45B 1
4802-23-20 9A -45A 1
9B 45 1
4802-23-8 9 -11A 1
4802-25-1 9 22 1
9A 75 1
9B 75 1
4802-25-2 9 23 1
9A 80 1
9B 80 1
4802-26-1 9 21 1
4802-26-2 9 24 1
4802-26-3 9A 70 1
9B 70 1
4802-26-4 9 -24A 1
9A 85 1
9B 85 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
4802-27 9 30 1
4802-53 9 30A 1
(DELETED BY SB3700-38-018)
4802-57-1 9B -45C 1
4802-57-8 9 -11D 1
4802-57-19 9B -45D 1
R 4803-42 10B 25 1
R 10C -27 1
4803-54 10B 45 1
10B 55 1
10C 25 1
4803-57 10C 55 1
4803-60 10B 40 1
10C 40 1
4803-67 10B 30 1
10C 30 1
4803-68 10C 60 1
4803-80 10C 65 1
4803-91 1 110 1
2 110 1
3 110 1
3A 110 1
4 135 1
5B 775 1
5C 360 1
5E 320 1
5F 250 1
5G 270 1
5J 290 1
5K 225 1
5L 260 1
5M 260 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
R 4803-95-5 2 -140A 1
R 4 -165A 1
R 5B -410B 1
R 5N 195 1
R 5P 210 1
R 5Q 210 1
4811-174-1 9A 18 1
9B 16 1
4811-412 5B 400 1
5H 175 1
4811-414 5A 325 1
4811-75 3 -69 3
4811-75-1 3 70A 3
3B 35 2
3D 170 2
4 63 3
11 -2 RF
4811-75-3 3 70B 2
3A 70 2
3B 34 1
3D 16 1
4 -62C 1
11 -2A RF
4811-75-4 3 70 3
4 -62B 1
11 -2B RF
4811-76 11 -14 1
4811-76-1 11 15 1
4811-77 11 -11 1
4811-77-1 11 12 1
4811-78 11 -9 1
4811-78-1 11 10 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
4811-80 11 -5 1
4811-80-1 11 6 1
4811-80-2 11 -6A 1
4811-81 3 86 3
4 77 3
4811-81-1 3 -87 3
3A -87 4
4811-81-1 4 -78 3
5 55 3
4811-84 11 -3 1
4811-84-1 3 -69A 3
3A 64 3
R 3A -64A 1
4 -62A 3
5 32 2
5A 280 1
5B 720 1
5E 270 1
5F 200 1
5J 215 1
5K 185 1
R 5L 220 1
11 4 1
4811-99 3 49 2
3A 49 2
4 44 2
4812-105 6A 115 1
4812-107 6A 130 2
4812-11-14 7A -100A 1
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
4812-11-17 7 11A 1
7A 115 1
4812-113-1 6A 78 1
4812-113-2 6A -78A 1
4812-117 6A -120B 1
4812-141
6A 135 1
4812-15 1 21 6
R (POST SB3700-38-12) 2 17 6
R 3 21 6
4 17 6
R 3A 21 6
R 5B 180 6
R 5E 85 6
R 5P 70 6
5Q 70 6
R 4812-161 2 -132 1
R (POST SB3700-38-12) 4 -166 1
5B 390 1
R 5B -390A 1
R 5C -162 1
5H 170 1
R 5N 185 1
R 5P 200 1
R 5Q 200 1
4812-170 6A -105B 1
4812-171 6A -80D 1
4812-172 6A 116 1
4812-173 6A 120G 1
4812-174 6A -120H 1
4812-174-16 6A -120J 1
4812-174-17 6A -120K 1
OVERHAUL MANUAL
BASIC PN 3700
Page 1113F
38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
4812-174-23 6A -120L 1
4812-174-24 6A -120M 1
4812-25-1 6A -25A 1
4812-31 6 42 1
6A -110B AR
6A 117 AR
4812-35 6 28 1
4812-37 6 22 1
4812-38 6 25 1
R
4812-42-1 6 37 AR
4812-42-2 6 -38 AR
4812-42-3 6 -39 AR
4812-56 6 67A 1
4812-59 6 59A 1
4812-63 7A -5 1
4812-66 7A 70 1
4812-67-1 7A 60 1
4812-67-2 7A 65 1
4812-68 7A 15 1
4812-69 7A 35 3
4812-70 6A -10B 1
7A -1A RF
OVERHAUL MANUAL
BASIC PN 3700
AIRLINE TTL
PART NUMBER STOCK NO. FIG. ITEM REQ
4812-71 7A -155 1
4812-73 7A -145A 1
4812-74 7A 150A 1
4812-94-5 6A -80A 1
4812-94-9 6A 80 1
4912-15 4 17 6
5B 180 6
5E 85 6
5F 60 6
5K 85 6
55004-042-2 12 25 1
5548 3 -78 1
4 -69 1
5610-21-20 12 20 2
6HS 5F -35B 2
6HSS 5A 305 6
5E -30A 2
5G -30A 2
5H 35 2
5H 45 2
6-32UNCX1-2LG 3 -57A 13
3A -57B 13
4 47A 3
4 50A 3
6-32UNCX3-4LG 5 -54 8
600-015-1-4 5 25 3
5A 97 3
608FM0064 6 -80 2
8-32UNCX1-2LG 10C 10 4
8-32UNC-.62LG 10B 10 4
8404-0062 10B 35 1
10C 35 1
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
Toilet Assy
IPL Figure 1 (Sheet 1 of 2)
Page 1115B
38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Toilet Assy
IPL Figure 1 (Sheet 2 of 2)
Page 1116
38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
48 3727 . . GASKET
49 MS24566-1B . . PULLEY 1
ATTACHING PARTS
50 NAS679C3M . . NUT A,B 1
-51 MS24665-148 . . PIN, COTTER C,D 1
52 AN960C10L . . WASHER 1
53 AN23-12A . . BOLT, CLEVIS A,B 1
-54 MS9463-08 . . PIN, CLEVIS C,D 1
***
55 3723 . . BRACKET,PULLEY, SMALL 1
56 3724 . . BRACKET, PULLEY, LARGE 1
ATTACHING PARTS
-57 AN435M4-8 . . RIVET 4
-58 3753 . . WASHER 4
***
59 3710 . . BRACKET, HOLD DOWN 3
60 3711 . . BRACKET, HOLD DOWN 1
ATTACHING PARTS
-61 AN435M4-8 . . RIVET 13
-62 3753 . . WASHER 13
***
-63 16007-011 . . CHECK VALVE ASSY 1
(SEE IPL FIG. 10 FOR DETAILS)
(PRE SB 3700-38-06)
-63A 16007-035 . . CHECK VALVE ASSY 1
(SEE IPL FIG. 10A FOR DETAILS)
(POST SB 3700-38-06)
(PRE SB 3700-38-09)
(REPLD BY ITEM -63B)
-63B 16007-045 . . CHECK VALVE ASSY 1
(SEE IPL FIG. 10A FOR DETAILS)
(POST SB 3700-38-09)
R (PRE SB 3700-38-10)
(REPLS ITEM -63A)
-64 3717 . . CHECK VALVE ASSY 1
(FRO 16007-011)
ATTACHING PARTS
65 NAS679C3M . . NUT 4
66 AN960C10L . . WASHER 4
***
67 RR162S . . . RING, RETAINING (V80 756)
68 3178 . . . PLATE, BOTTOM (FRO 16007-013) 1
69 3721 . . . SPRING (FRO 16007-012) 1
70 3720 . . . BALL 1
71 3722 . . . BODY (FRO 16007-015) 1
72 3719 . . GASKET 1
R (DELETED BY SB3700-38-10)
-72A 15900-114-1 . . PLATE 1
R (POST SB3700-38-06)
R (DELETED BY SB3700-38-10)
73 3713-1 . . FLUSH LINE, TANK A,C 1
-74 3713-2 . . FLUSH LINE, TANK B,D 1
ATTACHING PARTS
75 NAS679C3M . . NUT 4
76 AN960C10L . . WASHER 4
77 AN742F8 . . CLAMP 4
78 3752-5 . . SPACER 4
***
79 3712 . . PLATE, CARTRIDGE MOUNTING 1
ATTACHING PARTS
80 NAS679C3M . . NUT 6
81 AN960C10L . . WASHER 6
***
82 3726 . . GASKET 1
83 3704-1 . . TOP SUBASSY A,C 1
-84 3704-2 . . TOP SUBASSY B,D 1
-85 3752-1 . . . SPACER 17
-86 3752-2 . . . SPACER 22
-87A 3752-11 . . . SPACER 7
-88 3752-4 . . . .SPACER 4
89 3708 . . . FITTING 1
90 3737 . SEAL,TANK 1
91 2364-2 . DECAL,TANK 1
92 3702-1 . TANK ASSY A,C 1
