Shaker King Cobra Venom

Installation, Operation and
Maintenance Manual
National Oilwell Varco

KING COBRA™ VENOM™ Shaker
REFERENCE REFERENCE DESCRIPTION
This document contains proprietary and confidential information National Oilwell Varco
which belongs to National-Oilwell Varco, L.P., its affiliates or
subsidiaries (all collectively referred to hereinafter as "NOV"). It is 2800 N. Frazier Street
loaned for limited purposes only and remains the property of NOV. Conroe, TX 77303
Reproduction, in whole or in part, or use of this design or distribution USA
of this information to others is not permitted without the express
written consent of NOV. This document is to be returned to NOV Phone +1 936.756.4800
upon request and in any event upon completion of the use for which Fax +1 936.523.2788
it was loaned. This document and the information contained and
represented herein is the copyrighted property of NOV.
 National Oilwell Varco
DOCUMENT NUMBER REV
M21339 01
ar~V Wellbore
www.nov.com ft.'71 Technologies
Revised Date: 08-Aug-2016 Drafted: Checked: Holman, Ian M Approved: Garza Gutierrez, Carlos F
Document number M21339
Revision 01
Page 2 of 87
REVISION HISTORY
01 05.Aug.2016 EN-1638652 PMC IMH CGG

00 03.09.2009 Initial Release LMC JPW PD
Rev Date (dd.mmm.yyyy) Reason for issue Prepared Checked Approved
CHANGE DESCRIPTION
Revision Change Description

00 First issue
01 Revised format, updated content
..,-av Wellbore
www.nov.com ft.71 Technologies
Revision 01
Page 3 of 87
TABLE OF CONTENTS
1 GENERAL INFORMATION .................................................................................................................. 10

1.1 Notes, Cautions, and Warnings ...................................................................................................... 10
1.2 Figures............................................................................................................................................. 11
1.3 Limited Warranty ............................................................................................................................ 11
1.3.1 New Equipment/Parts ........................................................................................................ 11
1.3.2 Remanufactured to “As New” Equipment ......................................................................... 11
1.3.3 Overhauled Equipment ...................................................................................................... 11
1.3.4 Service ................................................................................................................................ 12
1.4 Corporate Locations........................................................................................................................ 13
2 GENERAL SAFETY.............................................................................................................................. 14
2.1 Personnel Training .......................................................................................................................... 14
2.2 Personal Protective Equipment ...................................................................................................... 14
2.3 Proper Use of Equipment ............................................................................................................... 14
2.4 Recommended Tools ...................................................................................................................... 15
2.5 General System Safety Practices .................................................................................................... 15
2.6 Corrosion, Erosion, and Pitting Safety ............................................................................................ 16
2.7 Component Replacement ............................................................................................................... 16
2.8 Proper Disposal Measures .............................................................................................................. 16
3 SAFETY ISSUES ................................................................................................................................. 17
3.1 Shaker Safety Issues........................................................................................................................ 17
3.2 Safety Warning/Caution Labels ...................................................................................................... 18
4 PRODUCT INFORMATION ................................................................................................................. 19
4.1 Assembly Description ..................................................................................................................... 19
4.2 Components.................................................................................................................................... 19
4.2.1 Basket and Angle Adjustment System ............................................................................... 20
4.2.2 Screen Retention System ................................................................................................... 21
4.2.3 Vibratory System ................................................................................................................ 21
4.2.4 Starter ................................................................................................................................ 22
4.2.5 Skid and Feed Tank ............................................................................................................ 22
4.2.6 Screens ............................................................................................................................... 22
4.3 Technical Data ................................................................................................................................ 23
..,-av Wellbore
Revision 01
Page 4 of 87
4.3.1 Motion................................................................................................................................ 24
4.3.2 Basket and Screen Deck ..................................................................................................... 25
4.3.3 Name Tag ........................................................................................................................... 25
5 HANDLING AND LIFTING ................................................................................................................... 26
5.1 Handling .......................................................................................................................................... 26
5.1.1 Planning Meeting ............................................................................................................... 26
5.1.2 Handling Shipment Crate ................................................................................................... 26
5.1.3 Receiving and Inspecting.................................................................................................... 27
5.1.4 Selecting a Site ................................................................................................................... 28
5.1.5 Handling to Final Location.................................................................................................. 28
5.2 Lifting .............................................................................................................................................. 29
5.2.1 Shaker Assembly ................................................................................................................ 30
5.2.2 Basket Subassembly ........................................................................................................... 30
6 INSTALLATION.................................................................................................................................. 33
6.1 Reviewing Drawings and Scope of Work ........................................................................................ 33
6.2 Handling and Lifting ........................................................................................................................ 33
6.3 Mounting ........................................................................................................................................ 34
6.4 Installing Components .................................................................................................................... 34
6.4.1 Flow Line Connection ......................................................................................................... 35
6.4.2 Electrical Connections ........................................................................................................ 35
6.4.3 Air Supply Connection ........................................................................................................ 39
6.4.4 Screen Installation.............................................................................................................. 39
6.5 Checking Grounding/Bonding to Rig Foundation ........................................................................... 41
6.6 Installation Checking....................................................................................................................... 41
7 COMMISSIONING ............................................................................................................................. 43
7.1 Preparing for Commissioning ......................................................................................................... 43
7.2 General Safety ................................................................................................................................ 43
7.3 Commissioning Personnel............................................................................................................... 44
7.4 Commissioning Functional Activities .............................................................................................. 44
7.4.1 Motor Insulation Resistance Test....................................................................................... 45
7.4.1.1 Space Heater Resistance Test (If Applicable) ...................................................... 46
7.4.1.2 Winding Resistance Test ..................................................................................... 46
..,-av Wellbore
Revision 01
Page 5 of 87
7.4.1.3 Insulation Resistance Test................................................................................... 47

7.4.2 Run Test ............................................................................................................................. 49
7.4.2.1 Motor Amperage Test ......................................................................................... 49
7.4.2.2 Motor Temperature Test .................................................................................... 50
7.5 Commissioning Punch List .............................................................................................................. 51
7.6 Return to Service ............................................................................................................................ 52
8 OPERATION...................................................................................................................................... 53
8.1 Start-Up........................................................................................................................................... 53
8.2 Shut-Down ...................................................................................................................................... 53
8.3 Basket Angle Adjustment................................................................................................................ 54
8.4 Screen Blinding Prevention............................................................................................................. 55
8.4.1 Unplugging the Screen ....................................................................................................... 55
8.4.2 Changing the Screen Mesh Size ......................................................................................... 55
8.4.3 Steam Cleaning the Screen ................................................................................................ 56
8.5 Operating General Guidelines ........................................................................................................ 56
9 TROUBLESHOOTING ......................................................................................................................... 57
9.1 Technical Services ........................................................................................................................... 58
10 MAINTENANCE AND REPAIR ............................................................................................................. 59
10.1 Routine Maintenance ..................................................................................................................... 59
10.1.1 Motor Lubrication............................................................................................................. 61
10.1.1.1 Motor Lubrication Guidelines ........................................................................... 61
10.1.1.2 Motor Lubrication Procedure ........................................................................... 62
10.1.1.3 Motor “Wake Up” Procedure ........................................................................... 62
10.1.2 Motor – Cables and Connections – Inspection ................................................................. 63
10.1.3 Starter Enclosure Check .................................................................................................... 63
10.2 Repair .............................................................................................................................................. 64
10.2.1 Motor Replacement.......................................................................................................... 64
10.2.2 Wear Strip Replacement................................................................................................... 67
10.2.2.1 Long Wear Strips ............................................................................................... 67
10.2.2.2 Side-Pinned Wear Strips ................................................................................... 67
10.2.3 Screens Repair or Patch .................................................................................................... 67
10.2.3.1 Using Screen Plug .............................................................................................. 68
..,-av Wellbore
Revision 01
Page 6 of 87
10.2.3.2 Using Silicone, Epoxy, or Liquid Steel................................................................ 68

10.2.4 Screen Replacement ......................................................................................................... 69
10.2.5 Spring Spools Replacement .............................................................................................. 69
11 DECOMMISSIONING ......................................................................................................................... 70
11.1 Repackaging for Transport.............................................................................................................. 70
12 PRESERVATION AND STORAGE ......................................................................................................... 71
12.1 Cool Dry Storage with Adequate Power ......................................................................................... 71
12.2 Outside Storage or with Inadequate Power ................................................................................... 71
13 SPARE PARTS ................................................................................................................................... 73
13.1 Spare Parts List Definitions and Recommendations ....................................................................... 73
13.1.1 Operating Areas –Rig ........................................................................................................ 73
13.1.2 Operating Areas – Group .................................................................................................. 73
13.1.3 Life Cycle Class .................................................................................................................. 73
13.1.4 Recommendations ............................................................................................................ 73
13.1.4.1 Example of Spare Parts ..................................................................................... 73
13.1.5 Inside Sales Contact Information...................................................................................... 74
13.2 Spare Parts List ............................................................................................................................... 74
APPENDIX A KING COBRA™ VENOM™ SHAKER DRAWINGS ....................................................................... 80
A.1 KING COBRA™ VENOM™ Single Unit Assembly .............................................................................. 81
A.2 KING COBRA™ VENOM™ Right Hand Electrical Subassembly ........................................................ 82
A.3 Suggested Sticker Placement – KING COBRA™ Series .................................................................... 83
APPENDIX B BOLT TORQUE ...................................................................................................................... 84
B.1 Bolt Torque Requirements.............................................................................................................. 84
B.1.1 Calculating Methods .......................................................................................................... 84
B.1.2 Unit Conversions ................................................................................................................ 85
B.2 Bolt Torque Values.......................................................................................................................... 85
..,-av Wellbore
Revision 01
Page 7 of 87
LIST OF FIGURES
Figure 4-1 KING COBRA™ VENOM™ Shaker during Operation .............................................................................. 19

Figure 4-2 Components of Shaker .......................................................................................................................... 20
Figure 4-3 KING COBRA™ VENOM™ Shaker during Heavy Flow Operation ........................................................... 20
Figure 4-4 Screen Retention System ...................................................................................................................... 21
Figure 4-5 Shaking Force Diagram .......................................................................................................................... 21
Figure 4-6 Screens .................................................................................................................................................. 23
Figure 4-7 Center of Gravity ................................................................................................................................... 24
Figure 5-1 Four Point Lifting ................................................................................................................................... 29
Figure 5-2 Basket Subassembly Lifting Points ........................................................................................................ 31
Figure 6-1 Shaker Shipping Bolt and Spacer ........................................................................................................... 34
Figure 6-2 Power Connection to Starter................................................................................................................. 36
Figure 6-3 Proper Motor Rotation for Linear Motion Shaker ................................................................................ 37
Figure 6-4 Proper Motor Rotation for Dual Motion Shaker – Switch in LINEAR Position ...................................... 38
Figure 6-5 Proper Motor Rotation for Dual Motion Shaker – Switch in ELLIPTICAL Position ................................ 39
Figure 6-6 Correct Screen Installation .................................................................................................................... 41
Figure 7-1 Connections for 3 Lead Motor .............................................................................................................. 45
Figure 7-4 Measurement Locations........................................................................................................................ 50
Figure 8-1 Pneumatic Basket Angle Adjustment .................................................................................................... 54
Figure 10-1 Standard Bolt Design ........................................................................................................................... 65
Figure 10-2 Mounting Bolt Tightening Sequence ................................................................................................... 66
Figure 10-3 Screen Repair....................................................................................................................................... 68
Figure 13-1 KING COBRA™ VENOM™ Shaker ......................................................................................................... 74
Figure 13-2 Spring Identifier ................................................................................................................................... 75
Figure B- 1 Grade Bolt Head Markings ................................................................................................................... 85
..,-av Wellbore
Revision 01
Page 8 of 87
LIST OF TABLES
Table 3-1 Safety Warning/Caution Labels .............................................................................................................. 18

Table 4-1 Technical Data ........................................................................................................................................ 23
Table 4-2 G-Force ................................................................................................................................................... 24
Table 4-3 Basket and Screen Deck.......................................................................................................................... 25
Table 5-1 Shaker Screen Kit .................................................................................................................................... 27
Table 5-2 Basket Lifting Accessories Specification ................................................................................................. 31
Table 6-1 Drawings ................................................................................................................................................. 33
Table 6-2 Feed Tank Options .................................................................................................................................. 35
Table 6-3 Installation Checklist – KING COBRA™ VENOM™ Shaker ....................................................................... 42
Table 7-1 Verification Signatures............................................................................................................................ 44
Table 7-2 Commissioning Checklist - Shaker .......................................................................................................... 45
Table 7-3 Space Heater Resistance Test ................................................................................................................. 46
Table 7-4 Winding Resistance Test ......................................................................................................................... 47
Table 7-5 Humidity Level ........................................................................................................................................ 47
Table 7-6 Temperature Dependent Insulation Resistance Value ........................................................................... 48
Table 7-7 Temperature and Minimum Resistance ................................................................................................. 48
Table 7-8 Insulation Measurement Test – Jumpers/Shorting Terminals ............................................................... 49
Table 7-9 Insulation Measurement Test – Without Jumpers/Shorting Terminals ................................................. 49
Table 7-10 Motor Amperage Test .......................................................................................................................... 50
Table 7-11 Motor Temperature Test ...................................................................................................................... 51
Table 7-12 Commissioning Punch List .................................................................................................................... 51
Table 9-1 Troubleshooting – KING COBRA™ VENOM™ .......................................................................................... 57
Table 10-1 Maintenance Tasks – KING COBRA™ VENOM™ Shaker ....................................................................... 60
Table 10-2 Lubrication Kit for Normal and Low Ambient Temperature Conditions .............................................. 61
Table 10-3 Lubrication Kit for Normal and High Ambient Temperature Conditions.............................................. 61
Table 11-1 Shaker Decommissioning Checklist ...................................................................................................... 70
Table 13-1 Example of Spare Parts ......................................................................................................................... 73
Table 13-2 Parts Description .................................................................................................................................. 75
Table 13-3 KING COBRA™ VENOM™ Shaker Year 1 Spare Parts ............................................................................ 76
Table 13-4 KING COBRA™ VENOM™ Shaker Year 2 Spare Parts ............................................................................ 76
Table 13-5 Drawings – Starter for Motors Without Thermostats .......................................................................... 77
..,-av Wellbore
Revision 01
Page 9 of 87
Table 13-6 Drawings - Starter for Motors With Thermostats ................................................................................ 78
Table B- 1 Proof Strength ....................................................................................................................................... 84

Table B- 2 Torque Factor ........................................................................................................................................ 85
Table B- 3 Bolt Torque for Stainless Steel Bolts ..................................................................................................... 86
Table B- 4 Bolt Torque and Preload for Cadmium Bolts ......................................................................................... 86
Table B- 5 Bolt Torque and Preload for Zinc Bolts.................................................................................................. 87
..,-av Wellbore
Revision 01
Page 10 of 87
1 GENERAL INFORMATION
This equipment is installed and operated in a controlled drilling rig environment that involves hazardous
situations. Proper maintenance is important for safe and reliable operation.
This Installation, Operation, and Maintenance (IOM) manual contains information on the installation,
operation, and maintenance of the equipment. Information in this manual enables skilled personnel to
install, operate, and troubleshoot this system. Every effort has been made to ensure the accuracy of the
information contained herein. National Oilwell Varco (NOV) will not be held liable for errors in this
material or for consequences arising from misuse of this material.
Keep this manual for future reference.
1.1 Notes, Cautions, and Warnings
Notes, cautions, and warnings provide readers with additional information and advise the reader to take
specific action to protect personnel from potential injury or lethal conditions. They may also inform the
reader of actions necessary to prevent equipment damage. Please pay close attention to these
advisories.
Note: The note symbol indicates that additional information is provided about the
current topics.
Caution: The caution symbol indicates that potential damage to equipment or injury
to personnel exists. Follow instructions explicitly. Extreme care should be
taken when performing operations or procedures preceded by this caution
symbol.
Warning: The warning symbol indicates a definite risk of equipment damage or
danger to personnel. Failure to observe and follow proper procedures could
result in serious or fatal injury to personnel, significant property loss, or
significant equipment damage.
Environmental The environmental warning symbol indicates a potential environmental
Warning: danger and or risk. Failure to observe and follow proper procedures could
result in serious or significant environmental or ecological damage, as well
as legal concern.
ESD Warning: The ESD (Electrostatic Discharge) warning symbol indicates that
precautions are needed for static control.
IU'AV Wellbore
Revision 01
Page 11 of 87
1.2 Figures
Figures provide a graphical representation of equipment components or screen snapshots for use in
identifying parts or establishing nomenclature, and may or may not be drawn to scale.
For component information specific to your application, refer to the technical drawings included with
your documentation.
1.3 Limited Warranty
Limited warranty terms below were adopted from NOV “Worldwide Terms And Conditions Of
Sale” and may be superseded by purchase order or contract warranty terms.
1.3.1 New Equipment/Parts
In the case of the purchase of new Equipment/Parts and solely for the benefit of the original user, Seller
warrants, for a period of 18 months from shipment or 12 months from installation, whichever is earlier,
that Equipment of its own manufacture shall conform to the material and technical specifications set
forth in the relevant scope of work document or purchase order as agreed to in writing by Seller and
Buyer. If the Equipment fails to conform with such specifications upon inspection by Seller, Seller at its
option and as Buyer’s sole remedy, will either repair or replace such defective Equipment with the type
originally furnished.
1.3.2 Remanufactured to “As New” Equipment
Seller warrants to Buyer, that for a period of 12 months from the date of shipment to Buyer or
installation of part(s), whichever is earliest, that reconditioned to “as new” machinery or equipment will
be free from defects in material and workmanship.
1.3.3 Overhauled Equipment
Seller warrants that for a period of four (4) months from the date of shipment or three (3) months from
installation, whichever is earliest, that overhauled equipment will be free from defects in workmanship.
This warranty expressly assumes that parts normally considered consumables including, but not limited
to rubber goods, seals (rubber, polymer and/or metallic) and/or bearings, are replaced during overhaul.
If Buyer requests that such parts not be replaced, Seller hereby disclaims any warranty for said
Equipment or Parts.
..,-av Wellbore
Revision 01
Page 12 of 87
1.3.4 Service
Seller warrants that the Services to be provided pursuant to this Agreement shall conform to the
material aspects of the specifications set forth in the relevant scope of work document as agreed to in
writing by Seller and Buyer. Seller shall re-perform that part of the non-conforming Services, provided
Seller is notified by Buyer prior to Seller’s departure from the worksite.
Seller’s warranty obligations hereunder shall not apply if the non-conformity was caused by the
following:
1. Buyer’s failure to properly store or maintain the Equipment or Parts;

