BASRAH OIL COMPANY

Engineering, Procurement and Construction Of The Connecting Points

At GTU,PS2,PS3 and The Gas Pipeline

DOCUMENT NAME: WELDING PROCEDURE SPECIFICATION(WPS)

PROJECT PROJECT AREA EQUIP. DISC.
DOC. TYP. SERIAL NO. REV.
NAME CODE CODE CODE CODE

BOC 1032 ENG DD QC SP 0003 00 Page 1 of 7

WELDING PROCEDURE SPECIFICATION (WPS)

0 02-Feb-2019 Issued for Comment H.Kavyari M.Moshkani H.Raji

Rev. Date Description Prepared Checked Approved
 BASRAH OIL COMPANY
Engineering, Procurement and Construction Of The Connecting Points
At GTU,PS2,PS3 and The Gas Pipeline

DOCUMENT NAME: WELDING PROCEDURE SPECIFICATION(WPS)

PROJECT PROJECT AREA EQUIP. DISC.
DOC. TYP. SERIAL NO. REV.
NAME CODE CODE CODE CODE

BOC 1032 ENG DD QC SP 0003 00 Page 2 of 7

Page A0 A1 A2 A3 A4 A5 A6 A7 Page A0 A1 A2 A3 A4 A5 A6 A7
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29 69
30 70
31 71
32 72
33 73
34 Appendix
35 1
36 2
37 3
38 4
39 5
40 6
Document Revision
 BASRAH OIL COMPANY
Engineering, Procurement and Construction Of The Connecting Points
At GTU,PS2,PS3 and The Gas Pipeline

DOCUMENT NAME: WELDING PROCEDURE SPECIFICATION(WPS)

PROJECT PROJECT AREA EQUIP. DISC.
DOC. TYP. SERIAL NO. REV.
NAME CODE CODE CODE CODE

BOC 1032 ENG DD QC SP 0003 00 Page 3 of 7

Table of Contents

1. WPS For Butt weld 4

2. WPS For Fillet Weld 6

 BASRAH OIL COMPANY
Engineering, Procurement and Construction Of The Connecting Points
At GTU,PS2,PS3 and The Gas Pipeline

DOCUMENT NAME: WELDING PROCEDURE SPECIFICATION(WPS)

PROJECT PROJECT AREA EQUIP. DISC.
DOC. TYP. SERIAL NO. REV.
NAME CODE CODE CODE CODE

BOC 1032 ENG DD QC SP 0003 00 Page 4 of 7

Preliminary Welding Procedure Specification

Page : 1 of 1
(PWPS )
WELDING PROCEDURE SPECIFICATION (WPS) Rev. : 1

ENGINEERING, PROCUREMENT AND

Project Name : CONSTRUCTION OF THE CONNECTING
Applicable Code : ASME Sec. IX
POINTS AT GTU,PS2,PS3 AND THE GAS Supporting PQR (s): -----
PIPELINE
WPS No.: PK- 5001 Type(s) : Manual

Welding process (es)

SMAW

1) JOINTS: (QW-402) Joint Details :

Joint Design : Single Groove

Back Weld Yes  No 

2) BASE METAL (QW-403)

P-No: 1 Group No. : 1,2 P-No. : 1 Group No. : 1 , 2
Specification type and grade : Pipe A106 Gr B Specification type and grade : Pipe A106 Gr B
API5L X60, A234 WPB,A 860 WPHY , A105, API5L X60, A234 WPB, A105, A216, A 860 WPHY
A216
Thickness Range : Groove : 5 -16.37 mm Fillet : N.A
Base Metal : Groove: 8.18 Fillet : N.A
Pipe Dia. Range : 3/4" and over
3) Filler Metals : (QW-404) 1 2 3 4
Spec. No. (SFA) A 5.1 A 5.5
AWS No. (Class) E 6010 E 7018.1
F- No. 3 4
A- No. 1 2
Size of Filler Metals 2.5 mm 3.2 , 4mm
Trade name
Electrode – flux (Class) N.A N.A

4) POSITIONS : (QW-405) 5) PREHEAT : (QW-406)

Position (s) of Groove : 5G -6G Preheat Temp. Min. : Moisture Removal
welding Progression :  Up Down Inter pass Temp. Max.: 175 Cº
 BASRAH OIL COMPANY
Engineering, Procurement and Construction Of The Connecting Points
At GTU,PS2,PS3 and The Gas Pipeline

DOCUMENT NAME: WELDING PROCEDURE SPECIFICATION(WPS)

PROJECT PROJECT AREA EQUIP. DISC.
DOC. TYP. SERIAL NO. REV.
NAME CODE CODE CODE CODE

BOC 1032 ENG DD QC SP 0003 00 Page 5 of 7

6) POST WELD HEAT TREATMENT : (QW-407) 7) GAS : (QW-408)

Temperature Range : NA Composition Percent : N.A
Holding Time : NA Gas Backing : N.A
Heating Rate : NA Flow Rate : N.A
Cooling Rate : NA

