Task Analysis Worksheet

Department: Liquid Dairy Plant

Line/Area: All

Equipment Tetra,Helix,SMI and Auto packers

(make, model, ID)

Date
Assessed by: Akmal ,Aisha Naveed 15.11.2016
Assessed:
Comments:

Task No. Task Name Task Description (including Access Mode and location on Relevant Procedures Photo/ Video Ref Existing Action Required (if any)
equipment) (if available) Controls and
Mode
Precautions (if
any)
Mode 1

This is a mode-01 activity as we need to

Interact with machine with interlocked
Operator do the cleaning activitiy in Inter locking
6 Machine Body Jaw UNit Cleaning Line C,D,F,G Nil guards Interlocking is available Normal Stop
the Jaw and final Folder Unit available
and emergency stop is available no further
action required.

Mode 1

This is a mode-01 activity as we need to

Interact with machine with interlocked
Operator do the cleaning activitiy in Inter locking
7 Cleaning of Aseptic Chamber Line C,D,F,G Nil guards Interlocking is available Normal Stop
aseptic chamber available
and emergency stop is available no further
action required

Mode 2
Inter locking This is a mode-02 activity as we need to
available,Loc Interact with machine with interlocked
Cleaning Of Helix k and key guards Interlocking is available ans Lock
Helix D,F Nil
Pack Picking sysytem to and key o prevent restart is avaible Normal
prevent Stop and emergency stop is available no
restart further action required.
Mode 1

This is a mode-01 activity as we need to

Divider during cleaning ( open door) Interact with machine with interlocked
Inter locking
SMI D and F Yes guards Interlocking is available Normal Stop
available
Fallen Packs Picking and emergency stop is available no further
action required.

Mode 1

SMI Seperator card board ramp unit This is a mode-01 activity as we need to
Cleaning Interact with machine with interlocked
Inter locking
SMI D and F Card board filling Yes guards Interlocking is available Normal Stop
available
Fallen Packs picking and emergency stop is available no further
Poly Reel Inserting action required.
Task No. Task Name Task Description (including Access Mode and location on Relevant Procedures Photo/ Video Ref Existing Action Required (if any)
equipment) (if available) Controls and
Mode
Precautions (if
any)
Mode 1

This is a mode-01 activity as we need to

Interact with machine with interlocked
Divider unit Cleaning Inter locking
SMI D and F Yes guards Interlocking is available Normal Stop
Fallen Packs Picking available
and emergency stop is available no further
action required.

Mode 1

Cleaning
Shrinker infeed Nil Nil Interlocking required
Fallen Packs Picking

Mode 1

This is a mode-01 activity as we need to

Interact with machine with interlocked
Cleaning Inter locking
Shrinker door 1 Nil guards Interlocking is available Normal Stop
Fallen Packs Picking available
and emergency stop is available no further
action required.

Mode 1

This is a mode-01 activity as we need to

Interact with machine with interlocked
Cleaning Inter locking
Shrinker door 2 Nil guards Interlocking is available Normal Stop
Fallen Packs Picking available
and emergency stop is available no further
action required.

Mode 1

This is a mode-01 activity as we need to

Interact with machine with interlocked
Cleaning Inter locking
Shrinker door 3 Nil guards Interlocking is available Normal Stop
Fallen Packs Picking available
and emergency stop is available no further
action required.