-93 3702-2 . TANK ASSY B,D 1
-94 3746 . . BOLT, LONG 2
-95 3736 . . BOLT 20
R 100 H4SS . CLAMP, HOSE (V76599) 2
R (ADDED BY SB3700-38-10)
R 105 0565-055 . TUBING, BRAIDED 1
R (ADDED BY SB3700-38-10)
R 110 4803-91 . FITTING, VENT 1
R (ADDED BY SB3700-38-10)
Page 1120B
38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Toilet Assy
IPL Figure 2 (Sheet 1 of 2)
Page 1120C
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
Toilet Assy
IPL Figure 2 (Sheet 2 of 2)
Page 1120D
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 2: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
2____
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 2: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
2____
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 2: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
2____
47 AN960C10L . . WASHER 1
48 AN23-12A . . BOLT, CLEVIS A 1
-49 MS9463-08 . . PIN, CLEVIS B 1
***
50 3744 . . BRACKET, PULLEY 1
ATTACHING PARTS
-51 AN435M4-8 . . RIVET 3
-52 3753 . . WASHER 3
***
53 3710 . . BRACKET, HOLD DOWN 4
ATTACHING PARTS
-54 AN435M4-8 . . RIVET 12
-55 3753 . . WASHER 12
***
-56 16007-011 . . CHECK VALVE ASSY 1
(SEE IPL FIG. 10 FOR BKDN)
(PRE SB3700-38-06)
-56A 16007-035 . . CHECK VALVE ASSY 1
(SEE IPL FIG.10A FOR BKDN)
(POST SB3700-38-06)
(PRE SB3700-38-09)
R (PRE SB3700-38-12)
(REPLD BY ITEM -56B)
-56B 16007-045 . . CHECK VALVE ASSY 1
(SEE IPL FIG. 10A FOR BKDN)
(POST SB3700-38-09)
(PRE SB3700-38-10)
R (PRE SB3700-38-12)
(REPLS ITEM -56A)
-57 3717 . . CHECK VALVE ASSY 1
(FRO 16007-011)
ATTACHING PARTS
58 NAS679C3M . . NUT 4
59 AN960C10L . . WASHER 4
***
60 RR162S . . . RING, RETAINING (V80756) 1
61 3718 . . . PLATE, BOTTOM (FRO 16007-013) 1
62 3721 . . . SPRING (FRO 16007-012) 1
63 3720 . . . BALL 1
64 3722 . . . BODY (FRO 16007-015) 1
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 2: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
2____
65 3719 . . GASKET 1
(DELETED BY SB3700-38-10)
-65A 15900-114-1 . . PLATE 1
(POST SB3700-38-06)
(DELETED BY SB3700-38-10)
R (PRE SB3700-38-12)
66 3743 . . FLUSH LINE, TANK 1
ATTACHING PARTS
67 NAS679CM . . NUT 3
68 AN960C10L . . WASHER 3
69 AN742F8 . . CLAMP 3
70 3752-5 . . SPACER 3
***
71 3712 . . PLATE, CARTRIDGE MOUNTING 1
ATTACHING PARTS
72 NAS679C3M . . NUT 6
73 AN960C10L . . WASHER 6
***
74 3726 . . GASKET 1
75 3740 . . TOP SUBASSY 1
-76 3752-1 . . . SPACER 15
-77 3752-2 . . . SPACER 23
-78A 3752-11 . . . SPACER 7
-79 3752-4 . . . SPACER 3
80 3708 . . . FITTING 1
81 3741 . SEAL, TANK 1
82 2364-2 . DECAL, IDENT. 1
R -82A 3765-215-2 . DECAL, RETROFIT 1
R (POST SB3700-38-12)
83 3701 . TANK ASSY 1
-84 3750 . . BOLT 1
-85 3746 . . BOLT, LONG 2
-86 3736 . . BOLT 20
100 H4SS . CLAMP, HOSE (V76599) 2
(ADDED BY SB3700-38-10)
R (DELETED BY SB3700-38-12)
105 0565-055 . TUBING, BRAIDED 1
(ADDED BY SB3700-38-10)
R (DELETED BY SB3700-38-12)
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 2: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
2____
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 2: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
2____
OVERHAUL MANUAL
BASIC PN 3700
Toilet Assembly
IPL Figure 3 (Sheet 1)
Page 1125
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Toilet Assembly
IPL Figure 3 (Sheet 2)
Page 1125A
Monogram Proprietary – See cover page for details 38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 3: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
3____
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 3: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
3____
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 3: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
3____
32 3800-9 . . GASKET 1
-33 4684 . . SEPARATOR (FRO 4684-3) A,B 1
34 4684-3 . . SEPERATOR (FRO 3800-209) C-F 1
34A 3800-209 . . SEPERATOR (REPLS 4684-3) G-M 1
-35 3734 . . VENT (FRO 3734-11) A,B 1
36 3734-11 . . VENT (SB 4) G-M 1
ATTACHING PARTS
37 NAS679C3M . . NUT 4
38 AN960C10L . . WASHER A-F 4
-38A MS15795-808 . . WASHER G-M 4
***
39 2-218C557-70 . . O-RING (V83259) 1
40 3745 . . VENT AA 1
-41 3751 . . VENT AB 1
ATACHING PARTS
42 NAS679C3M . . NUT 4
43 MS15795-808 . . WASHER 4
***
44 3727 . . GASKET 1
45 MS24566-1B . . PULLEY 1
ATTACHING PARTS
46 MS24665-148 . . PIN, COTTER 1
47 AN960C10L . . WASHER A-F 1
47A MS15795-808 . . WASHER G-M 1
48 MS9463-11 . . PIN, CLEVIS A-H 1
48A MS9463-09 . . PIN, CLEVIS J-M 1
49 4811-99 . . BUSHING 2
***
50 094-0625MPD . . PIN, ROLL (V00287) 1
-51 3757 . . BRACKET, PULLEY A,B 1
(FRO 3757-1)
52 3757-1 . BRACKET, PULLEY (SB 4) C-H 1
52A 14300-104 . . BRACKET, PULLEY J-M 1
ATTACHING PARTS
53 NAS679C06M . . NUT 4
54 AN960C6 . . WASHER A-F 4
54A MS15795-808 . . WASHER G,H 1
54B NAS620C6L . . WASHER J-M 4
***
55 3710 . . BRACKET, HOLD DOWN 3
56 3711 . . BRACKET, HOLD DOWN 1
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 3: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
3____
ATTACHING PARTS
-57 AN435M4-8 . . RIVET (REPLD BY ITEM 57A) 13
-57A 6-32UNCX.5LG . . SCREW 13
-58 3753 . . RIVET (REPLD BY ITEM 58A) 13
-58A NAS679C06M . . LOCKNUT 13
***
-59 16007-011 . . CHECK VALVE ASSY C-F 1
(FRO 16007-010)
(SEE IPL FIG. 10 FOR DETAILS)
-60 3717 . . CHECK VALVE ASSY A,B 1
(FRO 16007-011)
