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Product: EXCAVATOR
Model: 319D LN EXCAVATOR FMH
Configuration: 319D L & 319D LN Excavators FMH00001-UP (MACHINE) POWERED BY C4.2 Engine
Bench Test Procedures

Bench Test Procedure for Hydraulic Piston Pumps {5070}
Media Number -REHS3651-10 Publication Date -14/09/2015 Date Updated -26/11/2019
i07989147
Bench Test Procedure for Hydraulic Piston Pumps {5070}

SMCS - 5070
Excavator
311C (S/N: PAD1-UP; CKE1-UP)
312C (S/N: CBA1-UP; BWH1-UP; BNN1-UP; DBN1-UP; FDS1-UP; CBT1-UP)
312D (S/N: SKA1-UP; JBC1-UP; KCD1-UP; RKF1-UP; PHH1-UP; LRK1-UP; XGK1-UP; RHL1-UP; DLP1-UP; KES1-UP; HCW1-
UP; HJX1-UP; TGY1-UP)
312D2 (S/N: KLE1-UP; HBF1-UP; MGJ1-UP; WHJ1-UP; GWN1-UP; MPP1-UP; TJY1-UP)
312D2 GC (S/N: RXZ1-UP)
312E (S/N: GAC1-UP; MJD1-UP; PZL1-UP; WEY1-UP)
312F (S/N: KMK1-UP)
313D (S/N: WPK1-UP)
313D2 (S/N: PLD1-UP; RDE1-UP; RNL1-UP; RKN1-UP; FAP1-UP; MES1-UP; MDW1-UP; LCY1-UP)
313D2 GC (S/N: FEB1-UP; SYG1-UP; GAP1-UP)
313F (S/N: DJE1-UP; NLG1-UP; PRG1-UP)
314C (S/N: KJA1-UP; PCA1-UP; SNY1-UP)
314D (S/N: BYJ1-UP; TXN1-UP; WLN1-UP; PDP1-UP; SBP1-UP; XHR1-UP; SSZ1-UP)
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/productsearch/productheaderinfoframeset.jsp&... 10/23/2021
319D L & 319D LN Excavators FMH00001-UP (MACHINE) POWERED BY C4.2 Engine(SEBP4862 - 29) - Systems & Components Page 2 of 44
314E (S/N: DKD1-UP; ECN1-UP; ZJT1-UP; YCW1-UP)

314F (S/N: RAF1-UP)
315C (S/N: CFB1-UP; CJC1-UP; AKE1-UP; ANF1-UP; CFT1-UP)
315D (S/N: JHA1-UP; KBD1-UP; TLE1-UP; NCM1-UP; BZN1-UP; CJN1-UP; JGS1-UP)
315F (S/N: TDY1-UP)
316E (S/N: DZW1-UP; WZY1-UP; YZZ1-UP)
316F (S/N: XAD1-UP; YDL1-UP; ECZ1-UP)
318D (S/N: ZKJ1-UP)
318D2 (S/N: SGB1-UP; XAH1-UP; DPJ1-UP; HBP1-UP; WGR1-UP; TZS1-UP; XGS1-UP)
318E (S/N: DZF1-UP; WZS1-UP)
318F (S/N: HCP1-UP; FFT1-UP)
319D (S/N: ZCA1-UP; AYF1-UP; BZH1-UP; FMH1-UP; WBJ1-UP; KFM1-UP; KRM1-UP; RJP1-UP; EAW1-UP; DAY1-UP; ZGZ1-
UP)
Introduction
Table 1
Revision Summary of Changes in REHS3651
10 Updated serial number prefixes.
© 2019 Caterpillar All Rights Reserved. This guideline is for the use of Cat dealers only. Unauthorized use of this document or the proprietary
processes therein without permission may be violation of intellectual property law.
Information contained in this document is considered Caterpillar: Confidential Yellow.
This Special Instruction includes test procedures for piston pumps. This Special Instruction also provides specifications. The technician should have a
good understanding of hydraulic piston pumps. The technician should be educated in the operation of the hydraulic test bench. The test benches in
this document are available through the Caterpillar Service Tool Division. Gather all necessary tooling before you need to hook up the pump. Some
of the required tooling appears in a table at the end of this document. There are many possible variations of tooling that could be used. Not every
possible variation can be listed.
For technical questions when using this document, work with your Dealer Technical Communicator (TC).
Canceled Part Numbers and Replaced Part Numbers

