Sub-Regional Transport Enhancement Project

Harkapur-Okhaldhunga Road
Contractor Identification No: STEP/NCB/HO-02
Design of Spray and Spread Rate of 20mm Chipps for DBST

Source of Chips: Sunkoshi River

Type of Chips: Natural Sunkoshi River aggregate (screened by crusher plant)
Loose Density of Chips: 1.703
Specfic Gravity of Chips:
ALD of Chips 5.6
Wt. of Agg+Tray Wt. of Agg. Spread of Agg.
Test No Wt. of Tray (g) Area of Tray
(g) (g) (Kg/m2)
1 2069 162 0.09 1907 21.19
2 2077 162 0.09 1915 21.28
3 2071 162 0.09 1909 21.21
4 2069 162 0.09 1907 21.19
5 2091 162 0.09 1929 21.43
6 2097 162 0.09 1935 21.50
7 2088 162 0.09 1926 21.40
8 2078 162 0.09 1916 21.29
9 2092 162 0.09 1930 21.44
10 2086 162 0.09 1924 21.38
Average value by laboratory trial 21.33
Wheep off 10% 2.13
Total spread Rate of chipps kg/m2 23.46

Remarks:

Contractor Consultant
Tundi Construction Pvt. Ltd. Intercontinental Consultants and Technocrats Pvt.Ltd.,
New Delhi, India
in association with Full Bright Consultancy( Pvt).Ltd.
, Kathmandu, Nepal
Tested by:………………….. Witnessed by:…………………………………………
Lab Technician Lab Technician

Recommended By:…………………Verified by:………………………………………………

Contract Manager Material Engineer

Approved by:…………………………………………….
Resident Engineer
 Sub-Regional Transport Enhancement Project
Harkapur-Okhaldhunga Road
Contractor Identification No: STEP/NCB/HO-02
Design of Spray and Spread Rate of 20mm Chipps for DBST

Source of Chips: Sunkoshi River

Type of Chips: Natural Tawa Khola aggregate (screened by crusher plant)
Loose Density of Chips: 1.703
Specfic Gravity of Chips:
ALD of Chips 5.6
Wt. of Agg+Tray Wt. of Agg. Spread of Agg.
Test No Wt. of Tray (g) Area of Tray
(g) (g) (Kg/m2)
1 2159 170 0.09 1989 22.10
2 2186 170 0.09 2016 22.40
3 2174 170 0.09 2004 22.27
4 2151 170 0.09 1981 22.01
5 2140 170 0.09 1970 21.89
6 2149 170 0.09 1979 21.99
7 2165 170 0.09 1995 22.17
8 2153 170 0.09 1983 22.03
9 2156 170 0.09 1986 22.07
10 2175 170 0.09 2005 22.28
Average value by laboratory trial 22.12
Wheep off 10% 2.21
Total spread Rate of chipps kg/m2 24.33

Remarks:

Contractor Consultant
Tundi Construction Pvt. Ltd. Intercontinental Consultants and Technocrats Pvt.Ltd.,
New Delhi, India
in association with Full Bright Consultancy( Pvt).Ltd.
, Kathmandu, Nepal
Tested by:………………….. Witnessed by:…………………………………………
Lab Technician Lab Technician

Recommended By:…………………Verified by:………………………………………………

Contract Manager Material Engineer

Approved by:…………………………………………….
Resident Engineer
 SUB-REGIONAL TRANSPORT ENHANCEMENT PROJECT
Harkapur-Okhaldhunga Road
Contract No. STEP/NCB/HO/01
Design of Binder spray rate for Surface Dressing ( 10mm Nominal size)
Date 9-Apr-14
Source of Binder: Bharat Petrolium (BP) VG-10
Source of Chipping: Sunkoshi River
1.1Selection of Nominal Chipping size
i.Number of commercial vehicle per lane per day 150
ii.Road surface hardness Normal
iii.Selected nominal chipping size mm. 10
1.2 Determining the overall weighting factor "F"
Description Value/Type Factor
i.Traffic number of all vehicle (per lane per day) 50-250 1
ii.Climatic condition Temperate 0
iii.Existing surface Very lean bituminous 4
iv.Type of chippings Round and Dusty 2
v.Overall weighting factor F 7
1.3 Determing average least dimension (ALD) of chipping
i.Using nomogram
ii.Median size of chippings mm 7.7
iii.Flakiness index of chippings 18.18
iv.Based on median size and flakiness index, from nomogram ALD 5.6
1.4 Determing the basic bitumen spray rate
Method "A"(Using formula)
R=0.625+(F*0.023)+(0.0375+(F*0.0011))*ALD kg/m2 1.039
1.5 Actual Design spray rate for deffirent terrain RD kg/m 2

Incresed durability (8%) for 80/100 pen.

