Design Book: Certification, Operating, Installation & Maintenance Manual

UNIT SERIAL NUMBER
4800-T
MODEL – 10K BOP TEST STATION
MANUFACTURED FOR
JOHN ENERGY
“HYDROSTATIC TEST UNIT FOR MOUNTED BOP SYSTEMS”
Design Book: Certification, Operating,

Installation & Maintenance Manual
MANUFACTURED BY - -
API LICENSE 16D-0028
Consolidated Pressure Control, LLC
7614 Bluff Point • Houston TX 77086 DATED MANUFACTURE
02/12
281-893-5900 Voice • 281-893-5901 FAX
Www.cpcmfg.com
John Energy
S/N 4800-T BOP Test Unit MFG : 02/12
TABLE OF CONTENTS
Section 1 - Sales Data ............................................................................. 4

Section 2 - Certifications & Manufacturing Checklist
Certificate of Conformance .................................................. 7
API Certificate ..................................................................... 9
ISO Certificate ................................................................. 11
Certificate of Warranty ...................................................... 13
Certificate of Origin........................................................... 15
Factory Acceptance & Hydrostatic Test Certifications ... 17-19
Section 3 - Drawings ............................................................................ 21
Section 4 - Installing BOP Accumulator System Test Unit ................ 23-25
Section 5 – Inspection & Preparation ...............................................27-29
Section 6 - Operation .......................................................................31-35
Section 7 – Rigging / Bleeding Down Test.............................................. 37
Section 8 - Maintenance........................................................................ 39
Section 9 - Glossary .........................................................................41-48
Section 10 - Key Component Parts ..................................................51-94
Test Unit BOP Control System Design Book- Rev 1 - 03312011
(DESIGN FROM API SPEC 16D)
2
7614 Bluff Point • Houston TX 77086 • 281-893-5900 Voice • 281-893-5901 FAX • www.cpcmfg.com
John Energy
SALES DATA
7614 Bluff Point • Houston, Texas 77086 cpcmfg.com
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John Energy

7614 Bluff Point
Houston, TX 77086

Date: January 27, 2011
To: John Energy Ltd
Re: 10K PSI BOP Test Unit
Quote #: BC011112JE-01 10KTP Rev1
Item 1.0: Skid Mounted BOP Test Unit
1.1 (1) 55:1 – 7 3/8” Air Pump
1.2 (1) 215:1/220:1 – 7 3/8” Air Pump
1.3 (1) 0-‐10 K “Barton” Chart recorder w\ chart and pen kit (contains 100 charts & 6 pens)
1.4 (1) 0-‐10 K psi glycerin filled pressure gauge
1.5 Medium pressure needle valves for bleeding and isolating system, medium pressure flow
and discharge fittings & check valve. (Parker Brand valves & fittings only to be used.)
1.6 Low pressure ball valves for supply fluid inlet, both air pumps, and air inlet. (Parker
Brand vales & fittings only to be used.)
1.7 Air filter and lubricator
1.8 Rupture disk set at 12,500 psi
1.9 50’ test hose with “M” ends
1.10 Quick connects for test hose to unit, and adapter for test hose “M” to ½” NPT
1.11 80 gallon test fluid reservoir with graduated level indication, volume to be in gallons
1.12 12” forklift slots
Dimensions: 42” x 36” x 54” approx 400lbs
Price and Delivery:
Total Cost Ex-‐Works: $16,850.00
Delivery: 6-‐8 Weeks ARO

FOB: CPC Houston, TX Facility
Standard Int’l Terms: 50% down payment with placement of order, balance due at shipment
BC011112JE-01 10KTP Rev1 Page 1

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Design Plan
Order Date: February 2012 Received: February 2012
Requirement Assigned To Completion Approval

(Technical Interfaces) Date Signature

Review Design Input Doug Miller

(List documents or 02/12
Specifications)
Create design output Gabriel Rodriguez 02/12 ___________________

(i.e. drawings, instructions
Specifications, etc)
Conducted design review Ryan Inderwiesen 02/12 ___________________

Review design output to
Design input requirements

Design verification
Calculation Method A Ryan Inderwiesen 02/12 ____________________
Conduct design validation

By testing. (State Testing
Method) Hydrostatic test
In accordance with API
16d, requirements, See
OP 7.5.1 “Assembly
and hydrostatic testing) Tim Thornhill 02/12 ___________________

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CERTIFICATIONS
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CERTIFICATE OF
CONFORMANCE
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Certifications

Certificate of Compliance
Unit Serial Number: 4800-T
Manufactured: 02/12
This 10,000-PSI - Hydraulic Test Unit was assembled under the direction of
Quality Control personnel familiar with current Quality Management System
and Manufacturing Specifications. All items and materials used in manufac-
ture have been found to be compliant with the order and applicable require-
ments.
Upon completion of assembly this unit was tested within the prescribed Oper-
ating Pressure noted on the order data. This unit has completed and “passed”
the Factory Acceptance Testing and is certified suitable for operation.
Customer: Control Flow

Customer PO: POICAP/11/0019

Tim Thornhill
API / ISO Coordinator
T. Thornhill - Q A
QA - Accepted / Approved
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API CERTIFICATE
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Certifications
API Certificate
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ISO CERTIFICATE
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Certifications
ISO Certificate
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CERTIFICATE OF
WARRANTY
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Certifications
Warranty
Certificate of Warranty
This BOP Control System (aka Unit) is warranted to be free from defects in manufacture
and operation for a maximum period of one year after the time of installation. The war-
ranty coverage period is not to exceed 18 months after manufacture date. CPC may at its
discretion replace or repair defective parts as needed with either entire systems/assem-
blies or with spare and repairs kits.
If the Unit is serviced or tampered with or has been improperly installed or commissioned
by persons or agencies other than certified Consolidated Pressure Control (CPC) techni-
cians and service crews or ‘authorized’ agents then this warranty may be considered void.
Damage to parts through normal or anticipated wear and tear or use may is exempt from
coverage. Any and all parts and systems that are to be considered for warranty and re-
placement must be returned to CPC for evaluation.
CPC cannot be held responsible or bound for any damages resulting from mismatched
electrical installation or negligence and or lack of proper service and maintenance to or
misuse of the Unit and attached devices. CPC cannot be held liable for time lost, down-
time, or other such losses due to equipment failures or downtime after the Unit has left
our facilities. Other restrictions and limitations may apply. Please contact CPC if unclear
about your warranty.
DESCRIPTION: BOP-10KTP-TEST-PUMP
SERIAL NUMBER: 4800-T
MANUFACTURE DATE: FEBRUARY 2012
T. Thornhill - Q A
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John Energy
CERTIFICATE OF
ORIGIN
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John Energy
Certifications
Origin
CERTIFICATE OF ORIGIN
This document is to hereby state that the below listed items have
been manufactured and or assembled in the United States with legally
available consumable that are acceptable to the governing guidelines
as required from the United States and other regulatory agencies..
To the best of our knowledge, all statements made above are true and
accurate.
DESCRIPTION: BOP-10KTP- TEST-PUMP

SERIAL NUMBER: 4800-T
MANUFACTURE DATE: February 2012
T. Thornhill - Q A
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FACTORY
ACCEPTANCE &
HYDROSTATIC
TEST CERTS
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Certifications
Factory Acceptance & Hydrostatic Test Certificate

Factory Acceptance & Hydrostatic Test Certificate

Description: 10K Hydrostatic Test Unit
Serial Number: 4800-T
This Hydrostatic Test Unit has been inspected and tested by qualified
technicians under the guidance of CPC’s Quality Assurance department
and to applicable current Factory Acceptance Test standards which com-
ply with and exceed industry requirements. This system has been visually
and functionally tested and has been found to be in working and good
order. Hydrostatic Testing was performed to the unit in various loads and
time to pressure of 10,000K-PSI throughout the system to ensure integ-
rity. The 10,000 PSI calibrated gauge supplied on test unit is found to be
compliant by Consolidated Pressure Control and is suitable for operation.
This unit has been found to be in good and working condition and is giv-
en a grade of “Pass” for testing purposes. Hydrostatic test results follow

T. Thornhill - Q A


Tim Thornhill
API / ISO Coordinator
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Certifications
Hydrostatic Test Results
T. Thornhill - Q A
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Certifications
T. Thornhill - QA
T. Thornhill - Q A
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SECTION 4
DRAWINGS
Drawings and Calculations to Document
Compliance to Specifications
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4 3 2 1
22
40.00
D D
C C
56.25
B B
DRAWN
rinderwiesen 5/11/2011 Consolidated Pressure Control
CHECKED
33.25 GK 5/11/2011 TITLE
A QA A
MFG 10,000 PSI Test Unit
APPROVED
GL 5/11/2011 SIZE DWG NO REV
C 10KTP-2AP-0 00
SCALE
SHEET 1 OF 1
4 3 2 1
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INSTALLATION
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Installation
Location & Positioning

When moving the Hydrostatic Test Unit always make certain that OSHA and other applicable safety rules,
laws and regulations are followed as to prevent and minimize the potential of injury or death to persons
and to reduce damages to the Test Unit and other equipment.
This model test unit has been tested and shipped with an approved and rated test hose; so when moving
the Test Unit toward the test area be sure to position the unit close enough to allow all the needed hoses to
reach all connections that will be utilized during the testing phase.
Locate and position the unit in safe area as not to interfere with other operations. Keep the unit clear of
areas where water/liquid run-off and leakage may be considered an issue. Make sure the Test Unit is care-
fully seated on a level surface prior to connecting and or using the device.
On this kind of Hydrostatic test unit there is one (1) slot/ hole cut into the top frame to allow safer and sim-
plified moving/arrangement of this unit prior to and after use. It can be easily identified viewing the main
gauge on the unit,with the slot/ hole directly behind it. Using this is the recommended manner to move the
equipment at any time. Never allow any person to stand, move or work underneath or on the equipment or
in any area that it may fall onto while it is raised or in motion. Never attempt to power-up or run the unit
when positioning, suspending, or moving the Test Unit. If and when hoisting/lifting always make certain
there is a trained spotter dedicated to aiding the crane/hoist operator.

