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How Do You Calculate The Recommended Hose Diameter In Millimetres For
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Pressure And Suction Lines In A Hydraulic Circuit?
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posted in Flowfit Hydraulics (/blog/flowfit-hydraulics) by Flowfit on 12:13 Oct 28th, 2019
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 Hydraulic circuit systems that are using a properly sized hose will perform more efficiently and cost more effectively than those that aren’t. If the hose is too small
this can increase the fluid velocity causing undesirable results.

In suction lines it can cause cavitation that starves and damages pumps.

In pressure lines it can cause high friction losses and turbulence, resulting in high pressure drops and heat generation. This high heat
accelerates wear within the moving parts and rapid aging of seals in the system. These all result in reduced component life, and heat
generation wastes energy.

Too large a hose diameter increases the cost and is more difficult to assemble in tight spaces.
 
To find the right size hydraulic hose, the required flow diameter needs to be determined. Below are some guidelines for specific flow rates
within the varying types of lines:
Pressure lines – 25ft/sec or 7.62metre/sec
Return lines – 10ft/sec or 3.05metre/sec
Suction lines – 4ft/sec or 1.22metres/sec

If the flow velocity differs, calculate the required flow diameter based on:
 

 
Key:
dm = tube ID, mm
Qm = flow, L/Min
Vm – velocity, metres/sec
 
 
Recommended Flow Diameters – In Millimeters
 
 
By ensuring you use the proper hose diameters within your hydraulic circuit system you will reap the benefits of improved performance and a
long-life expectancy from your hydraulic components.