25-25-085-3489 R0 (TR-1.01) PDF

MILLENNIUM™ 88819 SERIES
PASSENGER SEATS FOR

SHENZHEN AIRLINES A320 AIRCRAFT
PART NUMBERS
88819001
88819002
COMPONENT MAINTENANCE MANUAL

WITH
ILLUSTRATED PARTS LIST
ORIGINALLY ISSUED OCTOBER 19, 2011
B/E AEROSPACE, SEATING PRODUCTS GROUP

1455 Fairchild Road
Winston-Salem, North Carolina 27105 DOC ID# 3489
PHONE: (336) 767-2000 TELEX 80-6467, 4612021
SITA CODE: INT FBCR
FAX: (336) 744-3283
25-25-85
CAGE CODE: V92802 Oct 19, 2011
ALERT
THIS COMPONENT MAINTENANCE MANUAL IDENTIFIES REPLACEMENT PARTS AND REPAIR
PROCEDURES SPECIFICALLY ENGINEERED FOR SEATING PRODUCTS
MANUFACTURED BY B/E AEROSPACE, SEATING PRODUCTS GROUP. B/E PARTS ARE
MANUFACTURED UNDER STRINGENT QUALITY CONTROL PROCESSES. USING NON-B/E
PARTS MAY JEOPARDIZE YOUR WARRANTY AND RESULT IN DEGRADED SEAT
PERFORMANCE. MODIFICATIONS TO B/E SEATING PRODUCTS WHICH HAVE NOT BEEN
APPROVED BY B/E ENGINEERING MAY INVALIDATE THE TSO. ALL MODIFICATIONS SHOULD
BE COORDINATED IN ADVANCE TO AVOID THIS POSSIBILITY.
THE INFORMATION IN THIS DOCUMENT IS CONFIDENTIAL AND MAY NOT BE DISCLOSED

WITHOUT WRITTEN PERMISSION OF B/E AEROSPACE. ©2011 B/E AEROSPACE, INC.
PLEASE REFER TO NO. 25-25-85-3489 IN ALL CORRESPONDENCE TO B/E AEROSPACE

REGARDING THIS COMPONENT MAINTENANCE MANUAL AND ILLUSTRATED PARTS LIST.
B/E AEROSPACE
SHENZHEN AIRLINES / A320 AIRCRAFT
TEMPORARY REVISION NOTICE No. 1.01
Date: Nov 21, 2014
Manual No: 25-25-85, Document ID # 3489 / Shenzhen Airlines
REASON: TRR-4527, B/E Aerospace Seating Products Group (SPG) Technical Publications.
Requested by customer via B/E Aerospace Corporate Field Operations, SPG Product Support
Engineering, and SPG Technical Publications.
This temporary revision (TR) adds new Item callouts, updates Placard Installation nomenclatures,
EFF CODEs, and UNITS/ASSYs, and also adds new Placard part numbers (P/Ns) in Illustrated
Parts List (IPL) Figure 1, General Seat Assembly - Double, per current Bills of Materials (BOMs).
This TR also adds new REF P/Ns in IPL Figure 18, Endbay Assembly, and also updates Cable
Conduit Assembly and Mechanical Control P/Ns in IPL Figure 19, Seat Control Assembly, per
current BOMs.
All TR pages are to be incorporated with same pages and deleted with next revision. Revision Notice
is to be placed in front of the List of Effective Pages for page identification or following the title page.
Insert pages (10018A, 10020A, 10085A & 10093A) to follow or face affected pages as referenced.
CMM 25-25-85, Document ID # 3489, is presently in Revision 0. TR-1.01 means that changes
included in this TR, and previously released TR-1.0, will be incorporated into 25-25-85-3489 at the
next scheduled full revision cycle for Revision 1.
PAGE NO. TITLE REVISION

10018A Illustrated Parts List Added new Item callouts 151 and 152 into illustration.
Figure 1, General Seat
Assembly - Double
(Insert Pages)
10020A Item -150, P/N 48931003 (NP), updated nomenclature, EFF
CODE, and UNITS/ASSY:
- WERE: Installation - Placard; A; 2;
- ARE: Installation - Placard (LH PAX); (ALL); 1.
Item -150A, P/N 48931004 (NP), updated nomenclature, EFF
CODE, and UNITS/ASSY:
- WERE: Installation - Placard; B; 2;
- ARE: Installation - Placard (RH PAX); (ALL); 1.
As a component of Item -150, added Item 151,
P/N 48277221, Placard - Millennium™ (LH PAX)
(Order Separately).
EFF CODE is (ALL). UNITS/ASSY is 1.
As a component of Item -150A, added Item 152,
P/N 48277222, Placard - Millennium™ (RH PAX)
(Order Separately).
(continued on Page 2 of 2)
Page 1 of 2
25-25-85 Nov 21, 2014
B/E AEROSPACE

10085A Illustrated Parts List Added new zero indent Item -17, P/N 48277221,
Figure 18, Endbay Placard - Millennium™ (LH PAX) (REF IPL FIG 1, Item 151).
Assembly EFF CODE is (ALL). UNITS/ASSY is RF.
(Insert Page)
Added new zero indent Item -18, P/N 48277222,
Placard - Millennium™ (RH PAX) (REF IPL FIG 1, Item 152).
EFF CODE is (ALL). UNITS/ASSY is RF.
10093A Illustrated Parts List Item 40, P/N MC53832-91, Cable Conduit Assembly, is
Figure 19, Seat Control superseded by Item -40A, P/N AC53832-91, Cable Conduit
Assembly Assembly.
(Insert Page) EFF CODE is (ALL). UNITS/ASSY is 1.
Added Item -40A, P/N AC53832-91, Cable Conduit Assembly
(supersedes Item 40, P/N MC53832-91, Cable Conduit
Assembly).
Item 45, P/N MC54042-85, Cable Conduit Assembly, is
superseded by Item -45A, P/N AC54042-85, Cable Conduit
Assembly.
Assembly).
Assembly.
Assembly).
Assembly.
Assembly).
Item 60, P/N MC372-47, Mechanical Control, is superseded
by Item -60A, P/N AC372-47, Mechanical Control.
Added Item -60A, P/N AC372-47, Mechanical Control
(supersedes Item 60, P/N MC372-47, Mechanical Control).
No Other Changes / End
Page 2 of 2
25-25-85 Nov 21, 2014
B/E AEROSPACE
TEMPORARY REVISION NOTICE No. 1.0
Date: Apr 03, 2012
Manual No: 25-25-85, Document ID # 3489 / Shenzhen Airlines
REASON: TRR-3710, B/E Aerospace Seating Products Group (SPG) Technical Publications.
Requested by customer via B/E Aerospace Corporate Field Operations and SPG Program
Management.
This temporary revision (TR) corrects and adds Item callouts in illustration (Sheet 1 of 2) and
updates an Item number in Illustrated Parts List (IPL) Figure 13, Center Console Assembly, per
current Bills of Materials (BOMs). This TR also adds part number (P/N) 48213497BHW, Bezel -
Headphone Jack, and deletes Item 85, P/N NAS601-6P, in IPL Figure 13, Center Console Assembly,
per current Bills of Materials (BOMs).
All TR pages are to be incorporated with same pages and deleted with next revision. Revision
Notice is to be placed in front of the List of Effective Pages for page identification or following the title
page. Insert pages (10062A, 10065A & 10066A) to face or follow affected pages as referenced.
CMM 25-25-85, Document ID # 3489, is presently in Revision 0. TR-1.0 means that changes
included in this TR will be incorporated into 25-25-85-3489 at the next scheduled full revision cycle
for Revision 1.

10062A Illustrated Parts List Added new Item callouts 47 and 50 in illustration
Figure 13, Center Console (Sheet 1 of 2).
Assembly
(Insert Pages)
Corrected Item callout error in illustration (Sheet 1 of 2):
- WAS: 95;
- IS: 110.
- WAS: 90;
- IS: 95.
- WAS: 85;
- IS: 90.
10065A Added Item 47, P/N 48213497BHW, Bezel -
Headphone Jack.
(continued on Page 2 of 2)
Page 1 of 2
25-25-85 Apr 03, 2012
B/E AEROSPACE

10065A Illustrated Parts List P/N MS24671-8, Screw, un-dashed Item number (now
(continued) Figure 13, Center Console illustrated):
Assembly - WAS: -50;
(continued) - IS: 50.
(Insert Pages)
10066A Deleted Item 85, P/N NAS601-6P.
No Other Changes / End
Page 2 of 2
25-25-85 Apr 03, 2012
B/E AEROSPACE
LIST OF EFFECTIVE PAGES
SECTION PAGE DATE SECTION PAGE DATE
TITLE PAGE Oct 19, 2011 TESTING AND FAULT ISOLATION
LIST OF EFFECTIVE PAGES 1001 Oct 19, 2011

1002 Oct 19, 2011
LEP-1 Oct 19, 2011
1003 Oct 19, 2011
LEP-2 Oct 19, 2011
1004 Oct 19, 2011
LEP-3 Oct 19, 2011
1005 Oct 19, 2011
LEP-4 Oct 19, 2011
1006 Oct 19, 2011
RECORD OF REVISIONS 1007 Oct 19, 2011
RR-1 Oct 19, 2011 1008 Oct 19, 2011
RR-2 Oct 19, 2011 1009 Oct 19, 2011
1010 Oct 19, 2011
RECORD OF TEMPORARY REVISIONS 1011 Oct 19, 2011
RTR-1 Oct 19, 2011 1012 Oct 19, 2011
RTR-2 Oct 19, 2011
SCHEMATIC AND WIRING DIAGRAMS
SERVICE BULLETIN LIST 2001 Oct 19, 2011
SB-1 Oct 19, 2011 2002 Oct 19, 2011
SB-2 Oct 19, 2011 2003 Oct 19, 2011
2004 Oct 19, 2011
TABLE OF CONTENTS
2005 Oct 19, 2011
TOC-1 Oct 19, 2011 2006 Oct 19, 2011
TOC-2 Oct 19, 2011 2007 Oct 19, 2011
INTRODUCTION 2008 Oct 19, 2011
2009 Oct 19, 2011
INTRO-1 Oct 19, 2011 2010 Oct 19, 2011
INTRO-2 Oct 19, 2011 2011 Oct 19, 2011
INTRO-3 Oct 19, 2011 2012 Oct 19, 2011
INTRO-4 Oct 19, 2011 2013 Oct 19, 2011
INTRO-5 Oct 19, 2011 2014 Oct 19, 2011
INTRO-6 Oct 19, 2011 2015 Oct 19, 2011
DESCRIPTION AND OPERATION 2016 Oct 19, 2011
2017 Oct 19, 2011
1 Oct 19, 2011
2018 Oct 19, 2011
2 Oct 19, 2011
2019 Oct 19, 2011
3 Oct 19, 2011
2020 Oct 19, 2011
4 Oct 19, 2011
2021 Oct 19, 2011
5 Oct 19, 2011
2022 Oct 19, 2011
6 Oct 19, 2011
2023 Oct 19, 2011
7 Oct 19, 2011
2024 Oct 19, 2011
8 Oct 19, 2011
2025 Oct 19, 2011
9 Oct 19, 2011
2026 Oct 19, 2011
10 Oct 19, 2011
11 Oct 19, 2011 DISASSEMBLY
12 Oct 19, 2011 3001 Oct 19, 2011
3002 Oct 19, 2011
LEP-1
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B/E AEROSPACE

DISASSEMBLY (CONTINUED) ASSEMBLY (CONTINUED)
3003 Oct 19, 2011 7007 Oct 19, 2011
3004 Oct 19, 2011 7008 Oct 19, 2011
3005 Oct 19, 2011 7009 Oct 19, 2011
3006 Oct 19, 2011 7010 Oct 19, 2011
3007 Oct 19, 2011 7011 Oct 19, 2011
3008 Oct 19, 2011 7012 Oct 19, 2011
3009 Oct 19, 2011
FITS AND CLEARANCES
3010 Oct 19, 2011
8001 Oct 19, 2011
CLEANING 8002 Oct 19, 2011
4001 Oct 19, 2011
4002 Oct 19, 2011 SPECIAL TOOLS, FIXTURES, AND EQUIPMENT
4003 Oct 19, 2011 9001 Oct 19, 2011
4004 Oct 19, 2011 9002 Oct 19, 2011
4005 Oct 19, 2011
4006 Oct 19, 2011
4007 Oct 19, 2011 10001 Oct 19, 2011
4008 Oct 19, 2011 10002 Oct 19, 2011
10003 Oct 19, 2011
INSPECTION/CHECK 10004 Oct 19, 2011
5001 Oct 19, 2011 10005 Oct 19, 2011
5002 Oct 19, 2011 10006 Oct 19, 2011
5003 Oct 19, 2011 10007 Oct 19, 2011
5004 Oct 19, 2011 10008 Oct 19, 2011
10009 Oct 19, 2011
REPAIR 10010 Oct 19, 2011
6001 Oct 19, 2011 10011 Oct 19, 2011
6002 Oct 19, 2011 10012 Oct 19, 2011
6003 Oct 19, 2011 10013 Oct 19, 2011
6004 Oct 19, 2011 10014 Oct 19, 2011
6005 Oct 19, 2011 10015 Oct 19, 2011
6006 Oct 19, 2011 10016 Oct 19, 2011
6007 Oct 19, 2011 10017 Oct 19, 2011
6008 Oct 19, 2011 10018 Oct 19, 2011
6009 Oct 19, 2011 10019 Oct 19, 2011
6010 Oct 19, 2011 10020 Oct 19, 2011
6011 Oct 19, 2011 10021 Oct 19, 2011
6012 Oct 19, 2011 10022 Oct 19, 2011
10023 Oct 19, 2011
ASSEMBLY 10024 Oct 19, 2011
7001 Oct 19, 2011 10025 Oct 19, 2011
7002 Oct 19, 2011 10026 Oct 19, 2011
7003 Oct 19, 2011 10027 Oct 19, 2011
7004 Oct 19, 2011 10028 Oct 19, 2011
7005 Oct 19, 2011 10029 Oct 19, 2011
7006 Oct 19, 2011 10030 Oct 19, 2011
LEP-2
25-25-85 Oct 19, 2011
B/E AEROSPACE

ILLUSTRATED PARTS LIST (CONTINUED) ILLUSTRATED PARTS LIST (CONTINUED)
10031 Oct 19, 2011 10077 Oct 19, 2011
10032 Oct 19, 2011 10078 Oct 19, 2011
10033 Oct 19, 2011 10079 Oct 19, 2011
10034 Oct 19, 2011 10080 Oct 19, 2011
10035 Oct 19, 2011 10081 Oct 19, 2011
10036 Oct 19, 2011 10082 Oct 19, 2011
10037 Oct 19, 2011 10083 Oct 19, 2011
10038 Oct 19, 2011 10084 Oct 19, 2011
10039 Oct 19, 2011 10085 Oct 19, 2011
10040 Oct 19, 2011 10086 Oct 19, 2011
10041 Oct 19, 2011 10087 Oct 19, 2011
10042 Oct 19, 2011 10088 Oct 19, 2011
10043 Oct 19, 2011 10089 Oct 19, 2011
10044 Oct 19, 2011 10090 Oct 19, 2011
10045 Oct 19, 2011 10091 Oct 19, 2011
10046 Oct 19, 2011 10092 Oct 19, 2011
10047 Oct 19, 2011 10093 Oct 19, 2011
10048 Oct 19, 2011 10094 Oct 19, 2011
10049 Oct 19, 2011 10095 Oct 19, 2011
10050 Oct 19, 2011 10096 Oct 19, 2011
10051 Oct 19, 2011 10097 Oct 19, 2011
10052 Oct 19, 2011 10098 Oct 19, 2011
10053 Oct 19, 2011 10099 Oct 19, 2011
10054 Oct 19, 2011 10100 Oct 19, 2011
10055 Oct 19, 2011 10101 Oct 19, 2011
10056 Oct 19, 2011 10102 Oct 19, 2011
10057 Oct 19, 2011 10103 Oct 19, 2011
10058 Oct 19, 2011 10104 Oct 19, 2011
10059 Oct 19, 2011 10105 Oct 19, 2011
10060 Oct 19, 2011 10106 Oct 19, 2011
10061 Oct 19, 2011 10107 Oct 19, 2011
10062 Oct 19, 2011 10108 Oct 19, 2011
10063 Oct 19, 2011 10109 Oct 19, 2011
10064 Oct 19, 2011 10110 Oct 19, 2011
10065 Oct 19, 2011 10111 Oct 19, 2011
10066 Oct 19, 2011 10112 Oct 19, 2011
10067 Oct 19, 2011
MAINTENANCE AND SERVICING
10068 Oct 19, 2011
10069 Oct 19, 2011 14001 Oct 19, 2011
10070 Oct 19, 2011 14002 Oct 19, 2011
10071 Oct 19, 2011 14003 Oct 19, 2011
10072 Oct 19, 2011 14004 Oct 19, 2011
10073 Oct 19, 2011 14005 Oct 19, 2011
10074 Oct 19, 2011 14006 Oct 19, 2011
10075 Oct 19, 2011 14007 Oct 19, 2011
10076 Oct 19, 2011 14008 Oct 19, 2011
LEP-3
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MAINTENANCE AND SERVICING (CONTINUED)
14009 Oct 19, 2011
14010 Oct 19, 2011
14011 Oct 19, 2011
14012 Oct 19, 2011
14013 Oct 19, 2011
14014 Oct 19, 2011
LEP-4
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B/E AEROSPACE
RECORD OF REVISIONS
REV REV
NO. ISSUE DATE DATE INSERTED BY NO. ISSUE DATE DATE INSERTED BY
00 Oct 19, 2011
RR-1
25-25-85 Oct 19, 2011
B/E AEROSPACE
THIS PAGE IS INTENTIONALLY LEFT BLANK.
RR-2
25-25-85 Oct 19, 2011
B/E AEROSPACE
RECORD OF TEMPORARY REVISIONS
TEMPORARY REV NO. PAGE NUMBER ISSUE DATE INSERT DATE BY DATE REMOVED BY
RTR-1
25-25-85 Oct 19, 2011
B/E AEROSPACE
RTR-2
25-25-85 Oct 19, 2011
B/E AEROSPACE
SERVICE BULLETIN LIST
Service Bulletins (SBs) are B/E Aerospace engineering documents that authorize customers to
modify B/E seating products. B/E Aerospace files all Service Bulletins with the Federal Aviation
Administration (FAA).
All Service Bulletins that direct mandatory implementation will be incorporated into the
Component Maintenance Manual (CMM). Optional Service Bulletins are implemented at the
discretion of the customer. B/E Aerospace will incorporate only those optional Service Bulletins
that the customer informs us have been implemented. Incorporation can occur in two ways:
A. Scheduled CMM Revision - B/E Aerospace incorporates part number changes, Service
Bulletins, and other customer-requested changes into the next scheduled CMM revision.
B. Temporary Revision - Part number changes that occur between scheduled CMM revisions are
addressed by Temporary Revisions. These Temporary Revisions are minimal in nature and
are designed to facilitate procurement of correct parts. Temporary Revision changes are
incorporated in the next scheduled CMM revision.
DATE
SB NUMBER REV TITLE DATE INCORPORATED
SB-1
25-25-85 Oct 19, 2011
B/E AEROSPACE
SB-2
25-25-85 Oct 19, 2011
B/E AEROSPACE
TABLE OF CONTENTS
SECTION PAGE
LIST OF EFFECTIVE PAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LEP-1
RECORD OF REVISIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RR-1
RECORD OF TEMPORARY REVISIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RTR-1
SERVICE BULLETIN LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SB-1
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO-1
DESCRIPTION AND OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
TESTING AND FAULT ISOLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
SCHEMATIC AND WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2001
DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001
INSPECTION/CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
FITS AND CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9001
ILLUSTRATED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001
IPL Figure 01: General Seat Assembly - Double . . . . . . . . . . . . . . . . . . . . . . . . 10018
IPL Figure 02: Headrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10024
IPL Figure 03: Back Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10026
IPL Figure 04: Back Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10030
IPL Figure 05: Legrest Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10036
IPL Figure 06: Legrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10038
IPL Figure 07: Legrest Subassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10040
IPL Figure 08: Platform Assembly - Legrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10048
IPL Figure 09: Seatpan Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10050
IPL Figure 10: Seatpan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10052
IPL Figure 11: Slide Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10058
IPL Figure 12: Center Console and Life Vest Installation . . . . . . . . . . . . . . . . . . 10060
IPL Figure 13: Center Console Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10062
IPL Figure 14: Life Vest (Container) Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 10070
IPL Figure 15: In-Arm Foodtray Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10074
IPL Figure 16: In-Arm Foodtray Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10076
IPL Figure 17: Endbay Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10080
IPL Figure 18: Endbay Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10082
IPL Figure 19: Seat Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10092
IPL Figure 20: Pivot / Swivel Assembly - Foodtray . . . . . . . . . . . . . . . . . . . . . . 10094
IPL Figure 21: SEB and Wiring Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10096
IPL Figure 22: Baggage Bar Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10102
IPL Figure 23: Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10104
IPL Figure 24: Leg Cover Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10106
IPL Figure 25: Leg Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10108
IPL Figure 26: Spreader Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10110
MAINTENANCE AND SERVICING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14001
TOC-1
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B/E AEROSPACE
TOC-2
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B/E AEROSPACE
INTRODUCTION
1. Purpose and Scope of This Manual
This Component Maintenance Manual (CMM) contains descriptive information, maintenance

procedures, and an Illustrated Parts List (IPL) for Shenzhen Airlines A320 aircraft, Millennium™
88819 Series passenger seats manufactured by B/E Aerospace, Seating Products Group, 1455
Fairchild Road, Winston-Salem, North Carolina 27105.
2. Maintenance Concept
A. This CMM supports seat maintenance activities that may be reasonably done by first-tier
maintenance personnel. This includes routine servicing and maintenance needed to maintain
the B/E Aerospace seating system in a satisfactory operating condition throughout its life
cycle. Areas addressed in this CMM include the following:
(1) Required inspections and checks designed to ensure safety and operational readiness.
(2) Fault isolation procedures for identifying components that may need adjustment or
replacement.
(3) Step-by-step disassembly and assembly instructions enabling technicians to remove

and replace line-replaceable assemblies.
(4) Commonly recurring adjustment and repair procedures.
(5) Required tools and equipment.
(6) Tolerances and torque values.
(7) Detailed illustrations of the major assemblies and installations, with listings of all
procurable items replaceable within the scope of the maintenance instructions.
(8) Information regarding the incorporation of Service Bulletins/Letters.
B. This CMM does not support the maintenance of riveted, welded, or bonded assemblies.
Repair of these types of assemblies requires a set of specialized skills and equipment
typically unavailable at the line maintenance level. Since these assemblies have very low
incidences of failure under normal operating conditions, they are treated as the lowest
replaceable assemblies in the maintenance concept for this seat.
INTRO-1
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B/E AEROSPACE
3. Arrangement of This CMM
This CMM is arranged in the following sections to facilitate the presentation of maintenance
instructions.
SECTION PAGE BLOCK

Description and Operation 1-999
Testing and Fault Isolation 1001-1999
Schematic and Wiring Diagrams 2001-2999
Disassembly 3001-3999
Cleaning 4001-4999
Inspection/Check 5001-5999
Repair 6001-6999
Assembly 7001-7999
Fits and Clearances 8001-8999
Special Tools, Fixtures, and Equipment 9001-9999
Illustrated Parts List 10001-10999
Maintenance and Servicing 14001-14999
4. List of Abbreviations
The following abbreviations may be used in this CMM:
ABBREVIATION EXPANSION
A/C Aircraft
A/R Armrest
AR As Required
ASSY Assembly
B/C Business Class
B/O Breakover
BCK Back
BMFT Back-Mounted Foodtray
BTM Bottom
CFE Customer-Furnished Equipment
CSK Countersunk
CTR Center
INTRO-2
25-25-85 Oct 19, 2011
B/E AEROSPACE
DBL Double
DET Detailed
DET BKDN Detailed Breakdown
DPCU Digital Passenger Control Unit
DSEBI Digital Seat Electronics Box
Interface
E/B Endbay
EFF Effectivity
EMI Electro-Magnetic Interference
ENVIR Environmental
EPL Emergency Path Light
F/C First Class
F/R Front Row
F/T Foodtray
FH Firehard
FIG Figure
FLDG Folding
FT-LB Foot-Pounds
FWD Forward
HCEB Handicapped Endbay
HD Head
HEX Hexagonal
HMAR Hatch-Mounted Armrest
I/B Inboard
IAFT In-Arm Foodtray
IAT In-Arm Table
INBD Inboard
IN-LB Inch-Pounds
INSTL Installation
IPL Illustrated Parts List
ISPS In-Seat Power Supply
LH Left Hand
LK Lock
INTRO-3
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LKG Locking
LRU Line Replaceable Unit
LWR Lower
MC Mechanical Lock
MUX Multiplexer
N/A Not Applicable
NHA Next Higher Assembly
NP Non-Procurable
NRW Narrow
O/B Outboard
OUTBD Outboard
P/N Part Number
PAX Passenger
PCU Passenger Control Unit
PPUI PC Power Use Indicator
PVT Pivot
QUAD Quadruple
QUINT Quintuple
REC Recline
REF Refer To
RF Reference Only
RH Right Hand
RJU Remote Jack Unit
RR Rear
SB Service Bulletin
SCF Scarf
SEB Seat Electronics Box
SEU Seat Electronic Unit
SGL Single
SL Service Letter
SLFLKG Self-Locking
STA Stationary
INTRO-4
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STD Standard
SUPSD Superseded
SUPSDS Supersedes
SVDU Super Visual Display Unit
T/C Tourist Class
T/N Tool Number
TPL Triple
U/O Used On
UPR Upper
VDB Video Distribution Box
VGS Variable Geometry Seat
W/ With
W/O Without
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INTRO-6
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DESCRIPTION AND OPERATION
1. Configuration
The Millennium™ business class seats for Shenzhen Airlines A320 aircraft have been
manufactured in 02 versions. The seat versions are listed in Table 1. The aircraft configuration is
from Envelope Drawing 36771 and is shown in Figure 1.
Table 1
Shenzhen Airlines A320 - 08 PAX B/C Configuration (Envelope Drawing 36771)
Millennium™ Passenger Seat Models
SEAT
IDENT SEAT PART SEAT SEAT
# NUMBER SEAT DESCRIPTION WEIGHT QTY
1 88819001 Seat Assembly, LH Double, Standard 165.00 2
2 88819002 Seat Assembly, RH Double, Standard 165.00 2
NOTE: All seat weights are in pounds, with a tolerance of ±3%.
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Shenzhen Airlines A320 - 08 PAX B/C Configuration (Envelope Drawing 36771)

Figure 1
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2. Seat Dimensions
Figure 2 shows the seat dimensions from Envelope Drawing 36771. All dimensions are in inches
unless noted otherwise.
Seat Dimensions (Envelope Drawing 36771)

Figure 2 (Sheet 1 of 5)
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3. Description
A. General
The seats described in this CMM are forward facing and are of the types stated in Table 1.
Figure 3 shows the main assemblies found on the double seats.
For the operator, the seat has been designed on a modular basis to allow for ease of
maintenance. The seat is comprised of the following six major modules:
Frame assembly
Seatpan assemblies
Legrest assemblies
Back assemblies
Endbay assemblies
Center console assembly
Life vest assembly
All of these modules (excluding the frame assembly) can be easily removed from the seat on
the aircraft with a minimum of tools. The module can then be quickly replaced by a substitute
module and any maintenance work can be carried out away from the aircraft.
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HEADREST
ASSEMBLY
FOODTRAY CENTER CONSOLE

ASSEMBLY ASSEMBLY
(WITHIN ENDBAY) BACK
ASSEMBLY
SEAT CONTROL
ASSEMBLY
LAP BELT
BOTTOM CUSHION
BOTTOM COVER ENDBAY
ASSEMBLY
LIFE VEST
(CONTAINER)
ASSEMBLY
SEATPAN
ASSEMBLY
LEGREST COVER
FOOTREST COVER
Millennium™ Double Seat Assembly

Figure 3
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B. Standard Features
The Millennium™ seats have the following standard features:
Machined aluminum primary structure
Fabric bottom diaphragm suspension system
Life vest box under center console
Quick release anti-rattle track fitting
Articulating bottom support
Side restraint baggage bar.
C. Endbay Assembly (with Foodtray Table)
CAUTION: DO NOT PUT OBJECTS COLDER THAN 10 DEGREES CELSIUS (50

