Section 089000 - Louvers and Vents

Mediclinic Hospital Airport Road
SECTION 089000 -- LOUVERS AND VENTS 1

PART 1 GENERAL 1
1.1 SUMMARY 1
1.2 SUBMITTALS 1
1.3 CLOSEOUT SUBMITTALS 2
1.4 QUALITY ASSURANCE 2
1.5 DELIVERY, STORAGE AND HANDLING 3
1.6 ENVIRONMENTAL CONDITIONS 3
PART 2 PRODUCTS 3
2.1 PRODUCT SELECTION 3
2.2 PERFORMANCE REQUIREMENTS 6
2.3 MATERIALS 7
2.4 FABRICATION 9
2.5 FINISHES 13
2.6 SOURCE QUALITY CONTROL 13
PART 3 EXECUTION 14
3.1 EXAMINATION 14
3.2 PREPARATION 14
3.3 INSTALLATION 14
3.4 CLEANING AND ADJUSTING 16
3.5 PROTECTION 16
Architectural Specification AECOM Middle East

Issued for Construction 089000 LOUVERS AND VENTS
15/03/2018
SECTION 089000 -- LOUVERS AND VENTS

PART 1 GENERAL
1.1 SUMMARY
A. General: Read this Wor Section in conjunction with other related Work Sections, Division 01 General
Requirements, the Design Drawings and the Contract Conditions.
B. Performance Specified Work
1. Refer to the Contractor's Responsibilities in Division 01 General Requirements, Section 011000

Summary for specific requirements.
2. Supply, deliver, install and warrant the work in strict compliance with the materials and workmanship
requirements of the Specification.
3. Where required to prepare the Shop Drawings, these shall be limited to final detailing of components,
systems and other required elements indicated on the Design Drawings, necessary to demonstrate
their safe installation.
4. Where products are offered by the Contractor for acceptance by the Engineer, provide full supporting
documentation in respect of the complete system or installation.
C. Work Section Includes
1. Sand trap louvers.
2. Fixed metal louvers.
3. Penthouse louvers.
4. Acoustic louvers.
D. Related Work Sections and Documentation
1. Section 042200 Concrete Unit Masonry.
2. Section 050513 Shop Applied Coatings for Metal.
3. Section 050523 Metal Fastenings.
4. Section 084413 Glazed Aluminum Curtain Walls.
5. Acoustic Report.
6. Fire Strategy Report.
7. MEP Engineer's specification.
8. Structural Engineer's documentation.
1.2 SUBMITTALS
A. General: Comply with the requirements of Division 01 General Requirements, Section 013300 Submittal
Procedures and submit the following.
B. Tender Submittals
1. Drawings showing the full extent of the work.
2. Product data on proposed materials.
3. List of tests included.

Issued for Construction 089000 / 1 LOUVERS AND VENTS
15/03/2018
4. Summary of deviations from the Specification.
5. Outline technical specifications reflecting proposed materials/ systems.
6. A list of proposed suppliers and Subcontractors intended to be used.
7. Preliminary Method Statement.
8. Preliminary Quality Plan.
C. Pre-contract Samples
1. Not required.
D. Post Contract Submittals
1. Shop Drawings.
2. Product Data on materials and components for use.
3. Supplementary Product Literature: Include a statement from the manufacturer for the design life of
the system.
4. Statement of manufacturer's review confirming suitability of specified materials.
5. Certified test data.
E. Post Contract Samples
1. Samples of framing, blade and cill members minimum 300mm long in the proposed color and finish.
F. Sustainable Design Submittals
1. Estidama Pearl Rating System (PRS) - The Pearl Rating System for Estidama, Building Rating
System: Design and Construction document by Abu Dhabi Urban Planning Council (UPC).
2. Division 01 General Requirements, Section 018113 Sustainable Design Requirements.
1.3 CLOSEOUT SUBMITTALS
A. General: Comply with the requirements of Division 01 General Requirements, Section 017800 Closeout
Submittals and submit the following.
1. Warranties.
2. Operation and Maintenance (O+M) Manuals: Include component list with the manufacturer's
reference numbers, descriptions of materials and procedures for repairing and cleaning of finishes;
and cleaning frequency.
1.4 QUALITY ASSURANCE
A. Contractor's Qualifications: A specialist with at least 5 years' successful experience in performing similar
work. Use applicators licensed by the product manufacturer for chemically treated material.
B. Welding: Qualify procedures and personnel according to the following standards from the American
Welding Society (AWS):
1. AWS D1.2/ D1.2M, "Structural Welding Code - Aluminum".
2. AWS D1.3, "Structural Welding Code - Sheet Steel".
3. AWS D1.6, "Structural Welding Code - Stainless Steel".
C. SMACNA Standard: Comply with recommendations in Sheet Metal and Air Conditioning Contractors'
National Association's (SMACNA) "Architectural Sheet Metal Manual" for fabrication, construction details
and installation procedures.