60A 16007-010 . . CHECK VALVE ASSY G,H 1
(SEE IPL FIG. 10A FOR DETAILS)
60B 16007-035 . . CHECK VALVE ASSY J-M 1
(SEE IPL FIG. 10A FOR DETAILS)
(PRE SB 3700-38-09)
(REPLD BY ITEM -60C)
-60C 16007-045 . . CHECK VALVE ASSY J-M 1
(SEE IPL FIG. 10A FOR DETAILS)
(POST SB 3700-38-09)
R (PRE SB3700-38-10)
(REPLS BY ITEM 60B)
ATTACHING PARTS
61 NAS679C3M . . NUT 4
62 AN960C10L . . WASHER A-F 4
-62A MS15795-808 . . WASHER G-M 4
***
63 RR162S . . . RING, RETAINING (V80756) A,B 1
64 3718 . . . PLATE, BOTTOM A,B 1
(FRO 16007-013)
65 3721 . . . SPRING (FRO 16007-012) A,B 1
66 3720 . . . BALL A,B 1
67 3722 . . . BODY (FRO 16007-015) A,B 1
68 3719 . . GASKET 1
68A 15900-114-1 . . PLATE, VALVE J-M 1
(REPLD BY ITEM 68C)
R (DELETED BY SB3700-38-10)
68B 3719 . . GASKET J-M 2
R (DELETED BY SB3700-38-10)
-68C 3765-017 . . PLATE, VALVE J-M 1
(REPLS ITEM 68A)
R (DELETED BY SB3700-38-10)
-69 4811-75 . . NOZZLE ASSY (FRO 4811-75-1) A,B 3
(SEE IPL FIG. 11 FOR DETAILS)
-69A 4811-84-1 . . COVER, NOZZLE G,H 3
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 3: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
3____
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 3: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
3____
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 3: Usage Codes
USED USED
ON PART NUMBER ON PART NUMBER
CODE CODE
A 3700-7 G 3700-19
B 3700-8 H 3700-20
C 3700-10 J 3700-24
D 3700-11 K 3700-25
E 3700-13 L 3700-30
F 3700-14 M 3700-30
USED
ON PART NUMBER
CODE
Page 1129B
38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
Page 1129C
38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
Toilet Assembly
Figure 3A (Sheet 2)
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
32 3800-9 . . GASKET 1
33 3800-209 . . SEPERATOR 1
36 3734-11 . . VENT 1
ATTACHING PARTS
37 NAS679C3M . . NUT 4
38 MS15795-808 . . WASHER 4
***
39 2-218C557-70 . . O-RING 1
40 3745 . . VENT B,C,E 1
-41 3751 . . VENT A,D,F 1
ATTACHING PARTS
42 NAS679C3M . . NUT 4
43 MS15795-808 . . WASHER 4
***
44 3727 . . GASKET 1
45 MS24566-1B . . PULLEY 1
ATTACHING PARTS
46 MS24665-148 . . PIN, COTTER 1
47 AN960C10L . . WASHER 1
48 MS9463-11 . . PIN, CLEVIS A,B 1
-48A MS9463-09 . . PIN, CLEVIS C-F 1
49 4811-99 . . BUSHING 2
***
50 094-0625MDP . . PIN, ROLL (V00287) 1
52 3757-1 . . BRACKET, PULLEY A,B 1
52A 14300-104 . . BRACKET, PULLEY C-F 1
ATTACHING PARTS
53 NAS679C06M . . NUT 4
54 MS15795-808 . . WASHER 1
54A NAS620C6L . . WASHER 4
R ***
55 3710 . . BRACKET, HOLD DOWN 3
56 3711 . . BRACKET, HOLD DOWN 1
ATTACHING PARTS
-57 AN435M4-8 . . RIVET (REPLD BY ITEM -57A) 13
A 3700-16
B 3700-17
C 3700-21
D 3700-22
E 3700-27
F 3700-28
OVERHAUL MANUAL
BASIC PN 3700
Page 1133D
38-30-11 Nov 15/93
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Tank Assy
IPL Figure 3B
Page 1134
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
Tank Assembly
IPL Figure 3C
ATTACHING PARTS
40 NAS501-3-5A . BOLT 2
45 AN960C10L . WASHER 4
50 NAS679C3M . NUT 2
***
55 16002-066 . BRACKET-FWD 1
(INBOARD)
ATTACHING PARTS
60 NAS679C3M . NUT 4
65 AN960C10L . WASHER 4
***
70 16002-068 . BRACKET-AFT 1
(OUTBOARD)
ATTACHING PARTS
75 NAS679C3M . NUT 4
80 AN960C10L . WASHER 4
***
1 85 16002-067 . BRACKET-AFT 1
(OUTBOARD)
ATTACHING PARTS
90 NAS679C3M . NUT 4
95 AN960C10L . WASHER 4
***
100 16002-069 . BRACKET-AFT 1
(OUTBOARD)
ATTACHING PARTS
105 NAS679C3M . NUT 4
110 AN960C10L . WASHER 4
***
120 16002-058 . TANK AND TOP 1
OVERHAUL MANUAL
BASIC PN 3700
TANK ASSEMBLY
Figure 3D
(Sheet 1 of 2)
Page 1136E
38-30-11 Jun 17/91
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 1136F
38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
Page 1137
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 1137A
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
ATTACHING PARTS
105 NAS679C3M . . NUT E,F 4
R (PRE SB3700-38-12)
R 105A NAS679C06M . . NUT E,F 4
R (POST SB3700-38-12)
110 AN960C10L . . WASHER 4
R (PRE SB3700-38-12)
R 110A MS15795-805 . . WASHER 4
R (POST SB3700-38-12)
***
115 3719 . . GASKET E,F 2
(DELETED BY SB3700-38-10)
120 15900-114-1 . . PLATE, VALVE E,F 1
(REPLD BY ITEM 120A)
R (PRE SB3700-38-12)
-120A 3765-017 . . PLATE, VALVE E,F 1
(REPLS ITEM 120)
R (PRE SB3700-38-12)
(DELETED BY SB3700-38-10)
125 H4SS . . CLAMP, HOSE (V76599) E,F 2
(ADDED BY SB3700-38-10)
130 0565-055 . . TUBING, BRAIDED E,F 1
(ADDED BY SB3700-38-10)
135 4803-91 . . FITTING, VENT E,F 1
(ADDED BY SB3700-38-10)
140 3765-190-13 . . CHECK VALVE/VACUUM BREAKER E,F 1
ASSY
(POST SB3700-38-10)
(SEE IPL FIG. 10C FOR BKDN)
ATTACHING PARTS
145 NAS679C3M . . NUT E,F 4
150 AN960C10L . . WASHER E,F 4
***
155 3765-174 . . PLATE, RETAINING E,F 2
(ADDED BY SB3700-38-10)
R (PRE SB3700-38-12)
160 2-132N602-70 . . O-RING (V02697) E,F 1
(ADDED BY SB3700-38-10)
(PRE SB3700-38-12)
R 160A 2-132N602-70 . . O-RING (V02697) 1
R (POST SB3700-38-12)
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
Page 1137J
38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5____
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5____
28 16007-011 . CHECK VALVE ASSY 1
R (REPLD BY ITEM -28A)
(SEE IPL FIG. 10 FOR DETAILS)
R -28A 16007-010 . CHECK VALVE ASSY 1
R (REPLS ITEM 28)
R (SEE IPL FIG. 10A FOR DETAILS)
ATTACHING PARTS
29 NAS679C03M . NUT 4
30 AN960C10L . WASHER 4