Type of terrain Basic spray rate"R" kg/m2 (as per 5.34 of ORN-3) RD= RD kg/m2
(R*1.08*.9 kg/m2)

i.Uphill grade>3%
R*0.9 0.935 0.909 0.909
ii.Downhill grade>3%
R*1.1 1.143 1.111 1.111
iii.Flat or Average
R*1 1.039 1.010 1.010
Specific Gravity of Bitumen 1.0133

Actual Spray Rate of Bitumen Kg/m2 1.010

Actual Spray Rate in L/m2 0.997
Actual Spray Rate with 5% cutter (kerosene) in L/m2 1.047
Volume of cutter in L/m2 0.050
Actual Spray Rate with 5% cutter (kerosene) in Kg/m2 1.049
Design by :
Intercontinental Consultants and Technocrats Pvt.Ltd., New Delhi, India in association
Contractor: Kalika-Raman JV with Full Bright Consultancy( Pvt).Ltd., Kathmandu, Nepal
Checked by Verified by Approval by:

Contractor Lab Technician Material Engineer Resident Enigneer

 Form A 7

Sub-Regional Transport Enhancement Project STEP

UNIT WEIGHT TEST OF AGGREGATE

Road : Harkpur-Okhaldhunga Road Sample Description:- 10mm Chips

Contract No : STEP/HO/01 Sample Location/Ch:- Stock Yard

Ref/Test No. : 121/3 Source:- Sunkoshi

Sampling Date : 6/Apr/14 Sampled by:- Jointly

Testing Date: 9/Apr/14

Weight of Weight of Weight Volume of Unit Average

Determination Container + Container of C.A. Container Weight Unit
No. C/A Weight
(g) (g) (g) (litres) kg/m3 kg/m3

1 9785 5945 3840 2.258 1700.449

2 9775 5945 3830 2.258 1696.021 1702.663

3 9810 5945 3865 2.258 1711.520

REMARKS

Contractor Consultant
Intercontinental Consultants and Technocrats Pvt.Ltd.,
New Delhi, India
Kalika-Raman J/V
in association with Full Bright Consultancy( Pvt).Ltd.
, Kathmandu, Nepal

Tested By: -------------------- Checked By :………………………….

Lab Technician Lab Technician

Recommended By : Verified By :……………………………

Contract Manager Material Engineer

Approved By :…………………………
Resident Enigneer
 Form P 5

Sub-Regional Transport Enhancement Project

STEP
GRADATION TEST SURFACE DRESSING CHIPPING 10 MM

Road : Harkpur-Okhaldhunga Road Sample Description: 10mm DBSD Chipps

Contract No : STEP/HO1 Sample Location/Ch: Stock Yard
Ref/Test No. : 121 Source: Sunkoshi
Date of Sampling : 6-Apr-14 Sampled by: Jointly
Date of Test : 9-Apr-14

Cumulative percentage passing

IS Sieve
Remarks
Size (mm) Test No Test No Test No Test No Test No Average
1 2 3 4 5 Result
14 100.00 100.00 100.00 100.00 100.00 100
10 89.90 89.68 88.16 86.92 90.39 89.01
6.3 18.80 22.85 19.38 17.76 22.78 20.31
4.75 4.44 3.56 4.46 5.05 5.58 4.62
2.8 1.26 1.39 1.99 1.54 0.77 1.39
0.075 0.14 0.17 0.82 0.19 0.10 0.28
FI 17.23 17.83 17.67 18.31 19.87 18.18
ALD 6.8 6.7 6.7
P ercen tag e p assin g

100
Lower limit
90
Actual
80
Upper limit
70
Median Size
60
50
40
30
20
10
0
100 10 1
Sieve size mm 0.1 0.01

REMARKS Median size = 7.6 mm

Contractor Consultant
Kalika-Raman J/V Intercontinental Consultants and Technocrats Pvt.Ltd.,
New Delhi, India
in association with Full Bright Consultancy( Pvt).Ltd.
, Kathmandu, Nepal

Tested by:………………….. Witnessed by:…………………………………………

Lab Technician Lab Technician

Recommended By:………………… Verified by:………………………………………………

Contract Manager Material Engineer
Approved by:…………………………………………….
Resident Engineer
Sub-Regional Transport Enhancement Project
AVERAGE LEAST DIMENTION TEST STEP
Road : Harkapur-Okhaldhunga Road Sample Description: 10mm DBSD Chipps
Contract No : STEP/HO1 Sample Location/Ch: Stock Yard
Ref/Test No. : 121/1 Source: Sunkoshi
Date of Sampling : 6-Apr-14 Sampled by: Contractor
Date of Test : 8-Apr-14