DEGREES FAHRENHEIT) OR HOTTER THAN 71 DEGREES CELSIUS (160
DEGREES FAHRENHEIT) ON THE FOODTRAY TABLE ASSEMBLY. THIS
WILL HELP PREVENT DAMAGE TO THE FOODTRAY. TEMPERATURES
COLDER THAN 10 DEGREES CELSIUS (50 DEGREES FAHRENHEIT) OR
HOTTER THAN 71 DEGREES CELSIUS (160 DEGREES FAHRENHEIT) CAN
CAUSE THE FOODTRAY TO WARP AND POSSIBLY COME APART.
The endbay assembly features leather-covered self-skinned armcaps and injection-molded

rubstrips. The seat control assembly is located on the endbay. The endbay also houses an
individual PCU, telephone handset, and remote jack plug. Open the armcap to access the
foodtray assembly, which includes a slide and swivel feature.
D. Center Console Assembly
The center console is the central divider in the double seats. It features an injection-molded
cocktail table, swiveling injection-molded peanut trays, and a leather-skinned armcap. It
contains individual PCUs, remote jack plugs, and power ports located at the front of the
console.
E. Life Vest Assembly
The life vest box assembly is located under the center console and is accessible from the front
of the seat. It is clearly visible to the passenger and easy to open.
F. Back Assembly
The back assembly has infinitely adjustable recline, lumbar adjustment, and two rear
magazine pockets. The lumbar support allows passengers to contour the back cushion profile
to suit their needs.
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G. Headrest Assembly
The headrest assembly provides the passenger with increased comfort. The headrest is
adjustable vertically to allow for variation in passenger height. Also, the side supports
(headrest ears) can be rotated to provide side support for the passenger’s head.
H. Seatpan Assembly
The seatpan assembly supports the passenger with a fabric-based bottom support. It also
includes an articulating feature for increased comfort. The seatpan can be extended or
retracted, as required.
J. Legrest Assembly
The legrest assembly can be rotated to any angle within the range. It can also be extended or
retracted to suit the passenger. The footrest can be used in either the open position to support
the passenger’s feet or in the closed position to give increased leg support.
4. Seat Assembly Operation
A. Back Recline
To move any back assembly from the upright to the recline position, activate the recline
control button and apply pressure against the backrest. When the control button is released
the backrest is restrained from any further movement.
To re-erect the backrest, activate the recline control button, release pressure from the
backrest, and it will return automatically to the normal upright position.
The recline unit incorporates an override device that will allow the backrest to be moved from
a recline position to any angle up to and including the normal upright position by the
application of a nominal load at the backrest top.
B. Back Lumbar Control
To adjust the lumbar support, activate the lumbar control lever. Activating the lumbar control
lever opens the air valve to the lumbar support bag, which allows air to be slowly released
from the bag whenever pressure is applied. It also allows the bag to refill if pressure is
removed from the bag. Releasing the control lever at any point closes the air valve, and the
lumbar support will then remain constant. The lumbar bag will mold to the seated passenger’s
profile.
NOTE: Whenever the passenger leaves the seat, the lumbar bag will slowly reinflate to its
default maximum lumbar support position.
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C. Headrest Operation
The headrest may be adjusted manually by sliding the headrest up or down as required. A
friction device ensures that the headrest remains in the chosen position.
The headrest ears can be adjusted manually by rotating the ears to the required position.
Again, friction ensures that the ears remain in the chosen position.
D. Legrest Deployment
Activating the legrest rotation control lever allows the legrest to rotate upward. It can be
stopped at any position within the range by releasing the lever.
Once the legrest has been rotated to the most comfortable position, the passenger can then
activate the footrest extension control lever which extends the legrest and presents the
footrest to the passenger. The passenger can then choose to keep the footrest closed or open
as required.
E. Foodtray Deployment
Open the endbay/console armcap and pull on the foodtray table handle to rotate the table to
its vertical position. The table can now be swung into its deployed position ready for use.
Close the armcap.
In the deployed position, the table can slide forward and aft to allow for passenger comfort.
The table is bi-fold and can be used with either one or two leaves opened, as required. The
table can also be swiveled to the side. This allows extra room, or can be used for ease of
exiting or entering the seat, while the table is deployed.
F. Attachment of the Seat Assembly
The seat assembly is attached to the aircraft seat tracks by securing the legs, fore and aft,
with studs and track fittings.
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TESTING AND FAULT ISOLATION
1. Proper Assembly
Proper assembly of the passenger seat will preclude the necessity for elaborate testing
procedures. Complete disassembly of the seat is not usually required. Disassembly should
proceed only so far as to correct malfunctions or replace damaged and worn parts. After
assembly check all seat functions to ensure that each performs smoothly with no excessive
binding or other evidence of faulty assembly.
2. Seat Back Recline Mechanism
Seat backs recline through the operation of a recline control button with pressure applied in an aft
direction on the back. When the recline control button is pushed with no pressure exerted on the
back, the seat should return to its full upright position. If the seat back fails to operate in the above
fashion, refer to REPAIR (Page Block 6000) for corrective action. Refer to Figure 2 in
DESCRIPTION AND OPERATION for recline operation.
On mechanical locks, check clutch engagement in the recline lock by placing the seat back in the
upright position and applying pressure in an aft direction. If the seat back reclines slightly and a
click is audible, refer to REPAIR (Page Block 6000).
3. Breakover
Seat backs are locked out from breakover by the use of a nut and bolt.
4. Seat Attachment to Aircraft
The seat assemblies should lock securely to the floor track at the lock mechanisms and studs at
the bottom of the leg assemblies. If the lock mechanisms or studs do not lock firmly into the floor
tracks, refer to FITS AND CLEARANCES (Page Block 8000).
5. Fault Isolation
Table 1001 consists of three columns:
A. FAULT - Defines the problem.
B. PROBABLE CAUSE AND FAULT ISOLATION - Defines the most likely cause of the problem.
C. CORRECTIVE ACTION - Provides the corrective action to be taken in the order that would
most likely correct the problem.
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Table 1001
Troubleshooting Procedures
PROBABLE CAUSE AND

FAULT FAULT ISOLATION CORRECTIVE ACTION
ENDBAY ARM TOO 1. Front / rear bolts loose Tighten front and rear bolts and torque to
LOOSE/TOO MUCH proper value per Table 8001 in FITS AND
PLAY CLEARANCES (Page Block 8000).
2. Front and rear washers/ Replace worn washers/spacers, replace
spacers worn attaching hardware, and torque to proper
value per Table 8001 in FITS AND
CLEARANCES (Page Block 8000).
IN-ARM FOODTRAY Forward pivot assembly a. Remove front endbay arm escutcheon
DIFFICULT TO RAISE worn or damaged to access the forward pivot assembly.
TO VERTICAL
POSITION b. Inspect for bent or damaged parts.
c. Replace damaged components. If

necessary, replace the entire pivot
assembly.
IN-ARM FOODTRAY IN 1. Set screw loose Tighten set screw securing foodtray link pin.
VERTICAL POSITION
TOO LOOSE
2. Foodtray link pin broken a. Remove set screw securing foodtray link
or damaged pin.
b. Drive out broken/damaged foodtray link

pin.
c. Insert new link pin.
d. Install set screw to hold pin in place.
IN-ARM FOODTRAY 1. Slider rod in down Replace foodtray swivel. If the problem still
WILL NOT SWIVEL OR position inside forward exists, go to step 2.
ROTATE pivot assembly
2. Extension spring broken Replace extension spring. If problem still
or missing exists, go to step 3.
3. Foodtray latch broken Replace foodtray latch. If problem still
exists, go to step 4.
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Table 1001 (Continued)

PROBABLE CAUSE AND

IN-ARM FOODTRAY 4. Foodtray pivot bushing Replace foodtray pivot bushing. If problem
WILL NOT SWIVEL OR broken, bent, or persists, go to step 5.
ROTATE damaged
5. Forward pivot assembly Replace foodtray forward pivot assembly
broken, bent, or
damaged
IN-ARM FOODTRAY 1. Slide rod bent or Replace any bent/damaged slide rod and
WILL NOT SLIDE damaged O-rings.
FREELY IN DOWN OR
HORIZONTAL 2. Slide plate rails dirty or Clean slide plate rails, and then apply only
POSITION corroded clear paraffin wax to allow for easy and
smooth sliding action.
IN-ARM FOODTRAY Leveling screws not a. Grasp foodtray assembly by foodtray

NOT LEVEL (SIDE-TO- properly adjusted lift handle and lift foodtray assembly
SIDE) straight up and out of endbay arm.
b. Leave foodtray assembly in vertical

position so that two set screws on inner
foodtray are exposed (looking straight
down on foodtray assembly).
c. Adjust set screws either in or out until

until both inner and outer foodtray
leaf assemblies are visually level.
d. Repeat process until both foodtray leaf

assemblies are level with each other.
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PROBABLE CAUSE AND

IN-ARM FOODTRAY Leveling screws not a. Leave foodtray assembly in vertical
NOT LEVEL (FRONT- properly adjusted position and locate leveling adjustment
TO-BACK) screw. This screw is located at
the bottom of the slide plate assembly
just below and to the left of the set screw
slide plate assembly, just below and to
the left of set screw attaching foodtray
assembly to forward pivot assembly.
b. Adjust leveling adjustment screw in or out

until foodtray assembly is level (180°)
with cocktail table.
FOODTRAY INNER Foodtray leaf hinge(s) Replace foodtray leaf hinge(s).

AND OUTER LEAF broken
ASSEMBLIES
BROKEN AT HINGE
HEADREST IS Friction bushings adjusted Adjust friction bushings so that headrest

DIFFICULT TO too tightly slide plate assembly slides on easily.
INSTALL
NOTE: The headrest slide plate assembly locking nut located on the
headrest assembly should be properly torqued so that the
headrest can be consistently moved by a force between 10-12
LB.
HEADREST EARS 1/4 - 28 hex head bolt and Torque to allow headrest ear to be
ARE DIFFICULT TO locking nut over-torqued consistently moved with 8-10 pounds of
BEND force exerted at the end of the ear.
HEADREST Pivot bolt and nut under- or Torque to allow forward tilt pressure of 8-10
FORWARD TILT TOO over-torqued LB.
LOOSE OR TOO
TIGHT
SEB HOUSING One or more screws Replace screw(s).
LOOSE damaged or missing
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PROBABLE CAUSE AND

LIFE VEST SHROUD Pull latch broken or Replace pull latch and mounting screws.
ASSEMBLY ACCESS defective
DOOR WILL NOT
OPEN AND CLOSE
PROPERLY
LIFE VEST SHROUD Loose screws on hinge Replace loose screws on hinge assembly.
ASSEMBLY ACCESS assembly
DOOR LOOSE
MUX BOX COVER Screw(s) damaged Replace mux box cover screw(s).
LOOSE
SEAT BACK WILL 1. Recline control cable a. Inspect recline lock actuator to see
NOT RECLINE assembly loose from whether control cable has slipped out of
actuator end of recline actuator slot or actuator has slipped off
lock recline lock.
b. Reinstall cable to actuator slot or actuator

to hydrolok.
c. If problem persists, go to step 2.
2. Recline control cable out a. Remove the two screws attaching seat
of cable lever slot in seat control bezel to endbay assembly.
control assembly
b. Replace control cable into cable lever slot
and test for proper operation.
3. Recline control cable a. Replace control cable assembly.

assembly broken
b. Adjust cable tension.
c. Test recline control button for proper

recline operation.
d. If problem persists, go to step 4.
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PROBABLE CAUSE AND

SEAT BACK WILL 4. Hydrolok damage/ a. Replace recline control hydrolok.
NOT RECLINE Inoperative
b. Reattach cable assembly at actuator and
control cable lever ends of seat assembly.
Route cable harness according to cable
routing guidelines.
c. Test recline control for proper operation.
d. Adjust as necessary to ensure cable

remains in slots (both ends) and that
hydrolok is adjusted for proper
tension.
NOTE: The most common recline problems are due to improperly

adjusting the hydrolok cable for proper tension during
installation. If tension is not accurately adjusted, the cable
simply slips out of the actuator end of the cable assembly or in
some cases, the control button end of the cable assembly.
Ensuring proper adjustment during maintenance activity will
ensure fewer problems of this nature.
NOTE: Refer to REPAIR (Page Block 6000) for more detailed

instructions on removal and installation of seat control
components.
SEAT LEGREST 1. Legrest control cable not a. Inspect gas lock/hydrolok actuator to
INOPERATIVE installed to actuator slot see whether control cable has slipped out
in gas lock or recline of actuator slot.
lock
b. Reinstall cable assembly and test seat
legrest control lever for proper operation.
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PROBABLE CAUSE AND

SEAT LEGREST 2. Legrest control cable not a. Remove the two screws attaching seat
INOPERATIVE installed to cable lever control bezel to endbay assembly.
slot in seat control
assembly b. Inspect to see if control cable has slipped
out of the legrest control cable lever slot.
c. Install control cable into cable lever slot

and test the legrest control button.
3. Legrest control cable a. Replace control cable assembly.

assembly broken
c. Test legrest control button for proper

operation.
4. Gas lock damaged/ a. Replace gas lock.

inoperative
b. Install cable assembly at actuator and
c. Test legrest control for proper operation.
d. Adjust cable tension as necessary.

components.
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PROBABLE CAUSE AND

SEAT FOOTREST 1. Footrest control cable a. Inspect mechanical lock actuator to
INOPERATIVE assembly loose from see whether control cable has slipped out
actuator end of of actuator slot.
mechanical lock
b. Install cable to actuator slot.
c. Test seat footrest control button for proper

operation.
2. Footrest control cable a. Remove the two screws attaching seat

detached from cable control bezel to endbay assembly.
lever slot in seat control
out of footrest control cable lever slot.
c. Install control cable into cable lever slot

and test footrest control button for proper
operation.
3. Footrest control cable a. Replace control cable assembly.

assembly broken
c. Test footrest control button for proper

operation.
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PROBABLE CAUSE AND

SEAT FOOTREST 4. Mechanical lock a. Replace mechanical lock.
INOPERATIVE damaged/inoperative
b. Install cable assembly at actuator and
c. Test footrest control for proper operation.
d. Adjust cable tension as necessary.

components.
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PROBABLE CAUSE AND

SEAT LUMBAR 1. Lumbar control cable a. Remove lumbar cushion assembly from
INOPERATIVE assembly detached from seat back assembly.
lumbar valve tube
b. Check to make sure that cable assembly
is connected to lumbar valve tube.
Reconnect if necessary.
c. Test lumbar control lever button for proper

operation.
2. Lumbar cable assembly a. Remove the (2) screws attaching seat

detached from cable control bezel to endbay assembly.
lever slot in seat control
out of lumbar control cable lever slot.
c. Install lumbar control cable into cable

lever slot and test lumbar control button.
3. Lumbar control cable a. Replace control cable assembly.

assembly broken
c. Test lumbar control button for proper

operation.
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PROBABLE CAUSE AND

SEAT LUMBAR 4. Lumbar valve tube a. Remove O-ring attaching lumbar valve
INOPERATIVE broken/ defective tube to inflatable lumbar cushion.
b. Install replacement lumbar valve

assembly.
c. Install lumbar control cable to lumbar

valve assembly.
d. Test for proper operation.
e. If problem persists, go to step 5.
5. Lumbar cushion a. Replace lumbar cushion assembly.

assembly defective
b. Test for proper operation.

components.
NOTE: For troubleshooting electronic customer-furnished equipment, please refer to the

appropriate vendor-furnished maintenance documentation.
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SCHEMATIC AND WIRING DIAGRAMS
1. General
NOTE: Refer to the customer-furnished equipment maintenance documentation for appropriate

troubleshooting and maintenance of customer-furnished electronics and electrical
equipment used within these B/E Aerospace seating products.
A. Cable Routing
This section contains installation, maintenance, and service procedures for properly routing
and securing electrical cables on aircraft seating equipment. These general practices apply to
all series of aircraft passenger seats manufactured by B/E Aerospace. Refer to aircraft
manufacturer’s specifications for OEM requirements and more detail. For example:
OEM Specification Document

Airbus Electrical In-Seat Systems 2520 M1l 0017 00 Issue 8
(1) Routing Principles
(a) Cables shall be as accessible as possible to allow for ease of maintenance and
inspection, since most repairs are carried out on the aircraft.
(b) Route cables to avoid possible damage from passenger contact, underseat
carryon storage and shifting, spills, and/or mechanical movement of seat
components. Refer to Figure 2001.
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RECLINE MECHANISM STRUCTURE
UNACCEPTABLE ACCEPTABLE
CABLE SEAT FRONT BEAM
Figure 2001
(c) When seat parts can rotate between each other, route the cables parallel to the
rotation axis. Refer to Figure 2002.
ACCEPTABLE
UNACCEPTABLE
Figure 2002
(d) Route cables to minimize the need for protective methods and materials such as
wrap or sleeves.
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(e) Route cables exiting a connector in a straight line for at least 0.25 inches before
making a bend. Refer to Figure 2003.
(f) Route cables with enough slack to prevent mechanical strain on wires, terminals,
connections, junctions, and supports. Refer to Figure 2003.
CONNECTOR
0.25" MINIMUM
STRAIN POINTS
SMOOTH TRANSITION
SPACER
CABLE TIE
WRONG RIGHT
SEAT BEAM
Figure 2003
(g) When cables cross or are in proximity to seat moving parts, route them on either
side of those moving parts.
(h) Locate the breakout of individual cables adjacent to cable support or clamping
points. This minimizes the amplitude of vibration transmitted to the breakout wires
from the main harnesses.
(j) Provide service loops to allow for adjustment, service, or removal of connectors or
components with minimal disassembly. Refer to Figure 2004.
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SERVICE LOOP
(TYPICAL)
SEB
Figure 2004
(2) Clearances
(a) Install cables with enough clearance to prevent chafing against the sharp edges of
structure, equipment, etc. (1/8” minimum clearance unless secondary protection is
provides).
(b) When not specifically controlled, the slack portion of the cable bundles may
contact smooth flat surfaces and smooth radii of 1/8” or larger of either metal or
plastic.
(c) Route power wiring for motorized equipment, in-seat power, or reading lights
separately from IFE and communication wiring. Sensitive signal or communication
wiring should have at least a one-inch separation from electrical wiring. When a
one-inch separation is not possible, enclose the power wiring in a metallic shield
grounded to the seat structure to minimize EMI. Refer to Figure 2005.
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CABLES
CABLE TIE
WITH SPACERS
1''
SEAT BEAM
Figure 2005
(3) Bend Radius
(a) For coaxial cable, use a minimum bend radius of ten times the cable diameter. In
restricted places, the bend radius for coaxial cable may be a minimum of six times
the cable diameter. Too severe a bend in coaxial cable can damage the cable and
cause loss of signal. For standard wire cable, the bend radius will be a minimum of
three times the cable diameter, but six times the cable diameter is preferred.
(b) The bend radius of a cable bundle will not be less than six times the diameter of
the largest cable in the bundle.
(c) Clamping or the pressure of cable rubbing against structures causes bend
sensitivity and reduced cable life. Increase bend radius to maximize cable life.
NOTE: If the cable jacket or sheathing becomes crimped, the bend radius is too
small.
(4) Cable Slack
(a) Distribute slack evenly throughout the length of the cable bundle.
(b) In applicable areas, ensure there is enough cable slack to allow the following
operations:
1 Replacement of terminations and/or connectors
2 Movement of hinged or sliding joints
3 Removal and replacement of face-mounted equipment
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4 Coupling and uncoupling of connectors
5 Movement of equipment to perform adjustment, servicing, or removal.
(c) Provide drip loops so that liquids will not drip on or into electrical equipment. Do not
use drip loops unless cable routing will permit liquids to run down the wiring into
the connector. Drip loops are not required on wires or connectors that terminate in
a potted connector. Take care to prevent the drip loop from chafing on adjacent
structures or equipment. If chafing can occur, that section of wire or cable must be
sleeved or tape wrapped. Do not use drip loops to take up excess wire length.
Refer to Figure 2006.
DRIP LOOP
Figure 2006
(5) Cable Ties
(a) Untangle cables as much as practical before tying them into groups. Lay cable
groups parallel when practical before tying them into bundles.
(b) In underseat baggage stow areas, place cable out of reach of passengers and
install ties as necessary to ensure no slack in this area.
(c) The use of nylon straps (Tyraps, Panduit, etc.) attached directly to smooth
structures is acceptable.
(d) Cut off cable ties square and flush with the cable tie head to prevent injury. Refer to
Figure 2007.
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WRONG RIGHT
TRIMMED CABLE TIES
Figure 2007
(e) Where a cable or cables break out of a cable bundle, each group shall be tied
together and/or secured at a maximum distance of 1 inch from the breakout point.
Refer to Figure 2008.
CABLE TIES
1''
6" TO 8" 1" 1"
Figure 2008
(f) Do not use cable ties in areas where the head of the cable tie can press against
and abrade adjacent wires, or where the clamping pressure results in deformation
of a coaxial cable. Refer to Figure 2009.
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WRONG
Figure 2009
(g) When cable ties intrude into the foam of the seat (e.g., seat back), turn the head of
the cable tie to one side to minimize risk of damage to the seat cushion.
(6) Spacing Ties for Bundle Support
(a) Space ties on cable bundles a minimum of 6” and a maximum of 8” apart.
(b) Ties may be placed as required to provide adequate support at bends, breakout,
and locations where cables are adjacent to moving parts.
(7) Clamping
(a) Cable bundles should never be attached directly to the structure. Instead, use
standoffs and spacers. Refer to Figure 2010.
CABLE TIE
SPACER
CABLE TIE SEAT REAR BEAM
Figure 2010
(b) Select the smallest clamp size that (1) holds the wiring securely, (2) allows no
abrasive movement, and (3) neither crushes nor pinches the wire.
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(c) Use standard clamps. Clamping and installation should be done in a way that
facilitates the removal and replacement of cable assemblies.
(d) Tie and support wire or cable bundles to prevent mechanical strain on individual
wires or terminations.
(e) When the diameter of the cable is smaller than what the clamp can securely hold,
use nylon tape to wrap the cable before clamping.
(f) Do not use hook-and-loop fasteners to secure cable bundles.
(8) Connectors
(a) Minimize the handling of connectors and cabling at all times to reduce the
possibility of connector damage.
(b) Minimize the bending of wire conductors. Cables containing any wire with
damaged insulation should be replaced.
(c) Wiring should be periodically inspected for signs of unacceptable damage such as
cuts, breaks, cracked or burnt insulation, or excessive kinks.
(d) Periodically inspect connectors for signs of contamination with metal particles,
water, dirt, grease, oil, carbon, or adhesive.
(e) Periodically inspect connectors for bent or corroded contacts. Do not straighten
bent connector contacts. Do not reject tarnished silver, gold, or rhodium plating on
contacts.
(f) Use standard snug-fitting dust caps to protect the uncoupled end of connectors
from mechanical damage and contamination. Install the dust covers on all
connectors to prevent damage.
(g) When performing service requiring disconnecting connectors, protect connectors

from contamination by metal particles, water, dirt, grease, and oil. Use
polyethylene bags.
(h) Route cables to minimize mechanical strain on connectors and cabling.
(j) Protect cables against breakage at connections by providing enough slack and
using mechanical clamping as needed to relieve strain.
(k) Install connectors to prevent their usage as steps, handholds, or footrests, and to
prevent mechanical strain on attached cables.
(l) Securely attach each connector on the seat structure using one of the following
methods:
1 Plastic straps (Tyraps, Panduit, etc.)
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2 Clamps
3 Structure provision (raceway, bracket, etc.).
(m) Mount connectors horizontally to allow for drainage and to prevent the trapping of
liquid or condensation.
(9) Drip Loops for Cables into Video Boxes
(a) To prevent liquids from entering junction boxes, connectors, or other enclosed
items, provide a drip loop in the cable just before it enters the item or equipment.
(b) Locate drip loops so that liquid will not enter the electrical equipment. Refer to
Figure 2006.
(10) Handling of Electrostatic Discharge Sensitive (ESDS) Parts and Assemblies
(a) Protect parts and assemblies from damage and contamination during all
transportation and storage periods. They must be capable of meeting the
requirements of the drawing and specification to which they were manufactured.
Damage may consist of bends, dents, deformations, loose or missing fasteners,
broken or kinked wires, and ESD damage. Contamination may consist of foreign
material such as dirt, dust, chips, filings, loose material, solder particles, grease,
oil, paint, and moisture.
(b) Use suitable cushioning and wrapping materials for equipment protection.
NOTE: Cushioning and wrapping materials may vary, depending on the

environment in which they are to be used.
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2. Grounding of Seats and Seat Equipment
This section contains installation, maintenance, and service procedures for properly grounding
seats and seat electrical/electronic components.
Seat tracks on modern transport aircraft are not designed to carry ground. All electrical seat and
seat-related components should be grounded via the aircraft’s electrical system. Proper
grounding and bonding techniques used on the metal portions of the seat group are essential to
ensure adequate grounding.
NOTE: B/E Aerospace seating products are manufactured to conform to the aircraft
manufacturer’s electrical grounding specifications that are/were current at the time of
manufacture. Specifications continue to change, and not all products currently in service
conform to present specifications. For information on upgrading seat electric/electronic
equipment grounding to current manufacturing specifications, contact B/E Aerospace’s
Seating Aftermarket Operations (SAO) for options and quotes. Although properly
maintained seating products continue to meet certification, evolving OEM specifications
may result in the application of different grounding specifications during a prolonged
schedule of manufacture and delivery.
A. Grounding to A/C Electrical System
(1) Main static ground for the seat is the grounding connection through the seat-to-seat
cable. This main static ground may be either a contact in the seat-to-seat connector or a
#10 stud connected to a ground cable from the seat-to-seat cable. Refer to Figure 2011
for an example.
7 - SHIELD (GROUNDED) 2 - ROTATING PHASE 115VAC
1 - ROTATING PHASE 115VAC
6 - STATIC GROUND 3 - ROTATING PHASE 115VAC
115VAC
400Hz 4 - NEUTRAL
5 - DATA
Figure 2011
(2) Static ground connection to the ECU from ground stud(s) on the seat structure may be
accomplished through a ground strap that is a component of the seat-to-seat wiring
harness or via ground fittings on the ECU enclosure itself. Refer to Figure 2012 for an
example.
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TWO REDUNDANT
JXX JXX JXX GROUND FITTINGS
0 0 0 0
0 0 0 0
ECU
6 7 6 7
J1 J2
SEAT-TO- SEAT-TO-
SEAT CABLE SEAT CABLE
BONDED TO SEAT PRIMARY GROUND
Figure 2012
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(a) Ground stud(s) on the seat’s metallic frame provide for ground strap terminal
connections. Refer to Figure 2013.
SEAT
STRUCTURE
OUTPUT
1
3-PHASE
2
POWER
3
NEUTRAL 4
DATA 5 EPL
6
INPUT
3-PHASE 1
POWER 2
3
4 BONDING
CHASIS 5 STUD (#10)
GROUND 6
X
X 7
SHIELD
(GROUNDED)
PES
AIRCRAFT STATIC
GROUND AT SIDEWALL
FLOORBOX
DISCONNECT
AIRPLANE SEAT
Figure 2013
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B. Ground Studs, Types Utilized
(1) Direct Ground Stud - A ground stud installation where necessary terminal(s) is/are
installed simultaneously with the ground stud. The ground stud must be removed to
remove the terminal(s). Refer to Figures 2014 and 2015.
SELF-LOCKING NUT
PRESSURE WASHER
TERMINAL
CLEANED SURFACE CORROSIVE PROTECTIVE

WASHER
METAL STRUCTURE
CORROSIVE PROTECTIVE
WASHER
FASTENER
Figure 2014 - Direct Ground Stud with Single Terminal
SELF-LOCKING NUT
PRESSURE WASHER
TERMINAL
CLEANED SURFACE CORROSIVE PROTECTIVE