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D. UL and NEMA Compliance: Provide motors and related components for motor-operated louvers that are
listed and labeled by UL and comply with applicable NEMA standards.
E. Provide mock-ups, prototypes, quality benchmark installations, testing and inspections in accordance
with Division 01 General Requirements, Section 014000 Quality Requirements.
F. Mock-ups
1. An arrangement of components and systems forming a visual and conceptual model of the work
including interfaces with adjacent components and the structure.
G. Prototypes
1. To be confirmed by the Engineer.
H. Quality Benchmark Installation
1. The first fully installed and completed part of the work.
I. Preconstruction Testing/ Reports
1. Submit reports of independent tests demonstrating that the products and systems comply with the
specified performance requirements.
2. Where test results for a material or product are not available, undertake testing to show compliance
with the Specification at an independent testing laboratory acceptable to the Engineer.
3. The provision of testing data or the carrying-out of tests does not relieve the Contractor of his
responsibilities regarding the durability or service life requirements.
1.5 DELIVERY, STORAGE AND HANDLING
A. Delivery: Deliver assemblies and components to the Site suitably protected from damage, staining or
corrosion in accordance with the manufacturer's recommendations. Protective coverings shall not cause
non-uniformity in finishes, impart residue affecting the adhesion of sealants, or cause defects to items
when removed. Deliver materials in the manufacturer's unopened containers or packages fully identified
with name and qualifying information.
B. Storage: Store materials in a dry, protected location, off the ground, in accordance with the manufacturer's
recommendations. Prevent damage or marring of finished surfaces.
C. Handling: Handle materials using methods and equipment to avoid damage to members or finished
surfaces. Replace work that is damaged or which cannot be satisfactorily re-finished on Site to the
acceptance of the Engineer.
1.6 ENVIRONMENTAL CONDITIONS
A. Install assemblies and materials in the temperature and humidity conditions recommended by the
manufacturer. Do not install materials or assembly on surfaces that are wet, dirty or contaminated, or
when proper bond, seating or fastening cannot be obtained.
PART 2 PRODUCTS
2.1 PRODUCT SELECTION
A. Source of Supply: Obtain louvers and vents from single source from a single manufacturer where indicated
to be of same type, design or factory-applied color finish.
B. Type EWL-101 Sand Trap Louver
1. Description: Sand trap louver system including anchorages, fastenings and accessories required
to complete the assembly.
2. Formed galvanized steel louver blades bolted or screwed onto secondary metal support system,
fastened back to primary structure. The system shall include integrated insect screens.

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3. Frame and Blades:
a) Formed galvanized steel sheet. Thicknesses shall be:
1. Frame: 1.5mm thick.
2. Blades: 1.2mm thick.
b) Finish: Epoxy painted.
c) Color: To be confirmed by the Engineer.
d) Louver Free Area: 50%.
4. Provide drain holes of 20mm diameter at the bottom of the louvers for emptying sand and dust.
5. Air passage requirements shall be in accordance with the MEP Specification.
6. Joints shall align and continue through interfacing exterior walling types. Visually open, recessed
horizontal and vertical joints between units shall be uniform and equal to a nominal width as indicated
on the Design Drawings.
C. Type EWL-102 Sand Trap Louver with Horizontal Facing Unit
1. Description: Sand trap louver system comprising vertical sand trap louvers and horizontal facing
blades, including anchorages, fastenings and accessories required to complete the assembly.
2. Manufacturer: Construction Specialties Middle East LLC or acceptable equivalent.
3. Product Reference: C/S 8” (203 mm) Vertical Blade Sand Trap + 4" Continuous Frontline Blade
LSM-4770A.
4. Frame and Blades:
a) Heads, Sills, Jambs and Mullions: 2.0mm thick extruded aluminium profiles.
b) Blades: 1.6mm thick extruded aluminum profile.
c) Finish: PVDF coating.
d) Color: To be confirmed by the Engineer.
e) Louver Free Area: 27%.
5. Birdguard: Flattened expanded mesh, aluminum bird screen with a 1.40mm thick extruded aluminum
frame.
6. Provide drain holes of 20mm diameter at the bottom of the louvers for emptying sand and dust.
9. Louvers shall be installed in accordance with the manufacturer's recommendations to ensure sand
rejection performance of the system.
D. Type EWL-105 Fixed Metal Louver
1. Description: Exterior metal louver system with extruded metal louver blades fixed to metal frame,
including attachments and accessories, as required to complete the assembly. The system shall
include integrated insect panels or birdguards.
2. Manufacturer: Construction Specialties Middle East LLC or acceptable equivalent.

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3. Product Reference: C/S 6” (152.4 mm) VERT-A-CADE VAC-304.
4. Louver:
a) Blades: Extruded aluminum sections in 6063-T52 alloy, minimum 2mm thick.
b) Blades shall be supported and lined up with heavy gauge extruded aluminum blade braces
positively interlocked to each blade and mechanically secured to extruded aluminum supports.
c) Finish: PVDF coating.
d) Color: To be confirmed by the Engineer.
e) Free Area: 59.2%.
f) Airflow Classification: Class 1.
g) Intake Discharge Coefficient: 0.98.
5. Birdguard: Galvanized, PVC coated galvanized steel or aluminum.
6. Insect Panel: Expanded aluminum mesh or stainless steel wire mesh.
E. Type EWL-106 Penthouse Louvers
1. Description: Louvers for each penthouse opening to allow for both sand trap and rainscreen type
blades to prevent water ingress together with an acoustic baffle to prevent breakout noise.
2. Material: To be confirmed by the Engineer, if not indicated on the Design Drawings.
3. Configuration: As indicated on the Design Drawings.
4. Area: 26m².
5. Inlet louvers facing the hospital should be provided with acoustic louvers having the minimum sound
reduction performance.
Table 1 -
Frequeny 63 125 250 500 1k. 2k 4k 8k
(Hz)
Louver -12 -18 -21 -27 -30 -33 -31 -26
Noise
Reduction
(dB)
F. Type EWL-111 Acoustic Louvers
1. Description: Acoustic louver system consisting of extruded metal louver blades fixed to metal frame
at locations indicated on the Design Drawings, to ventilate areas that generate excessive noise
such as mechanical and generator rooms.
2. Manufacturer/ Product Reference: ALV-MV-18 from Vibro-Acoustics or acceptable equivalent.
3. Material: Galvanized mild steel.
4. Profile/ Configuration and Dimensions: As indicated on the Design Drawings.
5. Louver Blades

