COMB No. DRAWING No.

/
NAME OF PART No. SPEC
30 20 10 REMARK
1 B / F VALVE ASSY 1 ASSY _
_ _ 2 _ _ _
66 1 BODY ASEMBLY 3 MILD STEEL A1 - 212 - 0170 AS 3678 - 250
_ _ 4 _ _ _

3 55 42 1 END CAP 5 MILD STEEL A3 - 215 - 0503 AS 3678 - 250

1 GLAND RING 6 ST / STEEL A3 - 215 - 0507 AS 1449 - 316
_ _ 7 _ _ _
1 DOOR 8 ST / STEEL A2 - 213 - 0153 AS 2074 - H6C
35 4 CLAMP RING 9 ST / STEEL A3 - 214 - 0323 AS 1449 - 316
19 18 _ _ 11 _ _ _
1 POSITION POINTER 12 ST / STEEL A4 - 299 - 0174 AS 1449 - 316
8 9 5 67 1 POSITION IND. PLATE 13 ST / STEEL A4 - 299 - 0175 AS 1449 - 304
1 ACT. MTG. PLATE 14 MILD STEEL A3 - 216 - 0640 AS 3678 - 250
21 31 31 _ _ _ _ _
15
43 56 1 LOCKING PLATE 16 ST / STEEL A2 - 216 - 082 - 56 AS 1449 - 316
1 CLEVIS PIN 17 ST / STEEL A2 - 215 - 033 - 26 AS 2837 - 431
1 TRUNION - DRIVE 18 ST / STEEL A2 - 215 - 0506 AS 2837 - 431
1 TRUNION - NON DRIVE 19 ST / STEEL A3 - 215 - 0505 AS 2837 - 431
6
37 1
_
CENTERING RING
_
21 BRONZE
_
A4 - 215 - 0504
_
AS 1565 C92610
_
22
1 LOCK PIN ASSEMBLY 23 ST / STEEL A3 - 215 - 0509 AS 2837 - 431
DETAIL "A" DETAIL "B" DETAIL "C" _ _ 24 _ _ _
_ _
DOOR SEAL ASSY NON - DRIVE END DETAL DRIVE END DETAL 1 HYDRAULIC SYLINDER 25 A2 - 215 - 0510
1 LEVER ARM ASSY 26 M / STEL A2 - 216 - 0641 _
2 CYL TRUNN BEARING 27 PERMAGLIDE 1 1/8" X 1" X 1" PAP Z1616 P10
1 CLEVIS BEARING 28 ELGES GE 20 UK - 2 RS _
28 29 3 LOCK PIN BEARING 29 PERMAGLIDE 12 I/D X 14 O/D X 25 LG PAP 1225 P10
2 TRUNNION BEARING 31 PERMAGLIDE 35 I/D X 39 O/D X 20 LG PAP 3520 P11
_ _ 32 _ _ _
23 2 MTG STOOL 33 MILD STEEL A3 - 216 - 0642 AS 3678 - 250
_ _ 34 _ _ _
17 1 O'RING END CAP 35 LURENE 2 5/8" X 2 3/8" X 1/8" DASH No. 229
_ _ _ _ _
27 36
45 12 SOC HD CAP SCREW
_ _
37 ST / STEEL
_
M. 8 X 25 LG
_
AS 2837 - 316
_
38
_ _ 39 _ _ _
16 4 STOLL MTG STUDS 41 ST / STEEL A2 - 273 - 051 - 39 AS 2837 - 431
4 END CAP STUDS 42 ST / STEEL A2 - 273 - 051 - 59 AS 2837 - 431
2 GLAND SEAL STUDS 43 ST / STEEL A2 - 273 - 051 - 21 AS 2837 - 431
4 MTG PLATE STUDS 44 ST / STEEL A2 - 273 - 051 - 43 AS 2837 - 431
2 SCREW HEX HEAD 45 ST / STEEL M. 6 X 12 LG AS 2837 - 316
2 HEX - HD SET SCREW 46 ST / STEEL 1/4" - 20 UNC X 20 LG AS 2837 - 316
8 DRIVE SCREW 47 ST / STEEL BRAND U No. 6 X 10 AS 2837 - 304
1 NAME PLATE GEC 48 ST / STEEL A4 - 299 - 0160 AS 1449 - 302
SECTION D - D SECTION E - E SECTION F - F 1
5
SERIAL PLATE
GRUB SCREW
49
51
ST / STEEL
ST / STEEL
A4 - 299 - 0156
M. 6 X 8 LG
AS 1449 - 302
AS 2837 - 316
FLANGE DRILING CLEVIS PIN DETAIL TRUNNION MOUNT DETAIL LOCKING PIN DETAIL 2 MTG PLATE DOWEL 52 ST / STEEL A2 - 273 - 013 - 49 AS 2837 - 431
TO AS 2129 TABLE "C" 2 LEVER ARM DOWEL 53 ST / STEEL A2 - 273 - 012 - 92 AS 2837 - 431
12 HOLES EQUISPACED 2 HEX - HD SET SCREW 54 ST / STEEL M. 10 X 30 LG AS 2837 - 316
OFF CENTRE ON 406 P.C.D 4 NUT HEX - HD 55 ST / STEEL M. 12 AS 2837 - 304
8 HOLES DRILL Ø 22 2 NUT HEX - HD 56 ST / STEEL M. 8 AS 2837 - 304
265 515 REF 108 178 _ _ _ _ _
B / FACE Ø 45 DIRECTION
57
4 HOLES DRILL AND TAP 12 NUT HEX - HD 58 ST / STEEL M. 10 AS 2837 - 304
4 CAPSULE 59 HILTI HEA M. 10 X 90 LG _
M. 20 X 32 LG. 128 128 35° 22 22
35° 4 BROOKER ROD 61 ST / STEEL M. 10 X 140 LG AS 2837 - 316
47 48 49 1 LIMIT SWITCH BLOCK 62 PROXIMINITY MODEL 44 ADO C / W SPRING YOKE
1 LIMIT SWITCH 63 ST / STEEL A3 - 216 - 0652 AS 1449 - 316
110 OF FLOW
3 DOOR DOWEL 64 ST / STEEL A2 - 273 - 012 - 92 AS 2837 - 431
_ _ 65 _ _ _
15 30 68 DOOR SEAL 66 70 ± 5 IRHD A3 - 214 - 0324 QLD RUBBER 4732
51 53 1
1 GLAND SEAL 67 HALLITE 43 O/D X 35 I/D X 6.3 LG SEAL TYP. 605
SEE DETAIL "B" SEE DETAIL "C" SEE DETAIL "A"
SEE NOTE 14 2 O'RING 68 NITRILE Ø7 ± 0.15 X 1160 LG.
_ PAINT 69 REF ONLY SEE PAINT SPEC _
46 54 62 63
115 130
F DESIGN CONDITIONS SPECIFICATIONS
100