***
31 3719 . GASKET 1
32 4811-84-1 . COVER 2
ATTACHING PARTS
33 NAS679C06M . NUT 8
34 AN960C6 . WASHER 8
***
35 2-223C557-70 . O-RING (V83259) 2
36 14500-013 . SPRAY NOZZLE 3
(SEE IPL FIG. 11 FOR DETAILS)
37 16011-001 . FITTING, VENT 1
ATTACHING PARTS
38 MS35276-264 . SCREW 4
39 AN960C10L . WASHER 4
***
40 16011-003 . GASKET 1
41 3734-11 . FITTING, SINK DRAIN 1
ATTACHING PARTS
42 NAS679C3M . NUT 4
43 AN960C10L . WASHER 4
***
44 2-218C557-70 . O-RING (V83259) 1
45 13507-001 . IDENTIFICATION PLATE 1
46 16019-001 . TOP ASSY A 1
46A 16004-010 . TOP ASSY B 1
ATTACHING PARTS
47 NAS679C3M . NUT 4
48 AN960C10L . WASHER 4
***
-49 3752-2 . . SPACER 10
-50 3752-6 . . SPACER 8
-51 3752-15 . . SPACER 25
-52 NAS501-3-5A . . BOLT 25
-53 NAS501-3-7A . . BOLT 6
-54 6-32 X .75 . . SCREW, HEX HD., CRES 8
55 4811-81-1 . . NOZZLE SLEEVE 3
56 16003-001 . GASKET 1
57 16002-001 . TANK ASSY 1
OVERHAUL MANUAL
BASIC PN 3700
Toilet Assy
IPL Figure 5A (Sheet 1 of 2)
Page 1137M
38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Toilet Assy
IPL Figure 5A (Sheet 2 of 2)
Page 1137N
38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5A: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5A___
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5A: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5A___
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5A: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5A___
OVERHAUL MANUAL
BASIC PN 3700
A 3700-32
B 3700-33
C 3700-34
D 3700-42
E 3700-43
F 3700-44
Page 1137T
38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
Page 1138
38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
Toilet Assy
IPL Figure 5B (Sheet 1 of 2)
Page 1138A
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
Toilet Assy
IPL Figure 5B (Sheet 2 of 2)
Page 1138B
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5B: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5B___
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5B: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5B___
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5B: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5B___
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5B: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5B___
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5B: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5B___
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5B: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5B___
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5B: Usage Codes
USED
ON PART NUMBER
CODE
A 3700-40
B 3700-41
C 3700-35
D 3700-36
E 3700-37
F 3700-38
G 3700-39
Page 1138J
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
Page 1138K
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Toilet Assy
IPL Figure 5C (Sheet 1 of 2)
OVERHAUL MANUAL
BASIC PN 3700
Toilet Assy
IPL Figure 5C (Sheet 2 of 2)
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5C: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5C___
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
A 3700-45
B 3700-46
C 3700-47
D 3700-75
E 3700-99
F 3700-122
Page 1139H
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Toilet Assy
IPL Figure 5D
Page 1140
38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5D: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5D___
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
A 3700-48
B 3700-49
C 3700-50
Page 1140C
38-30-11 Nov 15/93
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 1140D
38-30-11 Nov 15/93
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Toilet Assy
IPL Figure 5E (Sheet 1 of 2)
Page 1141
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Toilet Assy
IPL Figure 5E (Sheet 2 of 2)
Page 1141A
Monogram Proprietary – See cover page for details 38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 1141B
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
5 C20PS DELETED
-5A H20SS . CLAMP (V76599) 2
10 3730 . TUBE, FLUSHING AA 1
-10A 3742 . TUBE, FLUSHING AP 1
R (PRE SB3700-38-12)
R -10B 14312-045-2 . TUBE, FLUSHING AP 1
(POST SB3700-38-12)
15 NAS679C08M . NUT AM 1
-15A NAS679C08M . NUT AE 2
20 AN960C8 . WASHER AM 1
-20A AN960C8 . WASHER AE 2
25 C10DK12 . CLAMP, HOSE (V81872) AM 1
-25A C10DK12 . CLAMP, HOSE (V81872) AE 2
30 10HSS . CLAMP, HOSE (V76599) A,B 2
(REPLD BY ITEM -30A)
-30A 6HSS . CLAMP, HOSE (V76599) AH 2
R (FRO PN H6SS)
R -30B H6SS . CLAMP, HOSE (V76599) AP 2
R (POST SB3700-38-12)
35 16004-027-12 . HOSE AF 1
R (PRE SB3700-38-12)
-35A 16004-027-19 . HOSE AY 1
R (PRE SB3700-38-12)
-35B 16004-027-16 . HOSE AD 1
R (PRE SB3700-38-12)
-35C 16004-027-13 . HOSE L,U 1
R (PRE SB3700-38-12)
-35D 16004-027-5 . HOSE Q,Y 1
R (PRE SB3700-38-12)
R -35E 16004-027-3 . HOSE AP 1
R (POST SB3700-38-12)
40 C12PS DELETED
-40A H12SS . CLAMP (V76599)
45 3738 . TUBE, VENT AL 1
-45A 12205-130 . TUBE, OVERFLOW AB 1
50 NAS679C3M . NUT AA 1
55 AN960C10L . WASHER AA 3
60 C10DK4 . CLAMP (V81872) AA 1
65 3749 . SPACER AA 1
70 3200-11 . MOTOR-PUMP-FILTER ASSY AG 1
(SEE IPL FIG. 6A FOR BKDN)
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
ATTACHING PARTS
140 MS24665-148 . PIN, COTTER AA 1
145 AN960C10L . WASHER AA 1
150 MS9463-08 . PIN, CLEVIS AA 1
***
155 3765-144 . BRACKET, PULLEY AA 1