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a) Extruded metal blade with solid upper face and perforated underside for maximum sound
absorption.
b) Louver blades shall have inert, vermin-proof, weather-rated, non combustible acoustic fill.
6. Metal Thickness: Minimum 1.63mm for louver frame, 1.24mm for solid louver blade and 0.81mm
for perforated louver blade.
7. Finish: Epoxy painted.
8. Color: To be confirmed by the Engineer, where not indicated on the Design Drawings.
9. Acoustic Performance: Octave band transmission loss of 9dB (63Hz), 10dB (125Hz), 14dB (250Hz),
18dB (500Hz), 25dB (1kHz), 24dB (2kHz), 23dB (4kHz) and 22dB (8kHz).
10. Louver Free Area: 28%
12. The system shall include integrated heavy duty bird screens.
2.2 PERFORMANCE REQUIREMENTS
A. Seismic Performance: Louvers, including attachments to other construction, shall withstand the effects
of earthquake motions determined according to SEI/ ASCE 7, unless higher loads are required by the
authorities having jurisdiction.
B. Louver Performance Ratings
1. Provide louvers complying with requirements specified, as demonstrated by the testing

manufacturer's stock units identical to those provided, except for length and width according to
AMCA 500-L (Air Movement and Control Association International, Inc.).
2. Wind Driven Rain Performance: Not less than 99% effectiveness when subjected to a rainfall rate
of 75mm/ h and a wind speed of 13m/ sec at a core area intake velocity of 2.0m/ sec, unless
otherwise specified in the MEP Specification.
C. Strength/ Serviceability: The work shall withstand the specified loads without exceeding deflection limits.
Adjust load values when more restrictive limits are required by the material manufacturer or when the
performance of other materials or assemblies is compromised.
D. Deflections
1. Deflection of framing members in a direction normal to the wall face: 1/ 200 of the clear span or
20mm, whichever is the lesser. Reduce values to prevent deflections exceeding 1/ 360 of the clear
span when brittle materials are affected, and 125% of the width of associated sealant joints.
2. Deflection of framing members in a direction parallel to the wall face: 1/ 500 of the clear span or
3mm, whichever is the lesser.
E. Strength/ Safety: The work shall withstand the specified loads without permanent distortion to framing
members to a maximum of 1/ 1000 of the clear span, measured 1 hour after the load has been removed.
F. Wind Loads: Assembly including anchorage, capable of withstanding wind-load design pressures
specified in Section 084413 Glazed Aluminum Curtain Walls.
G. Durability: The work shall retain its specified appearance throughout its Design Life, without failure, when
maintained in accordance with an accepted maintenance program.
H. Thermal Movements
1. All components shall resist thermal movement resulting from the maximum and minimum surface
temperatures occurring.
2. Allow for thermal movements resulting from the following maximum change (range) in ambient
temperatures.

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a) Allow for thermal movements resulting from the following maximum change (range) in ambient
temperatures.
b) Test Interior Ambient Air Temperature: 24°C.
c) Test Performance: No buckling; sealant failure; excess stress on framing, anchors, and
fasteners; or reduction of performance when tested according to AAMA 501.5.
3. Thermal movements shall not result in audible noise.
I. Moisture Movement: The work shall withstand movement without permanent deformation or any reduction
in the specified performance due to changes in the moisture content of the components, resulting from
variations in the moisture content of the air.
J. Atmospheric Conditions: All work shall be fully capable of resisting the prevailing atmospheric conditions.
K. Condensation
1. Condensation shall not form, either on internal or exterior surfaces of framing members or interstitially
within the construction of infill panels forming a part of the work, such that it may lead to damage
or staining.
2. Interstitial cavities within the construction, where condensation may occur, shall be adequately
drained and ventilated to the outside, such that the formation of such condensation is not detrimental
to the performance nor causes damage or staining of the work.
L. Impact and Abrasion Resistance
1. The work shall resist abrasion from accepted cleaning methods and maintenance systems without
noticeable change in surface appearance. Generally, surfaces shall be sufficiently hard, including
glass coatings, to resist reasonable impacts from hand-held objects.
2. Record and quantify the extent of damage determined through testing. Submit samples to the
Engineer for examination.
M. Demountability
1. Elements of the work shall be individually and independently removable ensuring access for
maintenance.
2. The removal of units shall not affect the performance or safety of any other part of this, or adjacent,
work.
N. Acoustic Performance: Refer to the Acoustic Report.
O. Fire Performance
1. All elements of the work shall be either non-combustible or not easily ignitable with low flame spread
characteristics and shall not produce excessive quantities of smoke or toxic gases.
2. Surface Spread of Flame Classification: In accordance with UL 723 and ASTM E84.
2.3 MATERIALS
A. Aluminum shall be in accordance with the following.
1. Aluminum Extrusions: ASTM B221M, Alloy 6063-T5, T-52, or T6.
2. Aluminum Sheet: ASTM B209M, Alloy 3003 or 5005 with temper as required for forming, or as
otherwise recommended by metal producer for required finish.
3. Aluminum Castings: ASTM B26/ B26M, Alloy 319.
4. Structural aluminum shall comply with AA ASM 35 and AA ADM 1.