S.No. Size mm S.No. Size mm S.No. Size mm S.No. Size mm S.No. Size mm S.No. Size mm S.No. Size mm Remarks
1 10.82 34 3.00 67 4.54 100 7.00 133 5.52 166 8.00 199.00 4.62
2 6.28 35 3.26 68 8.24 101 6.68 134 6.18 167 3.30 200.00 3.74
3 7.76 36 8.44 69 8.00 102 2.00 135 9.00 168 5.24
4 6.62 37 7.00 70 6.28 103 10.00 136 10.64 169 3.94
5 6.42 38 4.22 71 5.00 104 5.12 137 8.36 170 6.48
6 9.22 39 5.32 72 8.24 105 5.42 138 4.32 171 4.00
7 6.12 40 6.42 73 5.22 106 6.54 139 12.00 172 5.52
8 4.92 41 4.52 74 4.72 107 8.22 140 10.00 173 4.22
9 4.22 42 13.00 75 7.00 108 6.48 141 11.58 174 5.00
10 5.34 43 13.00 76 6.72 109 3.76 142 7.56 175 5.72
11 7.34 44 9.72 77 3.00 110 5.74 143 9.42 176 8.64
12 7.26 45 6.28 78 7.16 111 4.82 144 11.00 177 3.64
13 6.12 46 9.72 79 8.82 112 6.28 145 9.04 178 6.48
14 5.92 47 8.00 80 6.78 113 8.44 146 9.32 179 10.00
15 4.64 48 8.52 81 6.22 114 6.00 147 5.56 180 6.00
16 3.44 49 7.46 82 5.72 115 8.82 148 6.22 181 8.72
17 6.38 50 3.36 83 5.00 116 4.52 149 3.26 182 5.00
18 9.62 51 8.64 84 3.34 117 3.56 150 5.52 183 6.22
19 11.00 52 7.66 85 3.64 118 8.34 151 5.72 184 6.18
20 8.74 53 10.00 86 6.48 119 7.46. 152 6.18 185 5.32
21 6.48 54 5.00 87 4.32 120 7.36 153 6.22 186 4.00
22 7.78 55 64.00 88 4.00 121 6.86 154 8.00 187 5.00
23 7.46 56 10.24 89 2.78 122 6.00 155 3.34 188 4.00
24 4.32 57 10.00 90 4.22 123 7.00 156 7.46 189 6.88
25 7.26 58 7.00 91 6.00 124 7.36 157 8.44 190 6.14
26 6.68 59 6.18 92 2.96 125 6.18 158 8.00 191 5.10
27 6.38 60 8.64 93 4.72 126 5.72 159 7.22 192 6.48
28 5.00 61 6.78 94 4.24 127 4.03 160 9.82 193 3.54
29 3.22 62 9.62 95 10.42 128 3.45 161 7.36 194 4.42
30 4.72 63 5.00 96 10.00 129 4.12 162 8.86 195 3.72
31 6.28 64 5.34 97 11.58 130 3.34 163 7.66 196 6.00
32 9.22 65 6.00 98 5.82 131 6.18 164 8.24 197 5.00
33 7.56 66 6.78 99 6.22 132 5.00 165 5.52 198 6.42
Total 220.54 298.12 197.40 190.34 252.54 184.32 8.36

Total Average Least Size Dimention = 1351.6 mm

Total S.No. = 200 No.
Average Least Dimention = = 6.8 mm

REMARKS

Contractor Consultant
Kalika-Raman J/V Intercontinental Consultants and Technocrats Pvt.Ltd.,
New Delhi, India
in association with Full Bright Consultancy( Pvt).Ltd.
, Kathmandu, Nepal
Tested by:………………….. Witnessed by:………………………………………….
Lab Technician Lab Technician

Recommended By:………………… Verified by:………………………………………………

Contract Manager Material Engineer

Approved by:…………………………………………….
Resident Engineer
Sub-Regional Transport Enhancement Project
AVERAGE LEAST DIMENTION TEST STEP
Road : Harkapur-Okhaldhunga Road Sample Description: 10mm DBSD Chipps
Contract No : STEP/HO1 Sample Location/Ch: Stock Yard
Ref/Test No. : 121/2 Source: Sunkoshi
Date of Sampling : 6-Apr-14 Sampled by: Contractor
Date of Test : 8-Apr-14