WASHER
METAL STRUCTURE
WASHER
FASTENER
Figure 2015 - Direct Ground Stud with Multiple Terminals
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(2) Preinstalled Ground Stud - A ground stud installation that allows terminals (installed by
separate process) to be installed and/or removed without removing the ground stud.
(3) Standard Ground Stud - A ground stud comprised of standard fasteners, washers, and
nuts. Refer to Figures 2016 and 2017.
SELF-LOCKING NUT
PRESSURE WASHER
TERMINAL
METAL STRUCTURE PRE-INSTALLED GROUND STUD
PRESSURE WASHER WASHER
Figure 2016 - Standard Ground Stud with Single Terminal
SELF-LOCKING NUT
PRESSURE WASHER
TERMINAL
METAL STRUCTURE PRE-INSTALLED GROUND STUD
PRESSURE WASHER WASHER
Figure 2017 - Standard Ground Terminal with Multiple Terminals
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C. Grounding Procedures
(1) Each seat must be provided with a #10 ground stud to ground equipment and structures
not otherwise attached to main static ground.
(2) If a ground stud needs to be installed or reinstalled, refer to Airbus document 2520 M1I
0017 00, Issue 8, for specifications on surface preparation, materials, and testing.
(3) When more than one terminal is installed on one ground stud, put the largest terminal
next to the corrosion-protective washer and stack the other terminals in order of
decreasing size. Fan the terminals around the stud whenever possible. Refer to Figure
2018.
(4) A maximum of six terminals may be installed on a single ground stud, whether primary
or secondary bonding stud.
(5) For restricted spaces, a ground strap terminal may be bent 90 degrees one time only.
Ensure that enough clearance exists between the terminal shank and the ground stud to
allow installation and removal without further bending. Repeated bending of a terminal
may cause it to break.
(6) Corrosion-protective and pressure (locking) washers must be used on ground studs.
Refer to Figures 2014 through 2017.
(7) When more than two ground terminals are installed on a ground stud,
corrosive-protective flat washers must be installed on each side of each terminal. Refer
to Figure 2018.
HEX
HEXNUT
NUT
FLAT
FLATWASHERS
WASHERSEACH
EACH
SIDE
SIDE OFTERMINAL
OF TERMINAL
BASE
BASEMATERIAL
MATERIAL
NOT
NOTSHOWN
SHOWN
HEX
HEXNUT
NUT
Figure 2018
(8) Terminals can be turned over to assist installations.
(9) Nuts on ground studs must be properly torqued. Refer to Tables 2001 and 2002 and
aircraft OEM specifications.
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Table 2001
Self-Locking Electrical Nut Torque Values
STUD SIZE TIN-COATED COPPER TERMINAL ON ALUMINUM
MINIMUM MAXIMUM
10-32 28 IN-LB 35 IN-LB
1/4-28 65 IN-LB 70 IN-LB
5/16-24 135 IN-LB 145 IN-LB
Table 2002
Plain Electrical Nut Torque Values
NUT SIZE MINIMUM MAXIMUM
10-32 35 IN-LB 40 IN-LB
1/4-28 85 IN-LB 105 IN-LB
5/16-24 150 IN-LB 180 IN-LB
(10) If a ground terminal is removed from a ground stud with more than one terminal, the
other terminals must be resecured with the ground stud to the seat using proper
procedures. This will apply when a component of the seat may be removed for repair or
replacement at a later date.
(11) Whenever a ground terminal is removed and reinstalled or replaced, or whenever a

ground stud is installed or replaced, use an ohmmeter to verify that resistance to ground
is within an acceptable range. (Figure 2019 illustrates a method for testing for resistance
to ground with an ohmmeter.) Refer to aircraft OEM specs for details of stud sizes and
maximum resistance.
OHMMETER
METAL
STRUCTURE
APPROX 0.25"
Figure 2019
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3. Electrical Installation - Ref: 48959003/ 004
Electrical Installations - Ref: 48959003/ 004

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DISASSEMBLY
1. General
WARNING: BEFORE SERVICING SEATS HAVING POWER COMPONENTS, DISCONNECT

POWER TO THE SEAT TO AVOID ELECTRICAL SHOCK.
CAUTION: DO NOT REMOVE RIVETED ASSEMBLIES OR SUBASSEMBLIES UNLESS

DAMAGE MAKES IT NECESSARY TO REPLACE A PROCURABLE PART.
(REFER TO THE ILLUSTRATED PARTS LIST FOR A LIST OF PROCURABLE
PARTS.) IF YOU REMOVE AND INSTALL RIVETS AGAIN AND AGAIN, YOU WILL
DAMAGE ADJACENT SURFACES AND MAKE THE RIVET HOLES LARGER.
CAUTION: DO NOT DISASSEMBLE RIVETED, CEMENTED, OR BONDED SUB-

ASSEMBLIES. IF THE ASSEMBLY IS DAMAGED AT THESE POINTS, YOU MUST
REPLACE THE ENTIRE ASSEMBLY.
A. This section gives complete disassembly instructions for the full seat assembly. If you must
repair or replace a part or subassembly, disassemble only as much as necessary to repair or
replace the damaged part or subassembly.
B. Read all instructions and look at the related illustrations before starting disassembly.
C. Identify all parts with a label as you remove them.
D. TESTING AND FAULT ISOLATION (Page Block 1000) contains procedures you can use to
make an analysis of the operation and condition of subassemblies. It contains a table that
identifies possible malfunctions and gives procedures to correct the malfunctions.
E. SCHEMATIC AND WIRING DIAGRAMS (Page Block 2000) contains procedures, notes,
warnings, and cautions for the electrical system.
F. INSPECTION/CHECK (Page Block 5000) contains procedures you can use to inspect parts
and subassemblies. Inspections will help you make a decision to set adjustments, clean
subassemblies, and repair or replace damaged parts.
G. REPAIR (Page Block 6000) contains procedures you can use to make small repairs.
2. Removal of the Seat Assembly from the Aircraft
CAUTION: DO NOT SLIDE THE SEAT ASSEMBLY ACROSS ABRASIVE SURFACES; THIS
WILL CAUSE TOO MUCH WEAR ON THE TRACK STUDS AND FITTINGS.
Seat assemblies are attached to the aircraft seat tracks with a stud and anti-rattle clamp located
at the bottom of the forward leg and a track fitting assembly located at the bottom of the rear leg.
See Figure 3001 for examples.
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LEG (REAR)
SCREW
LEG (FRONT)
SET
SCREW
REAR TRACK FITTING

ANTI-RATTLE NUT
STUD
Figure 3001
A. Loosen the stud under the front of the leg by loosening the set screw and anti-rattle nut.
B. Loosen the screw on top of the rear track fitting. This loosens the plunger that attaches the
studs to the aircraft seat tracks.
C. Push the seat assembly either forward or aft one-half inch and lift it off the aircraft seat tracks.
NOTE: Track savers are recommended to protect the track fittings when the seat is removed
from the aircraft. They can be ordered from B/E Aerospace.
3. Disassembly Procedures
A. Removal of Bottom Cushion and Seat Belt

(Refer to IPL FIG 1)
(1) Remove the bottom cushion assemblies (15) by firmly pulling away from the
hook-and-pile fastening on the seat diaphragm. Remove the bottom cover
assemblies (10) from the bottom cushion assemblies (15) by disengaging the
hook-and-pile fastening.
(2) Remove the lap belt assemblies (20).
B. Removal of Headrest and Back Dress Cover

(1) Remove the headrest assemblies (30) by sliding the headrest upward and releasing the
latch.
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B. Removal of Headrest and Back Dress Cover (Continued)

(2) Remove the headrest cover assemblies (25) from the headrest assemblies (30) by
disengaging the hook-and-pile fastening.
(3) Remove the back cover assemblies (35) by disengaging the hook-and-pile fastening.
(4) Remove the back lumbar assemblies (40).
C. Disassembly of the Headrest Assembly

(1) Remove the headrest ear assemblies (10, 15) from the headrest center body
assembly (5) by removing the bolts (20), belleville washers (25), brass washers (30),
washers/spacers (35), washers (40) and nuts (45).
(2) Remove the headrest slide plate assembly (50) from the headrest center body
assembly (5) by removing the bolt (55), belleville washers (60), brass washers (65),
washer/spacer (70), washers (75), and nut (80).
D. Removal of Back Assembly

(1) Detach the seatpan assembly (REF IPL FIG 1, Item 120) from the back assembly (5).
(2) Remove the control line from the hydrolok (REF IPL FIG 4, Item 95).
(3) Disconnect the hydrolok (REF IPL FIG 4, Item 95) from the spreader assembly (REF) by
removing the nuts (70) and washer (75).
(4) Detach the back assembly (5) from the spreader assembly (REF) at the hydrolok side by
removing the bolt (10), washer (15), bushings (20, 25), washer/spacers (30),
washer (35), and nut (40).
(5) Detach the back assembly (5) from the spreader assembly (REF) at the non-hydrolok
side by removing the bolt (45), washer (50), bushings (55, 60), and washer/spacers (65).
(6) Carefully lift the back assembly (5) away from the spreader assemblies (REF).
E. Disassembly of the Back Assembly

(1) Debond and remove the back cushion assembly (5), back pad (15), and fabric support
assembly (10) as required.
(2) Remove the hydrolok (95) by removing the screw (100) and nut (105).
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E. Disassembly of the Back Assembly (Continued)

(3) Remove the recline arm (30) by removing the screws (35, 40), washers (45),
spacers (50, 55, 60), and nuts (65).
(4) Remove the screws (80, 90) and spacers (70, 75, 85).
(5) Remove the literature spring assemblies (110, 115) by removing the screws (120) and
washers (125).
(6) Remove the headrest friction blocks (135) by removing the screws (140), washers (145),
springs (150), and spacers (155).
(7) Remove the roller support bracket (130), roller assembly (160) and headrest stop
assembly (165) by removing the screws (170, 185), washers (175), and spacer (180).
F. Removal of Legrest Assembly

(Refer to IPL FIGS 1, 5, and 7)
(1) Remove the legrest cover assemblies (1-85) and footrest covers (1-90) by disengaging
the hook-and-pile fasteners.
(2) Remove the control lines from the GS control (5-20) and hydrolok (7-60).
(3) Remove the legrest assembly (5-5) from the seatpan assembly (REF IPL FIG 9, Item 5)
by removing the clevis pins (5-10) and spacers (5-15).
(4) Detach the GS control (5-20) from the seatpan assembly (REF IPL FIG 9, Item 5) by
removing the screw (5-25), spacers (5-30, 35), washer (5-40), bushing (5-50), and
nuts (5-45).
G. Disassembly of the Legrest Assembly

(1) Remove the legrest cushion assembly (6-60) by separating the hook-and-pile
fasteners (6-65, 70).
(2) Remove the side brackets (6-10, 15) by removing the screws (6-20), washers (6-25),
and nuts (6-30).
(3) Remove the casting pivots (6-35) by removing the screws (6-40), washers (6-45), and
nuts (6-50).
(4) Remove the footrest assembly (7-5) by removing the bolts (7-10), belleville
washers (7-15), washers (7-20, 25), and cap nuts (7-30).
(5) Remove the footrest cushion (7-35).
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G. Disassembly of the Legrest Assembly (Continued)

(6) Remove the hydrolok (7-60) by removing the screw (7-65), bushing (7-70),
washers/spacers (7-75, 80, 85), washers (90, 100), and nuts (7-95, 105).
(7) Remove the legrest platform assembly (7-145) by removing the screws (7-155),
washers (7-160), and nuts (7-165).
(8) Remove the legrest brace (8-5) by removing the screws (8-10), washers (8-15, 20),
roller assemblies (8-25), roller bushings (8-30), spacers (8-35), and
nuts (8-40).
(9) Remove the legrest actuator arm retainer (8-45) by removing the screws (8-50) and
nuts (8-55).
(10) Remove the legrest arm (7-110) by removing the screw (7-115), spacers (7-120),
bushing (7-125), washer (7-130), and cap nut (7-135).
(11) Remove the roller assembly (7-185) by removing the screw (7-190),
washers (7-195, 205), roller bushing (7-200), and nut (7-210).
H. Removal of Seatpan Assembly

(1) Remove the control cable from the mechanical lock (REF IPL 10, Item 130).
(2) Remove the seatpan assembly (5) from the backrest assembly by removing the
screws (10), washers (15), bushings (20), and washers/spacers (25).
J. Disassembly of the Seatpan Assembly

(1) Disconnect the bottom diaphragm assembly (5) from the weldment seatpan outer
tube (40) by disengaging the hook-and-pile fasteners (20, 25).
(2) Remove the diaphragm assembly tube (30) from the pivot arms (45, 50) and slide the
bottom diaphragm assembly (5) clear off the support tube.
(3) Remove the plug caps (35).
(4) Remove the diaphragm loop assembly (10) and contour foam pad assembly (15) from
the weldment seatpan outer tube (40).
(5) Remove the pivot arms (45, 50) by removing the screws (55), washers (60), and
nuts (65).
(6) Remove the slide tube assembly (70) by removing the spacer (75), spring (80),
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J. Disassembly of the Seatpan Assembly (Continued)

(7) Remove the mechanical lock (130) by removing the screw (140), spring (135), and
nut (145).
K. Disassembly of the Slide Tube Assembly

(1) Remove the roller assemblies (10) from the weldment seatpan outer tube (5) by
removing the bolts (15), washers (20, 25), bushings (30), and nuts (35).
L. Removal of Center Console Assembly and Life Vest (Container) Assembly

(1) Disconnect and unroute the harnesses.
(2) Remove the center console assembly (10) by removing the screws (15) and
washers (20).
(3) Remove the life vest assembly (25) by removing the screw (30), washers (35), and
nut (40). Lift the life vest assembly clear off the seat assembly.
M. Disassembly of the Center Console Assembly

(1) Remove the screw (15) located at the bottom of the heelcap shroud assembly (5).
(2) Remove the heelcap shroud assembly (5) by pushing upward to remove the screws (10)
out of the keyways.
(3) Remove the armcap assembly (30) from the center console by removing the
screw (-35) and rivets (-40).
(4) Remove the cocktail table assembly (45) and the peanut tray assemblies (70, 75) by
removing the screws (55, 65, 80), washer (60, 85, 90), bushings (-100, -105), and
washers/spacers (95, 110).
(5) Remove the front shroud assembly (115) by unlocking the studs (-125).
(6) Remove the screws (160) from the side shrouds (145, 150).
(7) Remove the side shrouds (145, 150) by removing the plastic rivets (155).
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N. Disassembly of Life Vest (Container) Assembly

(1) Remove the life vest shroud (5) from the life vest (container) assembly by removing the
screws (10), washers (15), spacer pad (20), nuts (25), hinge pin (35), door hinge (30),
and life vest box spacer (-40).
P. Removal and Disassembly of the Foodtray Table Assembly

(Refer to IPL FIGS 15 and 16)
(1) Remove the in-arm foodtray assembly (15-5) from the endbay assembly
(REF IPL FIG 17, item -5) by removing the foodtray link pin (15-10).
(2) Separate the outer foodtray leaf assembly (16-5) from the inner foodtray leaf
assembly (16-10) by removing the foodtray leaf hinge pins (16-20) and two
hinges (16-15).
(3) Remove the set screws (Refer to IPL FIG 16, item -40) and slide caps (16-35) from the
slide plate foodtray assembly (16-25).
(4) Remove the screws (16-60) and slide rod retainers (16-55) and separate the slide plate
bushing assembly (16-30), O-rings (16-45), and slide rod (16-50).
(5) Remove the foodtray handle (16-65) by removing the four screws (16-70).
Q. Removal of Endbay Assembly

(1) Disconnect and unroute the control lines to the endbay assembly (-5).
(2) Disconnect and unroute the in-use harnesses (REF IPL FIG 21, Items 15, 20).
(3) Loosen the bolt (REF IPL 18, Item 255) and washer (REF IPL 18, Item 250).
(4) Remove the endbay assembly (-5) by removing the bolts (10), and screw (15).
(5) Lift the endbay assembly (-5) off the frame assembly.
R. Disassembly of the Endbay Assembly

(1) Remove the armcap assembly (5) by removing the screws (10) and washers (15).
(2) Remove the seat control assembly (55) by removing the screws (60, 70) and
washers (65). Unroute the control lines and lift the seat control assembly (55) off the
endbay (REF IPL FIG 17, item -5).
(3) Remove the upper endbay heelcap (45) by removing the screws (50).
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R. Disassembly of the Endbay Assembly (Continued)

(4) Remove the frontcap endbay rubstrip (75) by pressing down firmly on the upper tab and
unhooking it from the endbay assembly.
(5) Remove the endbay escutcheon (80) by removing the screw (85) and washer (90).
(6) Remove the rearcap endbay rubstrip (105) by removing the screws (110).
(7) Remove the endbay rubstrip (95) by sliding the rubstrip forward to disengage the
screws (100) from the keyways.
(8) Remove the inner endbay shroud (145) by removing the screws (155),rivets (150) and
disengaging the hook-and-pile fastenings (-330).
(9) Remove the lower endbay cap shroud (125) and outer endbay shroud (130), by
removing the screw (135), and rivets (140).
(10) Remove the foodtray guide (160) by removing the screws (165).
(11) Remove the escutcheon mounting bracket (170) by removing the screws (175).
(12) Remove the foodtray pivot/swivel assembly (200) by removing the bolt (205),
washer/spacers (210), washer (215), and nut (220).
(13) Separate the inner endbay panel (185) and outer endbay panel (180) by removing the
screws (190, 195).
(14) Remove the bolt (255) and washer (260).
(15) Remove the lower shroud support bracket (270) and stew step assembly (-275) by
removing the rivets (-280,-285, -290).
(16) Remove the armcap hinge assembly (235) and armcap hinge spacer (-240) by removing
the rivets (-245).
(17) Remove the endbay stiffener (-230).
(18) Remove the hook-and-pile fastenings (-325, -330, 340, 345), endbay foam pad (335),
and foodtray stow wedge (-260).
S. Disassembly of the Seat Control Assembly

(1) Remove the control lever assembies (5) and cable attach levers (10) by removing the
screws (15), washers (20), and springs (25).
(2) Remove the control lever (30) by removing the bushing (-35).
(3) Remove the cable conduit assemblies (40, 45, 50, 55).
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T. Disassembly of the Foodtray Pivot / Swivel Assembly

(1) Remove the foodtray support link (50) from the foodtray swivel assembly (20) by
removing the screw (55), washers/spacers (60), and nut (65).
(2) Remove the set screws (70) from the foodtray support link (50).
(3) Remove the foodtray swivel assembly (20) from the forward pivot foodtray assembly (5)
by removing the bolt (25), washers (30), washer/spacers (35), and nut (40).
(4) Remove the screw (45) from the forward pivot foodtray assembly (5).
(5) Remove the set screw (75) from the foodtray swivel assembly (20).
U. Removal of the SEB and Wiring Installation

(1) Remove the shroud assemblies (70, 75) by removing the foam plugs (80).
(2) Disconnect and unroute the harness (20) back to the SEB (5) and
harnesses (20), cable assembly (25), cable saddle pandiut (30) , back to the AC ISPS
output (10) by removing the tie down straps (35, 45) and stand-off panduits (40) as
required.
(3) Remove the ground cable (125) by removing the screw (130), washers (135, 140), and
nuts (145, 150).
(4) Remove the SEB (5).
(5) Remove the AC ISPS output (10).
V. Removal of Baggage Bar Assembly

(1) Remove the screw (30).
(2) Remove the baggage bar (5), by removing screws (15), doubler (-10) washers (20), and
nuts (25).
(3) Rotate and lift the baggage bar (5) clear off the frame assembly(ef IPL FIG 23).
(4) Remove the baggage bar plug (35) from the end of the baggage bar (5).
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W. Disassembly of the Double Frame Assembly

(1) Remove the spreader assemblies (10, 15, 20, 25) by removing the bolts (30) and
nuts (35) and sliding the spreader assemblies (10, 15, 20, 25) clear off the beams (5).
(2) Remove the leg assemblies (40) by removing the bolts (45), washers (50), nuts (55) and
sliding the leg assemblies (40) clear off the beams (5).
X. Removal of the Leg Cover (Refer to IPL Figure 24)

(1) Remove the leg cover (25) by removing screws (30) and clipnuts (-35).
(2) Remove the leg cover bracket (5) by removing the screw (10), spacer (-15), and
nut (20).
Y. Disassembly of the Leg Assembly

(1) Remove the set screw (20), nylon ball (25), stud (15), and anti-rattle nut (10) from the
machined leg (5).
(2) Remove the track fitting saver covers (75)
(3) Remove the track fitting assembly (30) by removing the screw (55), washers (60, 65),
and nut (70).
(4) Remove the leg doublers (35) by removing the screw (40), washer (45), and nut (50).
(5) Fit the track fitting saver covers (75) to the removed track fitting assembly (30).
Z. Disassembly of the Spreader Assembly

(1) Remove the eyebolt (25) by removing the nut (35) and washer (30) from center spreader
only.
(2) Remove the articulation roller (5) from the artic roller shaft (10) by removing the
screw (15) and washer (20).
(3) Remove the artic roller shaft (10) from the spreader (50).
(4) Remove the spline nut (-40), and spreader bushing (45).
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CLEANING
1. General
External surfaces and upholstery should be periodically checked and cleaned. Table 4001 lists
cleaning agents and materials used on the seat assembly.
Since each cleaning agent has specific features and limitations, carefully follow the instructions
given on any product container to ensure best results. The normal cleaning method for seat
covers is to remove them from the seat and commercially dry clean with perchlorethane.
NOTE: Before dry cleaning, mate the hook attachment with the opposing piece of pile.
To comply with Electrical Wiring Interconnecting Systems (EWIS) maintenance procedure it is

essential to keep all wiring bundles and electrical components free of dust, dirt and contamination
to prevent any electrical malfunction due to arcing, short circuit, etc.
2. List of Cleaning Materials and Usage
WARNING: SOLVENT CLEANING AGENTS MUST BE USED IN A WELL-VENTILATED

AREA. AVOID PROLONGED SOLVENT CONTACT WITH SKIN AND AVOID
BREATHING VAPORS. OBSERVE APPROPRIATE FIRE REGULATIONS.
WARNING: READ AND FOLLOW ALL LABEL DIRECTIONS FOR THE CLEANING
MATERIALS IN USE. SOME PRODUCTS CAN BE HAZARDOUS TO HEALTH
UNLESS SPECIAL PRECAUTIONS ARE FOLLOWED.
WARNING: ISOLATE POWER BEFORE CLEANING ANY ELECTRICAL COMPONENTS OR

WIRING.
CAUTION: DO NOT USE THE FOLLOWING TYPES OF CLEANING AGENTS: CITRUS

CLEANERS, TRICHLORETHYLENE, TRICLENE, METHYL ETHYL KETONE
(MEK), METHYL ISO BUTYL KETONE (MIBK), LYES, ALKALINE CLEANERS,
TOLUOL, BENZOL, ACETONE, AND CARBONTETRACHLORIDE.
CAUTION: READ AND FOLLOW ALL LABEL DIRECTIONS FOR THE CLEANING
MATERIALS IN USE. SOME PRODUCTS MAY CAUSE DAMAGE TO FABRICS
OR FINISHES WHEN USED INCORRECTLY.
CAUTION: ALWAYS TEST A CLEANING AGENT ON A SMALL, INCONSPICUOUS AREA TO

BE SURE IT WILL NOT STAIN OR DAMAGE THE FABRIC OR FINISH.
NOTE: Follow the instructions on the product label for the appropriate application and dilution
requirements. Hot water enhances the cleaning power of most cleaning compounds.
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Table 4001
Cleaning Agents and Materials
USAGE CLEANING AGENT

Upholstery Isopropyl alcohol, grain alcohol (ethanol), wood alcohol
(methanol), naptha, white kerosene, petroleum, ether, heptane,
freon TF, mild soap and water, upholstery shampoo
Metal: Dirt and Grime Mild soap and water, chlorinated dry cleaning solvent
Metal: Grease and Oil Hexane, isopropyl alcohol, grain alcohol (ethanol), chlorinated
dry cleaning solvent
Fabric-Backed Vinyl Mild soap and water
Leather Commercial saddle soap
Ultraleather™ Mild soap and water
Plastic: Dirt and Grime Mild soap and water, plastic cleaner
PCU Isopropyl alcohol, mild detergent, aliphatic naptha
Painted Surface Isopropyl alcohol, soapy water (recommended)
Tape Adhesive Residue Isopropyl alcohol
NOTE: Equivalent substitutes may be used for cleaning agents listed above.
3. Upholstery Cleaning (for Spots and Small Areas)
Both wool and synthetic fabric seat covers require periodic dry cleaning. See Section 13 in this
page block for detailed cleaning recommendations.
A. Vacuum upholstery thoroughly or brush with a medium stiff-bristle upholstery or clothes brush.
Do not pound or beat upholstered covers, as this does not effectively clean the upholstery and
can hasten the wear.
NOTE: Vigorous rubbing may be required to obtain uniform stain removal and to avoid a
spotty or blotchy appearance after drying.
B. Remove dry or water-borne soil with upholstery shampoo. Dilute the upholstery shampoo as
directed on its container and apply to a small area (approximately one square foot) with a
small, clean brush. Liberal application will assist in loosening deeply imbedded dirt.
C. Oily grease spots are best removed with solvent-type cleaning agents or with solvent-
impregnated powder. Test the material to be cleaned by first applying the cleaning agent to a
small inconspicuous area of the material. Use cleaning agents sparingly, without saturating
fabric, to avoid spotting and damage. Apply the cleaning agent with a soft, clean cloth and
avoid spreading stains by working from the outer edges of the stain toward the center.
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D. After using upholstery shampoo, solvent-type cleaning agents, or solvent-impregnated

powder, roll a clean turkish towel or other absorbent cloth into a cylindrical shape and wipe off
the cleaned area. Rotate the rolled cloth frequently to present a clean section to the fabric
surface.
4. Bare Metal Parts Cleaning
Moisten a clean, dry cloth with a chlorinated dry cleaning solvent and thoroughly wipe metal parts.
Repeat as required to remove stubborn accumulations of dirt and grease. Dry with a fresh, clean,
dry cloth.
5. Fabric-Backed Vinyl Cleaning
Clean fabric-backed vinyl with a mild soap and water solution and wipe clean and dry. Do not use
solvent-type of cleaners on vinyl.
6. Leather Cleaning
CAUTION: DO NOT USE DETERGENTS, CITRUS CLEANERS, OR SOLVENTS FOR

CLEANING LEATHER.
Clean leather covers with commercial saddle soap.
7. Ultraleather™ Cleaning
CAUTION: DO NOT USE HEAVY DETERGENTS, CITRUS CLEANERS, OR SOLVENTS FOR

CLEANING ULTRALEATHER™. DO NOT MACHINE WASH THIS MATERIAL.
A. Spot clean with mild soap and water. Air dry or quick dry with warm setting of a hair dryer.
Disinfect with a 5:1 bleach solution. Dry cleanable by conventional methods using commercial
dry cleaning solvents.
B. Use a mild detergent to remove stains from coffee, tea, red wine, liquor, soft drinks, milk,
ketchup, steak sauce, soy sauce, mayonnaise, butter, salad dressing, chocolate, cosmetic
foundation, lipstick, face cream, suntan oil/lotion, shoe polish, and urine.
C. Use a mild cleaning fluid on stains such as machine oil and on more stubborn stains when
mild detergent is not enough.
8. Plastic Cleaning
CAUTION: CITRUS CLEANERS AND CLEANING AGENTS CONTAINING CHLORINATED

HYDROCARBONS WILL MAR PLASTIC AND CAUSE DAMAGING CHANGES TO
ITS CHEMICAL COMPOSITION. THE USE OF ANY SUCH CLEANING AGENTS
WILL REDUCE THE SERVICE LIFE OF PLASTIC PARTS AND VOID WARRANTY
CLAIMS.
A. Use extreme care when cleaning any plastic surface. Never use abrasive soaps and bleach.
Instead, clean all plastic surfaces with a mild soap and water solution or a recommended
plastic cleaner.
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B. Mix liquid soap or plastic cleaner with water to the suggested concentration, depending on the
strength needed for cleaning. Apply the solution directly to the plastic and rub with a clean,
lint-free cloth to loosen dirt and debris. Wipe with a fresh, clean, lint-free cloth or rinse with
water and dry with a turkish towel.
9. Painted Surface Cleaning
Clean painted surfaces with non-abrasive soaps or isopropyl alcohol.
10. Adhesive Residue Cleaning
CAUTION: DO NOT USE SOLVENTS AS A CLEANER FOR ADHESIVE RESIDUE.

