Professional Documents
Culture Documents
METHOD STATEMENT
FOR FOUNDATION STRUCTURE WORKS
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HOANG THINH IDC CO., LTD MS FOR FOUNDATON WORKS
TABLE OF CONTENT
1. PURPOSE....................................................................................................................3
2. SCOPE........................................................................................................................3
3. REFERENCE DOCUMENTS..................................................................................3
4. MACHINERY & EQUIPMENT..............................................................................3
5. RESPONSIBILITIES................................................................................................3
6. PROCEDURE AND SEQUENCE...........................................................................4
6.1. Material Specifications...................................................................................4
6.2. Setting-out......................................................................................................5
6.3. Forms/Shuttering............................................................................................5
6.4. Reinforcement Fixing.....................................................................................6
6.5. Fixing of Cable Entry Ducts...........................................................................6
6.6. Fixing of Inserts.............................................................................................6
6.7. Cleaning and Final Fixing of the Last Side of Shutter...................................6
6.8. Inspection and Approval of Quality Documents............................................7
6.9. Concreting......................................................................................................7
6.10. Curing.............................................................................................................9
6.11. Removal of Forms..........................................................................................9
6.12. Horizontal Construction Joint......................................................................10
6.13. Joint Rustication...........................................................................................10
6.14. Water Stops...................................................................................................10
6.15. Joint Filler.....................................................................................................11
6.16. Joint Sealant.................................................................................................11
6.17. Surface Finish, General................................................................................11
6.18. Treatment of Chipped Concrete Surfaces....................................................12
7. INSPECTION AND TESTING..............................................................................12
8. ENVIRONMENT, HEALTH AND SAFETY (EHS)............................................12
8.1. Responsibilities and Instructions..................................................................12
8.2. Safety (PPE).................................................................................................13
8.3. First Aid Facilities........................................................................................13
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1. PURPOSE
The purpose of this Method Statement is to describe the methodology involved in
general concreting works and to details out the steps to be taken in meeting the technical
standards and EHS requirements of SEMBCORP Logistic Park A in VSIP Hai Duong
Project.
2. SCOPE
This Method Statement outline the general requirements for concrete construction work
and to ensure that the entire execution stage of work is done in compliance with the
engineering standard practices, nation and local codes.
3. REFERENCE DOCUMENTS
a) Project Quality Plan
b) Project EHS Management Plan
c) Civil Layout Plans and Drawings
d) Applicable standards for project
3. Poker 8. Barriers
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5. RESPONSIBILITIES
a) It is overall responsibility of Project Manager to organize resources prior to perform
construction activities as per project specification in compliance with the quality,
schedule & safety requirements.
b) EHS Manager will ensure coordination with Site Engineer that all
measure/construction taken shall be maintained till completion of job.
c) It is the responsibility of Construction Manager/Site Engineer that construction
activities are executed according to the relevant project specification in compliance
with the quality, schedule & safety requirements.
d) HOANG THINH will ensure that all works are performed safely according to the
attachment.
e) The relevant HOANG THINH Supervisor will ensure that the work is carried out in
accordance with this method statement and project specification.
f) The QC Inspector will ensure that the work is executed according to the requirements
of quality dossier are fulfilled.
EXCAVATION WORK
REBAR WORK
FORMWORK INSTALLATION
CONCRETE WORK
FORMWORK REMOVVAL
BACKFILLING WORK
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6.1.4. Responsibilities
a) It is overall responsibility of Project Manager to organize resources prior to perform
construction activities as per project specification in compliance with the quality,
schedule & safety requirements.
b) EHS Manager will ensure in coordination with Site Engineer that all
measure/construction taken shall be maintained till completion of job.
c) It is the responsibility of Construction Manager/Site Engineer that construction
activities are executed according to the relevant project specification in compliance
with the quality, schedule & safety requirements.
d) It will be ensured that all works are performed safely according to the attachment.
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e) The relevant Supervisor will ensure that the work is carried out in accordance with
this method statement and project specification.
f) The QC Inspector will ensure that the work is executed according to the requirements
of quality dossier are fulfilled.