Always inspect the lifting equipment to insure it is without damage and that all points are firmly connected
and remain connected during the hoisting/suspension process.
Once the unit is in place, make certain that there is adequate room all the way around the equipment to
allow for access to the Test Unit as well as safe passage for exit in the event of an emergency. Verify that
the test hose is capable of reaching the targets it must mate with and the test unit simultaneously. Remove
all rigging from test unit and any clutter in the area.
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Installation
Closed Valves
This Hydrostatic Test Unit is equipped with many valves. The operator should set and or tighten all valves
in or to the close position before performing any procedures below to verify all the valves have been
closed (Shown in Figure 2). Valves being closed are as followed: High/Low Pressure Isolation Valves,
Fluid/Air Inlet Valves and Dump Valve. Doing this will allow smoother installation and operation for your
Hydrostatic test unit and devices being tested.
Figure 2 - Valves Closed

25
John Energy
Installation
Opened Valves
This Hydrostatic Test Unit is equipped with many valves. The operator should set and or loosen all speci-
fied valves into the open position before performing any procedures below to verify all the necessary
valves have been open (Shown in Figure 3). Valve being open is as followed: Test Isolation (Bleeder)
Valve. Doing this will allow smoother installation and operation for your Hydrostatic test unit and devices
being tested.
Figure 3 - Valves Open

26
John Energy
INSPECTION &
PREPARATION
27
John Energy
Inspection & Preparation
Connecting Fluid and Air Lines/Hoses

Connect the supplied 50’ long high pressure test hose to the Quick Connect port (Shown as A in Figure
4) and to the stack items to be tested. Inspect the line for damage or wear prior to applying high-pressure.
WARNING! – HIGH PRESSURE HYDRAULICS CAN CAUSE SEVERE INJURY OR DEATH! If the
line appears to be worn or damaged, do not use it. Replace it with a new line and send the damaged item to
repair or scrap as determined. NEVER RUN THE UNIT WITH A DAMAGED HIGH PRESSURE LINE!
The Dirty Dump port (Shown as port B in Figure 4) needs to be faced away from the work area and into a
safe area to discharge the fluid during the testing process. If environmental contaminants are likely to be
present in the discharge a hose should be ran to an environmentally safe receptacle with adequate capacity
to capture all discharged fluid both during and after the testing process.
Fluid/Hose Connections
Connect a third hose/line to the 1” NPT
Air Inlet port. (Shown as C in Figure 4) A C
A. Test Line Connection from Test Unit
(OUT)
Run a clean fluid supply line to the test 15,000 PSI High Pressure
Male Quick Disconnect !
unit and connect it to the 3/4” NPT (Nipple No Check 9/16 MP QD Male; affixed into HC MF9-BH 9/16 Bulk Head)
Supply Line port (shown as D in Figure B B. Dirty Dump from Test Unit (OUT)
Low Pres. 1/2” NPT D
4). Be sure to have an in-line valve be- C. Fluid Intel to Test Unit (IN)
tween the supply and the port to allow Low Pres. 1/2“ NPT
convenient access to turn the supply on D. Air Inlet to Test Unit (IN)
or off. Make certain the water supply is

clean and free of flammable or hazard-
ous chemicals, solvents and abrasives. A B C D
Test Unit Top View

After the Plumbing aspects have been
connected and checked appropriately
the operator is then ready to perform
the routine inspection and preparation
procedures prior to operation.
Figure 4 - Hoses
28
John Energy
Fluid Supply / Y-Strainer

Remove the strainer element from the Y Strainer (shown in Figure 6) and clean it. If it is very clogged it
is important to identify and remedy the contaminate problem before operating the equipment. After the
strainer element is ‘clean’ replace it into the housing, re-open the ball valve, and make sure the strainer
is not leaking.

“Y Strainer”

Prior to use it is important to make
sure that the operator has the
required fluid to fill device being
tested. At this step it is considered
that the Fluid Line/Hoses Connec-
tions have been completed cor-
rectly. Make sure the water/fluid
supply to the system is open to the
Test Unit and flowing. If no fluid
is flowing through the test unit,
close the Ball Valve (shown in Y Strainer has a hex plug that when removed will extract a cage-type
Figure 5) to stop flow and check filter . This element should be cleaned and replaced back into the body.
fluid supply connections. If Figure 5 - Y-Strainer (Supply End)
connections are correct and still
no fluid is passing through test Fluid “Supply In” Ball Valve
unit continue to previous step.
Supply line Ball Valve - shown in “Closed” state.

Located near the Supply Line “in” port and before the
“Y Strainer” on the test pump.
Figure 6 - Ball Valve - Supply Line
29
John Energy
Pressure Relief Devices

The Fluid End Module of the test unit is equipped with one (1) high pressure Rupture Discs (Shown in
Figure 7). The rupture disc is set at 12,500 PSI. Make sure the discs are in a working state; once blowing
a rupture disc test unit will require replacement. Inspect it for signs of leakage. If leakage is detected the
PRV may need to be re-seated or replaced.
Rupture Disc
A.
Rupture Disc: 12,500 PSI
The Test Unit has one Rupture Disc
Figure 7 - Rupture Disk

30
John Energy
OPERATION
31
John Energy
Operation
Introduction
This portable test unit is capable of hydrostatically testing a BOP stack and other such devices to pressure
of up to 15,000 PSI. This unit is designed to use an external fluid/water supply and it requires a High Pres-
sure/Volume and Low Pressure/Volume Air Pump power source to obtain the PSI required. The unit uses
a sequence of valves to obtain the required PSI and then lock the pressure into the item(s) to be tested. An
onboard chart recorder will record the tested pressures with a wheel graph.
The photo illustration on page 10 (Figure 8) shows a breakdown of the primary elements on the Test Unit
which the operator will use during the testing process.
32
John Energy
Operation
Test Unit Key Components

B Test Unit Components
A. Pump 1
High Pressure, Low Volume
B. Gauge
C. Pump 2
C Low Pressure, High Volume
D. Air Inlet (Air Supply)
E. Air Filtration Drier/Lubricator
D Some Units have a Regulator)
F. Valve (Water Supply)
A
G. Fluid Inlet (Water Supply)
E H. Y-Strainer (Water Supply
F I. Chart Recorder
J. Isolation Valve (Pump 2)
K. Isolation Valve (Pump 1)
G L. Rupture Disc
M. Isolation Test (Bleeder) Valve
N. Test Hose Connection
H
O. Dirty Dump (Drain) Valve
P. Air Filtration Drier/Lubricator
Some Units have a Regulator
I
J K
O
N
Figure 8 - Test Unit Components
33
John Energy
Operation - Pre-Test

1. Make sure all the Valves are set in Closed settings except Test Isolation (bleeder) Valve,
which will remain open during testing operation. (Refer to Figure 9 steps 1 thru 3 below and
the “Installation” section for valve location.)

Warning - Do Not Over Tighten the “Dump Valve” (blue handle).
Tighten only to 7.5 ft/lbs MAX.
2. Complete Fluids Connection procedures as listed in the “Installation” section.

Make sure air supply inlet and fluid supply inlet is on.
3. The operator needs to be sure all steps are completed in the “Inspection” Section.

4. If Recording this Test, insert a new 20,000 PSI Chart into the recorder, turn the recorder “On” to
the correct time scenario, uncap the recorder pen, lock the chart, close the recorder door.
ALWAYS TURN THE POWER OFF TO THE CHART RECORDER WHEN COMPLETE.
5. Once all the above have been completed correctly the operator may begin the test.
OPEN POSITION TEST UNIT TOP VIEW
ROTATED 100%
CLOCKWISE TEST PRESSURE ISOLATION VALVE
TEST PRESSURE ISOLATION VALVE
HIGH PRESSURE PUMP ONE
STEP 1
LOW PRESSURE PUMP TWO * NORMALLY CLOSED*
AIR INLET * NORMALLY CLOSED*
OPEN
OPEN
OPEN CLOSE
CLOSE
CLOSE
-OPEN AFTER AIR INLET LINE IS CONNECTED

AND WHEN TEST IS BEING PERFORMED ON BOP
PRESSURE -OPEN ONLY WHEN LOW PRESSURE PUMP IS
AT MAX PRESSURE (THIS PUMP WILL PRESSURE
GAUGE
UP FAST, SO GRADUALLY INCREASE TO REACH
(KEEP OPEN DURING PRESSURE UP) PRESSURE)
- CLOSE WHEN NO AIR IS NEEDED OR - CLOSE WHEN TEST PRESSURE IS REACHED

OPERATOR IS FINISHED PRESSURING AND WHEN NO AIR IS NEEDED OR WHEN
TEST UNIT OPERATOR IS FINISHED PRESSURING
-OPEN AFTER AIR INLET LINE IS CONNECTED
TEST UNIT
AND TEST IS BEING PERFORMED
-CLOSE ONLY DURING HOOK UP AND WHEN NO

TEST IS BEING PERFORMED. THIS WILL PREVENT
DEBRIS FROM REACHING AIR FILTRATION/LUBRICATOR
STEP 3 DIRTY DUMP (DRAIN) ISOLATION

VALVE FOR BLEEDING SYSTEM DOWN
* NORMALLY CLOSED*
ISOLATION (BLEEDER) VALVE
* NORMALLY OPEN*
AU
AU
STEP 2
FLUID INLET
TO
TO
CL
C
LA
AV
VE
E
EN
EN
OPEN CLOSED OPEN CLOSED

