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Section: Quality Control

Plant Meeting Report

Period Date : 30 Aug~ 3 Sep’ 2021

Report Date : 6 Sep’2021

1
• Report Topic Name : Customer problem information
• 2.1
Problem :BRKT T/ROD, FR SUBFRAME Coating surface not smooth Q,ty= 8 Pcs. Part No :50255-T24- T000 Model : Place : Date :
Part Name :BRKT T/ROD, FR SUBFRAME T20A Ryobi 30 Aug’21

Rout Cause
The inspector found the damaged workpiece, therefore repaired and did not notify the
supervisor.
พนักงานตรวจสอบพบชิ้นงานที่เป็ นรอยจึงทาการ Repair และไม่ได้ แจ้งให้หวั หน้ารับทราบ

Out Flow
Detail There is no requirement that Ryobi parts can't be repaired, tinted, and therefore the
ROYBI Information Part BRKT T/ROD, FR SUBFRAME Coating surface not workpiece slipped to the customer.
smooth Q’ty= 8 Pcs. Preliminary exchange of workpieces that encounter problems ยังไม่มีขอ้ กาหนดว่าชิ้นงาน Ryobi ไม่สามารถ Repair แต้มสี ได้ จึงทาให้ชิ้นงานหลุดรอดไปที่
and Recheck Part Stock F-tech ลูกค้า

Recheck
Area TYPE Total OK NG Hold Remark Temporary
Ryobi T24 21 0 21 0 ชิน้ งานแลกเปลีย่ น Inform Painting that Ryobi works do not do Repair. If there is a problem with the work,
Delivery T24 242 240 2 0 separate the work and wait for the repair.
EDP FG T24 0 0 0 0 ไม่มชี น้ิ งานใน Stock
แจ้ง Painting ว่าขิ้นงาน Ryobi ห้ามทาการ Repair พบงานมีปัญหาให้แยกงานไว้รอดาเนินการ
Total 263 240 23 0
ซ่อม

Note : ชิ้นงานทีเ่ กิดปัญหาลูกค้ าจะส่ งงานมาให้ เราหลังจาก ทาการ Recheck เสร็จแล้ ว


The work piece that has problems, the customer will send the work to us after the recheck is done.
• Report Topic Name : Customer problem information
• 2.1
Problem :BRKT, FR SUBFRAME รอย Scratch Q'ty = 21 Pcs Part No :50201-TBA-A010-Y1 Model : Place : Date :
Part Name :BRKT, FR SUBFRAME T20A Ryobi 30 Aug’21
Rout Cause
Caused by the partition has a gap, resulting in the previous workpiece impacted, causing scuff marks on the
workpiece can arise from transportation
เกิดจากการที่ Partition มีช่องว่างทาให้ชิ้นงานก่อนหน้าโดนกระแทก ทาให้ รอยถลอกบนชิ้นงานสามารถ
เกิดขึ้นได้จากการขนส่ ง
Gap บริ เวณ Partition
Out Flow
The problem analysis does not cover all
points of packing. การวิเคราะห์ปัญหายังไม่
Detail ครอบคลุมทุกจุดของ packing
RYOBI Information BRKT, FR SUBFRAME รอย Scratch Q'ty = 21 Pcs.
Information EDP รับทราบปั ญหาและดาเนินการ Recheck Part Stock RYOBI และ FMTL ทังหมด ้
Temporary
ส่วนชิ ้นงานที่เป็ นปั ญหา EDP จะนากลับมาวิเคราะห์สาเหตุการเกิดและสาเหตุการหลุดรอด Information Painting staff and Qc staff about the problem. If scratch is found, notify the
RYOBI Information BRKT, FR SUBFRAME Scratch Q'ty = 21 Pcs. supervisor. Information พนักงาน Painting และพนักงาน Qc เกี่ยวกับปั ญหาที่เกิดขึ้น
Information EDP is aware of issues and performs all Recheck Part Stock RYOBI and FMTL. ตรวจสอบความสูขของ Partition ต้องไม่มี Gap ระหว่างพื้น
As for the problem piece, the EDP will be brought back to analyze the cause of occurrence and
Countermeasure
the cause of escape. WI
เพิ่มกาว EVA ติด Partition 2 แถว
Recheck
RECHECK & REPAIRING OPERATION ONE POINT

Part No : 50201-TBA-A010-Y1 ขนตอนการตรวจสอบ


ั้
Part Name : BRKT, FR SUBFRAME
Step.1 Step.2 Step.3 Step.4
Detail problem : BRKT, FR SUBFRAME

Date : 13 Jul 21 นาชินงานขนมาตรวจสอบดวยสายตา


้ ด ้วยการ ไม่พบรอย ู ใช ้Unipaint สีขาว Mark

หมนไปรอบ ตัวเพือ
่ ตรวจสอบรอย ด ู recheck OK
Place : Ryobi

Picture

Arae TYPE Total OK NG Hold Remark


Ryobi T24 21 0 0 0 ชิน้ งานแลกเปลีย่ น Delivery Assy
ภายใน ( Inside)

Painting Welding Receive Supplier ระหว่างขนส่ง


Total percent ( % )
ภายนอก ( outside)

FG Part Single Part ระหว่างขนส่ง


Total percent ( % )
อุปกรณ์

Delivery T24 180 179 1 0


Location Location

OK NG OK NG OK NG OK NG OK NG OK NG OK NG OK NG OK NG OK NG OK NG OK NG OK NG OK NG

F-Tech 210 0 210 0 100 0.00 AF02 0 0 #DIV/0! #DIV/0!

W/H ANI 0 0 #DIV/0! #DIV/0! AF03 0 0 #DIV/0! #DIV/0!

W/H SHC 0 0 #DIV/0! #DIV/0! HLAS03 0 0 #DIV/0! #DIV/0!

W/H ANV 0 0 #DIV/0! #DIV/0! HLAS04 0 0 #DIV/0! #DIV/0!

EDP FG T24 0 0 0 0 ไม่มชี น้ิ งานใน Stock


JRPE 0 0 #DIV/0! #DIV/0! ANI01 0 0 #DIV/0! #DIV/0!

other 1050 60 1050 60 94.5946 5.41 HTAS 0 0 #DIV/0! #DIV/0!

Total 210 0 0 0 0 0 0 0 0 0 0 0 0 0 210 0 100 0.00 Total 0 0 0 0 0 0 0 0 #DIV/0! #DIV/0!

ภายใน ( Inside) Remark: หัวข ้อตรวจสอบ

ผู ้รับผิดชอบ ในกรณีทพ
ี่ บปั ญหาทีไ่ ม่สามารถตัดสินใจได ้ให ้แจ ้งระดับทีเ่ หนือกว่าให ้รับทราบโดยทันที (ดูด ้วยตา/มีการวัด)

ผู ้ตรวจสอบ

Total 201 179 1 0


ภายนอก (Outside) Approve Check Issue

ผู ้รับผิดชอบ Prayut Sanit


Winai Saranath Kamonmas
ผู ้ตรวจสอบ

Note : พนักงานตรวจสอบก่อนจัดส่ งแล้วแต่ ไม่ พบปัญหาเนื่องจากปัญหาเกิดระหว่างการขนส่ ง และทาการ Lock partition โดยใช้ กาว EVA ติด 2 แถว
Employees inspected before delivery but found no problems due to problems during transportation and lock partitions by using 2 rows of
EVA glue.
• Report Topic Name : Customer problem information
• 2.1
Problem :Scratch & Coating surface not smooth Q’ty : 8 Pcs. Part No :50220-T24-T000 Model : Place : Date :
Part Name :MBR RR LWR, FR SUBFRAME T20A Ryobi 02 Sep’21
Rout Cause
1. The exact cause is not yet known, but the same measures are still being followed.
2.The inspector found the damaged workpiece, therefore repaired and did not notify the
supervisor.
1.ยังไม่ทราบสาเหตุการเกิดที่ชดั เจนแต่มีการปฏิบตั ิตามมาตรการเดิมอยู่
2.พนักงานตรวจสอบพบชิ้นงานที่เป็ นรอยจึงทาการ Repair และไม่ได้ แจ้งให้หวั หน้ารับทราบ

Out Flow
There is no requirement that Ryobi parts can't be repaired, tinted, and therefore the
Detail workpiece slipped to the customer.
Ryobi Reports MBR RR LWR, FR SUBFRAME, Recommends Scratch & Uneven Coated Parts Number 8 ยังไม่มีขอ้ กาหนดว่าชิ้นงาน Ryobi ไม่สามารถ Repair แต้มสี ได้ จึงทาให้ชิ้นงานหลุดรอดไปที่
Lot Delivery 30 Aug 21 ลูกค้า
Notify relevant departments for recommendations and measures.
Ryobi รายงาน MBR RR LWR, FR SUBFRAME, แนะนาให้มีรอยขีดข่วนและชิ้นส่วนเคลือบที่ไม่สม่าเสมอ 8
Lot Delivery 30 ส.ค. 21 แจ้งหน่วยงานที่เกี่ยวข้องเพื่อขอคาแนะนาและมาตรการ Temporary
Recheck Inform Painting that Ryobi works do not do Repair. If there is a problem with the work,
Stock OK NG Remark separate the work and wait for the repair.
Delivery 116 0 แจ้ง Painting ว่าขิน้ งาน Ryobi ห้ามทาการ Repair พบงานมีปัญหาให้แยกงานไว้รอดาเนินการ
Warranty 120 0 ซ่อม
Total 236 0

Note : ชิ้นงานทีเ่ กิดปัญหาลูกค้ าจะส่ งงานมาให้ เราหลังจาก ทาการ Recheck เสร็จแล้ ว


The work piece that has problems, the customer will send the work to us after the recheck is done.
• Report Topic Name: Problem Supplier
• 3.1 Problem Supplier 0 Case

Noted : No Problem Supplier. 5


• OT Report
OT OFFICE Sep'21
20
18
16
14 1.5
Target 10 Hr. 12
10 3
8
6 Target
AVg 0.00 Hr. 4 Avg
2
0
Noom Pop Tian Jo Wit Nee Fluke Waa New Pele Kong

10.00 236.29 300


9.00 197.85 207.22 212.69 203.94 208.35 205.72
8.00 187.00
7.00 165.43 152.33 166.30 184.00 200
6.00 141.79 2.05
111.20 2.06 2.05 2.21
5.00 89.74 76.03 97.19 1.68
4.00 1.57 1.53 1.611.30 1.53
3.00 1.15 1.22 0.76 1.19 0.98 1.34 1.15 0.691.231.23 1.26 1.32 1.23 100
2.00 0.630.60 0.59 0.52 0.63 1.43 0.59 0.67 0.25 0.43 - - - - - - -
1.00 0.20
- 0.07 - - - - - - -

SALE VS. OT.


0.0284
0.0300 0.0172 0.0178
0.0137 0.01530.01640.0125 0.01590.0157 0.0167
0.0200 0.0116 0.0114 0.01280.0125
0.00910.00830.0089
0.0100 - - - - - -
-

Noted : Overtime control be controlled to 10 hours. Avg 0.00 Hr./Man


( การควบคุมการทางานล่วงเวลาสามารถควบคุมให้อยูใ่ นค่าควบคุมที่ 10 ชัว่ โมง เฉลี่ย = 0.00 ชัว่ โมง/คน ) 6666
• Report Topic Name: Status Part Hold
• 3.1 Status Part Hold
Tota A SS' Y F G ED P F G W ELD . F G SU PPLIER
It em
No Pro cess Lo cat io n Pro b lem Part N o . Part N ame l R emark
Code H OL H OL H OL H OL
. Pcs. OK NG OK NG OK NG OK NG
D D D D
Welding ทาการ Repair แนวเชือ่ มใน
Appearance แนว 42100-T8N- BEAM ASSY,RR AXLE
1 8110037 ASSY FG FM TL 134 - - 134 - - - - - - - - - วันที่ 03 Sep'21
เชือ่ ม Collar RH NG T010 (T2.8)

QC Repair press out bush Total 134 Pcs. Finish


Welding Repair Bead Point Collar A and Trailing Arm start 03 Sep’21
And send to Hanger Man on 07 Sep’21 Q’ty : 60 Pcs.

Noted : Plan repair finish 31 Oct’21


7
Plan Check Dimension Part ON Checking Fixture (C/F)

BRKT PEDAL RH ( BRAKE ) ( TEAA ) BRKT PEDAL LH ( BRAKE) ( TEAA ) BRKT PEDAL RH ( CLUTCH ) ( TEAA )
Problem : 1. No Pin Control Problem : 1. No Pin Control Problem : 1. No Pin Control
Improve : 1. Add New Pin Improve : 1. Add New Pin Improve : 1. Add New Pin

Date 30 Aug~ 3 Sep -2021


Noted : 1. Plan Improve C/F Out Side Total 28 List ( Improve C/F OK 8 List Balance 20 List )
- Take Action Improve Inside C/F 3 List 1. BRKT PEDAL RH BRAKE ( TEAA ) 2. BRKT PEDAL LH BRAKE ( TEAA ) 3. BRKT PEDAL RH CLUTCH ( TEAA )
• Follow Up Quality Trouble Inside

All trouble are closed


Section: STAMPING

Plant Meeting Report

Period Date : 31 AUG – 5 SEP’2021

Report Date : 6 SEP’2021


Topic No. 1
• Previous Meeting : Comment action reports.
• 1.1 Comment last week.

Note : No comment.
Topic No.2
• Report Topic Name: Actual shot production plan.
• 2.1 Actual shot production target

Not Achieve target : Line B Plate UPR RH 4 POO 2000 Pcs ( Area sensor problem On, OFF many time )
Topic No.3
• Report Topic Name : Randomly check employees' understanding of machine inspection.
• 5.1 Randomly check employees.

