QALEH NAR ASSOCIATED GAS GATHERING,

COMPRESSION AND INJECTION PROJECT

DOCUMENT TITLE DOCUMENT No.

Proj. Origin.
Shop Inspection & Test Plan Type Seq. Rev.
Abb.
and Procedure
Page 1 of 14
QGCIS ASA VD 002 00

The revised parts are set in bold and italic

Shop Inspection & Test Plan and Procedure

Equipment: Instrument Air Compressor Package

Supplier: ASA Co.

Purchase Order NO. 53-73-9454

PROJECT Ghale Nar gas collection and injection station

COMPANY: Radman Research and Refining Company

00 30/01/2024 IFC Bashiri Khosravani Shamekh Bashiri

REV. DATE DESCRIPTION PREP. CHECK. APPR. PROJ.
CHANGE RECORD SHEET

Page Rev. Rev. Rev. Rev. Page Rev. Rev. Rev. Rev. Page Rev. Rev. Rev. Rev.
No. 00 01 02 03 No. 00 01 02 03 No. 00 01 02 03
 QALEH NAR ASSOCIATED GAS GATHERING,
COMPRESSION AND INJECTION PROJECT

DOCUMENT TITLE DOCUMENT No.

Proj. Origin.
Shop Inspection & Test Plan Type Seq. Rev.
Abb.
and Procedure
Page 2 of 14
QGCIS ASA VD 002 00

CHANGE RECORD SHEET

Page REV REV REV REV Page REV REV REV REV Page REV REV REV REV
No. 00 01 02 03 No. 00 01 02 03 No. 00 01 02 03
1 31 61
2 32 62
3 33 63
4 34 64
5 35 65
6 36 66
7 37 67
8 38 68
9 39 69
10 40 70
11 41 71
12 42 72
13 43 73
14 44 74
15 45 75
16 46 76
17 47 77
18 48 78
19 49 79
20 50 80
21 51 81
22 52 82
23 53 83
24 54 84
25 55 85
26 56 86
27 57 87
28 58 88
29 59 89
30 60 90
 QALEH NAR ASSOCIATED GAS GATHERING,
COMPRESSION AND INJECTION PROJECT

DOCUMENT TITLE DOCUMENT No.

Proj. Origin.
Shop Inspection & Test Plan Type Seq. Rev.
Abb.
and Procedure
Page 3 of 14
QGCIS ASA VD 002 00

TABLE OF CONTENTS
1 INTRODUTION ……………………………………………………………………………..4
1.1 Scope of This Document…………………………………………………………………4
1.2 Abbreviations…………………………………………………………………………….4
2 REFERENCE DOCUMENT, AND STANDARDS CODE ……………………………………….5
2.1 Reference Project Document ….........................................................................................5
2.2 Reference Standard and Code……………………………………………………………6
3 PROJECT
ITPS…………………………………………………………………………………………...7
 QALEH NAR ASSOCIATED GAS GATHERING,
COMPRESSION AND INJECTION PROJECT

DOCUMENT TITLE DOCUMENT No.

Proj. Origin.
Shop Inspection & Test Plan Type Seq. Rev.
Abb.
and Procedure
Page 4 of 14
QGCIS ASA VD 002 00