2. Unauthorized modifications, repair or service of the Equipment or Parts by Buyer;
3. Utilization of replacement parts not manufactured by Seller; or
4. Use or handling of the Equipment or Parts by Buyer in a manner inconsistent with Seller’s
recommendations.
Further Seller’s warranty obligations under this Limited Warranty shall terminate if
1. Buyer fails to perform its obligations under this or any other Agreement between the parties; or
2. Buyer fails to pay any charges due Seller.
Any third party warranties provided on Equipment or Parts not manufactured by Seller are assigned to
Buyer, without recourse, at the time of delivery, provided such warranties are assignable.
This Limited Warranty sets forth Buyer’s sole remedy and Seller’s only obligation with regard to non-
conforming equipment, parts, or services. Except as otherwise expressly provided pursuant to the
provisions of this Limited Warranty, Seller makes no other warranties or representations of any kind,
express or implied, and Seller disclaims the implied warranties of merchantability and fitness for a
particular purpose.
..,-av Wellbore
Revision 01
Page 13 of 87
1.4 Corporate Locations
NOV Corporate Headquarters Canada

7909 Parkwood Circle Drive 1600, 540 5th Avenue SW
Houston, Texas 77036 Calgary, Alberta T2P 0M2
United States Canada
Phone: 713.375.3700 Phone: 403.264.9646
Fax: 713.346.7687 Fax: 403.263.8488
Global Headquarters for Brandt™ Product Sales, Far East

NOV FluidControl and NOV Portable Power No. 8 Sixth Lok Yang Road
4310 N. Sam Houston Pkwy East Singapore 628106
Houston, Texas 77032 Phone: 65.6410.2000
United States Fax: 65.6862.1975
Phone: 713.482.0500
Fax: 713.482.0690
Global Manufacturing for Brandt™ Product Sales, Middle East, North Africa, Caspian, Russia, India,
NOV FluidControl and NOV Portable Power Pakistan
2800 N. Frazier Street Al Quoz Industrial Area
Conroe, Texas 77303 PO Box 22148
United States Dubai
Phone: 936.523.2600 United Arab Emirates
Fax: 936.788.7367 Phone: 971.4.347.2468
North Sea, Europe and West Africa
Badentoy Way
Badentoy Park
Portlethen, Aberdeen AB12 4YS
Scotland
Phone: 44.1224.787700
Fax: 44.1224.784555
For a location near you, visit https://www.nov.com/contactus/locations.aspx.
..,-av Wellbore
Revision 01
Page 14 of 87
2 GENERAL SAFETY
NOV has made every effort to verify that all risks have been mitigated in the design of this equipment.
However, when the qualified personnel install, operate, troubleshoot, maintain, commission, and
decommission the equipment, they must follow safe work practices and local regulations.
To avoid injury to personnel or equipment damage, carefully observe requirements outlined in

this section.
Failure to conduct routine maintenance could result in equipment damage or injury to
personnel.
2.1 Personnel Training
To ensure safety, all personnel performing installation, operations, repair, or maintenance procedures
on the equipment, as well as personnel who are in the vicinity of the equipment, should be trained on
rig safety, appropriate Personal Protective Equipment (PPE), tool operation, and maintenance.
Personnel should wear protective gear during installation, maintenance, and certain
operations.
2.2 Personal Protective Equipment
Before installing, operating, or performing maintenance on equipment, verify personnel are equipped
with the appropriate PPE according to local regulations. Recommended PPE includes, but is not limited
to the following:
• Hard hats
• Safety glasses
• Hearing protection
• Steel-toed shoes
2.3 Proper Use of Equipment
This equipment is designed for specific function and applications, and should be used only for its
intended purpose.
The end user is also responsible to provide and ensure the following:
• A suitable site for the equipment where the equipment is not attacked by aggressive
substances.
• Proper lightning protection.
• Appropriate lighting for areas requiring inspections, adjustments, and maintenance.
• Protective measures, including safe distance, from radio frequency electromagnetic waves from
104 Hz to 3x1011 Hz and electromagnetic waves from 3x1011 Hz to 3x1015 Hz.
IU'AV Wellbore
Revision 01
Page 15 of 87
2.4 Recommended Tools
Service operations may require the use of tools designed specifically for the described purpose. It is
recommended that only those specified tools be used when stated. Using recommended tools ensures
that personnel and equipment safety are not jeopardized when following service procedures or when
using non-specified tools.
2.5 General System Safety Practices
Read and follow the guidelines below before installing equipment or performing maintenance
to avoid endangering exposed persons or damaging equipment.
The equipment discussed in this manual may require or contain one or more utilities, such as electrical,
hydraulic, pneumatic, or cooling water. Read and follow the guidelines below before installing
equipment or performing maintenance:
• Isolate and turn off energy sources before beginning maintenance or installation work.
Follow appropriate Lockout/Tagout procedures.
• Do not perform maintenance or repairs while the equipment is in operation, except where
instructed.
• Wear proper protective equipment during equipment installation, maintenance, or repair.
• Always use properly rated, certified lifting equipment when installing or servicing unit.
• Never energize the equipment until confirming that all guards and covers are secured in
position.
• Keep objects, loose articles, and body parts away from equipment when it is in operation.
• Always observe and follow warning signs posted on the equipment.
• If an abnormality occurs during the operation, turn off the main power immediately and check
the equipment. If the problem still exists, contact your nearest representative.
• Wear hearing protection if exposed to loud of equipment for an extended period of time.
• Always ensure a safe workspace free of tools, cables, fluids and lubricants to avoid hazards of
slipping, tripping, or falling.
• Ensure that equipotential bonding is maintained to avoid electrostatic charging.
• Ensure that all electrical equipment is suitable for its intended location and installed/inspected
according to all applicable electrical standards.
IU'AV Wellbore
Revision 01
Page 16 of 87
2.6 Corrosion, Erosion, and Pitting Safety
To verify that highly stressed parts operate safely under extreme conditions, this equipment was
designed after performing a careful stress analysis. Thorough control of metallurgical properties was
maintained throughout manufacture, and all material is warranted free from defects at the time of the
shipment. The equipment is designed and built for a long, useful life.
If the equipment is operated in a severely corrosive or erosive environment, it may deteriorate over
time, depending upon the severity of exposure and/or the possibility of misuse. Prevent metal failure by
guarding any highly stressed members from weakening resulting from misuse, erosion, corrosion,
chemical pitting, or stress cracking.
For longer and safer equipment operation, NOV recommends following a periodic inspection schedule
of highly stressed moving parts that are subjected to corrosive or erosive wear.
Do not operate the equipment if the operator observes any of the described conditions.
2.7 Component Replacement
Failure to comply with the safety guidelines could result in equipment damage or injury to
personnel.
When replacing components, observe the following:

• Verify that all components (such as cables, hoses, etc.) are tagged and labeled during assembly
and disassembly of equipment to ensure correct installation.
• Replace failed or damaged components with genuine factory parts.
• To avoid equipment damage, acclimate new or spare parts on site for 24 hours prior to
installation. Improper fitting will result from expansion or contraction due to varying
temperatures of parts.
2.8 Proper Disposal Measures
It is the responsibility of the end user to provide safe disposal of the equipment, materials, and used
parts in accordance with local environmental legislation and regulations.
Take care when disposing of lubricants. When disposing the product, remember to account for the
resulting drilling fluid and chemical residue.
Report any spills to appropriate authorities as required by law. Providing proper disposal measures will
ensure minimum environmental impact.
IU'AV Wellbore
Revision 01
Page 17 of 87
3 SAFETY ISSUES
3.1
• To avoid injury to personnel or damage to equipment, study the following items carefully before
starting, operating, maintaining, or repairing the shaker.
Shaker Safety Issues
• Do not operate the equipment unless it is securely mounted and correctly assembled.
• Do not operate the equipment unless all guards are securely fitted.
• Do not operate the equipment until starting and stopping procedures are fully understood.
• Do not use the equipment for applications other than those stated in the purchase order.
• Stop the equipment if there is unusual or abnormal noise or vibration. Contact your nearest
NOV representative if in any doubt.
• Do not remove guards or attempt to repair any parts unless power is safely isolated and the
equipment is at rest. Wait at least 20 minutes after stopping to allow the unit to come to a
complete stop before working on the unit. Follow proper LOCKOUT/TAGOUT procedures.
• Never attempt to stop the rocker arm assembly by using wooden blocks or other braking
devices, which can cause severe equipment damage and/or personnel injury.
• Do not touch the hot surfaces on the motors. Hot surfaces can cause serious injury. Allow
surfaces to cool before servicing.
• Never alter the motor in any way, no matter how minor, to avoid the risk of explosion. The
reliability of the motor may be impaired if it is used improperly or altered.
• Always spray down the equipment with fluid compatible with current drilling mud during stops,
before shut-downs, or before screen storage, to prevent dried-out mud build-up, static
electricity build-up or motor overheating.
• Operating the equipment with dry screens can cause premature screen failure; the shaker
should be stopped anytime mud flow has been ceased.
• Avoid operating the equipment with drilling mud temperature in excess of 100°C (212°F). The
process fluid temperature shall be limited to a range of -20°C to +100°C.
• Do not run the equipment if the basket springs are worn or weak. Heavy mud loads inside the
vibrating basket may fully collapse the springs, causing unusual vibration patterns and damage
to the equipment.
• Do not step or lay tools on the screens. This may result in personnel injury and/or
screens/equipment damage.
• Use only a non-sparking hammer or pry bar when tightening or removing the screen wedges to
avoid risk of mechanically generated sparks.
• If undertaking electric-welding on any part of the equipment, ensure that no earthing current
passes through the shaker starter box.
• To avoid electrostatic charging, steps must be taken to ensure the equipotential bonding is
maintained.
• All electrical equipment must be suitable for its intended location and installed/inspected
according to all applicable electrical standards.
• Follow recommended maintenance schedule and procedures to ensure safe and correct
operation of the equipment.
IU'AV Wellbore
Revision 01
Page 18 of 87
3.2 Safety Warning/Caution Labels
In addition to various safety features that are designed to protect the equipment and personnel, the
KING COBRA™ VENOM™ Shaker has safety warning and caution labels. See Table 3-1 for a list of safety
warning/caution labels that are on the shaker assembly.
Table 3-1 Safety Warning/Caution Labels

Description Meaning Label
(Part Number)
~l~
CAUTION – POWER Before proceeding with repair work, all
lW--·-
TAGOUT/LOCKOUT sources of power to the machine must be
tagged out and locked out.
Ofl--WIIIA
IJICllmClnlC(
CAUTION HOT Hot surface can cause serious injury. Do not

touch; allow surfaces to cool before servicing.
ROTATION ARROW Direction of motor shaft rotation.
LIFTING POINT Lifting straps should only be connected to the

(p/n: P4A0037862) four pad eyes bolted to the left and right side
of the skid.
REMOVE/REPLACE BEFORE Remove the shipping bolt and spacer before REMOVE BEFORE
OPERATING/SHIPPING operating the shaker; replace the shipping bolt OPERATING
and spacer before shipping the shaker. REPLACE BEFORE

SHIPPING
220-240V VOLTAGE Operating voltage information.

(p/n: P4A0048519) 0-240VOLTS
(p/n: P4A0048520)
(p/n: P4A0048521)
(p/n: P4A0048522) 75-600 VOLTS
Clean labels with a damp cloth to avoid electrostatic charging hazard.
U'AV Wellbore
www.nov.com ft.~I Technologies
Revision 01
Page 19 of 87
4 PRODUCT INFORMATION
4.1 Assembly Description
The KING COBRA™ VENOM™ Shaker is a linear or dual motion shale shaker that uses fine mesh screens
to remove drilled solids from drilling fluid (mud).
During operation, mud is directed into the basket where it passes through three primary screens into
the lower sump and returned to the collecting area. A fourth screen, the drying screen, removes excess
liquid from the screened particles, which are then discharged out of the shaker (see Figure 4-1). An
angle adjustment system allows the basket to be tilted upward or downward (relative towards the
discard end) to increase or decrease the pool depth, respectively. A vibrator system, which includes two
canister type vibrator motors, creates either a linear or an elliptical shaking force that is directed
through the center of mass of the basket, resulting in equal motion along the entire length of the
screening surface. A screen retention system includes wedges which hold the screens in place. The
screens are pre-tensioned, eliminating the need for a screen-tensioning system. These systems work
with the shaker basket to process the fluid and convey the dried solids.
o Liquid pool
e Fine screen decks
e Primary screening surfaces
o Screened fluid
•• 0 0 Drying screen
• 0 Discharged solids
•
•
•
Figure 4-1 KING COBRA™ VENOM™ Shaker during Operation
4.2 Components
Main components of the KING COBRA™ VENOM™ include the following (see Figure 4-2):
• Basket
• Angle adjustment system
• Screen retention system
• Vibratory system
• Starter
• Skid
• Feed tank
• Screens (sold separately)
arAV Wellbore
Revision 01
Page 20 of 87
O Basket
f) Angle adjustment system
E) Screen retention system
O Vibratory system
Q Skid
0 Feed tank
Figure 4-2 Components of Shaker
4.2.1 Basket and Angle Adjustment System
The basket, which includes four screens, has a pneumatically operated basket angle adjustment system
that allows the basket to be tilted upward or downward to adjust the depth of liquid pool.
During normal operation, with the basket in the neutral position, the first screen is evenly flooded with
25 to 51 mm (1 to 2 inches) of mud. The pool of mud creates an even hydrostatic head on the screen
surface, increasing the amount of mud that can pass through the first three screens. The liquid pool
extends to the end of the third screen, and then the fourth screen, which is a drying screen that sits
below the first 3 screens, is used to remove all excess liquid from the screened particles (refer back to
Figure 4-1). Because the first screen of the Shaker is flooded evenly and shallowly, a slow-moving solids
bed does not form, thus increasing the screen life and optimizing the shaker performance.
During flow surges or changes in flow conditions, liquid can run off the end of the third screen and onto
the fourth screen. Fluid on the fourth screen flows back to the baffle plate and builds up a second pool,
preventing the loss of any whole mud off the end of the shaker (see Figure 4-3).
O Liquid pool
f) Fine screen decks
E) Primary screening surfaces
O Screened fluid
0 Drying screen
irf=:M:~:1,J.::_4~.~~~;J.;;~;~~~~~~· 0 Discharged sollds

••
•
Figure 4-3 KING COBRA™ VENOM™ Shaker during Heavy Flow Operation
U'AV Wellbore
Revision 01
Page 21 of 87
Using the basket angle adjustment system, the discard end of the basket can be tilted upward to a
maximum of +2° and downward to a maximum of -2°. During unusually heavy flow conditions, the
discard end of the basket can be pivoted uphill to increase the depth of the pool. When sticky clays or
gumbo are encountered, the discard end of the basket can be tilted downward to make sure that the
material conveys, since sticky clays and gumbo often do not convey uphill and may not convey
horizontally with a linear motion shaker.
4.2.2 Screen Retention System
The screen retention system is a simple screen hold-down mechanism which consists of brackets and
wedges (as seen in Figure 4-4). The screen wedge is tightened under the bracket by using a non-
sparking hammer or pry bar. The use of wedges and pre-tensioned screens eliminates the need for a
screen-tensioning system.
3 Primary Screens
Drying Screen
Figure 4-4 Screen Retention System
4.2.3 Vibratory System
The vibrator system includes two canister type vibrator motors, a motor mounting motion tube, and a
plate. Each vibrator motor contains eccentric weights that generate a circular shaking force when
rotated. During operation, the two motors rotate in opposite directions, creating either a net linear or a
net elliptical shaking force on the basket (see Figure 4-5). This shaking force is directed through the
center of mass of the basket, resulting in equal motion along the entire length of the screening surface.
The motion conveys the solids along the screen and off the discharge end of the shaker.
o
I
o Screen
o o e Linear shaking force
e Elliptical shaking force
Figure 4-5 Shaking Force Diagram
IU'AV Wellbore
Revision 01
Page 22 of 87
The vibrator system creates the linear shaking force for the linear motion shaker. As for the dual motion
shaker, the vibrator system creates either the linear shaking force or the elliptical shaking force.
4.2.4 Starter
The starter controls the motors, thereby controlling the shaker. Depending on the type of shaker
motion, the starter has one or more options available: linear motion, dual motion, linear motion
CONSTANT-G CONTROL™ (CGC), and dual motion CGC (see Figure 4-6). The dual motion starter has a
forward/reverse switch, which corresponds to linear/elliptical shaking motion. The CGC option operates
the shaker at a constant G set point, using a variable frequency drive (VFD) control system. As the
weight of mud on the basket increases and decreases, the VFD control system detects the acceleration
change and automatically increases and decreases the frequency of the motors to adjust to the loading.
Contact nearest NOV representative for available starter options.
4.2.5 Skid and Feed Tank
The skid is a rigid support structure for the shaker basket, feed tank, and electrical components. The skid
also catches and directs the flow of the screened mud to the rig’s desired location.
The feed tank is the vertical tank at the feed end of the shaker. The feed tank fills with mud and
distributes the mud evenly across the first screen in the shaker basket.
4.2.6 Screens
The screens (sold separately), which are loaded onto the shale shaker basket, transfer the motor shaking
force into the drilling fluid and filter solids from the fluid. (See Figure 4-6 for an image of a screen).
These screens are available in differing mesh combinations to meet a customer’s filtering needs.
Different mesh combinations will process different quantities of fluid and remove different particle
sizes. In general, a finer screen will remove smaller particles and have a lower processing rate than a
coarser screen.
..,-av Wellbore
Revision 01
Page 23 of 87
Figure 4-6 Screens
Contact nearest NOV representative for available screen mesh configurations.
4.3 Technical Data
Technical data for the KING COBRA™ VENOM™ Shaker is shown in Table 4-1.
Table 4-1 Technical Data