SOLVENTS WILL WEAKEN THE BONDED SURFACES.
Use a soft cloth wet with small amounts of isopropyl alcohol to remove adhesive residue (e.g.,
double-sided tape residue). Once the area is clean and free from adhesive residue, use a soft,
dry, lint-free cloth to completely dry the area.
11. Electrical Component and Wiring Cleaning
A. Clean all wiring bundles and/or electrical components with a vacuum cleaner or light brush.
B. For more persistent contamination use a clean, dry lint-free cloth.
12. PCU Cleaning
WARNING: PERFORM DE-ACTIVATION PROCEDURES AS DETAILED IN THE

DISASSEMBLY CHAPTER OF THE APPROPRIATE AIRCRAFT MANUAL.
WARNING: ALIPHATIC NAPTHA IS FLAMMABLE. USE NAPTHA ONLY IN A WELL

VENTILATED AREA AWAY FROM FLAMES OR ELEVATED TEMPERATURES.
WARNING: USE STANDARD SAFETY PRECAUTIONS FOR HANDLING FLAMMABLE

MATERIALS.
A. Lightly brush all accessible electrical parts, connections, and wiring with a soft-bristle,
non-metallic brush.
B. Use dry, filtered air at moderate pressure (25 psi maximum) to blow away loosened dust and
dirt.
C. Clean all accessible areas with a clean, lint-free cloth or soft bristle brush moistened in
aliphatic naptha.
D. Allow parts to thoroughly air dry before returning to service.
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13. Wool and Synthetic Fabric Cleaning
B/E Aerospace provides the following information as a guideline for the care and maintenance of
fabric seat covers. Repeated cleaning of the seat covers can reduce the flammability retardant
characteristics of the dress cover assembly and, in turn, affect the flammability characteristics of
the cushion-cover system. Some cleaning processes may reduce the flammability protection
more than others. Please follow the fabric manufacturer’s instructions for dress cover fabric
cleaning. The flammability requirements for the dress cover assembly and all other components
of the cushion-cover system are defined by 14CFR25.853 (a) and (c).
CAUTION: MONITOR SEAT COVERS FOR FLAMMABILITY PERFORMANCE OVER THE

LIFE CYCLE PER THE REQUIREMENTS LISTED IN THE PREVIOUS
PARAGRAPH. THIS MONITORING PROCESS IS THE RESPONSIBILITY OF THE
AIRLINE.
A. Flame-Resistant Synthetic Upholstery Fabrics
NOTE: As a rule, synthetic fabrics do not require pretreatment because of the inherent
non-staining characteristics of the fibers.
(1) Laundry machines
Use a laundry machine with a load capacity of approximately 40 pounds. Machines with
larger loading capacities tend to accelerate abrasion of the fabric.
(2) Detergents
Use only non-ionic detergents.
(3) Fabric preparation for laundering
(a) Cover hook tape with pile tape to avoid fabric damage during laundering.
(b) Turn covers inside out before laundering.
(4) Laundering procedure
NOTE: Load the laundry machine to approximately 33% of rated capacity. Loading
machines higher than 33% may impair cleaning efficiency and accelerate
abrasion of the fabric. Underloading may impair flame retardant properties
because of detergent absorption.
Follow the guidelines in the Table 4002 for laundry machine settings:
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Table 4002
Laundry Machine Settings
CYCLE TEMPERATURE ADD CYCLE TIME
First Wash 85° F 1 ounce all-in-one 10-15 minutes
nonionic detergent
Intermediate Rinse 85° F 5-10 minutes
Second Wash 85°-105° F 0.4 ounce all-in-one 10-15 minutes
nonionic detergent
Final Rinse 85° F
Drying 131° F maximum Variable; remove promptly
when dry to avoid wrinkling
B. Flame-Resistant Wool and Wool-Blend Upholstery Fabrics
(1) Sort fabrics by stain characteristics and pretreat stains as described in Table 4003.
Table 4003
Stain and Pretreatment Methods
TYPE EXAMPLES PRETREATMENT METHOD

Water soluble Tea, coffee, a. Moisten the stain with water.
red wine, fruit,
urine b. Work the spotting reagent into the stain with a spatula or
tamping brush.
c. Blow steam through the spot.
d. Follow steam with forced air and simultaneous vacuuming.

Protein-type Milk, chocolate, a. Moisten the stain with water.
water soluble blood
b. Work the spotting reagent into the stain with a spatula or
tamping brush.
c. Blow steam through the spot.
d. Follow steam with forced air and simultaneous vacuuming.

Water insoluble Ink, lipstick, a. Work the spotting reagent into the stain (dry fabric) with a
nail polish, spatula or tamping brush.
shoe polish
b. Dry clean the fabric before the reagent dries.
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Stain and Pretreatment Methods
TYPE EXAMPLES PRETREATMENT METHOD

Unknown CAUTION: USING AN ANIONIC OR ALKALINE
stains REAGENT CAN IMPAIR THE
FLAME-RETARDANT CHARACTERISTICS
OF THE FABRIC AND ADVERSELY
AFFECT CERTIFICATION.
a. Use a commercial, nonionic stain removal kit that includes

procedures for removing unknown stains.
b. Test the cleaner on a small area for colorfastness before

proceeding.
(2) Follow these directions when using Laundry machines:
(a) Use a dry cleaning machine with a load capacity of 20-65 pounds. Machines with
larger loading capacities tend to accelerate fabric abrasion.
(b) Load machines to about 70% of rated capacity. Loading machines higher than
70% may impair cleaning efficiency and accelerate fabric abrasion. Underloading
may result in impairment of flame-retardant properties because of detergent
absorption or excessive shrinkage.
(c) Use a non-ionic dry cleaning detergent.
(d) Although the dry cleaning process is designed to be waterless, Lantal Textiles, a
manufacturer, states that the addition of some water is necessary to reduce the
long-term buildup of perspiration salts and sebum, which will cause a reduction in
flame retardancy.
(e) The temperature of the dry cleaning solvent should be 65°-70° F. Maintain this
temperature throughout the dry cleaning process. Higher temperatures can cause
undue shrinkage.
(3) Prepare fabric for dry cleaning as follows:
(a) Cover hook tape with pile tape to avoid fabric damage during dry cleaning.
(b) Turn covers inside out.
(4) Dip-wash/filter-rinse dry cleaning procedures are given in Table 4004.
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Table 4004
Dry Cleaning Procedures
STAGE PROCEDURE
Dip wash a. Wet the fabric with solvent containing 3-5 grams per liter of
detergent.
b. Add water mixed with detergent (see the detergent or

manufacturer’s recommendation) to the cage with a
hopper or automatic metering pump.
c. Circulate solvent without filtering for 7-10 minutes.
d. Pump out the solvent and centrifuge the fabric.

Filter rinse a. Add distilled solvent and circulate continuously from
the cage to the button trap to the pump to the filter to
the cage for 3-5 minutes.
b. Centrifuge for 2 minutes and then dry.
(5) Drying temperature should be as follows:
Tumble dry flame-retardant wool and wool-blend fabrics with a maximum outlet air
temperature of 120° F.
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INSPECTION/CHECK
1. Visual Inspection of Parts
A. Inspect all new or existing parts before installing them on the seat. Use a strong light and a 5x
to 7x magnifying glass. When inspecting for damage or corrosion, an inspection mirror must
be used to determine the condition of all exposed surfaces.
B. Refer to the manufacturer's instructions for detailed inspection, test, and overhaul procedures
for recline locks and controls. The manufacturer of these parts is Enidine, Inc., 7 Centre Drive,
Orchard Park, New York 14127 (V24403).
2. Seat Assembly Serviceability Inspection
Perform the checks listed in Table 5001 after any significant repair work or disassembly of the
seat assembly. If specific components are not present on your seats, skip those particular checks.
Replace any part that fails to meet the requirements of the check with a serviceable part. If a
defective part is repairable, note the defect and assign that part for repair.
Table 5001
Detailed Inspection
DETAILED INSPECTION (ACCEPT/REJECT EACH ITEM LISTED)
Check for required tags on the seat assembly. If modifications have been made to
the seat per service documentation, check that proper tags and/or entries have been
applied.
Check that all parts are clean and free of cracks, corrosion, deterioration, and
obvious signs of damage.
Check back assemblies and installations:
Check for proper seat back recline function.
Check for proper installation and function of the QuikLOC™ device breakover
lockout.
Check for missing parts, broken parts, and parts not securely attached or
fastened.
Check hardware and metal parts for orientation, tightness, and burrs.
Check the literature pocket spring tension.
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Detailed Inspection
Check foodtray assemblies:
Check that the foodtray table latch properly secures the table.
Check that the foodtray table deploys and stows properly.
Check the foodtray table top shrouds for nicks, cracks, stains, or burrs.
NOTE: Burrs, nicks, and scratches are defined as material raised above the
normal surface which, if not removed, would prevent complete and
proper mating of parts and sealing surfaces. Where nicks and
scratches allow bare metal to show through a protective finish, note
the defect and assign the part for repair. Dents or other damage
must not impair finish or functional operation of any part.
Check foodtray table surfaces for serviceable appearance.
Check seat belts and seat belt shackles for serviceability, proper installation, and
tightness of attaching hardware.
Endbay/arm:
Check PCU for proper function and installation.
Check armrest tension and lockout.
Check recline buttons for proper function.
Check cable routings.
Check hardware and metal parts for proper direction, tightness, and sharp
edges/burrs.
Check paint and finishes for chipping and worn spots. Note the condition of
bonding on parts and assemblies.
Bottom diaphragm:
Check for proper installation.
Check for proper tension. The diaphragm should not have sags or appear
loose.
Check for tears or other damage to the fabric.
Check for part identification.
Baggage bar:
Check baggage bar for serviceable appearance.
Ensure that baggage bar plugs are installed.
Check all baggage bar hardware for tightness, burrs, and sharp edges.
Wiring Harnesses, Cables and Electrical Components:
Inspect for chafing and splitting.
Check for loose connections.
Check for cleanliness (No dirt, dust or contamination).
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Detailed Inspection
SEB:
Check all SEB hardware and metal surfaces for sharp edges.
Check for proper cable routing.
Check the connectors for proper installation.
Dress covers:
Check dress covers for cleanliness and serviceability.
Check dress cover labels for number of cleanings.
NOTE: Refer to CLEANING (Page Block 4000) for information on

flammability retardancy as affected by dry cleaning.
Check all dress covers for proper fit and alignment.
Check the rear track fittings and front track studs on legs for secure attachment to
the aircraft floor tracks. Also, check for wear or deformation of these parts.
Check life vest and life vest pouch for serviceability.
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REPAIR
1. General
Common repair procedures for seating products typically involve replacement of high-wear,
aesthetic components, such as armcaps, cushion covers, and shrouds. Removal and installation
of many of these parts may be accomplished using DISASSEMBLY (Page Block 3000) and
ASSEMBLY (Page Block 7000) or by referring to the figures in the Illustrated Parts List.
This section describes tasks that may require an additional amount of procedural information.
Table 6001
Repair Tasks
A Repair Damaged Surfaces
B Remove, Install, and Adjust Headrest and Headrest Ear Assemblies
C Remove and Install Lumbar Valve Tube
D Remove and Install Legrest Gas Lock
E Remove and Install Recline Control Hydrolok and Adjust Back Recline
F Remove and Install Seat Control Cable Assemblies
G Remove and Install Seat Recline Control Cable
2. Procedures
A. Repairing Damaged Surfaces
(1) Minor surface damage (Light alloy and steel components)
(a) Blend out minor surface damage using an abrasive cloth.
NOTE: Minor surface damage is considered to be abrasions and scratches.
(b) If applicable, restore the surface treatment in accordance with local regulations.
(2) Minor surface damage (Thermoformed plastic panels)
(a) Clean plastic surface with alcohol or an alphatic solvent such as mineral spirits,
heptane, or hexane.
(b) Fill any surface irregularities with catalyzed polyester resin filler.
NOTE: Catalyze only the amount of filler that will be used immediately because
the material will begin to harden within five minutes. An automotive body
repair surfacing putty may be used as a fill material.
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(c) Level with spatula before filler hardens and restore texture by stippling with a
stiff-bristle brush.
(d) After filler has fully hardened (10 to 15 minutes), rub the area lightly with an
abrasive cloth to blend repair into adjacent areas.
(3) Screw threads
(a) Slightly rough or burred threads may be cleaned up using a thread file or small
three-corner file on external threads and a plug tap of correct size for internal
threads.
(b) Components having stripped threads, or threads that cannot be suitably cleaned
up as described above, must be replaced by an approved spare.
(4) Removal of surface corrosion
(a) Light alloy components
1 Remove corrosion using an abrasive cloth.
2 If applicable restore the surface treatment in accordance with local

regulations.
(b) Steel components
1 Remove corrosion using a coarse-grade wire brush, steel wool, or abrasive

cloth.
(5) Upholstery - fabric
CAUTION: DO NOT USE NYLON OR COTTON THREAD. THE BACK AND BOTTOM
CUSHION ASSEMBLIES USED ON THE SEAT MODELS IDENTIFIED IN
THIS MANUAL, ARE CERTIFIED TO CONFORM TO AWN59. CHANGING
OF EITHER DRESS COVER OR FIRE BLOCKER MATERIALS MAY
CAUSE CUSHIONS TO FAIL THE REQUIREMENTS OF AWN59 AND
WILL EFFECTIVELY VOID THE BACK OR BOTTOM CUSHION
CERTIFICATION.
(a) Excessively worn or damaged dress covers must be discarded.
(b) Small cuts, tears, and flotation straps may be repaired using KEVLAR® thread.
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B. Remove, Install, and Adjust Headrest and Headrest Ear Assemblies
2
3
5
4
Figure 6001 - Headrest Procedures
Table 6002
Headrest Components
ITEM DESCRIPTION ITEM DESCRIPTION
1 Headrest assembly 5 Release latch
2 Bolt 6 Slide plate assembly
3 Headrest ear assembly 7 Friction bushings
4 Lock nut
NOTE: For specific part information, see IPL Figure 2.
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(1) To remove and install headrest (Refer to Figure 6001)
(a) Slide the headrest assembly (1) up until it is not quite fully extended.
(b) Lift the release latch (5) with a finger and continue to slide the headrest
assembly (1) up until it releases. A firm, steady pull is necessary to disengage the
slide plate assembly (6).
(c) To install the headrest assembly (1), align slide plate assembly (6) with friction
bushings (7), and then push downward firmly.
NOTE: Headrest should install with a downward pressure of 10-12 pounds.
(2) To adjust headrest (Refer to Figure 6001)
(a) Adjust the headrest assembly (1) tension by tightening or loosening friction
bushings (7).
(3) To adjust headrest ears (Refer to Figure 6001)
NOTE: Headrest ear assemblies (3) are designed to be adjustable with a pressure of
6-8 pounds of force.
(a) Regulate amount of pressure required to adjust headrest ear assemblies (3) by
tightening or loosening the bolt (2) and lock nut (4).
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C. Remove and Install Lumbar Valve Tube
3 (Friction Fit)
48210213 (REF)
Figure 6002 - Lumbar Assembly Procedures
Table 6003
Lumbar Cushion Components
1 Fabric support (non-procurable) 3 Valve actuator assembly
2 Bladder - lumbar, side valve
NOTE: For specific parts information, see IPL Figure 1.
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(1) To remove lumbar assembly (Refer to Figure 6002)
The lumbar assembly, P/N 48210213 (Longhaul), consists of fabric support

(non-procurable part), lumbar bladder, and valve actuator assembly.
(a) Remove the fabric support (1) from lumbar bladder (2) by unfastening hook-and-
pile.
(b) Remove the valve actuator assembly (3) from bladder by pulling out the valve
actuator to overcome the friction seal of the lumbar bladder.
NOTE: Older style lumbar valve assemblies (as pictured) are no longer
available from the manufacturer. New replacement valve assemblies
are modular and do not disassemble.
(2) To install lumbar cushion assembly (Refer to Figure 6002)
(a) Install valve actuator assembly (3) into lumbar bladder (2) by pushing the valve
actuator assembly into the bladder actuator opening located on the side of the
bladder. Apply sufficient pushing force so as to allow a friction seal to occur.
NOTE: Failure to properly install the valve actuator assembly (3) into the
bladder may cause the lumbar cushion assembly not to operate
properly.
(b) Restore to operation and test function.
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D. Remove and Install Legrest Gas Lock
1 2
6
3
4
5
Figure 6003 - Gas Lock Procedures
Table 6004
Legrest Gas Lock Components
1 Washer 6 Gas lock
2 Lock nut 7 Spacers
3 Bushing 8 Spacers
4 Washers 9 Screw
5 Nuts
NOTE: For specific part information, see IPL Figure 5.
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(1) To remove gas lock (Refer to Figure 6003)
(a) Remove clip-on control actuator from gas lock (6).
(b) Remove screw (9), washer (1), lock nut (2), and spacers (7, 8) securing gas lock
(6) to bottom of seat. Retain the parts for reuse.
(c) Remove nuts (5) and washer (4) securing the gas lock (6) to the legrest platform.
Retain nut and washer for reuse.
(d) Remove gas lock (6) from legrest platform.
(e) Remove bushing (3), washers (4), and nuts (5) from gas lock (6) and retain for
reuse.
(2) To Install gas lock (Refer to Figure 6003)
(a) Install nuts (5), washers (4), and bushing (3) to the threaded end of the
gas lock (6).
(b) Install the threaded end of the gas lock (6) to legrest platform, as shown. Secure
with washer (4) and nut (5).
(c) Install screw (9), spacers (7, 8), and gas lock (6) to the seat bottom as shown.
Secure with the washer (1) and lock nut (2).
(d) Install the control actuator to the gas lock (6).
(e) Test operation.
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E. Remove and Install Recline Control Hydrolok and Adjust Back Recline
12 2
11
1
4
3
5
6
7
8
9
10
Figure 6004 - Back Recline Hydrolok Procedures
Table 6005
Recline Control Hydrolok Components
1 Screw 7 Washer
2 Recline arm 8 Washer
3 Washer 9 Jam nut
4 Nut 10 Actuator
5 Recline lock 11 Bracket
6 Jam nut 12 Spreader
NOTE: For specific part information, see IPL Figures 3 and 4.
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(1) To remove recline lock (Refer Figure 6004)
(a) Place the seat in the fully upright position to remove tension from the
recline lock (5).
(b) Remove the clip, on the actuator (10) from the threaded end of the recline lock (5).
Retain for reuse.
(c) Remove screw (1), washer (3), and nut (4) securing recline lock (5) to recline
arm (2). Retain for reuse.
(d) Remove jam nut (9) and washer (8) from threaded end of recline lock (5). Retain
for reuse.
(e) Remove recline lock (5) from bracket (11) mounted to side of the spreader (12).
(f) Remove washer (7) and jam nut (6) from recline lock (5). Retain for reuse.
(2) To install back recline lock (Refer Figure 6004)
(a) Install jam nut (6) and washer (7) to recline lock (5).
(b) Install recline lock (5) into bracket (11) mounted on the side of the spreader (12).
(c) Install washer (8) and jam nut (9) as shown.
(d) Install recline lock (5) to recline arm (2) with screw (1), washer (3), and nut (4).
(e) Install clip-on actuator (10) on the threaded end of the recline lock (5).
(f) Test operation.
(3) To adjust back recline (Refer Figure 6004)
(a) Loosen jam nuts (6, 9) used to secure recline lock (5) to bracket (11).
(b) Position the seat back to desired recline angle.
(c) Tighten jam nuts (6, 9).
(d) Test operation.
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F. Remove and Install Seat Recline Control Cable
ENDBAY ASSEMBLY
SPRING CLIP
Figure 6006 - Recline Control Cable Procedures

(1) To remove recline control cable (Refer to Figure 6006).
(a) Partially disassemble the endbay assembly to expose the recline control button.
Refer to DISASSEMBLY (Page Block 3000).
(b) Relieve tension on the control cable by returning the back assembly to the normal
position.
(c) Press the spring clip on the bottom end of the recline control and extract from the
armrest.
(d) Cut the lock strap securing the recline control cable to the frame assembly.
(e) Loosen the allen screw or pull the clip attaching the activator end of the recline
control to the recline lock.
(f) Remove the recline control cable.
(2) Follow these directions to install recline control cable (Refer to Figure 6006)
CAUTION: ATTACH THE CONTROL CABLE(S) IN THE CORRECT POSITION.

CONTROL CABLES HAVE SPECIFIC LENGTHS, DEPENDING ON
FUNCTION. INCORRECT INSTALLATION WILL PREVENT PROPER
OPERATION AND MAY CAUSE DAMAGE TO SEAT MECHANISMS.
(a) Make sure that the back assembly is in the normal position.
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(b) Route the new recline assembly through the endbay and along the frame
assembly and secure to the frame with lock straps.
(c) Press the actuator end of the recline control onto the rod on the recline lock and
press the clip or tighten the allen screw to secure in position.
(d) Assemble the recline control button through the endbay assembly and install the
spring clip.
(e) Rebuild the endbay to a serviceable condition.
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ASSEMBLY
1. General
Assembly procedures can vary slightly for different Millennium seat models.
A. Before assembly, inspect all parts for wear and/or damage that could cause failure of the seat
assembly or any of its component assemblies. Always replace attaching parts (cotter pins,
screws, washers, nuts, grommets, cable holders, etc.) with new parts. Replacing these low-
cost items will help decrease maintenance that is necessary when these items fail.
B. LoctiteTM products or equivalent are required for seat assembly.
2. Installation of Seat Assembly on Aircraft
A. Clean floor tracks, studs, and track fittings when seats are moved. This will prevent unwanted
wear on fastener assemblies.
B. To attach the seat assemblies to the aircraft, put the track studs and track fittings at the
bottom of the leg assemblies into matching notches in the floor track.
C. Slide the seat assembly forward or aft approximately one-half inch until the locking
mechanism on the track fitting can be pressed into an access hole.
WARNING: BE SURE TO TIGHTEN ALL SCREWS, BOLTS AND NUTS TO THE CORRECT
TORQUE VALUE. IF YOU DO NOT USE THE CORRECT TORQUE VALUE, THE
SEAT OR PARTS OF THE SEAT COULD BECOME LOOSE. THIS COULD
CAUSE DAMAGE OR INJURY. IF THE TORQUE VALUE IS NOT SHOWN, USE
THE TORQUE VALUES GIVEN IN TABLE 8001 IN FITS AND CLEARANCES
(PAGE BLOCK 8000). WHEN YOU TIGHTEN A NUT AND BOLT THAT ARE
USED TOGETHER, MEASURE THE TORQUE VALUE ON THE NUT. IF YOU
CANNOT GET ACCESS TO THE NUT OR A NUT IS NOT USED, MEASURE THE
TORQUE ON THE BOLT.
D. To lock the track fitting into position, tighten the Allen screw, which will push the arm against
the top surface of the aircraft floor tracks.
E. Tighten the anti-rattle nut under the forward leg hand tight plus 1/4-turn.
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3. Storage Instructions
A. General
The seat is essentially corrosion resistant and special preservation is not required.
B. Procedures
(1) Wrap the seat assembly in waterproof wrapping paper (Federal Specification UU-P- 217
or equivalent) or a plastic cover. Use tape (Federal Specification JAN-P-127 or
equivalent) to secure the wrapping paper or cover.
(2) Identify the seat assembly part number and overhaul date on a tag or in a convenient
location on the seat assembly wrapper.
(3) Store the seat assembly in a cool, dry place away from sunlight and heat sources.
4. Assembly Procedures
A. Assembly of the Spreader Assembly

(1) Install the artic roller shaft (10) onto the spreader (50).
(2) Attach the articulation roller (5) to the artic roller shaft (10) with the screw (15) and
washer (20).
(3) On the center spreaders only, attach the eyebolt (25) with the nut (35) and washer (30).
(4) Install the spreader bushing (45) onto the center spreaders only and spline nut (-40)
onto the inboard and outboard spreaders only.
B. Assembly of the Leg Assembly

(1) Attach the front stud (15) and anti-rattle nut (10) to the machined leg (5), and secure with
the set screw (20) and nylon ball (25).
(2) Attach the leg doublers (35) with the screw (40), washer (45), and nut (50).
(3) Attach the track fitting assembly (30) with the screw (55), washers (60, 65), and nut (70).
NOTE: Torque the nut (70) to 90 +10 IN-LB.
(4) Fit the track fitting saver covers (75) to the removed track fitting assembly (30).
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C. Installation of the Leg Cover (Refer to IPL Figure 24)

(1) Attach the leg cover bracket (5) to the leg assembly with the screw (10), spacer (-15),
and nut (20).
(2) Route the seat harness and attach the leg cover (25) to the leg assembly with the
screws (30) and clipnuts (-35).
D. Assembly of the Double Frame Assembly

(1) Attach the center spreader assemblies (20, 25) to the beams (5) with the bolts (30) and
nuts (35). Apply Loctite™-271 to the threads protruding out of the end of the nut.
NOTE: Torque the nuts (35) to 75 +5 IN-LB.
(2) Attach the leg assemblies (40) to the beams (5) with the bolts (45), washers (50),
nuts (55).
(3) Attach the outboard and inboard spreader assemblies (10, 15) to the beams (5) with the
bolts (30) and nuts (35). Apply Loctite™-271 to the threads protruding out of the end of
the nut (35).
NOTE: Torque the nuts (35) to 75 +5 IN-LB.
E. Installation of the Baggage Bar

(1) Rotate and move the baggage bar (5) into position on the frame assembly.
(2) Attach the baggage bar (5) to the inboard spreader with the screw (30).
(3) Attach the baggage bar (5) to the leg assemblies with the screws (15), washers (20),
doubler (-10), and nuts (25).
(4) Install the baggage bar plug (35) into the end of the baggage bar (5).
F. Installation of the SEB and Wiring

(1) Install the SEB (5) and AC ISPS output (10).
(2) Attach the ground cable (125) with the screw (130), washers (135, 140), and
nuts (145, 150).
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F. Installation of the SEB and Wiring (Continued)

(3) Connect and route the harnesses (15, 20) through the frame assembly, attaching the tie
down straps (35, 45) and stand-off panduits (40) as required.
(4) Install the shroud assemblies (70, 75) into position and Install the foam plugs (80).
G. Assembly of the Foodtray Pivot / Swivel Assembly

(1) Attach the foodtray support link (50) onto the foodtray swivel assembly (20) with the
screw (55), washers/spacers (60), and nut (65).
(2) Install the set screws (70) onto the foodtray support link (50).
(3) Install the set screw (75) onto the foodtray swivel assembly (20).
(4) Attach the foodtray swivel assembly (20) onto the forward foodtray pivot assembly (5)
using the bolt (25), washers (30), washers/spacers (35), and nut (40).
(5) Install the screw (45) onto the forward foodtray pivot assembly (5).
H. Assembly of the Seat Control Assembly (Refer to IPL FIG 19)

(1) Install the cable coduit assemblies (40, 45, 50, 55).
(2) Attach the control lever assemblies (5) and cable attach lever (10) with the screws (15),
washers (20), and springs (25).
(3) Attach the control lever (30) with the bushing (-35).
J. Assembly of the Endbay Assembly

(1) To assemble the foodtray pivot/swivel assembly (200), refer to paragraph G above.
(2) Align the foodtray pivot/swivel assembly (200) and washer/spacers (210) with the inner
endbay
panel (185) and outer endbay panel (180) and attach them with the bolt (205),
washer/spacers (210), washer (215), and nut (220).
(3) Attach the endbay pane ls (180, 185) together with the screws (190, 195).
(4) Attach the bolt (255) and the washer (260).
(5) Install the lower shroud bracket (270) and stew step assembly (-275) with the
rivets (-280, -290).
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J. Assembly of the Endbay Assembly (Continued)

(6) Install the armcap hinge assembly (235) and armcap hinge spacer (-240) with the
rivets (-245).
(7) Install the endbay stiffener (-230).
(8) Install the hook-and-pile fastenings (-325, -330, 340, 345), endbay foam pad (335), and
foodtray stow wedge (-260).
(9) Attach the escutcheon mount bracket (170) with the screws (175).
(10) Attach the foodtray guide (160) with the screws (165).
(11) Attach the lower cap shroud (125) and outer endbay shroud (130) with the screw (135),
and rivets (140).
(12) Attach the inner endbay shroud (145) with the screws (155), plastic rivets (150).
(13) Attach the endbay rubstrip (95) by sliding the rubstrip rearwards so as to engage
screws (100) on the keyways.
(14) Attach the rearcap endbay rubstrip (105) with the screws (110).
(15) Attach the endbay escutcheon (80) with the screw (85) and washer (90).
(16) Attach the frontcap rubstrip (75) by pressing into position at the front of the endbay
assembly (REF IPL FIG , item-5).
(17) Attach the endbay upper heelcap (45) with the screws (50).
(18) Attach the seat control assembly (55) with the screws (60, 70) and washers (65). Route
the control lines through the endbay.
(19) Attach the armcap assembly (5) with the screws (10) and washers (15).
NOTE: Torque the pivot assembly attachment bolt (225) enough to require
5-7 pounds of force, at the finger pull, to rotate the foodtray assembly.
NOTE: Torque the pivot assembly attachment nut (REF IPL FIG 20, Item 40) enough
to require 3-5 pounds of force, at the finger pull, to swivel the foodtray
assembly.
K. Installation of the Endbay

(1) Carefully lift the endbay assembly (-5) and position it on to the frame assembly.
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K. Installation of the Endbay

(2) Attach the endbay assembly (-5) with the bolts (10), screw (15), spreader pocket
cover (20), and pile fastenings (25).
(3) Route and connect all the control lines through the seat assembly.
(4) Attach the bolt (REF IPL 18, Item 255) and washer (REF IPL 18, Item 250).
(5) Route and connect the four harnesses (REF IPL FIG 21, item 15, 20).
L. Assembly and Installation of the Foodtray Table Assembly