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5. Only appropriate grades, strengths and thicknesses of aluminum shall be used to ensure that all
structural and finishing requirements of the Specification are met. The wall thicknesses of aluminum
extrusions shall be sufficient to ensure their rigidity in the lengths required in the final installation.
B. Galvanized Steel Sheet: In accordance with ASTM A653/ A653M, Z180/ Z275 zinc coating, mill
phosphatized.
C. Cold-Rolled Steel Sheet: In accordance with ASTM A1008/ A1008M, Commercial Steel (CS), Type B;
suitable for exposed applications.
D. Hot-Rolled Steel Sheet: In accordance with ASTM A1011/ A1011M, Commercial Steel (CS), Type B; free
of scale, pitting, or surface defects; pickled and oiled.
E. Steel: In accordance with ASTM A36/ A36M plate, shapes, and bars; or ASTM A1008/ A1008M sheet.
F. Metallic Coated Steel Sheet: In accordance with ASTM A653/ A653M, Commercial Steel (CS), Type B;
with minimum A60 (ZF180) metallic coating.
G. Stainless Steel Sheet: In accordance with ASTM A240/ A240M, Type 304.
H. Steel Support Framing
1. Structural shapes shall be in accordance with ASTM A36M, hot-dip galvanized in accordance with
ASTM A123. Size sections as closely as possible to dimensions indicated and to suit load
requirements.
2. Welding Electrodes: Comply with AWS requirements.
I. Fasteners: Refer to Section 050523 Metal Fastenings. Use types and sizes to suit unit installation
conditions.
1. Fastening components shall comply with all statutory requirements to the acceptance of the
Structural Engineer both as to strength and type and shall be designed to carry all dead, live and
wind loading under due consideration of any applicable thermal movements
2. For fastening galvanized steel, use hot-dip galvanized steel or 300 series stainless steel fasteners.
3. For color-finished louvers, use fasteners with heads that match color of louvers.
4. All aluminum fastening brackets and cleats shall be manufactured from the appropriate grade of
alloy. If visible, they shall be finished to match the metal panels and framing members.
5. All non-visible supporting aluminum sub-constructions shall be corrosion protected. Mill finished
aluminum shall not be used. Aluminum sub-constructions shall be separated from concrete by
bitumen paint or similar acceptable method. Austenitic stainless steel in accordance with ASTM
A240/ A240M may be used in lieu of aluminum for any supporting sub-constructions.
6. All screw fastenings and attachments shall be secured against vibrating loose.
J. Postinstalled Fasteners for Concrete and Masonry: Torque-controlled expansion anchors, made from
stainless steel components, with capability to sustain, without failure, a load equal to 4 times the loads
imposed, for concrete, or 6 times the load imposed, for masonry, as determined by testing in accordance
with ASTM E488, conducted by a qualified independent testing agency.
K. Gaskets
1. All gaskets shall be fabricated to the most appropriate grade and hardness. Design and select all
gaskets in order to:
a) Comply with the requirements of Section 088000 Glazing.
b) Be most appropriate to the extrusion design.
c) Ensure that glass retention and weatherproofing requirements are maintained by dry solid
materials and/ or structural silicone.
d) Ensure that they do not permanently distort over the working life of the work.

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2. Gaskets shall not shrink nor warp and shall not deteriorate between the periods stated in the
Contractor's stated times for replacement.
3. The choice of seals and gaskets shall not result in any reduction in sound insulation performance.
L. Adhesives: Adhesives shall not contain urea formaldehyde.
2.4 FABRICATION
A. General
1. Fabricate louvers using appropriate materials complying with the specified appearance and
performance requirements. Pre-assemble and finish items to the greatest extent possible in the shop.
2. Assemble louvers in factory to minimize field splicing and assembly. Disassemble units as necessary
for shipping and handling limitations. Clearly mark units for reassembly and coordinated installation.
3. Vertical Assemblies: Where height of louver units exceeds fabrication and handling limitations,
fabricate units to permit Site-bolted assembly with close-fitting joints in jambs and mullions,
reinforced with splice plates.
a) Continuous Vertical Assemblies: Fabricate units without interrupting blade-spacing pattern.
b) Horizontal Mullions: Provide horizontal mullions at joints unless continuous vertical assemblies
are indicated.
4. Maintain equal louver blade spacing, including separation between blades and frames at head and
sill, to produce uniform appearance.
5. Fabricate frames, including integral sills, to fit in openings of sizes indicated, with allowances made
for fabrication and installation tolerances, adjoining material tolerances, and perimeter sealant joints.
a) Frame Type: Channel, Exterior flange or Interior flange unless otherwise indicated.
6. Include supports, anchorages and accessories required for complete assembly.
7. Provide vertical mullions of type and at spacings indicated, but not more than recommended by the
manufacturer, or 1830mm.o.c., whichever is less.
a) Fully Recessed Mullions: Where indicated, provide mullions fully recessed behind louver
blades. Where length of louver exceeds fabrication and handling limitations, fabricate with
close-fitting blade splices designed to permit expansion and contraction.
b) Semi-recessed Mullions: Where indicated, provide mullions partly recessed behind louver
blades so louver blades appear continuous. Where length of louver exceeds fabrication and
handling limitations, fabricate with interlocking split mullions and close-fitting blade splices
designed to permit expansion and contraction.
c) Exposed Mullions: Where indicated, provide units with exposed mullions of same width and
depth as louver frame. Where length of louver exceeds fabrication and handling limitations,
provide interlocking split mullions designed to permit expansion and contraction.
d) Exterior Corners: Prefabricated corner units with mitered and recessed mullions at corners.
8. Subsills and extended sills should be indicated on the Design Drawings.
9. Provide subsills made of same material as louvers or extended sills for recessed louvers.
10. Join frame members to each other and to fixed louver blades with fillet welds concealed from view
unless otherwise indicated or size of louver assembly makes bolted connections between frame
members necessary.
B. Workmanship: Accurately cut and form the materials to the required size and shape with visible surfaces
free from irregularities and defects. Complete cutting, drilling, bending and welding before finishing,
unless accepted otherwise. Do not machine aluminum or stainless steel with equipment used to work
mild steel or equipment that will cause staining or corrosion.