ATTACHING PARTS
160 NAS679C06M . NUT AA 4
165 NAS620C6L . WASHER AA 4
***
170 16302-005 . BRACKET, CABLE SUPPORT AP 1
ATTACHING PARTS
175 NAS679C3M . NUT AP 4
180 AN960C10L . WASHER AP 4
***
185 16007-035 . VALVE ASSY, CHECK AJ 1
(PRE SB 3700-38-09)
(REPLD BY ITEM -185A)
(SEE IPL FIG. 10A FOR BKDN)
-185A 16007-045 . VALVE ASSY, CHECK AX 1
(POST SB 3700-38-09)
(PRE SB3700-38-10)
(REPLS ITEM 185)
(SEE IPL FIG. 10A FOR BKDN)
R 186 3765-170 . FITTING ASSY, ELBOW AP 1
R (POST SB3700-38-12)
187 3765-175-5 . CHECK VALVE/VACUUM BREAKER H,T 1
ASSY
(PRE SB 3700-38-09)
(REPLD BY ITEM -187A)
(SEE IPL FIG. 10B FOR BKDN)
-187A 3765-195-5 . CHECK VALVE/VACUUM BREAKER XB 1
ASSY
(POST SB 3700-38-09)
(PRE SB3700-38-10)
(REPLS ITEM 187)
(REPLD BY ITEM -189E)
(SEE IPL FIG. 10B FOR BKDN)
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
A 3700-54 P 3700-96
B 3700-55 Q 3700-97
C 3700-51 R 3700-103
D 3700-68 S 3700-104
E 3700-69 T 3700-105
F 3700-73 U 3700-106
G 3700-78 V 3700-115
H 3700-79 W 3700-116
J 3700-80 X 3700-120
K 3700-81 Y 3700-125
L 3700-82 Z 3700-127
M 3700-91 XA 3700-128
N 3700-92 XB 3700-126
USED
ON PART NUMBER
CODE
AA 3700-54, -55, -68, -69, -73, -80, -81, -91, -92, -96, -103, -104, -115, -116, -120, -125,
-127, -128
AB 3700-51 (S/N 065 AND SUBS),
3700-54 (S/N 039 AND SUBS),
3700-55 (S/N 032 AND SUBS),
-68, -69, -73, -78, -79, -80, -81, -82, -91, -92, -96, -97, -103, -104, -105, 106,
-115, -116, -120, -125, -126, -127, -128
AC 3700-68, -69, -73, -78, -80, -81, -91, -92, -96, -97, -103, -104, -115, -116, -120, -125,
-127, -128
AD 3700-69, -79, -81, -92, -104, -105, -116, -126, -128
AE 3700-68, -69, -73, -79, -80, -91, -92, -96, -103, -105, -115, -116, -120, -126, -127
AF 3700-54, -55, -68, -73, -80, -91, -96, -103, -115, -120, -127
AG 3700-51, -54, -55, -79, -82, -105, -106, -126
AH 3700-51, -68, -69, -73, -78, -79, -80, -81, -82, -91, -92, -96, -97, -103, -104, -105, -106,
-115, -116, -120, -125, -126, -127, -128
AJ 3700-51, -54, -55, -68, -69, -73, -78, -82, -91, -92, -96, -97
AL 3700-51 (S/N 001 THRU 064),
3700-54 (S/N 001 THRU 038),
3700-55 (S/N 001 THRU 031)
AM 3700-54, -55, -78, -81, -97, -104, -125, -128
AN 3700-51, -54, -68, -69,
3700-82 (S/N 001 THRU 229),
3700-91 (S/N 001 THRU 053), -92, -116
AP 3700-51, -79, -82, -105, -106, -126
AQ 3700-73, -78, -96, -97, 120, -125
AR 3700-68, -80, -91, -103, -115, -127
AS 3700-69, -81, -92, -104, -116, -128
Page 1141M
38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 1141N
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
Toilet Assembly
IPL Figure 5F (Sheet 1 of 2)
Page 1141P
38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
Toilet Assembly
IPL Figure 5F (Sheet 2 of 2)
Page 1142
38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5F: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5F___
Page 1142A
38-30-11 Oct 14/94
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5F: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5F___
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5F: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5F___
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5F: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5F___
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5F: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5F___
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5F: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5F___
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5F: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5F___
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5F: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5F___
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5F: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5F___
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 3: Usage Codes
USED USED USED
PART PART PART
ON ON ON
NUMBER NUMBER NUMBER
CODE CODE CODE
A 3700-56 H 3700-83 Q 3700-107
B 3700-57 J 3700-84 R 3700-108
C 3700-65 K 3700-86 S 3700-110
D 3700-63 L 3700-87 T 3700-111
E 3700-64 M 3700-88 U 3700-112
F 3700-66 N 3700-89 V 3700-113
G 3700-67 P 3700-90 W 3700-114
AA 3700-56, -57, -65, -83, -84, -88, -107, -108, -112
AB 3700-56, -57, -83, -84
AC 3700-56, -57, -63, -64, -66, -83, (S/N 001 THRU 119), -84 (S/N 001 THRU 122),
-86 (S/N 001 THRU 135), -87 (S/N 001 THRU 107). -89 (S/N 001 THRU 026)
AD 3700-63, -64, -86, -87, -89, -90, -110, -111, -113, -114
AE 3700-56, -65, -83, -88, -107, -112
AF 3700-56, -63, -83, -86, -107, -110
AG 3700-56, -57, -63, -65, -66, -83, -84, -86, -88, -89, -90, -107, -108, -110-112, -113 -114
R AH 3700-56, -57, -65,-67, -83, -84, -88, -90, -107, -108, -112, -114
AJ 3700-63, -64, -66, -86, -87, -89, -110, -111, -113
AK 3700-56, -57, -63, -65, -66, -67, -83, -84, -86, -88, -89, -90, -107, -108, -110, -112, -113, -114
AL 3700-65, -66, -67, -88, -89, -90, -112, -113, -114
AM 3700-107 (S/N 060 AND SUBS), -108 (S/N 049 AND SUBS), -112 (S/N 056 AND SUBS),
-114 (S/N 037 AND SUBS)
AN 3700-57, -67, -84, -90
R AP 3700-64, -66, -87, 89, -111, -113, -63, -86, -110
AQ 3700-65, -67, -88 (S/N 001 THRU 059), -90 (S/N 001 THRU 037)
AR 3700-56, (S/N 001 THRU 102), -57 (S/N 001 THRU 096), -63 (S/N 001 THRU 044),