This document may include canceled part numbers and replaced part numbers. Use the Numerical Part Record (NPR) on the Service Information
System website (SIS web) for information about canceled part numbers and replaced part numbers. NPR will provide the current part numbers for
replaced parts.
Important Safety Information
Illustration 1 g02139237
Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions.
An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential
hazards. This person should also have the necessary training, skills, and tools to perform these functions properly. Safety precautions and warnings
are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other
persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. Therefore, the warnings in this publication
and the warnings that are on the product are not all inclusive. If a tool, a procedure, a work method, or operating technique that is not recommended
by Caterpillar is used, ensure that it is safe for you and for other people to use. Ensure that the product will not be damaged or the product will not be
made unsafe by the operation, lubrication, maintenance, or the repair procedures that are used.
Improper operation, lubrication, maintenance or repair of this product

can be dangerous and could result in injury or death.
Do not operate or perform any lubrication, maintenance or repair on

this product, until you have read and understood the operation,
lubrication, maintenance and repair information.
Personal injury or death can result from improperly checking for a leak.
Always use a board or cardboard when checking for a leak. Escaping

air or fluid under pressure, even a pin-hole size leak, can penetrate body
tissue causing serious injury, and possible death.
If fluid is injected into your skin, it must be treated immediately by a

doctor familiar with this type of injury.
Hot oil and hot components can cause personal injury. Do not allow hot
oil or hot components to contact skin.
Pump test pressures in this guideline may exceed the normal operating
range of the hydraulic test hoses utilized when connecting the tested
pump to the test bench. However, the order of magnitude of these
pressures is significantly below the burst strength of the Caterpillar
"XT6" product.
High pressure oil can escape through improperly assembled hoses and
fittings. High pressure oil can also escape through poorly maintained
hoses and fittings. High pressure oil may also leak through hose that has
become damaged over the life of the hose due to the pressure levels that
occur during test bench operation.
Personal injury or death can result from improper hose & fitting
inspection or improper hose replacement procedures. Escaping fluid
under pressure can penetrate body tissue causing serious injury, and
possible death.
Thoroughly inspect all testing hoses, fittings, and quick disconnects

prior to any testing operation. Check the assembly date tag or hose
assembly log date for a hose life indicator. Replace all Test Bench hoses
at a minimum of every 2 years or earlier if the hose or fittings appear to
be damaged.
Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodily injury or death could
occur to you or to other persons.
The hazards are identified by the “Safety Alert Symbol” which is followed by a “Signal Word” such as “DANGER”, “WARNING” or “CAUTION”.
Refer to Illustration 2 for an example of a “WARNING” Safety Alert Symbol.
This safety alert symbol means:
Pay Attention!
Become Alert!
Your safety is Involved.
The message that appears under the safety alert symbol explains the hazard.
Operations that may cause product damage are identified by "NOTICE" labels on the product and in this publication.
Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The safety information in this document and
the safety information on the machine are not all inclusive. Determine that the tools, procedures, work methods, and operating techniques
are safe. Determine that the operation, lubrication, maintenance, and repair procedures will not damage the machine. Also, determine that
the operation, lubrication, maintenance, and repair procedures will not make the machine unsafe.
The information, the specifications, and the illustrations that exist in this guideline are based on information which was available at the time of
publication. The specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes
can affect the service that is given to the product. Obtain the complete, most current information before you start any job. Caterpillar dealers can
supply the most current information.
Summary
This procedure is specific to the type of pump and the type of control. Refer to the test specifications and the tooling at the end of this document.
Note: A paper copy of this document may not be the latest version. Go to the Service Information System (SIS) in order to view the latest version.
References
Table 2
References
Media Number Title
REHS1761 "Required Tooling for Bench Testing Hydraulic Components"
SEBF8810 "Hydraulic Pump, Motor, and Cylinder Bench Test Procedure Reference Manual"
SEHS8892 "Operating Instructions for Caterpillar 1U-9400 Series Hydraulic Test Center"
NEHS0563 "Tool Operating Manual for 9U-5000 Series Hydraulic Test Bench"
Connections for the Caterpillar Hydraulic Test Bench
Connections for the Test Bench
(26) "Flow meter 1" loop and "Flow meter 2" loop
(27) Oil Supply
Connections for the Test Bench
(28) "Flow meter 2" loop
(29) "Flow meter 1" loop
(30) "Flow meter 2" outlet