6.1.5.3 Survey
a) Prior to the work commencement, construction drawing will be reviewed to check of
its latest issuance for construction and all essential details are given. It will be
checked that the intermediate dimension agree with the overall dimension.
b) The setting-out will be made at the beginning stage of the work by referring to the
construction drawing and all reference points will be made necessary for the entire
work. This will be acquired and develop method of checking and cross-checking on
all setting-out operations. When principal lines and levels has to be set-out, it would
be advised to be the relevant persons.
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6.2.4. Water
Water used in mixing and curing concrete shall be fresh, clean, potable and free
from injurious amounts of oil, acid, alkali, organic matter or other deleterious
substances.
Adequate water storage facilities shall be provided by the Contractor to ensure that
placing and curing operations are not interrupted.
Water additions to the concrete other than the required batching water shall not be
made.
6.2.5. Admixture
Admixtures for concrete shall conform to TCVN and project technical requirements
All concrete supplied by the Contractor shall contain the admixtures as required by
these specifications.
A water reducing admixture or plasticizing agent shall be incorporated into the
concrete mix using methods and proportions as recommended by the manufacturer.
6.2.6. Proportioning of Concrete
Proportions of all materials used for the manufacture of concrete will be controlled
in accordance with the requirements of the project.
All materials used in the manufacture of concrete shall be measured by weight
except the liquid admixtures as required which shall be measured by volume.
The water content of all concrete mixtures shall be the minimum necessary to
adequately place the concrete with systematic and uniform internal vibration.
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6.3. Setting-out
The site is to ensure that the instruments such as level and total station used in
setting-out has a valid calibration certificate and checks are made at site to ensure that
these instruments are in a good working order.
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6.10. Concreting
Subcontractor Site Engineer along with the Site QA/QC Engineer and Site
Foreman will carry-out the following checks to ensure smooth concreting operations.
Adequacy on number of vibrator units including back-ups and conditions.
Adequacy of cube moulds and its conditions.
Availability of slump cones and tamping rod.
Adequacy of lights.
Availability of concrete thermometer.
Adequacy of polythene sheets and other required coverings
Proper scaffolding with all clear access for the movement of personnel.
Designated access routes for concrete supply will be prepared and traffic control
measures implemented. The proper access must be organized to enable a continuous
transportation of the concrete during the entire period of pouring so that the required
temperature of concrete pour will be maintained.
Concrete batching plant capacity and numbers of delivery trucks will be planned to
maintain a continuous supply of concrete and minimize temperature differentials
occurred within the concrete mass during pour.
A sufficient length long boom concrete pump will be used to pump the concrete.
Whilst second pump will be on stand-by if required.
Prior to actual concreting works, the area is fully wetted by water, however, it
should ensure that no standing water remains inside.
Dedicated personnel will be deployed to check for any possible movement of
shutters or bolts.
Dedicated personnel will be deployed to check compliance to the concrete from
each truck for its suitability of meeting specification i.e. temperature, slump and
cubes shall be taken as required (QA/QC Engineer) Any of trucks not complying to
specification shall be rejected
The following guidelines shall be followed:
Concrete slump shall be:
As per approved mix design Concrete temperature shall be: ≤ 32ºC
Sampling from truck shall be as advised by the Engineer/as per site
inspection and test plan.
Sequence of Concreting:
Ready-mix concrete of grade as per the approved mix design shall be used.
Spacer blocks used shall be of the same grade of structural concrete.
Dedicated team of personnel will be deployed to pour and compact the
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concrete adequately.
Sufficient number of vibrators will be used continuously and backups will be
kept at site to meet eventuality.
Vibrating of the concrete shall be carried-out by experienced personnel and
under supervision of the Engineer to ensure that no segregation of the concrete
due to over vibration.
Concreting will be carried out on a continuous horizontal layers up to
maximum height of 2.4 meters for one day and maximum height of 5 meters
for wall. In case for Steam Turbine, every pedestal one time casting will be
carried out.
Maximum drop height of concrete shall not be more than 1.50 meters to avoid
segregation.
Care shall be taken to protect the concrete from any possible dust or rain.