Mode 1

This is a mode-01 activity as we need to

Interact with machine with interlocked
Cleaning Inter locking
Shrinker door 4 Nil guards Interlocking is available Normal Stop
Pack Stuking issue available
and emergency stop is available no further
action required.
Task No. Task Name Task Description (including Access Mode and location on Relevant Procedures Photo/ Video Ref Existing Action Required (if any)
equipment) (if available) Controls and
Mode
Precautions (if
any)
Mode 2
This is a mode-02 activity as we need to
Interact with machine with interlocked
Cleaning Inter locking guards Interlocking is available ans Lock
Case packer door 1 Nil
Pack Stuking issue available and key o prevent restart is avaible Normal
Stop and emergency stop is available no
further action required.
Mode 2
This is a mode-02 activity as we need to
Interact with machine with interlocked
Cleaning Inter locking guards Interlocking is available ans Lock
Case packer door 2 Nil
Pack Stuking issue available and key o prevent restart is avaible Normal
Stop and emergency stop is available no
further action required.
Mode 2
This is a mode-02 activity as we need to
Interact with machine with interlocked
Cleaning Inter locking guards Interlocking is available ans Lock
Case packer door 3 Nil
Pack Stuking issue available and key o prevent restart is avaible Normal
Stop and emergency stop is available no
further action required.
Mode 2
This is a mode-02 activity as we need to
Interact with machine with interlocked
Cleaning Inter locking guards Interlocking is available ans Lock
Case packer door 4 Nil
Pack Stuking issue available and key o prevent restart is avaible Normal
Stop and emergency stop is available no
further action required.
Mode 2
This is a mode-02 activity as we need to
Interact with machine with interlocked
Cleaning Inter locking guards Interlocking is available ans Lock
Case packer door 5 Nil
Pack Stuking issue available and key o prevent restart is avaible Normal
Stop and emergency stop is available no
further action required.
Mode 2
This is a mode-02 activity as we need to
Interact with machine with interlocked
Cleaning
Inter locking guards Interlocking is available ans Lock
Auto Palletizer Door 1 Picking Cases in case of Nil
available and key o prevent restart is avaible Normal
misalignment
Stop and emergency stop is available no
further action required.
Task No. Task Name Task Description (including Access Mode and location on Relevant Procedures Photo/ Video Ref Existing Action Required (if any)
equipment) (if available) Controls and
Mode
Precautions (if
any)
Mode 2
This is a mode-02 activity as we need to
Interact with machine with interlocked
Cleaning
Inter locking guards Interlocking is available ans Lock
Auto Palletizer Door 2 Picking Cases in case of Nil
available and key o prevent restart is avaible Normal
misalignment
Stop and emergency stop is available no
further action required.
Mode 2
This is a mode-02 activity as we need to
Interact with machine with interlocked
Inter locking guards Interlocking is available ans Lock
Auto Palletizer Door 3 Nil
Pallet loading available and key o prevent restart is avaible Normal
Stop and emergency stop is available no
further action required.
Mode 2
This is a mode-02 activity as we need to
Interact with machine with interlocked
Cleaning Inter locking guards Interlocking is available ans Lock
Destacker door 1 Nil
Pallet loading available and key o prevent restart is avaible Normal
Stop and emergency stop is available no
further action required.
Mode 2
This is a mode-02 activity as we need to
Interact with machine with interlocked
Inter locking guards Interlocking is available ans Lock
Devider door 1 Cleaning and pack liftinr Nil
available and key o prevent restart is avaible Normal
Stop and emergency stop is available no
further action required.
Mode 1

This is a mode-01 activity as we need to

Interact with machine with interlocked
Cleaning Inter locking
Helix door 1 Right Line C,G Nil guards Interlocking is available Normal Stop
Fallen Packs Picking available
and emergency stop is available no further
action required.

Mode 1

This is a mode-01 activity as we need to

Interact with machine with interlocked
Cleaning Inter locking
Helix door 2 Right Line C,G Nil guards Interlocking is available Normal Stop
Fallen Packs Picking available
and emergency stop is available no further
action required.
Task No. Task Name Task Description (including Access Mode and location on Relevant Procedures Photo/ Video Ref Existing Action Required (if any)
equipment) (if available) Controls and
Mode
Precautions (if
any)
Mode 1

This is a mode-01 activity as we need to

Interact with machine with interlocked
Cleaning Inter locking
Helix door 3 Right Line C,G Nil guards Interlocking is available Normal Stop
Fallen Packs Picking available
and emergency stop is available no further
action required.

Mode 1

This is a mode-01 activity as we need to

Interact with machine with interlocked
Cleaning Inter locking
Helix door 4 Right Line C,G Nil guards Interlocking is available Normal Stop
Fallen Packs Picking available
and emergency stop is available no further
action required.

Mode 1

This is a mode-01 activity as we need to

Interact with machine with interlocked
Cleaning Inter locking
Helix door 5 Right Line C,G Nil guards Interlocking is available Normal Stop
Fallen Packs Picking available
and emergency stop is available no further
action required.

Mode 1

This is a mode-01 activity as we need to

Interact with machine with interlocked
Cleaning Inter locking
Helix door 6 back Line C,G Nil guards Interlocking is available Normal Stop
Fallen Packs Picking available
and emergency stop is available no further
action required.

Mode 2

This is a mode-01 activity as we need to

Interact with machine with interlocked
Cleaning Inter locking
Helix door 1 left Line C,G Nil guards Interlocking is available Normal Stop
Fallen Packs Picking available
and emergency stop is available no further
action required.

