Professional Documents
Culture Documents
1
• Report Topic Name : Customer problem information
• 2.1
Problem :BRKT T/ROD, FR SUBFRAME Coating surface not smooth Q,ty= 8 Pcs. Part No :50255-T24- T000 Model : Place : Date :
Part Name :BRKT T/ROD, FR SUBFRAME T20A Ryobi 30 Aug’21
Rout Cause
The inspector found the damaged workpiece, therefore repaired and did not notify the
supervisor.
พนักงานตรวจสอบพบชิ้นงานที่เป็ นรอยจึงทาการ Repair และไม่ได้ แจ้งให้หวั หน้ารับทราบ
Out Flow
Detail There is no requirement that Ryobi parts can't be repaired, tinted, and therefore the
ROYBI Information Part BRKT T/ROD, FR SUBFRAME Coating surface not workpiece slipped to the customer.
smooth Q’ty= 8 Pcs. Preliminary exchange of workpieces that encounter problems ยังไม่มีขอ้ กาหนดว่าชิ้นงาน Ryobi ไม่สามารถ Repair แต้มสี ได้ จึงทาให้ชิ้นงานหลุดรอดไปที่
and Recheck Part Stock F-tech ลูกค้า
Recheck
Area TYPE Total OK NG Hold Remark Temporary
Ryobi T24 21 0 21 0 ชิน้ งานแลกเปลีย่ น Inform Painting that Ryobi works do not do Repair. If there is a problem with the work,
Delivery T24 242 240 2 0 separate the work and wait for the repair.
EDP FG T24 0 0 0 0 ไม่มชี น้ิ งานใน Stock
แจ้ง Painting ว่าขิ้นงาน Ryobi ห้ามทาการ Repair พบงานมีปัญหาให้แยกงานไว้รอดาเนินการ
Total 263 240 23 0
ซ่อม
Picture
OK NG OK NG OK NG OK NG OK NG OK NG OK NG OK NG OK NG OK NG OK NG OK NG OK NG OK NG
ผู ้รับผิดชอบ ในกรณีทพ
ี่ บปั ญหาทีไ่ ม่สามารถตัดสินใจได ้ให ้แจ ้งระดับทีเ่ หนือกว่าให ้รับทราบโดยทันที (ดูด ้วยตา/มีการวัด)
ผู ้ตรวจสอบ
Note : พนักงานตรวจสอบก่อนจัดส่ งแล้วแต่ ไม่ พบปัญหาเนื่องจากปัญหาเกิดระหว่างการขนส่ ง และทาการ Lock partition โดยใช้ กาว EVA ติด 2 แถว
Employees inspected before delivery but found no problems due to problems during transportation and lock partitions by using 2 rows of
EVA glue.
• Report Topic Name : Customer problem information
• 2.1
Problem :Scratch & Coating surface not smooth Q’ty : 8 Pcs. Part No :50220-T24-T000 Model : Place : Date :
Part Name :MBR RR LWR, FR SUBFRAME T20A Ryobi 02 Sep’21
Rout Cause
1. The exact cause is not yet known, but the same measures are still being followed.
2.The inspector found the damaged workpiece, therefore repaired and did not notify the
supervisor.
1.ยังไม่ทราบสาเหตุการเกิดที่ชดั เจนแต่มีการปฏิบตั ิตามมาตรการเดิมอยู่
2.พนักงานตรวจสอบพบชิ้นงานที่เป็ นรอยจึงทาการ Repair และไม่ได้ แจ้งให้หวั หน้ารับทราบ
Out Flow
There is no requirement that Ryobi parts can't be repaired, tinted, and therefore the
Detail workpiece slipped to the customer.
Ryobi Reports MBR RR LWR, FR SUBFRAME, Recommends Scratch & Uneven Coated Parts Number 8 ยังไม่มีขอ้ กาหนดว่าชิ้นงาน Ryobi ไม่สามารถ Repair แต้มสี ได้ จึงทาให้ชิ้นงานหลุดรอดไปที่
Lot Delivery 30 Aug 21 ลูกค้า
Notify relevant departments for recommendations and measures.
Ryobi รายงาน MBR RR LWR, FR SUBFRAME, แนะนาให้มีรอยขีดข่วนและชิ้นส่วนเคลือบที่ไม่สม่าเสมอ 8
Lot Delivery 30 ส.ค. 21 แจ้งหน่วยงานที่เกี่ยวข้องเพื่อขอคาแนะนาและมาตรการ Temporary
Recheck Inform Painting that Ryobi works do not do Repair. If there is a problem with the work,
Stock OK NG Remark separate the work and wait for the repair.
Delivery 116 0 แจ้ง Painting ว่าขิน้ งาน Ryobi ห้ามทาการ Repair พบงานมีปัญหาให้แยกงานไว้รอดาเนินการ
Warranty 120 0 ซ่อม
Total 236 0
BRKT PEDAL RH ( BRAKE ) ( TEAA ) BRKT PEDAL LH ( BRAKE) ( TEAA ) BRKT PEDAL RH ( CLUTCH ) ( TEAA )
Problem : 1. No Pin Control Problem : 1. No Pin Control Problem : 1. No Pin Control
Improve : 1. Add New Pin Improve : 1. Add New Pin Improve : 1. Add New Pin
Note : No comment.
Topic No.2
• Report Topic Name: Actual shot production plan.
• 2.1 Actual shot production target
Not Achieve target : Line B Plate UPR RH 4 POO 2000 Pcs ( Area sensor problem On, OFF many time )
Topic No.3
• Report Topic Name : Randomly check employees' understanding of machine inspection.
• 5.1 Randomly check employees.
Last Week : Asst’Mgr and Supervisor randomly checks employees' understanding of machine inspections using check sheets to
assess employee understanding.
Topic No.4
• Report Topic Name: Die Improvement and Repair daily.
• 1. DIE improve ➢Outstanding Last Week = 0 case
➢New Problem = 11 case
➢Total = 11 case
➢Action = 11 case
➢Outstanding = 0 case
➢Action = 71 case
➢Outstanding = 8 case
Noted : -
Topic No.5
• Report Topic Name: Part hold and Cost Re-pair Outside.
• 4.1
Support
Production.
Noted : 1.Sales in the month of AUG’21 compared to OT. Hours in the target.
2.OT Office Avg. (AUG) = 7.42 Hrs.
Section : WELDING
17
Topic No. 1
• Previous Meeting : comment previous meeting
Welding
Target
No. Comments detail Comments by In Charge
complete
1 No Comments
Shift up
Shift up
SUPERVISOR Mr. Siriwat Kulnamak
ASSISTANT MANAGER Mr.Anon Utthang
MANAGER Mr.Piyakamol Kowkla
How to Accidented
While the worker is welding the workpiece. The operator used right hand to press the shaft compliance while pressing the workpiece. The thumb had missed touching the edge of the
plate, still hot. causing the gloves to melt And the workpiece can pass through the glove and hit the thumb of the right hand. Injure.
ขณะพนักงานทาการเชื่อมชิ้นงาน ได้ใช้มือขวากด Shaft compliance ในขณะที่กาลังกดชิ้นงาน นิ้วหัวแม่มือได้พลาดไปสัมพัสโดนส่วนที่เป็ นขอบของ plate ยังคงมีความร้อน จึงทาให้
ถุงมือละลาย และชิ้นงานสามารถทะลุผา่ นถุงมือโดนนิ้วหัวแม่มือด้านขวา จนเป็ นแผลได้รับบาดเจ็บ Temporary tool take out part shaft compliance
Temporary Action:
1.SV OJT “Correct removal of the workpiece” 1.SV OJT การนาชิ้นงาน Shaft Complaisance อย่างถูกต้อง (ขยายผลไปยัง Model อื่น)
2.Make temporary tool for take out part shaft complaisance. 2.ทาอุปกรณ์ช่วยดึงชิ้นงาน Shaft compliance ออก
Countermeasure:
1.Make standard tool for take out part shaft complaisance (Finish 20 Sep’21) 1.ทาตัวดึงชิ้นงานอกแบบมาตรฐาน (Finish 20 Sep’21)
2.OPL” Method pick up Shaft Compliance ” 1. ทา “OPL การหยิบจับชิ้นงานที่เป็ นลักษณะ Shaft compliance ที่เหมาะสม”
3.Operator & Line Leader skill evaluate. 3.ประเมิน skill พนักงานประจา process & Line leader
4.Feedback tooling for new model such as 3A0A 4.สะท้อน Tooling สาหรับ Model ถัดไป เช่น 3A0A
Topic No. 3
• Result : Assistant MGR patrol operator checking before Start working.