Description US Customary SI (International System)
OA Length 121 1/8 in 3077 mm
OA Width 67 3/8 in 1711 mm
OA Height 63 1/2 in 1613 mm
Skid Length 117 1/4 in 2978 mm
Skid Width 64 in 1626 mm
Mass * ~5300 lb ~2404 kg
Weir Height ** 34 1/2 in 876 mm
Center of Gravity (see Figure 4-7)
X (right to left) 31 5/8 in 803 mm
Y (bottom to top) 26 1/2 in 673 mm
Z (front to back) 52 3/8 in 1330 mm
-4°F to +131°F (for non-CGC) -20°C to +55°C (for non-CGC)
Ambient Temperature Range
-4°F to +104°F (for CGC) -20°C to +40°C (for CGC)
Operating Frequency Range
220-240V, 460-480V, 575-600V 57 – 63 Hz (for non-CGC); 60-66 Hz (for CGC)
380-415V 47.5 – 52.5 Hz (for non-CGC); 49-55 Hz (for CGC)
* Nominal measurement without mud (dead weight value)
** Dependent on shaker features
Ar-1, Wellbore
q~I Technologies
www.nov.com
Revision 01
Page 24 of 87
TOPVIEW
L 803mm
(31 5/8")
COG
RIGHT SIDE VIEW BACKVIEW
Figure 4-7 Center of Gravity
4.3.1 Motion
G-force values for the different type of motions are shown in Table 4-2.
Table 4-2 G-Force

Vibration Type % Weight G-Force
72 6.1 Nominal
Linear Motion (non-CGC)
97 8.3 Nominal
72 6.3
Linear Motion (CGC)
97 7.3, 8.3
72 6.1 Nominal
Dual Motion (non-CGC)
97 8.0 Nominal
72 6.3 (Linear) 6.3 (Elliptical)
Dual Motion (CGC)
97 7.3, 8.3 (Linear) 6.3, 7.3 (Elliptical)
lll'AV Wellbore
www.nov.com ft.~I Technologles
Revision 01
Page 25 of 87
4.3.2 Basket and Screen Deck
Specifications for the basket and screen deck are shown in Table 4-3.
Table 4-3 Basket and Screen Deck

Description Specification
Basket Angle Adjustable -2° to +2°
Number of Screens 4
Deck Type 0°, +5°, +5°, +5°
4.3.3 Name Tag
A general equipment name tag provides important information about the shaker. The tag is made of 18
gauge stainless steel and is affixed to the equipment skid. Refer to the serial number to ensure that the
correct spare parts are supplied.
..,-av Wellbore
Revision 01
Page 26 of 87
5 HANDLING AND LIFTING
Only trained, qualified personnel should handle the equipment.

Always follow all safe work practices and regulations. Ensure use of proper personal
•
protective equipment at all times.
Dispose of materials in regards to local, state, and federal regulations. Report any spills to
appropriate authorities as required by law.
Throughout this manual, the “back” of the shaker assembly is the feed tank end and the
“front” is the dried solids discharge end. “Left” and “right” are determined by looking at the
unit from the front.
5.1 Handling
Handling the shaker involves the following items:
1. Preparing personnel with a planning meeting.

2. Handling the shaker shipment crate.
3. Receiving and inspecting the shaker.
4. Selecting a site for the shaker.
5. Handling the shaker to final location.
5.1.1 Planning Meeting
Prior to handling the shaker to site, all key personnel need to attend the planning meeting to perform
the following:
1. Create a clear plan of action, to decide on the safest, most direct route to move the shaker into
position, as close as possible to the final location, and to install the shaker efficiently and safely.
2. Perform a risk assessment on all potential hazards that may lead to serious injury or death when
transporting and installing the shaker.
3. Address all hazards to ensure a safe transit of the shaker to the site location.
5.1.2 Handling Shipment Crate
The shaker is delivered to site in a crate/pallet. Extreme care must be taken when moving the shipment
crate/pallet. Follow the recommended methods below to prevent any damage to the crate:
1. Use a lifting cradle to support the crate for lifting.
Never lift the crate with only one (1) support point to avoid injury to personnel or damage
to equipment.
IU'AV Wellbore
Revision 01
Page 27 of 87
2. Use only certified sling sets, ideally soft fabric slings to minimize damage to the crate or
components.
3. Comply with applicable safety regulations for all lifting equipment and procedures.
5.1.3 Receiving and Inspecting
The shaker is shipped assembled on a box-type skid with an integral sump and feed tank. After receiving
the shaker, perform these steps:
1. Unpack the shaker by removing any coverings and packing materials in an efficient and safe manner,
providing a clean and safe working environment.
Wear proper personal protective gear during unpacking.
Dispose of all packing materials in regards to local, state, and federal regulations.
2. Store any small, loose items properly to prevent misplacement.
A screen kit comes in a separate box for each shaker basket (see Table 5-1).
Table 5-1 Shaker Screen Kit

Qty Description
8 Screen wedge
1 Lubrication kit
1 Wedge installation/removal tool
3. Carefully inspect the equipment, including each component and subcomponent, to make sure there
is no damage.
4. Verify that all required documentation, including the IOM manual, is included with the equipment.
Keep the IOM manual at the rig site for future reference.
All gross weights should be on the crate labels and packing lists.
5. Promptly report to NOV any claim for damage, missing, or lost items within seven (7) working days.
6. If the shaker assembly is not installed and operated immediately, store it in a cool, dry place with
the ability to test the unit for three hours once a month (refer to Section 12, titled “Preservation and
Storage”).
U'AV Wellbore
Revision 01
Page 28 of 87
5.1.4 Selecting a Site
When selecting a site for the shaker, perform the following:
1. Design a support structure, on which the shaker is placed, to support the shaker’s dead weight of
2404 kg (5300 lb).
Refer to Section 4.3 Technical Data for dead weight values. This value does not include a
safety factor for the support structure.
2. Ensure that the support structure provides a rigid, flat, and level support for the equipment.
3. Provide adequate working space, walkways, and handrails. Allow at least 0.6 m (24”) of free space
around the shaker skid, since the operator needs access to both the left and right sides of the shaker
skid to provide proper maintenance.
Recommended minimum access distance is sufficient for operation and maintenance of the
equipment. Check local regulations to ensure if additional space is required.
Surfaces of the equipment are slippery. Use caution when working on or around the
equipment to avoid falling.
4. Verify that no corrosive or aggressive substance can be exposed to or come in contact with the unit.
It is the end user’s responsibility to ensure this equipment, when stored or installed, is
protected from aggressive substances.
5.1.5 Handling to Final Location
Installation involves substantial lifting and handling operations with some heavy and awkward
components weighing up to 2495 kg (5500 lbs). Loads may also require handling through the floor,
bulkhead hatches, and doors. To assist with handling of the equipment to the final location for
installation, follow these steps:
1. Ship larger, heavier components partially disassembled for easier and safe installation.
2. Confirm actual handling procedures and sequence of activities, as they may change.
3. Follow the recommended lifting procedures in Section 5.2.
U'AV Wellbore
Revision 01
Page 29 of 87
5.2 Lifting
Only lift the assembly when empty of fluid. Mud will change the center of gravity and could
result in serious injury to personnel.
Never attempt to lift the assembly by attaching shackles or slings to anything other than the
designated lifting points. Lifting the assembly improperly can result in serious damage to the
equipment and serious injury to personnel.
When lifting the shaker, personnel must ensure the following:
1. Always properly plan and supervise lifting operations.

2. Provide sufficient floor space or a walkway around the equipment to allow easy manipulation and
placement of the assembly.
3. Verify that all rigging and lifting equipment has been checked and approved for lifting prior to use.
4. Perform 4-point lift by using proper lifting equipment and designated lifting points (refer to Figure
5-1).
5. Take extreme care to prevent damage when handling the equipment.
In order to safely handle the assembly, the recommended way of lifting is by crane with sufficient lifting
capacity and reach. The assembly must be secured by approved load handling equipment, i.e. lifting
cradle, lifting chains, hooks, shackles, and slings. Use lifting points with properly rated lifting shackles
and sling.
Figure 5-1 Four Point Lifting
IU'AV Wellbore
Revision 01
Page 30 of 87
5.2.1 Shaker Assembly
Lifting the shaker assembly includes the following procedures:
1. Inspect all rigging and lifting equipment prior to use.

a. Verify the lifting pad eyes are clear of any debris or items that may prevent free movement
while the assembly is being lifted.
b. Ensure that all unions and shackles are free of any damage.
c. Ensure that all slings show no signs of damage or frayed wires.
2. Use four identical shackles, and attach and secure one shackle to each padeye.
3. Use four identical slings, and attach and secure one sling to each shackle.
4. Connect and secure the slings to a spreader bar.
5. Attach a rope or cable to help stabilize the shaker during lifting.
Never use your hand to stop the load.
6. Inspect the slings/rope/cable to ensure they are not overlapping in a way that will cause them to
become kinked and/or tangled during lifting.
7. Keep all personnel clear of the equipment.
8. Move the crane lifting hook to be as close as possible to the CG of the unit and slowly lift the crane
to tension the slings.
9. Stop lifting when initial tension is achieved.
10. Clear the area and start lifting the shaker to the desired support structure.
5.2.2 Basket Subassembly
The basket subassembly, which consists of the basket and drive motors, can be lifted by connecting
properly rated lifting eyebolts and slings to the four basket spring mounts on the basket (see Figure 5-2
and Table 5-2). Lifting of the basket subassembly may be needed during spring spools replacement. The
estimated mass of the basket subassembly is 1.202 tonne (2650 lb).
U'AV Wellbore
Revision 01
Page 31 of 87
Figure 5-2 Basket Subassembly Lifting Points
Table 5-2 Basket Lifting Accessories Specification

Accessories Basket 4 Point Lift
Eyebolt Working Load Limit 3.5 tonne
Working Load Limit 2 tonne
Shackle
Pin Diameter 16 mm
Working Load Limit 2.01 tonne
Sling
Min Sling Length 1372 mm (4.5 ft)
Lift the basket subassembly as follows:
1. Inspect all rigging prior to use.

a. Verify eyebolts are clear of any debris or items that may prevent free movement while the
unit is being lifted.
b. Ensure that all unions and shackles are free of any damage.
c. Ensure that all slings show no signs of damage or frayed wires.
2. Attach four identical eyebolts to the basket spring mounts on the basket.
3. Use four identical shackles, and attach and secure one shackle to each eyebolt.
4. Use four identical slings, and attach and secure one sling to each shackle.
5. Connect and secure the sling to a spreader bar.
Spreader bar should be suitable to lift the basket subassembly mass of 1.202 tonne (2650
lb).
6. Connect and secure the spreader bar to a lifting crane.

7. Attach a rope or cable to help stabilize the basket assembly during lifting.
U'AV Wellbore
Revision 01
Page 32 of 87
Never use your hand to stop the load.
8. Inspect the slings/rope/cable to ensure they are not overlapping in a way that will cause them to
become kinked and/or tangled during lifting.
9. Keep all personnel clear of the equipment.
10. Move the crane to be as close as possible to the CG of the unit and slowly lift the crane to tension
the slings.
11. Stop lifting when initial tension is achieved.
12. Clear the area and continue lifting the basket assembly to the desired location or support structure
(such as the shaker skid).
U'AV Wellbore
Revision 01
Page 33 of 87
6 INSTALLATION
Only trained, qualified personnel should be handling the equipment.

Always follow all safe work practices and regulations. Ensure use of proper personal protective
•
equipment at all times.
Throughout this manual, the “back” of the shaker assembly is the feed tank end and the “front”
is the dried solids discharge end. “Left” and “right” are determined by looking at the unit from
the front.
To ensure safe and efficient installation of the KING COBRA™ VENOM™ Shaker, perform the following
steps:
1. Review the shaker drawings and scope of work.

2. Perform handling and lifting of the shaker.
3. Mount the shaker.
4. Install the components of the shaker.
5. Ensure grounding/bonding of the shaker to rig foundation.
6. Complete installation check list.
6.1 Reviewing Drawings and Scope of Work
Prior to performing installation of the shaker, all personnel involved should perform the following:
1. Be aware of the complete scope of work.

2. Review all relevant drawings to assist in the location, orientation, and installation of the shaker (see
Table 6-1).
Table 6-1 Drawings

Drawing Title Document Number
King Cobra Venom Single Unit Assembly A21173
King Cobra Venom Right Hand Electrical Subassembly SA21223
Contact nearest NOV representative if a wiring schematic is needed.
6.2 Handling and Lifting
Refer to Section 5 for handling and lifting of the shaker assembly to the desired support structure.
IU'AV Wellbore
Revision 01
Page 34 of 87
6.3 Mounting
Ensure the skid is grounded before welding. Failure to do so can result in electrical system
damage.
After the shaker assembly has been lifted to the desired structure, perform the following mounting
procedures:
1. Level the skid in both directions to ensure even fluid distribution.

2. Skip weld or bolt the skid to the support structure on which the skid is placed, although most of the
shaker basket vibrations will not be transmitted through the coil springs and into the skid.
3. Recheck that the skid is still level in both directions to ensure even fluid distribution.
6.4 Installing Components
• Failure to follow these instructions may result in injury to personnel or damage to the unit.
Installing the components for the shaker assembly includes the following directions:
1. Remove the four shipping bolts and spacers from the basket (see Figure 6-1) and store them in a
safe place for reuse.
Figure 6-1 Shaker Shipping Bolt and Spacer
2. Position the sump discharge gate(s) on the sides of the shaker as needed for mud return to the sand
trap, the degasser suction compartment, or the mud ditch.
3. Connect the solids slide to the bottom of the front shaker skid cutout.
Do not weld or attach discharge troughs to the vibration basket.

Do not install the solids slide above the bottom of the front shaker skid cutout.
4. Connect the flow line to either side or in the back of the feed tank (refer to Section 6.4.1).
5. Check that all of the nuts, bolts, and fasteners on the shaker are secured.
6. Connect the electrical equipment (refer to Section 6.4.2).
lll'AV Wellbore
Revision 01
Page 35 of 87
7. Connect the air supply line to the pneumatically operated angle adjustment system (refer to Section
6.4.3).
8. Install the screens (refer to Section 6.4.4).
6.4.1 Flow Line Connection
Follow these instructions when connecting the flow line:
1. Connect the flow line to either side or in the back of the feed tank.
2. For multiple shakers with flanged feed tanks, connect the flow line entry to each link section,
although connection to the back of each feed tank is also possible.
Several standard feed tank options are available (see Table 6-2).
Table 6-2 Feed Tank Options

Feed Tank Styles Document Number
Carbon Steel Welded End Feed Tank SA21323
Stainless Steel Welded End Feed Tank SA21317
Carbon Steel Flanged End Feed Tank SA21322
Stainless Steel Flanged End Feed Tank SA21549
10” Flow Line & 3” Clean out Feed Tank LH SA24690
10” Flow Line & 3” Clean out Feed Tank RH SA24692
Contact nearest NOV representative for available feed tank options.
6.4.2 Electrical Connections
Follow lockout/tagout procedures and disconnect power to the electrical circuit before
performing work on the shaker and electrical controls. Failure to do so may result in severe
injury or death.
A qualified electrician should perform the initial electrical installation.
Incoming cables shall have a minimum temperature rating of 105°C.
Cables shall be installed in accordance to all applicable electrical standards.
Refer to Section 6.1 for a list of drawings of the general assembly and electrical subassembly.
Contact nearest NOV representative if a wiring schematic is needed.
Follow these electrical installation procedures to ensure proper and safe operation of the equipment:
1. Determine the rig voltage supplied to the unit and ensure that it matches the operating voltages of
the motors.
2. Lockout/tagout power from the power supply cable that will be connected to the unit.
IU'AV Wellbore
Revision 01
Page 36 of 87
3. Install the rig power supply cable to the starter as follows (refer to Figure 6-2 for a typical starter
layout).
a. Connect the ground to the ground terminal connection.
b. Connect the other three incoming power leads to each place in the terminal block.
A--=-,i
I V1000 1
1 1
I TB I
e
~NM
.J.J.J
lncoming Power
Figure 6-2 Power Connection to Starter
4. Check for proper incoming voltage and frequency (labelled on the starter enclosure).
Junction/terminal boxes on the motors are pre-wired for the correct voltage at the factory.
Wires in the motor junction/terminal box must not touch the inside of the box. Use foam
cushions supplied with the motor to protect the wires.
5. Ensure that all connections are securely fastened at the starter and motors.
6. Ensure that the equipment is properly grounded (motors and starters must be grounded to their
mounting plate, basket must be grounded to the skid, skid must be grounded to the support
structure).
User must ensure that the equipment is equipped with lightning protection. Failure to do
so may result in severe damage to equipment and injury or harm to personnel.
IU'AV Wellbore
Revision 01
Page 37 of 87
7. Remove the weight covers from one side of the vibrator motors.
Do not run the vibrator motors with the eccentric weights removed. Running the motors
with eccentric weights removed will damage the bearings.
8. Turn on the power supply to the unit.