GI
GIN
NE
EE
ERS
RS
-CLOSE ONLY DURING FULL TEST OPERATION

- THIS VALVE REMAINS OPEN ALWAYS DURING
OPEN OPERATION
-OPEN AFTER TEST IS COMPLETE TO RELEASE
FLUID FROM UNIT AND PREVENT DEBRIS FROM
REACHING TEST PRESSURE GAUGE/CHART - CLOSE ONLY TO PREVENT WASHOUT
CLOSE
7.5 ft./lbs. To Seat under Pressure 7.5 ft./lbs. To Seat under Pressure
DO NOT OVER TIGHTEN DO NOT OVER TIGHTEN
-OPEN AFTER FLUID INLET IS CONNECTED

AND WHEN FLUID IS BEING PRESSURED CLOSED POSITION OPEN POSITION
TURNED 100% TURNED 100%
THROUGH TEST UNIT
-CLOSE ONLY DURING HOOK UP AND WHEN NO FLUID

IS NEEDED TO BE PRESSURED THROUGH TEST UNIT
CLOCKWISE COUNTER-CLOCKWISE
PRE-TEST OPERATIONS - START POSITIONING

Figure 9 - Valve / Controls Locations before ‘Start-Up”
34
John Energy
Operation - Testing

1. Make sure the Air Inlet is still open. (Shown as D in Figure 8)
2. With the Fluid Inlet (Shown as G in Figure 8) open and test connection hooked to devices being
tested, the fluid will fill the cavity. This may take a little while depending upon the fluid volume
of the device to be tested.
3. Once devices have reached volume needed, and the operator verifies the Isolation “Bleeder” Test
Valve (Shown as M in Figure 8) is still open from the pre-test, the operator will then proceed to
pressure air up from pumps.
4. Engage and hold open the Low Pressure, High Volume (Pump 2 Shown as C in Figure 8) until it
reaches the flow rate cut off. Keep open until desired pressure is reached through next step.
5. Gradually open the High Pressure, Low Volume (Pump 1 Shown as A in Figure 8) The opera
tor must be precise in pressure cut off or Rupture Disc (Shown as L in figure 8) will rupture. DO
NOT PRESSURE OVER 15K. CPC recommends increasing pressure in cycles to acquire exact
pressure.
6. The Test Pressure Gauge in the middle of test unit (Shown as B in Figure 8) should be displaying
the correct test pressure.
7. After the desired pressure is reached, turn both pump valves in the closed position.
8. Once the Test Pressure Gauge reads the correct pressure the operator can then lock and allow the
Chart Recorder (Shown as I in Figure 8) to document the results of the pressure test for
the appropriate/required time frame.
(Refer to both pictures on page 12; Figure 10 for steps 1 thru 7)

35
John Energy
ROTATED 100% TEST PRESSURE ISOLATION VALVE TEST PRESSURE ISOLATION VALVE
CLOCKWISE LOW PRESSURE PUMP TWO HIGH PRESSURE PUMP ONE
* NORMALLY CLOSED*
* NORMALLY CLOSED*
AIR INLET
OPEN CLOSE
STEP 5
OPEN OPEN
CLOSE
PRESSURE CLOSE
GAUGE
-OPEN ONLY WHEN LOW PRESSURE PUMP IS
-OPEN AFTER AIR INLET LINE IS CONNECTED -OPEN AFTER AIR INLET LINE IS CONNECTED AT MAX PRESSURE (THIS PUMP WILL PRESSURE
AND TEST IS BEING PERFORMED UP FAST, SO GRADUALLY INCREASE TO REACH
PRESSURE)
(KEEP OPEN DURING PRESSURE UP)
TEST IS BEING PERFORMED. THIS WILL PREVENT - CLOSE WHEN TEST PRESSURE IS REACHED
STEP 4
DEBRIS FROM REACHING AIR FILTRATION/LUBRICATOR - CLOSE WHEN NO AIR IS NEEDED OR AND WHEN NO AIR IS NEEDED OR WHEN
OPERATOR IS FINISHED PRESSURING OPERATOR IS FINISHED PRESSURING
STEP 1
TEST UNIT TEST UNIT
DIRTY DUMP (DRAIN) ISOLATION ISOLATION (BLEEDER) VALVE

VALVE FOR BLEEDING SYSTEM DOWN * NORMALLY OPEN*
* NORMALLY CLOSED*
AU
AU
FLUID INLET
TO
TO
CL
CL
AV
AV
STEP 2
E
E
EN
EN
STEP 3
GI
GI
NE
NE
ER
ER
S
S
OPEN OPERATION
CLOSE

THROUGH TEST UNIT

TEST OPERATIONS
Figures 10 - Testing Device Through Test Unit
ROTATED 100%
CLOCKWISE
TEST PRESSURE ISOLATION VALVE
LOW PRESSURE PUMP TWO
STEP 7 TEST PRESSURE ISOLATION VALVE
HIGH PRESSURE PUMP ONE
* NORMALLY CLOSED*
* NORMALLY CLOSED*
AIR INLET
OPEN OPEN
OPEN CLOSE
CLOSE CLOSE
PRESSURE
GAUGE
PRESSURE)
STEP 6
TEST UNIT TEST UNIT
DIRTY DUMP (DRAIN) ISOLATION ISOLATION (BLEEDER) VALVE

VALVE FOR BLEEDING SYSTEM DOWN * NORMALLY OPEN*
* NORMALLY CLOSED*
AU
AU
FLUID INLET
TO
TO
C
CL
LA
AV
VE
E
EN
EN

GI
GI
NE
NE
E
ER
RS

OPEN OPERATION
CLOSE

CLOSED POSITION OPEN POSITION
AND WHEN FLUID IS BEING PRESSURED

THROUGH TEST UNIT

TEST OPERATIONS CONTINUED

36
John Energy
RIGGING DOWN –
BLEEDING DOWN
37
John Energy
Rigging Down Operation -
Bleeding-Off / Releasing Pressure After Testing
After the test is complete, prior to disconnecting any lines/hoses, it important to properly and safely bleed
the system of any pressure to avoid injury. The following steps (illustrated in Figure 11) are the safest
means to accomplish this.
1. Stop Chart Recorder and turn off. (Shown as I in Figure 8) Be sure to remove the chart recorder graph,
mark it/identify it as necessary.
2. Close both Air (Shown as D in Figure 8) and Fluid (Shown as G in Figure 8) Inlets. This allows fluid/
air to stop continuing through test unit and testing device.
3. Close Isolation Test ”Bleeder” Valve (Shown as M in Figure 8). This is so no fluid will bleed back into
test unit.
4. Slowly open Dirty Dump (Drain) Valve (Show as O in Figure 8) to release fluid from both the test unit
and testing device.
System should be bleeding down. Once pressure on the gauge(s) reads zero PSI (0 PSI) it will be safe
begin disconnecting hoses.
If you are to retest another unit start at and follow the step in Pre-Test Operations.
ROTATED 100% TEST PRESSURE ISOLATION VALVE TEST PRESSURE ISOLATION VALVE
CLOCKWISE LOW PRESSURE PUMP TWO HIGH PRESSURE PUMP ONE
* NORMALLY CLOSED*
* NORMALLY CLOSED*
AIR INLET
OPEN OPEN
OPEN CLOSE
CLOSE CLOSE
PRESSURE
GAUGE
PRESSURE)
TEST UNIT TEST UNIT
STEP 2 DIRTY DUMP (DRAIN) ISOLATION

VALVE FOR BLEEDING SYSTEM DOWN
* NORMALLY CLOSED*
ISOLATION (BLEEDER) VALVE
* NORMALLY OPEN*
STEP 3
AU
AU
FLUID INLET
TO
TO
C
C
LA
LA
VE
VE
EN
EN

GI
GI
OPEN
NE
NE
ER
ER
S
S
CLOSE -CLOSE ONLY DURING FULL TEST OPERATION
STEP 4
-OPEN AFTER TEST IS COMPLETE TO RELEASE OPERATION

THROUGH TEST UNIT

RIGGING / BLEEDING DOWN TEST

Figure 11 - Bleed the pressure from the system after the test
38
John Energy
MAINTENANCE
39
John Energy
Maintenance
Daily/Per Use
Inspect and clean the “Y”strainer feeding into fluid inlet. (Shown as H.in Fig 8)
Inspect the Rupture Discs. (Shown as L in Fig 8)
Clean and or Lubricate the Air Filtration/Lubricator (Shown as E & P. in Fig 8)

Inspect the chart recorder or chart pens for testing purposes. (Shown as I in Figure 8)

Monthly
Test and or Inspect Test Hose and Test Hose Connection ( Shown as N in Figure 8)

40
John Energy
GLOSSARY
41
John Energy
GLOSSARY
A
Accumulator - A pressure vessel charged with non-reactive or inert gas used to store
hydraulic fluid under pressure for operation of blowout preventors.
Accumulator Bank - An assemblage of multiple accumulators sharing a common

manifold.
Accumulator Pre-charge - An initial inert gas charge in an accumulator, which is fur-

ther compressed when the hydraulic fluid is pumped into the accumulator, thereby
storing potential energy.
Air pump/ Air-powered pump - Air driven hydraulic piston pump.
Annular BOP - A device with a generally toroidal shaped steel - reinforced elastomer
packing element that is hydraulically operated to close and seal around any drill pipe
size to provide full closure of the wellbore.
Arm - To enable the operation of a critical function or functions.
Backup - An element or system intended to be used only in the event that the prima-
ry element or system is non-functional.
Blind Ram BOP - A BOP having rams which seal against each other to close the well-
bore in the absence of any pipe.
Block position - The center position of a three-position control valve.
Blowout - An uncontrolled flow of pressurized wellbore fluids.
BOP (Blowout Preventer) - A device that allows the well to be sealed to confine the
well fluids to the wellbore.
BOP Closing Ration (Ram BOP) - A dimensionless factor equal to the area of the pis-
ton operator divided by the area of the ram shaft.
BOP stack - The assembly of well control equipment including BOPs, spools, valves,
and nipples connected to the top of the casing head.
BOP Stack Maximum Rated Wellbore Pressure - The pressure containment rating of
the ram BOPs in a stack.
42
John Energy
GLOSSARY
C
Central Control Unit (CCU) - The central control point for control and monitoring sys-
tem functions and communications.
Check Valve - A valve that allows flow through it in one direction only
Choke Line - A high pressure line connected below a BOP to transmit well fluid flow
to the choke manifold during well control operations.
Choke and Kill Valves - BOP stack-mounted valves that are connected below selected
BOPs to allow access to the wellbore to either choke or kill the well.
Closing Unit (Closing System) - See BOP control system