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1. Cutting: Perform cutting by saw, water-jet or plasma laser; shear or flame cutting not permitted.
Saw cut to maximum tolerance of ±0.5mm. Machine surfaces to specified tolerances; remove burrs,
saw marks and blemishes from exposed edges surfaces.
2. Bending: Bend materials to the required profiles without oil canning or other defects; minimize grain
separation. Form corners to the smallest radius possible without machining or grooving the back,
unless otherwise indicated.
3. Machining: Drill holes and form cut outs using rotary drills or milling machines; stamping or shearing
not permitted. Tap, countersink or use grommet inserts for proper fastening.
4. Welding: Weld continuously along joints with even contour of metal without undercutting,
discontinuities, porosity, distortions or other defects. Grind exposed welds smooth and flush, without
fillets; maintain the line of the welded members. Welds on surfaces to be painted shall not affect
the appearance of finished work.
5. Fastenings: Drill, countersink and top components ready to receive threaded fasteners. Use
concealed fasteners unless accepted otherwise. Set out exposed fasteners in an even spacing and
layout.
6. Names, Logos or Other References on Visible Surfaces: Not permitted.
C. Louver Blades: Form from minimum 2.5mm thick extruded aluminum to required profiles with "key-ways"
to engage joint reinforcement, support brackets and alignment clips.
D. Accessories, Brackets and Trims
1. Louver Blade Corners and Offsets: Pre-form corners and offsets from standard blades with fabricated
miters or joints.
2. Closure Pieces and Trim: Form from minimum 2.5mm thick aluminum sheets or extrusions with
spigots or back-up plates, welded to one of the components at joints.
3. Blade Support Brackets and Clips: Form from aluminum or stainless steel sheets or extrusions with
profile to engage and retain louver blades accurately in place.
4. Bird Panel: Woven wire mesh or expanded stainless steel sheet.
5. Blanking Plates: Fabricate insulated blanking plates from 2 No. sheets of aluminum, minimum 2mm
thick, bonded to a core of rigid mineral fiber insulation. Fold, lap and seal sheets at edges and
corners to completely encapsulate the core.
6. Catchments (drip trays): Form from sheet aluminum with 75mm high sides and a suitably sized
outlet for the attachment of a drainpipe to safely discharge the water. Size the trays to effectively
collect and contain water entering through active areas of louvers.
E. Tolerances for Manufacture
1. Assembly: The physical fitting together of any assembly of sub-elements shall be properly allowed
for in the Detailed Design of the corresponding sub-elements.
2. The following tolerances apply to each individual component:
a) Length/ Width: Maximum allowed deviation is the lesser of 1.5mm up to 3000mm and 3.0mm
above 3000mm of design dimension.
b) Thickness/ Depth (extrusion tolerances nominally): Maximum allowed deviation is ±0.5mm.
F. Assembly
1. Carefully fit and match pieces before assembly. Provide hairline, tight-fitting joints on non-welded
connections.
2. Accurately align components. Rigidly secure non-moving joints by welding or fastening with machine
screws or bolts.
3. Reinforce joints and components to achieve the required strength.

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4. Fasten bird panels to active areas of louvers. Install blanking plates to non-active areas.
5. Conceal sealants at joints and laps; provide watertight seal.
6. Provide channels and concealed weepholes to direct and drain water entering the assembly to the
exterior.
7. Set exposed fasteners level and flush with the adjacent surfaces.
G. Tolerances for Component Assembly
1. Assembly: The physical fitting together of any assembly of sub-elements shall be properly allowed
for in the Detailed Design of the corresponding sub-elements.
2. Comply with the following tolerances during assembly of components:
a) Level of Horizontal Members: ±1mm from datum in 1500mm, non-cumulative.
b) Plumb of Vertical Members: ±1mm to the vertical in any 1500mm, non-cumulative.
c) Squareness: Any diagonal length across the panel shall not deviate by more than the lesser
of ±3mm or ±0.075% of design dimension.
d) Bow: The center section of the element shall not bow by more than the lesser of 3mm or
0.075% of the length of the element measured from a straight line between the ends of the
element.
e) Straightness: Any surface or edge shall not deviate by more than ±1.5mm from a 2000mm
straightedge placed against it in a direction parallel to the long axis of the element.
f) Flatness: Any surface shall not deviate by more than ±1.5mm from a 2000mm straightedge
placed against it in any direction.
g) Twist: No section of the element may be twisted by more than 1° from the section at either end
of the element.
3. All finished metal surfaces shall be flat and free from undulations and irregularities:
a) Twist: ±1.5mm - there shall be no warping of frame.
b) Line of Panel: ±2mm overall difference between adjacent standards.
4. Tolerances shall not be cumulative.
H. The Shop Drawings shall provide for sufficient tolerance in the manufacture of the work in order to
accommodate manufacturing tolerances of interfacing elements.
I. Full details shall be submitted to the Engineer for review of the proposed methods for achieving and
constantly monitoring the fabrication tolerances during all stages of the work. Detailed records of the
constant control and tolerances achieved shall be submitted to the Engineer.
J. Metalwork General
1. The Detailed Design of sections, material thicknesses and the dimensions indicated on the Design
Drawings shall be maintained within specified tolerances.
2. Before and after making permanent connections in frames and other structural elements, which are
assembled before delivery to Site, the fit shall be checked for accuracy.
3. Fabricate components carefully and accurately to ensure compliance with the Design and the
Specification.
4. Do not permit contact between dissimilar metals in components that are to be fastened where
moisture may be present or occur.