9. Check the motor rotation direction.
• Keep hands away from the swinging weights when checking the shaft rotation with the
weight covers removed. Weights can crush fingers.
Operation with both motors rotating in the same direction results in poor shaker
performance.
a. If the starter enclosure has no forward/reverse switch, labelled “LINEAR/ELLIPTICAL”, as in a

linear motion shaker, proceed as follows:
i. Bump start the motors to check motor rotation by pushing the START button and
then quickly pushing the STOP button.
ii. Follow the arrows on the motors and confirm they rotate in opposite directions
from each other relative to the top of the motors (refer to Figure 6-2 for proper
rotation).
iii. If the motors turn in the same direction, lockout/tagout the energy source and
switch any two of the three power supply wires on one of the motors to reverse its
direction.
iv. Turn on the power supply to the unit and bump start the motors again to confirm
correct rotation direction.
or
Figure 6-3 Proper Motor Rotation for Linear Motion Shaker
b. If the starter enclosure has a forward/reverse switch, labelled “LINEAR/ELLIPTICAL”, as in a

dual motion shaker, and the switch in in the LINEAR position, proceed as follows:
from each other relative to the top of the motors and the top motor is rotating
toward the back (feed) end of the shaker (refer to Figure 6-3 for proper rotation).
lll'AV Wellbore
Revision 01
Page 38 of 87
iii. If both motors are rotating incorrectly, lockout/tagout the energy source and switch
the positions of any of the two incoming power wires that land at L1, L2, and L3 at
the contactors (for non-CGC option) or at the breakers (for CGC option).
iv. If one motor is rotating correctly and the other motor is rotating incorrectly,
lockout/tagout the energy source and switch the positions of any two of the wires
T1, T2, or T3 at the overload relay for the motor with the incorrect rotation.
v. Turn on the power supply to the unit and bump start the motors again to confirm
Switch in LINEAR position
Figure 6-4 Proper Motor Rotation for Dual Motion Shaker – Switch in LINEAR Position
c. If the starter enclosure has a forward/reverse switch, labelled “LINEAR/ELLIPTICAL”, as in a

dual motion shaker, and the switch is in the ELLIPTICAL position, proceed as follows:
from each other relative to the top of the motors and the top motor is rotating
toward the front (discharge) end of the shaker (refer to Figure 6-4 for proper
rotation).
iii. If both motors are rotating incorrectly, lockout/tagout the energy source and switch
the positions of any of the two incoming power wires that land at L1, L2, and L3 at
the contactors (for non-CGC option) or at the breakers (for CGC option).
iv. If one motor is rotating correctly and the other motor is rotating incorrectly,
lockout/tagout the energy source and switch the positions of any two of the wires
T1, T2, or T3 at the overload relay for the motor with the incorrect rotation.
v. Turn on the power supply to the unit and bump start the motors again to confirm
IU'AV Wellbore
www.nov.com ft.~I Technologles
Revision 01
Page 39 of 87
Switch in ELLIPTICAL position
Figure 6-5 Proper Motor Rotation for Dual Motion Shaker – Switch in ELLIPTICAL Position
10. Replace the motor weight covers, taking care not to pinch the O-ring.
11. Bolt down the motor terminal box covers.
12. Ensure all guards are securely fitted.
13. Start the unit.
14. Check for correct vibratory motion.
15. Check for side-to-side motion of the basket by placing a thumb and forefinger on either side of the
upper basket rail. The motion of the basket should cause the rail to slip between the thumb and
fingers without touching the fingers.
Side-to-side motion of the basket could result in shaker damage.
a. If side-to-side motion occurs, proceed as follows:

i. Check that the shaker is level.
ii. Check that the counter weights for both sides of the motor are identical in thickness
and settings.
6.4.3 Air Supply Connection
Follow these instructions when connecting the air supply:
1. Connect an air supply line with 60-80 psi (4.1 to 5.5 bar) pressure to the filter regulator by the feed
tank for the pneumatically operated basket angle adjustment system.
2. Ensure that connection is secured.
6.4.4 Screen Installation
Screens are easy to install, but if the following steps are not followed, poor screen life and solids
bypassing into the active system may result.
1. If mud is circulating, open the feed tank bypass valve or divert mud to another shaker.
IU'AV Wellbore
Revision 01
Page 40 of 87
2. Wash down the wedges and screens while the shaker is running.
3. Stop and shut down the shaker.
performing work on the shaker.
4. Remove the screen wedge on each side of the basket for the screen being removed and check to
make sure the wedges are in good condition. Each pre-tensioned screen on the shaker may be
removed individually without removing the other screens.
5. Place the screen wedges outside the basket in a safe place so that they cannot fall into the sump of
the shaker or into the mud tanks.
6. Remove the screen panel.
7. Check the wedge brackets for wear and tear.
8. Clean the wedge brackets and screen wedges from mud/solids/debris to avoid abrasion and wear
and tear during operation.
Wash down the screen support area prior to installing a new screen.
9. Replace any worn or missing wear strips. Wear strips must be replaced in pairs.
Do not operate the equipment without all wear strips in place. Wear strips provide a
positive seal around the screen panel. Worn or missing wear strips result in solids
bypassing into the active system.
See Section 10.2.2, titled “Wear Strip Replacement”.
10. Carefully lay in the new pre-tensioned screen panel.

11. Install the good condition screen wedges in the designated slots on each side of the basket.
12. Ensure that the screen is straight across the basket and is engaging the retainer pins.
13. Tighten the screen wedges using a non-sparking hammer or pry bar.
14. Check that the screen wedges are tightly secured.
15. Refer to Figure 6-6 for the correct screen installation.
U'AV Wellbore
Revision 01
Page 41 of 87
O Wedge
f) Screen
E) Pry bar
o o
Figure 6-6 Correct Screen Installation
6.5 Checking Grounding/Bonding to Rig Foundation
To avoid electrostatic charging, steps must be taken to ensure the equipotential bonding is maintained.
1. Verify that every electrical component is bonded with green bonding wires.
2. Ensure that the equipment skid is bolted or welded to rig foundation.
3. Ensure that the shaker assembly is completely grounded/bonded to rig foundation.
6.6 Installation Checking
Verify that the equipment has been correctly placed and installed by completing the installation
checklist (see Table 6-3). As each item is checked and proved satisfactory, mark off the item number on
the list. The completion of this checklist prevents oversights that could cause delay in commissioning
and start-up, damage to equipment, or injury to personnel.
U'AV Wellbore
Revision 01
Page 42 of 87
Table 6-3 Installation Checklist – KING COBRA™ VENOM™ Shaker

Item Installation Checks Completed
1 Four shipping bolts and spacers are removed from the shaker.
2 All nuts, bolts, and fasteners on the shaker (particularly the motors) are in place and secured.
3 Basket springs or spring spools are not worn, weak, or bottoming out.
4 Screen seals/wear strips are intact, not worn or torn.
5 Screens are straight across the basket, engaging the retainer pin, and not torn.
6 Screen wedges are tightly secured.
7 Bypass mechanism is present.
8 Weir plates are present.
9 Flow divider plates are present (IDS units).
10 Shaker is bolted or welded to rig foundation.
Electrical connections are safely and correctly installed and secured, and motors are wired for
11
correct rotation (opposite directions from each other relative to the top of the motors).
12 Unit ground wire installed at proper base points, properly stripped and properly crimped.
13 Power wires are free of damage and properly terminated.
14 Shaker is completely grounded/bonded to rig.
15 Starter overload trip set to correct value (FLA).
16 Pneumatically operated basket angle adjustment system is functioning properly.
No solids build-up on equipment. Spray equipment down with fluid compatible with current
17
drilling mud if necessary.
18 Basket is clear of obstructions and moves freely.
19 No side-to-side motion of the basket.
20 Shaker is level.
21 Shaker is installed correctly and free of damage.
22 Header tank/back box gates operate freely (if applicable).
23 Feed chute gates operate freely (if applicable).
24 Remote manual control of gates operates correctly (if applicable).
25 Bypass valve operates freely (if applicable).
..,-av Wellbore
Revision 01
Page 43 of 87
7 COMMISSIONING
Only trained, qualified personnel should handle the equipment.

Always follow all safe work practices and regulations. Ensure use of proper PPE at all times.
If personnel get hydraulic oil into eyes or open wounds, wash immediately with fresh water and
•
contact a doctor, if necessary.
Use a copy of the Commissioning Checklist for each shaker.
Be advised different running parameters may affect the expected outcomes of commissioning.
7.1 Preparing for Commissioning
After installing the shaker according to NOV specifications and prior to initial start-up, carry out
commissioning checks to verify the equipment’s required functional and operational capabilities, and to
ensure safe operation. The customer/end user and NOV commissioning personnel shall conduct a pre-
commissioning safety meeting to provide the following items:
1. Address all safety issues, during all phases of the procedure, to ensure all participants have a
complete understanding of the scope of the procedure.
2. Inform all parties involved of any mechanical, electrical, hydraulic, or pneumatic systems that will be
operated during commissioning, via a written or verbal notice.
3. Ensure that proper precautions are taken to minimize the impact of any environmental hazards
encountered.
4. Agree on run time for commissioning test, if a minimum twelve (12) hours need to be modified.
7.2 General Safety
Commissioning activities may involve potential hazards; therefore, please follow the general safety
guidelines below to avoid these hazards.
• Secure the commissioning area with a red and white plastic band to avoid personnel injury and
warn personnel of the safety risk that may involve movement of heavy equipment.
• Clear the test location of all non-essential personnel for the duration of the commissioning.
• Ensure all commissioning personnel are using proper PPE at all times.
• Verify that emergency stop circuits, where applicable, were validated during the mechanical
installation completion.
• Isolate all electrical supply, drain or release pressure in pneumatic and/or hydraulic systems,
and engage the emergency stop pushbutton (if applicable), before starting any work on the
equipment.
• Beware of the risk of hose/pipe burst, resulting in leakage of oil under pressure.
• Beware of dropped object risk from crewmembers working on the equipment above ground.
• Stop the testing at any point if danger exists to personnel, environment, or equipment.
IU'AV Wellbore
Revision 01
Page 44 of 87
7.3 Commissioning Personnel
During commissioning, all of the following rig personnel should be present for witnessing.
• Operator Representative
• Installation Manager/Rig Manager
• Rig Mechanic
• NOV Representative
• Classification Surveyor (if applicable)
Each personnel need to sign for their presence and approval after successfully completing the
commissioning procedure (see Table 7-1). After final approval, hand over copies of the completed
Commissioning Report to all attendees and to Operation.
Table 7-1 Verification Signatures

Name Signature Date
Operator Representative
Installation Manager/Rig Manager
Rig Mechanic
NOV Representative
Classification Surveyor (if applicable)
7.4 Commissioning Functional Activities
Prior to initial start-up and commissioning checks, perform the following:
1. Verify that the equipment has been correctly placed and installed (refer back to Table 6-3).
2. Confirm that one of the fluid options is available to perform the test:
• Drilling fluid (mud) - recommended
• Brine water
• Sea water
• Fresh water
NOV recommends the use of drilling fluid for commissioning process. Other commissioning
fluids will not accurately represent normal operating conditions. If drilling fluid is not used,
shakers will have leakage.
3. Ensure test equipment is calibrated and within expiration date for the following:
• Infra-red Thermometer
• Multimeter
• Megohmmeter (Megger) / Insulation Resistance Tester
• Humidity Tester
• Tachometer
..,-av Wellbore
Revision 01
Page 45 of 87
Carry out the following commissioning checks (see Table 7-2). As each item is checked and proved
satisfactory, the time number on the list should be marked off to prevent oversights that could cause
delay in start-up, damage to equipment, or injury to personnel.
If mud conditioner header is present, follow its respective commissioning procedures for
additional inspection of the mud conditioner header.
Table 7-2 Commissioning Checklist - Shaker

Customer
Rig Name/Location
Shaker Model #
Shaker Serial #
Top Motor 1 Manufacturer and Serial #
Bottom Motor 2 Manufacturer and Serial #
Commissioning Date
Items Commissioning Checks Completed
1 Read in detail and implement safety instructions.
2 Verify completion of installation checklist (see Table 6-3).
3 Perform insulation resistance test.
Run the shaker for a minimum of 12 hours (or the approved modified time) to complete the
4
commissioning checks.
5 Perform motor amperage test.
6 Perform motor temperature test.
7 Complete the commissioning punch list, if applicable.
7.4.1 Motor Insulation Resistance Test
For all tests in this section, verify no power wires/cables are connected to motor and/or space heaters.
Record the resistance readings. If the value is erratic, repeat the test from another terminal of the
motor. If motor fails this test, contact NOV Engineering to further diagnose the issue.
For 3, 6, and 9 lead motors, reference Figure 7-1 through Figure 7-3, respectively.
L1 IEC MOTOR l1 l1 NEMA MOTOR l1

1 1
UI l
VI
'u L2 L3/
O[lTA DtllA WY[
Figure 7-1 Connections for 3 Lead Motor
..,-a,v Wellbore
Revision 01
Page 46 of 87
ll\ .:
u IEC MOTOR Ll l1 NEMA MOTOR L1
1 1 1
1
1°1 , 1:
W2• U~2
6 S
W1
11
U2
w0i~v1 0N
L3/''v2 vi''u u ..... 'u L3/ s 2 ...._L2 l3 ..... 'Lz
O(lTA WYt D(LlA WYE
u
IEC MOTOR 1 tlEMA MOTOR
NIUI
ui
u
'"L
r' WYf
~!..
l2
7.4.1.1 Space Heater Resistance Test (If Applicable)
If the motor does not have space heaters, fill out Table 7-3 with “N/A”, and skip the space heater
resistance test.
Perform the space heater resistance test as follows:
☐ Use a Multimeter to measure winding resistance across the space heater leads H1 and H2 and
record the value in Table 7-3.
☐ Confirm resistance value is between 10 Ω and 1 MΩ.
Table 7-3 Space Heater Resistance Test

Resistance (Ω) Pass/Fail
Resistance Test Motor 1 Motor 2 Motor 1 Motor 2
(Top) (Bottom) (Top) (Bottom)
Across Leads H1 and H2
7.4.1.2 Winding Resistance Test
Perform the winding resistance test as follows:
☐ For 6 and 9 lead motors, verify that all the shorting terminals are in place (for an IEC motor) or the
wires are jumpered together (for a NEMA motor), as per the required configuration (refer to
Figure 7-2 and Figure 7-3).
..,-a,v Wellbore
Revision 01
Page 47 of 87
☐ Use a Multimeter to measure winding resistance across the leads for all legs and record the value
in Table 7-4.
☐ Determine average resistance.
☐ Confirm winding resistance for all legs passed, if no one leg differs from the average resistance by
more than 0.1 Ω.
Table 7-4 Winding Resistance Test

Resistance Resistance Resistance Resistance
Motor L1(U1) to L2(V1) L2(V1) to L3(W1) L3(W1) to L1(U1) Average Pass/Fail
(Ω) (Ω) (Ω) (Ω)
Motor 1 (Top)
Motor 2 (Bottom)
Note: Motor will be marked FAIL if resistance on one leg differs from the average resistance by more
than 0.1 Ω.
7.4.1.3 Insulation Resistance Test
Insulation resistance test checks the condition of the insulation in motors. Humidity and temperature of
the environment affect the results of the insulation resistance test.
Absorbed moisture increases the conduction current and significantly lowers the insulation resistance.
Therefore, only perform the insulation resistance test when the humidity level is below 90% (per IEEE
43-2013, 6.2).
☐ Use a Humidity Tester to measure the humidity level and record value in Table 7-5.
☐ Confirm humidity is below 90%.
Table 7-5 Humidity Level

Humidity (%) Pass/Fail
Note: Humidity will be marked FAIL if humidity level is more than 90%.
Since insulation resistance changes with temperature, reference Table 7-6 to determine minimum
resistance value to use for the test (per IEEE 43-2013, 6.3 and 12.3, Table 4). If the temperature is not
shown in the Table 7-6, use the resistance that corresponds to the next lower temperature.
..,-av Wellbore
Revision 01
Page 48 of 87
Table 7-6 Temperature Dependent Insulation Resistance Value

Temperature Resistance
(°F) (°C) (MΩ)
140 60 1.25
131 55 1.77
122 50 2.50
113 45 3.54
104 40 5.00
95 35 7.07
86 30 10.00
77 25 14.14
68 20 20.00
59 15 28.28
50 10 40.00
41 5 56.57
32 0 80.00
23 -5 113.14
14 -10 160.00
5 -15 226.27
☐ Measure the temperature and record value in Table 7-7.