Commodity Item - A manufactured product purchased by the control system manu-
facturer for use in the construction of control systems for drilling well control equip-
ment.
Control Fluid - Hydraulic oil, water based fluid, or gas which, under pressure, pilots
the operation of control valves or directly operates functions.
Control Hose Bundle - A group of pilot and/or supply and/or control hoses assem-
bled into a bundle covered with an outer protective sheath.
Control Line - A flexible hose or rigid line that transmits control fluid.
Control Manifold - The assemblage of valves, regulators, gauges and piping used to
regulate pressures and control the flow of hydraulic power fluid to operate system
functions.
Control Panel - An enclosure displaying an array of switches, push buttons, lights

and/or valves and various pressure gauges or meters to control or monitor functions.
Control panel types include: diverter panel; rig floor panel; master panel; and mini or
auxiliary panel. All of these panels are remote from the main hydraulic manifold and
can be pneumatic, electric or hydraulically powered. [See also: Diverter Panel, Master
Panel, Mini or Auxiliary Remote Panel, and Rig Floor Panel]
Control Pod - The assemblage of valves and pressure regulators which respond to
control signals to direct hydraulic power fluid through assigned porting to operate
functions.
Control Valve (Surface Control System) - A valve mounted on the hydraulic manifold
which directs hydraulic power fluid to the selected function (such as annular BOP
close) while simultaneously venting the opposite function (annular BOP open.)
43
John Energy
GLOSSARY
D
Dedicated - An element or system that is exclusively used for a specific purpose.
Disarm - To disable the operation of a critical function or functions.
Disconnect - Unlatch and separation of the BOP stack connector from the wellhead
Discrete Hydraulic Control System - A system utilizing pilot hoses to transmit hy-
draulic pressure signals to activate pilot-operated valves assigned to functions.
Diverter - A device attached to the wellhead or marine riser to close the vertical flow
path and direct well flow (typically shallow gas) into a vent line away from the rig.
Diverter Panel - A panel that is dedicated to the diverter and flow line system func-
tions.
Drift-off - An unintended lateral move of a dynamically positioned vessel off of its

intended location relative to the wellhead, generally caused by loss of station keeping
control or propulsion.
Drive-off - An unintended lateral move of a dynamically position vessel off its location
driven by the vessel’s main propulsion or station keeping thrusters.
Dynamic Positioning (Automatic Station Keeping) - A computerized means of main-

taining a vessel on location by selectively driving thrusters.

E
Electric Pump - An electrically driven hydraulic pump, usually a three-plunger (tri-

plex) pump.
Factory Acceptance Testing - Test by a manufacturer of a particular product to vali-

date its conformance to performance specifications and ratings.
Function - Operation of a BOP, choke or kill valve or other component, in one direc-
tion (example, closing the blind rams is a function, opening the blind rams is a sepa-
rate function).
G - None
44
John Energy
GLOSSARY
H
Hose Bundle - See control hose bundle
Hydrophone - An underwater listening device that converts acoustic energy to electric

signals or converts electric signals to acoustic energy for acoustic transmission.
Interflow - The control fluid lost (vented) during the travel of the piston in a control
valve during the interval when the control valve’s inlet and vent points are temporar-
ily interconnected.
Jumper - A segment of hose or cable used to make a connection such as a hose reel
junction box to the control manifold.
Junction Box (J-box) (hydraulic or pneumatic) - A bolt-on plate having multiple stab-
type terminal fittings used for quick connection of the multi-hose bundle to a pod,
hose reel or manifold.
Kill Line - A high-pressure line from the mud pumps to a connection below a BOP
that allows fluid to be pumped into the well or annulus with the BOP closed during
well control operations.
Limit Switch - A hydraulic, pneumatic or electrical switch that indicates the motion
or position of a device.

M
Manifold - An assemblage of pipe, valves, and fittings by which fluid from one or more
sources is selectively directed to various systems or components.
Master Panel (Hydraulic or Electric) - The panel mounted in close proximity to the
primary power fluid supply. All control functions are operable from this panel in-
cluding all required regulators, gauges, meters, audible alarms, and visible alarms.
Mini or Auxiliary Remote Panel (Tool pusher’s Panel) - Full or limited function panel
mounted in a remote location for use as an emergency backup. Mixing System - A
system that mixes a measured amount of water soluble lubricant and, optionally, gly-
col to feed water and delivers it to a storage tank or reservoir.
45
John Energy
GLOSSARY
N - None
O - None
Paging - A computer display method of conveying or mapping between displays or

screens to allow increased information or control utilizing multiple screens, but not
displayed simultaneously.
Pilot Fluid - Control fluid that is dedicated to the pilot supply system.
Pilot Line - A line that transmits pilot fluid to operate a control valve.
Pipe Ram BOP - A hydraulically operated assembly typically having two opposed ram
assemblies that move inward to close on pipe in the wellbore and seal the annulus.
Pipe Rams - Rams whose ends are contoured to seal around pipe to close the annular
space.
Pod - See control pod

Pop-up Display/ Control Dialog Box - A display or control that appears on a com-
puter screen to allow increased access to a control item. An auxiliary display of data,
a message, or a supplemental operational request, either as a result of a command
given to a control system by and operator, or a system alarm notification.
Potable Water - A water supply that is acceptable pure for human consumption.
Note: On an offshore rig, it is usually produced by water makers and used as supply
water for mixing control fluid for a subsea control system.
Power Fluid - Pressurized fluid dedicated to the direct operation of functions.
PQR - Procedure Qualification Record.
Pre-charge - see Accumulator Pre-charge.
Pressure Biased Control System - A discrete hydraulic control system utilizing a

means to maintain an elevated pressure level (less than control valve actuation pres-
sure) on pilot lines such that hydraulic signal transmission time is reduced.
Pressure Vessel - For BOP control systems, a pressure vessel is a container for the
containment of internal fluid pressure.
46
John Energy
GLOSSARY
Q
Qualification Test - A one-time (prototype) test program performed on a newly de-

signed or significantly redesigned control system or component to validate confor-
mance with design specifications.
Ram BOP - A blowout preventer that uses rams to seal off pressure in the wellbore.
Rapid Discharge Accumulators - Accumulators required satisfying their functional

fluid demand in less than 3 minutes. This includes dedicated shear (both surface
and subsea), dead man systems, auto shear accumulators, some acoustic and special
purpose accumulators.
Rated Working Pressure - The maximum internal pressure that equipment is de-
signed to contain or control under normal operating conditions.
Reaction Time - The actual time elapsed between initiations of a command to comple-
tion of the function.
Readback - An indication of a remote condition.
Reel (hose or cable) - A reel, usually power driven, that stores, pays-out and takes-up
umbilicals, either control hose bundles or electrical cables.
Regulator (Pressure) - A hydraulic device that reduces upstream supply pressure to

a desired (regulated) pressure. Note: It may be manually or remotely operated and,
once set, should maintain the regulated output pressure unless reset to a different
pressure.
Reliability Analysis - Control systems for well control equipment are custom designed
in accordance with the buyer’s requirements. When specifying a highly complex con-
trol system (e.g., one employing an assortment of deep-water features), the buyer may
prescribe a level of formal reliability analysis. One purpose is to identify elements
exhibiting unacceptable failure probability. Failure analysis, as part of the design
process, can help to avoid single point failure modes and the use of unreliable com-
ponents. ISO 14224 provides guidelines for selecting a suitable procedure for per-
forming system reliability analysis.
Relief Valve - A device that is built into a hydraulic or pneumatic system to relieve
(dump) any excess pressure.
Remote Panel - See control panel.

Reservoir - A storage tank for BOP control system fluid.
Response Time - The time elapsed between activation of a function at any control
panel and complete operation of the function.
47
John Energy
GLOSSARY
Reservoir - A storage tank for BOP control system fluid.

Return-To-Reservoir Circuit - A hydraulic control circuit in which spent fluid is re-
turned to the reservoir.
Rig Floor Panel (Driller’s Panel) - The BOP control panel mounted near the driller’s
position on the rig floor.
Rigid Conduit - Hydraulic conduit

S

Selector Valve - A three position directional control valve that has the inlet port
blocked and the operator ports blocked in the center position.
Shared - An element or system that may be used for more than one purpose.
Shear Ram BOP (blind/shear rams) - Rams having cutting blades that will shear
tubular that may be in the wellbore. Shearing blind rams additionally close and seal
against the pressure below. Casing shear rams are designed specifically to shear
casing, and may not seal the well bore.
Sheave - A wheel or rollers with a cross-section designed to allow a specific size of

rope, cable, wire line, or hose bundle to be routed around it at a fixed bend radius
that is normally used to change the direction of, and support, the line.
Shuttle Valve - A valve with two or more supply ports and only one outlet port. Note:
When fluid is flowing through one of the supply ports the internal shuttle seals off
the other inlet port(s) and allows flow to the outlet port only.
Solenoid Valve-An electrical coil operated valve which controls a hydraulic or pneu-
matic function or signal.
Spent Fluid - Hydraulic control fluid that is vented from a function control port when
the opposite function is operated.
Stored Hydraulic Fluid Volume - The fluid volume recoverable from the accumulator
system between the systems rated working pressure and the pre-charge pressure.
System Rated Working Pressure - The maximum design pressure at which control
fluid is stored in the accumulator assembly.
Test Pressure - The pressure at which the component or system is tested to verify
structural and pressure integrity.