Date 2 Sep’21 (A-Night)


Mr. Preecha Somsamorn (นาย ปรีชา สมสมร)
Line T/D#A2 => OK

Last Week : Asst’Mgr and Supervisor randomly checks employees' understanding of machine inspections using check sheets to
assess employee understanding.
Topic No.4
• Report Topic Name: Die Improvement and Repair daily.
• 1. DIE improve ➢Outstanding Last Week = 0 case
➢New Problem = 11 case
➢Total = 11 case

➢Action = 11 case
➢Outstanding = 0 case

➢Outstanding Last Week = 7 case


➢New Problem = 72 case
• 2.DIE Repair ➢Total = 79 case

➢Action = 71 case
➢Outstanding = 8 case

Noted : -
Topic No.5
• Report Topic Name: Part hold and Cost Re-pair Outside.
• 4.1

Last week : No part hold in the area.

Cost Re-pair Outside.


BHT.

Noted : No part hold in the area.


: Cost Re-pair of SEP’2021 = 0.00 THB.
Topic No.6
• Report Topic Name: OT. vs Sale of Stamping
1.OT.vs Sale of Stamping Sum :Apr’2021 – Aug’2021

2.OT. control of Stamping Sum : 1 ~ 31 Aug’2021.

Support
Production.

Noted : 1.Sales in the month of AUG’21 compared to OT. Hours in the target.
2.OT Office Avg. (AUG) = 7.42 Hrs.
Section : WELDING

Plant Meeting Report

Period Date : 30 Aug - 3 Sep 2021

Report Date : 6 September 2021

17
Topic No. 1
• Previous Meeting : comment previous meeting
Welding
Target
No. Comments detail Comments by In Charge
complete
1 No Comments

Noted : Last week not comment.


Topic No. 2
• Accident report
• Detail of accident
DATE & TIME 2 September 2021 ,Time 09:00 PM Picture How to accidented
Welding Jig ARM LWR TLA
INCIDENT POINT Line LWR ARM TLA #5
SECTION Welding
OPERATOR Mr. Sarawut Jansong Plate

Shift up
Shift up
SUPERVISOR Mr. Siriwat Kulnamak
ASSISTANT MANAGER Mr.Anon Utthang
MANAGER Mr.Piyakamol Kowkla
How to Accidented
While the worker is welding the workpiece. The operator used right hand to press the shaft compliance while pressing the workpiece. The thumb had missed touching the edge of the
plate, still hot. causing the gloves to melt And the workpiece can pass through the glove and hit the thumb of the right hand. Injure.
ขณะพนักงานทาการเชื่อมชิ้นงาน ได้ใช้มือขวากด Shaft compliance ในขณะที่กาลังกดชิ้นงาน นิ้วหัวแม่มือได้พลาดไปสัมพัสโดนส่วนที่เป็ นขอบของ plate ยังคงมีความร้อน จึงทาให้
ถุงมือละลาย และชิ้นงานสามารถทะลุผา่ นถุงมือโดนนิ้วหัวแม่มือด้านขวา จนเป็ นแผลได้รับบาดเจ็บ Temporary tool take out part shaft compliance
Temporary Action:
1.SV OJT “Correct removal of the workpiece” 1.SV OJT การนาชิ้นงาน Shaft Complaisance อย่างถูกต้อง (ขยายผลไปยัง Model อื่น)
2.Make temporary tool for take out part shaft complaisance. 2.ทาอุปกรณ์ช่วยดึงชิ้นงาน Shaft compliance ออก
Countermeasure:
1.Make standard tool for take out part shaft complaisance (Finish 20 Sep’21) 1.ทาตัวดึงชิ้นงานอกแบบมาตรฐาน (Finish 20 Sep’21)
2.OPL” Method pick up Shaft Compliance ” 1. ทา “OPL การหยิบจับชิ้นงานที่เป็ นลักษณะ Shaft compliance ที่เหมาะสม”
3.Operator & Line Leader skill evaluate. 3.ประเมิน skill พนักงานประจา process & Line leader
4.Feedback tooling for new model such as 3A0A 4.สะท้อน Tooling สาหรับ Model ถัดไป เช่น 3A0A
Topic No. 3
• Result : Assistant MGR patrol operator checking before Start working.
F-tech Mfg.(Thailand)Lyd.
2021 Log Sheet Patrol Operator Check Machine
Welding Section
ว ันที่ พน ักงานทีถู ่ - นามสกุล)
่ กตรวจสอบ (ชือ รห ัสพน ักงาน ผูตรวจสอบ
้ กระบวนการทีถู
่ กตรวจสอบ ผลการประเมิน
Remark
Date Operator Name ID Code Name Line Name Process Name Shif/Group ผ่าน ไม่ผ่าน

17-Jun-21 Thawin Nuanpaksri (ถวิล นวลปั กศรี) 3120300 POOMIPAT RR Axle Beam T0 #25 line 2 Nihgt/B O สามารถปฏิบัตต
ิ ามขัน
้ ตอน CSW ได ้ถูกต ้อง และครบถ ้วน
OP can check start working correct follow from M/C
21-Jun-21 Surachet Yeabkaset (สุร เชษฐ์ แยบเกษตร) 4170872 ANON STATIONARY RR-S10 Nihgt/B O
check sheet
OP can check start working correct follow
22-Jun-21 Wirat Wangkuson (วิรั ตน์ หวังกุศล) 4191348 POOMIPAT RR Subframe TLA #25 Nihgt/B O
from M/C check sheet
OP can check start working correct follow
28-Jun-21 Sarawut Jansong(ศราวุธ จันทร์ทรง) 4191317 ANON SUBFRAME RR TEA #05 Nihgt/A O
from M/C check sheet

LWR ARM & BRKT OP can check start working correct follow
06-Jul-21 Amnard Wongmoung (อานาจ วงโม่ง) 4181076 ANON #5 Nihgt/A O
COMP TEA from M/C check sheet

19-22 July '21 not follow up because effect COVID-19.


OP can check start working correct follow
29-Jul-21 Jakkaphong Okdeeloet (จักรพงษ์ ออกดีเลิศ) 3192092 ANON RR AXLE BEAM 2XPLASER CUT No.2 B O
from M/C check sheet
OP can check start working correct follow
30-Jul-21 Apishaya Panruen (อภิชญะ ปั นเรือน) 4191269 ANON LWR ARM T00 No.1 #5 R/L B O
from M/C check sheet
LWR ARM & BRKT OP can check start working correct follow
03-Aug-21 Amnard Wongmoung (อานาจ วงโม่ง) 4181076 ANON #5 Nihgt/A O
COMP TEA from M/C check sheet
FR LWR ARM OP can check start working correct follow
13-Aug-21 Pattawee Chunin (ปั ฐวี ชูนล
ิ ) 3192080 ANON #5 R/L Nihgt/B O
T00A Line 2 from M/C check sheet
OP can check start working correct follow
่ )
10-Aug-21 Oatthasit Aurachuen (อรรถสิทธิ์ อุร ะชืน 4201449 POOMIPAT SUBFRAME RR TLA #35 Day/A O
from M/C check sheet
MEB EXTN T00 OP can check start working correct follow
18-Aug-21 Phattanachai Oanthapanya (พัฒนะชัย อันทะปัญญา) 2171023 ANON #5 Nihgt/B O
FR SUBFRAME from M/C check sheet
OP can check start working correct follow
18-Aug-21 Supachoke Khamdee (ศุภโชค ขาดี) 3171074 POOMIPAT FR Subframe T00 #10 Nihgt/B O
from M/C check sheet
OP can check start working correct follow
25-Aug-21 Thamin Phoboonma (ทมินทร์ โพธิบญ
ุ มา) 2181175 ANON S10-S20 #5 & Final Nihgt/A O
from M/C check sheet
OP can check start working correct follow
24-Aug-21 Saweak Niamhom (เสวก เนีย มหอม) 2130746 POOMIPAT RR Axle beam #15 line 1 Nihgt/A O
from M/C check sheet
OP can check start working correct follow
02-Sep-21 Padungsak Muangkam (ผดุงศักดิ์ ม่วงคราม) 3202166 ANON ARM LWR B TEA #5 Day/B O
from M/C check sheet

Noted : Last week Asst. MGR can follow up Line ARM LWR B TEA .
Topic No. 4
• WEEKLY CHECK WELDING JIG
• 4.1 Result : Welding jig weekly check 30 - 3 Sep 2021
WELDING SECTION JIG PROBLEM POINT check/1Week   SV  Amgr Mgr Inspector ADV
16 - 20 Nov.
WELDING SECTION JIG PROBLEM POINT check/1Week   SV  Amgr Mgr Inspector ADV
23 - 27 Nov.
FUJIE
FUJIE
Repair Due countermeasure Training
No Problem Picture Process REMARK Check Date Responsible share other process Finish? Repair Due Date countermeasure Training
Date How to do/When No
Who/WhenProblem Picture Process REMARK Check Date Responsible share other process Finish?
7days Target How to do/When Who/When

1 S10/S20 Clean Filter 16-Nov-20 20-Nov-20 Golf Check every day Golf 11-Nov-20
1 S10/S20 Clean Filter 16-Nov-20 20-Nov-20 Golf Check every day Golf 11-Nov-20

2 S10/S20 เป ย
ี่ น Jig BRKT SA 16-Nov-20 20-Nov-20 Golf Check every day Golf 11-Nov-20
2 S10/S20 เป ย
ี่ น Jig BRKT SA 16-Nov-20 20-Nov-20 Golf Check every day Golf 11-Nov-20

Semi
3 Taflet RR Change Laser Sensor 16-Nov-20 20-Nov-20 Art Check every day Man , Auan 20-Nov-20
Semi
B515
3 Taflet RR Change Laser Sensor 16-Nov-20 20-Nov-20 Art Check every day Man , Auan 20-Nov-20
B515
Semi
4 Taflet RR Change Laser Sensor 16-Nov-20 20-Nov-20 Art Check every day Man , Auan 20-Nov-20
B515 Semi
4 Taflet RR Change Laser Sensor 16-Nov-20 20-Nov-20 Art Check every day Man , Auan 20-Nov-20
B515
Auto
5 Taflet Lwr Change Taflet And BRKT. 16-Nov-20 20-Nov-20 Nut Check every day Man , Auan 20-Nov-20
B TLA. Auto
5 Taflet Lwr Change Taflet And BRKT. 16-Nov-20 20-Nov-20 Nut Check every day Man , Auan 20-Nov-20
B TLA.
#5 RH Lwr
6 Change Pin Set Part 16-Nov-20 20-Nov-20 Chai Check every day Man , Auan 20-Nov-20
B TLA.
#5 RH Lwr
6 Change Pin Set Part 16-Nov-20 20-Nov-20 Chai Check every day Man , Auan 20-Nov-20
B TLA.
#5 RH ARM
7 1 LWR 4P00 Repair Cover Spatter 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear 22-Nov-20
Line1
#5 RH
7 1 ARM LWR Repair Cover Spatter 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear 22-Nov-20
S30 ,40 4P00 Line1
8 ARM LWR Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear 22-Nov-20
4P00 Line1
S30 ,40
8 ARM LWR Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear 22-Nov-20
S30 ,40
9 ARM LWR Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear 4P00 Line1 22-Nov-20
4P00 Line2

S30 ,40
S50 ,60 9 ARM LWR Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear 22-Nov-20
10 ARM LWR Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear 4P00 Line2 22-Nov-20
4P00 Line1

S50 ,60
S50 ,60 10 ARM LWR Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear 22-Nov-20
11 ARM LWR Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear 4P00 Line1 22-Nov-20
4P00 Line2

S50 ,60
#5 RH ARM
12 LWR 4P00 Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day 11
Jim , Dear ARM LWR Cleanning And I Mark
22-Nov-20 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear 22-Nov-20
Line2 4P00 Line2

#5 LH ARM #5 RH
13 LWR 4P00 Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day 12
Jim , Dear ARM LWR Cleanning And I Mark
22-Nov-20 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear 22-Nov-20
Line2 4P00 Line2

Arm Upr #5 LH ARM


14 4P00 Line Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear
13 LWR 4P00 22-Nov-20
Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear 22-Nov-20
1 RH Line2

Arm Upr
15 4P00 Line Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear
Arm Upr 22-Nov-20
1 LH 14 4P00 Line Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear 22-Nov-20
1 RH

Arm Upr
16 4P00 Line Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear Arm Upr 22-Nov-20
2 RH 15 4P00 Line Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear 22-Nov-20
1 LH
Arm Upr
17 4P00 Line Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear Arm Upr 22-Nov-20
2 LH 16 4P00 Line Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear 22-Nov-20
2 RH

Arm Upr
17 4P00 Line Cleanning And I Mark 16-Nov-20 20-Nov-20 Oat , Jo Check every day Jim , Dear 22-Nov-20
2 LH

**Refer Breakdown request (D090900-602-023)

ITEM 02 – 06 Aug ‘21 09 – 14 Aug ‘21 16 – 20 Aug ‘21 23 – 28 Aug ‘21 30 – 3 Sep ‘21

Number of problem 20 24 29 27 25

Number of new problem 15 17 15 11 14

Total 35 41 44 38 39
Action 11 12 17 11 14
LAST WEEK

Noted : Last Week Have New Problem 14 Case And Action 14 Case
Topic No. 4
• Information Construction Tent Storage Welding Jig

Noted : Plan Construction 3 Sep 21 – 21 Sep 21


Topic No. 5
• Control over time of office & Production Supervisor
Summery O.T. 1-3 September 2021
12 OFFICE GROUP
10 Target Before

6
Inventory check
4 monthly

2 - Avg. 0.41 Hrs.