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5. Unless otherwise specified, concealed items shall be mill finished aluminum in internal conditions
only, or hot-dip galvanized steel in accordance with ASTM A123/ A123M. Any cut edges shall be
treated to ensure that the level of protection is maintained.
6. Finished components shall be rigid and free from distortion, cracks, burrs and sharp arrises. Moving
parts shall move freely and without binding.
7. Unless specified otherwise, miter corner junctions of identical sections.
8. Cold Formed Work: Use brake presses or cold rolling to produce accurate profiles with straight
arrises.
9. Adhesive Bonding:
a) Prepare surfaces of metals to receive adhesives by degreasing and abrading mechanically or

chemically.
b) Use adhesives to the manufacturer's written recommendations.
c) Form bond under pressure.
10. Welding/ Brazing:
a) General:
1. Thoroughly clean surfaces to be joined.
2. Ensure accurate fit using clamps and jigs where practicable. Use tack welds only for
temporary attachment.
3. Make joints with parent and filler metal fully bonded throughout with no inclusions, holes,
porosity or cracks.
4. Prevent weld spatter falling on surfaces of materials that will be self-finished and visible
in completed work.
5. Remove all traces of flux residue, slag and weld spatter.
6. Metal arc welding shall be to AWS D1.1/ D1.1M, "Structural Welding Code - Steel" and
AWS D1.2/ D1.2M, "Structural Welding Code - Aluminum.", or other methods subject to
review by the Engineer.
b) Where Site or shop welding is required, it shall be by the process known as manual inert gas
tungsten-arc welding and it shall be carried out by a procedure qualified and certified to AWS
D1.1/ D1.1M, "Structural Welding Code - Steel" and AWS D1.2/ D1.2M, "Structural Welding
Code - Aluminum."
1. Welds shall be continuous and of a material and technique suitable to the sections being
assembled.
2. Weld finish shall be smooth with all flux residues removed and no surface defects (including
but not limited to undercut, porosity and deep ridges).
c) Finishing Welded/ Brazed Joints: Visible butt joints in completed work shall be smooth and
flush with adjacent surfaces.
K. Visible fillet joints in completed work shall be executed neatly. Grind smooth where specified.
L. Mild Steel
1. Welding procedures shall be such that distortion is reduced to a minimum and local distortion
rendered negligible in the final fabrication. Corrections, if necessary, shall be undertaken by a method
which has been agreed to by the Engineer.

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2. No welds other than those indicated on the Shop Drawings, even for temporary attachments or
repairs, shall be acceptable unless agreed in advance by the Engineer. If welded temporary
connections are agreed upon, then the welding and removal of the connection shall be in accordance
with AWS D1.1/ D1.1M, "Structural Welding Code - Steel."
3. Exterior visible lines and depressions caused by the internal welding of hollow section steelwork
shall be positioned in the work so as to be non-visible.
M. Exterior visible lines and depressions caused by the internal welding of hollow section steelwork shall
be positioned in the work so as to be non-visible.
N. Aluminum
1. Aluminum panels shall be manufactured such that the grain on each runs in the same direction.
2. Aluminum extrusions containing score lines resulting from poorly polished surfaces shall not be
acceptable.
3. Aluminum sheets shall not suffer bowing, dimpling, oil canning, sagging, pillowing, rippling, warp,
abrupt transitions or other visible deformation or irregularity.
O. Lightning Protection and Earth Bonding
1. Bonding is required between individual sections of the work to ensure continuity between adjacent
sections, both vertically and horizontally over the whole façade.
2. Bonding between the work and structural steelwork shall be carried out at intervals as indicated on
the Design Drawings. The first level of bonding to the structural steelwork shall be at the highest
floor level of each part of the building.
3. Provide studs/ bolts on the louver panels for subsequent connection.
4. All straps/ connections shall be concealed.
5. No straps shall be fastened along copings.
2.5 FINISHES
A. General
1. Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products" for
recommendations for applying and designating finishes.
2. Refer to Section 050513 Shop Applied Coatings for Metal.
B. Stainless Steel Sheet Finishes: Repair sheet finish by grinding and polishing irregularities, weld spatter,
scratches, and forming marks to match surrounding finish.
C. Aluminum Finishes
1. Finish designations prefixed by AA comply with the system established by the Aluminum Association
for designating aluminum finishes.
2. As-Fabricated Finish: AA-M10 (Mechanical Finish: as fabricated, unspecified).
3. Class I, Clear Anodic Finish: AA-M12C22A41 (Mechanical Finish: nonspecular as fabricated;