(Refer to IPL FIGS 15 and 16)
(1) Join the outer foodtray leaf assembly (16-5) and the inner foodtray leaf assembly (16-10)
with the hinges (16-15) and leaf hange pins (16-20).
(2) Install the set screws (Refer to IPL FIG 16, item -40) and slide cap (16-35) onto the slide
plate foodtray assembly (16-25).
(3) Assemble the slide plate bushing assembly (16-30), O-rings (16-45) and
slide rod (16 -50) and secure with the screws (16-60) and slide rod retainers (16-55).
(4) Attach the foodtray handle (16-65) with the screws (16-70).
(5) Install the in-arm foodtray assembly (15-5) onto the endbay assembly
(REF IPL FIG 17, item -5) with the link pin (15-10).
(6) Tighten the set screw (REF IPL FIG 16, item -40) as required.
M. Assembly of the Life Vest (Container) Assembly

(1) Attach the life vest shroud (5) to the life vest (container) assembly with screws (10),
washers (15), spacer pad (20), nuts (25), door hinge (30), hinge pin (35), and life vest
box spacer (-40).
N. Assembly of the Center Console Assembly

(1) Attach the peanut tray assemblies (70, 75) with the screws (80), washers (85), bushings
(-100, -105), washer (90), and washer/spacers (95, 110).
(2) Attach the side shrouds (145, 150) with the plastic rivets (155) and screws (160).
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N. Assembly of the Center Console Assembly (Continued)

(3) Attach the screws (55, 65) and washers (60) to the cocktail table assembly (45). Align
the screws (55) in the keyways on the console structure and slide the cocktail table
assembly (45) backwards to engage the screws. Adjust the screws (55), as required, to
produce a snug fit. When the screws (55) have been properly adjusted and the cocktail
table assembly (45) is in place, secure with the two screws (65).
(4) Align the front shroud assembly (115) onto the center console structure, and turn the
quarter-turn studs (-125) to lock the front shroud assembly into position.
(5) Attach the armcap assembly (30) to the console structure with the screws (-35) and
rivets (-40).
(6) Attach the screws (10) to the heelcap shroud assembly (5). Align the screws (10) in the
keyways on the console structure and slide the heelcap assembly (5) downward to
engage the screws. Adjust the screws (10), as required, to produce a snug fit. When the
screws (10) have been properly adjusted and the heelcap shroud assembly (5) is in
place, secure with the screw (15).
P. Installation of the Center Console and Life Vest Container Assembly

(1) Align the center console assembly (10) onto the frame assembly and attach with the
screws (15) and washers (20).
(2) Align the life vest assembly (25) onto the frame and center console assemblies and
attach with the screw (30), washers (35), and nut (40).
(3) Route and connect the harnesses. Refer to SCHEMATIC AND WIRING DIAGRAMS
(Page Block 2000) for details.
Q. Assembly of the Slide Tube Assembly

(1) Attach the roller assemblies (10) to the weldment seatpan outer tube (5) using the
bolts (15), washers (20, 25), bushings (30), and nuts (35).
R. Assembly of the Seatpan Assembly

(1) Attach the pivot arms (45, 50) with the screws (55), washers (60), and nuts (65).
(2) Install the diaphragm loop assembly (10) and contour foam pad assembly (15) onto the
weldment seatpan outer tube (40) and secure with the zipper.
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R. Assembly of the Seatpan Assembly (Continued)

(3) Attach the plug caps (35) to the diaphragm assembly tube (30). Slide the bottom
diaphragm assembly (5) on to the diaphragm assembly tube. Align the diaphragm
diaphragm assembly tube (30) on the pivot arms (45, 50).
(4) Attach the diaphragm assembly (5) to the weldment seatpan outer tube (40) by
engaging the hook-and-pile fasteners (20, 25) and secure with the zipper.
(5) Attach slide tube assembly (70) by installing spacer (75), spring (80),
(6) Attach the mechanical lock (130) by installinag screw (140), spring (135), and nut (145).
S. Installation of the Seatpan Assembly

(1) Attach the seatpan assembly (5) to the backrest assembly with the screws (10),
washers (15), bushings (20), and washers/spacers (25).
(2) Attach the control cable from the mechanical lock (REF IPL 10, Item 130).
T. Assembly of the Legrest Assembly

(1) Install the roller assembly (7-185) by installing the screw (7-190), washers (7-195, 205),
roller bushing (7-200), and nut (7-210).
(2) Install the legrest arm (7-110) by installing the screw (7-115), spacers (7-120),
bushing (7-125), washer (7-130), and cap nut (7-135).
(3) Install the legrest actuator arm retainer (8-45) by installing the screws (8-50) and
nuts (8-55).
(4) Install the legrest brace (8-5) by installing the screws (8-10), washers (8-15, 20), roller
assemblies (8-25), roller bushings (8-30), spacers (8-35), and nuts (8-40).
(5) Install the legrest platform assembly (7-145) by installing the screws (7-155),
washers (7-160), and nuts (7-165).
(6) Install the hydrolok (7-60) by installing the screw (7-65), bushing (7-70),
washers/spacers (7-75, 80, 85), washers (90, 100), and nuts (7-95, 105).
(7) Install the footrest cushion (7-35).
(8) Install the footrest assembly (7-5) by installing the bolts (7-10), belleville
washer (7-15), washers (7-20, 25), and cap nuts (7-30).
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T. Assembly of the Legrest Assembly (Continued)

(9) Install the casting pivots (6-35) by installing the screws (6-40), washers (6-45), and
nuts (6-50).
(10) Install the side brackets (6-10, 15) by installing the screws (6-20), washers (6-25), and
nuts (6-30).
(11) Install the legrest cushion assembly (6-60) by engaging the hook-and-pile
fasteners (6-65, 70).
U. Installation of the Legrest Assembly

(Refer to IPL FIGS 1, 5 and 7)
(1) Attach the GS control (5-20) to the seatpan assembly (REF IPL FIG 9, item 5) by
installing the screw (5-25), spacers (5-30, 35), washer (5-40), bushing (5-50), and
nut (5-45).
(2) Install the legrest assembly (5-5) to the seatpan assembly (REF IPL FIG 9, item 5) by
installing the clevis pins (5-10) and spacer (5-15).
(3) Install the control lines to the GS control (5-20) and hydrolok (7-60).
(4) Install the legrest cover assemblies (1-85) and footrest covers (1-90) by engaging the
hook-and-pile fasteners.
V. Assembly of the Back Assembly

(1) Attach the recline arm (30) with the screws (35, 40), washers (45), spacers (50, 55, 60),
and nuts (65).
NOTE: Apply LoctiteTM-242 to the threads of the screws (35, 40).
(2) Attach the hydrolok (95) with the screw (100) and nut (105).
(3) Install the spacers (70, 75, 85) to the non-recline lock side with the screws (80, 90).
NOTE: Snug the screws (80, 90) but do not overtighten.
(4) Attach the upper and lower literature spring assemblies (110, 115) with the screws (120)
and washers (125).
(5) Attach the roller assembly (160), headrest stop assembly (165) and roller support
bracket (130) with the screws (185), washers (175), and spacers (180).
(6) Attach the headrest friction blocks (135) with the screws (140), washers (145),
springs (150), and spacers (155).
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V. Assembly of the Back Assembly (Continued)

(7) Install the hook fastenings (-190, -195).
(8) Install the fabric support assembly (10) onto the back subassembly (20) with
adhesive.
(9) Install the back pad (15) and the back cushion assembly (5) onto the back
subassembly (20) with adhesive.
(10) Attach the roller support bracket (130), roller assembly (160), and headrest stop
assembly (165) by installing the screw(170, 185), washer (175), and spacer (180).
W. Installation of the Back Assembly

(1) Carefully place the back assembly (5) onto the spreader assemblies (REF).
(2) Attach the back assembly (5) to the spreader assembly (REF), at the non-hydrolok side,
with the bolt (45), washer (50), bushings (55, 60), and washer/spacers (65).
(3) Attach the back assembly (5) to the spreader assembly (REF), at the hydrolok side, with
the bolt (10), washers (15, 35), bushings (20, 25), washer/spacers (30), and nut (40).
(4) Connect the hydrolok (REF IPL FIG 4, Item 95) to the spreader assembly (REF) with the
nuts (70) and washer (75).
(5) Attach the back assembly (5) to the seatpan assembly (REF IPL FIG 1, item 120).
(6) Route and connect the end of the recline control cable to the hydrolok
(REF IPL FIG 4, item 95). Refer to REPAIR (Page Block 6000) for details.
X. Assembly of the Headrest Assembly

(1) Attach the headrest slide plate assembly (50) to the headrest center body assembly (5)
with the bolt (55), belleville washers (60), brass washer (65), washer/spacer (70),
washers (75), and nut (80).
(2) Attach the two headrest ear assemblies (10, 15) to the center body assembly (5) with the
bolts (20), belleville washers (25), brass washers (30), washers/spacers (35),
washer (40), and nuts (45).
Y. Installation of the Headrest and Back Dress Covers

(1) Attach the back lumbar assemblies (40).
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Y. Installation of the Headrest and Back Dress Covers (Continued)

(2) Fit the back cover assemblies (35) and engage the hook-and-pile fastening.
(3) Fit the headrest cover assemblies (25) onto the headrest assemblies (30) and engage
the hook-and-pile fastening.
(4) Attach the headrest assemblies (30) to the backrest assembly by aligning the slide plate
onto the rollers and sliding the headrest downward until the latch engages.
NOTE: Ensure that 6-8 pounds of force will allow the ear to be consistently rotated.
The force must be exerted at the end of the ear.
NOTE: Ensure that 10-12 pounds of force will allow the headrest to slide consistently.
The force must be exerted at the top of the headrest.
Z. Installation of the Bottom Cushion and Seat Belt

(1) Attach the lap belt assemblies (20).
(2) Fit the bottom cover assemblies (10) to the bottom cushion assemblies (15) and engage
the hook-and-pile fastening.
(a) Place the front of the cushion tight to the diaphram tube.
(b) Ensure that the hook and pile fasteners on the cushion and diaphram tube align.
(c) Push the cushion securely in place from the front of the cushion to the rear.
(d) Confirm that the cushion is sitting firmly against the diaphram and seated securely.
5. Dress Cover Assemblies Installation
CAUTION: DO NOT PUSH THE POINT OF THE AWL INTO THE FOAM BECAUSE IT WILL
DAMAGE THE CUSHION.
Be careful when installing dress covers so they will look good. Apply the dress cover on the foam
smoothly. Work the cover with the palm of the hand so the cover is in position before it is locked
down. The fold of all cord seams must be on the top or the bottom, the front or the rear, but not on
the side of the foam.
The same fold should be put onto the top or the bottom, the front or the rear of the foam as the
cover is moved into place. Parts of the rear fold can move out of position. To locate a fold that is
out of position, feel along the seam edges after the cover is installed. Adjust the fold with a sharp
pointed awl. Move the point of the awl 1/4 to 3/8 inch (6.35 to 9.63 mm) into the material along the
seam fold. Move the awl handle to catch the seam fold and move it into position.
When attaching the hook-and-pile tape, align the edges so the cover is smooth. The hook and pile
tape will not be seen when it is correctly attached.
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FITS AND CLEARANCES
1. General
Normal maintenance of the seat assemblies does not require fit and clearance information.
2. Torque Tables
A. Threaded Fastener Torque Ranges
When specific torque values are not shown on the applicable drawing, use the torque values
in Table 8001 as a guide for tightening nuts, studs, bolts, and screws. When tightening a nut
and bolt that are used together, measure the torque value on the nut. If the nut is inaccessible
or a nut is not used, measure the torque on the bolt.
(1) Standards and Specifications for Values
(a) Self-Locking Fasteners
Compared to a standard fastener, a self-locking fastener supplies more resistance

when it is turned on a thread. Because of this, add the prevailing torque value to
the standard torque value to get the correct torque value for a self-locking fastener.
This helps prevent unwanted vibrations that can work the fastener loose. (See
Table 8001.)
NOTE: The prevailing torque value is taken from IFI 100/107, Prevailing-Torque
Type Steel Hex Nuts, Grade B, Industrial Fasteners Institute, 1987. B/E
Aerospace supplied the values for Self-Locking Fasteners, sizes 4-40
and 6-32.
(b) Standard Fastener Values
For any fastener not listed in Table 8001, refer to the Standard Aircraft Handbook.
NOTE: B/E Aerospace supplied the values for Standard Fasteners, sizes 4-40
and 6-32.
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Table 8001
Threaded Fastener Torque Values
PREVAILING
STANDARD TORQUE (IN-LB) SELF-LOCKING
THREAD FASTENERS MAX REFERENCE FASTENERS
THREAD/IN TYPE (IN-LB) MIN-MAX ONLY (IN-LB) MIN-MAX
4-40 Coarse 3-5 3 6-8
6-32 Coarse 7-10 8 15-18
8-32 Coarse 12-15 12 24-27
10-32 Fine 20-25 13 33-38
1/4-28 Fine 50-70 30 80-100
5/16-24 Fine 100-140 60 160-200
3. Quarter Turn and Other Fixed Fasteners
To properly secure items fastened by quarter (1/4) turn and other fixed fasteners, align the holes
on the part being fastened, press and hold the part in place, turn fastener to engage.
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SPECIAL TOOLS, FIXTURES, AND EQUIPMENT
1. Tools
A. No special tools, fixtures or equipment are required to maintain B/E Aerospace passenger
seats. Only common hand tools are required to assemble and/or disassemble the seats. Refer
to Table 9001 for a list of suggested common hand tools.
NOTE: Equivalent substitutes may be used for items listed in Table 9001.
Table 9001
Suggested Common Hand Tools
QUANTITY
TOOL REQUIRED
7/16" Opened, Closed Ended Wrench 2
7/16" Thin Wall Socket - 3/8" Drive 2
Ratchet - 3/8" Drive 1
4" Ratchet Extension - 3/8" Drive 1
Rubber Tipped Hammer 1
Ball Peen Hammer 1
Scratch Awl 1
#1 Flat Screwdriver 1
#2 Flat Screwdriver 1
#2 Phillips Head Screwdriver 1
#3 Phillips Head Screwdriver 1
Allen Wrench Set - Standard 1
Allen Wrench Set - Metric 1
Snap Ring 1
Page 9001
25-25-85 Oct 19, 2011
B/E AEROSPACE

Suggested Common Hand Tools
QUANTITY
TOOL REQUIRED
Tape Measure - 6' 1
Wire Cutters 1
Razor Knife 1
Reamer Set 1
Channel Lock 1
File Set 1
Scissors 1
Pliers 1
Needle Nose Pliers 1
Tie Wire Cutters 1
2. Fixtures
There are no special fixture requirements.
3. Equipment
There are no special equipment requirements.
Page 9002
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B/E AEROSPACE
1. Introduction
A. Purpose
This Illustrated Parts List (IPL) helps you find and identify procurable parts of the seats. A
procurable part is one that you can purchase as a replacement part.
B. How to Use the IPL
Each IPL figure has an illustration that uses item numbers to identify parts of the seat that can
be replaced. Each illustration is followed by a parts list that shows all of the parts in item
number sequence. Each parts list has the following columns:
FIG. ITEM The number at the top of this column identifies the IPL
figure. The other numbers are item numbers. An item
number is given to each part that you can replace and is
shown on the illustration. A dash (-) before an item number
shows that the part is not shown on the illustration.
PART NUMBER Identifies installations, assemblies and parts by number. If a
part number is followed by (NP), that part is not procurable.
AIRLINE PART NO. Blank column for airline use.
NOMENCLATURE Identifies parts by name and is indented to show how parts
are related to the primary assembly. See the next page for
more details.
EFF CODE Identifies which parts are used on the primary assemblies.
The primary assemblies are shown at the start of the IPL
figure. An effectivity code letter is given to each primary
assembly. Each part used on a primary assembly is given
the effectivity code letter of that primary assembly. If a part
is used on all of the primary assemblies, it is not given an
effectivity code. The effectivity codes in each IPL figure
apply only to that figure and are not related to the effectivity
codes in any other IPL figure.
UNITS/ASSY Identifies the quantity of each part used on the primary
assembly.
Page 10001
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The Nomenclature column uses bullet indents (•) to show the relationship between parts, as in the
examples that follow:
Assembly or Installation This is the primary assembly/installation and is not indented.

• Subassembly/Detail Part This is a subassembly or detail part of the primary
assembly/installation. It is indented with one bullet (•). If
parts with two bullets (• •) follow the subassembly, they are
part of the subassembly.
• • Sub-subassembly/Detail Part A sub-subassembly/detail part of the subassembly. It is
indented with two bullets (• •). If you can purchase the one
indent subassembly/part, this part will be included. If parts
with three bullets (• • •) follow the sub-subassembly, they
are part of the sub-subassembly.
• • • Detail Part Detail part for the sub-subassembly. It is indented with
three bullets (• • •). If you can purchase the two-indent part,
this part will be included.
ATTACHING PARTS Shows that the parts listed after it attach the part or parts
before it.
*** Shows the end of an ATTACHING PARTS list. Also used at
the end of individual IPL parts listing tables.
2. Vendor Codes
Vendor Code numbers are specified in the current issue of Federal Supply Code for
Manufacturers, Catalogue Handbooks H4-1, H4-3 and/or NATO codes, and are available on the
Internet at https://www.bpn.gov/bincs/search_info.asp.
3. Trim and Finish Codes
All seat part numbers and some parts in the IPL include a Trim and Finish (T & F) code at the end
of the part number. Be sure to include the T & F codes when you purchase replacement parts.
Example: part number 88819001HA02 where HA02 is the part’s T & F code.
4. LPxxxxx Parts Versus MSxxxxx Parts
The “LP” in LPxxxxx part numbers indicates that the part (typically a fastener such as a bolt,
screw or nut) has “lockpatch” material applied to the threads to make the part self-locking. When
such a part is used, the lockpatch is compressed, creating a much stronger metal-to-metal
contact and positive resistance to vibration and loosening. YOU CAN REPLACE AN LPxxxxx
PART WITH AN EQUIVALENT MSxxxxx PART ONLY IF YOU USE A LOCKING MATERIAL
(SUCH AS LOCTITETM) ON THE THREADS OF THE MSxxxxx PART. For example, you may use
part number MS27039 in place of part number LP27039 only when you apply LoctiteTM to the
threads before installation.
Page 10002
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5. Alpha/Numerical Index
PART NUMBER AIRLINE PART NO. IPL FIG. ITEM TTL REQ
AA-307-13 20 15 1
AA-417-3 7 40 2
AA-417-3 7 250 2
AN3-14A 11 15 1
AN3-24A 23 30 2
AN316-6R 7 105 2
AN4-10A 18 255 1
AN4-11A 20 25 1
AN4-20A 18 205 1
AN4-20A 23 45 2
AN4-21A 3 45 1
AN5-21A 7 10 2
AN565A6H4 20 75 1
AN565A6H8 20 70 2
AN970-3 4 175 2
AN970-3 22 20 2
AN970-4 26 20 1
APPPHC810 4 185 1
B14-498026 2 25 4
B14-498026 2 60 4
BALL-NYLON 25 25 1
C18-625032 7 15 4
CR4H-M 21 40 7
CSCS-04-03 13 -220 6
CSPS-04-02 10 -100 9
CSPS-04-02 14 -60 2
CSPS-04-02 18 -280 2
CSPS-04-02 18 -280A 4
CSPS-04-03 10 115 2
CSPS-04-03 13 -25 2
CSPS-04-03 13 -210 3
CSPS-04-03 13 -240 18
CSPS-04-03 13 -305 4
CSPS-04-03 14 95 9
CSPS-04-03 14 -105 2
CSPS-04-03 18 -285 6
CSPS-04-03 18 -290 3
CSPS-04-04 13 -175 3
CSPS-04-04 13 -185 4
CSPS-04-04 13 -200 2
CSPS-04-04 13 -245 8
CSPS-04-04 13 -265 10
CSPS-04-04 18 -245 13
CSPS-04-04 18 -265 4
- ITEM NOT ILLUSTRATED
Page 10003
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CSPS-04-05 13 -285 2
CSPS-04-06 13 -365 2
CSPS-05-06 7 -180 6
DB01-009 16 45 2
FPS-024-1100-BLK 1 -80 AR
HV10000-601 7 60 1
HV17500-09 4 95 1
K1000-3 4 -200 6
LC030D02M 4 150 1
LC054GH09M 10 135 1
LC054GH13M 10 80 1
LE020B01M 19 25 1
LH56507 1 -50 2
LP35206-225 16 60 4
MC372-47 19 60 1
MC53832-91 19 40 1
MC54042-85 19 45 1
MC54045-85 19 50 1
MC91342-73 19 55 1
MF6000-06 18 -295 2
MM55-2051 10 130 1
MR200-1136 21 110 6
MS16997-31L 24 30 2
MS17795-44 6 55 2
MS20426AD4-8 7 260 10
MS21042-08 6 30 1
MS21042-08 6 50 2
MS21042-08 7 165 2
MS21042-08 7 245 2
MS21042-3 8 55 2
MS21042-3 20 65 1
MS21042-3 22 25 2
MS21042-3 23 35 2
MS21042-4 3 40 1
MS21042-4 20 40 1
MS21069L3 13 -270 2
MS21071-06 18 -305 4
MS21071-08 18 -315 2
MS21071L3 14 -70 2
MS21083N6 3 70 2
MS21209F4-15 13 -385 4
MS21266-1N 14 -110 1
MS24671-8 13 -50 2
MS24693-25B 18 155 2
MS24693-28B 18 165 2
MS24693-S27 18 50 2
MS24693-S274 13 260 2
Page 10004
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MS24693-S48 18 70 1
MS21043-3 21 150 2
MS24694-S11 7 235 2
MS24694-S49 8 50 2
MS27039-0806 13 55 4
MS27039-0807 13 15 1
MS27039-0807 18 110 2
MS27039-0808 13 -35 1
MS27039-0812 6 20 1
MS27039-0812 7 155 2
MS27039-0814 6 40 2
MS27039-0815 20 45 1
MS27039-1-05 13 -380 4
MS27039-1-07 13 -375 2
MS27039-1-08 13 -230 3
MS27039-1-08 13 -325 2
MS27039-1-08 14 -65 2
MS27039-1-13 22 30 1
MS27039-1-14 7 190 1
MS27039-1-14 12 30 1
MS27039-1-17 13 -345 2
MS27039-1-17 18 190 1
MS27039-1-17 22 15 2
MS27039-1-20 8 10 4
MS27039-1-20 24 10 1
MS27039-1-21 21 95 3
MS27039-1-23 21 100 3
MS27039-1-24 4 170 1
MS27039-1-26 7 65 1
MS27039-4-04 13 160 1
MS27039-4-10 4 120 2
MS27039-4-15 4 90 1
MS27039-4-15 4 100 1
MS27039-4-17 4 80 1
MS27039-4-17 9 10 2
MS27039-4-20 18 195 2
MS27039-4-21 7 115 1
MS27039-4-24 18 135 1
MS27039-4-29 5 25 1
MS3367-4-0 21 -155 AR
MS3367-5-9 21 45 9
MS3367-7-9 21 35 2
MS35206-227 18 10 5
MS35206-227 18 -40 2
MS35335-31 13 90 1
MS35335-35 7 100 2
MS35338-43 21 135 1
Page 10005
25-25-85 Oct 19, 2011
B/E AEROSPACE
MS35650-305T 21 145 2
MS51496E211 4 145 2
MS51957-28 14 10 3
NAS1081-06D3P 16 -40 1
NAS1096-2-6 18 60 2
NAS1096-2-6 18 85 1
NAS1149C0332R 7 205 1
NAS1149C0332R 8 15 4
NAS1149C0332R 10 60 2
NAS1149C0332R 11 20 3
NAS1149C0332R 13 -330 4
NAS1149C0363R 12 35 2
NAS1149C0363R 13 60 2
NAS1149C0432R 5 40 1
NAS1149C0432R 9 15 2
NAS1149C0532R 7 20 4
NAS1149C0532R 10 85 1
NAS1149C0563R 25 60 2
NAS1149C0632R 19 20 1
NAS1149C0663R 3 75 1
NAS1149C0663R 26 30 1
NAS1149C0732R 10 175 2
NAS1149CN616R 14 15 3
NAS1149CN616R 18 15 5
NAS1149CN632R 10 110 2
NAS1149CN816R 18 65 2
NAS1149CN832R 6 25 1
NAS1149CN832R 6 45 2
NAS1149CN832R 7 160 2
NAS1149CN832R 7 240 2
NAS1149CN832R 18 90 1
NAS1149D0316H 21 115 6
NAS1149D0316H 21 140 5
NAS1149F0463P 2 40 1
NAS1149F0463P 2 75 1
NAS1149F0463P 3 15 1
NAS1149F0463P 3 35 1
NAS1149F0463P 3 50 1
NAS1149F0463P 4 45 4
NAS1149F0463P 4 125 2
NAS1149F0463P 7 90 1
NAS1149F0463P 7 130 1
NAS1149F0463P 12 20 6
NAS1149F0463P 18 215 1
NAS1149F0463P 18 250 1
NAS1149F0463P 20 30 2
NAS1149F0463P 25 45 1
Page 10006
25-25-85 Oct 19, 2011
B/E AEROSPACE
NAS1801-4-28 4 35 1
NAS1801-4-35 4 40 1
NAS1802-3-12 21 130 1
NAS42DD6-33FC 4 155 1
NAS42DD6-33FC 4 180 1
NAS601-6P 13 65 2
NAS601-6P 13 85 1
NAS623-3-16 4 140 1
NAS623-3-22 20 55 1
NAS623-3-3 10 55 2
NAS623-4-12W 12 15 6
NAS623-4-18W 25 40 1
NAS623-5-14W 10 140 1
NAS623-5-18W 25 55 1
NAS6604-36 2 20 1
NAS6604-48 2 55 1
NAS6604-48 3 10 1
NAS679A3W 7 95 1
NAS679A3W 10 65 2
NAS679A3W 11 35 1
NAS679A4W 4 105 1
NAS679A4W 5 45 1
NAS679A4W 18 220 1
NAS679A4W 23 55 2
NAS75-4-024 7 125 1
NP4-11A 17 10 2
NP565A428H5 18 -225 1
NP565D8H4 25 20 1
NPS24693-C29 19 15 1
NPS24693-S24 18 175 2
NPS24693-S28 16 70 4
NPS24694-S52 7 50 2
NPS27039-0805 18 100 2
NPS27039-0806 13 10 4
NPS27039-0812 13 80 1
NPS27039-4-06 26 15 1
NPS27039-4-20 17 15 1
RD-AM7929-25 21 15 1
RD-AX4332-01 21 5 1
RD-AX6421-21 21 55 2
RD-AX6733-56 21 50 2
RND-3/4-16-18 10 35 2
ROUND2000NX-8GN 21 -160 AR
SJ3518FR062BLACK 13 -290 AR
SJ3518FR100BLACK 18 340 AR
Page 10007
25-25-85 Oct 19, 2011
B/E AEROSPACE
SJ3518FR200BEIGE 6 65 AR
SJ3519FR100BEIGE 6 70 AR
SL210-08-2 24 -35 2
SSCS-03-02 4 -205 2
SSCS-03-02 18 -310 2
SSCS-03-02 18 -320 2
SSPS-03-02 10 -160 2
SSPS-03-02 14 -75 4
SSPS-03-02 18 -120 2
SSPS-03-02 18 -300 2
SSPS-03-04 13 -40 2
SSPS-03-04 13 -315 2
VWS106-C 21 30 6
01002140 21 -165 2
1002655-103 22 -10 1
1002933-015 (NP) 1 -210 1
1003707-001 (NP) 1 -205 2
1003707-001 (NP) 24 -1 RF
1003707-201 24 5 1
1003707-301 24 25 1
1004710-001 22 35 1
1005620-257 14 55 1
1009350-715BLS 14 45 1
1014386-703 (NP) 1 -75 8
1025001-239 14 50 1
1068810-2 21 125 1
1191-28 21 10 1
1191803-60 21 25 1
1191865-36 21 20 2
12-24 5 10 2
1285-1 21 65 1
1292-4-17 21 60 2
1324-1 5 20 1
2010-1-511-2286 1 20 2
22303107 25 15 1
22K2-02 24 20 1
22NKM-02 12 40 1
22NKM-02 13 -235 3
22NKM-02 13 -335 2
22NKM-02 13 -355 2
Page 10008
25-25-85 Oct 19, 2011
B/E AEROSPACE
22NKM-62 14 25 3
22NKTM-02 7 210 1
22NKTM-02 8 40 4
22NKTM-02 21 120 6
27SR0012 18 -30 5
27SR0020 13 155 4
27SR0020 18 140 3
27SR0030 18 150 2
3243-4-3 10 125 4
36771 (NP) 1 -5 RF
40844027 26 25 1
41544013 25 75 2
42ND12-048 26 -40 1
42NKE-048 4 65 2
43-13-1-24 13 -130 2
45017007 15 10 1
46812015 13 -280 1
47000025 (NP) 1 -60 2
47000025 (NP) 3 -1 RF
47000111 3 25 1
47000115 4 -30A 1
47000116 4 30 1
47000117 3 60 1
47000123 3 20 1
47000129 3 55 1
47000235A0489ES 16 65 1
47000283A0578AN 16 15 1
47000285 16 20 2
47031107 4 20 1
47031108 4 -20A 1
47040001 1 15 2
47615001 1 10 2
47615003 1 35 2
47615005 1 25 2
47615007 1 85 2
47615009 1 90 2
48200527 1 -200 1
48200527 23 -1 RF
48200528 1 -200A 1
48200528 23 -1A RF
48201001 23 10 1
48201001 26 -1 RF
48201002 23 15 1
48201002 26 -1A RF
48201023 23 20 1
48201023 26 -1B RF
48201024 23 25 1
Page 10009
25-25-85 Oct 19, 2011
B/E AEROSPACE
48201024 26 -1C RF
48201101 26 50 1
48201102 26 -50A 1
48202005 23 5 2
48203039 1 120 2
48203039 9 5 RF
48203039 10 -1 RF
48203063 11 5 1
48203069 10 40 1
48203075 10 70 1
48203075 11 -1 RF
48203083 10 15 1
48203111 26 10 1
48203113 26 -10A 1
48203129 10 30 1
48203131 10 95 1
48203205 10 120 1
48203223 10 105 1
48203401 26 5 1
48203407 26 45 1
48203435 10 10 1
48203453 10 5 1
48203605 10 45 1
48203606 10 50 1
48205125 4 130 1
48206027HA02 1 100 2
48206027HA02 5 5 RF
48206027HA02 6 -1 RF
48206031HA02 1 -105 2
48206031HA02 6 5 1
48206031HA02 7 -1 RF
48206051 1 -110 2
48206051 7 145 1
48206051 8 -1 RF
48206053A052100 7 215 1
48206053V 7 -220 1
48206055 7 110 1
48206057HA02 7 5 1
48206081 7 35 1
48206093 6 60 1
48206101 7 175 1
48206103 8 60 1
48206107 7 225 1
48206109 7 230 2
48206113 7 150 2
48206115 7 140 1
48206201 8 45 1
Page 10010
25-25-85 Oct 19, 2011
B/E AEROSPACE
48206203 6 10 1
48206204 6 15 1
48206225 8 5 1
48206227 7 255 1
48206301ACG 7 45 2
48206303 6 35 2
48206603 7 170 1
48207109 25 5 1
48207201 25 35 2
48210113 1 -45 2
48210213 1 40 2
48210217 1 -55 2
48213049 13 255 1
48213057HA02 13 70 1
48213058HA02 13 75 1
48213063 13 -275 1
48213071HA02 13 30 1
48213117 14 5 1
48213119 13 205 1
48213139 13 -165 1
48213140 13 -170 1
48213145 13 190 1
48213146 13 195 1
48213155 13 -295 1
48213157 13 -360 2
48213171 13 -340 1
48213183 14 80 1
48213185 13 -320 1
48213187 13 -310 1
48213197 13 -300 1
48213199 13 215 1
48213217 14 85 1
48213218 14 90 1
48213345 13 -105 1
48213347 13 -100 1
48213425HA02 13 45 1
48213435 13 180 1
48213475 13 370 1
48213581HA02 13 5 1
48213771 13 -20 1
48213887 13 250 1
48213891BBZ 13 145 1
48213892BBZ 13 150 1
48213893 13 225 2
48213991 13 -120 1
48213993HA02 13 115 1
48221005 2 5 1
Page 10011
25-25-85 Oct 19, 2011
B/E AEROSPACE
48222305 4 25 1
48223221 4 5 1
48224001 2 10 1
48224002 2 15 1
48226009 23 40 2
48226009 25 -1 RF
48227001 (NP) 1 -115 2
48227001 (NP) 9 -1 RF
48227101 9 20 2
48229003 25 65 2
48229007 3 65 2
48229009 7 80 1
48229011 7 85 1
48229013 7 75 1
48229015 9 25 2
48229017 2 35 1
48229019 2 70 1
48229027 8 35 4
48229029 13 -350 2
48229037 13 95 1
48229039 3 30 2
48229051 20 60 4
48229053 20 35 2
48229063 13 110 2
48231041 18 -275 1
48231071 18 235 1
48231203 18 -115 1
48231205 18 -240 1
48231303 16 35 1
48231405 18 335 1
48233003L0326JM 18 45 1
48233011L0326JM 18 95 1
48233012L0326JM 18 -95A 1
48233015L0326JM 18 105 1
48233017L0326JM 18 75 1
48237035HA02 1 140 1
48237035HA02 12 10 RF
48237035HA02 13 -1 RF
48238065 4 110 1
48238075 4 115 1
48245303 19 10 4
48245305 19 -35 1
48245401HA02 19 5 4
48245402HA02 19 -5A 4
48245403L0326JM 19 30 1
48245404L0326JM 19 -30A 1
48246001 (NP) 1 -95 2
Page 10012
25-25-85 Oct 19, 2011
B/E AEROSPACE
48246001 (NP) 5 -1 RF
48249059 1 30 2
48249059 2 -1 RF
48249061 2 50 1
48249067 4 165 1
48249121 4 135 2
48257001 (NP) 1 -170 2
48257001 (NP) 17 -1 RF
48265001 (NP) 1 -130 1
48265001 (NP) 12 -1 RF
48266051 4 10 1
48269001 (NP) 1 -135 1
48269001 (NP) 12 -5 RF
48269051HA02 1 145 1
48269051HA02 12 25 RF
48269051HA02 (NP) 14 -1 RF
48269101 14 -40 1
48287043 1 -65A 1
48287043 1 70 1
48287043 3 5 RF
48287043 4 -1 RF
48287044 1 65 1
48287044 1 -70A 1
48287044 3 -5A RF
48287044 4 -1A RF
48289005 4 15 1
48294103 (NP) 1 -190 1
48294103 (NP) 22 -1 RF
48528805 1 -195 1
48528805 22 5 RF
48528806 1 -195A 1
48528806 22 -5A RF
48606071 4 160 4
48606073 7 200 1
48606073 8 30 4
48606073 11 30 1
48606077 7 185 1
48606077 8 25 4
48606077 11 10 4
48918051HA02 18 5 1
48918052HA02 18 -5A 1
48918053HA02 18 -20 1
48918054HA02 18 -20A 1
48918069 18 200 1
48918069 20 -1 RF
48918070 18 -200A 1
48918070 20 -1A RF
Page 10013
25-25-85 Oct 19, 2011
B/E AEROSPACE
48918075 20 5 1
48918076 20 -5A 1
48918101 18 180 1
48918102 18 -180A 1
48918103 18 185 1
48918104 18 -185A 1
48918117 20 20 1
48918153 16 50 1
48918171 18 160 1
48918201 18 -270B 1
48918202 18 -270C 1
48918203 18 170 1
48918204 18 -170A 1
48918205HA02 16 5 1
48918207 18 270 1
48918208 18 -270A 1
48918219 18 -230 1
48918227HA02 16 10 1
48918281HA02 16 30 1
48918282HA02 16 -30A 1
48918283HA02 16 25 1
48918284HA02 16 -25A 1
48918303L0326JM 18 -35 1
48918304L0326JM 18 -35A 1
48918307L0326JM 18 80 1
48918309T0326FM 18 145 1
48918310T0326FM 18 -145A 1
48918311T0326FM 18 125 1
48918312T0326FM 18 -125A 1
48918313T0326FM 18 130 1
48918314T0326FM 18 -130A 1
48918315T0326FM 18 -25 1
48918316T0326FM 18 -25A 1
48918351 18 -260 1
48918607 16 55 2
48918609 20 10 1
48918610 20 -10A 1
48918627 20 50 1
48919119HA02 1 -175A 1
48919119HA02 17 -5 RF
48919119HA02 18 -1 RF
48919120HA02 1 175 1
48919120HA02 17 -5A RF
48919120HA02 18 -1A RF
48919125HA02 1 180 1
48919125HA02 17 -5B RF
48919125HA02 18 -1B RF
Page 10014
25-25-85 Oct 19, 2011
B/E AEROSPACE
48919126HA02 1 -180A 1
48919126HA02 17 -5C RF
48919126HA02 18 -1C RF
48920037HA02 (NP) 1 -160A 1
48920037HA02 (NP) 1 -165 1
48920037HA02 (NP) 15 -1 RF
48920038HA02 (NP) 1 -160 1
48920038HA02 (NP) 1 -165A 1
48920038HA02 (NP) 15 -1A RF
48921043HA02 15 5 1
48921043HA02 16 -1 RF
48921044HA02 15 -5A 1
48921044HA02 16 -1A RF
48924001HA02 18 55 1
48924001HA02 19 -1 RF
48924004HA02 18 -55A 1
48924004HA02 19 -1A RF
48924101L0326JM 19 65 1
48924102L0326JM 19 -65A 1
48925003 10 -150 1
48925004 10 -155 1
48931003 (NP) 1 -150 2
48931004 (NP) 1 -150A 2
48955025 21 85 1
48955026 21 -85A 1
48955033 21 70 1
48955036 21 75 1
48955039 21 -90A 1
48955040 21 90 1
48955501 21 80 2
48959003 (NP) 1 -185 1
48959003 (NP) 21 -1 RF
48959004 (NP) 1 -185A 1
48959004 (NP) 21 -1A RF
49656211BRG 1 -155 1
49686207 7 70 1
49686225 7 25 6
49688121 14 -100 1
49688187 14 30 2
49688189 14 35 1
49688191 14 20 1
49862003 (NP) 1 -125 2
49862003 (NP) 10 -165 RF
52NKE-064 26 35 1
52NKTE-048 7 135 1
52NKTE-048 25 50 1
52NKTE-054 7 30 2
Page 10015
25-25-85 Oct 19, 2011
B/E AEROSPACE
52NKTE-054 10 90 1
52NKTE-054 10 145 1
52NKTE-054 25 70 1
52NTE-048 2 45 1
52NTE-048 2 80 1
5710-80-024 7 195 2
5710-80-024 8 20 8
5710-80-024 11 25 2
82-19-160-16 13 -125 2
82-32-201-20 13 -140 2
82-46-101-41 13 -135 2
88819001HA02 1 -1 RF
88819002HA02 1 -1A RF
91101205 25 30 1
92510A569 24 -15 1
96040433 5 50 1
97123007 25 10 1
98035003 23 50 2
98038093 5 15 2
98038143 7 120 2
98038233 5 30 2
98038233 5 35 2
98038285 10 75 1
98038293 4 50 1
98038293 4 85 2
98038445 21 105 3
98038459 4 60 1
98038459 4 75 1
98038461 4 55 1
98038461 4 70 1
98038565 10 170 1
98080001 18 210 2
98511007 2 30 2
98511007 2 65 2
Page 10016
25-25-85 Oct 19, 2011
B/E AEROSPACE
Page 10017
25-25-85 Oct 19, 2011
B/E AEROSPACE
25
30
35
40
70
25
30
20
175
35
40
65
10
15
85
90 140
100 120
145 20
180
85 120
90 10
100 15
General Seat Assembly - Double