2.50 Target = 0 Hrs.
0 - - - - - - - - - -
Palakron Saebae Anon Utthang Poomipat Rattanawan Kanyapa Nakchaona Chatchai Wutthiphut Raphassit Paorik Santi SUKHEEPAB Anuree Wangjongklang Kanjana Tipun Witthaya Saudsom Sudarat Niyomyard

Out Routine OT Total OT Not Include 8 Hrs.(1.5/3) Target (Hrs.) Avg. Target Before

Hrs.
25.00 SV Production Group
Target 20 Hrs.
20.00

15.00

10.00

5.00 Avg. 2.71 Hrs.


5.50 5.00 2.75
4.00 -
- 1.75 -
Chaiya Masusai Prasit Noysang Wichai Khamdangsai Surapong Srikul Komthanapat Muktaragosa Siriwat Kulnamak Yutthaya Saengros Persons

Noted :Summery O.T. office group average 0.41 Hrs. over target 1 member from Inventory check monthly.
And SV production group average 2.71 Hr. under target.
Topic No.6
• Summery O.T. 16ki &17ki vs Sale
6.1 Summery Over Time Production & Support : 1-3 September 2021 Production X 1.5 X 3 Production Support X 1.5 X3

5.0 250
4.5 236.00 231.00 245.00
213.00 204.00 208.00 199.00
4.0 194.80 207.00 203.00 200
172.00 178.00
3.5 153.00
3.0 141.70 150
2.5 108.60
89.70 76.00 89.70
2.0 1.42 1.39 1.40 1.32 1.55 100
1.04 1.04 1.20
1.5
0.59 0.64 0.64 0.79 0.78 0.92 0.59
0.86
1.0 0.30 0.09 0.06 0.10 0.08 0.39 0.13 50
0.15 0.14 0.14 0.17 0.16 0.13 0.12 0.14 0.12 0.14 0.02 0.15 0.160.00 - 0.00 - 0.00 - 0.00 - 0.00 - 0.00 -
0.5
- -
PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD

Apr'20 May'20 Jun'20 July'20 Aug'20 Sep'20 Oct'20 Nov'20 Dec'20 Jan'21 Feb'21 Mar'21 Apr'21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21 Dec-21 Jan-22 Feb-22 Mar-22

16Ki
16Ki 17Ki
17Ki

6.2 O.T. vs SALE.


0.0110
0.0100 0.0099 0.0080 Total Target Linear (Target)
0.0090 0.0074 0.0084
0.0080 0.0067 0.0069
0.0056 0.0055 0.0068 0.0056
0.0070 0.0059
0.0060 0.0048 0.0047 0.0052 0.0042
0.0050 0.0038
0.0040
0.0020 0.0020 0.0047
0.0030
0.0020
0.0010
-

Noted : Summery O.T. production(PD)=0.86 & production support (PDSP) = 0.16 ,


Ratio O.T. vs Sale =0.0042 (Target 0.0047) Over target.
Section: Painting

Plant Meeting Report

Period Date : 30 Aug – 04 Sep 2021

Report Date : 06 Sep 2021

25
Topic No. 1
•Previous Meeting : Comment Action Reports
.

Note : No comment 26
Topic No. 2
• Painting Quality Patrol
• 3.1 Result

Aug-21 Sep-21 Oct-21 Nov-21 Dec-21


ITEM Week 4 Week 1 Week 2 Week 3 Week 4
Number of problem
contamination
4 1
Number of new problem 0 2
Total 4 3
Action 3 2
Pending problem 1 1

Noted : This week Action contamination problem 2 Item


Topic No. 2
•Previous Meeting : Comment Action Reports
.

Note : Example of patrol result 28


Topic No. 2
•Previous Meeting : Comment Action Reports
.

Note : Example of patrol result 29


Topic No. 3
• Contamination problem

NOTE : Contamination trend is reduce because continuing do preventive maintenance such as cleaning booth and dry oven
include changed turn roller ( Water Rinse # 1 )
Topic No. 4
• Hangermann Monitoring Status

NOTE : 31-Aug-21 Received rework parts total 201 pcs. OK 197 pcs. NG 4 pcs.
(Appearance NG occurred after painting, already feed back to Hangermann to re-process and improve)
Topic No. 5
• Part Hold Status
• 3.1 Plan repair part hold all area

Remain
495 pcs.

Remain
991 pcs.

NOTE : Part hold all area Total = 991 Pcs. (FMTL = 496 pcs., Hangermann = 495 pcs.) 32
Topic No. 6
• Production Efficiency
• 2.1 Production Efficiency
Painting Process Max. Eff. = 85%

** No Loading time = Morning Meeting / Prepare part & Hanger after brake time / No part.

NOTE : Production efficiency on 30 Aug – 04 Sep 2021 = 62.7 % 33


Topic No. 7
• Odor surveying result 30 Aug – 03 Sep 2021
• 4.1 Outside Survey Result
1. Revise surveying time to patrol check odor. 04.05.2020
Day : 07.00 – 09.00 a.m. and 01.00 – 03.00 p.m.
Night : 08.00 – 10.00 p.m. and 01.00 – 03.00 a.m..
2. SAB do not allow to check inside 12 Sep 2020 Night.

This week we can Wind direction


detected 3 times.

30.08.21 :
01.40 a.m. Point No.1 Level 2,
01.45 a.m. Point No.2 Level 1,
01.50 a.m. Point No.3 Level 1

Noted : This week we can detected 3 times at 30-Aug-21 night time. 34


Topic No. 7
• Odor surveying result 30 Aug – 02 Sep 2021
• 4.2 Internal Information

Duct end

Noted : There was 1 time internal complain on this week. Cause ducting damage. 35
Topic No. 8
• RTO Project Weekly Progress
.

Noted : Drawing review on 30-Aug-2021 by F.MGR, Feed back maker on 31-Aug-21 36


Topic No. 9
• Painting OT Status Report
•.

37
Section: Assembly

Plant Meeting Report

Period Date : 29-Aug-5-Sep-21

Report Date : 6-Sep-21

38
Topic No. 1

:List of outstanding problems As reported, please enter the completion date in the Finish Date field. Report next week.
No Comment Last week

2
❖ Line Pedal Beam Assy RR Axle
Operator Name (So)

Actual = OK
➢ Last Week : Follow Up On Plan + Actual OK
Topic No. 2
• Report Topic Name: Safety/Quality/Production
• 3.1
Safety : OK
Quality : Q.C Center Refer.
Production : Not achieve to plan

Production : Assembly have work on last holiday

Noted : 3
HOLIDAY 4 Sep 21 Day
Part Name Plan Actual Diff Note

LWR A TMJ 480 480 0

UPR ARM TMJ 480 480 0

TRAILING ARM TMJ R 210 210 0

TRAILING ARM TMJ L 210 210 0

LWR ARM TMJ R 240 240 0

LWR ARM TMJ L 270 270 0

LWR B TMK R 180 180 0

LWR B TMK L 180 180 0

LWR ARM T00A L 840 840 0

LWR ARM T00A R 840 840 0

LWR ARM TDK R 300 300 0

LWR ARM TDK L 600 600 0


HOLIDAY 5 Sep 21 Day
Part Name Plan Actual Diff Note

LWR A TMJ 480 480 0

UPR ARM TMJ 480 480 0

TRAILING ARM TMJ R 210 210 0

TRAILING ARM TMJ L 210 210 0

LWR ARM TMJ R 270 20 0

LWR ARM TMJ L 240 240 0

LWR B TMK R 180 180 0

LWR B TMK L 180 180 0

Actual ผมลงในวันที่ 4 ถ้ าไม่มีอะไรผิดพลาดจะได้ ตามแผนครับ สอบถาม


เอกลักษณ์ อีกครัง้
Topic No. 4
• Report Topic Name: Result Bush rust problem before Assembly
*** สรุป Top 3 last week (28 Aug’21- 02 Sep’21) **
• 2.1 Result Bush rust problem before Assembly 1. BUSH COMPLIANCE(T00)= 94 pcs
2. BUSH LWR ARM (T00A)= 57 pcs
3. BUSH TRAILING ARM (TMJ) = 12 Pcs

Noted : Continuously encountered rusting bushes 4


Topic No. 5
• Report Topic Name: Problem Bush rush from Maker
• 3.1 Problem Bush rush from Maker

Noted : Rush problem from makers tend to decrease (Y-tech=238


(Y-tech=93 pcs,
pcs,Sumiriko
Sumiriko=225
= 552pcs)
pcs)
5
Topic No.6
• Report Topic Name: Result Q.R Code problem from welding
• Summary QR code problem
Last week welding lot QR code No problem
(วันที่ 28 Aug’21-02 Sep’21)

Lwr Arm Lwr Arm BRKT Comp MMTh MMTH LWR ARM
PART Lwr A 2HX Lwr B 2HX Lwr A 2SV Lwr B 2SV Pedal CMFB Beam TM0
2HX T5A 2SV ARM LWR ARM UPR 2SJ
จานวนครัง้ 2 3 1 7 2 3 2 2 1 1 3 1

ปัญหา ผู้รับแจ้ ง (Welding) วันทีแ่ จ้ ง การจัดการ

- - - -

Noted : Noted : QR Code From welding no problem 6


Topic No. 7
• OT Report
Summary control O.t Assembly Office member 1/9/21-30/9/21
25
20 ตรวจสอบเครื่ องจักรก่อนเริ่ มงาน
15 Night Shift.
10 3
5 0 0
0 1.0
0 1.0
0 1.0
0
SIT WAREE SOM

ACTUAL 16Ki Target O.t New Target Donw 50% Average

OT Office Member Date 1-9-21 / 30-9-21 Average => 0 Hr. Actual = 1 Hr.
Summary control O.t Assembly Supervisor member 1/9/21-30/9/21
35 35 Control Production 35 Control Production
30
25
20 Group B Group A
15 5.25 3.5
10
5
0 4.4 4.4
Nan Aof

ACTUAL 16Ki Target O.t Target Average

OT Supervisor Member Date 1-9-21 / 30-9-21 Average => 35 Hr. Actual = 4.4 Hr.
5.00 236.30 300
197.85 207.22 212.70 203.95 208.35 205.72
187.66
4.00 165.43 152.34 166.30 184.38
141.79 200
3.00 89.74 76.03 97.20 111.21 1.45 1.54 1.32
1.10 1.07 1.03 1.03 1.13 0.93 1.08 1.03 1.04
2.00 0.39 0.41 0.58
0.45
0.86 0.61 0.92 0.86
0.43 0.72
0.33 100
0.18 0.20 0.11
0.13 0.01 0.32 0.20 0.18 0.14 0.22
0.83 0.06 0.10 - - - - - - - - - - - -
1.00
- -

0.0200
0.0167
0.0120 SALE VS. OT.
0.0073 0.0070 0.0080 0.0101 0.0100 0.0073 0.0099
0.0040 0.0022 0.0046 0.0050 0.0065 0.0063 0.0059 0.0061

-
Total

Noted : O.T Over target 7


Section: Business Management

Plant Meeting Report

Period Date : 30Aug – 3Sep 2021

Report Date : 6-Sep-2021

48
Topic No. 1
•Previous Meeting : Comment Action Reports BM
• 1.1 No. Comments detail
1 ให้ รายงานสถานะการณ์ Covid ที่แต่ละ Maker ต่อเนื่องในครัง้ หน้ า

Summary Survey Covid-19 All Supplier


Supplier 30-Aug 31-Aug 01-Sep 02-Sep 03-Sep 04-Sep
HTT 0 0 0 0 0 0
MSAT 0 0 0 0 0 0
UCC 0 0 0 0 0 0
NISSAN TRADING 0 0 0 0 0 0
SHC 0 0 0 0 0 0
CASH 0 0 0 0 0 0
Jaroonrat Products (JRP) า กู กา 0 0 0 0 0 0
Jaroonrat Products (JRPE) บานบ
้ ง 0 0 0 0 0 0
NSPT 0 0 0 0 0 0
Minamida 0 0 0 0 0 0
THK 0 0 0 0 0 0
Siam Suriya 0 0 0 0 0 0
VIBRACOUSTIC(THAILAND) 0 0 0 0 0 0
IRP 0 0 0 0 0 0
Koide 0 0 0 0 0 0
Y-TEC 0 2 0 0 0 0
Thai Michi 0 0 0 0 0 0
Musashi 0 0 0 0 0 0
Kehin 0 0 0 0 0 0
Total 0 2 0 0 0 0

Noted : Update Maker Covid-19 level C0 Daily (YTEC) , Report stock on weekly
Topic No. 1
•Previous Meeting : Comment Action Reports BM
• 1.2

Noted : Update Forecast Sale September (2nd) , October (1st)


Topic No. 3
• Report Topic Name: Delivery
• 3.1

Noted : Supplier delivery ok . 51


Topic No. 3
• Report Topic Name: Delivery
• 3.1 Part Delivery Delay On Last week

Production effect to Delivery Delay : 0 Case

Noted :- 52
Topic No. 4
• Report Topic Name: Quality
• 4.1

Noted : Refer QC report. 53


Topic No. 4
• Report Topic Name: Production
• 4.1 Detail Part not achieve plan which effect to next process & OT Holidays Press
Production Plan : M/C TD-A 30 Aug - 05 Sep 2021
Day Shift (B) Diff Plan 30-Aug 31-Aug 1-Sep 2-Sep 3-Sep 4-Sep 5-Sep
Total SPH (450) Problem
Group PD Last Week B B B B B B B
Plan Day (Shot) 1,800 2,400 1,400 3,100 No Plan 8,700 136 30-Aug : Diff + Plan 31-Aug LWR HALF (2HX) = 1,050 Pcs.
Actual Day (Shot) 2,840 2,068 1,367 1,494 2,500 10,269 257 02-Sep : ARM UPR LH (4P00) Process C-CUT#1,#2 Part Bari and INSERT CUT LWR CRACK
Diff (Shot) 1,040 -332 -33 -1,606 2,500 1,569 -
Night Shift (A) Diff Plan 30-Aug 31-Aug 1-Sep 2-Sep 3-Sep 4-Sep 5-Sep
Total SPH (450) Problem
Group PD Last Week A A A A A A A
Plan Night (Shot) 1,800 2,400 1,400 3,100 No Plan 8,700 272 30-Aug : Diff + Plan 1-Sep LWR HALF (2SV) = 1,195 Pcs.
Actual Night (Shot) 2,195 1,100 1,857 2,300 0 7,452 233 31-Aug : ARM R/L (2SV) DIE Problem Process PI-CUT
Diff (Shot) 395 -1,300 457 -800 -1,248 - 01-Sep : Recovery Plan 31-Aug
Production Plan : M/C TRF.1600T. 30 Aug - 05 Sep 2021
Day Shift (B) Diff Plan 30-Aug 31-Aug 1-Sep 2-Sep 3-Sep 4-Sep 5-Sep
Group PD Last Week B B B B B B B
Total SPH (650) Problem
Plan Day (Shot) - 500 3,400 4,800 4,300 5,500 6,000 24,500 340 01-Sep : BODY LWR ARM LH (T00A) DIE Problem Process C/CUT#1
Actual Day (Shot) 3,832 4,725 4,135 6,736 4,500 23,928 532 02-Sep : Diff + Plan 03-Sep LWR HALF LH (2HX) = 708 Pcs.
Diff (Shot) 432 -75 -165 1,236 -1,500 -572 -
Night Shift (A) Diff Plan 30-Aug 31-Aug 1-Sep 2-Sep 3-Sep 4-Sep 5-Sep
Total SPH (650) Problem
Group PD Last Week A A A A A A A
Plan Night (Shot) - 500 3,400 4,800 4,300 5,500 6,000 24,500 544 30-Aug : Diff + Plan 31-Aug BEAM FR RR LWR (2HX) = 1,960 Pcs.
Actual Night (Shot) 4,847 5,108 6,155 4,684 4,500 25,294 562 30-Aug : Diff + Plan 01-Sep : BEAM FR FR (2HX) = 1,211 Pcs.
Diff (Shot) 1,447 308 1,855 -816 -1,500 794 - 01-Sep : Diff + Plan 03-Sep LWR HALF R (2HX) = 1,668 Pcs.