☐ Use Table 7-6 above, determine the insulation resistance that corresponds with the measured
temperature, and record as the minimum resistance value in Table 7-7.
Table 7-7 Temperature and Minimum Resistance

Minimum Insulation Resistance
Temperature
(MΩ)
Jumpers/Shorting Terminals Installed:
Perform the following insulation resistance test if jumpers/shorting terminals are installed. This test is
usually performed on 3 lead motors.
☐ For 3 lead motors, verify that all shorting terminals or jumpers are in place, as per the desired
configuration (refer to Figure 7-1).
☐ For 6 and 9 lead motors, verify that all shorting terminals are in place (for an IEC motor) or the
wires are jumpered together (for a NEMA motor), as per the required configuration (refer to
Figure 7-2 and Figure 7-3).
☐ Use a megger tester to perform insulation test at 500 VDC for 60 seconds and record the
resistance value in Table 7-8.
☐ Confirm megger readings exceed the minimum insulation resistance recorded in Table 7-7.
☐ If the value is erratic, repeat the test from another terminal of the motor.
..,-av Wellbore
Revision 01
Page 49 of 87
Table 7-8 Insulation Measurement Test – Jumpers/Shorting Terminals

Megger + Megger – Insulation Megger Reading Pass/Fail
Connection Connection Resistance Tested Motor 1 (Top) Motor 2 (Bottom) Motor 1 (Top) Motor 2 (Bottom)
Lead 1 (U1) Ground Coils I to Frame
Note: Motor will be marked FAIL if resistance readings are lower than minimum insulation resistance.
Jumpers/Shorting Terminals Not Installed:
Perform the following procedures with all jumpers or shorting terminals removed. This test cannot be
performed on 3 lead motors.
☐ For 6 and 9 lead motors, verify all jumpers or shorting terminals are removed (refer to Figure 7-2
and Figure 7-3).
☐ Use a megger tester to perform insulation test at 500 VDC for 60 seconds and record the
resistance value in Table 7-9.
☐ Confirm megger readings exceed the minimum insulation resistance recorded in Table 7-7.
Table 7-9 Insulation Measurement Test – Without Jumpers/Shorting Terminals

Megger Reading Pass/Fail
Megger + Megger – Insulation
Test Motor 1 Motor 2 Motor 1 Motor 2
Connection Connection Resistance Tested
(Top) (Bottom) (Top) (Bottom)
1 Lead 1 (U1) Ground Coil I to Frame
2 Lead 2 (V1) Ground Coil II to Frame
3 Lead 3 (W1) Ground Coil III to Frame
4 Lead 1 (U1) Lead 2 (V1) Coils I to II
5 Lead 2 (V1) Lead 3 (W1) Coils II to III
6 Lead 3 (W1) Lead 1 (U1) Coils III to II
Note: Motor will be marked FAIL if resistance readings are lower than minimum insulation resistance.
7.4.2 Run Test
Perform the following items before starting the Run Test.
☐ Confirm E-stops and/or Start/Stop station are in place and operate correctly.
☐ Equipment Run Test conducted at: Volts.
7.4.2.1 Motor Amperage Test
☐ Record the amperage of the three (3) lines in Table 7-10.

☐ Confirm amperage measurements are less than motor FLA stamped on nameplate.
..,-av Wellbore
Revision 01
Page 50 of 87
Table 7-10 Motor Amperage Test

Motor Amperage (A)
Cycle Motor 1 (Top) Motor 2 (Bottom)
Line 1 Line 2 Line 3 Line 1 Line 2 Line 3
1 Hr
4 Hr
8 Hr
12 Hr
7.4.2.2 Motor Temperature Test
☐ Refer to Figure 7-4 for measurement locations on the motors.

1. Top Motor 1, Bearing 1
2. Top Motor 1, Bearing 2
3. Bottom Motor 2, Bearing 1
4. Bottom Motor 2, Bearing 2
☐ Record maximum surface temperature reading for the motor bearings, ambient temperature, and
humidity reading for test area, in Table 7-11.
☐ Confirm bearing temperatures did not exceed 93.3°C (200°F).
☐ Confirm shaker skid has no oil leaks present at any time during and after run test (if applicable).
Figure 7-4 Measurement Locations
..,-a,v Wellbore
Revision 01
Page 51 of 87
Table 7-11 Motor Temperature Test

Temperature (°C)
Test Area
Time Motor 1 (Top) Motor 2 (Bottom)
Location 1 Location 2 Location 3 Location 4 Ambient Temp (°C) Humidity (%)
1 Hr
4 Hr
8 Hr
12 Hr
7.5 Commissioning Punch List
Use Table 7-13 for the shaker commissioning punch list.
Table 7-12 Commissioning Punch List

Punch Status Cleared by (Initials/Date)
Item
Punch Description Type (Open or Customer
rd
3 Party
No. NOV
(A or B) Closed) Rep. (Other)
“A” PUNCHES are significant punches, which have to be corrected before next phase.
“B” PUNCHES are minor punches that may be left to a later phase if client accepts.
..,-av Wellbore
Revision 01
Page 52 of 87
7.6 Return to Service
Before returning the shaker to service after three or more months of storage, complete the following
steps:
1. Remove motor covers and rotate motor shaft by hand.

2. Continue to rotate motor shaft and apply 5.7 grams of Kluber Isoflex® Topas NB52 or NB152 grease
into each bearing.
5.7 grams equals 4 shots from a 400 gram grease gun.
3. Remove the shipping bolts.

4. Connect power to the unit.
5. Turn on power supply to the unit.
6. Bump start the motors to check motor rotation by pushing the START button and then quickly
pushing the STOP button.
See Section 6.4.2 , titled “Electrical Connections” for more information.
7. Run the shaker for three (3) hours and monitor the bearing house temperatures.
At start-up, the motors can run very hot, but after approximately three (3) hours, the
motors should stabilize, not operating at more than 21°C (70°F) above ambient
temperature.
8. Disconnect the power.

9. Replace the motor covers and shipping bolts.
On the 3.5 hp motors, there is a rubber seal located between the shaft and the body of the
motor to protect the bearing from dust. This seal might get hot and look like it has melted.
This is perfectly normal.
..,-av Wellbore
Revision 01
Page 53 of 87
8 OPERATION

•
The shaker is factory set to provide a G-force suitable for most drilling applications. Once the shaker has
been installed, the only changes or adjustments that should be made are the screens and basket angle.
Screen selection depends on the specific drilling parameters, such as circulating volume, mud viscosity,
penetration rate, etc.
Before starting the shaker, confirm that the commissioning check list is completed (refer back to Table
7-2). Before returning the starter to service after three or more months of storage, confirm that Return
to Service procedure is completed (refer back to Section 7.6).
8.1 Start-Up
The procedure for starting the shaker for each run is as follows:
1. Check to see if shaker is linear motion or dual motion.

a. If linear motion shaker, go to step 2.
b. If dual motion shaker, select the desired linear or elliptical motion by turning the switch to
“LINEAR” or “ELLIPTICAL”, respectively, on the starter enclosure.
2. Press the green START button on the starter enclosure.
Keep body parts away from the basket and springs during startups, which have higher
basket movements than normal running conditions.
3. Allow the shaker to run for a couple of minutes with mud until the motion of the shaker is stabilized.
Do not switch from linear to elliptical motion or vice-versa without stopping the shaker
first.
8.2 Shut-Down
The procedure for stopping the shaker is as follows:
1. Stop the mud flow to the shaker.

2. Press the red STOP button on the starter enclosure.
IU'AV Wellbore
Revision 01
Page 54 of 87
Keep body parts away from the basket and springs during stops, which have higher basket
movements than normal running conditions.
3. Allow the shaker to come to a complete stop (at least 20 minutes) before doing any work on the
unit.
4. Clean the mud build-up from the screen decks and basket.
8.3 Basket Angle Adjustment
The pneumatic angle adjustment system is used to change the angle of the screening surfaces relative to
the neutral position. The push-button operated air bladders are used to hold the shaker at the desired
angle.
!
============~ºl===========lºI=============
O Air actuated
f)
bladder
Single piece rocker arm
Figure 8-1 Pneumatic Basket Angle Adjustment
It is not necessary to stop the shaker before changing the basket angle; therefore, follow these steps for
changing the basket angle:
1. Use the push button controls to raise or lower the basket angle.
2. If the air supply is removed, the basket will maintain its current angle.
a. Basket can only be adjusted downhill, as the UP button will not have any pressure behind it.
b. Basket can be tilted uphill by using an overhead crane or lever arm to place blocks under the
rocker arm, to adjust the basket up, until the air supply can be returned.
Only use blocks when operating conditions will not allow for the shaker to be shut
down or the flow to be diverted to another shaker.
For normal drilling conditions, the unit should be operated so the end of the liquid pool is near the
discharge end of the third screen. The basket would eventually reach the most conservative position of
fully uphill where the mud would least likely be lost.
When the end of the liquid pool is near the end of the third screen, cuttings are generally dry
enough for most applications.
IU'AV Wellbore
Revision 01
Page 55 of 87
When there is increased mud flow across the shaker, additional uphill incline can be used to move the
end of the liquid pool towards the back of the shaker. Increasing the basket angle allows the shaker to
handle higher flow rates and/or produce drier cuttings. However, running the basket steeply uphill has
disadvantages of reduced conveyance and thicker solids bed. A thicker solids bed causes solids to be
ground into smaller pieces, screens to wear out faster, and the active mud system to possibly have an
increase amount of returned fine solids.
When gumbo or sticky clays are encountered, it may be necessary to lower the basket angle to get the
solids to convey properly. Although some baskets can be lowered as much as 5° downhill, running the
shaker basket at a lower angle than necessary requires using coarser screens to prevent excess drilling
fluid loss.
8.4 Screen Blinding Prevention
Screen blinding results when the openings of the screen are plugged (blinded) with sand. To prevent
this from happening, use one of the following methods:
1. Unplug the screen;

2. Change the screen mesh size; or
3. Steam-clean the screen.
8.4.1 Unplugging the Screen
Unplug the screen by either one of these two methods:
1. If the screen is in the unit, stop the unit and rub the screen in a circular motion with a cloth rag or
cloth gloves.
Never use a wire or stiff fiber brush on the screens, since it may damage the screens.
2. If the screen is removed from the unit, blow the solids out with high-pressure air or water from the
bottom side of the screen.
8.4.2 Changing the Screen Mesh Size
Changing to a finer mesh screen may remove and discard the near size blinding particles. Changing to a
coarser mesh screen may solve the blinding problem, but will increase the amount of solids returned to
the active system.
See Section 6.4.4, titled “Screen Installation”, for screen changing procedure.
Often it is necessary to experiment with several mesh sizes to minimize blinding while drilling
through unconsolidated sand formations. As a general rule, try finer screens first.
U'AV Wellbore
Revision 01
Page 56 of 87
8.4.3 Steam Cleaning the Screen
Salt-water muds sometimes cause calcium deposits to coat the wires in the screen. As the layer of
calcium increases in thickness around the wires, the openings become plugged off, resulting in flooding.
Steam cleaning usually removes the calcium deposits.
8.5 Operating General Guidelines
• Use the same mesh screen on all four panel sections. The cut point is normally determined by
the coarsest mesh screen. If a coarser mesh screen is installed for any reason, it should be
installed at the discharge end (or front).
• Use finer mesh screens, rather than coarse mesh screens, where gumbo or sticky clays are
encountered. Using finer mesh screens provides smoother, wetter surfaces that help convey
the gumbo and clay.
• Switch from linear motion to elliptical motion (if shaker is equipped with elliptical motion) to
improve conveyance of gumbo and sticky clays.
• Adjust basket angle regularly to determine the best angle setting. Conveyance rates vary with
drilling rates and hole conditions.
• Operate the screens wet, since running dry screens may result in premature screen failure.
• Lower the basket angle or install finer mesh screen(s) to extend the liquid pool – the end of the
pool should be on the third screen.
• Add replacement or makeup base fluid while drilling, as required. Adding the base fluid to the
feed tank generally reduces the mud viscosity and allows more efficient screening.
• Use the weir diverter plates in the feed tank to balance the flow between two or more shakers
hooked to a common flow line or to change the flow of the liquid onto the screen surface.
• Adjust the weir plates to get a less curved horseshoe to improve overall shaker performance.
• Shim the corners of the shaker skid until it is level, if the discarded solids are channelling to one
side of the end screen (a sign of the shaker being out of level).
• Do not change the VFD parameters (if shaker is equipped with a CGC starter) without consulting
NOV’s field service representative, since the parameters are configured to provide optimum
performance.
• Wash down the screens before shutting down the unit for any length of time or before storing
the screens.
..,-av Wellbore
Revision 01
Page 57 of 87
9 TROUBLESHOOTING

•
See Table 9-1 for troubleshooting the KING COBRA™ VENOM™ Shaker. The most common problems,
causes, and solutions are listed here. Contact nearest NOV representative if additional assistance is
required.
Table 9-1 Troubleshooting – KING COBRA™ VENOM™

Problem Probable Cause Solution
Shipping bolt(s) not removed. Remove shipping bolt(s).
Motors start but shaker operation is very
Motor bearing has failed. Loud
loud. Replace motor.
squalling noise is emitted.
Motors make unusual or excessive noise
Mounting bolts are loose. Tighten mounting bolts.
during operation.
Power supply interrupted. Reconnect power.
Motor(s) do not start (no sound). Power cable failed. Repair or replace cable.
Overload relay tripped. Wait for automatic reset and then restart.
Motor is wired for incorrect voltage. Make sure motor is wired for the correct voltage.
Motor does not start but hums for a short
Check phase-to-phase voltages and make sure all
period until the overload trips. Motor single phasing.
three phases are at full voltage.
Make sure both overload relays are set to same
amperage as listed on motor nameplate.
Motor runs but trips off. Overload relay has tripped contactor. Check for an overload condition.
Make sure both motors are running and running
in opposite directions.
Power cable failure. Repair or replace cable.
Only one motor running.
Motor failure. Replace motor.
Motors overheating. Buildup of solids on or around motors. Clean motors from mud or solids buildup.
Basket bottoming out. Buildup of solids in skid compartment. Clean out skid compartment from solids buildup.
Unusual shaker vibration patterns; slow Basket springs bottoming out; worn or Replace springs in pairs--front or rear pair, or all
bouncing or rocking basket movements. weak springs. four springs.
Discarded solids are channeling to one side. Shaker out of level. Shim corners of shaker skid until unit is level.
Wear strips/seals are worn or missing. Inspect and replace worn or missing wear strips.
Basket angle too steep uphill. Decrease basket angle.
Solids bypassing into active system.
Screen mesh too coarse. Change to a finer mesh screen.
Screen is torn or has hole(s). Replace screen or patch up hole(s).
Check wiring inside starter box and cable
Breaker trips off on starting. Insulation failure. insulation. Replace cable if insulation has failed.
Replace starter if arcing signs found inside.
Sensor incorrectly installed and/or Check if sensor is fully in place and wires for
Green light on starter is flashing
terminated. sensors are correctly terminated.
VFD Fault on the starter display. VFD problems. Contact NOV.
IU'AV Wellbore
Revision 01
Page 58 of 87
Contact NOV technical service group for VFD problems or issues.

Contact nearest NOV representative if a wiring schematic is need for troubleshooting
equipment.
A handheld sensor can measure the G-force. It is important that the handheld sensor is
mounted so the measuring axis is parallel with the line of force of the shaker.
9.1 Technical Services
If issue(s) continue, please contact NOV BRANDT™ Technical Services. To find nearest NOV contact,
please refer to Section 1.4, Corporate Locations. To help expedite service, please locate the NOV
equipment tag and have the following information available if possible:
• Job number
• Serial number
• Model
• Part number
• Equipment description
• Summary of problem
..,-av Wellbore
Revision 01
Page 59 of 87
10 MAINTENANCE AND REPAIR

•
Prior to performing any maintenance or repair, the power must be locked out and tagged out.
Failing to lockout and tagout the power to the equipment may result in serious injury or death,
as well as serious damage to the equipment.
10.1 Routine Maintenance
The shaker must be maintained on a routine basis to provide extended service and performance. All
maintenance requiring the removal of parts or potential contact with the vibrating basket on the shaker
should be done while the unit is stopped, unless otherwise specified. All welding and electrical work
should be done while the equipment is stopped and locked out/tagged out.
Failure to conduct routine maintenance could result in equipment damage or injury to

personnel.
Table 10-1 summarizes the routine maintenance tasks performed on the shaker.
IU'AV Wellbore
Revision 01
Page 60 of 87
Table 10-1 Maintenance Tasks – KING COBRA™ VENOM™ Shaker

Timing or Duration Task
Inspect screens and screen wedges, visually, for wear and tear. The parts shall be intact with
no signs of grooves or cracks. Repair or replace if necessary.
Check that screens are properly installed over alignment pins or retainer plate.
Use supplied non-sparking pry bar to check that screen wedges are tight.
Check that green light on starter enclosure is on and not flashing.
Daily
Remove build-up mud from motors.
Check flow distribution and solids conveyance. Liquid pool should be towards end of third
screen.
Listen for any loud or unusual noise, particularly bearing squeal or any metal-to-metal
contact, since basket should run quietly.
Check air fitting on the pneumatic angle adjustment system for leaks.
Clean out feed tank and skid compartment of any solids build-up that may cause vibrating
Weekly
basket to bottom out or interfere with screening.
Inspect springs and spring spools and replace if necessary.
Ensure all nuts, bolts, and fasteners on shaker (particularly the motors) are in place and
tight/secured.
Monthly or 750 hr Verify starter cover bolts are tight, all conduit or gland connections are intact and free of
corrosion, and enclosure mounting bolts are tight and in good condition.
Lubricate motor bearings.
3 months or 2000 operating hr Inspect motor cables and connections.
Inspect machined surfaces of starter box and cover for nicks, dirt, or any foreign particle
Yearly or 8000 operating hr build-up that would prevent a proper seal. Clean surfaces by wiping with a clean, lint-free
cloth. Consult factory if flange surface is damaged.
Wash down screens.
After each use
Check after opening and closing feed tank bypass valve for a positive seal.
Check wedge and wedge bracket for wear and tear, make sure there is no signs of missing
teeth or cracks. Replace if necessary.
Clean wedge bracket and wedge from mud, solids, or debris to avoid abrasion, wear and
During screen change tear during operation.
Wash down the screen support area prior to installing a new screen.
Inspect screen seals/wear strips for wear and tear, make sure they are intact, no signs of
grooves or cracks. Replace if necessary.
In addition to the inspection, always check for wear, deterioration, looseness of fittings, corrosion, and
satisfactory lubrication.
Detailed maintenance instructions include the following:

• Lubricating the motors
• Inspecting the motors – cables and connections
• Checking the starter enclosure
..,-av Wellbore
Revision 01
Page 61 of 87
10.1.1 Motor Lubrication
Allow the motors to cool to ambient temperature before working on them. Hot surfaces can
cause serious injury.
Use only the prescribed Klüber Isoflex Topas grease in motors. If different grease is used, the
motors can be damaged and warranty will be void.
Use only the prescribed amount of grease to lubricate the motors. Too much grease will cause
bearings to overheat and result in premature bearing failure.
10.1.1.1 Motor Lubrication Guidelines
Lubricate each bearing on the motor once every operating month (750 hours) per the following
guidelines:
• Use only Kluber ISOFLEX TOPAS NB 52 grease (p/n: 46AS) for operation in cold ambient
temperatures of -29°C to +10°C (-20°F to +50°F).
• Use only Kluber ISOFLEX TOPAS NB 152 grease (p/n: 46AY) for hot ambient temperatures above
38°C (100°F).
• Use either NB52 or NB152 for ambient temperatures of 10°C to 38°C (50°F to 100°F).
Reference Table 10-2 and Table 10-3 below to ensure that the proper lubrication kit is ordered.
Plastic laminated lubrication instructions are attached to each shaker when shipped from the
factory.
Table 10-2 Lubrication Kit for Normal and Low Ambient Temperature Conditions
Lubrication Kit P/N 7221
Qty Item P/N
2 1/8” NPT grease fitting 33B
1 400 gram tube of ISOFLEX TOPAS NB 52 grease (One tube can lubricate 35 motors) 46AS
1 Grease gun (4 shots equal 5.7 grams/bearing) 46AU
1 Lubrication instructions PI7208
Table 10-3 Lubrication Kit for Normal and High Ambient Temperature Conditions
Lubrication Kit P/N 7221H
Qty Item P/N
2 1/8” NPT grease fittings 33B
1 400 gram tube of ISOFLEX TOPAS NB 152 grease (One tube can lubricate 35 motors.) 46AY
1 Lubrication instructions PI7208
1 Grease gun (4 shots equals 5.7 grams/bearing) 46AU
IU'AV Wellbore
Revision 01
Page 62 of 87
10.1.1.2 Motor Lubrication Procedure
Lubricate the motor as follows:
1. Clean the motor case around the grease plug with a clean shop towel to remove dirt and debris.
2. Remove the grease plug from the motor housing.
• Failure to remove the plug before greasing can cause motor failure.
3. Install a new 1/8” NPT grease fitting (p/n: 33B) into the motor housing.
Always use a new grease fitting. Even small amounts of different grease may cause a
negative reaction with the Isoflex grease.
4. Apply 5.7 grams (0.2 oz) of grease with a grease gun into each grease fitting.
5.7 grams equals 4 shots from a 400 gram grease gun.
5. Replace the grease fitting with the grease plug.
Do not leave the grease fitting(s) in the motor housing.
6. Do not lubricate for another operating month (750 hours).
Too much grease will damage the motor and void the warranty.
If the motors have been running and not lubricated for more than three (3) months, put 20 shots in each
bearing per the above instructions.
10.1.1.3 Motor “Wake Up” Procedure
If the motor has been idle for 6 months or more, perform the following “wake up” procedure:
1. Disconnect and lockout/tagout power to the motors.

2. Clean the motor case around the grease plug with a clean shop tower to remove dirt and debris.
3. Remove the grease plug from the motor housing.
4. Install a new 1/8” NPT grease fitting (p/n: 33B) into the motor housing.
IU'AV Wellbore
Revision 01
Page 63 of 87
Always use a new grease fitting. Even small amounts of different grease may cause a
negative reaction with the Isoflex grease.
5. Remove motor weight covers and rotate each motor by hand 5 turns in each direction.
6. Continue to rotate motors by hand while applying 3 shots of Kluber grease in each bearing.
7. Reconnect power to the motors and run each motor for one minute.
8. Disconnect and lockout/tagout power to the motors.
9. Rotate the motors by hand while applying 3 additional shots of Kluber grease in each bearing.
10. Replace the grease fitting with the grease plug.
Do not leave the grease fitting(s) in the motor housing.
11. Replace motor weight covers.

12. Reconnect power to the motors and run each motor for 3 hours.
13. Check the motor temperature at each bearing. If temperature is above 93°C (200°F), call NOV
BRANDT™ for assistance.
14. Do not lubricate motor bearings for another operating month (750 hours)
Too much grease will damage the motor and void the warranty.
10.1.2 Motor – Cables and Connections – Inspection
Follow lockout/tagout procedures and disconnect power to the equipment before performing
work on the motor. Failure to do so may result in severe injury or death.
Inspect the motor cables and connections as follows:
1. Turn off and lockout/tagout the energy source to the motor.

2. Inspect the cables for damage, including cuts and abrasions, and replace if damaged.
3. Inspect the ground connection, making sure the resistance from the ground connection to the
vibrator enclosure does not exceed 0.1 Ω and ensuring the screw on the ground terminal is
tightened.
4. Make sure all the nuts on the connections on the terminal block are tightened as much as possible
without stripping. Do not overtighten the nuts.
5. Check the mounting bolt torque.
10.1.3 Starter Enclosure Check
performing work on the enclosure. Failure to do so may result in severe injury or death.
IU'AV Wellbore
Revision 01
Page 64 of 87
Perform starter enclosure check any time the starter box is opened. To make sure that there is proper
seal on the enclosure, follow the steps below:
1. Remove cover bolts from enclosure.

2. Inspect the machined surfaces of both the box and the cover. The surface must be free of nicks,
dirt, or any foreign particle build-up that would prevent a proper seal.
a. Clean surfaces by wiping with a clean lint-free cloth.
b. Consult factory if the flanged surface is damaged. Never attempt to rework the surface
flange in the field. If the flange is damaged to the point that the flame path is compromised,
then it must be replaced.
3. Apply a light coating lubricant (any non-hardening, non-setting, non-solvent, non-corrosive grease or
compound) to the box surface flange before re-installing on the box.
4. Wrench down cover bolts and torque the bolts accordingly.
10.2 Repair
Shaker repair includes the following procedures:

• Replacing the motor
• Replacing the wear strips
• Repairing or patching the screens
• Replacing the screens
• Replacing the spring spools
If parts need to be replaced, contact your nearest NOV representative for the spare parts.
10.2.1 Motor Replacement
Repairing the motor yourself during the warranty period may void the warranty. Contact your
nearest representative if motor needs repair or bearings need to be removed or replaced.
If installation instructions are not followed, the shaker assembly and motor(s) can be
damaged.
Abusing or dropping the motor will accelerate wear and cause bearing damage.
Never weld mounting surface with motor(s) mounted and wired. Welding may cause damage
to the vibrator windings and bearings.
•
Wiring on the motors will be installed only by a qualified electrician and in accordance with
electrical code and standards.
All cable entry devices and blanking elements must be suitable for the conditions of use, and
correctly installed.
IU'AV Wellbore
Revision 01
Page 65 of 87
Follow these steps to replace the motor:
1. Turn off and lockout/tagout power to the unit.

2. Disconnect the electrical wiring from the motor to be replaced.
3. Use proper lifting accessories (e.g. sling/cable and shackle/hook) through the motor lifting eyes to
support the weight of the motor before the mounting nuts or bolts are loosened.
4. Remove the six (6) motor mount bolts and thick washers (reference Figure 10-1 for standard bolt
design).
O--, ltem Description P/N

'
o Motor washer LC2A14014
8 12-point :Y.10UNC x 4 1/2" 22BCJ
e LOCTITE 243 (heavy coat) 18N3
o Washer 36AR
e Heavy hex jam nut 35EA
0 Heavy hex nut, torqued to 275 Nm (275 lb-ft) 35FJ
Figure 10-1 Standard Bolt Design
5. Remove the motor from the motor mounting plate.

6. Remove all rust from the mounting plate.
7. Make sure the mounting plate and the replacement motor are clean and free of debris, paint, and
oxidation.
8. Note the location of the motor junction box cable through-hole before picking the replacement
motor.
9. Position the motor mounting holes over the mounting holes on the motor place.
a. Bottom motor – location of cable through-hole up
b. Top motor – location of cable through-hole down
Elliptical/dual motion units use two different motors. Make sure the correct motor is
installed in the correct location.
Before running the cable to the motor, make sure the cable has a minimum temperature
rating of 105°C (222°F) and the cable voltage rating equals or exceeds the voltage of the
operating motors.
10. Use new bolts provided and existing thick washers to attach the new motor.
Never re-use old bolts or nuts. Old fasteners can break and cause damage to the motor or
structure.
Do not use split lock washers to install motor onto mount. Damage to the motor could
result.
11. Coat the threads on the new bolts with Loctite® 243 threadlocker.
IU'AV Wellbore
Revision 01
Page 66 of 87
12. Torque the bolts to 373 Nm (275 lb-ft), tightening the center bolts first (refer to Figure 10-1).
3 6
1 2
5 4
Figure 10-2 Mounting Bolt Tightening Sequence
Tighten the mounting bolts in sequence as shown in Figure 10-2 to avoid damaging the
motor casting.
13. Wait at least 30 minutes after applying the Loctite® and torqueing the bolts before operating the
shaker.
Wear high impact gloves when torqueing the bolts and remove the diverter plate when
.
1 installing or uninstalling motors. Hands could be potentially cut on the diverter plate when
torqueing the motor bolts.
If the bolts are tightened or loosened after the Loctite® has dried, the bolts must be
replaced.
14. Reconnect the electrical wiring to the motor.

15. Remove the weight covers from both motors.
16. Check that all counterweights are marked the same (ex: 60 Hz, 90%), if applicable.
17. Turn on the power supply to the unit.
18. Bump start the motors to check the motor rotation direction (refer back to Section 6.4.2, titled
“Electrical Connections”.
Motors should rotate in opposite directions from each other relative to the top of the
motors. Operation with both motors rotating in the same direction results in poor shaker
performance.
19. Reinstall the motor weight covers.

20. Return the shaker to service.
IU'AV Wellbore
Revision 01
Page 67 of 87
10.2.2 Wear Strip Replacement
Wear strips provide a positive seal around the screen panel. Worn or missing seals need to be replaced,
because solids will bypass into the active system.
10.2.2.1 Long Wear Strips
To replace the long wear strips, follow these steps:
1. Remove the old fasteners with an Allen wrench and back-up wrench.
2. Remove the long wear strips.
3. Clean all mating surfaces thoroughly.
4. Install the new long wear strips.
New long wear strips have a crown (radius) on one side and a flat surface on the other side
and must be installed with the flat surface on the metal shaker deck.
5. Tighten the wear strip from the center outwards, alternating from side-to-side.
Do not over-tighten the wear strip. Over tightening the seal causes deformation and forms
a gap between the frame and the wear strip, which can lead to screw installation problems
or may cause leakage.
10.2.2.2 Side-Pinned Wear Strips
To replace the side-pinned wear strips, follow these steps:
1. Remove the old fasteners with an Allen wrench and back-up wrench.
2. Remove the side-pinned wear strips.
3. Clean all mating surfaces thoroughly.
4. Mount the new short wear strips with the off-centered pin closest to the basket wall.
5. Insert the new fasteners in the strips but do not tighten them.
6. Use an alignment tool (p/n: 13182) to properly set the pin spacing for the screen pin holes by
placing the alignment tool over the pins on both wear strips, with the butt of the extended end
against the basket wall and the other end does not touch the basket wall.
7. Keep the alignment tool still in place and tighten the hardware on one strip and then the other strip.
8. Remove the alignment tool.
9. Proper installation of the screens is now possible.
10.2.3 Screens Repair or Patch
The shaker screen life can be extended by patching torn panels.
U'AV Wellbore
Revision 01
Page 68 of 87
10.2.3.1 Using Screen Plug
To repair VNM screen panels using a screen plug (p/n: 11EU), follow these steps (refer Figure 10-3):
O Rubber hex plug

f) Damaged
(with me hh ex opening
A s removed)
V lntact hex operunqs
.
Figure 10-3 Screen Repair
1. Use the bypass valve or shutoff valve to stop flow to the shaker basket with the torn screen.
2. Wash the screens.
3. Stop and turn off the shaker –follow lockout/tagout procedures. Allow the shaker to come to a
complete stop (at least 20 minutes) before doing any work on the unit.
4. Locate the torn area and cut out all the wire mesh remaining in the hex opening.
5. Insert the rubber hex plug.
6. Check the screen wedges for tightness.
7. Start the shaker.
8. Return flow to the shaker.
10.2.3.2 Using Silicone, Epoxy, or Liquid Steel
To repair VNM screen panels using silicone, epoxy, or liquid steel, follow these steps:
The screen can be repaired in place, but is recommended to remove screen prior.
1. Use the bypass valve or shutoff valve to stop flow to the shaker basket with the torn screen.
2. Wash the screens.
3. Stop and turn off the shaker –follow lockout/tagout procedures. Allow the shaker to come to a
complete stop (at least 20 minutes) before doing any work on the unit.
4. Dry off the screen as much as possible. The backing cloth must not be torn.
5. Apply a thick layer of the repair material to the torn panel and work into the backing cloth.
Do not use silicone with diesel-based mud, which has a severe effect on the composition.
www.nov.com
Keywenbo,e Technologles
Revision 01
Page 69 of 87
6. Allow to dry for at least 30 minutes, or recommended set time for the material used.
7. Check the screen wedges for tightness.
8. Start the shaker.
9. Return flow to the shaker.
10.2.4 Screen Replacement
If the screen is beyond repair and needs replacing, follow the procedures in Section 6.4.4, titled “Screen
Installation”.
10.2.5 Spring Spools Replacement
Follow these steps for spring spools replacement:
1. Lockout/tagout power to the unit.

2. Disconnect the cables from both motors.
3. Refer to Section 5.2.2 for instructions on lifting of the basket.
4. Lift basket so that there is enough clearance to remove damaged spring spools.
5. Remove the damaged spring spools and replace with new ones.
6. Lower down the basket.
7. Remove the lifting accessories.
8. Reconnect the cables to the motors.
..,-av Wellbore
Revision 01
Page 70 of 87
11 DECOMMISSIONING

•
In the event that the equipment needs to be removed from service, either for rig down time or
replacement, use Table 11-1 to perform proper decommissioning. As each item is checked and proved
satisfactory, mark off the item number on the list to prevent oversights that could cause delay in
dismantling, damage to equipment, or injury to personnel.
Table 11-1 Shaker Decommissioning Checklist

Item Decommissioning Checklist Completed
1 Follow proper shut down procedures for the system.
2 Lock-out/Tag-out rig supply power to the system.
3 Uninstall power supply cable.
4 Cleanout the shaker of any solids.
5 Remove the screens.
6 Cleanout the shaker again.
7 Tie wedges back on.
8 Unfasten the shaker skid from the tank by removing bolts or cutting welds.
9 Replace the four shipping bolts and spacers to the basket.
10 Depressurize unit and disconnect air lines.
11 Follow proper lifting procedures to lift shaker away.
12 Package the system for storage.
Store the system in a clean, dry environment (reference “Preservation and Long-term
13
Storage”.)
11.1 Repackaging for Transport
To prevent damage to the equipment in transportation, follow these steps to repackage the equipment
for transport:
1. Replace the four (4) shipping bolts and spacers to the shaker.
2. Remove all screens and wedges from the shaker basket.
IU'AV Wellbore
Revision 01
Page 71 of 87
12 PRESERVATION AND STORAGE

•
Store the KING COBRA™ VENOM™ Shaker in a cool, dry place with the ability to test the unit for three
hours once a month. Care should be taken to ensure the shaker does not degrade during storage.
When the equipment is stored for long periods of time, motors should be megger tested every 3
months. Refer back to Section 7.4.1, titled “Motor Insulation Resistance Test” or refer to documents
D4A0045256-PRO-001 “Motor Insulation Test Procedure” and D4A0045256-CHL-001 “Motor Insulation
Test Log-Sheet”.
12.1 Cool Dry Storage with Adequate Power
If the shaker is stored in a cool, dry place with adequate power, the following steps should be taken to
ensure that the shaker assembly does not degrade during storage:
1. Keep the shipping bolts on the shaker at all times while in storage, except when the shaker is tested
once a month.
2. Test the operation of the shaker once a month; wherein, the test requires connecting power to the
shaker, removing the shipping bolts, and running the shaker for three hours.
3. Remove both the starter enclosure cover once a month, wipe down with a rag soaked in a water-
displacing solvent (e.g. WD40®), and avoid wiping any exposed current carrying connections.
4. Allow the solvent to dry.
Use desiccant bags in the starter and junction box to minimize moisture build-up.
5. Put the starter cover back on tightly and keep all other connections intact.
6. Replace the power source cable with a water-resistant material or short piece of cable, if the power
source cable is removed from the starter enclosure coupling.
7. Keep the starter enclosure sealed at all times and close any unused cable entries with stopping plug
to prevent moisture build-up.
12.2 Outside Storage or with Inadequate Power
If the shaker is stored outside or in a place with inadequate power, the following steps should be taken
to ensure that the shaker assembly does not degrade during storage:
IU'AV Wellbore
Revision 01
Page 72 of 87
1. Cover the shaker with a protective tarp, if possible.

2. Keep the shipping bolts on the shaker at all times while in storage.
3. Replace the power source cable with a water-resistant material or short piece of cable, if the power
source cable is removed from the starter enclosure coupling.
4. Remove the starter enclosure cover once a month, wipe down with a rag soaked in a water-
displacing solvent (e.g. WD40®), and avoid wiping any exposed current carrying connections.
5. Allow the solvent to dry.
Use desiccant bags in the starter and junction box to minimize moisture build-up.
6. Put both the starter cover back on tightly, and keep all other connections intact.
7. Keep the starter enclosure sealed at all times and close any unused cable entries with stopping plug
to prevent moisture build-up.
..,-av Wellbore
Revision 01
Page 73 of 87
13 SPARE PARTS
13.1 Spare Parts List Definitions and Recommendations
13.1.1 Operating Areas –Rig
Land Rig: Operating areas with easy access to a National Oilwell Varco store or customer’s own regional
warehouse.
Offshore Rig: Operating areas in remote locations.
13.1.2 Operating Areas – Group
Group 1: Operating less than four (<4) of the same unit.