IPL Figure 1
Page 10018
25-25-85 Oct 19, 2011
Please insert this TR page
to follow CMM page 10018 B/E AEROSPACE Temporary
COMPONENT MAINTENANCE MANUAL Revision No. 1.01
in IPL Figure 1, General MILLENNIUM™ 88819 SERIES
Seat Assembly - Double.
25
30
35
40
70
25
30
152
20
175
35
40
65
10
15
85 151
90 140
100 120
145 20
180
85 120
90 10
100 15
General Seat Assembly - Double

IPL Figure 1
Page 10018A
(TR-1.01) 25-25-85 Nov 21, 2014
B/E AEROSPACE
Page 10019A
25-25-85 Nov 21, 2014
B/E AEROSPACE
FIG. AIRLINE NOMENCLATURE EFF UNITS/

ITEM PART NUMBER PART NO. 1 2 3 4 5 6 7 CODE ASSY
1
-1 88819001HA02 Seat Assembly, LH STD DBL A RF
-1A 88819002HA02 Seat Assembly, RH STD DBL B RF
-5 36771 (NP) • Envelope Drawing RF
10 47615001 • BTM Cover Assembly 2

15 47040001 • BTM Cushion Assembly 2
20 2010-1-511-2286 • Lap Belt - Assembly 2
25 47615005 • Headrest Cover Assembly 2

30 48249059 • Headrest Assembly 2
(See IPL FIG 2 for DET BKDN)
35 47615003 • Back Cover Assembly 2
40 48210213 • Lumbar Assembly 2

-45 48210113 • • Bladder Assembly - Lumbar 2
-50 LH56507 • • Valve Actuator Assembly 2
-55 48210217 • • Fabric Support Assembly 2
(Attach with Adhesive 044236)
-60 47000025 (NP) • Installation - Back 2

65 48287044 • Back Assembly - Frame / Cushion, LH A 1
-65A 48287043 • Back Assembly - Frame / Cushion, LH B 1
70 48287043 • Back Assembly - Frame / Cushion, RH A 1
-70A 48287044 • Back Assembly - Frame / Cushion, RH B 1
Page 10019
25-25-85 Oct 19, 2011
B/E AEROSPACE

1
-75 1014386-703 (NP) • Installation - Mechanical Cable Cover 8
-80 FPS-024-1100-BLK • • Sleeve - Heat Shrink AR
(Oder Separately)
85 47615007 • Cover Assembly - Legrest 2

90 47615009 • Cover - Footrest 2
-95 48246001 (NP) • Installation - Legrest 2
100 48206027HA02 • Legrest Assembly 2
-105 48206031HA02 • • Legrest Subassembly 2
-110 48206051 • • • Platform Assembly - Legrest 2
-115 48227001 (NP) • Installation - Seatpan 2

120 48203039 • Seatpan Assembly 2
-125 49862003 (NP) • Installation - Seatpan Extension Limit 2
-130 48265001 (NP) • Installation - Center Console 1

-135 48269001 (NP) • Installation - Life Vest 1
140 48237035HA02 • Center Console Assembly 1
145 48269051HA02 • Life Vest (Container) Assembly 1
-150 48931003 (NP) • Installation - Placard A 2
-150A 48931004 (NP) • Installation - Placard B 2
-155 49656211BRG • Placard - Safety 1
-160 48920038HA02 (NP) • Installation - Foodtray (INBD) A 1

Page 10020
25-25-85 Oct 19, 2011
Please insert this TR page Temporary
B/E AEROSPACE
to follow CMM page 10020 COMPONENT MAINTENANCE MANUAL Revision No. 1.01
in IPL Figure 1, General MILLENNIUM™ 88819 SERIES
Seat Assembly - Double.
FIG AIRLINE NOMENCLATURE EFF UNITS/

ITEM PART NUMBER PART NO 1234567 CODE ASSY
1 GENERAL SEAT ASSEMBLY -
DOUBLE
-150 48931003 (NP) • Installation - Placard (LH PAX) 1

-150A 48931004 (NP) • Installation - Placard (RH PAX) 1
151 48277221 • • Placard - Millennium™ (LH PAX) 1
(ADDED) (Order Separately)
152 48277222 • • Placard - Millennium™ (RH PAX) 1
(ADDED) (Order Separately)
Page 10020A
(TR-1.01) 25-25-85 Nov 21, 2014
B/E AEROSPACE
MILLENNIUM™ 88819
(TR-1.07) Page 10021

25-25-85 Nov 21, 2014
B/E AEROSPACE

1
-160A 48920037HA02 (NP) • Installation - Foodtray (INBD) B 1
-165 48920037HA02 (NP) • Installation - Foodtray (OUTBD) A 1
-165A 48920038HA02 (NP) • Installation - Foodtray (OUTBD) B 1
-170 48257001 (NP) • Installation - Endbay 2

175 48919120HA02 • Endbay Assembly - With Stew Step A 1
-175A 48919119HA02 • Endbay Assembly - With Stew Step B 1
180 48919125HA02 • Endbay Assembly A 1
-180A 48919126HA02 • Endbay Assembly B 1
-185 48959003 (NP) • Installation - SEB and Wiring A 1

-185A 48959004 (NP) • Installation - SEB and Wiring B 1
-190 48294103 (NP) • Installation - Baggage Bar 1

-195 48528805 • Baggage Bar - LH A 1
-195A 48528806 • Baggage Bar - RH B 1
-200 48200527 • Frame Assembly - LH A 1

-200A 48200528 • Frame Assembly - RH B 1
-205 1003707-001 (NP) • Installation - Leg Cover 2

Page 10021
25-25-85 Oct 19, 2011
B/E AEROSPACE

1
-210 1002933-015 (NP) • Nameplate - TSO Tag 1
* * *
Page 10022
25-25-85 Oct 19, 2011
B/E AEROSPACE
Page 10023
25-25-85 Oct 19, 2011
B/E AEROSPACE
15
30
20
25 10
55 35
60
40
65
70 30
50 75 60
80
45
25
Headrest Assembly
IPL Figure 2
Page 10024
25-25-85 Oct 19, 2011
B/E AEROSPACE

2
-1 48249059 Headrest Assembly RF
(See IPL FIG 1 for NHA)
5 48221005 • Center Body Assembly - Headrest 1
10 48224001 • Ear Assembly - Headrest 1

15 48224002 • Ear Assembly - Headrest 1
ATTACHING PARTS
20 NAS6604-36 • Bolt - Hex HD 1
25 B14-498026 • Washer - Belleville 4
30 98511007 • Washer - Brass 2
35 48229017 • Washer / Spacer 1
40 NAS1149F0463P • Washer (AN960-416) 1
45 52NTE-048 • Nut - LKG 1
* * *
50 48249061 • Slide Plate Assembly - Headrest 1

ATTACHING PARTS
55 NAS6604-48 • Bolt - Hex HD 1
60 B14-498026 • Washer - Belleville 4
65 98511007 • Washer - Brass 2
70 48229019 • Washer / Spacer 1
75 NAS1149F0463P • Washer (AN960-416) 1
80 52NTE-048 • Nut - LKG 1
* * *
Page 10025
25-25-85 Oct 19, 2011
B/E AEROSPACE
40
35
25
30
SPREADER (REF)
45
75 50 60
55
70 30 65
20
15
10
SPREADER (REF)
Back Installation
IPL Figure 3
Page 10026
25-25-85 Oct 19, 2011
B/E AEROSPACE

3
-1 47000025 (NP) Installation - Back RF
5 48287043 Back Assembly - Frame / Cushion, LH RF

-5A 48287044 Back Assembly - Frame / Cushion, RH RF
ATTACHING PARTS
10 NAS6604-48 Bolt - Hex HD 1
(Order Separately)
15 NAS1149F0463P Washer (AN960-416) 1
(Order Separately)
20 47000123 Bushing - Mounting, Back 1
(Order Separately)
25 47000111 Bushing - Mounting, Back 1
(Order Separately)
30 48229039 Washer / Spacer 2
(Order Separately)
35 NAS1149F0463P Washer (AN960-416) 1
(Order Separately)
40 MS21042-4 Nut - LKG, CRS 1
(Torque to 80 +5 IN-LB)
(Order Separately)
* * *
45 AN4-21A • Bolt - Hex, HD 1

(Order Separately)
50 NAS1149F0463P • Washer (AN960-416) 1
(Order Separately)
55 47000129 • Bushing - Mounting, Back 1
(Order Separately)
60 47000117 • Bushing - Mounting, Back 1
(Order Separately)
65 48229007 • Washer / Spacer 2
(Order Separately)
Page 10027
25-25-85 Oct 19, 2011
B/E AEROSPACE

3
70 MS21083N6 • Nut - LKG 2
(Order Separately)
75 NAS1149C0663R • Washer - CRS 1
(Order Separately)
* * *
Page 10028
25-25-85 Oct 19, 2011
B/E AEROSPACE
Page 10029
25-25-85 Oct 19, 2011
B/E AEROSPACE
15
20 10
A
Back Assembly
IPL Figure 4 (Sheet 1 of 2)
Page 10030
25-25-85 Oct 19, 2011
B/E AEROSPACE
155 180
130
160
135
145
170
160 185
175 140
115 170 185 165
150
170 185
125
120
25
110
120
90 85
125
70
75
65 80
45
35 50 65
45 60
40 55
105
A
30
100
95
Back Assembly
Page 10031
25-25-85 Oct 19, 2011
B/E AEROSPACE
Page 10032
25-25-85 Oct 19, 2011
B/E AEROSPACE

4
-1 48287043 Back Assembly - Frame / Cushion A RF
(See IPL FIGS 1 and 3 for NHA)
-1A 48287044 Back Assembly - Frame / Cushion B RF
5 48223221 • Back Cushion Assembly 1

10 48266051 • Fabric Support Assembly 1
15 48289005 • Back Pad 21.0” 1
20 47031107 • Back Subassembly A 1

-20A 47031108 • Back Subassembly B 1
25 48222305 • • Back Frame Assembly 1
30 47000116 • • Recline Arm A 1

-30A 47000115 • • Recline Arm B 1
ATTACHING PARTS
35 NAS1801-4-28 • • Screw - Hex, FT 1
(Torque to 60-72 IN-LB prior to
installation of Nut, Item 65)
(Apply LoctiteTM -242 to threads)
40 NAS1801-4-35 • • Screw - Hex, FT 1
(Torque to 60-72 IN-LB prior to
installation of Nut, Item 65)
45 NAS1149F0463P • • Washer (AN960-416) 4
50 98038293 • • Spacer - Nylon 1
55 98038461 • • Spacer - Nylon 1
60 98038459 • • Spacer - Nylon 1
65 42NKE-048 • • Nut - Cap, LKG (Nylon) 2
* * *
Page 10033
25-25-85 Oct 19, 2011
B/E AEROSPACE

4
70 98038461 • • Spacer - Nylon 1
75 98038459 • • Spacer - Nylon 1
ATTACHING PARTS
80 MS27039-4-17 • • Screw - Pan HD 1
(Apply LoctiteTM-242 to threads)
* * *
85 98038293 • • Spacer 2
ATTACHING PARTS
90 MS27039-4-15 • • Screw - Pan HD 1
* * *
95 HV17500-09 • • Hydrolok 1
ATTACHING PARTS
100 MS27039-4-15 • • Screw - Pan HD 1
105 NAS679A4W • • Nut - LKG 1
* * *
110 48238065 • • Literature Spring Assembly - Lower, 1

21.0”
115 48238075 • • Literature Spring Assembly - Upper, 1
21.0”
ATTACHING PARTS
120 MS27039-4-10 • • Screw - Pan HD 2
125 NAS1149F0463P • • Washer (AN960-416) 2
* * *
130 48205125 • • Bracket - Roller Support 1

135 48249121 • • Friction Block - Headrest 2
ATTACHING PARTS
140 NAS623-3-16 • • Screw - Pan HD 1
Page 10034
25-25-85 Oct 19, 2011
B/E AEROSPACE

4
145 MS51496E211 • • Washer - Flat, Narrow 2
150 LC030D02M • • Spring 1
155 NAS42DD6-33FC • • Spacer - Rivet 1
* * *
160 48606071 • • Kit - Roller Assembly 4

165 48249067 • • Stop Assembly - Headrest 1
ATTACHING PARTS
170 MS27039-1-24 • • Screw - Pan HD 1
175 AN970-3 • • Washer - Large 2
(Used with Items 165)
180 NAS42DD6-33FC • • Spacer - Rivet 1
185 APPPHC810 • • Screw - Cover (Black) 1
* * *
-190 SJ3519FR200BLACK • • 3M™ Hook - Adhesive, 200, Black AR

-195 SJ3519FR100BLACK • • 3M™ Hook - Adhesive, 100, Black AR
-200 K1000-3 • Nutplate 6

ATTACHING PARTS
-205 SSCS-03-02 • Rivet - CSK 2
* * *
Page 10035
25-25-85 Oct 19, 2011
B/E AEROSPACE
45
40
10
15
5
25
30
35
20
50
Legrest Installation
IPL Figure 5
Page 10036
25-25-85 Oct 19, 2011
B/E AEROSPACE

5
-1 48246001 (NP) Installation - Legrest RF
5 48206027HA02 Legrest Assembly RF

ATTACHING PARTS
10 12-24 Pin - Clevis, Cotterless 2
(Order Separately)
15 98038093 Spacer - Nylon 2
(Order Separately)
* * *
20 1324-1 • GS Control 1
(Order Separately)
ATTACHING PARTS
25 MS27039-4-29 • Screw - Pan HD 1
(Order Separately)
30 98038233 • Spacer - Nylon 2
(Order Separately)
35 98038233 • Spacer - Nylon 2
(Order Separately)
40 NAS1149C0432R • Washer (AN960-416L) 1
(Order Separately)
45 NAS679A4W • Nut - LKG 1
(Order Separately)
50 96040433 • Bushing 1
(Order Separately)
* * *
Page 10037
25-25-85 Oct 19, 2011
B/E AEROSPACE
35 60
10
50
45
40
35
55
65
70
5
15
20
30 65
25
Legrest Assembly
IPL Figure 6
Page 10038
25-25-85 Oct 19, 2011
B/E AEROSPACE

6
-1 48206027HA02 Legrest Assembly RF
5 48206031HA02 • Legrest Subassembly 1

10 48206203 • Side Bracket - Legrest 1

15 48206204 • Side Bracket - Legrest 1
ATTACHING PARTS
20 MS27039-0812 • Screw - Pan HD 1
25 NAS1149CN832R • Washer - CRS 1
30 MS21042-08 • Nut - LKG 1
* * *
35 48206303 • Pivot - Casting, Legrest 2

ATTACHING PARTS
40 MS27039-0814 • Screw - Pan HD 2
50 MS21042-08 • Nut - LKG 2
* * *
55 MS17795-44 • Bushing - Bronze 2
60 48206093 • Legrest Cushion Assembly 1

65 SJ3518FR200BEIGE • 3M™ Loop - Adhesive, 100, Beige AR
70 SJ3519FR100BEIGE • 3M™ Hook - Adhesive, 200, Beige AR
* * *
Page 10039
25-25-85 Oct 19, 2011
B/E AEROSPACE
80 65
85
70
90 75
95
60
100
105
10
5
15
20
25
20
15 30
Legrest Subassembly
Page 10040
25-25-85 Oct 19, 2011
B/E AEROSPACE
35
50
45
40
Legrest Subassembly
Page 10041
25-25-85 Oct 19, 2011
B/E AEROSPACE
120
125
120
115
110
130
145
135
150
155
170
175
140
160
165
150
Legrest Subassembly
Page 10042
25-25-85 Oct 19, 2011
B/E AEROSPACE
190
185
195
200
210
205
215
Legrest Subassembly
Page 10043
25-25-85 Oct 19, 2011
B/E AEROSPACE
260
255
235
240 225
245 230
250
Legrest Subassembly
Page 10044
25-25-85 Oct 19, 2011
B/E AEROSPACE

7
-1 48206031HA02 Legrest Subassembly RF
(See IPL FIG 1 and 6 for NHA)
5 48206057HA02 • Footrest Assembly 1

ATTACHING PARTS
10 AN5-21A • Bolt - Hex 2
15 C18-625032 • Washer - Belleville (Superior) 4
25 49686225 • Washer - Nylatron 6
30 52NKTE-054 • Nut - Cap, LKG (Nylon) 2
* * *
35 48206081 • • Cushion - Molded, Footrest 1

40 AA-417-3 • • Bushing - Bearing 2
45 48206301ACG • • Hinge - Footrest 2
ATTACHING PARTS
50 NPS24694-S52 • • Screw - CSK 2
* * *
-55 SJ3518FR200BLACK • • 3M™ Loop - Adhesive, 200, Black AR
60 HV10000-601 • Hydrolok 1
ATTACHING PARTS
65 MS27039-1-26 • Screw - Pan HD 1
70 49686207 • Bushing - Hydrolok 1
75 48229013 • Washer / Spacer 1
80 48229009 • Washer / Spacer 1
85 48229011 • Washer / Spacer 1
90 NAS1149F0463P • Washer (AN960-416) 1
Page 10045
25-25-85 Oct 19, 2011
B/E AEROSPACE

7
100 MS35335-35 • Washer - External Tooth 2
105 AN316-6R • Nut - Jam 2
* * *
110 48206055 • Arm - Legrest, Weldment 1

ATTACHING PARTS
115 MS27039-4-21 • Screw - Pan HD 1
120 98038143 • Spacer - Nylon 2
125 NAS75-4-024 • Bushing 1
130 NAS1149F0463P • Washer (AN960-416) 1
* * *
140 48206115 • Eyebolt - Legrest Tube 1
145 48206051 • Legrest Platform Assembly 1