Mode 1

Inter locking
Squeezing machine sliding plate cleaning Cleaning Nil Arrange inter locking device or Apply LOTO
available
Task No. Task Name Task Description (including Access Mode and location on Relevant Procedures Photo/ Video Ref Existing Action Required (if any)
equipment) (if available) Controls and
Mode
Precautions (if
any)
Mode 1

This is a mode-01 activity as we need to

Interact with machine with interlocked
Cleaning Inter locking
Tapping Unit ine C Nil guards Interlocking is available Normal Stop
Loading of Tap roll available
and emergency stop is available no further
action required.

Mode 1

This is a mode-01 activity as we need to

Interact with machine with interlocked
Cleaning Inter locking
Cap Applicator Nil guards Interlocking is available Normal Stop
Fallen Packs Picking available
and emergency stop is available no further
action required.
Task No. Task Name Task Description (including Access Mode and location on Relevant Procedures Photo/ Video Ref Existing Action Required (if any)
equipment) (if available) Controls and
Mode
Precautions (if
any)
Task No. Task Name Task Description (including Access Mode and location on Relevant Procedures Photo/ Video Ref Existing Action Required (if any)
equipment) (if available) Controls and
Mode
Precautions (if
any)
Task No. Task Name Task Description (including Access Mode and location on Relevant Procedures Photo/ Video Ref Existing Action Required (if any)
equipment) (if available) Controls and
Mode
Precautions (if
any)
Task No. Task Name Task Description (including Access Mode and location on Relevant Procedures Photo/ Video Ref Existing Action Required (if any)
equipment) (if available) Controls and
Mode
Precautions (if
any)
Task No. Task Name Task Description (including Access Mode and location on Relevant Procedures Photo/ Video Ref Existing Action Required (if any)
equipment) (if available) Controls and
Mode
Precautions (if
any)
Task No. Task Name Task Description (including Access Mode and location on Relevant Procedures Photo/ Video Ref Existing Action Required (if any)
equipment) (if available) Controls and
Mode
Precautions (if
any)
Task No. Task Name Task Description (including Access Mode and location on Relevant Procedures Photo/ Video Ref Existing Action Required (if any)
equipment) (if available) Controls and
Mode
Precautions (if
any)
Task No. Task Name Task Description (including Access Mode and location on Relevant Procedures Photo/ Video Ref Existing Action Required (if any)
equipment) (if available) Controls and
Mode
Precautions (if
any)
Task No. Task Name Task Description (including Access Mode and location on Relevant Procedures Photo/ Video Ref Existing Action Required (if any)
equipment) (if available) Controls and
Mode
Precautions (if
any)
Task No. Task Name Task Description (including Access Mode and location on Relevant Procedures Photo/ Video Ref Existing Action Required (if any)
equipment) (if available) Controls and
Mode
Precautions (if
any)
Task No. Task Name Task Description (including Access Mode and location on Relevant Procedures Photo/ Video Ref Existing Action Required (if any)
equipment) (if available) Controls and
Mode
Precautions (if
any)
Task No. Task Name Task Description (including Access Mode and location on Relevant Procedures Photo/ Video Ref Existing Action Required (if any)
equipment) (if available) Controls and
Mode
Precautions (if
any)

Already safety
Mode: 2
door guard
1 Aeptic tank 11,12,13,14 entrance door open We need to enter the aseptic tank for inspection Mode 2 No Done
installed and
for agitator propeler and swab sampling.
operational

Mode: 3
Already safety
Tetra C-2 We need to work on the final folder of tetra filling
door guard
2 Working at final folder machines to replace the belts, No DONE
installed and
( open door ) fingers,syncronisation, worki9ng at air heaters etc
operational
by opening its safety doors,.

Mode : 2
Already safety Remove the door bypass by replacing the faulty door guard
We need to work on Jaw system for inspection
Tetra C-2 door guard with new one.
3 and maintenance purpose by opening it's safety No
Machine Body Jaw system installed but not
door
operational Done

Tetra C-2
CIP Bend Change Over

Mode :01
inter locking
4 Operator need to change the CIP bend manually Yes DONE
available
before and after the CIP of filling machine.
Task No. Task Name Task Description (including Access Mode and location on Relevant Procedures Photo/ Video Ref Existing Action Required (if any)
equipment) (if available) Controls and
Mode
Precautions (if
any)

Mode: 3
Already safety
Tetra F-2 We need to work on the final folder of tetra filling
door guard
5 Working at final folder machines to replace the belts, No DONE
installed and
( open door ) fingers,syncronisation, worki9ng at air heaters etc
operational
by opening its safety doors,.

Mode : 2
Already safety
We need to work on Jaw system for inspection
Tetra F-2 door guard
6 and maintenance purpose by opening it's safety
Machine Body Jaw system installed and
door Done
operational