48
John Energy
GLOSSARY
Type Certification Testing - Testing by a manufacturer of a representative specimen
(or prototype) of a product which qualifies the design and, therefore, validates the
integrity of other products of the same design, materials and manufacture.
Umbilical - A control hose bundle or electric cable used to control subsea functions.
Usable Hydraulic Fluid - The fluid volume recoverable from the accumulator system
between the systems rated working pressure and the minimum operating pressure.
Vent Position - The position of a control valve that vents spent fluid to ambient or to
the reservoir.
Vent-To-Environment Circuit - A hydraulic or pneumatic control circuit in which

spent fluid is vented locally to sea or atmosphere.
Volumetric Efficiency (VE) - The ratio of deliverable fluid volume to total gas volume of
a bottle, based on design conditions and calculation method (see 4.2.3.1. in API 16D).

W
Watch Circle - The rig offset perimeter around the well location for which special
procedures are to be initiated to prepare to disconnect the drilling riser or actually
implement the disconnect to prevent damage due to excessive offset.
Water-Based Hydraulic Fluid - A control liquid mixture composed mainly of water

with additives to provide lubricity, anti-foaming, anti-freeze, anti-corrosion and anti-
bacterial characteristics.
Wellhead Connector (Stack Connector) - A hydraulically-operated connector that joins

the BOP stack to the subsea wellhead.
WPS - Welding Procedure Specification.
X - None
Y - None
Z - None
Note: All of the following definitions can be found in API 16D. The above defini-
tions are applicable to Consolidated Pressure Control, LLLP.
49
John Energy
The information provided in this document is meant to be used as a guideline for op-
eration of the equipment within a safe measure of operation. Ultimately it is the op-
erator’s responsibility to insure that safety of persons and equipment are considered
at all times with the operation of this equipment. If any item is suspected of being
faulty it is imperative that the unit is shut down and removed from operation until
the equipment has been properly repaired and serviced with equipment that is rated
to handle the working pressures of the test unit. Never modify or alter the unit in any
manner.
This document and the data and content it provides are meant to be used as a refer-
ence. Changes and modifications to this documentation may be made but it is the
operators responsibility to ensure that they are using the most current set of data
related to the test unit.
Consolidated Pressure Control, LLLP cannot be held responsible for any injury or
damages that may occur from misuse, neglect, improper maintenance, modification,
alteration or improper handling and use of the test unit.
50
John Energy
KEY COMPONENTS
PARTS
SECTION FOR CUSTOMER DESIGN BOOKS ONLY 51

John Energy
NEEDLE
VALVE
52
John Energy
Needle Valves
Medium Pressure
SM Series
Pressures to 20,000 psi (1379 bar)
Since 1945 Autoclave Engineers has designed and built

premium quality valves, fittings and tubing. This com-
mitment to engineering and manufacturing excellence
has earned Autoclave a reputation for reliable efficient
product performance. Autoclave Engineers has long
been established as the world leader in high pressure
fluid handling components for the chemical/petrochemi-
cal, waterblast, research, and oil and gas industries.
Medium Pressure Valve Features:
• Largest-port valves available for medium pressure

applications.
• Tubing sizes available from 1/4” to 1”.
• Rising stem/barstock body design.
• Non-rotating stem prevents stem/seat galling.
• New one piece stem design permits ease of assembly and packing replacement.
• Metal-to-metal seating achieves bubble-tight shut-off, longer stem/seat life in abrasive
flow, greater durability for repeated on/off cycles and excellent corrosion resistance.
• PTFE (Teflon) encapsulated packing provides dependable stem and body sealing.
• Stem sleeve and packing gland materials have been selected to achieve extended thread
cycle life and reduced handle torque.
Needle Valves - SM Series

• Choice of Vee or Regulating stem tip.
• Available in five body patterns.
Autoclave valves are complemented by a complete line of fittings, tubing, check valves and line
filters. The SM Series uses Autoclave’s Medium pressure connection. The coned-and-threaded
connection features orifice sizes to match the high flow characteristics of this series.
Note: SM Series replaces 20SC Series.

Medium Pressure
www.autoclave.com
53
John Energy
Needle Valves - SM Series

Pressures to 20,000 psi (1379 bar)
Tube Pressure
Outside Rating
Diameter Orifice psi (bar)
Size Connection Size Rated @ Room
Inches Type Inches (mm) Cv* Temperature**
1/4 SF250CX20 0.125 (3.18) 0.31 20,000 (1379)

3/8 SF375CX20 0.219 (5.56) 0.75 20,000 (1379)
9/16 SF562CX20 0.312 (7.92) 1.30 20,000 (1379)
3/4 SF750CX20 0.438 (11.13) 2.50 20,000 (1379)
1 SF1000CX20 0.562 (14.27) 4.40 20,000 (1379)
9/16 SF562CX10 0.359 (9.12) 1.75 10,000 (690)
3/4 SF750CX10 0.516 (13.10) 2.80 10,000 (690)
1 SF1000CX10 0.688 (17.48) 5.20 10,000 (690)
Notes:
* CV values shown are for 2-way straight valve pattern. For 2-way
angle patterns, increase CV value 50%. (Based on water)
** For complete temperature ratings see pressure/temperature rating

guide in Technical Information section.
Generalized Flow Coefficient Curves (Cv)

7
6
POWDER COATED
STAINLESS STEEL
HANDLE 5 Regulating Stem
Number of turns open
LOW FRICTION
ALUMINUM ONE PIECE NON-ROTATING
BRONZE PACKING STEM
GLAND
4
LOCKING DEVICE
3
ANTI-EXTRUSION
BACK-UP RINGS
ADJUSTABLE PACKING
2
BELOW THREADS
COLD WORKED
TYPE 316 SS
BODY IN FIVE
1 Vee Stem
PATTERNS
0
MEDIUM
PRESSURE
CONED-AND-THR
10 20 30 40 50 60 70 80 90 100
EADED
CHOICE OF VEE
OR REGULATING
METAL-TO-METAL
SEATING
CONNECTIONS
% of rated Cv
STEM TIP
To ensure proper fit use Autoclave tubing

Ordering Procedure
For complete information on available stem types, optional connections and additional valve options, see Needle Valve Options section or contact
your Sales Representative. 10SM and 20SM Series valves are furnished complete with connection components, unless otherwise specified.
Typical catalog number: 20SM4071
20SM 4 07 1 XX
Valve Outside Diameter Stem/Seat Body Options
Series Tube Size Type Pattern
For extreme
4-1/4” 07 - non-rotating 1 - two-way straight
temperature and other
10SM 6-3/8” Vee stem (on-off service) 2 - two-way angle options, see
20SM 9-9/16” 08 - non-rotating 3 - three-way, two on pressure Valve Options.
12-3/4” regulating stem (tapered tip
4 - three-way, one on pressure
16-1” for regulating and shutoff)
5 - three-way, two stem
87 - Vee stem with replaceable seat
manifold valve
88 - Regulating stem with replaceable seat
2 All general terms and conditions of sale, including limitations of our liability, apply to all products and services sold.
54
John Energy
Valve Options Valve Maintenance
Extreme Temperatures Repair Kits: add “R” to the front of valve catalog
Standard Autoclave valves with Teflon packing may be operated from number for proper repair kit.
0°F (-17.8°C) to 450°F (232°C). High temperature packing and/or (Example: R20SM4071)
extended stuffing box are available for service from -423°F (-252°C) Valve Bodies: Valve bodies are available. Order using the eight (8)
to 1200°F (649°C) by adding the following suffixes to catalog order digit part number found on the valve drawing or
number. contact your Sales Representative for information.
TG standard valve with Teflon glass packing to 600°F (316°C).
GY standard valve with graphite braided yarn packing to 800°F (427°C).
Consult your Autoclave representative for pricing on repair kits and valve
Note: 3/4” rated 8000 psi (552 bar) and 1” rated 6000 psi (412 bar) maxi-
bodies. Refer to the Tools, Installation, Operation and Maintenance section for
mum with graphite yarn packing. proper maintenance procedures.
HT extended stuffing box valve with graphite braided yarn packing
to 1200°F (649°C).
Note: Caution should be exercised in proper selection of medium pressure tub-
B standard valve with cryogenic trim materials and Teflon packing to
ing based on actual operating conditions. Two tubing series available in some
-100°F (-73°C). sizes: 15,000 psi (1034 bar) and 20,000 psi (1380 bar).
LT extended stuffing box valve with Teflon packing and cryogenic
trim materials to -423°F (-252°C).
K anti-vibration collet and gland assembly
See needle valve options for stem and seat coating for erosive service.
Outside Dimensions - inches (mm) Block