150 48206113 • Mounting Block - Legrest Tube 2
ATTACHING PARTS
155 MS27039-0812 • Screw - Pan HD 2
165 MS21042-08 • Nut - LKG 2
* * *
170 48206603 • Mount - Hydrolok 1

175 48206101 • Actuation Tube - Legrest 1
ATTACHING PARTS
-180 CSPS-05-06 • Rivet - Pan, CRS 6
* * *
Page 10046
25-25-85 Oct 19, 2011
B/E AEROSPACE

7
185 48606077 • Roller Assembly - Plastic 1
ATTACHING PARTS
190 MS27039-1-14 • Screw - Pan HD 1
195 5710-80-024 • Washer - Seastrom Stainless 2
200 48606073 • Bushing - Roller 1
210 22NKTM-02 • Nut - Cap, LKG (Nylon) 1
* * *
215 48206053A052100 • Legrest Slide Plate Assembly 1

-220 48206053V • • Legrest Slide Plate Assembly 1
225 48206107 • • • Slide Plate 1
230 48206109 • • • Pivot - Footrest 2

ATTACHING PARTS
235 MS24694-S11 • • • Screw - CSK 2
240 NAS1149CN832R • • • Washer - CRS 2
245 MS21042-08 • • • Nut - LKG 2
* * *
250 AA-417-3 • • • Bushing - Bearing 2
255 48206227 • • • Slide Plate Support 1

ATTACHING PARTS
260 MS20426AD4-8 • • • Rivet - Solid, CSK 10
* * *
Page 10047
25-25-85 Oct 19, 2011
B/E AEROSPACE
5
40
35
20
60 30
25
20
15
50
45
10
55
Platform Assembly - Legrest

IPL Figure 8
Page 10048
25-25-85 Oct 19, 2011
B/E AEROSPACE

8
-1 48206051 Platform Assembly - Legrest RF
5 48206225 • Legrest Brace 1

ATTACHING PARTS
10 MS27039-1-20 • Screw - Pan HD 4
15 NAS1149C0332R • Washer - Flat 4
30 48606073 • Bushing - Roller 4
35 48229027 • Spacer 4
* * *
45 48206201 • Retainer - Legrest Actuator Arm 1

ATTACHING PARTS
50 MS24694-S49 • Screw - CSK 2
55 MS21042-3 • Nut - LKG 2
* * *
60 48206103 • Legrest Platform 1

* * *
Page 10049
25-25-85 Oct 19, 2011
B/E AEROSPACE
25
20
15
10
Seatpan Installation
IPL Figure 9
Page 10050
25-25-85 Oct 19, 2011
B/E AEROSPACE

9
-1 48227001 (NP) Installation - Seatpan RF
5 48203039 Seatpan Assembly RF

ATTACHING PARTS
10 MS27039-4-17 Screw - Pan HD 2
(Order Separately)
15 NAS1149C0432R Washer (AN960-416L) 2
(Order Separately)
20 48227101 Bushing - Pan Pivot 2
(Order Separately)
25 48229015 Washer / Spacer 2
(Order Separately)
* * *
Page 10051
25-25-85 Oct 19, 2011
B/E AEROSPACE
25
25
5 70
10
15
20
30
95
35
40
Seatpan Assembly
Page 10052
25-25-85 Oct 19, 2011
B/E AEROSPACE
70
90
85
40
45
80
120 75
140
95
130
135
65
60
170
60 175
50 145
55
Seatpan Assembly
Page 10053
25-25-85 Oct 19, 2011
B/E AEROSPACE
125
120
CONTROL CABLE (REF)
105
115
110 (BEHIND BRACKET)
Seatpan Assembly
Page 10054
25-25-85 Oct 19, 2011
B/E AEROSPACE

10
-1 48203039 Seatpan Assembly A RF
5 48203453 • Bottom Diaphragm Assembly A 1

10 48203435 • Diaphragm Loop Assembly A 1
15 48203083 • Contour Foam Pad Assembly A 1
20 SJ3519FR062BLACK • 3MTM Hook - Adhesive, 062, Black A AR
25 SJ3519FR100BLACK • 3MTM Hook - Adhesive, 100, Black A AR
30 48203129 • Tube - Diaphragm Assembly A 1
35 RND-3/4-16-18 • Cap - Plug, LBFG, Round A 2
40 48203069 • Seatpan Outer Tube - Weldment A 1
45 48203605 • Pivot Arm A 1

50 48203606 • Pivot Arm A 1
ATTACHING PARTS
55 NAS623-3-3 • Screw - Pan HD A 2
60 NAS1149C0332R • Washer - Flat A 2
65 NAS679A3W • Nut - LKG A 2
* * *
70 48203075 • Slide Tube Top Assembly A 1

ATTACHING PARTS
75 98038285 • Spacer - Nylon A 1
80 LC054GH13M • Spring - Compression A 1
85 NAS1149C0532R • Washer - CRS A 1
90 52NKTE-054 • Nut - Cap, LKG (Nylon) A 1
* * *
95 48203131 • Bracket Cover - Mechanical Lok A 1

Page 10055
25-25-85 Oct 19, 2011
B/E AEROSPACE

10
ATTACHING PARTS
-100 CSPS-04-02 • Rivet - Pop A 9
* * *
105 48203223 • Bracket - Seatpan A 1

ATTACHING PARTS
110 NAS1149CN632R • Washer - CRS A 2
115 CSPS-04-03 • Rivet - Pan, CRS A 2
* * *
120 48203205 • Bracket - Mechanical Lock A 1

ATTACHING PARTS
125 3243-4-3 • Rivet A 4
130 MM55-2051 • Mechanical Lock A 1

ATTACHING PARTS
135 LC054GH09M • Spring - Compression A 1
140 NAS623-5-14W • Screw - Pan HD A 1
145 52NKTE-054 • Nut - Cap, LKG (Nylon) A 1
* * *
-150 48925003 • Bracket Assembly - Mounting, A 1

Kickplate
-155 48925004 • Bracket Assembly - Mounting, A 1
Kickplate
ATTACHING PARTS
-160 SSPS-03-02 • Rivet - Pan A 2
* * *
-165 49862003 (NP) Installation - Seatpan Extension Limit B RF

Page 10056
25-25-85 Oct 19, 2011
B/E AEROSPACE

10
170 98038565 • Washer / Spacer - Nylon B 1
(Order Separately)
175 NAS1149C0732R • Washer - CRS B 2
(Order Separately)
* * *
Page 10057
25-25-85 Oct 19, 2011
B/E AEROSPACE
35
25
20
20
10
30
20
15
Slide Tube Assembly

IPL Figure 11
Page 10058
25-25-85 Oct 19, 2011
B/E AEROSPACE

11
-1 48203075 Slide Tube Assembly RF
5 48203063 • Seatpan Outer Tube - Weldment 1

ATTACHING PARTS
15 AN3-14A • Bolt - Hex 1
20 NAS1149C0332R • Washer - Flat 3
30 48606073 • Bushing - Roller 1
* * *
Page 10059
25-25-85 Oct 19, 2011
B/E AEROSPACE
10
20
15
20
15
40
25
35
30
35
Center Console and Life Vest Installation

IPL Figure 12
Page 10060
25-25-85 Oct 19, 2011
B/E AEROSPACE

12
-1 48265001 (NP) Installation - Center Console A RF
-5 48269001 (NP) Installation - Life Vest (Container) B RF
10 48237035HA02 Center Console Assembly A RF

ATTACHING PARTS
15 NAS623-4-12W Screw - Pan HD A 6
(Order Separately)
20 NAS1149F0463P Washer (AN960-416) A 6
(Order Separately)
* * *
25 48269051HA02 Life Vest (Container) Assembly B RF

ATTACHING PARTS
30 MS27039-1-14 Screw - Pan HD B 1
35 NAS1149C0363R Washer (AN960-10) B 2
40 22NKM-02 Nut - Cap, LKG (Nylon) B 1
* * *
Page 10061
25-25-85 Oct 19, 2011
B/E AEROSPACE
45
60
30
55 55
55
110
70
155
160
95
90
85
80
65
10
5
15
145
75
155
Center Console Assembly

Page 10062
25-25-85 Oct 19, 2011
Please insert this TR page to Temporary
follow CMM page 10062 in B/E AEROSPACE
IPL Figure 13, Center MILLENNIUM™ 88819 SERIES
Console Assembly.
45
60
30
55 55
55
110
70
155
160
110
95
90
80
65
47 10
50 5
15
145
75
155

Page 10062A
(TR-1.0) 25-25-85 Apr 03, 2012
B/E AEROSPACE
Page 10063A
25-25-85 Apr 03, 2012
B/E AEROSPACE
260
255
180
215
195
205
370
225
190
250
115
150

Page 10063
25-25-85 Oct 19, 2011
B/E AEROSPACE
Page 10064
25-25-85 Oct 19, 2011
B/E AEROSPACE
MILLENNIUM™ 88819 SERIES SERIES

13 CENTER CONSOLE ASSEMBLY
Page 10064A
(TR-X.0Y) 25-25-85 Apr 03, 2012
face CMM page 10065 in B/E AEROSPACE
IPL Figure 13, Center MILLENNIUM™ 88819 SERIES
Console Assembly.
47 48213497BHW • Bezel - Headphone Jack 2

(ADDED)
50 MS24671-8 • Screw 2
Page 10065A
(TR-1.0) 25-25-85 Apr 03, 2012
B/E AEROSPACE

13
-1 48237035HA02 Center Console Assembly RF
5 48213581HA02 • Shroud Assembly - Lower Heelcap 1

ATTACHING PARTS
10 NPS27039-0806 • Screw - Pan HD 4
15 MS27039-0807 • Screw - Pan HD 1
-20 48213771 • Bracket - Anchor, Heel Cover 1
* * *
30 48213071HA02 • Armcap Assembly - Covered 1

ATTACHING PARTS
-35 MS27039-0808 • Screw - Pan HD 1
-40 SSPS-03-04 • Rivet - Pan 2
* * *
45 48213425HA02 • Cocktail Table Assembly RJU/PCU 1

-50 MS24671-8 • Screw 2
ATTACHING PARTS
55 MS27039-0806 • Screw - Pan HD 4
(Part of Item 45)
60 NAS1149C0363R • Washer - CRS (AN960-10) 2
(Part of Item 45)
65 NAS601-6P • Screw - Pan HD 2
(Part of Item 45)
* * *
70 48213057HA02 • Peanut Tray Assembly 1

75 48213058HA02 • Peanut Tray Assembly 1
Page 10065
25-25-85 Oct 19, 2011
B/E AEROSPACE

13
ATTACHING PARTS
80 NPS27039-0812 • Screw - Pan HD 1
85 NAS601-6P • Screw - Pan HD 1
90 MS35335-31 • Washer - External Tooth 1
95 48229037 • Washer / Spacer 1
-100 48213347 • Bushing - Pivot, Peanut Tray 1
-105 48213345 • Bushing / Spacer - Peanut Tray 1
110 48229063 • Washer / Spacer 2
* * *
115 48213993HA02 • Shroud Assembly - Front 1

-120 48213991 • • Shroud - Front 1
ATTACHING PARTS
-125 82-19-160-16 • • Stud 2
-130 43-13-1-24 • • Spring 2
-135 82-46-101-41 • • Washer - Nylon Wear 2
-140 82-32-201-20 • • Retainer 2
* * *
145 48213891BBZ • Shroud - Side, Console 1

150 48213892BBZ • Shroud - Side, Console 1
ATTACHING PARTS
155 27SR0020 • Rivet - Nylon (Black) 4
160 MS27039-4-04 • Screw - Pan HD 1
* * *
-165 48213139 • Bracket - RJU 1

(Bond with Glass Cloth Tape Type-
P-212 and Tape Urethane 40058)
-170 48213140 • Bracket - RJU 1
P-212 and Tape Urethane 40058)
Page 10066
25-25-85 Oct 19, 2011
follow CMM page 10066 in B/E AEROSPACE
IPL Figure 13, Center
Console Assembly.

85 NAS601-6P DELETED DEL
Page 10066A
(TR-1.0) 25-25-85 Apr 03, 2012
B/E AEROSPACE
MILLENNIUM™ 88819
(TR-1.07) Page 10067

25-25-85 Apr 03, 2012
B/E AEROSPACE

13
ATTACHING PARTS
* * *
180 48213435 • Bracket - Assembly, PCU 1

ATTACHING PARTS
* * *
190 48213145 • Bracket - Tray Support 1

195 48213146 • Bracket - Tray Support 1
ATTACHING PARTS
* * *
205 48213119 • Bracket - Cocktail Table, Front 1

ATTACHING PARTS
* * *
215 48213199 • Bracket - Mounting, Cocktail Table 1

ATTACHING PARTS
-220 CSCS-04-03 • Rivet -CSK, CRS 6
* * *
225 48213893 • Panel - Side, PCU 2

ATTACHING PARTS
-230 MS27039-1-08 • Screw - Pan HD 3
-235 22NKM-02 • Nut - Cap, LKG (Nylon) 3
Page 10067
25-25-85 Oct 19, 2011
B/E AEROSPACE

13
* * *
250 48213887 • Bracket Assembly - Power Port 1

255 48213049 • Bracket Assembly - Mounting, 1
Phone
ATTACHING PARTS
260 MS24693-S274 • Screw - CSK 2
* * *
-270 MS21069L3 • Nut - Plate 2

-275 48213063 • Bracket Assembly - CTR Support 1
-280 46812015 • Bracket Assembly - Tee Support 1
ATTACHING PARTS
-290 SJ3518FR062BLACK • 3M™Loop - Adhesive 062, Black AR
* * *
-295 48213155 • Bracket - Phone Support 1

-300 48213197 • Bracket - Center Support 1
ATTACHING PARTS
* * *
-310 48213187 • Plate - Mounting, Rear 1

ATTACHING PARTS
-315 SSPS-03-04 • Rivet - Pan 2
* * *
Page 10068
25-25-85 Oct 19, 2011
B/E AEROSPACE

13
-320 48213185 • Plate - Mounting, Front 1
P-212)
ATTACHING PARTS
-325 MS27039-1-08 • Screw -Pan HD 2
-330 NAS1149C0332R • Washer - CRS 4
* * *
-340 48213171 • Bracket - Heel Cap 1

ATTACHING PARTS
-345 MS27039-1-17 • Screw - Pan HD 2
-350 48229029 • Washer / Spacer 2
* * *
-360 48213157 • Bracket - Cord Reel 2

P-212)
ATTACHING PARTS
* * *
370 48213475 • Cover - Blankoff, 9.5” 1

ATTACHING PARTS
-375 MS27039-1-07 • Screw - Pan HD 2
-380 MS27039-1-05 • Screw - Pan HD 4
(Alternate Part)
* * *
-385 MS21209F4-15 • Helical - Insert, LKG 4

* * *
Page 10069
25-25-85 Oct 19, 2011
B/E AEROSPACE
95
80
90
45
55
PART OF
85 ITEM 45
50
95 25
25
25
30
BRACKET IS PART
OF ITEM 45; ATTACHED
WITH ITEM -65 5
30
20
35
15
10
15
10
15
10
Life Vest (Container) Assembly

IPL Figure 14
Page 10070
25-25-85 Oct 19, 2011
B/E AEROSPACE

14
-1 48269051HA02 (NP) Life Vest (Container) Assembly RF
5 48213117 • Shroud - Life Vest, 9.5” 1

(Order Separately)
ATTACHING PARTS
10 MS51957-28 • Screw - Pan HD 3
20 49688191 • Spacer Pad 1
25 22NKM-62 • Nut - Cap, LKG (Nylon) 3
30 49688187 • Door Hinge, LifeVest 2
35 49688189 • Pin - Hinge 1
-40 48269101 • Spacer - Life Vest Box 1
* * *
45 1009350-715BLS • Pull Latch 1

(Apply Loctite™-242)
50 1025001-239 • Bracket - Life Vest Latch 1

(Attached by screws that are part
of Item 45)
55 1005620-257 • Life Vest Latch Bracket 1
ATTACHING PARTS
-60 CSPS-04-02 • Rivet - Pan 2
* * *
-65 MS27039-1-08 • Screw - Pan HD 2

(Attach Bracket under top of
container; Bracket is part of Item
45)
-70 MS21071L3 • Nut plate 2
-75 SSPS-03-02 • Rivet - Pan 4
80 48213183 • Bracket - Life Vest Stowage 1
Page 10071
25-25-85 Oct 19, 2011
B/E AEROSPACE

14
85 48213217 • Bracket - Life Vest Side 1
90 48213218 • Bracket - Life Vest Side 1
ATTACHING PARTS
95 CSPS-04-03 • Rivet - Pan 9
* * *
-100 49688121 • Bracket 1

-105 CSPS-04-03 • Rivet - Pan 2
-110 MS21266-1N • Grommet Strip 1
(Apply Loctite™-454)
-115 SJ3518FR100BLACK • 3M™ Loop - Adhesive, 100, Black AR
* * *
Page 10072
25-25-85 Oct 19, 2011
B/E AEROSPACE
Page 10073
25-25-85 Oct 19, 2011
B/E AEROSPACE
10
In-Arm Foodtray Installation

IPL Figure 15
Page 10074
25-25-85 Oct 19, 2011
B/E AEROSPACE

15
-1 48920037HA02 (NP) Installation - Foodtray Table, LH A RF
-1A 48920038HA02 (NP) Installation - Foodtray Table, RH B RF
5 48921043HA02 • In-Arm Foodtray Assembly - LH A 1

(Order Separately)
-5A 48921044HA02 • In-Arm Foodtray Assembly - RH B 1
(Order Separately)
ATTACHING PARTS
10 45017007 • Pin - Link, Foodtray 1
(Order Separately)
* * *
Page 10075
25-25-85 Oct 19, 2011
B/E AEROSPACE
10
50
20
15
35
65
15
25
30
70
55 20
45
60
70 20
5
In-Arm Foodtray Assembly

IPL Figure 16
Page 10076
25-25-85 Oct 19, 2011
B/E AEROSPACE

16
-1 48921043HA02 In-Arm Foodtray Assembly - LH A RF
-1A 48921044HA02 In-Arm Foodtray Assembly - RH B RF
5 48918205HA02 • Foodtray Leaf Assembly - Outer 1

10 48918227HA02 • Foodtray Leaf Assembly - Inner 1
ATTACHING PARTS
15 47000283A0578AN • Hinge - Foodtray Leaf 1
20 47000285 • Pin - Hinge, Foodtray Leaf 2
* * *
25 48918283HA02 • Slide Plate Assembly - Foodtray A 1

-25A 48918284HA02 • Slide Plate Assembly - Foodtray B 1
30 48918281HA02 • • Bushing - Slide Plate, Assembly A 1
-30A 48918282HA02 • • Bushing - Slide Plate, Assembly B 1
35 48231303 • • Cap - Slide 1
(Bond with LoctiteTM -420)
-40 NAS1081-06D3P • • Set Screw 1
45 DB01-009 • O-Ring 2
50 48918153 • Slide Rod 1

ATTACHING PARTS
55 48918607 • Retainer - Slide Rod 2
60 LP35206-225 • Screw - Pan HD 4
* * *
65 47000235A0489ES • Handle - Foodtray 1
Page 10077
25-25-85 Oct 19, 2011
B/E AEROSPACE

16
ATTACHING PARTS
70 NPS24693-S28 • Screw - CSK 4
* * *
Page 10078
25-25-85 Oct 19, 2011
B/E AEROSPACE
Page 10079
25-25-85 Oct 19, 2011
B/E AEROSPACE
15
10
Endbay Installation
IPL Figure 17
Page 10080
25-25-85 Oct 19, 2011
B/E AEROSPACE

17
-1 48257001 (NP) Installation - Endbay RF
-5 48919119HA02 Endbay Assembly - With Stew Step RF

-5A 48919120HA02 Endbay Assembly - With Stew Step RF
-5B 48919125HA02 Endbay Assembly RF
-5C 48919126HA02 Endbay Assembly RF
ATTACHING PARTS
10 NP4-11A Bolt 2
(Order Separately)
15 NPS27039-4-20 Screw - Pan HD 1
(Order Separately)
* * *
Page 10081
25-25-85 Oct 19, 2011
B/E AEROSPACE
155
50
5 65 60
45
70
10
15
55
145
Endbay Assembly
Page 10082
25-25-85 Oct 19, 2011
B/E AEROSPACE
130 85
110 105 90
100
95
165
160
110
135
100
140
80
270
150
140 125 75
150
Endbay Assembly
Page 10083
25-25-85 Oct 19, 2011
B/E AEROSPACE
335
180 345
185 235
200
210 195
220
215
210
170 175
195
345
250
205
190 255
340
Endbay Assembly
Page 10084
25-25-85 Oct 19, 2011
B/E AEROSPACE

18 ENDBAY ASSEMBLY
Page 10084A
(TR-X.0Y) 25-25-85 Nov 21, 2014
Please insert this TR page Temporary
to face CMM page 10085 B/E AEROSPACE
in IPL Figure 18, Endbay
Assembly.
18 ENDBAY ASSEMBLY
* * *
-17 48277221 Placard - Millennium™ (LH PAX) RF
(ADDED) (REF IPL FIG 1, Item 151)
-18 48277222 Placard - Millennium™ (RH PAX) RF
(ADDED) (REF IPL FIG 1, Item 152)
* * *
-20 48918053HA02 • • Armcap Assembly - Covered AC 1
Page 10085A
(TR-1.01) 25-25-85 Nov 21, 2014
B/E AEROSPACE

18
-1 48919119HA02 Endbay Assembly - With Stew Step A RF
-1A 48919120HA02 Endbay Assembly - With Stew Step B RF
-1B 48919125HA02 Endbay Assembly C RF
-1C 48919126HA02 Endbay Assembly D RF
5 48918051HA02 • Armcap Assembly AC 1

-5A 48918052HA02 • Armcap Assembly BD 1
ATTACHING PARTS
10 MS35206-227 • Screw - Pan HD 5
* * *
-20 48918053HA02 • • Armcap Assembly - Covered AC 1

-20A 48918054HA02 • • Armcap Assembly - Covered BD 1
-25 48918315T0326FM • • Armcap Insert - Plastic AC 1
-25A 48918316T0326FM • • Armcap Insert - Plastic BD 1
ATTACHING PARTS
-30 27SR0012 • • Rivet - Nylon, Black 5
* * *
-35 48918303L0326JM • • Bezel - Armcap AC 1

-35A 48918304L0326JM • • Bezel - Armcap BD 1
ATTACHING PARTS
-40 MS35206-227 • • Screw - Pan HD 2
* * *
45 48233003L0326JM • Heelcap - Endbay Upper 1

Page 10085
25-25-85 Oct 19, 2011
B/E AEROSPACE

18
ATTACHING PARTS
50 MS24693-S27 • Screw - CSK 2
* * *
55 48924001HA02 • Seat Control Assembly AC 1

-55A 48924004HA02 • Seat Control Assembly BD 1
ATTACHING PARTS
60 NAS1096-2-6 • Screw - Hex HD 2
70 MS24693-S48 • Screw - CSK 1
* * *
75 48233017L0326JM • Rubstrip - Frontcap, Endbay 1

80 48918307L0326JM • Escutcheon, Endbay 1
ATTACHING PARTS
85 NAS1096-2-6 • Screw - Hex HD 1
* * *
95 48233011L0326JM • Rubstrip - Endbay AC 1

-95A 48233012L0326JM • Rubstrip - Endbay BD 1
ATTACHING PARTS
100 NPS27039-0805 • Screw - Pan HD 2
* * *
105 48233015L0326JM • Rubstrip - Rearcap, Endbay 1

ATTACHING PARTS
110 MS27039-0807 • Screw - Pan HD 2
* * *
Page 10086
25-25-85 Oct 19, 2011
B/E AEROSPACE

18
-115 48231203 • Hat Section - Rubstrip 1
ATTACHING PARTS
-120 SSPS-03-02 • Rivet - Pan 2
* * *
125 48918311T0326FM • Cap Shroud - Lower, Endbay AC 1

-125A 48918312T0326FM • Cap Shroud - Lower, Endbay BD 1
130 48918313T0326FM • Endbay Shroud - Outer AC 1
-130A 48918314T0326FM • Endbay Shroud - Outer BD 1
ATTACHING PARTS
135 MS27039-4-24 • Screw - Pan HD 1
140 27SR0020 • Rivet - Nylon, Black 3
* * *
-145 48918309T0326FM • Endbay Shroud - Inner AC 1

-145A 48918310T0326FM • Endbay Shroud - Inner BD 1
ATTACHING PARTS
150 27SR0030 • Rivet - Nylon, Black 2
155 MS24693-25B • Screw - CSK (Black) 2
* * *
160 48918171 • Guide - Foodtray 1

ATTACHING PARTS
165 MS24693-28B • Screw - CSK (Black) 2
* * *
170 48918203 • Bracket - Mounting Escutcheon AC 1

-170A 48918204 • Bracket - Mounting Escutcheon BD 1
ATTACHING PARTS
175 NPS24693-S24 • Screw - CSK 2
* * *
Page 10087
25-25-85 Oct 19, 2011
B/E AEROSPACE

18
180 48918101 • Endbay Panel - Outer AC 1
-180A 48918102 • Endbay Panel - Outer BD 1
185 48918103 • Endbay Panel - Inner AC 1
-185A 48918104 • Endbay Panel - Inner BD 1
ATTACHING PARTS
190 MS27039-1-17 • Screw - Pan HD 1
195 MS27039-4-20 • Screw - Pan HD 2
* * *
200 48918069 • Pivot / Swivel Assembly - Foodtray AC 1

-200A 48918070 • Pivot / Swivel Assembly - Foodtray BD 1
ATTACHING PARTS
205 AN4-20A • Bolt 1
210 98080001 • Washer / Spacer - Tufnol 2
215 NAS1149F0463P • Washer (AN960-416) 1
* * *
-225 NP565A428H5 • Set Screw 1

-230 48918219 • Stiffener - Endbay 1
(Attach VHB Foam Tape 3M4945F)
235 48231071 • Hinge Assembly - Armcap 1

ATTACHING PARTS
-240 48231205 • Spacer - Armcap Hinge 1
* * *
250 NAS1149F0463P • Washer (AN960-416) 1

Page 10088
25-25-85 Oct 19, 2011
B/E AEROSPACE

18
255 AN4-10A • Bolt 1
-260 48918351 • Wedge - Foodtray Stow 1

ATTACHING PARTS
* * *
270 48918207 • Bracket - Support Lower Shroud A 1

-270A 48918208 • Bracket - Support Lower Shroud B 1
-270B 48918201 • Bracket - Support Lower Shroud C 1
-270C 48918202 • Bracket - Support Lower Shroud D 1
-275 48231041 • Stew Step Assembly - Welded AB 1
ATTACHING PARTS
-280 CSPS-04-02 • Rivet - Pan, CRS AB 2
(Used with Items 270, and -270A)
-280A CSPS-04-02 • Rivet - Pan, CRS CD 4
(Used with Item -270B and -270C)
-285 CSPS-04-03 • Rivet - Pan AB 6
(Used with Item -275)
-290 CSPS-04-03 • Rivet - Pan AB 3
(Used with Items 270, -270A, and -275)
* * *
-295 MF6000-06 • Nut plate 2

ATTACHING PARTS
-300 SSPS-03-02 • Rivet - Pan 2
* * *
-305 MS21071-06 • Nutplate 4

ATTACHING PARTS
-310 SSCS-03-02 • Rivet - CSK 2
* * *
Page 10089
25-25-85 Oct 19, 2011
B/E AEROSPACE

18
-315 MS21071-08 • Nutplate 2
ATTACHING PARTS
-320 SSCS-03-02 • Rivet - CSK 2
* * *
-325 SJ3518FR062BLACK • Loop - Adhesive, 3M™,062, Black AR

-330 SJ3519FR062BLACK • Hook - Adhesive, 3M™, 062, Black AR
335 48231405 • Foam Pad - Endbay 1
340 SJ3518FR100BLACK • Loop - Adhesive, 3M™, 100, Black AR
345 SJ3518FR200BLACK • Loop - Adhesive, 3M™, 200, Black A AR
* * *
Page 10090
25-25-85 Oct 19, 2011
B/E AEROSPACE
Page 10091
25-25-85 Oct 19, 2011
B/E AEROSPACE
5
30
45
40
55
15
50
20
65
10
25 60
Seat Control Assembly

IPL Figure 19
Page 10092
25-25-85 Oct 19, 2011
B/E AEROSPACE

19 SEAT CONTROL ASSEMBLY
Page 10092A
(TR-X.0Y) 25-25-85 Nov 21, 2014
face CMM page 10093 in IPL B/E AEROSPACE
Figure 19, Seat Control
Assembly.
19 SEAT CONTROL ASSEMBLY
40 MC53832-91 • Cable Conduit Assembly 1