8) ELECTERICAL CHARACTERISTICS : (QW-409) 9) TECHNIQUE : (QW-410)

Current : D.C String or Weave Bead : String
Polarity : EP Initial Cleaning : Brushing & Grinding
AMPS : AS PER BELOW TABLE Method of Back Gouging : N.A
Tungsten Electrode Size : NA Multiple or Single Pass (per side) : Multi Pass
Multiple or Single Electrodes : Single
OSCILLATION: 3X Elect .Dia.
10) WELDING SEQUENCE Welding of root pass
Cleaning of Weld Zone Grinding & Brushing
Fit-up & Tack Welding Welding of filling pass
Grinding & Brushing
Filler Metal Current Heat
Weld Voltage Travel Speed
Process Amp. input
Layer(s) Class Dia. Polarity (v) Range
(A) KJ/Cm
ROOT SMAW E6010 2.25 DCEP 120-160 11-13 6-11Cm/Min 14.7
Other SMAW E7018-1 3.25,4 DCEP 120-160 11-13 6-11Cm/Min 14.7

Prepared By : H. Kaviari Checked By :

Date : Date :
 BASRAH OIL COMPANY
Engineering, Procurement and Construction Of The Connecting Points
At GTU,PS2,PS3 and The Gas Pipeline

DOCUMENT NAME: WELDING PROCEDURE SPECIFICATION(WPS)

PROJECT PROJECT AREA EQUIP. DISC.
DOC. TYP. SERIAL NO. REV.
NAME CODE CODE CODE CODE

BOC 1032 ENG DD QC SP 0003 00 Page 6 of 7

Preliminary Welding Procedure

Specification Page : 1 of 1
(PWPS ) Rev. : 1
Applicable Code : ASME Sec. IX
Project Name : ENGINEERING, PROCUREMENT AND
Supporting PQR (s):
CONSTRUCTION OF THE -----
CONNECTING POINTS AT Type(s) :
WPS No: PK 5002 GTU,PS2,PS3 AND THE GAS PIPELINE
Manual
Welding process (es): SMAW
1) JOINTS: (QW-402) Joint Details :
Joint Design : Single Groove
Back Weld Yes  No 

2) BASE METAL (QW-403)

P-No. : 1 Group No. : 1,2 P-No. : 1 Group No. : 1,2
Specification type and grade : Pipe A106 Gr B Specification type and grade : Pipe A106 Gr B
API5L X60, A234 WPB, A105, A216 API5L X60, A234 WPB, A105, A216
Thickness Range :
Base Metal : Groove : N.A Fillet : Unlimited
Pipe Dia. Range : Groove : N.A Fillet : N.A
3) Filler Metals : (QW-404) 1 2 3 4
Spec. No. (SFA) A 5.5
AWS No. (Class) E 7018.1
F- No. 4
A- No. 2
Size of Filler Metals 3.2 , 4mm
Trade name
Electrode – flux (Class) N.A
4) POSITIONS : (QW-405) 5) PREHEAT : (QW-406)
Position (s) of Groove : 1F, 3F,4F Preheat Temp. Min. : Moisture Removal
welding Progression :  Up  Down Inter pass Temp. Max.: 175 Cº
6) POST WELD HEAT TREATMENT : (QW-407) 7) GAS : (QW-408)
Temperature Range : NA Composition Percent : -
Holding Time : NA Gas Backing : N.A
Heating Rate : NA Flow Rate : -
Cooling Rate : NA
8) ELECTERICAL CHARACTERISTICS : (QW-409) 9) TECHNIQUE : (QW-410)
Current : D.C String or Weave Bead : String
Polarity : EP Initial Cleaning : Brushing
AMPS : AS PER BELOW TABLE Method of Back Gouging : N.A
Tungsten Electrode Size : - Multiple or Single Pass (per side) : Multi Pass
Multiple or Single Electrodes : Single
 BASRAH OIL COMPANY
Engineering, Procurement and Construction Of The Connecting Points
At GTU,PS2,PS3 and The Gas Pipeline

DOCUMENT NAME: WELDING PROCEDURE SPECIFICATION(WPS)

PROJECT PROJECT AREA EQUIP. DISC.
DOC. TYP. SERIAL NO. REV.
NAME CODE CODE CODE CODE

BOC 1032 ENG DD QC SP 0003 00 Page 7 of 7

10) WELDING SEQUENCE Welding of root pass

Cleaning of Weld Zone Welding of filling pass
Fit-up & Tack Welding Grinding & Brushing
Filler Metal Current
Weld Voltage Travel Speed Heat input
Process Amp.
Layer(s) Class Dia. Polarity (v) Range KJ/Cm
(A)
2 .5,
ALL SMAW E 7018.1 DCEP 120-160 11-13 6-11Cm/Min 14.7
3.25, 4

Prepared By : Checked By :

Date : Date :