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PC Assembly and Disassembly
Learning Objectives:
After reading this INFORMATION SHEET, YOU MUST be able to:
1. Identify the cables and connectors used to connect PC components
2. Install and configure new components in a PC
The pages that follow describe the major steps in assembling a "typical"
PC. But before we go on, we need to point out that every computer building
project is a little different.
What fun would that be? Building a computer requires patience since
the chances of getting a bad part here or there is a reality and can really
throw a wrench in your plans. With something as complex as a computer
with so many parts, the chance of something going bad is higher than it is
with most other things. Don't let this discourage you though. Building your
own computer is extremely rewarding and will allow you to understand it
better, and thus fix it without the help of the kid next door or some
technician.
Be careful with static electricity:
By doing something that you've never done before you are growing as a
person and learning a great deal. The best way to learn about computers is to
experiment, make mistakes, and learn from them.
As with all tools, you should buy the best quality computer tools that you can
afford. Good tools last longer and make the job easier. All computer tools
should be non-magnetized.
You will need, at a minimum, the following simple tools:
Needle-Nosed Pliers
Very small needle-nosed pliers are very
handy for removing and inserting
jumpers on motherboards and hard
drives. (A pair of tweezers or surgical
forceps also works well for this
purpose.)
Cable Ties
Plastic cable ties are useful for neatly
bundling wires and cables away from
fans and other components inside the
computer. If you can't find them,
electrical tape is an acceptable
substitute.
Canned Air
This is really needed only if some of
your parts are used and/or dusty.
Never blow into a computer with your
lips to remove dust. Your breath
contains too much moisture (and
maybe other things depending on what
you ate for dinner). Use canned air
instead. It's cheap.
Pill Bottle
You'll need a pill bottle or other small
container to hold the various screws,
jumpers, and other small parts used to
assemble and configure a homebuilt
computer.
Safety Goggles
A multimeter or a multitester is an
electronic measuring instrument
that combines several functions in
one unit. The most basic
instruments include an ammeter,
voltmeter, and ohmmeter. Analog
multimeters are sometimes referred
to as "volt-ohm-meters", abbreviated
VOM (fig. 2). Digital multimeters are Fig. 2. VOM Fig. 3. DMM
usually referred to as "digital-multi-
meters", abbreviated DMM (fig. 3).
Wire Stripper
screwdriver
Soldering Iron
A soldering iron (fig. 7) is a device
for applying heat to melt solder for
soldering two metal parts together.
A soldering iron is composed of a
heated metal tip and an insulated
handle. Heating is often achieved
electrically, by passing a current,
supplied through an electrical cord
or a battery, through a heating
element. Another heating method
includes combustion of a suitable
gas, which can either be delivered Fig. 7. Soldering Iron
through a tank mounted on the iron
(flameless), or through an external
torch.
Desoldering tool
Allen wrench
Flashlight
Tweezers
• Place something over your table to avoid damaging the surface. An anti-
static mat is best because it will not only protect your table from
scratches, but also protect your computer's components from static
damage.
• Safety and Anti-Static Precautions
A static shock that is much too small for a human to to feel can
still be enough to fry sensitive computer components. So if you
don't have an anti-static wrist strap, stop right now and go buy
one. The one pictured on the right is a professional model that
comes with an anti-static mat (the red thing in the picture). The
strap attaches to the anti-static mat as well as to the computer's
chassis.
• The wrist strap may be placed on either wrist, as long as it fits snugly.
Most people place it on their non-dominant wrist so it's less in the way
while they are working.
• Anti-static kits are sometimes called "ESD" kits. ESD stands for "Electro
Static Discharge." It means exactly the same thing.
Installing the Motherboard
Once you have determined which mounting holes in the case you
will be using, you will need to insert standoffs in those holes. There
are several types of standoffs, with the ones on the right being the
most common. The purpose of standoffs is to separate the back of
the motherboard from the metal case. You install the standoffs in
the mounting holes in the case that correspond to the holes in
your motherboard.
• The standoffs are screwed or inserted into the chassis, and the mobo in
turn is attached to the standoffs through the mounting holes in the
motherboard. This creates a small space that prevents the back of the
motherboard from shorting out against the metal case.
• Don't be surprised if your motherboard has "extra" holes for which there
are no corresponding holes in the case. This is normal. Very few cases
and motherboards will match exactly. As long as you use all the
mounting holes that do match, you'll be fine.