Group 2: Operating four or more (>4) of the same unit.
13.1.3 Life Cycle Class
Class A: Maintenance parts – wear and tear parts requiring periodic service or replacement.
Class B: Repair parts – parts which normally have an extended, but not indefinite life.
Class C: Over-haul parts – parts normally required only for major overhauls.
Class D: Complete Component Replacement – when repair or over-haul is not cost effective.
13.1.4 Recommendations
Group 1 – One (1) order per unit for your area.

Group 2 – One (1) order per four (4) units for your area.
13.1.4.1 Example of Spare Parts
For an Offshore Rig using one (1) shaker, the recommended spare parts for year one (1) to minimize
downtime would be as follows (see Table 13-1):
Table 13-1 Example of Spare Parts

Product: KING COBRA™ VENOM™ Shaker
OPERATIONS AREA
WEIGHT Land Rig Offshore Rig
ITEM NOV P/N DESCRIPTION CLASS
(lb) GROUP 1 GROUP 2 GROUP 1 GROUP 2
(1-3 Units) (≥4) (1-3 Units) (≥4)
1 LF3B00936 SPRING Front B 5.00 0 0 0 0
2 LM3B13614 SPRING Rear B 6.00 0 0 0 0
3 LF3C10426 SPRING Spool B 1.00 8 24 8 24
4 LM3S00103 LOCK PIN Assembly B 9.00 0 0 2 4
..,-a,v Wellbore
Revision 01
Page 74 of 87
13.1.5 Inside Sales Contact Information
For more information on ordering parts please contact Inside Sales at:
Email: Brandtsales@nov.com
Phone Number: 936.494.6050
Fax Number: 936.756.1872
13.2 Spare Parts List
Figure 13-1 and Table 13-2 show the recommended spare parts for the KING COBRA™ VENOM™ Shaker.
:.w¡
I· :
e
TOPVIEW
RIGHT SIDE VIEW BACKVIEW

Figure 13-1 KING COBRA™ VENOM™ Shaker
..,-a,v Wellbore
Revision 01
Page 75 of 87
Table 13-2 Parts Description

Item QTY Description P/N
1 2 SPRING Front * LF3B00936
2 2 SPRING Rear * LM3B13614
3 4 SPRING Spool LF3C10426
4 1 LOCK PIN Assembly LM3S00103
5 1 WEAR STRIP Long M4A0049134-KIT
6 1 WEAR STRIP Side M4A0050928-KIT
7 WEDGE Screen Venom 26EZVNM
--- PLUGS Screen 11EU
8 MOTOR Option ** -------
9 SHROUD Electrical 01-1903
10 GLAND Electrical 01-1904
11 STARTER Internals *** -------
Note: * Figure 13-2 shows the front and rear spring identifier.
** Motor Option should be consistent with the motor part number being replaced.
*** Starter Internals should be consistent with the internals of the starter part number.
Front Spring Rear Spring

Figure 13-2 Spring Identifier
KING COBRA™ VENOM™ Shaker spare parts for year 1 and year 2 are shown in Table 13-2 and Table
13-3, respectively.
..,-a,v Wellbore
Revision 01
Page 76 of 87
Table 13-3 KING COBRA™ VENOM™ Shaker Year 1 Spare Parts

OPERATIONS AREA
(1-3 Units) (≥4) (1-3 Units) (≥4)
2 LM3B13614 SPRING Rear B 6.00 0 0 0 0
5 M4A0049134-KIT WEAR STRIP Long A 1.00 24 48 48 72
6 M4A0050928-KIT WEAR STRIP Side B 2.00 12 24 24 48
7 26EZVNM WEDGE Screen Venom B 3.00 0 0 4 12
--- 11EU PLUGS Screen A 1.00 25 50 50 150
8 ------- MOTOR Option * D ------ 0 0 2 2
9 01-1903 SHROUD Electrical B 1.00 0 0 2 2
10 01-1904 GLAND Electrical B 1.00 0 0 4 4
11 ------- STARTER Internals ** B ------ 0 1 1 2
Note: * Motor Option should be consistent with the motor part number being replaced.
** Starter Internals should be consistent with the internals of the starter part number. Refer to Table
13-5 and Table 13-6 for list of starter drawings with and without thermostats, respectively.
Table 13-4 KING COBRA™ VENOM™ Shaker Year 2 Spare Parts

OPERATIONS AREA
(1-3 Units) (≥4) (1-3 Units) (≥4)
2 LM3B13614 SPRING Rear B 6.00 2 6 2 6
5 M4A0049134-KIT WEAR STRIP Long A 1.00 48 96 96 144
6 M4A0050928-KIT WEAR STRIP Side B 2.00 24 48 48 96
7 26EZVNM WEDGE Screen Venom B 3.00 4 12 8 24
--- 11EU PLUGS Screen A 1.00 50 100 100 300
8 ------- MOTOR Option * D ------ 0 2 2 2
9 01-1903 SHROUD Electrical B 1.00 0 2 2 2
10 01-1904 GLAND Electrical B 1.00 0 4 4 4
11 ------- STARTER Internals ** B ------ 1 2 2 4
Note: * Motor Option should be consistent with the motor part number being replaced.
** Starter Internals should be consistent with the internals of the starter part number. Refer to Table
13-5 and Table 13-6 for list of starter drawings with and without thermostats, respectively.
..,-av Wellbore
Revision 01
Page 77 of 87
Table 13-5 Drawings – Starter for Motors Without Thermostats

Starter Description
P/N Document Number
HP Voltage LM/DM * Control ** LH/RH ***
26443 2.5 380 LM CGC LH C26443
26444 2.5 380 LM CGC RH C26444
23796 2.5 480 LM CGC LH C23796
23859 2.5 480 LM CGC RH C23859
26482 2.5 575 LM CGC LH C26482
26483 2.5 575 LM CGC RH C26483
24825 3.5 380 LM CGC LH C24825
24826 3.5 380 LM CGC RH C24826
23797 3.5 480 LM CGC LH C23797
23860 3.5 480 LM CGC RH C23860
26484 3.5 575 LM CGC LH C26484
26485 3.5 575 LM CGC RH C26485
24895 2.5 480 DM CGC RH C24895
24896 2.5 480 DM CGC LH C24896
24897 3.5 480 DM CGC LH C24897
24898 3.5 480 DM CGC RH C24898
20598 3.5 480 LM CA LH C20598
22943 3.5 480 LM CA RH C22943
22695 3.5 480 LM CA ------ C22695
22811 3.5 480 DM CA ------ C22811
8339 .67 480 LM STD LH C8339
10440 2.5 380 LM STD LH C10440
10440C 2.0 380 LM STD LH C10440
10441 2.0-2.5 480 LM STD LH C10441
10442 2.0-2.5 575 LM STD LH C10442
11411 2.0-2.5 230 LM STD LH C11411
23604 3.5 480 LM STD LH C23604
M4A0046786 3.5 575 LM STD LH D4A0046786-DAD-001
Note: * LM/DM options: LM: Linear Motion
DM: Dual Motion
** LH/RH options: LH: Left Hand – Starter cover hinge on left side
RH: Right Hand – Starter cover hinge on right side
*** Control options: CGC: Constant-G control
CA: Constant Acceleration
STD: Over the Line - no VFD
..,-av Wellbore
Revision 01
Page 78 of 87
Table 13-6 Drawings - Starter for Motors With Thermostats

Starter Description
P/N Document Number
HP Voltage LM/DM * Control ** LH/RH ***
M4A0045600-21L1 2.5 240 LM CGC LH M4A0045600-DAD-21L1
M4A0045600-21R1 2.5 240 LM CGC RH M4A0045600-DAD-21R1
M4A0045600-31L1 2.5 380 LM CGC LH M4A0045600-DAD-006
M4A0045600-31R1 2.5 380 LM CGC RH M4A0045600-DAD-021
M4A0045600-21L3 2.5 w/ Boost 240 LM CGC LH M4A0045600-DAD-21L3
M4A0045600-21R3 2.5 w/ Boost 240 LM CGC RH M4A0045600-DAD-21R3
M4A0045600-31L3 2.5 w/ Boost 380 LM CGC LH M4A0045600-DAD-006
M4A0045600-31R3 2.5 w/ Boost 380 LM CGC RH M4A0045600-DAD-021
M4A0045600-22L1 2.5 240 DM CGC LH M4A0045600-DAD-22L1
M4A0045600-22R1 2.5 240 DM CGC RH M4A0045600-DAD-22R1
M4A0045600-32L1 2.5 380 DM CGC LH M4A0045600-DAD-009
M4A0045600-32R1 2.5 380 DM CGC RH M4A0045600-DAD-024
M4A0045600-22L3 2.5 w/ Boost 240 DM CGC LH M4A0045600-DAD-22L3
M4A0045600-22R3 2.5 w/ Boost 240 DM CGC RH M4A0045600-DAD-22R3
M4A0045600-32L3 2.5 w/ Boost 380 DM CGC LH M4A0045600-DAD-009
M4A0045600-32R3 2.5 w/ Boost 380 DM CGC RH M4A0045600-DAD-024
..,-av Wellbore
Revision 01
Page 79 of 87

M4A0045600-21L0 2.5-3.5 240 LM STD LH M4A0045600-DAD-21L0
M4A0045600-21R0 2.5-3.5 240 LM STD RH M4A0045600-DAD-21R0
M4A0045600-01L0 2.5-3.5 380-480 LM STD LH M4A0045600-DAD-01L0
M4A0045600-01R0 2.5-3.5 380-480 LM STD RH M4A0045600-DAD-01R0
M4A0045600-51L0 2.5-3.5 575 LM STD LH M4A0045600-DAD-51L0
M4A0045600-51R0 2.5-3.5 575 LM STD RH M4A0045600-DAD-51R0
M4A0045600-22L0 2.5-3.5 240 DM STD LH M4A0045600-DAD-22L0
M4A0045600-22R0 2.5-3.5 240 DM STD RH M4A0045600-DAD-22R0
M4A0045600-02L0 2.5-3.5 380-480 DM STD LH M4A0045600-DAD-02L0
M4A0045600-02R0 2.5-3.5 380-480 DM STD RH M4A0045600-DAD-02R0
M4A0045600-52L0 2.5-3.5 575 DM STD LH M4A0045600-DAD-52L0
M4A0045600-52R0 2.5-3.5 575 DM STD RH M4A0045600-DAD-52R0
Note: * LM/DM options: LM: Linear Motion
DM: Dual Motion
** LH/RH options: LH: Left Hand – Starter cover hinge on left side
RH: Right Hand – Starter cover hinge on right side
*** Control options: CGC: Constant-G control
STD: Over the Line - no VFD
..,-av Wellbore
Revision 01
Page 80 of 87
APPENDIX A KING COBRA™ VENOM™ SHAKER DRAWINGS
Item Description Document Number

A.1 KING COBRA VENOM SINGLE UNIT ASSEMBLY A21173
A.2 KING COBRA VENOM RIGHT HAND ELECTRICAL SUBASSEMBLY SA21223
A.3 SUGGESTED STICKER PLACEMENT – KING COBRA SERIES PI21479
..,-av Wellbore
Revision 01
Page 81 of 87
A.1 KING COBRA™ VENOM™ Single Unit Assembly
12 11 10 9 8 7 6 5 4 2
BU OF W..TE~,(,l.S
-o, Q"TY.
H f---+--~~~•_N_G_c_o_s_RA
__ ,<ni_o_~
__s_<_>_~E_Ll)_~_ENT ~--------< H
i(lhG COBRA vtNOU E.i.Cl(TAN<
DITAIL 1 -<C'I SJ..SKEr SU8'.SStMBL'f 2Sl87

SGALt. 1 : B
NOTE: .JS[ LOCT'TE RE:)
262 O ~u.@
11 .:<C -iYBR D M~ \IT~ H..C.ROWJ..RE M.ui.D04.!~1
..
G ID
f---+--1 ~~<,_N_G_c_o_•_RA
__ v-.,._o_~_ao_c_KE_~-""-"_w_E_~_u_E_1rr
__ -+- __ ---1
,_1_1_s_1 G
"
1!1 S?OOL 5:i:¡_ 'IG V:X.1 Q-426
,, SP'RiNG L\ll RE/..i.f LM.::e Dfi 1 4
r
••
IS • WASHE~ BEVE, l/•" SQU~~. GR-S z,Ne
22NC
16 4 l\UT -40: UX< .7$0-lOJUC __ CS_ZINC JSA.V

17 J(ING COBPUI. 0'5 O sc¡.."R:GE G.'.TE 142:íS-S
"\_c,2 " »I x 117 1/•"
'ª ~YE PU.""E
F •• Ct..::CK UST F
.
:2.D .c. -:i..cs .sO'J--1 lU:'IC x 6.000 GRs_cs_zmc 221.U
., ••
22 W.AS.HE~ Fl.AT .SOO - _)16SS_ lECG
l
~&X DfXS7 >/•" ¡¡ I .L 1'1UT -4EX LOC-< .SOO- t :) •.me __:) 1 ess_ lSC~
'° F'O~VED ANG.:..E lJ ll -i-cs .SD':>-tlU'IC X l.7SD GRl_l!-!S!L_ 22UG
J/8" X 4" X 7 J/4" X S7 J/4"_/ ¡, 1:) WASHE~ LOCI( .see ~-1s_:i1ess_ l6BO
2S
/Cl2 lC Y.JI X 117 1/4" 26
E FOUNDATION PLAN :2.7