Catalog Stem Diameter Orifice Thick- Valve
Number Type Tube Diameter A B C D D1 E F G G1 H* M N ness Pattern
2-Way Straight
20SM4071 VEE 1/4 0.125 2.00 1.00 0.38 1.62 1.19 2.00 3.00 0.75 0.22 4.69 0.62 0.38 0.75
20SM4081 REG (6.35) (3.18) (50.80) (25.40) (9.65) (41.15) (30.23) (50.80) (76.20) (19.05) (5.59) (119.13) (15.75) (9.65) (19.05)
20SM6071 VEE 3/8 0.219 2.00 1.00 0.47 1.62 1.19 2.00 3.00 0.75 0.22 4.63 0.62 0.38 0.75
20SM6081 REG (9.53) (5.56) (50.80) (25.40) (11.94) (41.15) (30.23) (50.80) (76.20) (19.05) (5.59) (117.48) (15.75) (9.65) (19.05)
20SM9071 VEE 9/16 0.312 2.50 1.25 0.53 2.38 1.75 2.88 4.00 1.00 0.34 5.93 0.69 0.50 1.00
20SM9081 REG (14.29) (7.92) (63.50) (31.75) (13.46) (60.45) (44.45) (73.15) (101.60) (25.40) (8.64) (150.86) (17.53) (12.70) (25.40)
20SM12071 VEE 3/4 0.438 3.00 1.50 0.62 3.00 2.25 3.75 10.25 1.12 0.44 7.00 0.88 0.63 1.38
See
20SM12081 REG (19.05) (11.13) (76.20) (38.10) (15.75) (76.20) (57.15) (95.25) (260.35) (28.45) (11.18) (177.80) (22.35) (16.00) (35.05)
Figure 1
20SM16071 VEE 1 0.562 4.12 2.06 0.63 3.75 2.81 4.63 10.25 1.62 0.56 9.00 1.25 1.13 1.75
20SM16081 REG (25.40) (14.27) (104.65) (52.32) (16.00) (95.25) (71.37) (117.60) (260.35) (41.15) (14.22) (228.84) (31.75) (28.70) (44.4 5)
10SM9071 VEE 9/16 0.359 2.50 1.25 0.53 2.38 1.75 2.88 4.00 1.00 0.34 5.93 0.69 0.50 1.00
10SM9081 REG (14.29) (9.12) (63.50) (31.75) (13.46) (60.45) (44.45) (73.15) (101.60) (25.40) (8.64) (150.86) (17.53) (12.70) (25.40)
10SM12071 VEE 3/4 0.516 3.00 1.50 0.62 3.00 2.25 3.75 10.25 1.12 0.44 7.00 0.88 0.63 1.38
10SM12081 REG (19.05) (13.11) (76.20) (38.10) (15.75) (76.20) (57.15) (95.25) (260.35) (28.45) (11.18) (177.80) (22.35) (16.00) (35.05)
10SM16071 VEE 1 0.688 4.12 2.06 0.63 3.75 2.81 4.63 10.25 1.62 0.56 9.00 1.25 1.13 1.75
10SM16081 REG (25.40) (17.48) (104.65) (52.32) (16.00) (95.25) (71.37) (117.60) (260.35) (41.15) (14.22) (228.84) (31.75) (28.70) (44.45)
G - Packing gland mounting hole drill size * H Dimension is with stem in closed position. For prompt service, Autoclave
G1 - Bracket mounting hole size All dimensions for reference only and subject to change. stock select products.
Panel mounting drill size: 0.22” all valves. Consult factory.
Figure 1
F
G1 M M
H N G
D1
D
E
C
B
A
2-Way Straight
All general terms and conditions of sale, including limitations of our liability, apply to all products and services sold. 3
55
John Energy
2-Way Angle
20SM4072 VEE 1/4 0.125 2.00 1.00 0.38 1.19 2.44 3.00 0.75 0.22 4.81 0.62 0.38 0.75
20SM4082 REG (6.35) (3.18) (50.80) (25.40) (9.65) (30.23) (61.90) (76.20) (19.05) (5.59) (122.25) (15.75) (9.65) (19.05)
20SM6072 VEE 3/8 0.219 2.00 1.00 0.47 1.19 2.44 3.00 0.75 0.22 4.81 0.62 0.38 0.75
20SM6082 REG (9.53) (5.56) (50.80) (25.40) (11.94) (30.23) (61.90) (76.20) (19.05) (5.59) (122.25) (15.75) (9.65) (19.05)
20SM9072 VEE 9/16 0.312 2.50 1.25 0.53 1.75 3.38 4.00 1.00 0.34 6.43 0.69 0.50 1.00
20SM9082 REG (14.29) (7.92) (63.50) (31.75) (13.46) (44.45) (85.85) (101.60) (25.40) (8.64) (163.56) (17.53) (12.70) (25.40)
20SM12072 VEE 3/4 0.438 3.00 1.50 0.62 2.25 4.25 10.25 1.12 0.44 7.50 0.88 0.63 1.38
See
20SM12082 REG (19.05) (11.13) (76.20) (38.10) (15.75) (57.15) (107.95) (260.35) (28.45) (11.18) (190.50) (22.35) (16.00) (35.05)
Figure 2
20SM16072 VEE 1 0.562 4.12 2.06 0.63 2.81 5.12 10.25 1.62 0.56 9.00 1.25 1.13 1.75
20SM16082 REG (25.40) (14.27) (104.65) (52.32) (16.00) (71.37) (130.05) (260.35) (41.15) (14.22) (228.84) (31.75) (28.70) (44.4 5)
10SM9072 VEE 9/16 0.359 2.50 1.25 0.53 1.75 3.38 4.00 1.00 0.34 6.43 0.69 0.50 1.00
10SM9082 REG (14.29) (9.12) (63.50) (31.75) (13.46) (44.45) (85.85) (101.60) (25.40) (8.64) (163.56) (17.53) (12.70) (25.40)
10SM12072 VEE 3/4 0.516 3.00 1.50 0.62 2.25 4.25 10.25 1.12 0.44 7.50 0.88 0.63 1.38
10SM12082 REG (19.03) (13.11) (76.20) (38.10) (15.75) (57.15) (107.95) (260.35) (28.45) (11.18) (190.50) (22.35) (16.00) (35.05)
10SM16072 VEE 1 0.688 4.12 2.06 0.63 2.81 5.12 10.25 1.62 0.56 9.00 1.25 1.13 1.75
10SM16082 REG (25.40) (17.48) (104.65) (52.32) (16.00) (71.37) (130.05) (260.35) (41.15) (14.22) (228.84) (31.75) (28.70) (44.45)
3-Way / 2 on Pressure
20SM4073 VEE 1/4 0.125 2.00 1.00 0.38 1.63 1.19 2.63 3.00 0.75 0.22 5.00 0.62 0.38 0.75
20SM4083 REG (6.35) (3.18) (50.80) (25.40) (9.65) (41.28) (30.23) (66.68) (76.20) (19.05) (5.59) (127.00) (15.75) (9.65) (19.05)
20SM6073 VEE 3/8 0.219 2.00 1.00 0.47 1.63 1.19 2.63 3.00 0.75 0.22 5.00 0.62 0.38 0.75
20SM6083 REG (9.53) (5.56) (50.80) (25.40) (11.94) (41.28) (30.23) (66.68) (76.20) (19.05) (5.59) (127.00) (15.75) (9.65) (19.05)
20SM9073 VEE 9/16 0.312 2.50 1.25 0.53 2.38 1.75 3.63 4.00 1.00 0.34 6.51 0.69 0.50 1.00
20SM9083 REG (14.29) (7.92) (63.50) (31.75) (13.46) (60.45) (44.45) (92.08) (101.60) (25.40) (8.64) (165.59) (17.53) (12.70) (25.40)
20SM12073 VEE 3/4 0.438 3.00 1.50 0.62 3.00 2.25 4.63 10.25 1.12 0.44 7.88 0.88 0.63 1.38
See
20SM12083 REG (19.05) (11.13) (76.20) (38.10) (15.75) (76.20) (57.15) (117.48) (260.35) (28.45) (11.18) (200.03) (22.35) (16.00) (35.05)
Figure 3
20SM16073 VEE 1 0.562 4.12 2.06 0.63 3.75 2.81 5.88 10.25 1.62 0.56 9.75 1.25 1.13 1.75
20SM16083 REG (25.40) (14.27) (104.65) (52.32) (16.00) (95.25) (71.37) (149.35) (260.35) (41.15) (14.22) (247.89) (31.75) (28.70) (44.4 5)
10SM9073 VEE 9/16 0.359 2.50 1.25 0.53 2.38 1.75 3.63 4.00 1.00 0.34 6.52 0.69 0.50 1.00
10SM9083 REG (14.29) (9.12) (63.50) (31.75) (13.46) (60.45) (44.45) (92.08) (101.60) (25.40) (8.64) (165.59) (17.53) (12.70) (25.40)
10SM12073 VEE 3/4 0.516 3.00 1.50 0.62 3.00 2.25 4.63 10.25 1.12 0.44 7.88 0.88 0.63 1.38
10SM12083 REG (19.03) (13.11) (76.20) (38.10) (15.75) (76.20) (57.15) (117.48) (260.35) (28.45) (11.18) (200.03) (22.35) (16.00) (35.05)
10SM16073 VEE 1 0.688 4.12 2.06 0.63 3.75 2.81 5.88 10.25 1.62 0.56 9.75 1.25 1.13 1.75
10SM16083 REG (25.40) (17.48) (104.65) (52.32) (16.00) (95.25) (71.37) (149.35) (260.35) (41.15) (14.22) (247.89) (31.75) (28.70) (44.45)
Figure 2 Figure 3
F F
M M G1 M M
G G
G1 H N
N
H D D1
D
E E
C
B B
A A
2-Way Angle 3-Way / 2 on Pressure
56
John Energy
3-Way / 1 on Pressure
20SM4074 VEE 1/4 0.125 2.00 1.00 0.38 1.19 2.44 3.00 0.75 0.22 4.81 0.62 0.38 0.75
20SM4084 REG (6.35) (3.18) (50.80) (25.40) (9.65) (30.23) (61.90) (76.20) (19.05) (5.59) (122.25) (15.75) (9.65) (19.05)
20SM6074 VEE 3/8 0.219 2.00 1.00 0.47 1.19 2.44 3.00 0.75 0.22 4.81 0.62 0.38 0.75
20SM6084 REG (9.53) (5.56) (50.80) (25.40) (11.94) (30.23) (61.90) (76.20) (19.05) (5.59) (122.25) (15.75) (9.65) (19.05)
20SM9074 VEE 9/16 0.312 2.50 1.25 0.53 1.75 3.38 4.00 1.00 0.34 6.31 0.69 0.50 1.00
20SM9084 REG (14.29) (7.92) (63.50) (31.75) (13.46) (44.45) (85.85) (101.60) (25.40) (8.64) (160.56) (17.53) (12.70) (25.40)
20SM12074 VEE 3/4 0.438 3.00 1.50 0.62 2.25 4.25 10.25 1.12 0.44 7.50 0.88 0.63 1.38
20SM12084 REG See
(19.05) (11.13) (76.20) (38.10) (15.75) (57.15) (107.95) (260.35) (28.45) (11.18) (190.50) (22.35) (16.00) (35.05)
Figure 4
20SM16074 VEE 1 0.562 4.12 2.06 0.63 2.81 5.12 10.25 1.62 0.56 9.09 1.25 1.13 1.75
20SM16084 REG (25.40) (14.27) (104.65) (52.32) (16.00) (71.37) (130.05) (260.35) (41.15) (14.22) (231.13) (31.75) (28.70) (44.4 5)
10SM9074 VEE 9/16 0.359 2.50 1.25 0.53 1.75 3.38 4.00 1.00 0.34 6.31 0.69 0.50 1.00
10SM9084 REG (14.29) (9.12) (63.50) (31.75) (13.46) (44.45) (85.85) (101.60) (25.40) (8.64) (160.56) (17.53) (12.70) (25.40)
10SM12074 VEE 3/4 0.516 3.00 1.50 0.62 2.25 4.25 10.25 1.12 0.44 7.50 0.88 0.63 1.38
10SM12084 REG (19.03) (13.11) (76.20) (38.10) (15.75) (57.15) (107.95) (260.35) (28.45) (11.18) (190.50) (22.35) (16.00) (35.05)
10SM16074 VEE 1 0.688 4.12 2.06 0.63 2.81 5.12 10.25 1.62 0.56 9.09 1.25 1.13 1.75
10SM16084 REG (25.40) (17.48) (104.65) (52.32) (16.00) (71.37) (130.05) (260.35) (41.15) (14.22) (231.13) (31.75) (28.70) (44.45)
2-Way Angle / Replaceable Seat