S.No. Size mm S.No. Size mm S.No. Size mm S.No. Size mm S.No. Size mm S.No. Size mm S.No. Size mm Remarks
1 14.52 34 12.36 67 8.82 100 3.74 133 6.52 166 4.56 199 3.22
2 7.26 35 6.48 68 7.00 101 8.32 134 5.24 167 6.52 200 4.44
3 9.00 36 6.68 69 9.22 102 4.00 135 6.52 168 8.46
4 10.00 37 4.62 70 9.12 103 9.48 136 9.62 169 3.42
5 6.86 38 5.64 71 9.92 104 5.58 137 8.32 170 8.00
6 11.00 39 6.00 72 10.42 105 3.36 138 8.34 171 7.76
7 9.94 40 6.28 73 8.00 106 3.74 139 4.76 172 8.32
8 8.64 41 12.46 74 7.52 107 3.74 140 3.62 173 8.12
9 6.48 42 8.82 75 6.42 108 4.74 141 9.00 174 6.00
10 7.06 43 6.14 76 9.48 109 4.00 142 6.00 175 7.52
11 6.48 44 13.12 77 8.52 110 6.42 143 4.00 176 5.12
12 10.74 45 10.22 78 7.72 111 4.32 144 7.00 177 6.00
13 7.66 46 7.12 79 7.00 112 5.24 145 8.64 178 7.84
14 6.78 47 5.42 80 9.44 113 5.58 146 5.00 179 4.22
15 6.68 48 4.12 81 9.00 114 7.32 147 3.84 180 4.00
16 8.54 49 10.92 82 5.38 115 8.82 148 8.46 181 5.36
17 8.00 50 6.32 83 9.62 116 3.52 149 4.00 182 3.74
18 9.84 51 7.24 84 4.32 117 2.44 150 4.76 183 4.00
19 8.04 52 6.24 85 5.62 118 6.32 151 7.46 184 4.00
20 11.68 53 10.46 86 7.46 119 6.62 152 6.00 185 4.76
21 8.14 54 7.78 87 6.72 120 7.36 153 7.46 186 5.00
22 7.38 55 9.14 88 6.44 121 6.24 154 4.36 187 3.32
23 11.00 56 5.00 89 7.00 122 7.52 155 8.62 188 3.32
24 12.16 57 5.00 90 7.34 123 7.74 156 6.22 189 3.76
25 7.86 58 6.78 91 7.58 124 7.64 157 10.00 190 3.00
26 9.72 59 2.88 92 8.22 125 7.3.2 158 4.22 191 4.46
27 8.24 60 5.72 93 6.82 126 4.00 159 5.72 192 5.44
28 5.00 61 4.82 94 5.92. 127 4.44 160 4.00 193 4.93
29 9.42 62 9.12 95 5.32 128 7.52 161 2.42 194 3.52
30 9.22 63 4.72 96 7.82 129 6.46 162 5.24 195 6.64
31 6.28 64 4.62 97 6.74 130 4.24 163 6.46 196 4.42
32 6.48 65 5.44 98 6.14 131 6.22 164 5.42 197 6.22
33 7.56 66 8.56 99 3.22 132 6.54 165 8.00 198 4.24
Total 283.66 236.24 239.36 183.22 205.24 175.99 7.66

Total Average Least Size Dimention = 1331.4 mm

Total S.No. = 200 No.
Average Least Dimention = = 6.7 mm

REMARKS

Contractor Consultant
Kalika-Raman J/V Intercontinental Consultants and Technocrats Pvt.Ltd.,
New Delhi, India
in association with Full Bright Consultancy( Pvt).Ltd.
, Kathmandu, Nepal
Tested by:………………….. Witnessed by:………………………………………….
Lab Technician Lab Technician

Recommended By:………………… Verified by:………………………………………………

Contract Manager Material Engineer

Approved by:…………………………………………….
Resident Engineer
 Form A 5

Sub-Regional Transport Enhancement Project B

STEP
FLAKINESS AND ELONGATION INDEX

Road : Harkpur-Okhaldhunga Road Sample Description: 10mm DBSD Chips

I
Contract No : STEP/HO
Ref/Test No. : 121/9
Sample Location/Ch:
Source:
Crusher Yard
Sunkoshi
M
Date of Sampling :
Date of Test :
6-Apr-14
9-Apr-14
Sampled by: Contrctor
P
2
Flakiness Elongation
Fraction Size * Sieve Test wt. Wt. passing % Test wt. Wt. retained %
Size(mm) (g) (g) Flaky (g) (g) Elongation
Mixing

> 15% 200 pieces minimum 63 - 50

50 - 40 /
50-37.5
40 - 25 /
>5 <15% 100 pieces minimum 37.5-28
25-20 /
28-20
20-16 /
<5% Not Tested 20-14
16-12.5
574 142
12.5-10 /
14-10 360 45
10.6.3 /
10-5 118 22

Total Wt. 1052 209

Dry density kg/cum
Calculation Note: *
1. For any fraction which
Total wt. passing thickness gauges x 100% contains more than 15%
Flakiness Index = of the sample, 200 pieces
Total wt. of test sample should be selected for
testing.