-64 (S/N 001 THRU 033), -65 (S/N 001 THRU 030), -66 (S/N 001 THRU 018),
-67 (S/N 001 THRU 010)
AS 3700-56 (S/N 103 AND SUBS), -57 (S/N 097 AND SUBS), -63 (S/N 045 AND SUBS),
-64 (S/N 034 AND SUBS), -65 (S/N 031 AND SUBS), -66 (S/N 019 AND SUBS),
-67 (S/N 011 AND SUBS), -83, -84, -86, -87, -88-89, -90, -107, -108, -110, -111, -112, -113, -114
AT 3700-56, -57, -63, -64, -65, -66,-67, -83 (S/N 001 THRU 119), -84 (S/N 001 THRU 122),
-86 (S/N 011 THRU 135), -87 (S/N 001 THRU 107), -88 (S/N 001 THRU 059),
-89 (S/N 001 THRU 026), -90 (S/N 011 THRU 037)
AU 3700-38 (S/N 120 AND SUBS), -84 (S/N 123 AND SUBS), -86 (S/N 136 AND SUBS),
-87 (S/N 108 AND SUBS), -88 (S/N 060 AND SUBS), -89 (S/N 027 AND SUBS),
-90 (S/N 038 AND SUBS), -107, -108, -110, -111-112, -113, -114
AV 3700-56 (S/N 001 THRU 003), -57, -83, -84
AW 3700-56 (S/N 004 AND SUBS), -57, -63, -64, -65, -66, -67, -83, -84, -86, -87, -88, -89, -90, -107,
-108, -110, -111, -112, -113, -114
AX 3700-56, -57, -65, -67, -83, -84, -88, -90
AY 3700-86, -89,-110 (S/N 122 AND SUBS), -113 (S/N 020 AND SUBS)
AZ 3700-57, -67, -84, -90, -108-, 114
BA 3700-56, -57, -63, -64, -65, -66, -67, -83, -84, -86, -87, -88, -89, -90
BB 3700-83, -84, -88, -90, -107 (S/N 001 THRU 059), -108 (S/N 001 THRU 048),
-112 (S/N 001 THRU 055), -114 (S/N 001 THRU 036)
BC 3700-87, -111 (S/N 118 AND SUBS)
BD 3700-111 (S/N 001 THRU 117)
BE 3700-110 (S/N 001 THRU 109), -113 (S/N 001 THRU 019)
Page 1142J
38-30-11 Oct 15/98
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
Page 1142K
38-30-11 Oct 15/98
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Toilet Assembly
IPL Figure 5G (Sheet 1 of 2)
Page 1143
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Toilet Assembly
IPL Figure 5G (Sheet 2 of 2)
Page 1143A
Monogram Proprietary – See cover page for details 38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5G: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5G___
OVERHAUL MANUAL
BASIC PN 3700
50 NAS679C3M . NUT AE 1
-50A NAS679C3M . NUT AJ 2
55 AN960C10L . WASHER AE 3
-55A AN960C10L . WASHER AJ 6
60 C10DK4 . CLAMP (V81872) AE 1
-60A C10DK4 . CLAMP (V81872) AJ 2
65 3749 . SPACER AF 1
67 3752-17 . SPACER AJ 1
70 14312-011-2 . CLAMP, V-RETAINER 1
75 3200-16 . MOTOR-PUMP-FILTER ASSY AB 1
(SEE IPL FIG. 6A FOR BKDN)
-75A 3200-19 . MOTOR-PUMP-FILTER ASSY AD 1
(SEE IPL FIG. 6A FOR BKDN)
80 14312-018 . GASKET, PUMP 1
85 14312-011-3 . CLAMP, V-RETAINER 1
90 3800-218 . BOWL ASSY 1
95 14312-036 . GASKET, BOWL 1
100 3800-209 . SEPARATOR ASSY 1
(SEE IPL FIG. 12 FOR BKDN)
105 14312-011-1 . CLAMP, V-RETAINER 1
110 3600-2 . VALVE ASSY, DRAIN 1
(REPLD BY ITEM -110A)
(PRE SB3600-38-001)
(SEE IPL FIG. 9A FOR BKDN)
R -110A 3600-7 . VALVE ASSY, DRAIN AX 1
(REPLS ITEM 110)
R (REPLD BY ITEM -110D)
(POST SB3600-38-001)
(SEE IPL FIG. 9B FOR BKDN)
R -110B 3600-7 . VALVE ASSY, DRAIN AY 1
R (PRE SB3600-38-002)
R (SEE IPL FIG. 9B FOR DETAILS)
R -110C 3600-12 . VALVE ASSY, DRAIN AY 1
R (POST SB3600-38-002)
R (SEE IPL FIG. 9B FOR DETAILS)
R -110D 3600-12 . VALVE ASSY, DRAIN AX 1
R (REPLS ITEM -110A)
R (SEE IPL FIG. 9B FOR DETAILS)
115 14312-038 . GASKET, DRAIN VALVE 1
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
A 3700-61 K 3700-94
B 3700-62 L 3700-101
C 3700-60 M 3700-102
D 3700-70 N 3700-109
E 3700-71 P 3700-117
F 3700-76 Q 3700-118
G 3700-77 R 3700-124
H 3700-85 S 3700-123
J 3700-93
USED
ON PART NUMBER
CODE
AA 3700-60 (S/N 001 THRU 010), -61 (S/N 001 THRU 010),-62 (S/N 001 THRU 010), -70,
-71, -93, -94 -117, -118
AB 3700-60, -61, -62, -85, 109
AC 3700-60, -70, -71, -85, -93, -94, -109, -117, -118
AD 3700-70, -71, -76, -77, -93, -94, -101, -102, -117, -118, -123, -124
AE 3700-61, -62, -70, -76, -93, -94, -102, -117, -123
AF 3700-61, -62, -70, -71, -76, -77, -93, -94, -101, -102, -117, -118, -123, -124
AG 3700-60, -70, -71, -76, -77, -85, -93, -94, -101, -102, -109, -117, -118, -123, -124
AH 3700-60, -61, -62, -70, -71, -85, -93, -94
AJ 3700-71, -77, -94, -101, -118, -124
AK 3700-76, -77, -101, -102, -123, -124
AL 3700-70, -77, -93, -102, -117, -123
AM 3700-71, -76, -94, -101, -118, -124
AN 3700-85 (S/N 001 THRU 153), -93 (S/N 001 THRU 002)
AP 3700-85 (S/N 154 AND SUBS), -93 (S/N 003 AND SUBS), -94, -109, -117, -118
AQ 3700-61, -62, -70, -71, -76, -77, -93, -102, 117, 123
AR 3700-60 (S/N 011 AND SUBS), -61 (S/N 011 AND SUBS),-62 (S/N 011 AND SUBS),
-70, -71, -76, -77, -85, -109
AS 3700-109, -117, -118
AT 3700-76, -77, -101, -102
AU 3700-60, -85, -109
AV 3700-61, -70, -76, -93, -102, -117, -123
AW 3700-62, -71, -77, -94, -101, -118, -124
AX 3700-109 (S/N 150 AND SUBS ), -117 (S/N 028 AND SUBS), -118 (S/N 012 AND SUBS),
-123 (S/N 013 AND SUBS),-124 (S/N 013 AND SUBS)
AY 3700-60, -61, -62, -70, -71, -76, -77, -85, -93, -94, -101, -102, -109 (S/N 001 THRU 149),
-117 (S/N 001 THRU 027), -118 (S/N 001 THRU 011), -123 (S/N 001 THRU 012),
-124 (S/N 001 THRU 012)
OVERHAUL MANUAL
BASIC PN 3700
Page 1144
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Toilet Assembly
IPL Figure 5H (Sheet 1 of 2)
OVERHAUL MANUAL
BASIC PN 3700
Toilet Assembly
IPL Figure 5H (Sheet 2 of 2)
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5H: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5H___
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
A 3700-53
B 3700-52
Page 1144F