F-tech Mfg.(Thailand)Lyd.
2021 Log Sheet Patrol Operator Check Machine
Welding Section
ว ันที่ พน ักงานทีถู ่ - นามสกุล)
่ กตรวจสอบ (ชือ รห ัสพน ักงาน ผูตรวจสอบ
้ กระบวนการทีถู
่ กตรวจสอบ ผลการประเมิน
Remark
Date Operator Name ID Code Name Line Name Process Name Shif/Group ผ่าน ไม่ผ่าน
17-Jun-21 Thawin Nuanpaksri (ถวิล นวลปั กศรี) 3120300 POOMIPAT RR Axle Beam T0 #25 line 2 Nihgt/B O สามารถปฏิบัตต
ิ ามขัน
้ ตอน CSW ได ้ถูกต ้อง และครบถ ้วน
OP can check start working correct follow from M/C
21-Jun-21 Surachet Yeabkaset (สุร เชษฐ์ แยบเกษตร) 4170872 ANON STATIONARY RR-S10 Nihgt/B O
check sheet
OP can check start working correct follow
22-Jun-21 Wirat Wangkuson (วิรั ตน์ หวังกุศล) 4191348 POOMIPAT RR Subframe TLA #25 Nihgt/B O
from M/C check sheet
OP can check start working correct follow
28-Jun-21 Sarawut Jansong(ศราวุธ จันทร์ทรง) 4191317 ANON SUBFRAME RR TEA #05 Nihgt/A O
from M/C check sheet
LWR ARM & BRKT OP can check start working correct follow
06-Jul-21 Amnard Wongmoung (อานาจ วงโม่ง) 4181076 ANON #5 Nihgt/A O
COMP TEA from M/C check sheet
Noted : Last week Asst. MGR can follow up Line ARM LWR B TEA .
Topic No. 4
• WEEKLY CHECK WELDING JIG
• 4.1 Result : Welding jig weekly check 30 - 3 Sep 2021
WELDING SECTION JIG PROBLEM POINT check/1Week SV Amgr Mgr Inspector ADV
16 - 20 Nov.
WELDING SECTION JIG PROBLEM POINT check/1Week SV Amgr Mgr Inspector ADV
23 - 27 Nov.
FUJIE
FUJIE
Repair Due countermeasure Training
No Problem Picture Process REMARK Check Date Responsible share other process Finish? Repair Due Date countermeasure Training
Date How to do/When No
Who/WhenProblem Picture Process REMARK Check Date Responsible share other process Finish?
7days Target How to do/When Who/When
1 S10/S20 Clean Filter 16-Nov-20 20-Nov-20 Golf Check every day Golf 11-Nov-20
1 S10/S20 Clean Filter 16-Nov-20 20-Nov-20 Golf Check every day Golf 11-Nov-20
2 S10/S20 เป ย
ี่ น Jig BRKT SA 16-Nov-20 20-Nov-20 Golf Check every day Golf 11-Nov-20
2 S10/S20 เป ย
ี่ น Jig BRKT SA 16-Nov-20 20-Nov-20 Golf Check every day Golf 11-Nov-20
Semi
3 Taflet RR Change Laser Sensor 16-Nov-20 20-Nov-20 Art Check every day Man , Auan 20-Nov-20
Semi
B515
3 Taflet RR Change Laser Sensor 16-Nov-20 20-Nov-20 Art Check every day Man , Auan 20-Nov-20
B515
Semi
4 Taflet RR Change Laser Sensor 16-Nov-20 20-Nov-20 Art Check every day Man , Auan 20-Nov-20
B515 Semi
4 Taflet RR Change Laser Sensor 16-Nov-20 20-Nov-20 Art Check every day Man , Auan 20-Nov-20
B515
Auto
5 Taflet Lwr Change Taflet And BRKT. 16-Nov-20 20-Nov-20 Nut Check every day Man , Auan 20-Nov-20
B TLA. Auto
5 Taflet Lwr Change Taflet And BRKT. 16-Nov-20 20-Nov-20 Nut Check every day Man , Auan 20-Nov-20
B TLA.
#5 RH Lwr
6 Change Pin Set Part 16-Nov-20 20-Nov-20 Chai Check every day Man , Auan 20-Nov-20
B TLA.
#5 RH Lwr
6 Change Pin Set Part 16-Nov-20 20-Nov-20 Chai Check every day Man , Auan 20-Nov-20
B TLA.
#5 RH ARM
7 1 LWR 4P00 Repair Cover Spatter 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear 22-Nov-20
Line1
#5 RH
7 1 ARM LWR Repair Cover Spatter 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear 22-Nov-20
S30 ,40 4P00 Line1
8 ARM LWR Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear 22-Nov-20
4P00 Line1
S30 ,40
8 ARM LWR Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear 22-Nov-20
S30 ,40
9 ARM LWR Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear 4P00 Line1 22-Nov-20
4P00 Line2
S30 ,40
S50 ,60 9 ARM LWR Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear 22-Nov-20
10 ARM LWR Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear 4P00 Line2 22-Nov-20
4P00 Line1
S50 ,60
S50 ,60 10 ARM LWR Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear 22-Nov-20
11 ARM LWR Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear 4P00 Line1 22-Nov-20
4P00 Line2
S50 ,60
#5 RH ARM
12 LWR 4P00 Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day 11
Jim , Dear ARM LWR Cleanning And I Mark
22-Nov-20 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear 22-Nov-20
Line2 4P00 Line2
#5 LH ARM #5 RH
13 LWR 4P00 Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day 12
Jim , Dear ARM LWR Cleanning And I Mark
22-Nov-20 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear 22-Nov-20
Line2 4P00 Line2
Arm Upr
15 4P00 Line Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear
Arm Upr 22-Nov-20
1 LH 14 4P00 Line Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear 22-Nov-20
1 RH
Arm Upr
16 4P00 Line Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear Arm Upr 22-Nov-20
2 RH 15 4P00 Line Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear 22-Nov-20
1 LH
Arm Upr
17 4P00 Line Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear Arm Upr 22-Nov-20
2 LH 16 4P00 Line Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear 22-Nov-20
2 RH
Arm Upr
17 4P00 Line Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear 22-Nov-20
2 LH
ITEM 02 – 06 Aug ‘21 09 – 14 Aug ‘21 16 – 20 Aug ‘21 23 – 28 Aug ‘21 30 – 3 Sep ‘21
Number of problem 20 24 29 27 25
Total 35 41 44 38 39
Action 11 12 17 11 14
LAST WEEK
Noted : Last Week Have New Problem 14 Case And Action 14 Case
Topic No. 4
• Information Construction Tent Storage Welding Jig
6
Inventory check
4 monthly
Out Routine OT Total OT Not Include 8 Hrs.(1.5/3) Target (Hrs.) Avg. Target Before
Hrs.
25.00 SV Production Group
Target 20 Hrs.
20.00
15.00
10.00
Noted :Summery O.T. office group average 0.41 Hrs. over target 1 member from Inventory check monthly.
And SV production group average 2.71 Hr. under target.