= 209 x 100% 2. For any fraction which

1052 contains between 5% and
15% of the total sample,
= 19.87 % 100pieces should be tested.

3. Any fraction containing

below 5% of the total isnot
Total wt. retained elongation gauges x 100% tested.
Elongation Index =
Total wt. of test sample

= x 100%

= %

REMARKS

Contractor Consultant
Kalika-Raman J/V Intercontinental Consultants and Technocrats Pvt.Ltd.,
New Delhi, India
in association with Full Bright Consultancy( Pvt).Ltd.
, Kathmandu, Nepal
Tested by:………………….. Witnessed by:…………………………………………
Lab Technician Lab Technician

Recommended By:………………… Verified by:………………………………………………

Contract Manager Material Engineer

Approved by:…………………………………………….
Resident Engineer
 Form P 5

Sub-Regional Transport Enhancement Project

STEP
GRADATION TEST SURFACE DRESSING CHIPPING 10 MM

Road : Harkpur-Okhaldhunga Road Sample Description: 10mm SD chipps

Contract No : STEP/HO1 Sample Location/Ch: Stock Yard
Ref/Test No. : 121/112 Source: Sun-koshi
Date of Sampli 6-Apr-14 Sampled by: Contractor
Date of Test : 8-Apr-14

IS Weight Cumulative Cumulative Cumulative

Sieve Retained Weight Percentage percentage Specification Limit
Remarks
Size (g) retained retained passing Lower Upper
(mm) (g) Limits Limits
14 0 0 0.0 100.0 100 100

10 1684 1684 9.6 90.4 85 100

6.3 11847 13531 77.2 22.8 0 25
4.75 3015 16546 94.4 5.6 0 7
2.8 842 17388 99.2 0.8 0 2
0.075 117 17505 99.9 0.1 0 1.5
Pan 18 17523 100.0
Total 17523
P ercen tag e p assin g

100
Lower
90 limit
Actual
80 Upper
limit
70
60

50
40
30
20
10
0
100 10 1 0.1 0.01
Sieve size mm
REMARKS

Contractor Consultant
Kalika-Raman J/V Intercontinental Consultants and Technocrats Pvt.Ltd.,
New Delhi, India
in association with Full Bright Consultancy( Pvt).Ltd.
, Kathmandu, Nepal

Tested by:………………….. Witnessed by:…………………………………………

Lab Technician Lab Technician

Recommended By:………………… Verified by:………………………………………………

Contract Manager Material Engineer
Approved by:…………………………………………….
Resident Engineer
 Form A 5

Sub-Regional Transport Enhancement Project B

STEP
FLAKINESS AND ELONGATION INDEX

Road : Harkpur-Okhaldhunga Road Sample Description: 10mm DBSD Chipps

I
Contract No : STEP/HO
Ref/Test No. : 121/8
Sample Location/Ch:
Source:
Crusher Yard
Sunkoshi
M
Date of Sampling :
Date of Test :
6-Apr-14
8-Apr-14
Sampled by: Contrctor
P
2
Flakiness Elongation
Fraction Size * Sieve Test wt. Wt. passing % Test wt. Wt. retained %
Size(mm) (g) (g) Flaky (g) (g) Elongation
Mixing

> 15% 200 pieces minimum 63 - 50

50 - 40 /
50-37.5
40 - 25 /
>5 <15% 100 pieces minimum 37.5-28
25-20 /
28-20
20-16 /
<5% Not Tested 20-14
16-12.5
640 110
12.5-10 /
14-10 390 87
10.6.3 /
10-5 150 19

Total Wt. 1180 216

Dry density kg/cum
Calculation Note: *
1. For any fraction which
Total wt. passing thickness gauges x 100% contains more than 15%
Flakiness Index = of the sample, 200 pieces
Total wt. of test sample should be selected for
testing.

= 216 x 100% 2. For any fraction which

1180 contains between 5% and
15% of the total sample,
= 18.31 % 100pieces should be tested.

