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Chemical engineer experienced in Energy Optimization & Process Simulation. Currently working as a
Sustainability Process Engineer at SABIC Ibnsina plant. Lead several energy optimization studies with
GAPTECH for Saudi Aramco, Petro-Rabigh & ADGAS. Worked for EIPET Petrochemical and MIDOR
Refinery in Egypt.
PROFESSIONAL PROFILE
- Prepare Saudi Energy Efficiency Center (SEEC) report and identifying energy gaps.
- Prepare MOCs & conceptual design package for the identified projects.
GAPTECH (Industrial Process Optimization Consultancy)- Saudi Arabia 09/2014-
10/2018
Senior Process Engineer
GAPTECH is a consulting firm specialized in the field of Energy and Process
optimization providing technical studies, software tools, training, and basic
engineering for energy and process industries.
Job Responsibilities:
- Using Pinch Analysis & Beyond pinch for heat recovery optimization.
- Analyze the historian/DCS data for major energy consumers’ equipment such as Centrifugal
Compressors, Fired Heaters, Gas Turbines, Pumps and Heat Exchangers in order to evaluate the
performance and identify potential improvements.
- Combined Heat and Power (CHP) modeling for true steam cost calculations.
- Development of the Energy KPIs for the industrial facilities (Offline & Online)
- Developing and reviewing Piping and Instrumentation Diagrams (PIDs), Heat Flow Diagrams
(HFDs), and process flow diagrams (PFDs).
- Preparing pressure drop calculation for pipe lines, calculation of pumps and pump selection using
Simulation software.
- Ensuring planned engineering (process) progress with respect to the engineering deliverable,
process engineering planning & scheduling, preparation of progress reports, manpower & resource
forecasts, time schedules of engineers, utilization of resources effectively & efficiently.
- Conceptual Process Design & Engineering including performing process simulations, design
calculations, Process Optimization, sizing & selection of equipment. Review of Clients tender
documents, specifications, datasheets, verification of FEED design & calculations.
- Analyzing process data to identify and evaluate initiatives and retrofit projects to optimize plants'
operation.
- Analyzing new projects design documents to identify and evaluate initiatives to improve the design.
- Performing material and energy balances as well as process simulation (in Excel or Hysys) to
ensure feasibility of identified initiatives and retrofits.
- Analyze plant performance data to identify and measure the effectiveness of existing processes and
recommend process improvement initiatives.
- Perform process equipment conceptual sizing and coordinating with vendors to obtain detailed
sizing and cost.
- Coordinating projects and communicating with clients.
- Recommend improvements to departmental policy and implement procedures and controls covering
all areas of Engineering function, so that all relevant procedural/legislative requirements are
fulfilled while delivering quality, cost effective service to customers.
Projects:
- SEEC Energy Intensity Study for United EO/EG III Project with SAMSUNG ENGINEERING CO.
- Energy Review/Optimization Study for Additional DHT at Saudi Aramco RTR with Wood Group.
- Energy Review/Optimization Study for Saudi Aramco ZULUF CPF with JACOBS
- Engineering Study for Downstream Energy Efficient Design (Organic Rankine Cycle – Heat
Transfer Medium)
- Energy Optimization and pumps selection study for Saudi Aramco Berri new GOSP
- Energy Optimization Study for Saudi Aramco Abqaiq Water injection facility
- Detailed Energy Assessment Study for PetroRabigh Refining and Petrochemicals Complex
- Energy Optimization Study for optimum driver selection – Saudi Aramco East/ West Pipeline
- Detailed Energy Assessment Study for Saudi Aramco Ras Tanura Terminal North
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Classification: Internal Use
- Detailed Energy Assessment Study for Saudi Aramco East/West Pipeline Pump Station #1
- Detailed Energy Assessment Study for Saudi Aramco Dhahran Bulk Plant
- Detailed Energy Assessment Study for Saudi Aramco SGPD/Haradh GOSP2
- Detailed Energy Review Study - JAZAN Gasification & Acid Gas Removal Plant with SAIPEM
- Detailed Energy Assessment Study – Saudi Aramco Ain Dar GOSP
Job Responsibilities:
- Developing high fidelity steady-state and dynamic simulation models using Aspen HYSYS process
simulation Software.
- Use modeling results to identify potential problems and recommend solutions to resolve identified
problems.
- Defining and set -up of different Operator Training Simulators architectures.
- Developing and testing several control loop scenarios to ensure the stability of the process against
the disturbances.
- Developing process simulation models for plant expansion or reconfiguration scenarios.
- Developing the start-up & shutdown procedure using Dynamic Simulation.
- Equipment sizing and rating (Pumps, Compressors, HX,….) to ensure proper selection.
- Participate/Develop Risk Assessments.
- Participate/Lead HAZOP meetings
Projects:
- Conceptual Design of Trans-Gulf LPG Plant
- Process Simulation Study of Petro-Sannan Gas Plant
- Dynamic Simulation Study of Methanol recovery columns-E-METHANEX
- Maximization of Naphtha Production rate & Optimization for ATM Towers.
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Classification: Internal Use
EDUCATION
M.Sc. in Chemical Engineering, Alexandria University, (In-Progress)
(ADVANCED STUDIES) Diploma in Chemical Engineering, Alexandria University (2013)
B.Sc. in Chemical Engineering, Alexandria University, 2009
TRAINING COURSES
2018 Efficient Motor Control With Power Drives Systems ‘Schneider Electric’
2018 Six Sigma Yellow Belt Professional “6sigma Study”
2017 Introduction to Sustainable Development Goals (SDGs) ‘Udemy’
2017 PMP Preparation & Primavera P6 ‘Udemy’
2017 Steam Systems Optimization ‘Schneider Electric’
2017 Pumping Systems III: Improving System Efficiency ‘Schneider Electric’
2017 Active Energy Efficiency Using Speed Control ‘Schneider Electric’
2017 Financing and Performance Contracting for Energy Efficiency Projects ‘Schneider
Electric’
2017 Financial Analysis of Energy Efficiency Projects I ‘Schneider Electric’
2016 Energy Efficiency and Management In Industry ‘Saudi Energy Eff. Center’
2016 Heat Exchanger Network (HEN) Workshop ‘ASPENTECH’
2016 Boiler Types and Opportunities for Energy Efficiency ‘Schneider Electric’
2015 CHP - Combined Heat & Power ‘Schneider Electric’
2015 ISO 50001: Maximizing Your Energy Efficiency Through Proven Standards
2014 English Conversation Upper intermediate Course ‘ British Council’
2014 AutoCAD &AutoCAD P&ID 2015 ‘ ITS for training & Consultancy’
2014 Valves & Actuators (Final Control Element) 'Egypt Engineers Syndicate'
2011 Fire Fighting Course 'General Directorate of Civil Defense and Fire'
2010 Instrumentation for Process 'Oil & Gas Skills (OGS)'
2010 Basics of Process Control System 'Dataway for Training Solutions'
2010 Advanced MatLab Modeling 'CAE Training Center'
2009 Gas Processing Technology 'Oil & Gas Skills (OGS)'.
2009 Oil Refining Technology 'Oil & Gas Skills (OGS)' and certified from The
Northern Alberta Institute of Technology "NAIT", Canada.
2009 OSHA (General & Construction)
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Classification: Internal Use
SKILLS
Language Skills:
Arabic: Mother tongue
English: Excellent (Written & Spoken)
German: Fair
Computer Skills:
Proficient with MS Office package
PERSONAL DETAILS
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