Chemical Finish: etched, medium matte; Anodic Coating: Architectural Class I, clear coating
0.018mm or thicker) complying with AAMA 611.
2.6 SOURCE QUALITY CONTROL
A. Include for testing by an accredited independent testing specialist or provide independently certified test
data to demonstrate compliance with the Specification.
B. Testing of Prototypes

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1. Supporting Frames: The prototypes shall be mounted in test rigs which have the same conditions
of attachment and support as elements of the work, with a supporting structure similar in stiffness
to that supporting the work. The prototypes to be tested shall not be influenced by the test chamber.
2. The Engineer shall be given at least 7 days' notice prior to the erection and dismantling of the
prototype construction, as the Engineer may elect to observe the assembly and dismantling of the
test prototypes.
3. Tests shall not be carried out without prior notice of at least 7 days being given to the Engineer.
4. Prior to testing, sufficient time shall be allowed to permit all chemically curing sealants to achieve
their proper cure as recommended by the sealant manufacturer.
5. Before the test is begun, the external face of the specimen shall be thoroughly washed using a mild
additive-free detergent and then rinsed.
6. Testing shall be carried out by an independent laboratory acceptable to the Engineer.
7. The prototypes shall be tested for water leakage and wind load resistance plus additional structural
loading tests as necessary to demonstrate that the work is capable of accommodating the building
movements while maintaining the performance of the work.
8. Details of the testing procedures shall be provided to the Engineer for review and comment.
C. Acoustic Testing - Initial Advance Test
1. Arrange laboratory acoustic tests of the proposed louver configurations using similar framing to that
intended with similar dimensions and mass per meter run of framing. These prototypes shall not be
used as visual samples but are to be used to confirm compliance with the specified acoustic data.
2. From initial results of acoustic testing, provide detailed acoustic assessment of each louver type
for review.
D. Discretionary Tests - Thermal Cycling
1. The prototypes shall be tested in order to determine the effects of thermal movements on the
performance of the work, in particular the joints.
2. Sealants: Written confirmation from the sealant manufacturer shall be obtained and submitted to
the Engineer for consideration as to the suitability of the sealant for the application intended.
PART 3 EXECUTION
3.1 EXAMINATION
A. Prior to commencing installation, examine the areas and the conditions in which the work will be
performed. Verify dimensions of the supporting construction, positions of inserts, and surfaces to receive
the work of this Section. Notify the Engineer of unsatisfactory conditions.
B. Examine substrates and openings, for compliance with requirements for installation tolerances and other
conditions affecting performance.
C. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 PREPARATION
A. Coordinate the Shop Drawings, diagrams, templates, instructions, and directions for installation of
anchorages that are to be embedded in concrete or masonry construction. Coordinate delivery of such
items to the Site.
B. Brackets, Support Framework and Attachments: Accurately set out the work. Drill the supporting structure
to receive brackets, support framework and attachments. Attach items using bolts, unless accepted
otherwise. Do not Site-modify support brackets which will not function as designed. Separate dissimilar
materials as necessary to avoid galvanic corrosion and effectively seal around penetrations through
waterproof membranes and the cladding.
3.3 INSTALLATION

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A. General: The work shall be erected plumb (or at the angles prescribed) and true in proper alignment and
relation to established lines and grids as indicated on the Shop Drawings. The erected system shall
present true and accurate lines and flat planes. Deviations from lines, planes and verticality shall be
limited to long wave formations of minimum wave length of 20m length with a rate of exchange not
exceeding 1:1000, and a maximum amplitude of 3mm. All the above shall be measured from a laser
reference line.
B. Use concealed anchorages or fasteners where possible with allowances for differential movement
between components. Provide brass or lead washers fitted to screws where required to protect metal
surfaces and to make a weathertight connection.
C. Incorporate flashings and sealant joints within the work to prevent air infiltration and water penetration
into the building.
D. Form closely fitted joints with exposed connections accurately located and secured.
E. Provide perimeter reveals and openings of uniform width for sealants and joint fillers, as indicated.
F. Separate dissimilar materials to prevent galvanic corrosion.
G. Protect unpainted galvanized and nonferrous-metal surfaces that will be in contact with concrete,
masonry, or dissimilar metals from corrosion and galvanic action by applying a heavy coating of bituminous
paint or by separating surfaces with waterproof gaskets or nonmetallic flashing.
H. Install concealed gaskets, flashings, joint fillers, and insulation as louver installation progresses, where
weathertight louver joints are required. Comply with Section 079200 Joint Sealants for sealants applied
during louver installation.
I. Tolerances
1. Level: The work shall be within ±2mm of the specified level. The cumulative slope between the
same locations on any panel shall not exceed 1 in 1000.
2. Joints Between Panels: The actual width of any joint shall not deviate from the nominal width by
more than ±2mm or 10% of the joint width whichever is the lesser. Any variation shall be equally
distributed with no sudden changes. The misalignment between joints shall not exceed 2mm.
3. Plumbness: The work shall be erected such that no point on any panel is more than 3mm from its
theoretical vertical/ diagonal plane. The cumulative slope between the same locations on any panel
shall not exceed 1 in 1000. The vertical plane shall be within ±2mm of the theoretical plane position.
4. All tolerances stated shall be measured and monitored at a mean temperature to be agreed with
the Engineer.
J. Dimensional Checking: Before work begins on Site the proposed method of dimensional setting-out and
crosschecking with adjacent trades and elements to satisfy the accuracy requirements shall be submitted
to the Engineer. The checking of any setting-out or of any line or level by the Engineer, or his representative,
shall not in any way relieve the Contractor of his responsibility for the correctness thereof.
K. The work, when installed, shall not be subject to warping or twisting and shall be strictly rigid, firm, free
from vibration, knocking, rattles, squeaks and other noises when subject to the worst combination of
environmental conditions and wind loads.
L. Metalwork
1. All inaccessible steel shall be properly protected against corrosion for the design life of the work.
2. Adequate measures shall be taken to prevent bimetallic corrosion between dissimilar metals and
to isolate aluminum components from cementitious surfaces.
3. No welds other than those indicated on the Shop Drawings, even for temporary attachments or
repairs, shall be acceptable unless agreed in advance by the Engineer. If welded temporary
connections are agreed upon, then the welding and removal of the connection shall be in accordance
with AWS requirements.
4. Vent holes in hollow sections shall be sealed in a manner that shall prevent the ingress of moisture.
The proposed method of achieving this requirement shall be submitted for review by the Engineer.