(31) Signal pressure line
(32) "Flow meter 2" inlet
(33) Auxiliary pump oil supply
Control and Gauges for the Test Bench
(36) Auxiliary pump pressure
(37) Signal pressure
(38) Control for signal pressure
(39) "Flow meter 1" discharge pressure
(40) Control for auxiliary pump pressure
(41) "Flow meter 2" discharge pressure
(42) Auxiliary pump flow control
(43) "Flow meter 2" discharge flow
(44) Discharge flow for auxiliary pump
(45) "Flow meter 1" discharge flow
(46) "Flow meter 1" load control
(47) Speed and direction control
(48) "Flow meter 2" load control
Port Locations
Typical port locations and adjustments. Aux pump may or may not be present. Pilot pump location may vary.
(49) A3 Discharge Port for Pilot Pump
(50) S3 Suction Port for Pilot Pump
(51) A3 Discharge Port
(52) Dr Case Drain
(53) X3 Pressure Port for Power Shift
(54) M5 Pressure Gauge Port for Power Shift
(55) Electrical Connector for Solenoid
(56) Adjustment Screw for Maximum Angle
(57) X2 Pressure Port for Negative Flow Control
(58) S1 Suction Port
(59) Pilot Pump (location may vary with part number)
(60) Discharge Port for the Aux Pump
(61) Suction Port for the Aux Pump
(62) Aux Pump
(63) A1 Discharge Port
(64) X1 Pressure Port for Negative Flow Control
(65) Adjustment screw for Torque Control
(66) Adjustment screw for Minimum Angle
(67) Adjustment location for Negative Flow Control
Pump Setup
Hydraulic schematic
The aux pump and the associated ports may or may not be present depending on part number.
1. Mount the pump with the suction port (58) downward. Use an adapter to connect the pump to the test bench oil supply.
2. Connect suction port (58) to the test bench oil supply. Connect the suction port for pilot pump (50) to the test bench oil supply. Connect the
discharge port for pilot pump (49) according to Illustration 7. The use of a 120-9181 Valve Body, a 4C-4014 Relief Valve, a 8T-0856 Pressure
Gauge, and a 8T-0454 Flow Meter will be required to perform the test procedure.
Connect the aux pump (if equipped) suction port (61) to the test bench oil supply. Connect the aux pump discharge port (60) to the test bench
reservoir.
3. Connect discharge ports (51) and (63) to the flow meter inlets on the test bench. Connect flow meter outlets from the test bench back to tank.
4. Fill the pump case with oil. Pour oil directly into a case drain port (52) until the case is completely full.
5. Purge all air from the suction line. Loosen the suction hose at the pump until oil leaks from the connection. Tighten the suction hose.
6. Install the flow meter to case drain port (52).
7. Connect one end of the hose to the outlet of the flow meter and route the other end of the hose back to the tank.
8. Connect a power supply to the electrical connector for solenoid (55). The power supply should be capable of delivering 0 mA to 1.5 A with an
infinite setting in that range.
1U-6392 Pressure Reducing Valve
If a signal pressure greater than the test bench's capability is required, the use of a pressure reducing valve is necessary. The pressure reducing valve
will use the pump's discharge to produce a signal less than the discharge pressure for use as a control pressure.
Connect one flow meter outlet from the test bench to port for inlet pressure (73). Connect port for outlet pressure (71) to the control port in need of
signal pressure. Connect outlet port to tank (69) to tank.
Use the gauge port for outlet pressure (72) to adjust the outlet signal pressure using the adjustment screw for outlet pressure (68). Adjust the outlet
pressure to the value needed for the control application.
1U-6392 Pressure Reducing Valve Schematic
(68) Adjustment screw for the outlet pressure
(69) Outlet port to tank
(70) Gauge port for the inlet pressure
(71) Port for the outlet pressure
(72) Gauge port for the outlet pressure
(73) Port for the inlet pressure
Test Procedure
The hydraulic oil in the test bench should meet a contamination rating of ISO 16/13 or better. The oil in the test bench should be one of the following.
• SAE 10W at 50 °C (122 °F) or
• Mobil DTE-11 at 46 °C (115 °F)
Torque control curve for steps 3a and 4a.
(P) Discharge Pressure
(Q) Discharge Flow
Negative flow characteristics for steps 5a and 5b
(Q) Discharge flow