• Install the Motherboard
Once you have the correct standoffs inserted, lay the motherboard
into the case, line up the mounting holes and the rear-panel
connectors, and screw it down. Usually, the easiest way to do this
is to lay the motherboard over the standoffs slightly forward of the
rear panel connectors, then slide it back into the rear panel
connectors until the mounting holes line up. Then screw the board
down.
Don't over tighten the screws! You will crack the motherboard if
you do! They should be snug, not excessively tight. Use a standard
screwdriver, not an electric or powered one.
• Attach the Power Connectors
– Finally, connect the ATX power connector from the power supply to
the motherboard. Do this now. If you forget about it and later fire
up your computer while the ATX connector is not connected to
anything, then you will likely fry your computer's power supply.
• To install the processor, lift the bail at the side of the socket, line up the
pins with the holes, and let the processor drop into the socket by its own
weight. Look closely at the processor to make sure it is seated flush
against the socket. Then gently close the bail to secure the processor. If
you encounter resistance at any point, stop and make sure that the
processor is lined up correctly.
CPU coolers are composed of three parts: A fan, a heat sink, and a
mounting device that attaches the cooler assembly to the
motherboard directly over the processor. A fourth element of the
cooling system is something called "heat sink compound" or
"thermal jelly," which is applied between the heat sink and the die
of the processor to improve heat transfer from the processor to the
heat sink.
• Many heat sinks come with a patch of heat sink compound pre-applied
to the heat sink itself. The actual compound is covered with a little
plastic tab during shipping. If you are using a heat sink with pre-applied
heat sink compound, then you need to peel the protective tab off the heat
sink prior to installing the cooler. Forgetting this simple step can cause
serious damage to your processor.
• If your heat sink doesn't have pre-applied compound, you will need to
apply a thin coating of heat sink compound directly to the processor die.
This also applies if, for some reason, you have removed and are replacing
the heat sink. The old compound must be completely removed and new
compound applied before replacing the cooler. We suggest you use a
high-quality jelly like Arctic Silver. The difference in price is trivial.
• The CPU cooler assembly is positioned over the processor and is usually
secured by clips. Notice that both the socket and the heat sink are offset
from center a little to accommodate the bail. Make sure you install the
cooler with the offset on the same side as the offset on the socket. Use a
slotted screwdriver to gently, but firmly, hook the retaining clips under
the plastic tabs on the processor socket.
• Note that some cooling assemblies use plastic clips that simply slide
straight down over the processor and snap into place. These types of
assemblies usually don't require tools to install.
• Don't forget to plug in the fan! In most cases, it will plug into a three-pin
connector on the motherboard that is labeled "CPU Fan" in teensy-
weensy letters. You can also use an adaptor to directly connect the fan to
the power supply, but using the CPU Fan connector allows the
motherboard to monitor and regulate the fan speed. (You usually can
disable this functionality in the CMOS setup, in which case the fan will
run at full speed all the time.)
• Chipset Coolers
– Far from being a new idea, liquid cooling has been used since the
early days of mainframe computing, and it has recently attracted a
following among PC builders who use their computers for gaming
or other intense applications. We tend to be a little skittish,
however, of adding water to electronics; and frankly, we don't see
where it does that much better a job of cooling than a high-quality
air cooler. Nonetheless, it is an option, so we thought we'd at least
mention it here.
Installing the RAM (Memory) Modules
• Anti-Static Precautions
RAM modules are keyed with little notches that fit over
corresponding tabs in the RAM slots. We've circled them in the
picture on the right (click the picture for a close-up).
Before inserting the RAM module, make sure that the notches and
tabs are correctly lined up. If there are more notches than there
are tabs (or vice-versa), then you have the wrong RAM for your
motherboard. To actually insert the RAM, simply push it straight
down into the slots and push the retainer clips inward.
Installing Expansion Cards
Like RAM, expansion cards and slots are keyed. Notice in the
picture on the right that the AGP video slot is set back from the
rest of the slots and is of a different size. In addition, the various
ridges, tabs, and so forth on the card and the slot are intended to
help prevent incorrect insertion or incompatible cards. But you
should still read the documentation for your motherboard and
cards to make sure they are compatible.
• The card shown in this picture is a network card that fits into the PCI
slot. Notice that it is keyed to the slot.
• It usually doesn't matter which PCI cards are installed in which slots.
But sometimes it does, depending on how a particular board manages
shared resources. So before installing PCI cards, check the motherboard
and expansion card manuals for any recommendations for slot
assignments.