(SUPSD by Item -40A)
-40A AC53832-91 • Cable Conduit Assembly 1
(ADDED) (SUPSDS Item 40)
60 MC372-47 • Mechanical Control 1
-60A AC372-47 • Mechanical Control 1

Page 10093A
(TR-1.01) 25-25-85 Nov 21, 2014
B/E AEROSPACE

19
-1 48924001HA02 Seat Control Assembly A RF
-1A 48924004HA02 Seat Control Assembly B RF
5 48245401HA02 • Control Lever Assembly A 4

-5A 48245402HA02 • Control Lever Assembly B 4
10 48245303 • Lever - Cable Attach 4
ATTACHING PARTS
15 NPS24693-C29 • Screw - CSK, CRS 1
25 LE020B01M • Spring - Extension (Lee) 1
* * *
30 48245403L0326JM • • Lever A 1
-30A 48245404L0326JM • • Lever B 1
ATTACHING PARTS
-35 48245305 • • Bushing - Control 1
* * *

60 MC372-47 • Mechanical Control 1
65 48924101L0326JM • Bezel - Seat Control A 1

-65A 48924102L0326JM • Bezel - Seat Control B 1
* * *
Page 10093
25-25-85 Oct 19, 2011
B/E AEROSPACE
50
70
25
60
35
65
75
30
45
60
20
55 35
30
5
10
40 15
Pivot / Swivel Assembly - Foodtray

IPL Figure 20
Page 10094
25-25-85 Oct 19, 2011
B/E AEROSPACE

20
-1 48918069 Pivot / Swivel Assembly - Foodtray A RF
-1A 48918070 Pivot / Swivel Assembly - Foodtray B RF
5 48918075 • Forward Pivot Assembly - A 1

Foodtray
-5A 48918076 • Forward Pivot Assembly - B 1
Foodtray
10 48918609 • • Pivot - Foodtray A 1
-10A 48918610 • • Pivot - Foodtray B 1
15 AA-307-13 • • Bushing 1
20 48918117 • Swivel Assembly - Foodtray 1

ATTACHING PARTS
25 AN4-11A • Bolt 1
30 NAS1149F0463P • Washer (AN960-416) 2
35 48229053 • Washer / Spacer 2
40 MS21042-4 • Nut - LKG 1
* * *
45 MS27039-0815 • Screw - Pan HD 1

50 48918627 • Support Link - Foodtray 1
ATTACHING PARTS
55 NAS623-3-22 • Screw - Pan HD 1
60 48229051 • Washer / Spacer 4
65 MS21042-3 • Nut - LKG 1
* * *
70 AN565A6H8 • Set Screw 2

75 AN565A6H4 • Set Screw 1
* * *
Page 10095
25-25-85 Oct 19, 2011
B/E AEROSPACE
45
25
20
10
5 15
50
60
35
55 40
45
35
40
45
65
SEB and Wiring Installation

Page 10096
25-25-85 Oct 19, 2011
B/E AEROSPACE
10 (REF)
125
140
145 140
140
125 (REF) 145
135
140
150
150 130
140 125 (REF)

Page 10097
25-25-85 Oct 19, 2011
B/E AEROSPACE
75
75
80
120
80
30 115 120
5
120
115 30
110
90
105
105
85
115
115
30
10 100
115
95
100 70 95
80
70
80

Page 10098
25-25-85 Oct 19, 2011
B/E AEROSPACE

21
-1 48959003 (NP) SEB and Wiring Installation A RF
(See FIG 1 for NHA)
-1A 48959004 (NP) SEB and Wiring Installation B RF
(See FIG 1 for NHA)
5 RD-AX4332-01 • Seat Electronics Box 1

(Order Separately)
10 1191-28 • AC ISPS Dual L Output 1
(Order Separately)
15 RD-AM7929-25 • Harness, SEB to PCU 1
(Order Separately)
20 1191865-36 • Harness - Power Outlet to ISPS 2
(Order Separately)
25 1191803-60 • Cable Assembly, ISPS to In - use light 1
(Order Separately)
30 VWS106-C • Cable Saddle - Natural, Panduit 6
(Order Separately)
ATTACHING PARTS
35 MS3367-7-9 • Strap - Tie Down, STD 2
(Order Separately)
40 CR4H-M • Standoff - Panduit 7
(Order Separately)
45 MS3367-5-9 • Strap - Tie Down, MED 9
(Order Separately)
* * *
50 RD-AX6733-56 • PCU 2
(Order Separately)
55 RD-AX6421-21 • Remote Jack 2
(Order Separately)
60 1292-4-17 • Outlet Unit, AC ISPS 2
(Order Separately)
65 1285-1 • In-Use Light Assembly 1
(Order Separately)
70 48955033 • Shroud Assembly - FSTN SEB 1
(Order Separately)
Page 10099
25-25-85 Oct 19, 2011
B/E AEROSPACE

21
75 48955036 • Shroud Assembly - FSTN SEB 1
(Order Separately)
80 48955501 • Foam Plug - SEB Box Wire 2
(Order Separately)
85 48955025 • Bracket Assembly - ISPS/ SEB A 1

Mounting
(Order Separately)
-85A 48955026 • Bracket Assembly - ISPS/ SEB B 1
Mounting
(Order Separately)
90 48955040 • Mount Assembly - Power Port A 1
(Order Separately)
-90A 48955039 • Mount Assembly - Power Port B 1
(Order Separately)
95 MS27039-1-21 • Screw - Pan HD A 3
(Order Separately)
100 MS27039-1-23 • Screw - Pan HD 3
(Order Separately)
105 98038445 • Spacer - Nylon 3
(Order Separately)
110 MR200-1136 • Grommet 6
(Order Separately)
115 NAS1149D0316H • Washer 6
(Order Separately)
(OrderSeparately)
125 1068810-2 • Ground Cable 1

(Order Separately)
ATTACHING PARTS
130 NAS1802-3-12 • Screw - CRS 1
(Order Separately)
135 MS35338-43 • Washer, Spring 1
(Order Separately)
140 NAS1149D0316H • Washer 5
(Order Separately)
145 MS35650-305T • Nut - Plain 2
(Order Separately)
Page 10100
25-25-85 Oct 19, 2011
B/E AEROSPACE

21
150 MS21043-3 • Nut - LKG, CRS 2
(Order Separately)
* * *
-155 MS3367-4-0 • Strap - Tie Down, Small AR

-160 ROUND2000NX-8GN • Sleeve - Cable Roundit AR
-165 01002140 • Acrylic - Tape 2
* * *
Page 10101
25-25-85 Oct 19, 2011
B/E AEROSPACE
30
25
20
15
35
Baggage Bar Installation

IPL Figure 22
Page 10102
25-25-85 Oct 19, 2011
B/E AEROSPACE

22
-1 48294103 (NP) Installation - Baggage Bar RF
(See FIG 1 for NHA)
5 48528805 Baggage Bar - LH, STD RF

(Order Separately)
(See FIG 1 for NHA)
-5A 48528806 Baggage Bar - RH, STD RF
(Order Separately)
(See FIG 1 for NHA)
ATTACHING PARTS
-10 1002655-103 Doubler - Baggage Bar 1
(Order Separately)
15 MS27039-1-17 Screw - Pan HD 2
(Order Separately)
20 AN970-3 Washer - Large 2
(Order Separately)
25 MS21042-3 Nut - LKG 2
(Order Separately)
30 MS27039-1-13 Screw - Pan HD 1
(Order Separately)
* * *
35 1004710-001 • Plug - Baggage Bar 1

(Order Separately)
* * *
Page 10103
25-25-85 Oct 19, 2011
B/E AEROSPACE
10
35
30
30
25
20
50 45 15
35
5
55
30
35
40
50
45
40
Frame Assembly
IPL Figure 23
Page 10104
25-25-85 Oct 19, 2011
B/E AEROSPACE

23
-1 48200527 Frame Assembly - LH A RF
-1A 48200528 Frame Assembly - RH B RF
5 48202005 • Beam 2
10 48201001 • Spreader Assembly 1

15 48201002 • Spreader Assembly 1
20 48201023 • Spreader Assembly (CTR) 1
25 48201024 • Spreader Assembly (CTR) 1
ATTACHING PARTS
30 AN3-24A • Bolt 2
35 MS21042-3 • Nut - LKG 2
(Torque to 75 ±5 IN-LB)
* * *
40 48226009 • Leg Assembly 2

ATTACHING PARTS
45 AN4-20A • Bolt 2
50 98035003 • Washer 2
* * *
Page 10105
25-25-85 Oct 19, 2011
B/E AEROSPACE
30
25
20
10
Leg Cover Installation

IPL Figure 24
Page 10106
25-25-85 Oct 19, 2011
B/E AEROSPACE

24
-1 1003707-001 (NP) Installation - Leg Cover RF
5 1003707-201 • Bracket - Leg Cover 1

(Order Separately)
ATTACHING PARTS
10 MS27039-1-20 • Screw - Pan HD 1
(Order Separately)
-15 92510A569 • Spacer 1
(Order Separately)
20 22K2-02 • Nut - Cap, LKG 1
(Order Separately)
* * *
25 1003707-301 • Cover - Leg 1

(Order Separately)
ATTACHING PARTS
30 MS16997-31L • Screw - Cap Socket HD 2
(Order Separately)
-35 SL210-08-2 • Clipnut 2
(Order Separately)
* * *
Page 10107
25-25-85 Oct 19, 2011
B/E AEROSPACE
50 70
60
45 5
35
40
60
55 65
30
65
25
20
75
10
15
Leg Assembly
IPL Figure 25
Page 10108
25-25-85 Oct 19, 2011
B/E AEROSPACE

25
-1 48226009 Leg Assembly RF
5 48207109 • Leg - Machined 1

ATTACHING PARTS
10 97123007 • Nut - Anti-Rattle 1
15 22303107 • Stud 1
20 NP565D8H4 • Set Screw 1
25 BALL-NYLON • Nylon Ball - 1/8” Diameter 1
* * *
30 91101205 • Track Fitting Assembly 1
ATTACHING PARTS
35 48207201 • Doubler - Leg 2
40 NAS623-4-18W • Screw - Pan HD 1
45 NAS1149F0463P • Washer (AN960-416) 1
55 NAS623-5-18W • Screw - Pan HD 1
65 48229003 • Washer / Spacer 2
(Torque to 90 ±10 IN-LB)
* * *
75 41544013 • Cover - Track Fitting Saver 2

* * *
Page 10109
25-25-85 Oct 19, 2011
B/E AEROSPACE
45
50
35
10
5
30
20
25
15
Spreader Assembly
IPL Figure 26
Page 10110
25-25-85 Oct 19, 2011
B/E AEROSPACE

26
-1 48201001 Spreader Assembly A RF
-1A 48201002 Spreader Assembly B RF
-1B 48201023 Spreader Assembly (CTR) C RF
-1C 48201024 Spreader Assembly (CTR) D RF
5 48203401 • Roller - Articulation 1
10 48203111 • Shaft - Artic Roller AB 1

-10A 48203113 • Shaft - Artic Roller CD 1
ATTACHING PARTS
15 NPS27039-4-06 • Screw - Pan HD 1
20 AN970-4 • Washer - Large 1
* * *
25 40844027 • Eyebolt - Special CD 1

ATTACHING PARTS
30 NAS1149C0663R • Washer - CRS CD 1
35 52NKE-064 • Nut - Cap, LKG (Nylon) CD 1
* * *
-40 42ND12-048 • Nut - Spline AB 1

45 48203407 • Bushing - Spreader CD 1
50 48201101 • Spreader - Machined AC 1

-50A 48201102 • Spreader - Machined BD 1
* * *
Page 10111
25-25-85 Oct 19, 2011
B/E AEROSPACE
Page 10112
25-25-85 Oct 19, 2011
B/E AEROSPACE
MAINTENANCE AND SERVICING
1. General
A. Description
The maintenance schedules/procedures recommended in this section are applicable to all

Millennium™ seats currently in operation, although specific customer configurations may vary.
If specific components are not present on your seats, skip those particular checks. (Refer to
Table 14001.)
Table 14001
Check Tasks
TYPE OF CHECK REFERENCE

Daily Table 14002
Monthly Check - In Aircraft Table 14003
Light Check - In Aircraft Table 14004
Heavy Check - Out of Aircraft Table 14005
B. Compliance is at the discretion of the customer. Failure to perform proper preventive

maintenance may adversely affect serviceability of the seat.
C. All procedures may be implemented during normal scheduled maintenance cycles.
D. These maintenance procedures do not affect the certification basis of the seat unit, assuming
qualified replacement parts are used. However, failure to replace damaged or defective
components could affect the airworthiness of the seat.
E. Refer to INSPECTION/CHECK (Page Block 5000) before re-installing seats onto the aircraft.
F. The installation and use of non-B/E Aerospace products/components on this seat assembly
will affect the certification and warranty of the seat.
Page 14001
25-25-85 Oct 19, 2011
B/E AEROSPACE
2. Checks
A. Daily Checks
Limited access time during Daily Checks, unless specifically indicated, does not normally
allow enough time for component replacement. Consider the extent of the damage/defect to
determine if the component replacement can be deferred until an appropriately scheduled
maintenance period, or if the seat should be repaired immediately. (Refer to Table 14002.)
Table 14002
Daily Check Tasks
TASK TIME REQUIRED
1 Carry out a visual examination of the general condition of
seat and seat covers.
2 Check seat track fittings for secure attachment to floor
tracks.
3 Check the condition of all life vest pouches or flotation
cushions.
4 Check to make sure that recline controls operate
correctly.
5 Check all in-arm foodtray tables for damage and correct
operation.
6 Check IFE and electrical components for proper
operation.
7 Check center console for serviceability of sliding tray
assembly and proper functioning of PC power ports, if
present.
Page 14002
25-25-85 Oct 19, 2011
B/E AEROSPACE
B. Monthly Check - In Aircraft
Limited access time during Monthly Checks, unless specifically indicated, does not normally
allow enough time for component replacement. Consider the extent of the damage/defect to
determine if replacement/repair can be deferred until an appropriately scheduled Light Check
or Heavy Check, or if the seat should be repaired immediately. (Refer to Table 14003.)
Table 14003
Monthly Check Tasks
TASK TIME REQUIRED
1 Carry out a visual examination of the complete seat
assembly (Refer to IPL Figure 1). Examine parts for cuts,
nicks, cracks, corrosion, scoring, damaged threads,
excessive wear, and any defects that may impair the
efficient operation of the seat.
2 Seat Covers and Cushions (Refer to IPL Figure 1)
Replace any cushion covers and seat back covers
that have been damaged or are dirty/stained. These
can be repaired/cleaned as required. Refer to
CLEANING (Page Block 4000).
Replace hook-and-pile fasteners on seat covers as
required.
3 Seatpan Assembly (Refer to IPL Figures 9, 10, and 11)
Check all seat belt shackles for damage and secure
attachment. Repair/replace as necessary.
Check all seat belts for damage and secure
Check/tighten all loose nuts, bolts, and screws. Pay
particular attention to the baggage bar doubler.
Replace any worn or damaged items.
Check the bottom diaphragm. Replace any
damaged bottom diaphragm support tube
assemblies.
Check to make sure the baggage bar tube plugs are
securely fitted. Replace if missing.
Page 14003
25-25-85 Oct 19, 2011
B/E AEROSPACE

Monthly Check Tasks
TASK TIME REQUIRED
4 Leg Assemblies (Refer to IPL Figure 25)
Check/tighten all loose bolts. Replace any worn or
damaged items.
Check serviceability of the rear leg fitting assembly.
Ensure seat track fittings are secure in the floor
track.
Ensure spreaders are undamaged.
Check the SEB, including mounting brackets, for
damage.
5 Rubstrips and Covers (Refer to IPL Figures 17 and 18)
Check rubstrips for damage and secure attachment.
Slightly damaged areas on rubstrips may be
trimmed, then replaced at the earliest opportunity.
6 Center Console Assembly (Refer to IPL Figures 12 and
13)
Check sliding tray, cocktail table, armcap, and
heelcap for secure installation and damage.
Tighten/repair/replace as necessary.
Check PC power outlet for proper functioning.
Repair/replace as necessary.
Check all shrouds for damage. Repair/replace as
necessary.
7 Back Assemblies (Refer to IPL Figures 3 and 4)
Check/tighten all loose bolts and nuts, paying
particular attention to the hydrolok and recline arm
installation. Replace any worn or damaged items.
Check headrest assembly for secure installation.
Check ear assemblies for 6-8 LB tension. Adjust as
necessary. Refer to REPAIR (Page Block 6000).
Ensure literature pocket springs are secure and
correctly fitted. Replace as necessary.
Adjust seat controls, as required, by adjusting the
cable jam nuts. Refer to REPAIR (Page Block
6000).
Set the seat backs in line to the dimensions shown
in DESCRIPTION AND OPERATION.
Page 14004
25-25-85 Oct 19, 2011
B/E AEROSPACE

Monthly Check Tasks
TASK TIME REQUIRED
8 Endbay Assemblies (Refer to IPL Figures 17 and 18)
Replace all damaged or worn armcap assemblies.
Check/tighten all screws and bolts.
Ensure there are no rough edges on screws, etc.
Blend as necessary.
Check armcap hinges for loose screws and
damage. Repair/replace as necessary.
Check front and rear escutcheons for security/
damage. Replace as necessary.
necessary.
Check function of in-arm foodtray table, paying
particular attention to table link pins and linkages.
Check in-arm foodtray table alignment. If out of
alignment, set by adjusting set screws.
9 Legrest Assembly (Refer to IPL Figures 5, 6, 7, and 8)
Check legrest for proper functioning. Replace gas
lock or hydrolok, if necessary.
Check to make certain that legrest assembly,
footrest assembly, gas lock, or hydrolok attaching
hardware are properly tightened.
Page 14005
25-25-85 Oct 19, 2011
B/E AEROSPACE
C. Light Check - In Aircraft
A Light Check includes all previous checks plus some additional checks. (Refer to Table
14004.)
Table 14004
Light Check Tasks
TASK TIME REQUIRED
1 Carry out a visual examination of the complete seat
required.
3 Seatpan Assembly (Refer to IPL Figures 9, 10, and 11)
Check all seat belt shackles for damage and secure
Check all seat belts for damage and secure
Check/tighten all loose nuts, bolts, and screws. Pay
particular attention to the baggage bar doubler.
Check the bottom diaphragm. Replace any
damaged bottom diaphragm support tube
assemblies.
Page 14006
25-25-85 Oct 19, 2011
B/E AEROSPACE

Light Check Tasks
TASK TIME REQUIRED
Thoroughly examine the leg assemblies, including
spreaders, for any signs of corrosion.
Check leg assemblies for damage. Replace any
damaged legs.
Check/tighten all loose bolts. Replace any worn or
damaged items.
Check serviceability of the rear leg fitting assembly.
Ensure seat track fittings are secure in the floor
track.
Ensure spreaders are undamaged.
13)
Examine sliding tray and cocktail tray for damage/
wear to laminate. Replace any damaged
assemblies.
Check sliding tray, cocktail table, armcap, and
heelcap for secure installation and damage.
Tighten/repair/replace as necessary.
necessary.
Check front and side shrouds for secure installation.
Replace plastic rivets as necessary.
Check PC power outlet for proper functioning.
Repair/replace as necessary.
Check PC power harness. Check connectors and
examine harness for obvious signs of chafing or
wear.
Page 14007
25-25-85 Oct 19, 2011
B/E AEROSPACE

Light Check Tasks
TASK TIME REQUIRED
Replace all damaged or excessively worn armcap
assemblies.
Check/tighten all screws and bolts.
Ensure there are no rough edges on screws, etc.
Blend as necessary.
Check armcap hinges for loose screws and
damage. Repair/replace as necessary.
Check remote jack unit (RJU) transducers, if
applicable, for security/damage. Replace as
necessary.
Check front and rear escutcheons for security/
necessary.
Check front and side shrouds for secure installation.
Replace plastic rivets as necessary.
Examine all in-arm foodtray table laminates. Repair/
replace any damaged in-arm foodtray tables.
7 Rubstrips and Covers (Refer to IPL Figures 17 and 18)
Check rubstrips for damage and security of
attachment. If loose, secure using appropriate
fastenings: double-sided tape, hook-and-pile,
screws and bolts, etc.
As a short-term solution, trim damaged areas on
rubstrips that have only slight damage. They should
be replaced at the earliest opportunity.
Page 14008
25-25-85 Oct 19, 2011
B/E AEROSPACE

Light Check Tasks
TASK TIME REQUIRED
8 Back Assemblies and Installation (Refer to IPL Figures 3
and 4)
Check headrest assembly for secure installation.
Check ear assemblies and forward tilt for 8-10 lb.
tension. Adjust as necessary. Refer to REPAIR
(Page Block 6000).
Ensure literature pocket springs are secure and
correctly fitted. Replace as necessary.
Check/tighten all loose bolts and nuts, paying
particular attention to the hydrolok and recline arm
installation. Replace any worn or damaged items.
Check all hydrolok and recline control mechanical
cables. Replace any found defective.
cable jam nuts. Refer to REPAIR (Page Block
6000).
Set the seat backs in line to the dimensions shown
in DESCRIPTION AND OPERATION.
required.
footrest assembly, gas lock, and hydrolok attaching
Check all hardware and tighten as required.
Check legrest and cushion and cover for wear.
Clean or replace as necessary.
Page 14009
25-25-85 Oct 19, 2011
B/E AEROSPACE
D. Heavy Check - Out of Aircraft
The Heavy Check includes all previous checks plus some additional checks. (Refer to Table
14005.)
Table 14005
Heavy Check Tasks
TASK TIME REQUIRED
1 Preparation and Cleaning Procedure
Carry out a visual examination of the complete seat
Check/tighten all fasteners. Replace any defective
bolts.
Check leg assemblies for damage caused during
removal/installation of seat in tracks in the aircraft.
Replace any defective/damaged components.
Check all track fitting studs and track fitting
assemblies. Replace any defective/damaged
components.
Check spreader assemblies for cracks, corrosion, or
other damage. Replace any damaged spreaders.
3 Frame Assembly (Refer to IPL Figure 23)
Check/tighten all loose bolts and nuts. Pay particular
attention to the hydrolok and recline arm installation.
Check the baggage bar for damage and replace as
necessary.
Check to make sure that baggage bar tube plugs
are securely fitted. Replace as necessary.
Check all bottom diaphragm tube assemblies for
bending, cracking, corrosion, and other signs of
Check all seat belt linkages for damage and for
security of attachment. Replace any damaged/
defective items.
Check/tighten all seat belt linkage attachment bolts
and nuts.
Page 14010
25-25-85 Oct 19, 2011
B/E AEROSPACE

Heavy Check Tasks
TASK TIME REQUIRED
4 Back Assemblies and Installation (Refer to IPL Figures 3
and 4)
Check all bolts and nuts for damage. Replace any
worn or damaged items.
Check all hydrolok assemblies. Replace as
necessary.
Adjust seat backs to the dimensions shown in
DESCRIPTION AND OPERATION.
cable jam nuts.
Ensure the literature pocket springs are secure and
correctly fitted. Replace any defective literature
pocket springs.
Check/tighten all bolts. Ensure there are no rough
edges on fasteners. Replace as necessary.
Check all recline control mechanical cables.
Replace any found defective.
Replace all compartment hinges, unless they have
already been replaced since previous heavy check.
Replace all shroud panels, unless they have already
been replaced since previous heavy check. Replace
all plastic rivets.
Replace all rubstrips, unless they have already been
replaced since previous heavy check.
Replace all escutcheons, unless they have already
been replaced since previous heavy check.
Replace all armcap assemblies, unless they have
Check all in-arm foodtray cover leaves for damage.
Repair/replace as required.
Page 14011
25-25-85 Oct 19, 2011
B/E AEROSPACE

Heavy Check Tasks
TASK TIME REQUIRED
13)
Check PC power harness. Check connectors and
examine harness for signs of chafing or wear.
Replace as necessary.
Check sliding tray and cocktail table assemblies.
Replace as necessary.
Replace front shroud assembly and side shroud
panels, unless they have already been replaced
since previous heavy check.
Replace all armcap assemblies, unless they have
Replace all heelcap assemblies, unless they have
Test seat covers for continued flame retardancy.
NOTE: Repetitive cleaning and buildup of foreign

substances in covers will adversely affect
flame retardancy of covers over time.
Cover appearance may be adequate while
actual serviceability no longer meets
regulatory requirements.
required.
Replace all back and seat cushion assemblies
(Refer to IPL Figure 1).
footrest assembly, gas lock, and hydrolok attaching
Check all hardware and tighten as required.
Check legrest and cushion and cover for wear.
Clean or replace as necessary.
Page 14012
25-25-85 Oct 19, 2011
B/E AEROSPACE

Heavy Check Tasks
TASK TIME REQUIRED
9 Electrical Installation (Refer to SCHEMATIC AND
WIRING DIAGRAMS, Page Block 2000)
Check all cables for continuity. Replace any cable
assemblies that fail continuity checks.
Clean and check all IFE equipment (PCU, MUX box,
RJU and SEB cover, etc.). Replace any damaged/
defective components.
Page 14013
25-25-85 Oct 19, 2011
B/E AEROSPACE
Page 14014
25-25-85 Oct 19, 2011

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MILLENNIUM™ 88819 SERIES

PASSENGER SEATS FOR

COMPONENT MAINTENANCE MANUAL

B/E AEROSPACE, SEATING PRODUCTS GROUP

THE INFORMATION IN THIS DOCUMENT IS CONFIDENTIAL AND MAY NOT BE DISCLOSED

PLEASE REFER TO NO. 25-25-85-3489 IN ALL CORRESPONDENCE TO B/E AEROSPACE

TEMPORARY REVISION NOTICE No. 1.01

Date: Nov 21, 2014

Manual No: 25-25-85, Document ID # 3489 / Shenzhen Airlines

PAGE NO. TITLE REVISION

PAGE NO. TITLE REVISION

TEMPORARY REVISION NOTICE No. 1.0

Date: Apr 03, 2012

Manual No: 25-25-85, Document ID # 3489 / Shenzhen Airlines

PAGE NO. TITLE REVISION

PAGE NO. TITLE REVISION

LIST OF EFFECTIVE PAGES

SECTION PAGE DATE SECTION PAGE DATE

TITLE PAGE Oct 19, 2011 TESTING AND FAULT ISOLATION

LIST OF EFFECTIVE PAGES 1001 Oct 19, 2011

SECTION PAGE DATE SECTION PAGE DATE

SECTION PAGE DATE SECTION PAGE DATE

SECTION PAGE DATE SECTION PAGE DATE

THIS PAGE IS INTENTIONALLY LEFT BLANK.

RECORD OF TEMPORARY REVISIONS

THIS PAGE IS INTENTIONALLY LEFT BLANK.

SERVICE BULLETIN LIST

THIS PAGE IS INTENTIONALLY LEFT BLANK.

THIS PAGE IS INTENTIONALLY LEFT BLANK.

1. Purpose and Scope of This Manual

This Component Maintenance Manual (CMM) contains descriptive information, maintenance

(3) Step-by-step disassembly and assembly instructions enabling technicians to remove

(4) Commonly recurring adjustment and repair procedures.

(5) Required tools and equipment.

(6) Tolerances and torque values.

(8) Information regarding the incorporation of Service Bulletins/Letters.

3. Arrangement of This CMM

SECTION PAGE BLOCK

The following abbreviations may be used in this CMM:

THIS PAGE IS INTENTIONALLY LEFT BLANK.

DESCRIPTION AND OPERATION

NOTE: All seat weights are in pounds, with a tolerance of ±3%.

Shenzhen Airlines A320 - 08 PAX B/C Configuration (Envelope Drawing 36771)

Seat Dimensions (Envelope Drawing 36771)

Seat Dimensions (Envelope Drawing 36771)

Seat Dimensions (Envelope Drawing 36771)

Seat Dimensions (Envelope Drawing 36771)

Seat Dimensions (Envelope Drawing 36771)

Center console assembly

Life vest assembly

FOODTRAY CENTER CONSOLE

Millennium™ Double Seat Assembly

The Millennium™ seats have the following standard features:

Machined aluminum primary structure

Fabric bottom diaphragm suspension system

Life vest box under center console

Quick release anti-rattle track fitting

Articulating bottom support

Side restraint baggage bar.

C. Endbay Assembly (with Foodtray Table)

CAUTION: DO NOT PUT OBJECTS COLDER THAN 10 DEGREES CELSIUS (50

The endbay assembly features leather-covered self-skinned armcaps and injection-molded

D. Center Console Assembly