Topic No.6
• Summery O.T. 16ki &17ki vs Sale
6.1 Summery Over Time Production & Support : 1-3 September 2021 Production X 1.5 X 3 Production Support X 1.5 X3
5.0 250
4.5 236.00 231.00 245.00
213.00 204.00 208.00 199.00
4.0 194.80 207.00 203.00 200
172.00 178.00
3.5 153.00
3.0 141.70 150
2.5 108.60
89.70 76.00 89.70
2.0 1.42 1.39 1.40 1.32 1.55 100
1.04 1.04 1.20
1.5
0.59 0.64 0.64 0.79 0.78 0.92 0.59
0.86
1.0 0.30 0.09 0.06 0.10 0.08 0.39 0.13 50
0.15 0.14 0.14 0.17 0.16 0.13 0.12 0.14 0.12 0.14 0.02 0.15 0.160.00 - 0.00 - 0.00 - 0.00 - 0.00 - 0.00 -
0.5
- -
PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD
Apr'20 May'20 Jun'20 July'20 Aug'20 Sep'20 Oct'20 Nov'20 Dec'20 Jan'21 Feb'21 Mar'21 Apr'21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21 Dec-21 Jan-22 Feb-22 Mar-22
16Ki
16Ki 17Ki
17Ki
25
Topic No. 1
•Previous Meeting : Comment Action Reports
.
Note : No comment 26
Topic No. 2
• Painting Quality Patrol
• 3.1 Result
NOTE : Contamination trend is reduce because continuing do preventive maintenance such as cleaning booth and dry oven
include changed turn roller ( Water Rinse # 1 )
Topic No. 4
• Hangermann Monitoring Status
NOTE : 31-Aug-21 Received rework parts total 201 pcs. OK 197 pcs. NG 4 pcs.
(Appearance NG occurred after painting, already feed back to Hangermann to re-process and improve)
Topic No. 5
• Part Hold Status
• 3.1 Plan repair part hold all area
Remain
495 pcs.
Remain
991 pcs.
NOTE : Part hold all area Total = 991 Pcs. (FMTL = 496 pcs., Hangermann = 495 pcs.) 32
Topic No. 6
• Production Efficiency
• 2.1 Production Efficiency
Painting Process Max. Eff. = 85%
** No Loading time = Morning Meeting / Prepare part & Hanger after brake time / No part.
30.08.21 :
01.40 a.m. Point No.1 Level 2,
01.45 a.m. Point No.2 Level 1,
01.50 a.m. Point No.3 Level 1
Duct end
Noted : There was 1 time internal complain on this week. Cause ducting damage. 35
Topic No. 8
• RTO Project Weekly Progress
.
37
Section: Assembly
38
Topic No. 1
:List of outstanding problems As reported, please enter the completion date in the Finish Date field. Report next week.
No Comment Last week
2
❖ Line Pedal Beam Assy RR Axle
Operator Name (So)
Actual = OK
➢ Last Week : Follow Up On Plan + Actual OK
Topic No. 2
• Report Topic Name: Safety/Quality/Production
• 3.1
Safety : OK
Quality : Q.C Center Refer.
Production : Not achieve to plan
Noted : 3
HOLIDAY 4 Sep 21 Day
Part Name Plan Actual Diff Note
Lwr Arm Lwr Arm BRKT Comp MMTh MMTH LWR ARM
PART Lwr A 2HX Lwr B 2HX Lwr A 2SV Lwr B 2SV Pedal CMFB Beam TM0
2HX T5A 2SV ARM LWR ARM UPR 2SJ
จานวนครัง้ 2 3 1 7 2 3 2 2 1 1 3 1
- - - -
OT Office Member Date 1-9-21 / 30-9-21 Average => 0 Hr. Actual = 1 Hr.
Summary control O.t Assembly Supervisor member 1/9/21-30/9/21
35 35 Control Production 35 Control Production
30
25
20 Group B Group A
15 5.25 3.5
10
5
0 4.4 4.4
Nan Aof
OT Supervisor Member Date 1-9-21 / 30-9-21 Average => 35 Hr. Actual = 4.4 Hr.
5.00 236.30 300
197.85 207.22 212.70 203.95 208.35 205.72
187.66
4.00 165.43 152.34 166.30 184.38
141.79 200
3.00 89.74 76.03 97.20 111.21 1.45 1.54 1.32
1.10 1.07 1.03 1.03 1.13 0.93 1.08 1.03 1.04
2.00 0.39 0.41 0.58
0.45
0.86 0.61 0.92 0.86
0.43 0.72
0.33 100
0.18 0.20 0.11
0.13 0.01 0.32 0.20 0.18 0.14 0.22
0.83 0.06 0.10 - - - - - - - - - - - -
1.00
- -
0.0200
0.0167
0.0120 SALE VS. OT.
0.0073 0.0070 0.0080 0.0101 0.0100 0.0073 0.0099
0.0040 0.0022 0.0046 0.0050 0.0065 0.0063 0.0059 0.0061
-
Total
48
Topic No. 1
•Previous Meeting : Comment Action Reports BM
• 1.1 No. Comments detail
1 ให้ รายงานสถานะการณ์ Covid ที่แต่ละ Maker ต่อเนื่องในครัง้ หน้ า
Noted : Update Maker Covid-19 level C0 Daily (YTEC) , Report stock on weekly
Topic No. 1
•Previous Meeting : Comment Action Reports BM
• 1.2
Noted :- 52
Topic No. 4
• Report Topic Name: Quality
• 4.1
Noted :- 54
Topic No. 4
• Report Topic Name: Production
• 4.2 Detail Part not achieve plan which effect to next process & OT Holidays
Noted :- 55
Topic No. 4
• Report Topic Name: Production
• 4.3 Data Plan/Actual Stamp Lot Valeo /HATC/EDP (30 Aug-03 Sep 2021)
Plan Valeo
Cycle Time Part No. Part Name Date 30-Aug 31-Aug 1-Sep 2-Sep 3-Sep 4-Sep 5-Sep
Plan Valeo
CT Eff. Q'ty/Hr. Cycle Time
Del
CT (Plan)
Eff. Q'ty/Hr. - Part No. - - Part Name - - Date - 30-Aug - 31-Aug 1-Sep 2-Sep 3-Sep 4-Sep 5-Sep
Stock (Q'ty) 36 36 36 36 108
Del (Plan) 108
Stock (Q'ty)
180 108 450
450 180
180
0
-
0
-
135
-
135
-
135
28 90% 116 T69515A FRAME COMP,FR BHD UP Hr. - - UP BEAM COMP
- FR BPR -CTR RH 0.62 Hr. - - - 1.22 - - 0.92 - -
22 90% 147
7910010 Plan - T36728B - - - 72
7A10006 Plan - - - 180 - - 135 - -
Act - - - Plan
-PackingHATC
45
72 Act -
Diff
- -
0
180
0
-
0
-
0
135
0
-
0
-
0
Packing 36 Diff 0 0 0 0 Cycle Time Del0 (Plan) Part0No. - 0 -Part Name - - Date - 30-Aug - 31-Aug - 1-Sep 2-Sep 3-Sep 4-Sep 5-Sep
Del (Plan) 108 72 UP BEAM 180 -CT Eff. Q'ty/Hr.
72
Stock (Q'ty) - 135 - 135 135 135 135 135 135
FRAME COMP,FR BHD UP Stock
22 (Q'ty)
90% 147 648T44888B 576 COMP FR BPR CTR LH
396 396 324
7A10007
Hr.
