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Pump types
1- Dynamic pump : pumps are used in conditions where high volumes are
required and a change in flow is not a problem. As the discharge pressure is
increased ,the quantity of water pumped is reduced.
2- Displacement pumps( positive displacement pumps) : pumps are used in
conditions where relatively small ,but precise, volume are required.
Displacement pumps will not change their volume with a change in discharge
pressure.
The most common type of pump used on fire appliances is the centrifugal
pump.
Centrifugal pumps configuration
1- End suction centrifugal (most common style)
2- Split case
3- Vertical turbines
End suction centrifugal pumps : the center of the suction line is centered
on the impeller eye. They classified as frame mounted and close coupled.
Types of end suction
1- close –coupled :
- it has only one shaft and one set of bearing for pump and motor.
- The pump impeller is placed directly on the motor shaft.
- Require less space
- Less expensive than frame mounted.
2- Frame mounted
- It has a shaft and bearing separate from the motor.
- a coupling is required to get the energy from motor to the pump.
- Couplings should have guards installed for safety purposes.
3-Split case pumps
a centrifugal pump designed so that the volute case is split horizontally. The
case divides on a plane that cuts through the eye of the impeller. The case has
a row of bolts that allow half of the case to be removed , providing access to
the entire rotating assembly for inspection or removal.
Vertical turbine pump: a classification of centrifugal pumps that are primarily
mounted with a vertical shaft ; the motor is commonly mounted above the
pump.
Styles of vertical turbines
1- line shaft
- The motor is mounted above the ground
- The pump unit is mounted below the water surface.
- A column extends from the pump to a discharge head found just below the
motor.
- A shaft extends on a straight line from the center of the motor to the pump.
- The pump may be mounted a few feet to several hundred feet away from the
motor.
2- axial flow pumps
- Uses a propeller instead of an impeller
- The energy is transferred into the water so that the direction of the flow is
directly up the shaft.
3- submersible turbine
- The entire pump assembly and motor are submersed in the water.
- The motor is commonly mounted below the pump
Thus the better choice is using a multi-stage pump which imparts the energy to the
water through two or more impellers.
Advantage of multistage pumps
achieving higher delivery pressures(high rise buildings) while maintain moderate
engine speeds.
Series pumps
two or more single stage
centrifugal pumps are
arranged so that the
discharge from the first
pump is connected directly
to the second pump.
The amount of water passing through the second pump is the same as that
passing through the first pump.
Neglecting friction loss and assuming the pump impellers are equal ,each pump
will add an equal amount of pressure.
Series /parallel pumps
The pump may either be operated in a series mode(the first impeller passing
water to the second to build up pressure) , or parallel mode(each impeller feeding
directly to the pump outlet to produce high volume)
In series mode ,the transfer valve is closed and the discharge from the first
impeller is directed to the inlet of the second impeller, then to the pump
discharge.
In the parallel mode, water from the source enters the eye of both impellers
together at the same pressure, and is discharged from both impeller together into
a common delivery.
End suction centrifugal and split case piping
Suction conditions
End suction and split case pumps can be installed in suction lift or suction head
condition.
Suction lift : a pumping condition where the eye of the impeller of the pump is
above the surface of the water from which the pump is pumping.
Suction head : a pumping condition where the eye of the impeller of the pump
is below the surface of the water from which the pump is pumping.
Suction piping
Most pumps in the suction lift condition requires foot valve on the end of the
suction line to prevent the pump from losing prime. Most foot valve are large
glob valves. The suction piping is usually designed one pipe size larger than the
inlet of the pump with smooth piping material and fitting.
Isolation valves on the suction side of pump should only be gate or ball valves.
Butterfly valves cause high headless.
As the piping reaches the pump ,it reduced to meet the pump connection using
an eccentric reducer . The eccentric reducer prevents air accumulation in the
piping.
Discharging piping : starts with a concentric reducer , which takes the pipe up
to one pipe size larger than the pump discharge.
To reduce repair cost , a flange by flange spool or expansion joint is placed
between the isolation valve and the pump.
To prevent the flow of water back through the pump , a check valve is often place
in the discharge line unless flow or pressure control is installed.
Ball valves are installed at the base of the gauges( suction and discharge
conditions) to allow easy replacement and to shut the gauges off when not in use
, thus extending their life.
Vertical turbine components
𝐍𝐏𝐒𝐇𝐀 ≥ 𝐍𝐏𝐒𝐇𝐑
The basic equation for the net positive suction head a available is
𝐍𝐏𝐒𝐇𝐀 = ∓𝐇𝐒 − 𝐇𝐋 + 𝐇𝐀 − 𝐇𝐕
Where:
𝐇𝐒 = static suction head(+ ) or lift(-), how high above or below the pump
suction is the level of the fluid.it is measured to the center of the pump suction
eye on horizontal pumps or center of discharge of the impeller on vertical .
𝐇𝐋 = suction line losses (friction ,entrance and fitting),use Hazen William
formula
𝐇𝐀 = absolute pressure at the liquids free surface in feet of liquid pumped, in a
closed system it is the system pressure, while in open system it is atmospheric
pressure. At sea level ,it is equal 14.696psia (33.96ft of head)
𝐇𝐕 = vapor pressure of liquid at pumping temperature converted to feet of
liquid handled.it varies with temperature ,the temperature the higher vapor
pressure
Graphical representation
Line ABC represents the hydraulic
gradient in the piping system.
Gradient AB represents entrance
loss, pipe friction, and elbow loss
in the vertical run of piping.
Gradient BC represents pipe
friction loss through the horizontal
run of piping.
Distance DE represents the vapor
pressure of the liquid.
Distance CD represents the
NPSHA.
Performance curves for different cases, normal, abnormal, cavitation
Example(1) open tank
𝐇𝐒 = 20ft
Example 2. closed pressure vessel
𝐇𝐒 = 20ft
Example 3. open tank at 2000feet above sea level
Example 4. feed water heater
Example 5. pump under suction lift
𝐇𝐒 = 15ft
Normally pumps are not recommended for suction lifts of more than 20ft due
to difficulty in maintaining prime even through the NPSHR would indicate the
pump could handle greater than 20ft lift.
Calculating pressure differentials
A sprinkler demand is compared to a city water supply by graphing the two
curves as shown.
The system demand exceeds the available supply by a bout 7 psi.
To determine the exact pressure differential ,calculate the pressure
available at the gpm flow of the sprinkler system using the formula:
Graphing a fire pump supply
Graph of a fire pump curve
problems