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3.4 CLEANING AND ADJUSTING
A. Cleaning
1. Upon completion, remove debris from the Site and clean exposed surfaces in accordance with the
manufacturer's recommendations. Leave work clean, blemish-free, and adequately protected
against damage from construction operations. Final clean after removing temporary protection;
remove adhesive residues, dirt and fingerprints. Safely dispose of waste materials.
2. Before final inspection, clean exposed surfaces with water and a mild soap or detergent not harmful
to finishes. Thoroughly rinse surfaces and dry.
B. Adjusting
1. Test operation of adjustable louvers and adjust operating parts to provide smooth unbinding
operation and produce fully functioning units that comply with requirements.
2. Restore louvers and vents damaged during installation and construction so no evidence remains
of corrective work. If results of restoration are unsuccessful, as determined by the Engineer, remove
damaged units and replace with new units.
3. Minor scratches and blemishes to finishes shall be repaired using the coating manufacturer's
recommended products and system, matching original finish for color, texture and gloss. Repair
coatings shall be visually acceptable to the Engineer. Confirmation shall be provided that the repair
to the damaged finish complies in all respects to the requirements of the Specification. Guarantee
in writing that the damaged or defective coating is satisfactory for the proposed remedial paint
system. Employ an independent finishing consultant to carry out an inspection and any necessary
tests and supply a full report to the Engineer.
3.5 PROTECTION
A. Provide temporary coverings to protect items during construction, and as recommended by the louver
manufacturer. Remove protection at Taking-Over.
END OF SECTION

15/03/2018

Section 089000 - Louvers and Vents

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Section 089000 - Louvers and Vents

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Mediclinic Hospital Airport Road

SECTION 089000 -- LOUVERS AND VENTS 1

1.3 CLOSEOUT SUBMITTALS 2

1.4 QUALITY ASSURANCE 2

1.5 DELIVERY, STORAGE AND HANDLING 3

1.6 ENVIRONMENTAL CONDITIONS 3

2.2 PERFORMANCE REQUIREMENTS 6

2.6 SOURCE QUALITY CONTROL 13

3.4 CLEANING AND ADJUSTING 16

Architectural Specification AECOM Middle East

SECTION 089000 -- LOUVERS AND VENTS

B. Performance Specified Work

1. Refer to the Contractor's Responsibilities in Division 01 General Requirements, Section 011000

C. Work Section Includes

1. Sand trap louvers.

2. Fixed metal louvers.

D. Related Work Sections and Documentation

1. Section 042200 Concrete Unit Masonry.

2. Section 050513 Shop Applied Coatings for Metal.

3. Section 050523 Metal Fastenings.

4. Section 084413 Glazed Aluminum Curtain Walls.

6. Fire Strategy Report.

7. MEP Engineer's specification.

8. Structural Engineer's documentation.

1. Drawings showing the full extent of the work.

2. Product data on proposed materials.

3. List of tests included.

Architectural Specification AECOM Middle East

4. Summary of deviations from the Specification.

5. Outline technical specifications reflecting proposed materials/ systems.

6. A list of proposed suppliers and Subcontractors intended to be used.

7. Preliminary Method Statement.

8. Preliminary Quality Plan.

D. Post Contract Submittals

2. Product Data on materials and components for use.

4. Statement of manufacturer's review confirming suitability of specified materials.

5. Certified test data.

E. Post Contract Samples

F. Sustainable Design Submittals

2. Division 01 General Requirements, Section 018113 Sustainable Design Requirements.

1.3 CLOSEOUT SUBMITTALS

1.4 QUALITY ASSURANCE

1. AWS D1.2/ D1.2M, "Structural Welding Code - Aluminum".

2. AWS D1.3, "Structural Welding Code - Sheet Steel".

3. AWS D1.6, "Structural Welding Code - Stainless Steel".

Architectural Specification AECOM Middle East

1. To be confirmed by the Engineer.

H. Quality Benchmark Installation

1. The first fully installed and completed part of the work.

I. Preconstruction Testing/ Reports

1.5 DELIVERY, STORAGE AND HANDLING

1.6 ENVIRONMENTAL CONDITIONS

B. Type EWL-101 Sand Trap Louver

Architectural Specification AECOM Middle East

3. Frame and Blades:

a) Formed galvanized steel sheet. Thicknesses shall be:

1. Frame: 1.5mm thick.

2. Blades: 1.2mm thick.

b) Finish: Epoxy painted.

c) Color: To be confirmed by the Engineer.

d) Louver Free Area: 50%.

5. Air passage requirements shall be in accordance with the MEP Specification.

C. Type EWL-102 Sand Trap Louver with Horizontal Facing Unit