Remark : Waiting Actual Press (Actual Balance Plan)

Noted :- 54
Topic No. 4
• Report Topic Name: Production
• 4.2 Detail Part not achieve plan which effect to next process & OT Holidays

Production achieve plan

Noted :- 55
Topic No. 4
• Report Topic Name: Production
• 4.3 Data Plan/Actual Stamp Lot Valeo /HATC/EDP (30 Aug-03 Sep 2021)
Plan Valeo
Cycle Time Part No. Part Name Date 30-Aug 31-Aug 1-Sep 2-Sep 3-Sep 4-Sep 5-Sep
Plan Valeo
CT Eff. Q'ty/Hr. Cycle Time
Del
CT (Plan)
Eff. Q'ty/Hr. - Part No. - - Part Name - - Date - 30-Aug - 31-Aug 1-Sep 2-Sep 3-Sep 4-Sep 5-Sep
Stock (Q'ty) 36 36 36 36 108
Del (Plan) 108
Stock (Q'ty)
180 108 450
450 180
180
0
-
0
-
135
-
135
-
135
28 90% 116 T69515A FRAME COMP,FR BHD UP Hr. - - UP BEAM COMP
- FR BPR -CTR RH 0.62 Hr. - - - 1.22 - - 0.92 - -
22 90% 147
7910010 Plan - T36728B - - - 72
7A10006 Plan - - - 180 - - 135 - -
Act - - - Plan
-PackingHATC
45
72 Act -
Diff
- -
0
180
0
-
0
-
0
135
0
-
0
-
0
Packing 36 Diff 0 0 0 0 Cycle Time Del0 (Plan) Part0No. - 0 -Part Name - - Date - 30-Aug - 31-Aug - 1-Sep 2-Sep 3-Sep 4-Sep 5-Sep
Del (Plan) 108 72 UP BEAM 180 -CT Eff. Q'ty/Hr.
72
Stock (Q'ty) - 135 - 135 135 135 135 135 135
FRAME COMP,FR BHD UP Stock
22 (Q'ty)
90% 147 648T44888B 576 COMP FR BPR CTR LH
396 396 324
7A10007
Hr.
Plan 324
-
- 324
-
-
-
-
- Del (Plan) -
-Stock (Q'ty) -
210-
472-
240 -
315 -
180
165
150
15
-
425
-
425
-
425
( 2VM ADD Hole) Hr. 0.31 - - -20 90% - 162 Act -
74610-T5L-T001 - - FRAME - COME FR T5L
- - Hr.- 2.70- 0.93 - - - 2.53 - -
7910015 Plan 36 - - - Packing 45 Diff 0 - 0 0 0
7910005 Plan 0 410 0 - 0 - - 410 - -
Plan (Time)/Set. - 1.22 - - Act0.92 438- 150 - - - 410 - -
Act 36 - Plan (Q'ty) /Pcs. - - 180 - Packing 30 - Diff135 (217)- 0- 0 0 0 0 0
28 90% 116 T72015C Packing 36 Diff 0 0 0 0 0 (Plan)
Del 0 - 0 - 450 - Del (Plan) 300 60- 2- 92 182 182 - -
Del (Plan)(Brazil) - - FRAME -R , FR BHD UP-SIDE - (Q'ty)74610-T8N-T000
Stock
Hr.
- 300 -
-
450 300
0.46COME FR T8N
0.93
300
-
Stock (Q'ty) 300
Hr.0.93
206600
- 0.93
269 600 237
0.54 -
220 373 373 373
FRAME COMP,FR BHD UP Stock
10 (Q'ty)
90% 324 0T39949C 216 288 R 2VR) 288 21 90% 648154 Plan1,008
7A10012
FRAME
- 1,008 150 300 300
0.39 1.07 2.17 - -
(Wing 7910007 Plan300 - - 440 - 200 - - - -
( 2VM ADD Hole) Hr. - 1.87 0.62 - 3.11 Act 3.11 - - 150 300 - Act300 - 300 84 - 60 165 335 - -
Packing 150 Diff 0 0 0 15 (300) Diff(300) (1) 0 (360) 0 (500)
7910015 Plan 216 72 360 360
Del (Plan) - - -
Packing
450 - 300 - -
(335) 0 0 0
Brazil Act 216 FRAME L72, FR BHD UP SIDE 360
Stock (Q'ty) 360 450 600 300 300Plan (Time)/Set.
300 2.70600 1.47 600 0.39 1.07 4.70 - -
Hr. - 0.46 0.46 - Plan (Q'ty) /Pcs.
0.93 438
0.93 234 - 60 165 745 - -
Packing 36 10 Diff
90% 324 0T39952C 0 0 (360) (360)
7A10013 Plan
0 -
0 150 150 Del
300 (Plan) 300 120- 90 - 180 180 90 90 -
Del (Plan) - - (Wing
- L 2VR) - - Act - - - 150 150 -Stock (Q'ty) 300 1,552300 1,449 - 1,179 1,299 1,209 1,119 1,119
FRAME COMP,FR BHD UP Stock (Q'ty) 108 108 108 108 150 288162 Diff
Packing 90%
20 288
17519-T9A-T010 0 288PROTECTOR,
0 F / TANK0 (300) Hr.(300) - 0 - 0 - 1.85 - - -
Plan (Time)/Set. - 0.93 1.39 7910001
- Plan1.85 - 1.85 - - - 500 - - -
28 90% 116 T72060C ( 2VM ADD Hole + Patch ) Hr. - - - - 1.56Plan (Q'ty) /Pcs.- - - 300 450 - Act600 - 600 - - - 300 - - -
7910016 Plan - - - - 180
Del (Plan) - - - - - Packing 60 - Diff- 696- 500 - 500 300 300 300 300
Act - - - - 180
Stock (Q'ty) - 280 - 280 280 Del (Plan) 280
280 420280 420 280 570 404 840 120 -
-Stock (Q'ty) - 1,399- 1,036 - 886 842 482 858 858
Packing 36 5 Diff
90% 648 0T76143A 0 BRKT A ,RAD UP MT
0 0 7A100040 Hr.
0
50365-TLA-A000
Plan
-
- 0 FR,
STAY
- -
- RR SUBFRAME
- - Hr.- 3.26- 3.52 - - 1.52 3.26 3.37 -
Plan (Time)/Set. 0.31 1.87 0.62 22
0.00 90% 5.29
147 Act 3.11 - 0.00 - - -
7810012 Plan- 480- 480 - 480 720 480 - -
Plan (Time)/Set.
Plan (Q'ty) /Pcs. 36 216 72 - Packing 70 612 Diff
Del (Plan) 360
0
- - -
0 0
- Packing -
0 Act 0 480 0 519 0 - 224 480 496 -
Diff- 585- 480 - 0 (496) (496) 0 0
Stock (Q'ty) 350 350 350 350Del (Plan) 350 210350 270 350 345 322 540 180 -
5 90% 648 T967493 BRKT B ,RAD UP MT Hr. - - - -Stock (Q'ty) - 908- 468 - 363 541 662 482 482
7A10005 Plan
50375-TLA-A010- -STAY RR, R - - Hr.- 2.07- 3.28 - - - 2.07 - -
14 90% 231 Act - - - -
7810015 Plan- 0 240- 0 240 - 0 480 480 240 - -
Packing 70 Diff 0 0 0 0 Act- 480- 759 - - - 480 - -
Plan (Time)/Set. - - - - Diff 160 720 240 (240) 0 0 0
Plan(Q'ty) /Pcs. - - -
Packing - Del (Plan) - 210- 270 - 345 322 540 180 -
Total All Part
Plan (Time)/Set. 0.00 2.15 1.39
Stock (Q'ty) 735
0.00 2.77
1,105600
1.85
348 0.00 483 561 618 438 438
14 90% 50376-TLA-A010-
Plan (Q'ty) /Pcs.
231 STAY RR, L
480 450 -
Hr. 2.07 3.32 - - - 1.04 - -
7810016 Plan 240 240 480 240 480 - -
Act 480 768 - - 240 - -
Packing Diff 220 960 480 240 0 0 0
Actual Stamp Lot EDP Plan (Time)/Set. 7.41 10.12 - 3.37 6.37 3.37 -
Plan (Q'ty) /Pcs. 1,440 2,046 - 524 1,200 496 -
Plan (Time)/Set. 10.11 11.59 0.39 4.44 11.07 3.37 0.00
Total All Part
Plan (Q'ty) /Pcs. 1,878 2,280 60 689 1,945 496 -
Avg. Actual Stamp Lot EDP

30-Aug 31-Aug 1-Sep 2-Sep 3-Sep 4-Sep 5-Sep


Actual Time/Day (2 Shift) 10.42 15.61 2.40 4.44 19.13 8.33 0.00
Diff Plan All 1,443 2,300 720 (1,491) (1,156) 300 300

Noted :- EDP can not achieve plan recovery plan OT holidays 56


Topic No. 5
• Report Topic Name: Information
• 5.1 Weekly Production Plan Press 06-11 Sep 2021
6-Sep-21 7-Sep-21 8-Sep-21 9-Sep-21 10-Sep-21 11-Sep-21
Section Model Line Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif
8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T
250 PRG O O O O O O O O
600 PRG O O O O O O O O
Stamping All Model 700 PRG O O O O O O O O O
1600 TRF O O O O O O O O O O O O O O
T/D A. O O O O O O O O O O O O
T/D B. O O O O O O O O O O O

3 Group 2 Shift
Make Stock
Over capacity
Recovery

Noted :- 57
Topic No. 5
• Report Topic Name: Information
• 5.2 Weekly Production Plan Welding 06-11 Sep 2021
6-Sep-21 7-Sep-21 8-Sep-21 9-Sep-21 10-Sep-21 11-Sep-21
Section Model Line Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif
8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T
RR AXLE BEAM Line 3 TM0
SUBFRAME 2AP/2PS (TG0/TM0-T0) O O O O O
Jazz,City,Brio
LWR ARM TG0/TG1 O O O O O
WD PEDAL ASSY BRAKE (TME)
2CT/2WF RR AXLE BEAM Line 1(T9A)/(T00) O O O O O O O
RR AXLE BEAM Line 2(T9A)/ (T5L-T1/T6) O O O O O
RR AXLE BEAM Line 4 (2.8/3.1) O O O O
FR SUBFRAME Line1 O O O O O O
FR SUBFRAME Line2 O O O O O O
LWR ARM R/L Line 1 (T00) R/L O O O O O O O O O O
LWR ARM R/L Line 2 (T00) R/L(LVL) O O O O O O O O O O
FRAME COMP (All Model) Max Try 3M0A O O O O O O O O O O O O O O O O O O O O
LWR ARM R/L FR (T7J) R/L/L(HID) O O O O O
2HX ARM UPR RR/L(TMJ) O O O O O O O O O O O
2YN MBR EXTN R/L, FR SUBFRAME O O O O O
SUBFRAME FR(TEA-T0/Q0) O O O O O
SUBFRAME RR(TEA/TED) O O O O O O
LWR ARM R/L (TEA-T0/T1)
O O O O O O
2SV BRKT COMPLIANCE
ARM UPR RR/L
O O O O O O O
STAY ASSY FR SUBFRAME R/L
LWR ARM B R/L (TEA) O O O O O
2SJ LWR ARM R/L FR (TSE) O
SUBFRAME,FR (TMH/TMJ) O O O O O O O O O O O
SUBFRAME RR : 4WD/2WD O O O O O O
2HX SUBFRAME RR : Accord O O
LWR ARM R/L (TMJ) O O O O O O O O O O O O O O O O O O O O O O
LWR ARM B R/L(TMJ) O O O O O O O O O O O
LINK RR SUSP UPR R/L
BODY BRKT R/L
Ford
LINK RR SUSP LWR R/L &(Deflector)&Hook P375 O O O O
MBR ASSY FR (RR SUB)
Suzuki : PEDAL BRAKE/CLUTCH (YL1)
PEDAL PEDAL BRAKE/CLUTCH (T7Y/T8/TGL-Q3)
Nissan : PEDAL BRAKE/CLUTCH (CMFB) O O O
FRAMP COMP FR BHD O O O
Valeo
CTR BEAM R/L O
ARM UPR R/L Line1 O O O O O O O O O O O O O O O O O O
ARM UPR R/L Line2 O O O O O O O O O O O O O O O O O
4P00
ARM LWR R/L Line1 O O O O O O O O O O O O O O O O O O
ARM LWR R/L Line2 O O O O O O O O O O O O O O O O O O O