1 INTRODUTION

1.1 Scope of This Document

This document covers the minimum requirements for inspection, testing and preparation for
shipment Instrument Air Compressor Package With Dryer used in Ghale Nar gas collection
and injection station
1.2 Abbreviations
ITP: Inspection and Test Plan
MR: Material Requisition
PO: Purchase Order
KOM: Kick of Meeting
PIM: Pre-Inspection Meeting
IRN: Inspection Release Note
SRN: Shipping Release Note
MCC: Manufacturer compliance Certificate
MOM: Minutes of Meeting
Hold (H): Hold point is a designate point during or following specific activities which are
defined in ITP and which inspection or examination shall not proceed unless the designate
parties have witnessed the inspection or examination or test.
TPA shall sign and stamp all related reports as HOLD POINT, and results all activates shall be
specified clearly by term Accepted / Rejected.
Vendor/Contractor shall be informed other party at least 7 working day prior to subject action.
Witness (W): Witness point is a designate point during or following an important activity at
which inspection or examination is required in according with the relative procedures. Work
may proceed through the designate witness point if the inspector is not present for the
previously established activity.
TPA shall sign and stamp all related reports as “Witnessed by TPA” and results all activates
shall be specified clearly by term Accepted / Rejected.
Vendor/Contractor shall be informed other party at least 3 working day prior to subject action.
Review(R): It is proceed though reviewing any result of inspection or test as a method of
ensuring that the inspecting of test is performed in accordance with any approved procedure,
specification or acceptance criteria. Inspection result shall review, but presence of involved
party at inspection time is not mandatory, all documents shall be sign and stamp as reviewed
and results all activates shall be specified clearly by term Accepted / Rejected. Also TPA shall
be Reviewed document in 7 days.
 QALEH NAR ASSOCIATED GAS GATHERING,
COMPRESSION AND INJECTION PROJECT

DOCUMENT TITLE DOCUMENT No.

Proj. Origin.
Shop Inspection & Test Plan Type Seq. Rev.
Abb.
and Procedure
Page 5 of 14
QGCIS ASA VD 002 00

Review and Approved (RA): RA means that documents reviewed by involved party shall be signed
and Stamped as reviewed and approved. Where a document is subjected to party approval, work shall
not proceed until related party approved is obtained.
Monitor (M) or Spot witness (SW): (min 20%) Include a wide variety of action taken by charge
person to inspect, check, control of activities and their sequence by means of observation, information
collection, and verbal instruction; verify the routing and supporting documents for the purpose of
proper expedition. Any non-conformity found during above mentioned inspection by TPA shall be
reported to SUPPLIER and CONTRACTOR/PURCHASER and COMPANY immediately.

Client: Radman Research and Refining Company.

Title of Project: Ghale Nar gas collection and injection station.

Location: Andimeshk, Khuzestan, Iran

Supplier / Vendor: ASA Co

SHOULD: Is used where a provision is advisory only.

SHALL: Is used where a provision is advisory only.

2 REFERENCE DOCUMENT, AND STANDARDS CODE

2.1 Reference Project Document
Following documents are to be considered as an integral part of this document:

Reference Title
QGCIS-ASA-VD-201 Welding and NDT book
QGCIS-ASA-VD-202 NDE Procedures

QGCIS-ASA-VD-002 Shop Inspection & Test procedure

QGCIS-ASA-VD-003 Site Test Procedure

QGCIS-ASA-VD-215 Run test procedures

QGCIS-ASA-VD-004 Hydro test procedure

 QALEH NAR ASSOCIATED GAS GATHERING,
COMPRESSION AND INJECTION PROJECT

DOCUMENT TITLE DOCUMENT No.

Proj. Origin.
Shop Inspection & Test Plan Type Seq. Rev.
Abb.
and Procedure
Page 6 of 14
QGCIS ASA VD 002 00

2.2 Reference Standard and Code

The following International Standards, Codes and Specifications are part of this document.
When an edition date is not indicated for the Code or International Standards, the latest
edition in force at the time of the contract award shall apply.

Reference Title

API 618 CERTIFICATE

IPS CERTIFICATE

Spec CERTIFICATE
 QALEH NAR ASSOCIATED GAS GATHERING,
COMPRESSION AND INJECTION PROJECT

DOCUMENT TITLE DOCUMENT No.

Proj. Origin.
Shop Inspection & Test Plan Type Seq. Rev.
Abb.
and Procedure
Page 7 of 14
QGCIS ASA VD 002 00

Participation by
Frequency
Reference Acceptance Verifying
No. Activities of
Documents Criteria Document supplier /
test CONTRACTOR TPA Company Remark
manufacturer

PIM KOM KOM ITP ASA Co. PPR N.I.S.O.C

0 vendor document Approved
Project specification 100% H RA R R
review procedure
1 I&C section
Electrical Function Project spec &
Vendor
1.1 Motor vendor 100% QC Report H W R R
Procedure
Test documents
LCP- Electrical-control
system &Electrical Project spec &
Vendor
1.2 motor vendor 100% QC Report H W H W
Procedure
Visual and functional documents
test
Project spec &
Instrument Function Vendor
1.2 vendor 100% QC Report H W H W
Test Procedure
documents
Project spec &
Control System cabinets Vendor
1.4 vendor 100% QC Report H W H W
visual check Procedure
documents
 QALEH NAR ASSOCIATED GAS GATHERING,
COMPRESSION AND INJECTION PROJECT

DOCUMENT TITLE DOCUMENT No.