¡g
"7 1/4"
••
JD
6
4
W.ASHERFLAT.:>75 -
~ -ID.: UX<
_5Sl _
.J7S.-16.JUC __ Y-4.Ss_
.J6Bl
l-5C:J
JI
(Q'~S~~m
REAR VIEW n {ING coe~ ~ L.H. TCE GU.C.~D WE...)YEtlT ICJ7!l0
JJ 6 -,-es .SD':>-tlU'IC X 2.2SD _,l16SS_ 220Y
COt.fTROl..l.EC
J4
JS 2 -rC:'S .~75-tEU'IC X I.SDD G.RI & ~S'ST-- 22~
o J6
,,
f---+--·~~NUT
6
--1
__ ~_ex_._~-""---•>~u_N_c_~==-S"T-=-=-------+----'s_BY
W.ASHER BE\IE... t/2• SQUl..~t GR-5 ZiN<:
__
.)6CL
D
,. ... --cs
Jg 4 .SOO--DU:'IC X 1.500 GRl_l!-!Ss_ 22N::,
____ ,. ' 17 WASHER R.AT .SOO - S,1;,L_;)I ESS_ JGSY
•o
\
l!2:s..
,.
2.
ST~'!T!R lOCATlON SAYE sa,E ~s YOTO~ ... ~ 'IG.
C ENTtR e= G~•/TY S-IOWt~ FO~ 'YE'JOM SHAi<ER
'i\ TH STA.'ID,1..RO CI.R.BON Bt.Cl('T'AN<.
SIDE VIEW
LE=i HA.'11:) SENSO=i: CONF'G.JRA.TION SHOV.'\; B
:"OW~04TIO?-~
1/2"
121 1/!"
SEE 1<01E 11 PART NUIASER 21173
U",-~S OT-4E~t.·~Es=c: =-e ,8llNf.)1"-
__ ....,.11!
"oducu
SIDE VIEW \C
~º ..~: ~- =~"'!:!mu
RIGHT HAND MOTOR WIRING SHOWN .KIC • ~o,~
:t.~
~[:Ot'WfD
rr:
Lc<.II.TC'N4.. tt¡'l9-
CCN:me.JCTO'to·-,:c.· s1¡1·
::~:::
.. $E:} V.ll~G COB~
VENOM
~~~~g:
_.('j(I( -
9/Y.>/~Oll
AliGLU - "1/T ~¡?>·-us4::~;: .-,.cu
.,,,,~,,,
~ 11:> •1u:,..rc'f.t:~
A SIIIGLE UMIT ASSEt,IBLY
SiJ1t•J.CJ: t'NS"I 11! llhl!O
1~ºt,,/~~\G~10:~~~'of~:-
..... g,JU.
....eru~
s-1·
_!2.·{.. ~~u~1/r """"
...,,,_ > ,u·
-"'-L OIICh!.C,..,!. N IM::"tr.ó-
OIW[~ONUflC
_re,_,.,. .... ¡;¡_,., NÓ ,.,._ lli::í~ tttv. [CJl NO.
4/11/~~ IF I.U COUEn' - ~I(•
00 t.fCi SC.tL.E OAA'tti \JG
,1,,:1~-rr
SE. l 2.9S 9/2>/oa o A21173 1 1
12 1 1 10 9 8 7 6 5 4 3 2
afAV Wellbore
www.nov.com ft.':i'I Technologies
Revision 01
Page 82 of 87
A.2 KING COBRA™ VENOM™ Right Hand Electrical Subassembly
12 1 1 10 9 8 7 6 5 + 3 2
BU OF M~TE~rAl.S
TEi.\ Q'T'(. Ji'.SC~IFllON F~.-r Nu,..en
H 4 -lHCS .37S- 16JNC X l.7SO G~t_ll!-!.'S'S_ 220H
8 tlll\Saf~ F"lJ.T .)7S -
_cs_C/.Dtl.JM J6,AT
4 WT HEX LOCIC .37S- 16UNC __.)04SS __ lSCO
4 4 ~J.ND l/ ¿• 'l,.,. 01-1904
s 1 =-.JG El. J/4• KFi ~~ES~ED .. ~ PlG2. 01-IJS4.
6 "i/lFi C.C.BLE 1 ¿ GI.U::;E 4 CCHOJJ<:TC~ 01-IEl!!ll!!I
12 =-""TE .625 CO'IJE;: ST,C.UFF CLAMP D\U,L l.&80670
8 12 -OL1' .62S sr.c.uw CLAMP'DUI.L IA.110671

o 12 :1.J.ll~ Sf.t.UF"=' OUAJ. BOOY 1<110668
G 10 8 ~:u.1r~ A hG ''" G4 10 1/4" 01-li:M.6
11 JE:CA.l. LOCKOUT TloG OUT 76CU
12 ~~OUNJ c;.eu SJBASSY M4.t.004..!SSO
13 yo-o~ G~OU\j._J c.ABLE M41o00'-!S.i~
14 j ~OUNJ CI.BLE S:JBASSY M41.004.!!SSG
~=
~VEA::>;)ROX. 5 1/2• OF LOOSE WJRE I.T THE ENJ OF EA.CH
CI.SLE MlO STRIP U.S'T >/!" MlO ~rr~CH T'E•II N.<L RING (01-2046).
l.!A. /E. A=-;)ROX. u¡• OF WiRE t..OOSE
1 E'ID OF U.C-i CABli º"
F ~NO S'TRIP 1 / 2".
T'ER"NAL RING (D 1- 2<>-46) & DEC~L (76CU) NDT SHO\t,N ..
F
E E
~
r'S:<>. -,- ... -,
l!ASl<CT. 4' B-UNK
o 1
D
1
e e
:: ~ :
l ...__...__ .....
11111-..:1•11-11 .. mm~W11m1111m-llilll
.... -.._. ..._... _...,.J
...
8 B
21223
UN--ESS CT:-tE~~·sESD[,:_~re
~~.:,c:3
..-...:u
~º ..~: ~·- :L:Or-wro :H;:: ~~~--==,,. .
..KIC • :t..01S 1.cC.-:rCN•- rr:
C.CN'!ffl\lC'T"O'f o·-120•
:rqa·
:rtjil• $E} •EH RIGHT HAIID
gg:=gg~ ~;?;-•e" ::J;=
,X¡(I( • :\.~
"""'-"• • -..¡r
A !'ó.J:11:r...:X l'N:'.'1 9'~ 11!~ INOULA e r-
,,_ 1110 Nt.QJ
<LW:
•stO..C:CTI~
ELECTRICAL SUBASSEl.13l Y
IM~cir C01t11tr1t un• ate,,,)f / :,3emn;
~.M AU.. ccir.rs; OO.!.'t"'J-./0:1!.ffl.-
Jl.40.,~ !?..~T.. ~~417,t/2"" i4e:cg:
DU,illL"i!iilONt'4(; "''"- > 1u·
-A.J. OIY::h!:D\!óN lN:...r..- • ftíw..- ..-...
r..~ #O s-..w r~ ~IV. ÍC'4 NO• l-<.>B I D/10/0! Ü SA21223
12 11 10 9 8 7 6 5 4 3 2
afAV Wellbore
www.nov.com ft.":il'I Technologies
Revision 01
Page 83 of 87
A.3 Suggested Sticker Placement – KING COBRA™ Series
8 7 6 s 4 3 2
&NO!lll
L HfH~WAJlkOIJSlE
to' F'IDII l!RNOT-.
F :Z. l'l""l>T- .... fl IIOT [IICUI> F
1/2 - 5IZC (K "°"
~..D~
=""
J. T'l'l'ICM. TO Ll"11li0 ~[ W~Y IC
.& 4. C:-f:~0:~~~:: ::·~

BOODII CO.TER Of 5TIJl1UI IIELOW
lkJnoo;s.
E E
"REl.40VE/REPLACE BEFORE
Of'ERARNG/SI-UPPING
STICKER ( 4l(J
GRt:ASE"
STICl<ER
"Hor
o &, STICKrR D
e e
CAUTION"
l"IIOI.TAOE" STICKER & STICl<ER
9RAN0T9
B
RED. 2 1/2"
P~ ?6EZ
DOlH S'IDCS .&,&
,~~STAtH~ C(1,¡T'Rl).. I .&. B
SCI liOlC f4
P"RT NUM9(R Pt21'179

UNL(SS OTH[R'"'ISE SPECIFIEO
~lí!Hltlw Illl.EB6M:ES
UNLESS OTHERWSE SP(CIFlEO
EABB!Q,Illltl IQI..E-!lA~W 5 8/3/15
El!.!Slt:lCSS eru:JPBIEI~B:r
~~..=::~~-,e
'*'I'OIM.Clull.L.Willll:D.L>.n~m ..
ar a,, Wellbore
ft.WI TechnoJogies
BRANDT-
HOO,or1' "1\0NR
Producls
--
fp.t¡J 77JOJ
F"RACTIONS "~64" PREP :1:1/16" -
·-~2100
•
......... W,l~T..,,,..,,'IP>
.x "· 30 1'S F'Of'l:~EO :1:1/16• 1349890 3/18/14 ~~~~~~
.xx 1'.015 LOCATIONAL rrr :1:1/8" .art.~>&.ll~ClltllPollllfl.CIII
.XXX
ANGU:S
".OOS
"1/'Z
OONSTRUCTIDN 0"-120• :1:1/8"
CCNSTRUCTlON 120"-18' ±1/4"
:, 1215833 1/21/13 ~
,..,,nt'S~ Ot.;~ C,
WNIM/'DI r. ,mo, • C1' ~
...
N UP'9CII WT1P' tlDl9IDfT f7 11111'. SUGGESTED STICKER PLACEMENT
-·-
~"'3Q.IC)r.tll"1;.-.JUIIIIIIG,;JN!Jlil'~
A
....... '"'~
~ ........ f-on ..... ~-
CCNSTRUCTIDN 18'> :1:1(2"
SURF"ACE FlNISH 12~ RMS ANGULAR ±1 2 14904 12/13/10
~
........ l'lm..,.fl-lmN'III.~
ICDM'lll ,... M ~ ta. 1,nn.w•D .. LAB 1---:-::-:---r----=-K.:..:..:.IN...:....:::G:.........=...CO.:::....:B::..:...R.::....:A___:S=E:..:....:R..:..!:I
E.::::._S -----r'- A
ANGULNWUTYElOLT HC ±1/T NONE ,._ IS_!;;_. Sll:E DRAWNG NO. SHEET 1 OF 1 RE\'ISION
INSIDE CORNER IWlll .010mirx;.oJOmaM. !!la.ES ~ 1«·
14'-49 8/9/09
BREN< ALI. EDCES .OQ5mln .• 015mo•.
-xu, OIMQ¡SJONS IN INCHC:S- ~-
-
FtD > , ...
Al!. IIUt'IS HU> SIW'P mGC5-
ll(V, ECi. t..a. C>A.TE
IF IN DOUBT -ASK!
DO NOT SCALE DRAWlNG
WDGHT
6/6/08 B Pl21479 05
8 7 6 5 4 3 2
afAV Wellbore
www.nov.com ft.":ii'I Technologies
Revision 01
Page 84 of 87
APPENDIX B BOLT TORQUE
B.1 Bolt Torque Requirements
This section includes the bolt torque requirements for stainless steel, cadmium, and zinc bolts.
Note the following conditions for the bolt torque requirements:
1. If torqueing of a fastener is required, these values shall apply unless noted otherwise.
2. Coefficient of 0.17 for cadmium and 0.22 for zinc, and 70% of the proof load.
3. Values shall be obtained by turning the nut and holding the bolt whenever possible.
4. Preload does not include the use of a locknut.
B.1.1 Calculating Methods
For cadmium and zinc bolts, the values calculated were based on the below equations, using 70% of
table proof strength values.
F = 0.7 ⋅ Ps ⋅ A s
2
  0.9743 
A s = 0.7854 ⋅ d -  
  n 
T = k ⋅F ⋅ d
Where: F - bolt clamp preload force (lbf)

0 .7 - percent applied to proof strength for preload calculation
Ps - bolt material proof strength (psi)
As - bolt tensile stress area (in2)
d - nominal bolt diameter (in)
n - thread pitch (threads per inch)
k - torque factor (accounts for thread geometry and friction)
T - bolt torque
Values for proof strength ( Ps ) are shown in Table B- 1and torque factor (k) are shown in Table B- 2.
Table B- 1 Proof Strength

Grade of Bolt Thread Dimensions Proof Strength (psi)
1/4" to 1” 85,000
SAE Grade 5
>1” 74,000
SAE Grade 8 1/4" to 1-1/2” 120,000
..,-av Wellbore
Revision 01
Page 85 of 87
Table B- 2 Torque Factor

Type of Bolt Torque Factor “k”
Cadmium 0.17
Zinc 0.22
B.1.2 Unit Conversions
Conversion factors used are as follows:

1 lb = 4.4482 N
1 lb-ft = 1.3558 Nm
See Figure B- 1 for head markings of the grade bolts defined in this section.
304 and 316 SAE 5 SAE 8
Figure B- 1 Grade Bolt Head Markings
B.2 Bolt Torque Values
Bolt torque requirements for stainless steel, cadmium, and zinc bolts are presented in Table B- 3, Table
13-4, and Table 13-5, respectively.
arAV Wellbore
Revision 01
Page 86 of 87
Table B- 3 Bolt Torque for Stainless Steel Bolts

Grade 304 Torque Grade 316 Torque
Description
lb-ft Nm lb-ft Nm
1/4-20 UNC 6.3 8.5 6.6 8.9
1/4-28 UNF 7.8 10.6 8.3 11.3
3/8-16 UNC 19.7 26.7 20.6 27.9
3/8-24 UNF 21.6 29.3 22.6 30.6
1/2-13 UNC 43.1 58.4 45.2 61.3
1/2-20 UNF 45.1 61.1 47.1 63.9
5/8-11 UNC 93 126 97 132
5/8-18 UNF 104 141 108 146
3/4-10 UNC 128 174 132 179
3/4-18 UNF 124 168 130 176
7/8-9 UNC 194 263 203 275
7/8-14 UNF 193 262 202 274
1-8 UNC 287 389 300 407
1-14 UNF 259 351 271 367
1 1/4-7 UNC 523 709 546 740
1 1/4-12 UNF 480 651 504 683
1 1/2-6 UNC 888 1,204 930 1,261
1 1/2-12 UNF 703 953 732 992
Note: - Data source Stainless Steel Fasteners Designer Handbook publication from Specialty Steel
Industry of North America (SSINA), Table 7, page 10.
- Suggested maximum torque values based on industry tests on dry products wiped clean.
Table B- 4 Bolt Torque and Preload for Cadmium Bolts

SAE Grade 5 SAE Grade 8
Description Torque Preload Torque Preload
lbf-ft Nm lbf N lbf-ft Nm lbf N
1/4-20 UNC 6.7 9.1 1,893 8,420 9.5 12.9 2,673 11,890
1/4-28 UNF 7.7 10.4 2,164 9,626 10.8 14.6 3,055 13,589
5/16-18 UNC 13.8 18.7 3,120 13,878 19.5 26.4 4,404 19,590
5/16-24 UNF 15.3 20.7 3,455 15,369 21.6 29.3 4,878 21,698
3/8-16 UNC 24.5 33.2 4,611 20,511 34.6 46.9 6,509 28,953
3/8-24 UNF 27.8 37.7 5,226 23,246 39.2 53.1 7,378 32,819
1/2-13 UNC 59.8 81.1 8,443 37,556 84.4 114 11,920 53,023
1/2-20 UNF 67.4 91.4 9,517 42,334 95.2 129 13,436 59,766
9/16-12 UNC 86.3 117 10,826 48,156 122 165 15,283 67,982
9/16-18 UNF 96.2 130 12,077 53,721 136 184 17,050 75,842
5/8-11 UNC 119 161 13,447 59,815 168 228 18,984 84,445
5/8-18 UNF 135 183 15,230 67,746 190 258 21,500 95,636
3/4-10 UNC 211 286 19,900 88,519 2993 405 28,095 124,972
3/4-16 UNF 236 320 22,191 98,710 333 451 31,329 139,358
7/8-9 UNC 341 462 27,473 122,205 481 652 38,786 172,528
7/8-14 UNF 376 510 30,314 134,843 530 719 42,796 190,365
1-8 UNC 511 693 36,042 160,322 721 978 50,883 226,338
1-12 UNF 573 777 40,453 179,943 809 1,097 57,111 254,041
1 1/8-7 UNC 630 854 39,538 175,873 1,022 1,386 64,115 285,196
..,-av Wellbore
Revision 01
Page 87 of 87
Table B- 5 Bolt Torque and Preload for Zinc Bolts

SAE Grade 5 SAE Grade 8
Description Torque Preload Torque Preload
lbf-ft Nm lbf N lbf-ft Nm lbf N
1/4-20 UNC 8.7 11.8 1,893 8,420 12.3 16.7 2,673 11,890
1/4-28 UNF 9.9 13.4 2,164 9,626 14.0 19.0 3,055 13,589
5/16-18 UNC 17.9 24.3 3,120 13,878 25.2 34.2 4,404 19,590
5/16-24 UNF 19.8 26.8 3,455 15,369 27.9 37.8 4,878 21,698
3/8-16 UNC 31.7 43.0 4,611 20,511 44.8 60.7 6,509 28,953
3/8-24 UNF 35.9 48.7 5,226 23,246 50.7 68.7 7,378 32,819
1/2-13 UNC 77.4 105 8,443 37,556 109 148 11,920 53,023
1/2-20 UNF 87.2 118 9,517 42,334 123 167 13,436 59,766
9/16-12 UNC 112 152 10,826 48,156 158 214 15,283 67,982
9/16-18 UNF 125 169 12,077 53,721 176 239 17,050 75,842
5/8-11 UNC 154 209 13,447 59,815 218 296 18,984 84,445
5/8-18 UNF 175 237 15,230 67,746 246 334 21,500 95,636
3/4-10 UNC 274 371 19,900 88,519 386 523 28,095 124,972
3/4-16 UNF 305 414 22,191 98,710 431 584 31,329 139,358
7/8-9 UNC 441 598 27,473 122,205 622 843 38,786 172,528
7/8-14 UNF 486 659 30,314 134,843 687 931 42,796 190,365
1-8 UNC 661 896 36,042 160,322 933 1,265 50,883 226,338
1-12 UNF 742 1,006 40,453 179,943 1,047 1,420 57,111 254,041
1 1/8-7 UNC 815 1,105 39,538 175,873 1,322 1,792 64,115 285,196
..,-av Wellbore

Shaker King Cobra Venom

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Shaker King Cobra Venom

Uploaded by

Copyright:

Available Formats

Installation, Operation and

National Oilwell Varco

REFERENCE REFERENCE DESCRIPTION

01 05.Aug.2016 EN-1638652 PMC IMH CGG

Revision Change Description

1 GENERAL INFORMATION .................................................................................................................. 10

7.4.1.3 Insulation Resistance Test................................................................................... 47

10.2.3.2 Using Silicone, Epoxy, or Liquid Steel................................................................ 68

Figure 4-1 KING COBRA™ VENOM™ Shaker during Operation .............................................................................. 19

Figure B- 1 Grade Bolt Head Markings ................................................................................................................... 85

Table 3-1 Safety Warning/Caution Labels .............................................................................................................. 18

Table 13-6 Drawings - Starter for Motors With Thermostats ................................................................................ 78

Table B- 1 Proof Strength ....................................................................................................................................... 84

Keep this manual for future reference.

1.1 Notes, Cautions, and Warnings

1.3 Limited Warranty

1.3.1 New Equipment/Parts

1.3.2 Remanufactured to “As New” Equipment

1.3.3 Overhauled Equipment

1. Buyer’s failure to properly store or maintain the Equipment or Parts;

1.4 Corporate Locations

NOV Corporate Headquarters Canada

Global Headquarters for Brandt™ Product Sales, Far East

For a location near you, visit https://www.nov.com/contactus/locations.aspx.

To avoid injury to personnel or equipment damage, carefully observe requirements outlined in

2.1 Personnel Training

2.2 Personal Protective Equipment

2.3 Proper Use of Equipment

2.4 Recommended Tools

2.5 General System Safety Practices

Follow appropriate Lockout/Tagout procedures.

2.6 Corrosion, Erosion, and Pitting Safety

2.7 Component Replacement

When replacing components, observe the following:

2.8 Proper Disposal Measures

Shaker Safety Issues

3.2 Safety Warning/Caution Labels

Table 3-1 Safety Warning/Caution Labels

CAUTION HOT Hot surface can cause serious injury. Do not

ROTATION ARROW Direction of motor shaft rotation.

LIFTING POINT Lifting straps should only be connected to the

and spacer before shipping the shaker. REPLACE BEFORE

220-240V VOLTAGE Operating voltage information.

Clean labels with a damp cloth to avoid electrostatic charging hazard.

4.1 Assembly Description

e Fine screen decks

e Primary screening surfaces

Figure 4-1 KING COBRA™ VENOM™ Shaker during Operation

E) Screen retention system

Figure 4-2 Components of Shaker

4.2.1 Basket and Angle Adjustment System

irf=:M:~:1,J.::_4~.~~~;J.;;~;~~~~~~· 0 Discharged sollds

4.2.2 Screen Retention System

Figure 4-4 Screen Retention System

4.2.3 Vibratory System

o o e Linear shaking force

e Elliptical shaking force

Figure 4-5 Shaking Force Diagram

Contact nearest NOV representative for available starter options.

4.2.5 Skid and Feed Tank

Figure 4-6 Screens

Contact nearest NOV representative for available screen mesh configurations.

4.3 Technical Data