3. Any fraction containing

below 5% of the total isnot
Total wt. retained elongation gauges x 100% tested.
Elongation Index =
Total wt. of test sample

= x 100%

= %

REMARKS

Contractor Consultant
Kalika-Raman J/V Intercontinental Consultants and Technocrats Pvt.Ltd.,
New Delhi, India
in association with Full Bright Consultancy( Pvt).Ltd.
, Kathmandu, Nepal
Tested by:………………….. Witnessed by:…………………………………………
Lab Technician Lab Technician

Recommended By:………………… Verified by:………………………………………………

Contract Manager Material Engineer

Approved by:…………………………………………….
Resident Engineer
 Form P 5

Sub-Regional Transport Enhancement Project

STEP
GRADATION TEST SURFACE DRESSING CHIPPING 10 MM

Road : Harkpur-Okhaldhunga Road Sample Description: 10mm SD chipps

Contract No : STEP/HO1 Sample Location/Ch: Stock Yard
Ref/Test No. : 121/11 Source: Sun-koshi
Date of Sampli 6-Apr-14 Sampled by: Contractor
Date of Test : 8-Apr-14

IS Weight Cumulative Cumulative Cumulative

Sieve Retained Weight Percentage percentage Specification Limit
Remarks
Size (g) retained retained passing Lower Upper
(mm) (g) Limits Limits
14 0 0 0.0 100.0 100 100

10 1516 1516 13.1 86.9 85 100

6.3 8014 9530 82.2 17.8 0 25
4.75 1473 11003 95.0 5.0 0 7
2.8 406 11409 98.5 1.5 0 2
0.075 157 11566 99.8 0.2 0 1.5
Pan 22 11588 100.0
P e rc e n ta g e p a s s i n g

Total 11588

100
90
Lower limit
80
Actual
70 Upper limit
60
50
40
30
20
10
0
100 10 1 0.1 0.01
Sieve size mm
Median Size of 20mm Chipps 16.2
REMARKS

Contractor Consultant
Kalika-Raman J/V Intercontinental Consultants and Technocrats Pvt.Ltd.,
New Delhi, India
in association with Full Bright Consultancy( Pvt).Ltd.
, Kathmandu, Nepal

Tested by:………………….. Witnessed by:…………………………………………

Lab Technician Lab Technician

Recommended By:………………… Verified by:………………………………………………

Contract Manager Material Engineer
Approved by:…………………………………………….
Resident Engineer
 Form A 5

Sub-Regional Transport Enhancement Project B

STEP
FLAKINESS AND ELONGATION INDEX

Road : Harkpur-Okhaldhunga Road Sample Description: 10mm DBSD Chipps

I
Contract No : STEP/HO
Ref/Test No. : 121/7
Sample Location/Ch:
Source:
Crusher Yard
Sunkoshi
M
Date of Sampling :
Date of Test :
6-Apr-14
7-Apr-14
Sampled by: Contrctor
P
2
Flakiness Elongation
Fraction Size * Sieve Test wt. Wt. passing % Test wt. Wt. retained %
Size(mm) (g) (g) Flaky (g) (g) Elongation
Mixing

> 15% 200 pieces minimum 63 - 50

50 - 40 /
50-37.5
40 - 25 /
>5 <15% 100 pieces minimum 37.5-28
25-20 /
28-20
20-16 /
<5% Not Tested 20-14
16-12.5
530 85
12.5-10 /
14-10 457 100
10.6.3 /
10-5 230 30

Total Wt. 1217 215

Dry density kg/cum
Calculation Note: *
1. For any fraction which
Total wt. passing thickness gauges x 100% contains more than 15%
Flakiness Index = of the sample, 200 pieces
Total wt. of test sample should be selected for
testing.

= 215 x 100% 2. For any fraction which

1217 contains between 5% and
15% of the total sample,
= 17.67 % 100pieces should be tested.

3. Any fraction containing

below 5% of the total isnot
Total wt. retained elongation gauges x 100% tested.
Elongation Index =
Total wt. of test sample

= x 100%

= %

REMARKS

Contractor Consultant
Kalika-Raman J/V Intercontinental Consultants and Technocrats Pvt.Ltd.,
New Delhi, India
in association with Full Bright Consultancy( Pvt).Ltd.
, Kathmandu, Nepal
Tested by:………………….. Witnessed by:…………………………………………
Lab Technician Lab Technician