20SM4872 VEE 1/4 0.125 2.00 1.00 0.38 1.19 2.13 2.25 3.00 0.75 0.22 5.75 0.62 0.38 0.75
20SM4882 REG (6.35) (3.18) (50.80) (25.40) (9.65) (30.23) (53.98) (57.15) (76.20) (19.05) (5.59) (146.05) (15.75) (9.65) (19.05)
20SM6872 VEE 3/8 0.219 2.00 1.00 0.47 1.19 2.13 2.25 3.00 0.75 0.22 5.75 0.62 0.38 0.75
20SM6882 REG (9.53) (5.56) (50.80) (25.40) (11.94) (30.23) (53.98) (57.15) (76.20) (19.05) (5.59) (146.05) (15.75) (9.65) (19.05)
20SM9872 VEE 9/16 0.312 2.50 1.25 0.53 1.75 2.50 3.13 4.00 1.00 0.34 7.34 0.69 0.50 1.00
20SM9882 REG (14.29) (7.92) (63.50) (31.75) (13.46) (44.45) (63.50) (79.38) (101.60) (25.40) (8.64) (186.68) (17.53) (12.70) (25.40)
20SM12872 VEE 3/4 0.438 3.00 1.50 0.62 2.25 3.44 4.25 10.25 1.12 0.44 9.00 0.88 0.63 1.38
20SM12882 REG (19.05) (11.13) (76.20) (38.10) (15.75) (57.15) (87.38) (107.95) (260.35) (28.45) (11.18) (228.60) (22.35) (16.00) (35.05) See
20SM16872 VEE 1 0.562 4.12 2.06 0.63 2.69 4.38 5.25 10.25 1.62 0.56 11.00 1.25 1.13 1.75 Figure 5
20SM16882 REG (25.40) (14.27) (104.65) (52.32) (16.00) (68.33) (111.13) (133.35) (260.35) (41.15) (14.22) (279.64) (31.75) (28.70) (44.4 5)
10SM9872 VEE 9/16 0.359 2.50 1.25 0.53 1.75 2.50 3.38 4.00 1.00 0.34 7.34 0.69 0.50 1.00
10SM9882 REG (14.29) (9.12) (63.50) (31.75) (13.46) (44.45) (63.50) (85.85) (101.60) (25.40) (8.64) (186.68) (17.53) (12.70) (25.40)
10SM12872 VEE 3/4 0.516 3.00 1.50 0.62 2.25 3.44 4.25 10.25 1.12 0.44 9.00 0.88 0.63 1.38
10SM12882 REG (19.03) (13.11) (76.20) (38.10) (15.75) (57.15) (87.38) (107.95) (260.35) (28.45) (11.18) (228.60) (22.35) (16.00) (35.05)
10SM16872 VEE 1 0.688 4.12 2.06 0.63 2.69 4.38 5.25 10.25 1.62 0.56 11.00 1.25 1.13 1.75
10SM16882 REG (25.40) (17.48) (104.65) (52.32) (16.00) (68.33) (111.13) (133.35) (260.35) (41.15) (14.22) (279.64) (31.75) (28.70) (44.45)
Figure 4 Figure 5
F F
G1 G1 M M
M M G
N
H N G
H D
D D E
E C
D1
C
C
B B
A A
3-Way / 1 on Pressure 2-Way Angle / Replaceable Seat
All general terms and conditions of sale, including limitations of our liability, apply to all products and services sold. 5
57
John Energy
3-Way / 2-Stem Manifold

20SM4075 VEE 1/4 0.125 2.00 1.00 0.38 1.69 1.19 3.38 3.00 0.75 0.22 5.69 0.62 0.38 0.75
20SM4085 REG (6.35) (3.18) (50.80) (25.40) (9.65) (42.85) (30.15) (85.73) (76.20) (19.05) (5.59) (144.50) (15.75) (9.65) (19.05)
20SM6075 VEE 3/8 0.219 2.00 1.00 0.47 1.69 1.19 3.38 3.00 0.75 0.22 5.69 0.62 0.38 0.75
20SM6085 REG (9.53) (5.56) (50.80) (25.40) (11.94) (42.85) (30.15) (85.73) (76.20) (19.05) (5.59) (144.50) (15.75) (9.65) (19.05)
20SM9075 VEE 9/16 0.312 2.50 1.25 0.53 2.56 1.75 5.13 4.00 1.00 0.34 8.13 0.69 0.50 1.00
20SM9085 REG (14.29) (7.92) (63.50) (31.75) (13.46) (65.07) (44.45) (130.18) (101.60) (25.40) (8.64) (206.5) (17.53) (12.70) (25.40)
20SM12075 VEE 3/4 0.438 3.00 1.50 0.62 3.25 2.25 6.50 10.25 1.12 0.44 9.75 0.88 0.63 1.38
20SM12085 REG See
(19.05) (11.13) (76.20) (38.10) (15.75) (82.55) (57.15) (165.10) (260.35) (28.45) (11.18) (247.65) (22.35) (16.00) (35.05)
Figure 6
20SM16075 VEE 1 0.562 4.12 2.06 0.63 3.75 2.81 7.50 10.25 1.62 0.56 12.18 1.25 1.13 1.75
20SM16085 REG (25.40) (14.27) (104.65) (52.32) (16.00) (95.25) (71.37) (190.50) (260.35) (41.15) (14.22) (309.40) (31.75) (28.70) (44.4 5)
10SM9075 VEE 9/16 0.359 2.50 1.25 0.53 2.56 1.75 5.13 4.00 1.00 0.34 8.13 0.69 0.50 1.00
10SM9085 REG (14.29) (9.12) (63.50) (31.75) (13.46) (65.07) (44.45) (130.18) (101.60) (25.40) (8.64) (206.5) (17.53) (12.70) (25.40)
10SM12075 VEE 3/4 0.516 3.00 1.50 0.62 3.25 2.25 6.50 10.25 1.12 0.44 9.75 0.88 0.63 1.38
10SM12085 REG (19.03) (13.11) (76.20) (38.10) (15.75) (82.55) (57.15) (165.10) (260.35) (28.45) (11.18) (247.65) (22.35) (16.00) (35.05)
10SM16075 VEE 1 0.688 4.12 2.06 0.63 3.75 2.81 7.50 10.25 1.62 0.56 12.18 1.25 1.13 1.75
10SM16085 REG (25.40) (17.48) (104.65) (52.32) (16.00) (95.25) (71.37) (190.50) (260.35) (41.15) (14.22) (309.40) (31.75) (28.70) (44.45)
Figure 6
F
G1
M M
G
H N
D1
D
E
D1
C
B
A
3-Way / 2-Stem Manifold

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RUPTURE
DISC
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John Energy
Installation Instructions for Angular Seat STD and Composite Family

Rupture Disks in Flanged, Insert, Union and Threaded Assemblies
TYPICAL RUPTURE DISK INSTALLATION SHOWN
A. Bolted Type Assembly (RDH)
1. Position rupture disk with concave side towards pressure. The
domed portion of the rupture disk should always fit into outlet
flange.
2. Lower outlet flange over dome of rupture disk Keep flange
surface parallel with inlet flange.
COMPANION 3. Reinstall studs and nuts tightening uniformly to keep flanges
OUTLET FLANGE
from becoming uneven.
4. The torque values listed in the tables are suitable for many of the
gasket and flange bolting materials currently in use. Please consult
INSERT R.D. OUTLET the factory when gasket sealing or a leak free rupture disk holder
HOLDER FLANGE
installation cannot be achieved or maintained. Excessive torque is
not necess ary and may cause damage.
FLOW
RUPTURE DISK B. Insert Type (RDI)

