FM 200 FIRE PROTECTION SYSTEM

METHOD STATEMENT FOR

FM 200 FIRE PROTECTION SYSTEM

NAME DESIGNATION SIGNATURE DATE

PREPARED PROJECT 20th July

BY ENGINEER 2016

PROJECT
20th July
COORDINATO
2016
R

PROJECT
20th July
QA/QC
REVIEWED 2016
MANAGER
BY
PROJECT 20th July
DIRECTOR 2016

PRODUCT 20th July

PRINCIPLE 2016

APPROVED PROJECT 20th July

BY MANAGER 2016
 ‘Method Statement for FM 200 Fire Protection System’

TABLE OF CONTENT
1.0 SCOPE OF WORK
1.1 General Description
1.2 Reference
1.3 Materials
1.4 Plant and Equipment
1.5 Manpower
1.6 Construction Procedures

2.0 SAFETY AND HEALTH

2.1 Job and Safety Health Analysis
2.2 Information to Personnel
2.3 Emergency Arrangements
2.4 Permit Requirement

3.0 QUALITY ASSURANCE & QUALITY CONTROL

3.1 Contractual Requirements
3.2 Inspection & Testing
3.3 Follow up & Evaluation

4.0 APPENDICES
Appendix 1: Construction Sequence
Appendix 2: Job Safety & Health Analysis
Appendix 3: Environmental Operation Control Log
Appendix 4: Quality Control Inspection Forms and Checklist

1.0 SCOPE OF WORK

1.1 General Description

In structures, be they land-based, offshore or even ships, the
owners and operators are responsible to maintain their facilities
in accordance with a design-basis that is rooted in laws,
including the local building code and fire code, which are
 ‘Method Statement for FM 200 Fire Protection System’

enforced by the Authority (Malaysia BOMBA). The following

outline the method statement by which FM 200 Fire Protection
System installation works is carried out for fire protection project
at Lime Plant,Tapah Perak.

FM200 fire protection system will be used in this particular

design, FM200 fire suppression is also known as HFC227ea.
FM200 is a waterless fire protection system, it is discharged into
the risk within 10 seconds and suppresses the fire immediately.
FM200 fire suppression is found as an active compound as a
propellant in medical inhalers. This is goes without saying that
FM200 gas is extremely safe for occupied spaces with the
correct fire suppression design.

There is a common misconception that FM200 gas reduces

oxygen this is not true! FM200 is a synthetic/chemical fire
suppression gas and extinguishes a fire by removing the free
radicals or heat elements from the fire triangle. (Oxygen, Heat
and Fuel).The typical concentration of an FM200 system is
normally between 7.9% to 8.5%. This concentration is
determined by the risk that is being protected and by the OEM
(Original Equipment Manufacturers) and the ISO14520 standards
for fire suppression systems.

The main advantage of FM200 fire suppression, is the small

amount of agent required to suppress a fire. This means fewer
cylinders, therefore less wasted space for storage of FM200
cylinders. FM200 systems reach extinguishing levels in 10
seconds or less, stopping ordinary combustible, electrical, and
flammable liquid fires before they cause significant damage.
FM200 extinguishes the fire quickly, which means less damage,
lower repair costs. Like any other fire suppression system, FM200
systems are designed with an extra margin of safety for people.
Refilling FM200 is simple and cost effective, therefore, it also
means less downtime and disruption to your business.

FM200 is classed as a clean agent which means that it is safe to

use within occupied spaces. The safety of FM200 fire suppression
environments is proven in over a decade of real-world
experience and validated by extensive scientific studies. FM200
systems take up less storage space than most other fire
suppressants. In addition to the fire protection benefits of using
FM200, the environment will benefit as well. FM200 fire
suppressant does not deplete stratospheric ozone, and has
minimal impact on the environment relative to the impact a
catastrophic fire would have. FM200 fire suppression is a solution
 ‘Method Statement for FM 200 Fire Protection System’

that is already working in more than 100 thousand applications,

in more than 70 nations around the world.

All work shall be carried out strictly in accordance with the

specification, the relevant rules and code of practice of the
Authorities.

1.2 Reference

Fire Services Act 1988 (Act 341). Fire Protection System

1.3 Materials

1. All materials to be used are as per the approved material

submittals.
2. HFC 227ea CLEAN AGENT SYSTEM DESCRIPTION :The HFC 227ea
Clean Agent system consists of a Central banking system with main
cylinders and manifolds. The total No. of cylinders is selected based
on the requirement of the largest room. The No. of cylinders
triggered will depend on the quantity of Clean Agent gas required
for that particular area and will be directed to that area by an
electrically operated Directional Valve.
3. The system shall provide a Clean Agent minimum design
concentration of 7 %, by volume, in all areas and/or protected
spaces at the minimum anticipated temperature within the
protected volume.
4. The system shall be complete in all ways. It shall include all
mechanical and electrical installation, all detection and control
equipment, agent storage containers, Clean Agent, nozzles, pipe
and fittings, manual release and abort stations, audible and visual
alarm devices, auxiliary devices and controls, shut downs and
testing, training and all other operations necessary for a functional,
Clean Agent suppression system.