Plan 324
-
- 324
-
-
-
-
- Del (Plan) -
-Stock (Q'ty) -
210-
472-
240 -
315 -
180
165
150
15
-
425
-
425
-
425
( 2VM ADD Hole) Hr. 0.31 - - -20 90% - 162 Act -
74610-T5L-T001 - - FRAME - COME FR T5L
- - Hr.- 2.70- 0.93 - - - 2.53 - -
7910015 Plan 36 - - - Packing 45 Diff 0 - 0 0 0
7910005 Plan 0 410 0 - 0 - - 410 - -
Plan (Time)/Set. - 1.22 - - Act0.92 438- 150 - - - 410 - -
Act 36 - Plan (Q'ty) /Pcs. - - 180 - Packing 30 - Diff135 (217)- 0- 0 0 0 0 0
28 90% 116 T72015C Packing 36 Diff 0 0 0 0 0 (Plan)
Del 0 - 0 - 450 - Del (Plan) 300 60- 2- 92 182 182 - -
Del (Plan)(Brazil) - - FRAME -R , FR BHD UP-SIDE - (Q'ty)74610-T8N-T000
Stock
Hr.
- 300 -
-
450 300
0.46COME FR T8N
0.93
300
-
Stock (Q'ty) 300
Hr.0.93
206600
- 0.93
269 600 237
0.54 -
220 373 373 373
FRAME COMP,FR BHD UP Stock
10 (Q'ty)
90% 324 0T39949C 216 288 R 2VR) 288 21 90% 648154 Plan1,008
7A10012
FRAME
- 1,008 150 300 300
0.39 1.07 2.17 - -
(Wing 7910007 Plan300 - - 440 - 200 - - - -
( 2VM ADD Hole) Hr. - 1.87 0.62 - 3.11 Act 3.11 - - 150 300 - Act300 - 300 84 - 60 165 335 - -
Packing 150 Diff 0 0 0 15 (300) Diff(300) (1) 0 (360) 0 (500)
7910015 Plan 216 72 360 360
Del (Plan) - - -
Packing
450 - 300 - -
(335) 0 0 0
Brazil Act 216 FRAME L72, FR BHD UP SIDE 360
Stock (Q'ty) 360 450 600 300 300Plan (Time)/Set.
300 2.70600 1.47 600 0.39 1.07 4.70 - -
Hr. - 0.46 0.46 - Plan (Q'ty) /Pcs.
0.93 438
0.93 234 - 60 165 745 - -
Packing 36 10 Diff
90% 324 0T39952C 0 0 (360) (360)
7A10013 Plan
0 -
0 150 150 Del
300 (Plan) 300 120- 90 - 180 180 90 90 -
Del (Plan) - - (Wing
- L 2VR) - - Act - - - 150 150 -Stock (Q'ty) 300 1,552300 1,449 - 1,179 1,299 1,209 1,119 1,119
FRAME COMP,FR BHD UP Stock (Q'ty) 108 108 108 108 150 288162 Diff
Packing 90%
20 288
17519-T9A-T010 0 288PROTECTOR,
0 F / TANK0 (300) Hr.(300) - 0 - 0 - 1.85 - - -
Plan (Time)/Set. - 0.93 1.39 7910001
- Plan1.85 - 1.85 - - - 500 - - -
28 90% 116 T72060C ( 2VM ADD Hole + Patch ) Hr. - - - - 1.56Plan (Q'ty) /Pcs.- - - 300 450 - Act600 - 600 - - - 300 - - -
7910016 Plan - - - - 180
Del (Plan) - - - - - Packing 60 - Diff- 696- 500 - 500 300 300 300 300
Act - - - - 180
Stock (Q'ty) - 280 - 280 280 Del (Plan) 280
280 420280 420 280 570 404 840 120 -
-Stock (Q'ty) - 1,399- 1,036 - 886 842 482 858 858
Packing 36 5 Diff
90% 648 0T76143A 0 BRKT A ,RAD UP MT
0 0 7A100040 Hr.
0
50365-TLA-A000
Plan
-
- 0 FR,
STAY
- -
- RR SUBFRAME
- - Hr.- 3.26- 3.52 - - 1.52 3.26 3.37 -
Plan (Time)/Set. 0.31 1.87 0.62 22
0.00 90% 5.29
147 Act 3.11 - 0.00 - - -
7810012 Plan- 480- 480 - 480 720 480 - -
Plan (Time)/Set.
Plan (Q'ty) /Pcs. 36 216 72 - Packing 70 612 Diff
Del (Plan) 360
0
- - -
0 0
- Packing -
0 Act 0 480 0 519 0 - 224 480 496 -
Diff- 585- 480 - 0 (496) (496) 0 0
Stock (Q'ty) 350 350 350 350Del (Plan) 350 210350 270 350 345 322 540 180 -
5 90% 648 T967493 BRKT B ,RAD UP MT Hr. - - - -Stock (Q'ty) - 908- 468 - 363 541 662 482 482
7A10005 Plan
50375-TLA-A010- -STAY RR, R - - Hr.- 2.07- 3.28 - - - 2.07 - -
14 90% 231 Act - - - -
7810015 Plan- 0 240- 0 240 - 0 480 480 240 - -
Packing 70 Diff 0 0 0 0 Act- 480- 759 - - - 480 - -
Plan (Time)/Set. - - - - Diff 160 720 240 (240) 0 0 0
Plan(Q'ty) /Pcs. - - -
Packing - Del (Plan) - 210- 270 - 345 322 540 180 -
Total All Part
Plan (Time)/Set. 0.00 2.15 1.39
Stock (Q'ty) 735
0.00 2.77
1,105600
1.85
348 0.00 483 561 618 438 438
14 90% 50376-TLA-A010-
Plan (Q'ty) /Pcs.
231 STAY RR, L
480 450 -
Hr. 2.07 3.32 - - - 1.04 - -
7810016 Plan 240 240 480 240 480 - -
Act 480 768 - - 240 - -
Packing Diff 220 960 480 240 0 0 0
Actual Stamp Lot EDP Plan (Time)/Set. 7.41 10.12 - 3.37 6.37 3.37 -
Plan (Q'ty) /Pcs. 1,440 2,046 - 524 1,200 496 -
Plan (Time)/Set. 10.11 11.59 0.39 4.44 11.07 3.37 0.00
Total All Part
Plan (Q'ty) /Pcs. 1,878 2,280 60 689 1,945 496 -
Avg. Actual Stamp Lot EDP
3 Group 2 Shift
Make Stock
Over capacity
Recovery
Noted :- 57
Topic No. 5
• Report Topic Name: Information
• 5.2 Weekly Production Plan Welding 06-11 Sep 2021
6-Sep-21 7-Sep-21 8-Sep-21 9-Sep-21 10-Sep-21 11-Sep-21
Section Model Line Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif
8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T
RR AXLE BEAM Line 3 TM0
SUBFRAME 2AP/2PS (TG0/TM0-T0) O O O O O
Jazz,City,Brio
LWR ARM TG0/TG1 O O O O O
WD PEDAL ASSY BRAKE (TME)
2CT/2WF RR AXLE BEAM Line 1(T9A)/(T00) O O O O O O O
RR AXLE BEAM Line 2(T9A)/ (T5L-T1/T6) O O O O O
RR AXLE BEAM Line 4 (2.8/3.1) O O O O
FR SUBFRAME Line1 O O O O O O
FR SUBFRAME Line2 O O O O O O
LWR ARM R/L Line 1 (T00) R/L O O O O O O O O O O
LWR ARM R/L Line 2 (T00) R/L(LVL) O O O O O O O O O O
FRAME COMP (All Model) Max Try 3M0A O O O O O O O O O O O O O O O O O O O O
LWR ARM R/L FR (T7J) R/L/L(HID) O O O O O
2HX ARM UPR RR/L(TMJ) O O O O O O O O O O O
2YN MBR EXTN R/L, FR SUBFRAME O O O O O
SUBFRAME FR(TEA-T0/Q0) O O O O O
SUBFRAME RR(TEA/TED) O O O O O O
LWR ARM R/L (TEA-T0/T1)
O O O O O O
2SV BRKT COMPLIANCE
ARM UPR RR/L
O O O O O O O
STAY ASSY FR SUBFRAME R/L