Recommended By:………………… Verified by:………………………………………………

Contract Manager Material Engineer

Approved by:…………………………………………….
Resident Engineer
 Form P 5

Sub-Regional Transport Enhancement Project

STEP
GRADATION TEST SURFACE DRESSING CHIPPING 10 MM

Road : Harkpur-Okhaldhunga Road Sample Description: 10mm SD chipps

Contract No : STEP/HO1 Sample Location/Ch: Stock Yard
Ref/Test No. : 121/10 Source: Sun-koshi
Date of Sampli 6-Apr-14 Sampled by: Contractor
Date of Test : 7-Apr-14

IS Weight Cumulative Cumulative Cumulative

Sieve Retained Weight Percentage percentage Specification Limit
Size (g) retained retained passing Lower Upper Remarks
(mm) (g) Limits Limits
14 0 0 0.0 100.0 100 100

10 1253 1253 11.8 88.2 85 100

6.3 7281 8534 80.6 19.4 0 25
4.75 1579 10113 95.5 4.5 0 7
2.8 261 10374 98.0 2.0 0 2
0.075 124 10498 99.2 0.8 0 1.5
Pan 87 10585 100.0
P ercen tag e p assin g

Total 10585

100
90 Lower limit
80 Actual
70 Upper limit
60
50
40
30
20
10
0
100 10 1 0.1 0.01
Sieve size mm
Median Size of 20mm Chipps 16
REMARKS

Contractor Consultant
Kalika-Raman J/V Intercontinental Consultants and Technocrats Pvt.Ltd.,
New Delhi, India
in association with Full Bright Consultancy( Pvt).Ltd.
, Kathmandu, Nepal

Tested by:………………….. Witnessed by:…………………………………………

Lab Technician Lab Technician

Recommended By:………………… Verified by:………………………………………………

Contract Manager Material Engineer
Approved by:…………………………………………….
Resident Engineer
 Form A 5

Sub-Regional Transport Enhancement Project B

STEP
FLAKINESS AND ELONGATION INDEX

Road : Harkpur-Okhaldhunga Road Sample Description: 10mm DBSD Chipps

I
Contract No : STEP/HO
Ref/Test No. : 121/6
Sample Location/Ch:
Source:
Crusher Yard
Sunkoshi
M
Date of Sampling :
Date of Test :
6-Apr-14
7-Apr-14
Sampled by: Contrctor
P
2
Flakiness Elongation
Fraction Size * Sieve Test wt. Wt. passing % Test wt. Wt. retained %
Size(mm) (g) (g) Flaky (g) (g) Elongation
Mixing

> 15% 200 pieces minimum 63 - 50

50 - 40 /
50-37.5
40 - 25 /
>5 <15% 100 pieces minimum 37.5-28
25-20 /
28-20
20-16 /
<5% Not Tested 20-14
16-12.5
461 80
12.5-10 /
14-10 372 72
10.6.3 /
10-5 188 30

Total Wt. 1021 182

Dry density kg/cum
Calculation Note: *
1. For any fraction which
Total wt. passing thickness gauges x 100% contains more than 15%
Flakiness Index = of the sample, 200 pieces
Total wt. of test sample should be selected for
testing.

= 182 x 100% 2. For any fraction which

1021 contains between 5% and
15% of the total sample,
= 17.83 % 100pieces should be tested.

3. Any fraction containing

below 5% of the total isnot
Total wt. retained elongation gauges x 100% tested.
Elongation Index =
Total wt. of test sample

= x 100%

= %

REMARKS

Contractor Consultant
Kalika-Raman J/V Intercontinental Consultants and Technocrats Pvt.Ltd.,
New Delhi, India
in association with Full Bright Consultancy( Pvt).Ltd.
, Kathmandu, Nepal
Tested by:………………….. Witnessed by:…………………………………………
Lab Technician Lab Technician

Recommended By:………………… Verified by:………………………………………………

Contract Manager Material Engineer

Approved by:…………………………………………….
Resident Engineer
 Form P 5

Sub-Regional Transport Enhancement Project

STEP
GRADATION TEST SURFACE DRESSING CHIPPING 10 MM

Road : Harkpur-Okhaldhunga Road Sample Description: 10mm SD chipps

Contract No : STEP/HO1 Sample Location/Ch: Stock Yard
Ref/Test No. : 121/9 Source: Sun-koshi
Date of Sampli 6-Apr-14 Sampled by: Contractor
Date of Test : 7-Apr-14

IS Weight Cumulative Cumulative Cumulative

Sieve Retained Weight Percentage percentage Specification Limit
Size (g) retained retained passing Lower Upper Remarks
(mm) (g) Limits Limits
14 0 0 0.0 100.0 100 100

10 2205 2205 10.3 89.7 85 100

6.3 14276 16481 77.2 22.8 0 25
4.75 4121 20602 96.4 3.6 0 7
2.8 464 21066 98.6 1.4 0 2
0.075 260 21326 99.8 0.2 0 1.5
Pan 36 21362 100.0
Total 21362
P ercentage passing