The system shall be actuated by a combination of ionization and /or

photoelectric detectors installed within the protected spaces.
Automatic Operation of each protected area shall be as follows:
1. Actuation of one detector within the system, shall
2. Illuminate the “ALARM” lamp on the Control Panel facia.
3. Energize an alarm bell and an optional visual indicator.
4. Energize auxiliary contacts to perform auxiliary functions.
 ‘Method Statement for FM 200 Fire Protection System’

5. Actuation of a second detector, within the system shall:

6. Illuminate the “PRE DISCHARGE” lamp on the control panel facia.
7. Energize an alarm Horn or Horn/strobe device.
8. Shutdown HVAC systems and/or close dampers.
9. Start time-delay sequence.
10. System Abort sequence is enabled at this point.
After completion of the time-delay sequence, the Clean Agent system
shall discharge and the following shall occur:
Shutdown all power to high-voltage equipment.
Energize a visual indicator outside the hazard in which the discharge
occurred.
The system shall be capable of being actuated by manual discharge
devices located at each hazard exit. Operation of a manual device shall
duplicate the “Verified Detection” sequence description above except that
the time delays and abort functions shall be bypassed. The manual
discharge station shall be of the electrical actuation type and shall be
supervised at the main control panel.

No Material
1 Alarm Bell
2 Control Panel
3 Emergency Key Box
4 Smoke Detector
5 Rise Detector
6 Carbon Steel Pipe
7 Fire Extinguisher
8 Extinguishing Agent-FM 200
9 Fire Alarm Panel
10 Wire 1.5mm2/ 2.5mm2

Material listed above are based on Construction Drawing.

1.4 Plant & Equipment

1.4.1 Testing & Commissioning

Bomba Authority Inspection

 ‘Method Statement for FM 200 Fire Protection System’

1.4.2 Safety Equipment

a. (PPE) Personal Protective Equipment such as hand

glove, safety glasses, safety boots, mask, safety
helmet and etc.
a. Safety equipment such as fire extinguisher and exhaust
fan (indoor only).

1.5 Manpower

No Type of Job Function Quanti

Manpower ty

1 Project Planning, coordination and monitor all 1

Manager construction activities at site

2 Site Engineer Planning, coordination and monitor all 1

Piling and Auger work at site

3 Site Supervising construction activities 3

Supervisor

4 General To carry out installation at site 15

Workers according to Supervisor’s instruction

1.6 Construction Procedures

1.6.1 Parties Involves and Responsibilities

Full knowledgeable and experience on Fire Protection

Professional Engineer (PE)
- Endorsed particular certificates, test reports /
results and as build drawing.

Engineer
 ‘Method Statement for FM 200 Fire Protection System’

- Prepare all the paper work before and after the

works has done.

Supervisor
- Monitor the general workers, prepare weekly
report and hand it to Engineer of Lhoist clerk of
work.

General Worker
- Coordinate with Supervisor and follow the
instruction given by supervisor.

1.6.2 Requirement

To provide and install a complete Fire Protection System

as specified, with all necessary accessories and
equipment, wiring, bonding and required to ensure
completion of a quality and excellent working system.

1.6.3 Handling And Storage Of Materials

Handling All the equipment’s and tester use only during

clear weather.

Storage All the materials must keep in dry place to

avoid corrosion, and keep away from main
road to avoid damage by heavy vehicle.

1.6.3 Preparation Work

Sub-Contractor shall liaise with Main Contractor or

Lhoist clerk of work to ensure that all installation work
is accordance to the construction drawing, approved
shop drawing and technical specifications.
 ‘Method Statement for FM 200 Fire Protection System’

Any deviation at site from construction drawing or shop

drawing shall seek the confirmation from consultant or
report to Employer’s Representative for approval on
new proposal.