LWR ARM B R/L (TEA) O O O O O
2SJ LWR ARM R/L FR (TSE) O
SUBFRAME,FR (TMH/TMJ) O O O O O O O O O O O
SUBFRAME RR : 4WD/2WD O O O O O O
2HX SUBFRAME RR : Accord O O
LWR ARM R/L (TMJ) O O O O O O O O O O O O O O O O O O O O O O
LWR ARM B R/L(TMJ) O O O O O O O O O O O
LINK RR SUSP UPR R/L
BODY BRKT R/L
Ford
LINK RR SUSP LWR R/L &(Deflector)&Hook P375 O O O O
MBR ASSY FR (RR SUB)
Suzuki : PEDAL BRAKE/CLUTCH (YL1)
PEDAL PEDAL BRAKE/CLUTCH (T7Y/T8/TGL-Q3)
Nissan : PEDAL BRAKE/CLUTCH (CMFB) O O O
FRAMP COMP FR BHD O O O
Valeo
CTR BEAM R/L O
ARM UPR R/L Line1 O O O O O O O O O O O O O O O O O O
ARM UPR R/L Line2 O O O O O O O O O O O O O O O O O
4P00
ARM LWR R/L Line1 O O O O O O O O O O O O O O O O O O
ARM LWR R/L Line2 O O O O O O O O O O O O O O O O O O O
58
Topic No. 5
• Report Topic Name: Information
• 5.3 Weekly Production Plan EDP/Assy 06-11 Sep 2021
6-Sep-21 7-Sep-21 8-Sep-21 9-Sep-21 10-Sep-21 11-Sep-21
Section Model Line Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif
8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T
EDP FMTL ALL TYPE O O O O O O O O O O O O O O O O O O
2AP RR AXLE BEAM(TM0-T021/TG1/T4T)Line1 Max Try
O O O O O O O
2XP / 2CT / 2WF RR AXLE BEAM (T9/T5/T8)Line2 3M0A
SUBFRAME FR:(TEA-T0/Q0) O O O O O O
SUBFRAME,FR:(TMH/TMJ) O O O O O O O
SUBFRAME RR (TMJ-T5/T6/TMK/TVL) O O O O O O O O O
LWR ARM R/L(TEA-T0/T1/T20) O O O O O
2SV/2HX
UPR ARM(TEA/T20) O O O O O O
ASSY (FMTL )
LWR ARM A(TEA/T20) O O O O
UPR ARM (TMJ) O O O O O O O O O O O O
LWR ARM A (TMJ) O O O O O O O O O O O O
TRAILING ARM (TEA/T20) O O O O O O
LWR ARM B R/L(TEA/T20) O O O O O O
TRAILING ARM (TED/TMK/TEJ) O O O O O O
LWR ARM B R/L (TMJ) O O O O O O
FR LWR ARM R/L(TMJ/TLY) O O O O O O O O O O
SUZUKI PEDAL BRAKE YLA/YP5
CMFB (Nissan) PEDAL BRAKE / CLUTCH O O O O
ARM UPR R/L O O O O O O O O O O O O O O O O O O
MMth
ARM LWR R/L O O O O O O O O O O O O O O O O O O
LINK UPR R/L & LINK LWR RH/LH
FORD
MBR ASSY FR (RR SUB)
QC WARANTY FORD Hook P375 & BodyBRKT O
59
Topic No. 5
• Report Topic Name: Information
• 5.1 Weekly Production Plan Press 30 Aug-03 Sep 2021
30-Aug-21 31-Aug-21 1-Sep-21 2-Sep-21 3-Sep-21
Section Model Line Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif
8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T
250 PRG O O O O O O O
600 PRG O O O O O O O O O
Stamping All Model 700 PRG O O O O O O O O
1600 TRF O O O O O O O O O O O O
T/D A. O O O O O O O O O O
T/D B. O O O O O O O O O O
3 Group 2 Shift
Make Stock
Over capacity
Recovery
Noted :- 60
Topic No. 5
• Report Topic Name: Information
• 5.2 Weekly Production Plan Welding 30 Aug - 03 Sep 2021
30-Aug-21 31-Aug-21 1-Sep-21 2-Sep-21 3-Sep-21
Section Model Line Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif
8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T
RR AXLE BEAM Line 3 TM0
SUBFRAME 2AP/2PS (TG0/TM0-T0) O O
Jazz,City,Brio
LWR ARM TG0/TG1 O O O
WD PEDAL ASSY BRAKE (TME) O O
2CT/2WF RR AXLE BEAM Line 1(T9A)/(T00) O O O O O O
RR AXLE BEAM Line 2(T9A)/ (T5L-T1/T6) O O O O O
RR AXLE BEAM Line 4 (2.8/3.1) O O O O
FR SUBFRAME Line1 O O O O O
FR SUBFRAME Line2 O O O O O
LWR ARM R/L Line 1 (T00) R/L O O O O O O
LWR ARM R/L Line 2 (T00) R/L(LVL) O O O O O O O
FRAME COMP (All Model) O O O O O O O O O O O O O O O O O
LWR ARM R/L FR (T7J) R/L/L(HID) O O O O O
2HX ARM UPR RR/L(TMJ) O O O O O O O O O O O O
2YN MBR EXTN R/L, FR SUBFRAME O O
SUBFRAME FR(TEA-T0/Q0) O O O
SUBFRAME RR(TEA/TED) O O O O O O O O
LWR ARM R/L (TEA-T0/T1)
O O O O O O O
2SV BRKT COMPLIANCE
ARM UPR RR/L
O O O O O
STAY ASSY FR SUBFRAME R/L
LWR ARM B R/L (TEA) O O O O O
2SJ LWR ARM R/L FR (TSE) O O
SUBFRAME,FR (TMH/TMJ) O O O O O O O O O O O O O O O O O O O O
SUBFRAME RR : 4WD/2WD O O O O O O O O O O O
2HX SUBFRAME RR : Accord O O O
LWR ARM R/L (TMJ) O O O O O O O O O O O O O O O O O O O O
LWR ARM B R/L(TMJ) O O O O O O O O O O
LINK RR SUSP UPR R/L
BODY BRKT R/L
Ford
LINK RR SUSP LWR R/L &(Deflector)&Hook P375 O O O
MBR ASSY FR (RR SUB)
Suzuki : PEDAL BRAKE/CLUTCH (YL1)
PEDAL PEDAL BRAKE/CLUTCH (T7Y/T8/TGL-Q3) O
Nissan : PEDAL BRAKE/CLUTCH (CMFB) O
FRAMP COMP FR BHD O O O O O
Valeo
CTR BEAM R/L O O
ARM UPR R/L Line1 O O O O O O O O O O O O O O O O O O O O
ARM UPR R/L Line2 O O O O O O O O O O O O O O O O O O O O
4P00
ARM LWR R/L Line1 O O O O O O O O O O O O O O O O O O O O
ARM LWR R/L Line2 O O O O O O O O O O O O O O O O O O
61 O O
Topic No. 5
• Report Topic Name: Information
• 5.3 Weekly Production Plan EDP/Assy 30 Aug - 03 Sep 2021
30-Aug-21 31-Aug-21 01-Sep-21 02-Sep-21 03-Sep-21
Section Model Line Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif
8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T
EDP FMTL ALL TYPE O O O O O O O O O O O O O O O O O O O O
2AP RR AXLE BEAM(TM0-T021/TG1/T4T)Line1
O O O O O O O
2XP / 2CT / 2WF RR AXLE BEAM (T9/T5/T8)Line2
PEDAL BRAKE/CLUTCH (T7Y/T8/TGL/TME) O O
PEDAL
PEDAL BRAKE/CLUTCH (YL1)
2XP/2PS LWR ARM R/L(TG0/TG1/T7A/T7J) O O O
LWR ARM R/L Line 1(T5A/T00) O O O O O O O