• Once you have determined which cards will be installed in which slots,
actually installing them is simple. Simply align the card in the slot,
perpendicular to the motherboard, and push down until you feel the card
"pop" into place. You may have to use some oomph here. If the card
doesn't seat itself using fingertip pressure, place your palm over the card
and push down firmly and evenly until you feel the card pop into place.
• Finally, secure the card into place by screwing the card's metal bracket
into the screw hole over the expansion slot opening on the back of the
case. (It's a good idea to save the slot covers in case you ever decide to
remove the card.) Some cards may have additional connections that have
to be made, such as the cable that connects a CD-ROM drive to the
sound card. See the card's documentation for detailed instructions.
• There are several different types of hard drives available. At the time of
this writing, EIDE drives are still popular, although SATA (Serial ATA)
drives are rapidly closing in.
• This page uses an EIDE drive for illustration because using the EIDE
interface is slightly more involved than using the newer SATA interface.
Installing SATA drives is similar, however, except that SATA drives use
different cables and connectors. SATA drives also don't require
master/slave relationships, and therefore have no jumpers to set.
If you are using EIDE drives, then you will have to set the jumpers
to match the drive's configuration before you physically install the
drives in the computer.
At this point, let's mention again that all devices attached to the
IDE channels -- hard drives, optical drives, tape drives, ZIP drives,
and whatever other IDE/ATA devices may someday exist -- must
be configured either as masters, slaves, or cable-select devices. If
there is only one device on the channel, then it is the master.
(Note: Some drives have a separate jumper setting for "single"
drive.)
You can't have two masters or two slaves on the same IDE
channel. This is one of the most common mistakes made by new
home computer builders, so double check your assignments and
jumpers before firing the machine up for the first time.
The case that we're using has a detachable "cage" for the hard
drives. The cage is first removed from the case, the drives are
mounted into the cage, and the cage is reattached to the case. This
design helps reduced scraped knuckles from working in tight
spaces and avoids the need to remove the side of the case behind
the motherboard to access the mounting screws.
• The hard drive is mounted in the cage using four mounting screws. Make
sure that you use the correct holes so that the cage will fit back in the
case properly. If you are mounting a front-accessible drive (such as a
floppy drive or ZIP drive) in the same cage, then make sure you mount
the front-accessible drive in the position behind the opening in the front
of the case.
• Once you have screwed the drive into the cage, re-attach the drive cage
into the case.
• Many people ask, "Is it really necessary to use all four screws to mount
the hard drive?" The answer is yes. Using four screws reduces the
chances of annoying buzzing caused by vibrations.
• Connecting the Hard Drive Cables
Now we're ready to connect the data cables and power cables.
EIDE drives use either flat ribbon cables, or the newer-style
rounded cables. SATA drives use thin, very flexible cables that are
easier to route through the case and that improve airflow.
• The colored stripe along one edge of the ribbon cable must line up with
pin Number 1 on both the IDE controller and the drive. If pin Number 1
is not clearly marked on the device itself, then look in the manual or
instructions. (On hard drives, pin 1 usually -- but not always -- is the
one closest to the power connector.) Most EIDE drive cables also have
little raised grooves that fit into a little notch on the connector to insure
that they are attached properly, but sometimes these are absent.
• Attach the cables firmly, but gently, by pushing them straight onto the
connectors on the drives and the motherboard. Make sure that the pins
line up before you push. If you break a pin, you will permanently ruin
the drive or motherboard.
• If you are using a SATA (Serial ATA) drive, the connectors on the
motherboard will look like those in the picture on the right. Once again,
the cable should be inserted straight down into the connector. Make sure
that the cable is properly oriented on the connector. SATA connectors are
keyed to prevent improper insertion, so if it doesn't fit easily, you're
probably trying to attach it backwards.
Make sure that the power connectors are connected in the correct
polarity. The sockets and connectors are shaped so that they
should only fit the correct way unless you force them. So don't
force them. If it doesn't fit without forcing, then you probably are
trying to connect it backwards.
• Once you have decided on the drive configuration and have put the
jumpers where they belong, you can begin to physically install the drive.
In most cases, this means removing a metal plate from the drive bay
where you will be installing the drive. Most often, you do this by simply
prying the metal plate from the rest of the case using a screwdriver.
Always wear eye protection when doing this.
• The next step is to insert the drive in the case. This is usually easiest to
do from the front. Simply slide the drive back until it's faceplate is flush
with the front of the case.
• Be careful not to catch the drive's faceplate against the plastic bezel of
the case, or you may mar or damage the drive or your computer's case.
• Finally, secure the drive into place with the mounting screws, and
connect the data and power cables. The power and data cable
connections are made in the same way as when installing a hard drive.