Proj. Origin.
Shop Inspection & Test Plan Type Seq. Rev.
Abb.
and Procedure
Page 8 of 14
QGCIS ASA VD 002 00

Participation by
Frequency
Reference Acceptance Verifying
No. Activities of
Documents Criteria Document supplier /
test CONTRACTOR TPA Company Remark
manufacturer

Project spec &

Control System and PLC Vendor
1.5 vendor 100% QC Report H W H W
function test Procedure
documents
Project spec &
Hardware and Software Vendor
1.6 vendor 100% QC Report H W H W
IO test Procedure
documents
Project spec &
Vendor
1.7 IPCS interface test vendor 100% QC Report H W H W
Procedure
documents
Project spec &
Vendor
1.8 I&C certificates review vendor 100% QC Report H R RA R
Procedure
documents
Project spec &
Vendor
1.9 I&C visual check vendor 100% QC Report H R RA R
Procedure
documents
Vendor
2 Machining OPC 100% QC report H SW SW R
Procedure
 QALEH NAR ASSOCIATED GAS GATHERING,
COMPRESSION AND INJECTION PROJECT

DOCUMENT TITLE DOCUMENT No.

Proj. Origin.
Shop Inspection & Test Plan Type Seq. Rev.
Abb.
and Procedure
Page 9 of 14
QGCIS ASA VD 002 00

Participation by
Frequency
Reference Acceptance Verifying
No. Activities of
Documents Criteria Document supplier /
test CONTRACTOR TPA Company Remark
manufacturer

3 COMPRESSOR TESTS

Compressor cylinder
cylinder head API 618
piston Project spec ASTM EN 10204
3.1 100% H RA R R
crank shaft & vendor Standard 3.1
Material test documents
certificate (Note1)
API 618
Assembly clearance Project spec Vendor
3.2 100% QC Report H W W R
measurement & vendor drawing
documents
Performance
3.3 performance and MRT API 618 test 100% QC Report H W H R
Procedure
Approved Check
3.4 Dimentional Check 100% QC Report H W H R
Drawing Procedure
 QALEH NAR ASSOCIATED GAS GATHERING,
COMPRESSION AND INJECTION PROJECT

DOCUMENT TITLE DOCUMENT No.

Proj. Origin.
Shop Inspection & Test Plan Type Seq. Rev.
Abb.
and Procedure
Page 10 of 14
QGCIS ASA VD 002 00

Participation by
Frequency
Reference Acceptance Verifying
No. Activities of
Documents Criteria Document supplier /
test CONTRACTOR TPA Company Remark
manufacturer

Air cooler performance API 618 Vendor

3.5 100% QC Report H W H R
test Procedure
Hydrotest
3.6 Cylinder Hydro test API618 100% QC Report H W H R
Procedure
Pneumatic Vendor
3.7 pneumatic Leaking Test 100% QC Report H W H R
procedure Procedure
4 Air Dryer & Filter Tests
ASME Sec
Dryer VIII&V
ASTM EN 10204
4.1 vessel Material Test Project spec & 100% H RA R R
Standard 3.1
Certificate vendor
documents
Dryer & piping Hydro ASME Sec Hydrotest
4.2 100% QC Report H W H R
Test VIII & V Procedure
 QALEH NAR ASSOCIATED GAS GATHERING,
COMPRESSION AND INJECTION PROJECT

DOCUMENT TITLE DOCUMENT No.

Proj. Origin.
Shop Inspection & Test Plan Type Seq. Rev.
Abb.
and Procedure
Page 11 of 14
QGCIS ASA VD 002 00

Participation by
Frequency
Reference Acceptance Verifying
No. Activities of
Documents Criteria Document supplier /
test CONTRACTOR TPA Company Remark
manufacturer

Related
WPQ-NDT Personal Personal
4.3 QC Report 100% Approved H RA R R
Certificates Certificates
Document

WPS&PQR ASME Sec.