2CT/2WF/2TG
LWR ARM R/L Line 2(T5A/TD4/T00) O O O O O O
LWR ARM TDK
2SJ O O O O
LWR ARM R/L (TSE)
SUBFRAME FR:(TEA-T0/Q0) O O O O O O
SUBFRAME,FR:(TMH/TMJ) O O O O O O O O O O
SUBFRAME RR (TMJ-T5/T6/TMK/TVL) O O O O O O O O O
LWR ARM R/L(TEA-T0/T1/T20) O O O O O
2SV/2HX
UPR ARM(TEA/T20) O O O O
ASSY (FMTL )
LWR ARM A(TEA/T20) O O O
UPR ARM (TMJ) O O O O O O O O O O
LWR ARM A (TMJ) O O O O O O O O O O
TRAILING ARM (TEA/T20) O O O O
LWR ARM B R/L(TEA/T20) O O O
TRAILING ARM (TED/TMK/TEJ) O O O O O
LWR ARM B R/L (TMJ) O O O O O
FR LWR ARM R/L(TMJ/TLY) O O O O O O O O O O
SUZUKI PEDAL BRAKE YLA/YP5 O
CMFB (Nissan) PEDAL BRAKE / CLUTCH O O
ARM UPR R/L O O O O O O O O O O O O O O O O O O O O
MMth
ARM LWR R/L O O O O O O O O O O O O O O O O O O O O
LINK UPR R/L & LINK LWR RH/LH
FORD
MBR ASSY FR (RR SUB)
QC WARANTY FORD Hook P375 & BodyBRKT O O
62
Topic No. 5
• Report Topic Name: Information
• 5.4 Weekly Production Plan OT Holiday 12 Sep 2021
3 Group 2 Shift
Make Stock
Over capacity
Recovery
63
Topic No. 5
• OT Report
• 5.5 Average OT (Hour per Member)
Noted : ANI01 SLIDE Original 19/08 OLD >Delivery 6-Sep-21 ,New >Delivery 13-Sep-21
67
Topic No. 5
• Information :Plan Slide delivery HATC CKD ANI01
Schedule
Purchase : 6-Sep-21 : Prepare process follow up CQI12 and follow up AAR ,CCT Model P703 At
JRPE (PUR,QA,QC,QS,EDP)
68
Section: Receive
69
Topic No. 1
•Previous Meeting : Comment Action Reports
• No comment
Noted : No comment
Topic No. 2
•Safety / Quality / Support production
• 2.1
Control Line Stop Welding & Assy 30Aug-03Sep’21
Judgement
LINE Detial Stop Line Time (Min)
Stop Non Stop
Support welding1 o
Support welding2 o
Support welding3 o
Support welding4 o
Support welding5 o
Support welding6 o
Support assy1 o
Support assy2 o
Support assy3 o
20
OT target
Noted :
Topic No. 5
•Overtime Compare with Sales Amount
• 3.1 Result O.T of receive section
Overtime VS Sale amount OT พนักงาน Office
16 Ki 17
3.50 300.00
236.29 Ki 245.60
3.00 231.10
212.69 203.94 208.34 205.72 217.00 250.00
197.85 207.20 195.70 203.00
2.50
200.00
141.79 152.70
2.00
118.90 150.00
1.50 89.74 97.19
76.03 0.87 0.78 0.95 100.00
1.00 0.77 0.72 0.63 0.66 0.75
0.47 0.57 0.61 0.55 0.57 0.51
0.250.150.15 0.34 0.26 0.36 0.44 0.43 0.24 0.35 0.33 0.29 50.00
0.50 0.10 0.090.100.17 0.08 0.17 0.24 0.14 - - - - - - - - - - - - - -
- -
T…
Average O.T
0.01
0.009
0.008 0.0067
0.007 0.0057 0.0057
0.006 0.0052 0.0052 0.0050 0.0046 0.0051 0.0047
0.005 0.0045 0.0042 0.0044 0.0037
0.004 0.0032 0.0033
0.003 0.0022
0.002
0.001 - - - - - - -
0
Noted : On target
Topic No. 6
• Warehouse ANI 03Sep’21
Before After
Noted :
Topic No. 7
•Warehouse ANV 01 Sep’21
0 1 2 3 4 5 6 7 8
1 .
3 REC. 350 m2
Forklift way 240 m²
DEL. 140 m2
5
Noted : 75
Topic No. 8
• Warehouse ANV 01 Sep’21
Before After.
Noted :
Section: DELIVERY
77
Topic No. 1
•Previous Meeting : Comment Action Reports
•‘
No. Comments detail Comments by In Charge Follow-up
1
No Comment
Topic No. 2
• Report Topic Name: Result 30 Aug - 05 Sep 2021
• Result Delivery
Location
AF02
Plan
69
Actual
69
Information : OT Holiday on plan
CBU
AF03 64 64 1. 04 Sep 2021 : Receive part MMTh from production
HATC
ANI01
AAL01
57
7
57
7
Delivery part ANI (CKD)
CKD
AAL03 27 27 2. 05 Sep 2021 : Receive part MMTh from production
HTAS
AAL04 45
0
45
0
Delivery part AF03
Plant D 33 33
CBU
Plant F 0 0
MMTh
CKD Plant G 9 9
Spare part Plant E,D 2 2
HTAS 0 0
THAI 3 3
NMT
CKD 0 0
Milk run THAI 4 4
VALEO
BRAZIL 0 0
THAI 2 2
SMT
CKD 0 0
HONDA R&D 0 0
HONDA event 0 0
ETC.
MUSASHI 0 0
WEL FG/EDP FG 0 0
Export (shipment) 1 1
Delivery Plan MMTh (On Plan) Delivery Plan Ford B515 (On Plan)
Part Name 30-08-21 31-08-21 01-09-21 02-09-21 03-09-21 04-09-21 Total
Part Name
Sep '21 (Week) P lan 0 0 0 0 0 0 0
30-08-21 31-08-21 01-09-21 02-09-21 03-09-21 04-09-21 Total LNK RR SUSP UP R RH/LH
A ctual 0 0 0 0 0 0 0
Plan 490 720 960 510 565 0 3245
ARM COMPL UPPER RH
P lan 0 0 0 0 0 0 0
LNK RR SUSP LWR RH/LH
Actual 490 720 960 510 565 0 3245 A ctual 0 0 0 0 0 0 0
P lan 0 0 0 0 0 0 0
Plan 612 720 512 1018 650 0 3512 LNK RR SUSP LWR RH/LH(Deflecto r)
Actual 612 720 512 1018 650 0 3512 B RKT A SY RR SUSP A RM M TNG RH/LH
P lan 0 0 0 0 0 0 0
A ctual 0 0 0 0 0 0 0
ARM COMPL UPPER RH Plan 121 0 0 60 68 0 249 P lan 0 0 0 0 0 0 0
M B R A SY SB /FR CS RR
Actual 581 720 960 540 686 0 3487 A ctual 168 280 0 0 0 0 448
83
Topic No. 1
•Previous Meeting : Comment Action Reports
No comment
Noted : No comment
84
Topic No. 2
• Report Topic Name: Status new model P703/U704 (Ford)
• 2.2 R@R Status
※ P703 Run@Rate
process welding all
part finished
Noted : 31 Aug’21-1 Sep’21 P703_Run@Rate of HKS ASY RL (DB/DC) finished and WebEx meeting
report to K.Arthit (Ford’s STA) by run@rate VDO. The result “OK” and no comment. 85
Topic No. 3
• Report Topic Name: Status new model P703/U704 (Ford)
• 2.1 CCT Test status
Noted : 03 Sep’21 WebEx meeting discuss CCT Test “Fail” of BRKT SKD PLT (P703) with Ford team.