58
Topic No. 5
• Report Topic Name: Information
• 5.3 Weekly Production Plan EDP/Assy 06-11 Sep 2021
6-Sep-21 7-Sep-21 8-Sep-21 9-Sep-21 10-Sep-21 11-Sep-21
Section Model Line Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif
8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T
EDP FMTL ALL TYPE O O O O O O O O O O O O O O O O O O
2AP RR AXLE BEAM(TM0-T021/TG1/T4T)Line1 Max Try
O O O O O O O
2XP / 2CT / 2WF RR AXLE BEAM (T9/T5/T8)Line2 3M0A

PEDAL BRAKE/CLUTCH (T7Y/T8/TGL/TME) O O


PEDAL
PEDAL BRAKE/CLUTCH (YL1)
2XP/2PS LWR ARM R/L(TG0/TG1/T7A/T7J) O O O O O O
LWR ARM R/L Line 1(T5A/T00) O O O O O O O O O O O O O O O O O O O
2CT/2WF/2TG
LWR ARM R/L Line 2(T5A/TD4/T00) O O O O O O O O O O
LWR ARM TDK
2SJ O O
EG STOP LINE FOR
O O O
LWR ARM R/L (TSE) EVENT TDEM

SUBFRAME FR:(TEA-T0/Q0) O O O O O O
SUBFRAME,FR:(TMH/TMJ) O O O O O O O
SUBFRAME RR (TMJ-T5/T6/TMK/TVL) O O O O O O O O O
LWR ARM R/L(TEA-T0/T1/T20) O O O O O
2SV/2HX
UPR ARM(TEA/T20) O O O O O O
ASSY (FMTL )
LWR ARM A(TEA/T20) O O O O
UPR ARM (TMJ) O O O O O O O O O O O O
LWR ARM A (TMJ) O O O O O O O O O O O O
TRAILING ARM (TEA/T20) O O O O O O
LWR ARM B R/L(TEA/T20) O O O O O O
TRAILING ARM (TED/TMK/TEJ) O O O O O O
LWR ARM B R/L (TMJ) O O O O O O
FR LWR ARM R/L(TMJ/TLY) O O O O O O O O O O
SUZUKI PEDAL BRAKE YLA/YP5
CMFB (Nissan) PEDAL BRAKE / CLUTCH O O O O
ARM UPR R/L O O O O O O O O O O O O O O O O O O
MMth
ARM LWR R/L O O O O O O O O O O O O O O O O O O
LINK UPR R/L & LINK LWR RH/LH
FORD
MBR ASSY FR (RR SUB)
QC WARANTY FORD Hook P375 & BodyBRKT O
59
Topic No. 5
• Report Topic Name: Information
• 5.1 Weekly Production Plan Press 30 Aug-03 Sep 2021
30-Aug-21 31-Aug-21 1-Sep-21 2-Sep-21 3-Sep-21
Section Model Line Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif
8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T
250 PRG O O O O O O O
600 PRG O O O O O O O O O
Stamping All Model 700 PRG O O O O O O O O
1600 TRF O O O O O O O O O O O O
T/D A. O O O O O O O O O O
T/D B. O O O O O O O O O O

3 Group 2 Shift
Make Stock
Over capacity
Recovery

Noted :- 60
Topic No. 5
• Report Topic Name: Information
• 5.2 Weekly Production Plan Welding 30 Aug - 03 Sep 2021
30-Aug-21 31-Aug-21 1-Sep-21 2-Sep-21 3-Sep-21
Section Model Line Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif
8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T
RR AXLE BEAM Line 3 TM0
SUBFRAME 2AP/2PS (TG0/TM0-T0) O O
Jazz,City,Brio
LWR ARM TG0/TG1 O O O
WD PEDAL ASSY BRAKE (TME) O O
2CT/2WF RR AXLE BEAM Line 1(T9A)/(T00) O O O O O O
RR AXLE BEAM Line 2(T9A)/ (T5L-T1/T6) O O O O O
RR AXLE BEAM Line 4 (2.8/3.1) O O O O
FR SUBFRAME Line1 O O O O O
FR SUBFRAME Line2 O O O O O
LWR ARM R/L Line 1 (T00) R/L O O O O O O
LWR ARM R/L Line 2 (T00) R/L(LVL) O O O O O O O
FRAME COMP (All Model) O O O O O O O O O O O O O O O O O
LWR ARM R/L FR (T7J) R/L/L(HID) O O O O O
2HX ARM UPR RR/L(TMJ) O O O O O O O O O O O O
2YN MBR EXTN R/L, FR SUBFRAME O O
SUBFRAME FR(TEA-T0/Q0) O O O
SUBFRAME RR(TEA/TED) O O O O O O O O
LWR ARM R/L (TEA-T0/T1)
O O O O O O O
2SV BRKT COMPLIANCE
ARM UPR RR/L
O O O O O
STAY ASSY FR SUBFRAME R/L
LWR ARM B R/L (TEA) O O O O O
2SJ LWR ARM R/L FR (TSE) O O
SUBFRAME,FR (TMH/TMJ) O O O O O O O O O O O O O O O O O O O O
SUBFRAME RR : 4WD/2WD O O O O O O O O O O O
2HX SUBFRAME RR : Accord O O O
LWR ARM R/L (TMJ) O O O O O O O O O O O O O O O O O O O O
LWR ARM B R/L(TMJ) O O O O O O O O O O
LINK RR SUSP UPR R/L
BODY BRKT R/L
Ford
LINK RR SUSP LWR R/L &(Deflector)&Hook P375 O O O
MBR ASSY FR (RR SUB)
Suzuki : PEDAL BRAKE/CLUTCH (YL1)
PEDAL PEDAL BRAKE/CLUTCH (T7Y/T8/TGL-Q3) O
Nissan : PEDAL BRAKE/CLUTCH (CMFB) O
FRAMP COMP FR BHD O O O O O
Valeo
CTR BEAM R/L O O
ARM UPR R/L Line1 O O O O O O O O O O O O O O O O O O O O
ARM UPR R/L Line2 O O O O O O O O O O O O O O O O O O O O
4P00
ARM LWR R/L Line1 O O O O O O O O O O O O O O O O O O O O
ARM LWR R/L Line2 O O O O O O O O O O O O O O O O O O
61 O O
Topic No. 5
• Report Topic Name: Information
• 5.3 Weekly Production Plan EDP/Assy 30 Aug - 03 Sep 2021
30-Aug-21 31-Aug-21 01-Sep-21 02-Sep-21 03-Sep-21
Section Model Line Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif Day Shif Night Shif
8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T 8 Hr O.T
EDP FMTL ALL TYPE O O O O O O O O O O O O O O O O O O O O
2AP RR AXLE BEAM(TM0-T021/TG1/T4T)Line1
O O O O O O O
2XP / 2CT / 2WF RR AXLE BEAM (T9/T5/T8)Line2
PEDAL BRAKE/CLUTCH (T7Y/T8/TGL/TME) O O
PEDAL
PEDAL BRAKE/CLUTCH (YL1)
2XP/2PS LWR ARM R/L(TG0/TG1/T7A/T7J) O O O
LWR ARM R/L Line 1(T5A/T00) O O O O O O O
2CT/2WF/2TG
LWR ARM R/L Line 2(T5A/TD4/T00) O O O O O O
LWR ARM TDK
2SJ O O O O
LWR ARM R/L (TSE)
SUBFRAME FR:(TEA-T0/Q0) O O O O O O
SUBFRAME,FR:(TMH/TMJ) O O O O O O O O O O
SUBFRAME RR (TMJ-T5/T6/TMK/TVL) O O O O O O O O O
LWR ARM R/L(TEA-T0/T1/T20) O O O O O
2SV/2HX
UPR ARM(TEA/T20) O O O O
ASSY (FMTL )
LWR ARM A(TEA/T20) O O O
UPR ARM (TMJ) O O O O O O O O O O
LWR ARM A (TMJ) O O O O O O O O O O
TRAILING ARM (TEA/T20) O O O O
LWR ARM B R/L(TEA/T20) O O O
TRAILING ARM (TED/TMK/TEJ) O O O O O
LWR ARM B R/L (TMJ) O O O O O
FR LWR ARM R/L(TMJ/TLY) O O O O O O O O O O
SUZUKI PEDAL BRAKE YLA/YP5 O
CMFB (Nissan) PEDAL BRAKE / CLUTCH O O
ARM UPR R/L O O O O O O O O O O O O O O O O O O O O
MMth
ARM LWR R/L O O O O O O O O O O O O O O O O O O O O
LINK UPR R/L & LINK LWR RH/LH
FORD
MBR ASSY FR (RR SUB)
QC WARANTY FORD Hook P375 & BodyBRKT O O
62
Topic No. 5
• Report Topic Name: Information
• 5.4 Weekly Production Plan OT Holiday 12 Sep 2021

12 –Sep- (NO OT Holiday)

3 Group 2 Shift
Make Stock
Over capacity
Recovery
63
Topic No. 5
• OT Report
• 5.5 Average OT (Hour per Member)

Noted : OT achieve target


64
Topic No. 5
• OT Report
• 5.6 Overtime summary (Hour per day)

Noted : OT achieve target


65
Topic No. 5
• OT Report
• 5.7 Summary overtime BM vs Sale

Noted : OT achieve target


66
Topic No. 5
• Information :Plan Slide delivery HATC CKD ANI01
Schedule

Noted : ANI01 SLIDE Original 19/08 OLD >Delivery 6-Sep-21 ,New >Delivery 13-Sep-21
67
Topic No. 5
• Information :Plan Slide delivery HATC CKD ANI01
Schedule

Purchase : 6-Sep-21 : Prepare process follow up CQI12 and follow up AAR ,CCT Model P703 At
JRPE (PUR,QA,QC,QS,EDP)

68
Section: Receive

Plant Meeting Report

Period Date : 30Aug-03 Sep’21

Report Date : 06 Sep’21

69
Topic No. 1
•Previous Meeting : Comment Action Reports
• No comment

Noted : No comment
Topic No. 2
•Safety / Quality / Support production
• 2.1
Control Line Stop Welding & Assy 30Aug-03Sep’21
Judgement
LINE Detial Stop Line Time (Min)
Stop Non Stop

Support welding1 o

Support welding2 o

Support welding3 o

Support welding4 o

Support welding5 o

Support welding6 o

Support assy1 o

Support assy2 o

Support assy3 o

Noted : Non stop production 71


Topic No. 4
•Overtime Office & Support Production
• 3.1 Result O.T office & operator
OT for office member
Aver.3.28 Hrs.
Aver. target 11 Hrs. 30
20
20
10
10 6.25 5 10
4.25
0.25 0 2.5 1.25 0
0 0
Kae Torn Kai Ja Nui Nim Arm Joy Tom
Target

Aver 15.56 Hrs.


60 OT for Production member
Aver. target 20 Hrs.
Support O.T
40 PD..

20

OT target

Noted :
Topic No. 5
•Overtime Compare with Sales Amount
• 3.1 Result O.T of receive section
Overtime VS Sale amount OT พนักงาน Office

16 Ki 17
3.50 300.00
236.29 Ki 245.60
3.00 231.10
212.69 203.94 208.34 205.72 217.00 250.00
197.85 207.20 195.70 203.00
2.50
200.00
141.79 152.70
2.00
118.90 150.00
1.50 89.74 97.19
76.03 0.87 0.78 0.95 100.00
1.00 0.77 0.72 0.63 0.66 0.75
0.47 0.57 0.61 0.55 0.57 0.51
0.250.150.15 0.34 0.26 0.36 0.44 0.43 0.24 0.35 0.33 0.29 50.00
0.50 0.10 0.090.100.17 0.08 0.17 0.24 0.14 - - - - - - - - - - - - - -
- -

T…
Average O.T
0.01
0.009
0.008 0.0067
0.007 0.0057 0.0057
0.006 0.0052 0.0052 0.0050 0.0046 0.0051 0.0047
0.005 0.0045 0.0042 0.0044 0.0037
0.004 0.0032 0.0033
0.003 0.0022
0.002
0.001 - - - - - - -
0

Noted : On target
Topic No. 6
• Warehouse ANI 03Sep’21
Before After

Noted :
Topic No. 7
•Warehouse ANV 01 Sep’21

0 1 2 3 4 5 6 7 8

1 .

3 REC. 350 m2
Forklift way 240 m²

DEL. 140 m2
5

For Keep Built Out CRV (T0A/T0C) and Civic (TS4)


6

Noted : 75
Topic No. 8
• Warehouse ANV 01 Sep’21
Before After.