4.4 WPS&PQR 100% Related H RA R R
Project VIII
Approved Check
4.5 Dimentional Check 100% QC Report H W SW R
Drawing Procedure
A- Ultrasonic
Examination
B-Fit & Welding
C- Marking & Cutting
Nozzles & Manhole &
Certificate
Coupling Openings Project Related
4.6 100% of H SW SW R
D- Nozzles & Couplings Specification standard
Test
&
Manhole & Skirt & Hook
Welding Inspection
E-Inspection of Flange &
Coupling & Head
 QALEH NAR ASSOCIATED GAS GATHERING,
COMPRESSION AND INJECTION PROJECT

DOCUMENT TITLE DOCUMENT No.

Proj. Origin.
Shop Inspection & Test Plan Type Seq. Rev.
Abb.
and Procedure
Page 12 of 14
QGCIS ASA VD 002 00

Participation by
Frequency
Reference Acceptance Verifying
No. Activities of
Documents Criteria Document supplier /
test CONTRACTOR TPA Company Remark
manufacturer

Performance
4.7 Filter functional test API 618 test 100% QC Report H W H R
Procedure
Dryer vessel & piping NDT NDT
4.8 100% QC Report H W SW R
welding PT test Procedure Procedure
5 Air Receiver Tests
ASME Sec.
Material test VIII & V ASTM EN 10204
5.1 100% H RA R R
certificate Project Standard 3.1
Specification
Related
WPQ-NDT Personal Personal
5.2 QC Report 100% Approved H RA R R
Certificates Certificates
Document
WPS&PQR ASME Sec.
5.3 WPS&PQR 100% Related H RA R R
Project VIII
 QALEH NAR ASSOCIATED GAS GATHERING,
COMPRESSION AND INJECTION PROJECT

DOCUMENT TITLE DOCUMENT No.

Proj. Origin.
Shop Inspection & Test Plan Type Seq. Rev.
Abb.
and Procedure
Page 13 of 14
QGCIS ASA VD 002 00

Participation by
Frequency
Reference Acceptance Verifying
No. Activities of
Documents Criteria Document supplier /
test CONTRACTOR TPA Company Remark
manufacturer

A- Ultrasonic
Examination
B-Fit & Welding
C- Marking & Cutting
Nozzles & Manhole &
Certificate
Coupling Openings Project Related
5.4 100% of H SW SW R
D- Nozzles & Couplings Specification standard
Test
&
Manhole & Skirt & Hook
Welding Inspection
E-Inspection of Flange &
Coupling & Head
API680
Air Receiver & piping Hydrotest
5.5 ASME Sec. 100% QC Report H W H R
Hydro Test Procedure
VIII & V
 QALEH NAR ASSOCIATED GAS GATHERING,
COMPRESSION AND INJECTION PROJECT

DOCUMENT TITLE DOCUMENT No.

Proj. Origin.
Shop Inspection & Test Plan Type Seq. Rev.
Abb.
and Procedure
Page 14 of 14
QGCIS ASA VD 002 00

Participation by
Frequency
Reference Acceptance Verifying
No. Activities of
Documents Criteria Document supplier /
test CONTRACTOR TPA Company Remark
manufacturer

Air Receiver vessel & NDT NDT

5.6 100% QC Report H W SW R
piping welding PT test Procedure Procedure
Approved Check
5.7 Dimentional Check 100% QC Report H W SW R
Drawing Procedure
Project Painting
6 Painting inspection 100% QC Report H W W R
Specification procedure
Final inspection visual & All project Vendor QC
7 100% QC Report H W H R
dimensional Check documents report
Packing Packing
8 Packing and marking 100% H W RA RA
Procedure Procedure
9 Release note Transaction 100% IRN H W H R
10 Site delivery check Packing list 100% H H H W
OPI
11 Final vendor data book Final book 100% H RA RA R
document
NOTE 1: If it is not original certificate, sampling should be done for testing.