Horizontal Cladding System

Aotai Electric Co., LTD.
Address: 282 Bole Ave, High-tech Development Zone,

Jinan, Shandong 250101 P.R. China
Tel. 0086-531- 81921036 Fax. 0086-531-88876665
Email: sales@aotaiwelding.com
Web: www.aotaiwelding.com
COMPLETE SOLUTIONS FOR WELDING & CUTTING
The Proposal of horizontal cladding welding system
www.aotaiwelding.com
Tel. 0086-531- 81921036 Fax. 0086-531-88876665
Technology info:
Application Internal Cladding of Valves, Elbow, Tee, Bore etc
Base material Mild steel

Filler material Inconel 625
Filler wire diameter 1.2mm
Welding process TIG Hotwire
Shielding gas Argon
Welding positions 1G&2G
Cross-slider system Travel distance 1500mm/2000mm Z-/X-axis
Dimensional limit Min.50mmID-max.2000mmID;1500mm in height
Weight of workpiece 5.0tons
Tel. 0086-531- 81921036 Fax. 0086-531-88876665
Welding system
AOTAI Hot wire welding machine - ATIG400P(Hw)
AOTAI hot wire TIG wire feeder
AOTAI hot wire power source
Turn table with 90°adjustable tilt
1500*2000mm column & boom system
Tel. 0086-531- 81921036 Fax. 0086-531-88876665
Equipment function
It can complete the valve body elevation, diameter-gradual round pipe, flat circle, sphere, automatic wall hole, automatic
track running welding;
Three operating modes:
1. Full-automatic mode
select the program number of the workpiece type to be welded on the HMI (the system presets circular elevation, circular
plane, circular gradient program), and then input
The characteristic parameters of a certain workpiece, such as the vertical diameter of the inner hole, the plane diameter,
and then write or call the corresponding welding specification, and finally the arc is started to complete the automatic
welding process;
Tel. 0086-531- 81921036 Fax. 0086-531-88876665
2. Manual debugging
Under manual debugging, functions such as position jog, gas test, and jog wire feeding can be realized;
3. Welding simulation
In this mode, the welder does not have an arc, and automatically completes the track to be welded, and observes whether
there is any deviation in the welding track.
System operation function

1. System operation function: Automatic arc voltage tracking (AVC):
Through real-time monitoring of the arc voltage, adjust the distance between the tungsten needle of the welding gun and
the workpiece to ensure that the arc length is always constant and stable welding Qualitative
2. Parameter storage function:
You can store the welding specifications for welding a certain kind of workpiece, and automatically recall the existing
welding parameters when welding this kind of workpiece next time;
3. Breakpoint memory function:
When the welding process stops due to a fault, this function is automatically started, and after the fault is removed, it can
automatically reset to the welding stop point;
4. Tungsten needle dip detection:
When the tungsten needle contacts the workpiece and stops the arc during the welding process, the system automatically
stops, which can prevent physical damage to the welding gun and other parts;
5. Communication expansion function:
Considering the communication between the system and peripherals, the system is equipped with Ethernet communication
and USB interface communication terminals.
Welding torch
TTHW3000M ￠35 /500mm
TTHW3000M ￠45 /1000mm
TTHW4000M ￠75 /1500mm
Tel. 0086-531- 81921036 Fax. 0086-531-88876665
Remote control unit

Torch- positioning
Loading,start,stop of welding programs/sequence
Welding parameter adjustment during welding sequence
Actual valve indication
ECV-18000 Control system

Control terminal with 12.1’’ Colour-Touch Display
Control one welding power source
Control of turntable (welding speed)
Control two linear axes (cross-slider FCS)
Control Arc Voltage Control (TIG DC)
Control Column & boom(FCB)-inching function
Control of wire feed systems
Welding data/-parameter input:
Weld start position
Welding stop position
Welding of tapered bores
Welding of Tee intersecting bores
Welding of Coaxial cross bores with equal bores on both sides
Welding of angled intersecting bores
User administration
Documentation:
Operator manual-English language
Spare and ware part list –English Language
Wiring scheme
Maintenance guidline

Horizontal Cladding System

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Horizontal Cladding System

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Aotai Electric Co., LTD.

Address: 282 Bole Ave, High-tech Development Zone,

The Proposal of horizontal cladding welding system

Base material Mild steel

System operation function

Remote control unit

ECV-18000 Control system

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