(R) Negative flow control pressure
1. Start rotating the pump according to Step 1 of the Test Specifications. Listen for abnormal noise. Verify that all connections are not leaking.
Check for leaks around shaft seals and control valves.
Run the pump for at least 5 minutes to raise the temperature of the oil and purge the system of air.
2. Slowly increase the pump rotation and the discharge pressure according to Step 2 of the Test Specifications. Verify the flow out of the pilot
pump (59). If equipped, verify the flow out of the aux pump (62). Adjust 4C-4014 Relief Valve to the pilot pump discharge pressure in step 2
of the Test Specifications. If the main pump's maximum flow is not within specifications adjust the adjustment screw for maximum angle (56).
Loosen the locknut and turn the adjustment screw for maximum angle (56) counter-clockwise to increase the flow until the flow is within
specifications. Loosen the locknut and turn the adjustment screw for the maximum angle (56) clockwise to decrease the flow until flow is
within specifications.
Hydraulic schematic
3. The following step will verify the destroke point and the first stage of the torque control. Before the following step can be performed, refer to
Illustration 13 for the different arrangements for the plumbing.
a. Rotate the pump. Adjust the current input according to Step 3a of the Test Specifications. Read the power shift pressure at 8T-0856
Pressure Gauge. If the pressure is not correct, adjust the current to the solenoid until the pressure is correct. Load both pumps' discharge
ports to the values in Step 3a of the Test Specifications. Verify that the values for the pump discharge ports are equal. Adjust the first
stage of the torque control if the flow rates are not within specifications. Loosen the large locknut on the adjustment screw for torque
control (65) to adjust the torque control. Turn the sleeve clockwise to increase flow. Turn the sleeve counterclockwise to decrease flow.
Adjust the sleeve until flow equals the specifications in Step 3a of the Test Specifications.
4. The following step will verify the second stage of torque control.
a. Load the pump according to Step 4a of the Test Specifications. Verify that the flow from the discharge ports is equal. If the flow rates are
not within specifications, adjust the second stage of the torque control. Loosen the small locknut on the adjustment screw for torque
control (65) to adjust the torque control. Turn the set screw clockwise to increase flow. Turn the set screw counterclockwise to decrease
flow. Adjust the set screw until flow equals the specifications in Step 4a of the Test Specifications.
Hydraulic schematic
5. The following steps will verify the Negative Flow Control. Before these steps can be performed, refer to Illustration 14 for proper connections.
a. Load both discharge ports to the values in Step 5a of the Test Specifications. Load the pilot pump discharge port (49) according to Step
5a of the Test Specifications. The shims for the negative flow control will need to be adjusted if the flow is not within the specifications.
Remove the plate (67) to adjust the shims for the negative flow control. Adjust the shims until the flow is correct.
b. Verify the discharge pressure. Adjust the flow control pressure according to Step 5b of the Test Specifications. If the flow rate is
incorrect, adjust the adjustment screw for minimum angle (66). Turn the screw clockwise to increase the flow. Turn the set screw
counterclockwise to decrease the flow.
Hydraulic schematic
Pump test pressures in this guideline may exceed the normal operating
range of the hydraulic test hoses utilized when connecting the tested
pump to the test bench. However, the order of magnitude of these
pressures is significantly below the burst strength of the Caterpillar XT6
product.
High pressure oil can escape through improperly assembled hoses and
fittings. High pressure oil can also escape through poorly maintained
hoses and fittings. High pressure oil may also leak through hose that has
become damaged over the life of the hose due to the pressure levels that
occur during test bench operation.
Personal injury or death can result during adjustment of the high