Most optical drives, however, have an additional connector to send legacy
analog audio to the sound card. Check the manual for your drive and
your sound card for detailed instructions about this.
• Some of the connectors (especially the LED's) are polarized, meaning that
they have to be connected in the correct polarity. When this is the case,
the connector will have a little arrow or a plus sign adjacent to the
conductor that attaches to the positive pin. If one of your LED's doesn't
work, try reversing the connector.
Front Panel Connector
This connector makes sure the buttons and lights on the front of your panel
know how to work. It also powers the speaker that makes that "beep"
sound when you turn on your computer. Each motherboard may be
different but the instructions will look very similar to what is shown below.
To locate the wire that has the positive charge on the connector,
find the tiny triangle on that connector, as pictured to the right. This is
where patience and small hands come into very good use. Just take your
time and make sure you consult the manual for all your connections.
USB/Firewire/Audio Connections:
Another possibility is that your case has USB, Firewire, or Audio
connections available on the front of the case. It is very important that you
look at your motherboard manual for these connections. If it looks like your
connectors from the case and the connectors on the motherboard don't
match up, then DON'T MESS WITH IT! It is very easy to fry a
motherboard since these types of connections require a lot of power to travel
through them. When in doubt, consult the manual or call the case or
motherboard company to get some help there.
Remember!!!!
Once you make sure everything is hooked up, double check it!
Yes, that's right; you're going to check your connections AGAIN! There's no
such thing as too safe when you're working with electronic components that
are sensitive to electricity.
This step will provide a checklist for you to go over, making sure that all your
cables are properly connected and secure:
Check List
1. Make sure all the cards are seated well and screwed in
2. Check the power connections
3. Check the IDE and Floppy cables and master/slave settings
4. Check the front panel connectors
5. Check any other connections
1. Make sure all the cards are seated well and screwed in:
This includes the RAM. You want to make sure everything is secure in its slot
and doesn't shift around when you lightly push it back and forth.
Make sure all the power connections are secure and can't be easily pulled out.
This includes the power to the motherboard, CD/DVD drive, floppy drive, and
any other place that is using a power cable from the power supply.
Make sure the hard drive is on the cable that is connected to the primary plug
on the motherboard. Also check to make sure it is the master, and the other
device on that cable (if there is one) is the slave. Check the other IDE cable as
well and make sure all of them are securely plugged in.
Refer to your manual and double check all the connectors for the front panel.
Make sure that small triangle on the plastic plug leading from the case is on
the positively charged pin on the motherboard.
Double check any other connections you may have made and MAKE SURE
that no wires are near any moving parts such as the processor fan or the video
card fan. If possible, bundle the power cables together with a Velcro strap or
even a zip tie.
You are now ready to turn on your own built Personal Computer!
You can now proceed with the installation of Operating System.
Time to Double-check
• Check all the fans to make sure they are properly connected. Starting up
your computer with the CPU fan disconnected may kill your processor!
• Make sure that all wires and cables are safely tied away from the fans.
Neatness counts. Use plastic cable ties, not metal twist-ties.
• Check that all of the power and data cables are securely connected and
are attached in the correct polarity.
• Make sure that there are no tools, screws, or jumpers floating around in
the case.
• Check that all expansion cards and RAM modules are securely seated.
Firing Up Your Homebuilt Computer
• Now look on the back of the computer on the power supply. Chances are
that you will see a little slider switch. Make sure that this switch is set to
the correct voltage for your part of the world. In the United States, that
will be 110 - 120 volts.
• Plug the power cord into the power supply, and the other end into a
surge-protected AC power source.
• The CMOS Setup Screen
• What you are seeing is something called the CMOS setup screen (or the
BIOS setup screen). There are too many BIOS versions out there for us to
really guide you along at this point. You'll simply have to read that
manual. But here are a few basic suggestions:
Start with the default settings. You can tweak them later if you
like.
If you don't know what something means, leave it alone. Use the
default settings unless you know what you are doing.
Make sure that all of your drives are showing up. If not, then shut
down the machine, unplug it, and check all your drive connections
and jumper settings again.
Before installing your operating system, make sure that the CD-
ROM drive is set as a bootable device (unless you will be booting
from a floppy for the installation, in which case make sure the
floppy drive is set as a bootable device). You can usually find the
settings for the boot order in a section called, appropriately
enough, Boot Order.
Make sure the date and time are correct before installing the OS.
Incorrect dates and times can cause all sorts of problems.