The result of meeting are not yet clear. So, there will be meeting again on 10 Sep’21 86
Topic No. 3
• Report Topic Name: D92A (DTS status)
• 3.1 DTS Receiving status
89
Section: ITS/System Dept./Admin Division
25,000 System
21,434
Cost ( Baht )
9%
Pages
20,000 6,000
5,675
5,052
15,000
11,777 4,185 4,000
11,307
3,722 Receive
9,580 assembly
10,000
2,613 2,649 2,863 2,843 2,796 3%
Purchase
5,297
6,277
2,178 5,781 6,051 6,189 8%
4,591 2,000
5,000 3,077 3,786
1,531
1,851 2% engineer
2,057
1,1471,091 991
2,553
1,116 1,325 1,229 PC
566 378 461 304 725 420 615 687 179 166 546 800216 710 79 343
34 4 48550
202 5% 2%
painting
- 18 -
B
CS 4%
W 5% stamping
Co
lor
welding 6%
Department 18%
❑ Printer Cost Compare Sale Amount Y16-17 Ki ❑ Printer Cost Compare Y16-17 Ki
Noted : ITS will implement and motivation about Printer Cost Down (Reduce Print Color) 92
Topic No.2
• Report Topic Name: ITS Information : Printer Cost Down on Aug’2021 P.2/2
• Labeling campaign to reduce color printing on all points with the printer.
Target = -30 % ( 17 Ki )
All Average = -5.9 %
Dif = -24.1 %
5930
5510 5575
4995 4779 4703 5041 5312
4605 4361 4513 4615 4684 4824
GB.
Spece Down
Noted : ERP Project. This week meeting Gap list and related section sign confirmation all topic.
Section: QS/System Dept./Admin Division
1.2 Delivery Score Aug 2021 (Update 4-Sep-2021) Region : AP (PRODUCTION) , NA (Service) = 100
Noted : N/A 98
Topic No. 2
• Report Topic Name: NISSAN Performance & Information
P.1/1
• ANPQP (Version 3.2) Training Plan to Supplier
• And Submit Internal Training Record for Certificate SAR
1. Schedule ANPQP V.3.2 Examination by NISSAN (Online Test)
Member : QA & QS
2. Internal Training by HR
Training Schedule
❑ Date 14,15 Sep-2021
❑ Time: 01.10-05.00 PM (Include online Test)
❑ Target : IATF Committee, IATF Internal Auditor, QCE,
Supervisor, Asst. Manager, Manager, Sr. Manager
❑ Trainer : Ms. Surisa (QS)
99
Noted:
Topic No. 3
• Report Topic Name: TDEM (TOYOTA) Information P.1/1
1st Information
• WI-Level 3 Information, We will be implemented for support Shop Floor Management
100
Noted: 1st Information for Master Plan & Team Meeting QS will inform again.
Topic No. 4
• Report Topic Name: Tier1 : EEPW Information P.1/1
• 4.1 EEPW Supplier Quality Manual Revision 01 • 4.2 Manufacturing Process Audit
Issued date : 5th March 2018 • Type QAV-2 (Product & Process-T20A)
• Date: 21st September 2021 Time: 09.00 AM-05.00 PM
• Venue : Microsoft Team
QAV-2 Audit
Audit Work Sheet
Noted: Concern : HR, Stamping, Receive, QA,QC, Delivery, Safety, QS and Purchasing 101
Topic No. 5
• Report Topic Name: IATF Internal Audit 1st Y17 Ki : Type : Process Audit
P.1/1
• 5.1 IATF Internal Audit Plan 1st Y17 Ki : Sep’21 (Only Process Welding & Assy) (Stamping & Painting ➔ Jan’22)
Process Audit Schedule
(wait approve)
1.Process Welding (Only Day Shift)
Date : 21-Sep-2021
❑ Audit Objective: Time: 10.10-12.00 am
To review the Effectiveness and Efficiency Process Target : LWR ARM T5A
of Production Process
Noted: Welding, Assy, QA,QC Please preparation the Process-Genba are Compliance to FMEA-PQCT-OPS-Check Sheet.
102
Topic No. 6
• Report Topic Name: IATF Internal Audit 2nd Y17 Ki : Type : Product Audit
P.1/1
• 6.1 Product Audit Plan Y17 Ki 1. HONDA (Product Scope : CHASSIS) Welding 1
Date : 27-Sep-2021 Time: 10.30-11.30
Part Target : Subframe RR (TEAA)
❑ Audit Objective:
To review Specification of Products by Internal 2. MMTh (Product Scope : SUSPENSION) Welding
2
Auditor (QC) Cover to All Product as IATF Date : 27-Sep-2021 Time: 15.30-16.30
Part Target : ARM UPR
Certified Scope
Product Audit Schedule 3. NISSAN (Product Scope : PEDAL) ASSY 3
(wait approve) Date : 28-Sep-2021 Time: 10.30-11.30
Part Target : Pedal Comp Brake
Noted: PL,LPL , Engineering, QA, Sale, Purchasing, Delivery and CFT Team please preparation
104
of this Internal QMS Audit 1st Y17 Ki
Topic No. 8
• Report Topic Name: FMEA 1st Edition Training Y17 Ki P.1/1
Confirmed !!!
Online : Zoom
*FMEA is Important for Production Processes, Please awareness for Prevent product defect. 105
Topic No. 9
• Report Topic Name: Contingency Plan Review Y17 Ki
* Important P.1/1
• Contingency Plan : Review Per Year Y17 Ki High Risk : Labor Shortage (Effect from COVID PANDEMIC)
10.2 OT on Aug’2021 of System Member compare sale amount on Aug’21 (Y17Ki) and Aug’20 (Y16Ki)
109
Topic No. 1
Previous Meeting : Comment Action Reports
• 1.1
110
Topic No. 2
• Report Topic Name: New Model Event Order Summary 30 Aug-3 Sep 21
T20A MODEL (FHEV EVENT) ※DAN-0:1 JUL’21 / DANLOT : SEP’21 / HIN LOT:DEC’21 /RYO LOT: FEB’22
T20A MODEL (FHEV EVENT) ※DAN-0:1 JUL’21 / DANLOT : SEP’21 / HIN LOT:DEC’21 /RYO LOT: FEB’22
3V0A MODEL
◆ 3V0A (JSs)Event Order Status: No Addition New order. (Same Last week)
D92A MODEL
3M0A MODEL
◆3M0A EVENT STATUS :No Addition New order. Today Plan Start Welding Max Try 3N1 FRAME COMP 11:00-
& 9-10 Sep 21 : Plan Assy Max try Beam & Lwr arm So, Please check Production plan from PC
• OT Report : EG OT PERIOD on Aug 2021 Topic No. 3
TARGET Support max
DOWN
20%
trial& R@R
TARGET
DOWN
20%
TARGET
DOWN
20%
• OT Report : EG OT PERIOD on 1-3 Sep 2021 Topic No. 3
DOWN
20%
TARGET
TARGET
DOWN
20%
DOWN TARGET
20%
Topic No. 4
• This week Schedule 6-11 SEP 21
・6 SEP ’21 (MON) : 9:00-EG Plan Go to TMC Maker For Follow up Improve Comment After
Try DIE T2 New DIE 3V0A MBR RR LWR on Last Month & Evaluation process BL DIE
・6 SEP’21 (MON) :11:00- Plan Evaluation 3M0A FRAME COMP Welding Max TRY 54 Pcs 2hr
※Above Meeting note is show discussion plan for prepare evaluation MAX TRY
PART NO. ORDER KS LOT 4 Q’TY
48068-BZ450
・7 SEP’21 (TUE) : Plan Assy D92A Event KS lot 4 RH =19 Pcs
48069-BZ450
LH = 7 Pcs
*ASSY FG*
@ Assy Line 24 Set (For Delivery on 13 Sep)
48068-D92A1
48069-D92A1 5 SETS
*ASSY FG*
Topic No. 4
• This week Schedule 6-11 SEP 21
・9 SEP ’21 (THU) :11:00- Kick off meeting New DIE 3A0A LWR HALF with FEGY China
By Web meeting (EG/PUR/STAMPING)
・9-11 SEP ’21 (FRI-SAT) : Plan Stop line Welding TEA LWR ARM for production
T20A FHEV T54 LWR ARM COMP RL & BRKT COMP DAN-0 & PV test Estimate total :60 Sets
・9 SEP ’21 (THU) : Plan Evaluation 3M0A RR AXLE BEAM t3.1 ASSY Max TRY 30 Pcs
・10 SEP ’21 (FRI) : Plan Evaluation 3M0A LWR ARM RL ASSY Max TRY 30 Sets
※Today 6 SEP 15:10 @ Meeting S *** Internal Meeting for setup detail prepare Assy Max Try
・10 SEP ’21 (FRI) : Estimation T20A FHEV New DIE LWR HALF (7 OP) transport to FMTL
* I will contact stamping member as soon as I know the time ,Currently waiting BOI support check*
Topic No. 5
• Information : 3A0A 22M TOOLING GO STATUS
3A0A 22M
HATC GO STATUS SCHEDULE
INFORMATION
Last Week , We received 3A0A Tooling GO-1& 2 9 Part No. from HATC QDNM.