Ø 100 REF
TEST PRESSURE - BODY 750 kPa
12 13 47 TEST PRESSURE - DOOR 550 kPa

Ø 455
Ø 370
F TEST PRESSURE - SEAL 500 kPa
DESIGN PRESSURE 500 kPa
FLOW RATES 9m / sec (NORMAL)
17m / sec (EMERGENCY)
DOOR D
CLOSED
SURFACE TREATMENT
DOOR OPEN LOCK PIN SHOWN INTERNAL SURFACES : - DULUK AMERLOCK 400 GF, MINIMUM D.F.T. 450 um (2 COATS MINIMUM)
D IN HOLDER EXTERNAL SURFACES : - DULUK AMERLOCK 400 GF, MINIMUM D.F.T. 160 um

E ASSEMBLY NOTES
26 1. TO SECURE PLATES (ITEM 13, 48 & 49) DRILL HOLES No. 31 (Ø3.05) TO SUIT ITEM 47 DRIVE SCREW
2. COAT ALL ST / STEEL TO ST / STEEL FASTENERS WITH DOW - CORNING SILICON COMPOUND III
52 3. LOCK ALL FASTENERS, EXCEPT SHAFT SEAL NUTS WITH LOCKTITE 262
E 4. COAT FLANGE FACES WITH CRC SOFTSEAL
5. PARAREL DOWEL ITEM 52, DRILL AND REAM TO SUIT AT ASSEMBLY

44 58 6. USE TAPERED REAMER No. 7 (60 DEEP) FOR TAPEREDE DOWELS - ITEM 64. THEN DRILL AND TAP M.6 X 8 DEEP
(HALF AND HALF IN ITEMS 8 & 64) TO SUIT ITEM 51
7. TAPERED DOWEL ITEM 53, WITH CYLINDER IN CLOSED POSITION, DOOR CLOSED AND CLEVIS
14 IN CENTRE OF ADJUSMENT, DRILL AND REAM 2 HOLES EQUALLY SPACED AS SHOWN IN
41 58 LEVER ARM. USE REAMER No. 7 (60 DEEP). DRILL AND TAP 1 HOLE HALF AND HALF IN EACH DOWEL
AND TRUNNION TO SUIT GRUB SREW ITEM 51. DRILL AND REAM HOLE IN BODY (THROUGH LEVER ARM)
700

25 TO SUIT LOCK PIN BEARING ITEM 29.

8. TEST COVER - AB662M80003 ITEM 33
9. TERMINAL POINTS ARE ALL ITEM INCLUDED ON THIS DRAWING
10. VALVE TO BE PAINTED PRIOR TO HYDROSTATIC TEST
11. ITEM 23, LOCK PIN TO BE FIXED TO VALVE BODY ON ASSEMBLY
12. SECURE POSITION INDICATOR PLATE ITEM 13. DRILL HOLES No. 31 (Ø3.05) TO SUIT ITEM 47 DRIVE SCREW
ATTACH ITEM 12 TO ITEM 26 AFTER POSITIONING INDICATOR PLATE.
13. SECURE POSITION INDICATOR POINTER ITEM 12. DRILL HOLES No. 31 (Ø3.05) TO SUIT ITEM 47 DRIVE SCREW
455

14. DRILL & TAP ITEM 3 ON ASSEMBLY TO SUIT ITEMS 54 & 63.
R 440
ESTIMATED WEIGHT - 210 Kg

33
Nama Paket :
58 59 61 PENYUSUNAN INSPEKSI KHUSUS DAN
30 GROUT

MANUAL DI BENDUNGAN SEMPOR,

WADASLINTANG DAN SERMO (DOISP II)

JUDUL : Provinsi :
RL 89.700 YOGYAKARTA
SUSUNAN BUTTERFLY VALVE Ø300
BENDUNGAN SERMO Kabupaten :
KULON PROGO

Digambar Andik Santosa No. Kontrak :

360 155 Ketua Tim Ir. Eko W., M. Tech. HK.02.03/PHLN/SRO-CS1/S.OPSDA.SO.01-2018/37
Diperiksa oleh Direksi Pekerjaan Antyarsa Ikana Dani, ST., M.Eng Tanggal : No Halaman :

PART SECTION A - A PART SECTION Disetujui oleh PPK OPSDA I Eko Supriyanto, ST., M.PSDA
Mengetahui Ka Satker O&P SDA Tampang, S. ST., MT