100

90
Lower limit
80
Actual
70
Upper limit
60

50

40

30

20

10

0
100 10 1 0.1 0.01
Sieve size mm
REMARKS

Contractor Consultant
Kalika-Raman J/V Intercontinental Consultants and Technocrats Pvt.Ltd.,
New Delhi, India
in association with Full Bright Consultancy( Pvt).Ltd.
, Kathmandu, Nepal

Tested by:………………….. Witnessed by:…………………………………………

Lab Technician Lab Technician

Recommended By:………………… Verified by:………………………………………………

Contract Manager Material Engineer
Approved by:…………………………………………….
Resident Engineer
 Form A 5

Sub-Regional Transport Enhancement Project B

STEP
FLAKINESS AND ELONGATION INDEX

Road : Harkpur-Okhaldhunga Road Sample Description: 10mm DBSD Chipps

I
Contract No : STEP/HO
Ref/Test No. : 121/5
Sample Location/Ch:
Source:
Crusher Yard
Sunkoshi
M
Date of Sampling :
Date of Test :
6-Apr-14
7-Apr-14
Sampled by: Contrctor
P
2
Flakiness Elongation
Fraction Size * Sieve Test wt. Wt. passing % Test wt. Wt. retained %
Size(mm) (g) (g) Flaky (g) (g) Elongation
Mixing

> 15% 200 pieces minimum 63 - 50

50 - 40 /
50-37.5
40 - 25 /
>5 <15% 100 pieces minimum 37.5-28
25-20 /
28-20
20-16 /
<5% Not Tested 20-14
16-12.5
479 84
12.5-10 /
14-10 452 85
10.6.3 /
10-5 201 26

Total Wt. 1132 195

Dry density kg/cum
Calculation Note: *
1. For any fraction which
Total wt. passing thickness gauges x 100% contains more than 15%
Flakiness Index = of the sample, 200 pieces
Total wt. of test sample should be selected for
testing.

= 195 x 100% 2. For any fraction which

1132 contains between 5% and
15% of the total sample,
= 17.23 % 100pieces should be tested.

3. Any fraction containing

below 5% of the total isnot
Total wt. retained elongation gauges x 100% tested.
Elongation Index =
Total wt. of test sample

= x 100%

= %

REMARKS

Contractor Consultant
Kalika-Raman J/V Intercontinental Consultants and Technocrats Pvt.Ltd.,
New Delhi, India
in association with Full Bright Consultancy( Pvt).Ltd.
, Kathmandu, Nepal
Tested by:………………….. Witnessed by:…………………………………………
Lab Technician Lab Technician

Recommended By:………………… Verified by:………………………………………………

Contract Manager Material Engineer

Approved by:…………………………………………….
Resident Engineer
 Form P 5

Sub-Regional Transport Enhancement Project

STEP
GRADATION TEST SURFACE DRESSING CHIPPING 10 MM

Road : Harkpur-Okhaldhunga Road Sample Description: 10mm SD chipps

Contract No : STEP/HO1 Sample Location/Ch: Stock Yard
Ref/Test No. : 121/8 Source: Sun-koshi
Date of Sampli 6-Apr-14 Sampled by: Contractor
Date of Test : 7-Apr-14

IS Weight Cumulative Cumulative Cumulative

Sieve Retained Weight Percentage percentage Specification Limit
Size (g) retained retained passing Lower Upper Remarks
(mm) (g) Limits Limits
14 0 0 0.0 100.0 100 100

10 1954 1954 10.1 89.9 85 100

6.3 13756 15710 81.2 18.8 0 25
4.75 2778 18488 95.6 4.4 0 7
2.8 615 19103 98.7 1.3 0 2
0.075 217 19320 99.9 0.1 0 1.5
Pan 27 19347 100.0
Total 19347
P ercen tag e p assin g

100
Lower limit
90
Actual
80
Upper limit
70

60

50

40

30

20

10

0
100 10 1 0.1 0.01
Sieve size mm
REMARKS

Contractor Consultant
Kalika-Raman J/V Intercontinental Consultants and Technocrats Pvt.Ltd.,
New Delhi, India
in association with Full Bright Consultancy( Pvt).Ltd.
, Kathmandu, Nepal

Tested by:………………….. Witnessed by:…………………………………………

Lab Technician Lab Technician

Recommended By:………………… Verified by:………………………………………………

Contract Manager Material Engineer
Approved by:…………………………………………….
Resident Engineer