Tooling Schedule will submit to HATC on 6-7 Sep’21
Remaining waiting Go is Yellow Cell (4 Part No.)
1.BRKT MID & RR SUB 2WD : SAME FIRST PLAN HATC
2.3C2A LWR ARM : Addition from Official ML Part List
→ Received only GO 1
120
Topic No. 1
• Report Topic Name: Sales Weekly Activity
• Visit FMTL None planned
• Business Trip None planned
1. TDEM
1.1 Weekly Internal : 8-September-2021,13.10 ~ 15.00 PM. Sales department will send Microsoft Team link meeting by email.
Agenda: Discuss remaining topics or other concerned points #50
1.2 TDEM & FMTL : 8-September-2021,15.10 ~ 17.00 PM. Sales department will send Microsoft Team link meeting by email.
Agenda: Follow up project # 33
2. FORD
2.1 B515 : Submit update C/D price for adding phosphate check : 8-Sep-21
2.2 P703 : Supplier Footprint Survey : 15-Oct-21
Topic No. 3
• OT Report as of 1st – 2nd September 2021
14
12 12 12 12 12 12
12
10
6
Honda vol. reviwe (saperate AYU/Prachinburi)
4
2 1.5
0 0 0 0 0
0
Nok Sorn Aom Pron Jane Naii
September TARGET
Manpower Mar-21 Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21 Dec-21 Jan-22 Feb-22 Mar-22
Plan 13 7 7 7 7 7 7 7 7 7 7 7 7
Actual 11 6 6 6 6 6 6 6 6 6 6 6 6
123
Topic No. 1
• Report Topic Name: Manpower 17 Ki
.
•Manpower Control Fore2
FTECH
Fore2
SUB
Fore2
TOTAL
Update : Sep 03rd 2021
Department JP Actual Plan Actual Diff Plan Actual Diff Plan Actual Diff
Stamping 65 65 0 38 38 0 103 103 0
Welding 1 153 151 -2 133 122 -11 286 273 -13
Production
Paninting 1 34 34 0 27 28 1 61 62 1
Assembly 52 52 0 44 34 -10 96 86 -10
Engineering 1 13 13 0 - - - 13 13 0
Quality Control 1 25 25 0 4 4 0 29 29 0
Quality Assurance 6 6 0 - - - 6 6 0
QD
Delivery 32 32 0 39 39 0 71 71 0
BM/PC 8 8 0 - - - 8 8 0 Manpower
BM/Purchase 1 10 10 0 - - - 10 10 0
BM/CS 6 5 -1 - - - 6 5 -1 Ftech 486
PM
Noted : 125
Topic No. 3
• Report Topic Name: Interview & Turnover
•.
F-TECH SUBCONTRACT
+0
cumulative amount
13 3 92 108
Inside infection 0 waiting to go back
to work
Outside infection 0
Active finding case 0
High-risk groups added today (F1)
+1 Home quarantine
3 164
Back to work
167
Low risk group added today (F2)
+0 Special control
0 54
Normal control ควบคุมปกติ
54
Topic No. 8
• COVID-19 Vaccination [Update data 6-Sep-2021]
•. SUPPLY OF VACCINE COVID-19
Demand vaccine Covid-19 No dose, 231, 30%
TOTAL TOTAL
814
776
Want, 776, 95%
Dose 1, 3, 3%
Don't want 38 FO : infection Dose 2, 1, 1%
Have concerns 19
Have concerns-have a congenital disease 7 TOTAL
Have concerns-pregnant 2 99
Have concerns-quality of vaccine 9
Intention to resign 1
No dose, 95, 96%
Dose 1 Dose 2 No dose
10 BM-Purchase OFFICE
11 BOI OFFICE
เจาะเลือด
DOWN 50 %
Old OT Target 10 Hr.
DOWN 30 % New OT Target 7 Hr.
135
Topic No. 2
• Report Topic Name: Cleaning duct Welding 8 Set
• Lay out Ducting for Welding
L1 L2 L3 L4 L5 L6 L7 L8
Delivery
Shipping
Country Company Name
Mode
Normal Abnormal
Brazil Valeo SEA P
China F.tech Zhongshan (FTZ) SEA P
Indonesia PT F.tech Indonesia (FTI) SEA P
Japan Kyushu F-tech SEA P
Japan F-tech Kuki SEA P
Japan F-tech Kameyama SEA P
Japan Haga Technical Center AIR P
Malaysia Erect Engineering Pressworks (EEPW) TRUCK P
North America FORD NA SEA P
Philippines F-tech Philippines SEA P
Plan Actual
Shipping
Country Customer Model Invoice No. Status
Mode
ETD ETA Delivery date ETD ETA Delivery date
VESSEL DELAY
CHINA F.TECH ZHONGSHAN INC. 2HX,2JA ZHT062 Sea 13-Aug-21 25-Aug-21 31-Aug-21 13-Aug-21 4-Sep-21 8-Sep-21 Delay from previous ports
(Nansha port,China)
Japan F-TECH INC. KUKI 2YN,2HX,2SV,2CT,2WF TH67-025 Sea 23-Aug-21 4-Sep-21 8-Sep-21 23-Aug-21 4-Sep-21 8-Sep-21 On schedule
Japan F-TECH INC. KUKI 2YN,2XP,2CT,2WF TH67-026 Sea 28-Aug-21 5-Sep-21 9-Sep-21 28-Aug-21 5-Sep-21 9-Sep-21 On schedule
FEGY21FMTL-003,
CHINA YANTAI FUYAN MOULD CO., LTD. T20A (STAMPING DIE) Sea 25-Aug-21 4-Sep-21 10-Sep-21 25-Aug-21 4-Sep-21 10-Sep-21 On schedule
FEGY21FMTL-004
Japan KYUSHU F-TECH INC. 2HX/2SV/2TG QFT29-FT05 Sea 22-Aug-21 7-Sep-21 14-Sep-21 22-Aug-21 7-Sep-21 14-Sep-21 On schedule
Plan Actual
Shipping
Country Customer Model Invoice No. Status
Mode
Pick up date ETD ETA Pick up date ETD ETA
Indonesia PT F.TECH INDONESIA 2CF, 2SJ FEX09001/21 Sea 2-Sep-21 5-Sep-21 10-Sep-21 2-Sep-21 5-Sep-21 10-Sep-21 On schedule
Mesh pallet wheel
Japan F-TECH INC. KUKI FEX09002/21 Sea 3-Sep-21 7-Sep-21 17-Sep-21 3-Sep-21 7-Sep-21 17-Sep-21 On schedule
plate (70 PCS)