38-30-11 Nov 15/93
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Toilet Assembly
IPL Figure 5J (Sheet 1 of 2)
Page 1145
38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 1145A
38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Jun 18/09
IPL Figure 5J: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5J___
OVERHAUL MANUAL
BASIC PN 3700
A 3700-59
B 3700-58
C 3700-58 (S/N 001 THRU 017),
-59 (S/N 001 THRU 017)
D 3700-58 (S/N 018 AND SUBS)
E 3800-59 (S/N 018 AND SUBS)
Page 1145E
38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
Toilet Assembly
Figure 5K (Sheet 1 of 2)
Page 1145F
38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
Toilet Assembly
IPL Figure 5K (Sheet 2 of 2)
Page 1146
38-30-11 Feb 21/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 5K: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5K___
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 5K: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5K___
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 5K: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5K___
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 5K: Toilet Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
5K___
OVERHAUL MANUAL
BASIC PN 3700
A 3700-72
B 3700-74
C 3700-95
D 3700-98
E 3700-119
F 3700-121
Page 1146E
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 1146F
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Toilet Assembly
IPL Figure 5L (Sheet 1 of 2)
Page 1146G
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Toilet Assembly
IPL Figure 5L (Sheet 2 of 2)
Page 1146H
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
Toilet Assembly
IPL Figure 5M (Sheet 1 of 2)
Page 1146N
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Toilet Assembly
IPL Figure 5M (Sheet 2 of 2)
Page 1146P
38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
Page 1146S
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
Toilet Assembly
IPL Figure 5N
Page 1146T
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
Page 1147B
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Toilet Assembly
IPL Figure 5P
Page 1147C
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
Page 1147F
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Toilet Assembly
IPL Figure 5Q
Page 1147G
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
Page 1147K
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 1147L
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
IPL Figure 6: Motor Pump Filter Unit Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
6____
OVERHAUL MANUAL
BASIC PN 3700
IPL Figure 6: Motor Pump Filter Unit Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
6____
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
Page 1147R
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 1148
Monogram Proprietary – See cover page for details 38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
IPL Figure 6A: Motor Pump Filter Unit Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
6A___
OVERHAUL MANUAL
BASIC PN 3700
IPL Figure 6A: Motor Pump Filter Unit Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
6A___
OVERHAUL MANUAL
BASIC PN 3700
IPL Figure 6A: Motor Pump Filter Unit Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
6A___
OVERHAUL MANUAL
BASIC PN 3700
IPL Figure 6A: Motor Pump Filter Unit Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
6A___
OVERHAUL MANUAL
BASIC PN 3700
A 3200-8
B 3200-10
C 3200-11
D 3200-14
E 3200-16
F 3200-17
G 3200-19
H 3200-18
AA 3200-10, -14
AB 3200-11, -16, -17, -18, -19
AC 3200-8, -10, -14
AD 3200-8, -10, -11 (S/N 0001 THRU 15000)
AE 3200-8, -10, -11, -14, -18
AF 3200-16, -17
AG 3200-8, -10, -11, -14, -16, -17
AH 3200-8, -10, -11, -14, -18, -19
AJ 3200-8, -10
AK 3200-8, -10, -11, -16, -17, -19
R AL 3200-16, -17, -19
AM 3200-16 (S/N 011 AND SUBS),
-17, -19
AN 3200-16 (S/N 001 THRU 010)
AP 3200-16, -19
AQ 3200-8, -10, -14, -16, -17
AR 3200-8, -10, -11, -18
AS 3200-8, -10, 11, -14, -18
AT 3200-11 (S/N 15001 AND SUBS)
AU 3200-11, -16, -17, -18
Page 1148E
Monogram Proprietary – See cover page for details 38-30-11 Nov 15/93
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Mar 27/07
Page 1148F
Monogram Proprietary – See cover page for details 38-30-11 Nov 15/93
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Mar 27/07
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Mar 27/07
Page 1149A
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Mar 27/07
IPL Figure 7A: Motor Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
7A___
OVERHAUL MANUAL
BASIC PN 3700
Page 1150
Monogram Proprietary – See cover page for details 38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
Page 1152
Monogram Proprietary – See cover page for details 38-30-11 May 2/97
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Apr 14/05
IPL Figure 9: Drain Valve Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
9____
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Apr 14/05
IPL Figure 9: Drain Valve Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
9____
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Apr 14/05
IPL Figure 9: Drain Valve Assembly - Detail Parts List
USED UNITS
FIG. AIRLINE
PART NUMBER NOMENCLATURE ON PER
ITEM PART NO.