Polyethylene sheets or other required covering materials will be kept ready to
cover the finished concrete
After the completion of concreting works a thorough checks on the shutters
and the inserts shall be carried-out to check its integrity and levels.
Time Between Mixing and Placing:
Concrete which has not been placed during the time specified shall be wasted
unless its use is accepted by the Engineer.
Transporting and Placing:
Concrete shall be placed only in the presence of the Engineer.
All regular concrete shall be transported and placed as follows:
All equipment for transporting and placing concrete shall be adequate to
maintain a continuous supply of fresh concrete at the forms and shall be kept
clean of hardened concrete.
In order to minimize lateral movement of the concrete in the forms, the points
of deposition of the concrete shall not be greater than 2m apart.
Concrete shall be delivered to site and placed within the lower half of the
specified slump range. No water shall be added after the initial introduction of
the mixing water for the batch except at the start of discharge, when the
measured slump is less than the minimum of the specified range and no more
than 90 minutes have elapsed from the time of batching to the start of
discharge.
Pumped concrete shall be placed by pumping in accordance with recommendations
contained in ACI Standard 304 2R, Placing Concrete by Pumping Methods.
Compaction
Applications of the vibrators shall be made systematically and at such intervals that
the zones of influence overlap.
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A vibrator shall not be applied at any point longer than necessary to effect proper
compaction, in order to prevent segregation and loss of entrained air.
Immersion type vibrators shall be inserted vertically so as to penetrate the concrete
in the upper portion of the underlying layer.
A vibrator shall be withdrawn slowly after each insertion to facilitate the removal of
entrapped air bubbles.
A vibrator shall not be inserted into lower layers where the final set has occurred.
For lock wall concreting, where each monolith is divided into vertical panels by
dummy joints, It shall use one vibrator for each panel, and shall also have a
minimum of two vibrators on standby for each placement.
Field Tests
Standard test cylinders will be 150mm in diameter by 300mm high and will be
made representative concrete as it is being introduced into the forms.
A designated necessary facilities shall be provided for taking the samples.
The job cured cylinders will be placed in the work area in such a manner that they
will be subjected to the same conditions of curing as the concrete in the work.
It shall be ensure that the specimens are not disturbed by the personnel working on
the site during the curing period.
6.11. Curing
Freshly placed concrete shall be protected from drying and extremes of temperature.
After it has hardened sufficiently to prevent damage thereby, suitable and adequate
protection shall be provided during the curing period against damage from shock
and impact, exposure to undesirable weather conditions including extremes of
temperatures and loss of moisture.
The exposed surfaces of freshly placed concrete shall be kept in continuously moist
condition for a period of at least 7 days by the use of absorbent mats or burlap
which shall be wetted down as required to keep them in a continuously moist
condition for the duration of the curing period. To assist in maintaining the moist
conditions, adequate impervious sheets such as plastic film or its equivalent shall be
used as cover.
Immediately upon the removal of the side forms, absorbent mats or burlap shall be
draped down the sides a sufficient distance to completely cover the exposed
surfaces and kept in a continuously moist condition for the required curing period.
In order to control the cracking the following measure shall be applied:
Immediately upon the completion of the concrete the top surface shall be
covered with Polythene Sheet with joints overlapping 50mm and sealed
properly to prevent evaporation of water from the concrete.
Subsequently the above area shall be covered with absorbent mats or burlap
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When wooden strips are used, the forming face shall be oiled and shall be free from
warps, knots or slivers that would otherwise defect the concrete surface.
The strips shall be carefully installed true to line and grade.
When used to form the showing edge of construction joints or at the top edges of
pours, the concrete shall be placed even with the top of the strip to provide a formed
groove with the same dimensions as that of the strip.
To avoid inclusion of dust and debris beneath chamfer strips located at construction
joints, the strips at the bottom of the form shall not be positioned until the joint
surface has been washed or blown clean of all debris.
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Where pargeting of the exposed concrete surfaces to match the surrounding surface
is required, according to the drawings or as directed by the Engineer, this shall be
carried out as directed by the Engineer.
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