Noted :
Section: DELIVERY

Plant Meeting Report

Period Date : 30 Aug – 03 Sep 2021

Report Date : 06 - Sep - 2021

77
Topic No. 1
•Previous Meeting : Comment Action Reports
•‘
No. Comments detail Comments by In Charge Follow-up
1

No Comment
Topic No. 2
• Report Topic Name: Result 30 Aug - 05 Sep 2021
• Result Delivery
Location
AF02
Plan
69
Actual
69
Information : OT Holiday on plan
CBU
AF03 64 64 1. 04 Sep 2021 : Receive part MMTh from production
HATC
ANI01
AAL01
57
7
57
7
Delivery part ANI (CKD)
CKD
AAL03 27 27 2. 05 Sep 2021 : Receive part MMTh from production
HTAS
AAL04 45
0
45
0
Delivery part AF03
Plant D 33 33
CBU
Plant F 0 0
MMTh
CKD Plant G 9 9
Spare part Plant E,D 2 2
HTAS 0 0
THAI 3 3
NMT
CKD 0 0
Milk run THAI 4 4
VALEO
BRAZIL 0 0
THAI 2 2
SMT
CKD 0 0
HONDA R&D 0 0
HONDA event 0 0
ETC.
MUSASHI 0 0
WEL FG/EDP FG 0 0
Export (shipment) 1 1

30 Aug - 05 Sep , Delivery on plan.


Topic No. 3
• Report Topic Name: Result 30-Aug – 03 Sep 2021
• Result Delivery2
Warranty Ford Achieve Plan
Ass'yPlan Ford B515 (On Plan)
Part Name 30-08-00 31-08-00 01-09-00 02-09-00 03-09-00 04-09-00 Total
P lan 0 0 0 0 0 0 0
B RKT A SY RR SUSP A RM M TNG RH/LH
A ctual 0 0 0 0 0 0 0
P lan 0 0 0 0 380 0 380
HK A SY TWING FRT
A ctual 0 0 0 0 380 0 380
P lan 741 0 0 0 0 0 741
HK A SY TWING FRT Red
A ctual 741 0 0 0 0 0 741

Delivery Plan MMTh Delivery Plan Ford

Delivery Plan MMTh (On Plan) Delivery Plan Ford B515 (On Plan)
Part Name 30-08-21 31-08-21 01-09-21 02-09-21 03-09-21 04-09-21 Total
Part Name
Sep '21 (Week) P lan 0 0 0 0 0 0 0
30-08-21 31-08-21 01-09-21 02-09-21 03-09-21 04-09-21 Total LNK RR SUSP UP R RH/LH
A ctual 0 0 0 0 0 0 0
Plan 490 720 960 510 565 0 3245
ARM COMPL UPPER RH
P lan 0 0 0 0 0 0 0
LNK RR SUSP LWR RH/LH
Actual 490 720 960 510 565 0 3245 A ctual 0 0 0 0 0 0 0
P lan 0 0 0 0 0 0 0
Plan 612 720 512 1018 650 0 3512 LNK RR SUSP LWR RH/LH(Deflecto r)

ARM COMPL UPPER LH


A ctual 0 0 0 0 0 0 0

Actual 612 720 512 1018 650 0 3512 B RKT A SY RR SUSP A RM M TNG RH/LH
P lan 0 0 0 0 0 0 0
A ctual 0 0 0 0 0 0 0
ARM COMPL UPPER RH Plan 121 0 0 60 68 0 249 P lan 0 0 0 0 0 0 0
M B R A SY SB /FR CS RR

(4P45) Actual 121 0 0 60 68 0 249 A ctual 0 0 0 0 0 0 0


P lan 0 0 0 0 0 0 0
Plan 581 720 512 988 748 0 3549 M B R A SY SB /FR CS RR (A SSY B OLT)

ARM COMPL LOWER LH


A ctual 0 0 0 0 0 0 0

Actual 581 720 512 988 748 0 3549 HK A SY TWING FRT


P lan 480 560 0 0 0 0 1040
A ctual 480 560 0 0 0 0 1040
Plan 581 720 960 540 686 0 3487
ARM COMPL LOWER RH HK A SY TWING FRT Red
P lan 168 280 0 0 0 0 448

Actual 581 720 960 540 686 0 3487 A ctual 168 280 0 0 0 0 448

Delivery Ford & MMTh. on plan 80


Topic No. 4
• OT Report
OT Officer 30-31 Aug 2021
45 41.5
35 28 26 26.75 Target = Average 12 h.
20.75 20.5 16.5
25
15 1.5 Actual = Average 20.22h.
0.5
5
-5
Phat Ple Fon Vi (SV) Ciem Numjim Sorn Bee Palm
(QCE) (Staff) (Staff) (Staff) (Staff) (Sub (Staff) (Leader)
Leader)
OT 1.5 OT 3 Total
Average
hr./man/day
16 Ki 236.30 17 Ki Sale : THB
5.00 220.43 250
197.58 207.22 196.60 208.35 199.48 200.48
184.38 187.66
4.00 165.43 166.30 200
141.79
3.00 97.20
111.21 150
89.74
76.03 1.38 1.41 1.45 1.54 1.39 1.37
2.00 1.02
1.26 1.11 0.94
1.23 100
0.82 0.88
0.43 0.38 0.40 0.42 0.61
1.00 0.09 0.31
0.14 0.13 0.18 0.35 0.21 0.24 0.20 0.18 0.21 0.34 0.15 0.15 - - - - - - - - - - - - - - 50
0.17
0.05
- -

SALE VS. OT.


1.50 0.98 1.06
0.83 0.78 0.88 0.83
1.00 0.69 0.70 0.72 0.69 0.68 0.67 0.61 0.66 Target = 0.64
0.46 0.46
0.24
0.50
-

Manpower and OT of Aug’21 was on plan. 81


Topic No.6
• Other Schedule or Other Information
.

Del. Date : 24-Aug-21


Section: Quality Assurance

Plant Meeting Report

Period Date : 30 Aug-03 Sep 2021

Report Date : 06 Sep 2021

83
Topic No. 1
•Previous Meeting : Comment Action Reports

No comment

Noted : No comment
84
Topic No. 2
• Report Topic Name: Status new model P703/U704 (Ford)
• 2.2 R@R Status

Plan Actual OK NG Hold


Part no. Part name Status
(Pcs.) (Pcs.) (Pcs.) (Pcs.) (Pcs.)

MB3C-17B804-DB HK ASY TWNG FRT RH 200 200 200 - - Completed

MB3C-17B805-DC HK ASY TWNG FRT LH 200 200 200 - - Completed


All type check by
Inspection jig “OK”

※ P703 Run@Rate
process welding all
part finished

Noted : 31 Aug’21-1 Sep’21 P703_Run@Rate of HKS ASY RL (DB/DC) finished and WebEx meeting
report to K.Arthit (Ford’s STA) by run@rate VDO. The result “OK” and no comment. 85
Topic No. 3
• Report Topic Name: Status new model P703/U704 (Ford)
• 2.1 CCT Test status

※Request to Ford China send back CCT tested


part come back to FMTL for analysis and meeting
again with Ford team on 10 Sep’21

CCT Test report Inside area no


form Ford EDP coating

QA Confirm part in house found surface area


inside no EDP coating
※Suspect to be the cause of rust on Edge of
parts in this case

Noted : 03 Sep’21 WebEx meeting discuss CCT Test “Fail” of BRKT SKD PLT (P703) with Ford team.
The result of meeting are not yet clear. So, there will be meeting again on 10 Sep’21 86
Topic No. 3
• Report Topic Name: D92A (DTS status)
• 3.1 DTS Receiving status

Log Sheet Control

DTS Requirement Remaining TTL Control Lists Status


Requested & Remaining Received
83 5 78 Pending
1. DTSM1601G
2. DTSG3111G 3. DTSG3211G
No progress : Now, The remaining DTS (5 item) still not yet receiving from TDEM. 4. DTSG7207G 5. DTSG7207G
87
Topic No. 7
• OT Report : September 2021
• Actual OT

Noted : QA actual OT 01-03 Sep’21 “Achieve Target” 88


Topic No. 8
• Other Schedule or Other Information
• 10 Sep’21 (10:00) : FMTL/FORD/JRPE/PPG Meeting discuss P703 BRKT SKD PLT CCT Test “Fail”
• 11 Sep’21 (13:10-15:00) : Meeting report Q0 evaluation new model 3A0A 23M (CR-V) @Meeting room S

89
Section: ITS/System Dept./Admin Division

Plant Meeting Report

Period Date : 30-31 Aug and 1-3 Sep-21

Report Date : 6-Sep-21


90
Topic No.1
• Report Topic Name: ITS Information: Monitoring Plan & Actual P.1/1

• Result on 26 Aug – 01 Sep 2021 : Diff = 0

Noted : All production Diff = 0 91


Topic No.2
• Report Topic Name: ITS Information : Printer Cost Down on Aug’2021 P.1/2
• Summary Printer Cost Aug’2021 (Cost is Green Line) : Increase from Aug’20 Y16 Ki = 5% ( Target 17 Ki = -7 % )
40,000 12,000
11,271 11,402 QC/QA Manageme
FMTL2
Interpreter
Kaizen ACC,Financi
34,257
35,000 HR
10,000 4% nt
1%
0%1% al GA
3%
30,000
Cost 8,000
delivery
18%
0% 7% 4%

25,000 System
21,434

Cost ( Baht )
9%
Pages

20,000 6,000
5,675
5,052
15,000
11,777 4,185 4,000
11,307
3,722 Receive
9,580 assembly
10,000
2,613 2,649 2,863 2,843 2,796 3%
Purchase
5,297
6,277
2,178 5,781 6,051 6,189 8%
4,591 2,000
5,000 3,077 3,786
1,531
1,851 2% engineer
2,057
1,1471,091 991
2,553
1,116 1,325 1,229 PC
566 378 461 304 725 420 615 687 179 166 546 800216 710 79 343
34 4 48550
202 5% 2%
painting
- 18 -
B
CS 4%
W 5% stamping
Co
lor
welding 6%
Department 18%
❑ Printer Cost Compare Sale Amount Y16-17 Ki ❑ Printer Cost Compare Y16-17 Ki

Noted : ITS will implement and motivation about Printer Cost Down (Reduce Print Color) 92
Topic No.2
• Report Topic Name: ITS Information : Printer Cost Down on Aug’2021 P.2/2

• Labeling campaign to reduce color printing on all points with the printer.

Check the accuracy.


Change color printing
Let's go black and white.
Noted : Campaign to reduce color printing
Topic No.3
• Report Topic Name: ITS Information : Reduce drive M: P.1/1
1 P-Plan: Follow up Reduce drive M 17 Ki 2 D-Do Result reduce drive M: Aug-21

Target = -30 % ( 17 Ki )
All Average = -5.9 %
Dif = -24.1 %

TREND REDUCTION OF SPACE


DRIVE M

5930
5510 5575
4995 4779 4703 5041 5312
4605 4361 4513 4615 4684 4824
GB.

Spece Down

Noted : Follow up reduce drive M: and advised user.


Topic No.4
• Other Information : ERP Project P.1/1
 ERP Overall Project Progress

Waiting sign confirmation

Noted : ERP Project. This week meeting Gap list and related section sign confirmation all topic.
Section: QS/System Dept./Admin Division

Plant Meeting Report

Period Date : 30-31 Aug, 1-3 Sep’21

Report Date : 6-Sep-21


96
Topic No. 1
• Report Topic Name: FORD Q1 Performance Status
P.1/2
• 1.1 Q1 Score Details Update on 30-Aug-21 Q1 Achieved = 98 Points Q1 Level: Q1 GOLD

1.2 Delivery Score Aug 2021 (Update 4-Sep-2021) Region : AP (PRODUCTION) , NA (Service) = 100

Noted : We can maintainable Delivery Score and Q1 Score. Thank you. 97


Topic No. 1
• Report Topic Name: FORD Q1 Performance Status
P.2/2
• 1.3 Support New Model P703 : CQI-15, CQI-12
(1) CQI-15 Welding System Assessment
Status : Completed Review Documents
and Job Audit (Ref. Run & Rate) 1
Thank you, My team for good supports

(1) CQI-12 Coating System Assessment


(ED and Powder Coating)
Status : In-Progress
Date : 6-Sep-2021 Time: 08.00 am – 05.00 pm 2 Next Schedule CQI-15 & CQI-12
Place: JRPE Final Review before submit to FORD STA
Main topic : CQI-12 Review and Preparation Date: 16-Sep-2021
before Run& Rate on 11-Sep-2021 Time: 10.00-12.00 am
By Team: Painting, QA,QC,QS, Purchase Place: Birthday Room

Noted : N/A 98
Topic No. 2
• Report Topic Name: NISSAN Performance & Information
P.1/1
• ANPQP (Version 3.2) Training Plan to Supplier
• And Submit Internal Training Record for Certificate SAR
1. Schedule ANPQP V.3.2 Examination by NISSAN (Online Test)

Member : QA & QS

2. Internal Training by HR
Training Schedule
❑ Date 14,15 Sep-2021
❑ Time: 01.10-05.00 PM (Include online Test)
❑ Target : IATF Committee, IATF Internal Auditor, QCE,
Supervisor, Asst. Manager, Manager, Sr. Manager
❑ Trainer : Ms. Surisa (QS)
99
Noted:
Topic No. 3
• Report Topic Name: TDEM (TOYOTA) Information P.1/1
1st Information
• WI-Level 3 Information, We will be implemented for support Shop Floor Management

Draft Step Implement WI-Level3

Quality-Shop Floor Management

Delivery-Shop Floor Management

Safety-Shop Floor Management


Ref. Thai SQAM
Environment-Shop Floor Management

100
Noted: 1st Information for Master Plan & Team Meeting QS will inform again.
Topic No. 4
• Report Topic Name: Tier1 : EEPW Information P.1/1
• 4.1 EEPW Supplier Quality Manual Revision 01 • 4.2 Manufacturing Process Audit
Issued date : 5th March 2018 • Type QAV-2 (Product & Process-T20A)
• Date: 21st September 2021 Time: 09.00 AM-05.00 PM
• Venue : Microsoft Team
QAV-2 Audit
Audit Work Sheet

Letter from EEPW

Noted: Concern : HR, Stamping, Receive, QA,QC, Delivery, Safety, QS and Purchasing 101
Topic No. 5
• Report Topic Name: IATF Internal Audit 1st Y17 Ki : Type : Process Audit
P.1/1
• 5.1 IATF Internal Audit Plan 1st Y17 Ki : Sep’21 (Only Process Welding & Assy) (Stamping & Painting ➔ Jan’22)
Process Audit Schedule
(wait approve)
1.Process Welding (Only Day Shift)
Date : 21-Sep-2021
❑ Audit Objective: Time: 10.10-12.00 am
To review the Effectiveness and Efficiency Process Target : LWR ARM T5A
of Production Process

2.Process Assy (Only Day Shift)