1234567 CODE ASSY
9____
OVERHAUL MANUAL
BASIC PN 3700
Page 1154B
Monogram Proprietary – See cover page for details 38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
A 14352-004
B 3600-2
C 3600-5
D 3600-1-4
AA 14352-004, 3600-1-4
AB 3600-2, 3600-5
AC 3600-2, 3600-5, 3600-1-4
Page 1154E
Monogram Proprietary – See cover page for details 38-30-11 Jun 17/91
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 1154F
38-30-11 Jun 17/91
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 9B: Drain Valve Assembly - Detail Parts List
AIRLINE UNITS
FIG. EFF
STOCK NOMENCLATURE PER
ITEM PART NUMBER CODE
NO. 1234567 ASSY
9B__
OVERHAUL MANUAL
BASIC PN 3700
30 MS24566-1B . PULLEY 1
35 MS9463-08 . PIN, CLEVIS 1
40 MS24665-154 . PIN, COTTER 1
45 4802-23-20 . CABLE ASSY A,B 1
-45A 4802-23-1 . CABLE ASSY C 1
-45B 4802-23-19 . CABLE ASSY D 1
R -45C 4802-57-1 . CABLE ASSY E,F,H 1
R -45D 4802-57-19 . CABLE ASSY G 1
50 3628 . SPRING, PRE-TRAVEL 1
55 14312-049 . COVER ASSY A,B 1
-55A 4802-11-1 . COVER ASSY C 1
-55B 12905-023 . COVER ASSY D 1
R -55C 14312-082 . COVER ASSY E,F 1
R -55D 3622-1 . COVER ASSY G 1
R -55E 3622-2 . COVER ASSY H 1
ATTACHING PARTS
R 60 NAS679C06M . NUT A,B,E,F 5
R -60A NAS679C06M . NUT C,D,G, 4
R H
R 65 MS15795-805 . WASHER, FLAT A,B,E,F 5
-65A MS15795-805 . WASHER, FLAT C 4
R -65B AN960C6L . WASHER, FLAT D,G,H 4
***
R 70 4802-26-3 . SPRING A-C,E, 1
R F,H
R -70A 12905-024 . SPRING D,G 1
75 4802-25-1 . WASHER 1
80 4802-25-2 . WASHER 1
85 4802-26-4 . SPRING 1
90 H12SS . CLAMP (V76599) 1
95 RS75S . SPIROLOX (V80756) 1
R 100 14312-025 . HOUSING ASSY A,E 1
R -100A 3765-158 . HOUSING ASSY B,F 1
R -100B 3626-1 . HOUSING ASSY C,H 1
R -100C 12905-019 . HOUSING ASSY D,G 1
105 4801-29 . NUT 1
110 16205-010 . PLATE 1
115 4801-22 . PLUG, VALVE 1
120 4673 . PLATE, SUPPORT 1
R 125 3765-122 . STEM ASSY A,B,E, 1
F
R -125A 16205-007 . STEM ASSY C,H 1
R -125B 16005-004 . STEM ASSY D,G 1
130 14300-139 . BOOT, BELLOWS 1
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
Page 1155
38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
IPL Figure 10: Check Valve Assembly - Detail Parts List
AIRLINE UNITS
FIG. EFF
STOCK NOMENCLATURE PER
ITEM PART NUMBER CODE
NO. 1234567 ASSY
10__
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY
Page 1155B
38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 1156
38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
ADVANCE COPY Nov 19/2009
IPL Figure 10A: Check Valve Assembly - Detail Parts List
AIRLINE UNITS
FIG. EFF
STOCK NOMENCLATURE PER
ITEM PART NUMBER CODE
NO. 1234567 ASSY
10A__
OVERHAUL MANUAL
BASIC PN 3700
Page 1157A
38-30-11 Nov 15/93
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
IPL Figure 10B: Check Valve / Vacuum Breaker Assembly - Detail Parts List
AIRLINE UNITS
FIG. EFF
STOCK NOMENCLATURE PER
ITEM PART NUMBER CODE
NO. 1234567 ASSY
10B__
OVERHAUL MANUAL
BASIC PN 3700
IPL Figure 10B: Check Valve /Vaccum Breaker Assembly - Detail Parts List
AIRLINE UNITS
FIG. EFF
STOCK NOMENCLATURE PER
ITEM PART NUMBER CODE
NO. 1234567 ASSY
10B__
A 3765-175-1
B 3765-175-2
C 3765-175-3
D 3765-175-5
E 3765-195-1
F 3765-195-2
G 3765-195-3
H 3765-195-5
OVERHAUL MANUAL
BASIC PN 3700
Page 1157D
38-30-11 Oct 14/94
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 1157E
38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
IPL Figure 10C: Check Valve / Vacuum Breaker Assembly - Detail Parts List
AIRLINE UNITS
FIG. EFF
STOCK NOMENCLATURE PER
ITEM PART NUMBER CODE
NO. 1234567 ASSY
10C__
OVERHAUL MANUAL
BASIC PN 3700
IPL Figure 10C: Check Valve / Vacuum Breaker Assembly - Detail Parts List
AIRLINE UNITS
FIG. EFF
STOCK NOMENCLATURE PER
ITEM PART NUMBER CODE
NO. 1234567 ASSY
10C__
15 AN960C8 . WASHER 4
20 NAS679C08M . NUT 4
***
25 4803-54 . GASKET 1
R -27 4803-42 . . CAP 1
30 4803-67 . . RETAINER, SEAL 1
35 8404-0062 . SEAL 1
40 4803-60 . POPPET, BLEED 1
45 NAS70C161-438 . WASHER 1
50 NAS679C08M . NUT 1
55 4803-57 . SPRING, POPPET 1
60 4803-68 . SPACER 1
65 4803-80 . RETAINER 1
70 11234-007 . POPPET 1
75 3765-210 . O-RING 1
80 11234-003-11 . BODY A,B 1
-80A 11234-003-13 . BODY C 1
-80B 11234-003-15 . BODY D,E,H 1
R -80C 11234-003-12 . BODY F,G,J 1
R -80D 11234-003-14 . BODY K,L 1
OVERHAUL MANUAL
BASIC PN 3700
Page 1157H
38-30-11 Oct 15/98
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
Page 1158
38-30-11 Jun 15/90
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
Separator Assembly
IPL Figure 12
Page 1160
Monogram Proprietary – See cover page for details 38-30-11 Jun 30/99
Monogram Sanitation
OVERHAUL MANUAL
BASIC PN 3700
OVERHAUL MANUAL
BASIC PN 3700
C. If toilet does not perform satisfactorily during tests or is obviously damaged, tag unit and
route to overhaul.
D. If test results are satisfactory and no damage is found, return to service or prepare for
storage as described under storage Instructions.
Page 1201/1202
Monogram Proprietary – See cover page for details 38-30-11 Jun 15/90