1.6.4 Procedures

Below are the procedures that will be carry out by the

Fire Protection System’s Contractors :-

Design Data
1. Clean Agent is an electrically non-conducting, volatile or gaseous
fire extinguisher that does not leave a residue upon evaporation.
2. System Component
3. Agent - HFC 227ea Clean Agent. : The amount of clean agent in the
system shall be at least sufficient for the largest single hazard or
group of hazard that are to be protected simultaneously.
4. Storage container: The HFC 227ea clean agent is stored in
container to hold that specific agent at ambient temperature.
5. Storage container and accessories shall be so located and arranged
that inspector testing, recharging and other maintenance are
facilitated and interruption of protection in held to a minimum.
6. It can be located as close as possible to or within the hazard or
hazards they protect.
7. Where it is manifold, check valve will be provided to prevent agent
loss if the system is operated when any containers are removed for
maintenance.
8. Networking of pipes
9. Detectors, actuator & control system
10. Automatic detector shall be any listed method or device
capable of detecting and indicating heats flame, smoke,
combustible vapours or an abnormal condition in the hazard such as
process trouble that is likely to produce fire.
a. Operating Devices
b. Discharge valve
c. Selector valve
11. Electric control equipment. A fire alarm control panel shall
supervise the actuating devices and associated wiring and as
required, cause Actuation.
12. Time Selections: It is used only for personal evacuator or to
prepare the hazard area for discharge.
 ‘Method Statement for FM 200 Fire Protection System’

Storage and Handling for Clean Agent

1. Using suitable means of transportation carefully transport
packaged/crated components to their place of installation.
2. Ensure cylinders are not installed where they could be exposed to
fire or an explosion hazard.
3. They should be installed in such a way to ensure ease of removal
after use or for weighing and inspection.
4. Each container has a nameplate with an identifying part number.
The part numbers should be checked against the parts listed on the
system plans to verify that the correct equipment was received.
5. Cylinder containers should be located according to system plans in
clean, dry, relatively vibration free areas.
6. Cylinders should never be mounted in any area which the cylinders
could potentially be submerged in liquid.
7. Ensure cylinders are not exposed to direct sunlight.
8. Cylinder brackets shall be mounted securely to rigid surfaces which
will support the container load.
Work Sequence and Methodology for Clean Agent System
1. The erection/installation work area/s should be cordoned or taped
off and safety notices displayed.
2. Cylinder and piping to be securely bracketed especially at the
fittings and nozzles
3. Clean and blow out all pipes before installing
4. All dead end pipes lines to be provided with a capped nipple.
5. After assembly, blow out entire pipe system before installing
discharge nozzles
Methodology
1. Starting with the cylinder manifold, securely mount the manifold at
the appropriate height.
2. Continue piping remainder of the distribution piping, following
appropriate approved for construction drawing
3. All piping must be rigidly supported by a combination network
comprised of pipe hangers and rigid support brackets. Pipe hangers
are used to support the “dead load” of the pipe system. Pipe
hangers shall be space at intervals not exceeding 12 feet.
4. Rigid supports are required to support the “live load” of the pipe
system during discharge. Rigid bracing is required at each
directional change fitting, tee and nozzle. All drops to 180 degrees
nozzles require back-bracing in the opposite direction of the
discharge.
5. Before installing nozzles, blow air through complete piping system
to determine there is no blockage.
 ‘Method Statement for FM 200 Fire Protection System’

6. Screw on discharge nozzles

7. Note: All piping shall be laid out to reduce friction losses to a
reasonable minimum and care shall be taken to avoid possible
restrictions due to foreign matter or faulty fabrication.

Method of Testing
1. Smoke Heat Test
2. Alarm test

2.0 SAFETY AND HEALTH

2.1 Job and Safety Health Analysis

Ensure that all personnel related job functions and decisions
within the Lhoist site are in safety health compliance with
applicable Perak state employment laws, civil service rules, state
statutes and local ordinances.

2.2 Information to Personnel

(1) Health safety administrative - TBA
(2) Environment personnel officer - TBA
(3) Health safety officer – R. Kantharao

2.3 Emergency Arrangement

2.3.1 For minor injuries first aider to provide first aid to the
injured person.
2.3.2 For any major injuries call LHOIST Emergency or
Ambulance Service provided in Tapah site. While waiting
for ambulance first aid to be given by trained first aider.

Important Telephone Numbers:

LHOIST SITE Emergency Ambulance Service - TBA
Perak General Hospital - TBA

2.4 Permit Requirement

Ensure that all personnel related job functions and work permit
is a work planning tool intended to provide timely notification of
a proposed construction project or work activity that will have
impact beyond a particular organizational group and/or the
specific system or area affected by the work.
 ‘Method Statement for FM 200 Fire Protection System’

Permits to work will usually be necessary for such activities as

maintenance or construction work by external contractors or
internally staff, unless a risk assessment indicates otherwise.

3.0 QUALITY ASSURANCE & QUALITY CONTROL

3.1 Contractual Requirement

Refer to production of a QA/QC plan meeting these minimum
requirements forms part of the submittals required under design-
build requests for proposals and supply with installation. This
Guide also details procedures for the department to oversee the
proper administration of a concessionaire/design-builder’s QA/QC
plan.

3.2 Inspection & Testing

3.2.1 Inspection

Refer to Inspection and Test Plan (ITP) for Fire

Protection System attached.