1. Position rupture disk with concave side toward pressure and
place on seating surface of inlet flange.
INSERT R.D. INLET 2. Place outlet flange over dome portion of rupture disk.
HOLDER FLANGE 3. Install pre-assembly side bars using cap screws. Tighten until
snug only.
COMPANION 4. Slip assembly inside bolt circle of companion flanges and install
INLET FLANGE clean or new studs and nuts.
5. Place new ring gaskets between inlet and outlet flange face of
rupture disk assembly and the faces of the companion flanges.
6. The torque values listed in the tables are suitable for many of the
gasket and flange bolting materials currently in use. Please consult
the factory when gasket sealing or a leak free rupture disk holder
CAUTION installation cannot be achieved or maintained. Tighten nuts to
All new installations should be located to allow full unrestricted achieve a seal with the gaskets. Excessive torque may result in
discharge when disk rupture occurs. Never place where people or permanent damage to the rupture disk flanges or the disk.
equipment could ever possibly be impacted by the discharge of the C. Union Type Assembly (UT)
rupture disk. 1. Position rupture disk so pressure is on concave side.
IMPORTANT 2. Tighten union nut to achieve seal.
A rupture disk is a precision piece of equipment. Handle it with extreme D. Threaded Type (TDH)
care avoiding scratching, bending, or denting of the seat and dome. 1. Position rupture disk inside inlet with concave side toward
pressure.
RUPTURE DISK HOLDER PREPARATION 2. Place hold down ring over dome of rupture disk.
A. Bolted Type Assemblies (RDH 3. Tighten outlet securely to obtain a seal.
1. Remove bolting and pre-assembly cap screws.
2. Separate flanges and remove rupture disk. Required Torque Values for Union Holders*
3. Thoroughly clean all seating surfaces. Do not scrape, or scratch
surfaces. If wiping does not clean surface, fine emery cloth or steel NOMINAL SIZE, in. 1/2 3/4 1 1-1/2 2
wool may be used.
B. Insert Type (RDI) DISK TYPE TORQUE, FT-LBS
1. Remove bolting from companion flanges an slip out insert.
2. Loosen side bar pre-assembly capscrews. STD, CO (Metal Seal) 100 200 280 780 1600
3. Separate flanges and remove old rupture disk.
4. Thoroughly clean all seating surfaces. Use emery cloth or steel CO (Polymer Seal) 50 100 140 390 800
wool if necessary.
C. Union Type (UT) *The torque values listed above are not absolute requirements but
1. Remove union nut. rather general guidelines. The general requirement is that
2. Separate inlet and outlet and remove old rupture disk. assemblies be tightened until no leakage is detected. The
3. Thoroughly clean all seating surfaces. Use emery cloth or steel required torque will generally be higher for higher-pressure disks.
wool if necessary.
D. Threaded Type (TDH)
1. While holding inlet part of assembly firm with wrench, remove

outlet.
2. Separate parts, removing hold down ring and old rupture disk.
3. Thoroughly clean all seating surfaces.
INSTALLING THE RUPTURE DISK

P.O. Box 1327 / 1701 W. Tacoma/ Broken Arrow, OK 74012

Telephone: (918) 258-5626 Fax: (918) 251-2809
“Quality Products to meet Industry Needs”
PS 11.1
60
John Energy
Installation Instructions for Angular Seat STD and Composite

Family Rupture Disks in Flanged, Insert, Union and Threaded
Assemblies
Companion Flange Torque Requirements for STD-STDV Rupture Disks
Size ANSI Rating
Inches 150 300 300/600 600 900 1500 2500
1 17 -- 21 -- 29 29 29
1.5 34 -- 51 -- 68 68 77
2 59 -- 30 -- 41 41 47
3 93 -- 56 -- 65 83 93
4 62 74 -- 86 111 123 148
6 111 74 -- 98 111 135 --
8 146 113 -- 146 178 -- --
10 139 119 -- 149 -- -- --
12 174 168 -- 149 -- -- --
14 283 191 -- 233 -- -- --
16 283 283 -- 339 -- -- --
18 415 307 -- 479 -- -- --
20 415 384 -- 499 -- -- --
24 583 583 -- 729 -- -- --
Torque values are based on nuts and studs being lightly lubricated and maintained in a “free running” condition. Torque values in
excess of those listed can deform the holder.
Companion Flange Torque Requirements for CO-COV Rupture Disks with Polymer Seals and STD Rupture Disks with
Polymer Liners
Size ANSI Rating
Inches 150 300 300/600 600
1 8 -- 10 --
1.5 17 -- 26 --
2 30 -- 15 --
3 46 -- 28 --
4 31 37 -- --
6 55 37 -- --
8 73 57 -- --
10 70 -- -- --
12 87 -- -- --
14 141 -- -- --
16 141 -- -- --
18 207 -- -- --
20 207 -- -- --
24 292 -- -- --
excess of those listed can deform the holder and/or pinch the seal, creating a leak path.

Telephone: (918) 258-5626 Fax: (918) 251-2809
PS 11.1
61
John Energy
Installation Instructions for Angular Seat STD and Composite

Family Rupture Disks in Flanged, Insert, Union and Threaded
Assemblies
Companion Flange Torque Requirements for CO-COV Rupture Disks w/ Metal Seals
Size ANSI Rating
Inches 150 300 300/600 600 900 1500 2500
1 17 -- 21 -- 29 29 29
1.5 34 -- 51 -- 68 68 77
2 59 -- 30 -- 41 41 47
3 93 -- 56 -- 65 83 93
4 62 74 -- 86 111 123 148
6 111 74 -- 98 111 135 --
8 146 113 -- 146 178 -- --
10 139 119 -- 149 -- -- --
12 174 168 -- 149 -- -- --
14 283 191 -- 233 -- -- --
16 283 283 -- 339 -- -- --
18 415 307 -- 479 -- -- --
20 415 384 -- 499 -- -- --
24 583 583 -- 729 -- -- --
excess of those listed can deform the holder and/or pinch the seal, creating a leak path.

Telephone: (918) 258-5626 Fax: (918) 251-2809
PS 11.1
62
John Energy
LOW PRESSURE
AIR PUMP
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HIGH PRESSURE
AIR PUMP
80
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UNIT SERIAL NUMBER

“HYDROSTATIC TEST UNIT FOR MOUNTED BOP SYSTEMS”

Design Book: Certification, Operating,

Section 1 - Sales Data ............................................................................. 4

7614 Bluff Point • Houston, Texas 77086 cpcmfg.com

Date: January 27, 2011

To: John Energy Ltd

Re: 10K PSI BOP Test Unit

Quote #: BC011112JE-­01 10KTP Rev1

Item 1.0: Skid Mounted BOP Test Unit

1.1 (1) 55:1 – 7 3/8” Air Pump

1.2 (1) 215:1/220:1 – 7 3/8” Air Pump

1.4 (1) 0-­‐10 K psi glycerin filled pressure gauge

1.7 Air filter and lubricator

1.8 Rupture disk set at 12,500 psi

1.9 50’ test hose with “M” ends

1.12 12” forklift slots

Dimensions: 42” x 36” x 54” approx 400lbs

Price and Delivery:

Total Cost Ex-­‐Works: $16,850.00

Delivery: 6-­‐8 Weeks ARO

FOB: CPC Houston, TX Facility

BC011112JE-01 10KTP Rev1 Page 1

Requirement Assigned To Completion Approval

Review Design Input Doug Miller

Create design output Gabriel Rodriguez 02/12 ___________________

Conducted design review Ryan Inderwiesen 02/12 ___________________

Conduct design validation

and hydrostatic testing) Tim Thornhill 02/12 ___________________

7614 Bluff Point • Houston, Texas 77086 cpcmfg.com

7614 Bluff Point • Houston, Texas 77086 cpcmfg.com

Customer: Control Flow

7614 Bluff Point • Houston, Texas 77086 cpcmfg.com

7614 Bluff Point • Houston, Texas 77086 cpcmfg.com

7614 Bluff Point • Houston, Texas 77086 cpcmfg.com

7614 Bluff Point • Houston, Texas 77086 cpcmfg.com

DESCRIPTION: BOP-10KTP- TEST-PUMP

7614 Bluff Point • Houston, Texas 77086 cpcmfg.com

7614 Bluff Point • Houston, Texas 77086 cpcmfg.com

7614 Bluff Point • Houston, Texas 77086 cpcmfg.com

Location & Positioning

Figure 2 - Valves Closed

Figure 3 - Valves Open

7614 Bluff Point • Houston, Texas 77086 cpcmfg.com

Connecting Fluid and Air Lines/Hoses

or off. Make certain the water supply is

Fluid Supply / Y-Strainer

Supply line Ball Valve - shown in “Closed” state.

Figure 6 - Ball Valve - Supply Line

Pressure Relief Devices

The Test Unit has one Rupture Disc

Figure 7 - Rupture Disk

7614 Bluff Point • Houston, Texas 77086 cpcmfg.com

Test Unit Key Components

Figure 8 - Test Unit Components

2. Complete Fluids Connection procedures as listed in the “Installation” section.

-OPEN AFTER AIR INLET LINE IS CONNECTED

- CLOSE WHEN NO AIR IS NEEDED OR - CLOSE WHEN TEST PRESSURE IS REACHED

-CLOSE ONLY DURING HOOK UP AND WHEN NO

STEP 3 DIRTY DUMP (DRAIN) ISOLATION

OPEN CLOSED OPEN CLOSED

-CLOSE ONLY DURING FULL TEST OPERATION

Quote #: BC011112JE-01 10KTP Rev1

1.4 (1) 0-‐10 K psi glycerin filled pressure gauge

Total Cost Ex-‐Works: $16,850.00

Delivery: 6-‐8 Weeks ARO