Date : 23-Sep-2021Time: 10.10-12.00 am Process Target : Trailing ARM

Audit : Follow to FMEA & PQCT/Control Plan

Noted: Welding, Assy, QA,QC Please preparation the Process-Genba are Compliance to FMEA-PQCT-OPS-Check Sheet.
102
Topic No. 6
• Report Topic Name: IATF Internal Audit 2nd Y17 Ki : Type : Product Audit
P.1/1
• 6.1 Product Audit Plan Y17 Ki 1. HONDA (Product Scope : CHASSIS) Welding 1
Date : 27-Sep-2021 Time: 10.30-11.30
Part Target : Subframe RR (TEAA)
❑ Audit Objective:
To review Specification of Products by Internal 2. MMTh (Product Scope : SUSPENSION) Welding
2
Auditor (QC) Cover to All Product as IATF Date : 27-Sep-2021 Time: 15.30-16.30
Part Target : ARM UPR
Certified Scope
Product Audit Schedule 3. NISSAN (Product Scope : PEDAL) ASSY 3
(wait approve) Date : 28-Sep-2021 Time: 10.30-11.30
Part Target : Pedal Comp Brake

4. VALEO (Product Scope : Body) Painting 4


Date : 29-Sep-2021 Time: 13.30-14.30
Part Target : FRAME COMP

5. HONDA,NISSAN, VALEO : Delivery 5


Date : 27, 29 Sep-2021
Time: 13.30-15.30

Noted: Audit Schedule QS will Inform this weeks 103


Topic No. 7
• Report Topic Name: IATF Internal Audit 1st Y17 Ki : Type : System (QMS) Audit
P.1/1
• 7.1 IATF Internal Audit Plan 1st Y17 Ki : Sep’21

❑ Audit Objective: IATF-OEM NEW Customer


To review the Effectiveness and Efficiency
of APQP/NEW Model /CFT Team ❑ Audit Criteria
1 Customer Requirements, CSR-FORD, SQAM-TOYOTA
7.2 Audit Schedule 1st Y17 Ki : Plan 30-Sep-21
2 Automotive Requirement (ISO 9001, IATF Req. and TS Core Tools)
Internal Document ( Such as FQS as Concern New Model
3
FORD : Time: 01.10-03.00 PM
Preparation, Core tools)
❑ Auditor Check
C: Compliance
TOYOTA : Time: 03.10-05.00 PM
OBS: Observation for improvement (PAR)
NC : Nonconforming (NC-CAR)

Noted: PL,LPL , Engineering, QA, Sale, Purchasing, Delivery and CFT Team please preparation
104
of this Internal QMS Audit 1st Y17 Ki
Topic No. 8
• Report Topic Name: FMEA 1st Edition Training Y17 Ki P.1/1

8.1 MASTER PLAN Y17 KI

Confirmed !!!

Online : Zoom
*FMEA is Important for Production Processes, Please awareness for Prevent product defect. 105
Topic No. 9
• Report Topic Name: Contingency Plan Review Y17 Ki
* Important P.1/1
• Contingency Plan : Review Per Year Y17 Ki High Risk : Labor Shortage (Effect from COVID PANDEMIC)

Review and Update Refer. BCM Step

Contingency Plan Rev.07 Contingency Plan Labor Shortage

Main : Contingency : Labor Shortage : HR


Please Review & Revise with Team
Plan Effective : 1-Oct-2021
Noted: BCM Concept by QS Ms. Surisa If HR have any question in BCM, Please contact Ms. Surisa 106
Topic No. 10
• System Dept.: OT Report Y17 Ki (Target Reduce 30% from Y16 Ki) P.1/1
10.1 OT Control Report : Sep-2021 : Average 0.17 (Target < 7 Hrs.) Update 2-Sep-21
Actual Update = 2 Sep 21
Average : 0.17

10.2 OT on Aug’2021 of System Member compare sale amount on Aug’21 (Y17Ki) and Aug’20 (Y16Ki)

Noted : We can control OT on Target. 107


Topic No. 11
• Other Information : QS/System Dept. P.1/1

❑TDEM-Safety-SFM (Meeting) for 15 New Suppliers.


❑ Date: 7-Sep-2021
❑ Time: 10.10-11.00 am
❑ Via MS Team
❑FQS Review
❑ Date: 8-Sep-2021
❑ Time: 10.10-12.00 am
❑ Place: Training Room
❑FORD Q1 Weekly Report
❑ Date: 9-Sep-2021
❑ Time: 08.30-09.00 am
❑ Place: Training Room & Web X
Noted : Thank you. Please Suggestion for improvement . 108
The End.
Section: Engineering

Plant Meeting Report

Period Date: 30 Aug-3 Sep 21

Report Date : 6 Sep 21

109
Topic No. 1
Previous Meeting : Comment Action Reports

• 1.1

LAST WEEK NO COMMENT

110
Topic No. 2
• Report Topic Name: New Model Event Order Summary 30 Aug-3 Sep 21

T20A MODEL (FHEV EVENT) ※DAN-0:1 JUL’21 / DANLOT : SEP’21 / HIN LOT:DEC’21 /RYO LOT: FEB’22

PLAN WELDING THIS LOT


THIS WEEK 9-11 SEP
Topic No. 2
• Report Topic Name: New Model Event Order Summary 30 Aug-3 Sep 21

T20A MODEL (FHEV EVENT) ※DAN-0:1 JUL’21 / DANLOT : SEP’21 / HIN LOT:DEC’21 /RYO LOT: FEB’22

◆T20A FHEV EVENT STATUS THIS WEEK CHANGE POINT IS


→No Addition New order. Plan Start Production Welding & PV Test Part from This week .
Topic No. 2
• Report Topic Name: New Model Event Order Summary 30 Aug-3 Sep ’21

3V0A MODEL

◆ 3V0A (JSs)Event Order Status: No Addition New order. (Same Last week)
D92A MODEL

◆ D92A KS Event Status : No Addition New order. (Same Last week)


This week, We’ve plan Assy Event for Delivery 13 Sep21 About Actual Last week welding Event FG Is 50 Sets
Topic No. 2
• Report Topic Name: New Model Event Order Summary 30 Aug-3 Sep 21

3M0A MODEL

◆3M0A EVENT STATUS :No Addition New order. Today Plan Start Welding Max Try 3N1 FRAME COMP 11:00-
& 9-10 Sep 21 : Plan Assy Max try Beam & Lwr arm So, Please check Production plan from PC
• OT Report : EG OT PERIOD on Aug 2021 Topic No. 3
TARGET Support max
DOWN
20%
trial& R@R
TARGET

DOWN
20%
TARGET

DOWN
20%
• OT Report : EG OT PERIOD on 1-3 Sep 2021 Topic No. 3
DOWN
20%
TARGET
TARGET
DOWN
20%

DOWN TARGET
20%
Topic No. 4
• This week Schedule 6-11 SEP 21

・6 SEP ’21 (MON) : 9:00-EG Plan Go to TMC Maker For Follow up Improve Comment After
Try DIE T2 New DIE 3V0A MBR RR LWR on Last Month & Evaluation process BL DIE

・6 SEP’21 (MON) :11:00- Plan Evaluation 3M0A FRAME COMP Welding Max TRY 54 Pcs 2hr

※Above Meeting note is show discussion plan for prepare evaluation MAX TRY
PART NO. ORDER KS LOT 4 Q’TY
48068-BZ450
・7 SEP’21 (TUE) : Plan Assy D92A Event KS lot 4 RH =19 Pcs
48069-BZ450
LH = 7 Pcs
*ASSY FG*
@ Assy Line 24 Set (For Delivery on 13 Sep)
48068-D92A1
48069-D92A1 5 SETS
*ASSY FG*
Topic No. 4
• This week Schedule 6-11 SEP 21

・9 SEP ’21 (THU) :11:00- Kick off meeting New DIE 3A0A LWR HALF with FEGY China
By Web meeting (EG/PUR/STAMPING)

・9-11 SEP ’21 (FRI-SAT) : Plan Stop line Welding TEA LWR ARM for production
T20A FHEV T54 LWR ARM COMP RL & BRKT COMP DAN-0 & PV test Estimate total :60 Sets

NEW PATCH R/L


※7 Sep’21 10:10 @ Meeting A *** Internal Meeting for setup detail prepare welding Event DAN & PV test

(Welding/QA/QC/PC/EDP ) Please join this Meeting

・9 SEP ’21 (THU) : Plan Evaluation 3M0A RR AXLE BEAM t3.1 ASSY Max TRY 30 Pcs

・10 SEP ’21 (FRI) : Plan Evaluation 3M0A LWR ARM RL ASSY Max TRY 30 Sets
※Today 6 SEP 15:10 @ Meeting S *** Internal Meeting for setup detail prepare Assy Max Try

(Assy/QA/QC //PC/REC/DELl) Please join this Meeting

・10 SEP ’21 (FRI) : 15:10- @ GRAND B Report Comment E0 3A0A


*Purchase /Sale /Welding ,Please joint this meeting*

・10 SEP ’21 (FRI) : Estimation T20A FHEV New DIE LWR HALF (7 OP) transport to FMTL
* I will contact stamping member as soon as I know the time ,Currently waiting BOI support check*
Topic No. 5
• Information : 3A0A 22M TOOLING GO STATUS

3A0A 22M
HATC GO STATUS SCHEDULE
INFORMATION

Last Week , We received 3A0A Tooling GO-1& 2 9 Part No. from HATC QDNM.
Tooling Schedule will submit to HATC on 6-7 Sep’21
Remaining waiting Go is Yellow Cell (4 Part No.)
1.BRKT MID & RR SUB 2WD : SAME FIRST PLAN HATC
2.3C2A LWR ARM : Addition from Official ML Part List
→ Received only GO 1

First Event is DAN-0 T1 Level : PET 10Cars FHEV 13Cars


: Plan Delivery on 16 FEB’22
Section: Sales

Plant Meeting Report

Period Date : 6th – 10th SEPTEMBER 2021

Report Date : 6th SEPTEMBER 2021

120
Topic No. 1
• Report Topic Name: Sales Weekly Activity
• Visit FMTL None planned
• Business Trip None planned

1. TDEM
1.1 Weekly Internal : 8-September-2021,13.10 ~ 15.00 PM.  Sales department will send Microsoft Team link meeting by email.
Agenda: Discuss remaining topics or other concerned points #50

1.2 TDEM & FMTL : 8-September-2021,15.10 ~ 17.00 PM.  Sales department will send Microsoft Team link meeting by email.
Agenda: Follow up project # 33

2. FORD
2.1 B515 : Submit update C/D price for adding phosphate check : 8-Sep-21
2.2 P703 : Supplier Footprint Survey : 15-Oct-21
Topic No. 3
• OT Report as of 1st – 2nd September 2021
14
12 12 12 12 12 12
12

10

6
Honda vol. reviwe (saperate AYU/Prachinburi)
4

2 1.5

0 0 0 0 0
0
Nok Sorn Aom Pron Jane Naii
September TARGET

Manpower Mar-21 Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21 Dec-21 Jan-22 Feb-22 Mar-22
Plan 13 7 7 7 7 7 7 7 7 7 7 7 7
Actual 11 6 6 6 6 6 6 6 6 6 6 6 6

Noted : O/T and Manpower meet Monthly Target Plan. 122


Department: Human Resources

Plant Meeting Report

Period Date : August 30th – September 3rd 2021

Report Date : September 6th 2021

123
Topic No. 1
• Report Topic Name: Manpower 17 Ki
.
•Manpower Control Fore2
FTECH
Fore2
SUB
Fore2
TOTAL
Update : Sep 03rd 2021
Department JP Actual Plan Actual Diff Plan Actual Diff Plan Actual Diff
Stamping 65 65 0 38 38 0 103 103 0
Welding 1 153 151 -2 133 122 -11 286 273 -13
Production

Paninting 1 34 34 0 27 28 1 61 62 1
Assembly 52 52 0 44 34 -10 96 86 -10
Engineering 1 13 13 0 - - - 13 13 0
Quality Control 1 25 25 0 4 4 0 29 29 0
Quality Assurance 6 6 0 - - - 6 6 0
QD

Delivery 32 32 0 39 39 0 71 71 0
BM/PC 8 8 0 - - - 8 8 0 Manpower
BM/Purchase 1 10 10 0 - - - 10 10 0
BM/CS 6 5 -1 - - - 6 5 -1 Ftech 486
PM

Sales 1 7 6 -1 Sub 285


Receive 27 27 0 19 19 0 46 46 0
Human Resources 10 10 0 - - - 10 10 0 Last Week
General Affairs 10 10 0 - - - 10 10 0
Administration

System 10 10 0 - - - 10 10 0 Ftech 489 62.13%


Accounting 1 8 8 0 1 1 0 9 9 0 Sub 298 37.87%
Finance 4 4 0 - - - 4 4 0
Kaizen Project 3 3 0 - - - 3 3 0
Translator 7 7 0 - - - 7 7 0 Company Plan H Y Plan Fore-2 Actual Diff Plan H Y Diff Fore-2
MD 1 Ftech 504 490 486 -18 -4
Board

Factory Mgr. 1 Sub 321 305 285 -36 -20


Advisor JP 9 9 9 0 0
Total 9 490 486 -4 305 285 -20 795 771 -24 Total 834 804 780 -54 -24
Total Actual 780

Noted : F-tech (486) / Subcontract (285) 124


Topic No. 2
• Report Topic Name : Manpower 17 Ki
• 3.1

Noted : 125
Topic No. 3
• Report Topic Name: Interview & Turnover
•.
F-TECH SUBCONTRACT

Interview Date. Department Total Date. Department Total


- - - - - -
Total - Total -

Start Date. Department Total Date. Department Total


- - - - - -
Total - Total -

Department Total Department Total


Welding 1 Welding 5
Assembly 1 Assembly 8
General Affairs 1 Stamping 3
Total 3 Total 16

Noted : F-tech Turnover (3) / Sub Turnover (16) 126


Topic No. 4
• Performance Appraisal Schedule
I would like you to set MBO of October 2021 - March 2022. Reply to HR due date on October 6, 2021.
Sep-21 Oct-21
No Topic Activity Target Responsibility
1W 2W 3W 4W 5W 1W

All Setion Manager HR


Send MBO Form to Section (Excel File) Sep'21
Perform ance G2-G8 Section Head
Setting Goal/Target 8 Sep'21 22 Sep'21
Appraisal Period
Sep-21 Oct-21 Nov-21 Dec-21
1 Oct. 2021 - March All Employees Section Head
No Topic Activity Target Responsibility 2 Ways New Appraisal Form & Seting Goal/Target 23-30 Sep'21
2022 Bonus Pay
June, 2022 1W 2W 3W 4W 5W 1W 2W 3W
G2-G8 4W Manager/Sr.Manager
5W 1W 2W 3W 4W 5W 1W 2W 3W 4W 5W
Review & Approve / Director 1-5 Oct'21
All Setion Manager HR
Send MBO Form to Section (Excel File) Sep'21 File+Document) G2-G8 Manager
Reply to HR (Excel 6 Oct'21
Performance G2-G8 Section Head
Setting Goal/Target 8 Sep'21 22 Sep'21
Appraisal Period
1 Oct. 2021 - March All Employees Section Head
2 Ways New Appraisal Form & Seting Goal/Target 23-30 Sep'21
2022 Bonus Pay
Manager/Sr.Manager
June, 2022 G2-G8
Review & Approve / Director 1-5 Oct'21
G2-G8 Manager
Reply to HR (Excel File+Document) 6 Oct'21

Summary Time Attendance Fmtl Employees HR 25-29 Oct'21


Fmtl Employees HR
Summary Warning letter 25-29 Oct'21
Fmtl Employees Section Manager
Section Validation Data 30 Oct'21 2 Nov'21
Fmtl Employees HR
Summary Time Attendance & Warning letter 3-6 Nov'21
Performance
Fmtl Employees HR
Appraisal Period Send Performance Appraisal Data *** 9 Nov'21
April. 2021 -
2 Fmtl Employees Section Head
September 2021 Evaluation 1,2 10-25 Nov'21
Bonus Pay
Fmtl Employees HR
December, 2021 Summary Performance Appraisal 26-30 Nov'21
Fmtl Employees Board
Discuss Performance Appraisal 1-8 Dec'21
Fmtl Employees MD
Approved 9 Dec'21
Fmtl Employees Section Head
2 Way 10-16 Dec'21

Pay Bonus Fmtl Employees HR 24 Dec'21

*** Try out new appraisal in some position.

Noted : Send MBO Form to Section > 7 Sep’21


127
Topic No. 5
•Body Injury Accident
• 1.1

Noted :Accident welding Class C – 1 case 128


Topic No. 6
• Propriety Damage Accident
• 1.2

Noted: Last week no accident. 129


Topic No. 7
• Report of the COVID-19 situation of F-Tech MFG (Thailand) Ltd.23

From 9 July – 6 September 2021


From 30-6 September 2021
Infected (F0) Change F1>F0 5 ผู้ป่วยสะสม
During treatment Home quarantine Back to work

+0
cumulative amount

13 3 92 108
Inside infection 0 waiting to go back
to work
Outside infection 0
Active finding case 0
High-risk groups added today (F1)

+1 Home quarantine

3 164
Back to work

167
Low risk group added today (F2)
+0 Special control

0 54
Normal control ควบคุมปกติ

54
Topic No. 8
• COVID-19 Vaccination [Update data 6-Sep-2021]
•. SUPPLY OF VACCINE COVID-19
Demand vaccine Covid-19 No dose, 231, 30%

Don't want, 38, 5%

Dose 1, 409, 53%

TOTAL TOTAL
814
776
Want, 776, 95%

Dose 2, 136, 17%


Don't want Want Dose 1 Dose 2 No dose

Dose 1, 3, 3%
Don't want 38 FO : infection Dose 2, 1, 1%

Have concerns 19
Have concerns-have a congenital disease 7 TOTAL
Have concerns-pregnant 2 99
Have concerns-quality of vaccine 9
Intention to resign 1
No dose, 95, 96%
Dose 1 Dose 2 No dose

Noted : Company provides 176 persons. 131


Topic No. 9
•Annual Health Check up
แจ้งกาหนดการการตรวจสุ ขภาพประจาปี 2564 (สาหรับพนักงานที่เข้างานก่อนวันที่ 31 ธันวาคม 2563)
2021年度 定期健康診断日程お知らせ(2020年12月31日までに入社した者)定期健康診断を下記の
日程とおり実施します。

วันที่ทาการตรวจ : 11 กันยายน 2564


健康診断実施日時: 2021年 9月11日
เวลา : 5.00-15.00 น.
สถานที่ : Grand meeting A,B
Date : 11-Sep-21
No. Section
5.00-8.00 8.00-9.00 9.00-10.00 10.00-11.00 11.00-12.00 12.00-13.00 13.00-14.00 14.00-15.00
1 Welding GROUP A
2 Stamping GROUP A
3 Assy GROUP A
4 Delivery GROUP A
5 Painting GROUP A
6 Quality Control GROUP A
7 Receive GROUP A
8 Accounting OFFICE
9 BM-Production Control OFFICE
ตัง้ แต่ 5.00-8.00 น.

10 BM-Purchase OFFICE
11 BOI OFFICE
เจาะเลือด

12 Customer Service OFFICE


13 Engineering OFFICE
14 General Affairs OFFICE
15 Human Resources OFFICE
16 Kaizen Project OFFICE
17 Quality Assurance OFFICE
18 Sales OFFICE
19 System-ITS OFFICE
20 System-QS OFFICE
21 Translator OFFICE
22 Other OTHER OTHER
TOTAL 110 34 49 45 61 50
Topic No. 10
• OT Report : Human Resources : Monthly Sep. 1st – 30th 2021
• ….
Old OT Target 20 Hr.

DOWN 50 %
Old OT Target 10 Hr.
DOWN 30 % New OT Target 7 Hr.

Noted : Target 7 Hr. 133


Topic No. 11
• OT Report : Translator : Monthly Sep. 1st – 30th 2021
• ….
Old OT 16 Ki Target 20 Hr.
DOWN 25 % New OT 17 Ki Target 15 Hr.

Noted : Target 15 Hr. 134


Section: GA

Plant Meeting Report

Period Date :12 - 18/Jul/2021

Report Date : 19/Jun/2021

135
Topic No. 2
• Report Topic Name: Cleaning duct Welding 8 Set
• Lay out Ducting for Welding

L1 L2 L3 L4 L5 L6 L7 L8

Noted : Plan 21/Aug-19/Sep/21 On Plan 136


Topic No. 3
• Report Topic Name: Cleaning duct Welding No.7-8

Cleaning Inside and outside Duct No.7- 8 Finished

Noted : 4-5/Sep/21 On Plan 137


Topic No. 4
• Report Topic Name : BOI Privilege
• 2.1
1. Abnormal Importations : 0 case
2. Cut stock machine over 5 years Plan for 17 KI
Parties Jul'21 Aug'21 Sep'21
No Topic Activity / Method Target / Objective Status
Involved 1W 2W 3W 4W 1W 2W 3W 4W 5W 1W 2W 3W 4W
1 ตัดบัญชี สำรวจรำยกำรเครื่ องจักร เพื่อแสดง Plan (100
เครื่ องจักรนำเข้ำ และอุปกรณ์ที่นำเข้ำมำครบ สถำนะกำรหมด pcs./week) 100 100 100 100 100 100 100 100 100 100 100 100 100
เกิ น 5 ปี (Cut stock 5 ปี (Survey machine list ภำระภำษี (Free BOI
machine import import over 5 years) duty status) Section Actual (Submit) 0 0 40 0 1 0 2 0 0
over 5 years)
Actual (BOI
approval) 0 0 40 0 1 0 2 0 0

Cut stock machine over 5 years Sales


Year Item Q'ty (pcs.) Remark
Q'ty (pcs./set/unit) Balance Q'ty (pcs./set/unit) Balance
Dec'11 (2554) 351 109,516 109,516 0 19 109,497 Used welding robot, Welding Power Supply, X Gun

Last week Jan-Dec'12 (2555)


Jan-Dec'13 (2556)
135
143
1,343
823
1,343
823
0
0
404
4
939
819
Spot welding robot & Controller, QA Machine 2 sets
spare part of Painting , SLUDGE ANTI-FLOATING DEVICE
Sales machine = 0 Jan-Dec'14 (2557) 32 62 62 0 62
Jan-Dec'15 (2558) 149 200 200 0 200
Jan-Dec'16 (2559) 43 69 58 11 69
Machine over 5 years = 0 Jan-Dec'17 (2560) 18 29 29 29
Jan-Dec'18 (2561) 6 10 10 10
877 112,052 112,002 50 427 111,625

Noted : Sales machine = 0 Machine over 5 years = 0 138


Topic No. 5
• Report Topic Name : Import-Export Status
• 3.1 Import-Export Situation Report Updated: 3 Sep 21

Delivery
Shipping
Country Company Name
Mode
Normal Abnormal
Brazil Valeo SEA P
China F.tech Zhongshan (FTZ) SEA P
Indonesia PT F.tech Indonesia (FTI) SEA P
Japan Kyushu F-tech SEA P
Japan F-tech Kuki SEA P
Japan F-tech Kameyama SEA P
Japan Haga Technical Center AIR P
Malaysia Erect Engineering Pressworks (EEPW) TRUCK P
North America FORD NA SEA P
Philippines F-tech Philippines SEA P

Noted : P Process shipment as normal 139


Topic No. 6
• Report Topic Name : Import-Export Status
• 3.2
In Transit Shipment : Import Updated: 3 Sep 21

Plan Actual
Shipping
Country Customer Model Invoice No. Status
Mode
ETD ETA Delivery date ETD ETA Delivery date
VESSEL DELAY
CHINA F.TECH ZHONGSHAN INC. 2HX,2JA ZHT062 Sea 13-Aug-21 25-Aug-21 31-Aug-21 13-Aug-21 4-Sep-21 8-Sep-21 Delay from previous ports
(Nansha port,China)

Japan F-TECH INC. KUKI 2YN,2HX,2SV,2CT,2WF TH67-025 Sea 23-Aug-21 4-Sep-21 8-Sep-21 23-Aug-21 4-Sep-21 8-Sep-21 On schedule

Japan F-TECH INC. KUKI 2YN,2XP,2CT,2WF TH67-026 Sea 28-Aug-21 5-Sep-21 9-Sep-21 28-Aug-21 5-Sep-21 9-Sep-21 On schedule
FEGY21FMTL-003,
CHINA YANTAI FUYAN MOULD CO., LTD. T20A (STAMPING DIE) Sea 25-Aug-21 4-Sep-21 10-Sep-21 25-Aug-21 4-Sep-21 10-Sep-21 On schedule
FEGY21FMTL-004
Japan KYUSHU F-TECH INC. 2HX/2SV/2TG QFT29-FT05 Sea 22-Aug-21 7-Sep-21 14-Sep-21 22-Aug-21 7-Sep-21 14-Sep-21 On schedule

In Transit Shipment : Export

Plan Actual
Shipping
Country Customer Model Invoice No. Status
Mode
Pick up date ETD ETA Pick up date ETD ETA

Indonesia PT F.TECH INDONESIA 2CF, 2SJ FEX09001/21 Sea 2-Sep-21 5-Sep-21 10-Sep-21 2-Sep-21 5-Sep-21 10-Sep-21 On schedule
Mesh pallet wheel
Japan F-TECH INC. KUKI FEX09002/21 Sea 3-Sep-21 7-Sep-21 17-Sep-21 3-Sep-21 7-Sep-21 17-Sep-21 On schedule
plate (70 PCS)

Noted : Shipment on Schedule 140


Topic No. 7
• OT Report : GA : Monthly Sep. 1st – 30th 2021

Noted : We ask everyone to strictly maintain social distance. 141


รายงานอุบัติเหตุในหน่ วยงาน GA
ACCIDENT 3 - Sep -2021 > GA > ทรัพย์ สินเสี ยหาย
รายละเอียดของการประสบอุบัติเหตุ รายละเอียดการเกิดอุบตั ิเหตุ :
ลักษณะการเกิดอุบตั ิเหตุ รถขนถัง Scrap ถอยชนการ์ ดกันเศษ วันที่ 3 Sep 2021 เวลา 13:20 น. พนักงงานขับรถขนถัง Scrap ได้ถอยรถเพื่อนาถัง Scrap
Scrap (PRESS) ลงไปยังจุดวางถัง Scrap ของพื้นที่ทางาน PRESS แต่พนักงานไม่ได้บงั คับรถให้วางถัง Scrap
ลง แต่กลับถอยหลังไปจนชนกับการ์ ดกั้นเศษ Scrap จนกะทัง่ พังเสี ยหาย
สถานที่ / เวลา FMTL (PRESS Area) / 13:20 น. สาเหตุการเกิด
ชื่อผูป้ ระสบเหตุ นายเอกนที เลิศสิ ริวริ ิ ยสกุล 1.พนักงานขับรถประมาท ลืมปฏิบตั ิตามขั้นตอน
การแก้ไขเบื้องต้ นและการป้ องกันการเกิดซ้า
อายุงาน 6 ปี 1. นาชิ้นส่ วนที่เสี ยหายออกจากพื้นที่ เพื่อให้สามารถทางานต่อได้
2. แจ้งไปยัง Maker และผูเ้ กี่ยวข้องรับทราบปั ญหา เพื่อดาเนินการเรื่ องค่าเสี ยหาย
MAKER TOYOTA TSUSHO
3. ให้ Maker จัดการ Training พนักงานใหม่ รวมถึงการ OJT ที่หน้างานจริ ง
ภาพเหตุการณ์

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