pressure relief valve if recommended hose maintenance practices are
not followed. Escaping fluid under pressure can penetrate body tissue
causing serious injury, and possible death.
Adjustment of the high pressure cut or pressure override valve shall

only be performed when the pump is operating at a zero discharge
pressure condition. Continuation of the pump test procedure can be
resumed when this high pressure adjustment is completed.
6. The following step will verify the cross sensing. Before this step can be performed, refer to Illustration 15 for proper connections. Only connect
pilot pump oil to one pump's negative flow control port at a time. Vent the other pump's negative flow control port to the atmosphere. After
testing the cross sensing function on one pump, relocate the pilot pump oil to the other pump's negative flow control port. Repeat the test.
a. Apply current to the electrical connector for solenoid (55). Adjust the current to adjust power shift pressure. Use pilot pump to apply
pressure to one pump's negative flow control pressure port according to Step 6a of the Test Specifications. Load the discharge ports. The
discharge flow will decrease on the pump at high pressure. The other pump's flow will remain constant.
Hot oil and hot components can cause personal injury. Do not allow hot
oil or hot components to contact skin.
Reduce RPM and all pressures to zero. Remove the component from the test bench. Drain the oil from the pump. Plug all of the ports.
Test Specifications
Table 3
173-0663
Pump Rotation: CW
Step 1 2 3a 4a 5a 5b 6a
Pump RPM 500 975 975 975 975 975 975
32.29
Drive Pump Flow lpm (gpm)(1) 63 (16.6) 57 (15) 29.5 (7.8) 17 (4.5) 10 (2.6) 45 (11.9)
(8.5)
32.29
Driven Pump Flow lpm (gpm)(1) 63 (16.6) 57 (15) 29.5 (7.8) 17 (4.5) 10 (2.6) 11.5 (3)
(8.5)
Drive Pump Discharge Pressure kPa 6900 15700 28400 6900 6900 34300
(PSI) (1000) (2277) (4119) (1000) (1000) (4975)
5000 (725)
Driven Pump Discharge Pressure kPa 6900 15700 28400 6900 6900
(PSI) (1000) (2277) (4119) (1000) (1000)
Pilot Pump Flow lpm (gpm) 11.5 (3.0) 11.5 (3.0) 11.5 (3.0) 11.5 (3.0) 11.5 (3.0) 11.5 (3.0)
Pilot Pump Discharge Pressure kPa (PSI) 3920 (568) 3920 (568) 3920 (568) 3920 (568) 3920 (568) 3920 (568)
Flow Control Pressure kPa (PSI) 3140 (455) 3900 (565) 4000 (580)
Power shift Pressure kPa (PSI) 1270 (184) 1270 (184) 880 (128)
Current Input mA 400 400 330
(1)
The flow difference between the pumps should be less than 1 lpm (.26 gpm).
Table 4
176-3963
Pump Rotation: CW
Step 1 2 3a 4a 5a 5b 6a
Pump RPM 500 1075 1075 1075 1075 1075 1075
34
Drive Pump Flow lpm (gpm)(1) 73.5 (19.4) 59.5 (15.7) 38 (10) 18.5 (4.9) 10 (2.6) 55 (14.5)
(9.0)
34
Driven Pump Flow lpm (gpm)(1) 73.5 (19.4) 59.5 (15.7) 38 (10) 18.5 (4.9) 10 (2.6) 11.5 (3.0)
(9.0)
6900 19100 28400 6900 6900 34300
Drive Pump Discharge Pressure kPa (PSI)
(1000) (2770) (4120) (1000) (1000) (4975)
5000 (725)
(PSI) (1000) (2770) (4120) (1000) (1000)
Power shift Pressure kPa (PSI) 1270 (184) 1270 (184) 1010 (146.5)
Current Input Amps 400 400 380
(1)
The flow difference between the pumps should be less than 1 LPM (.26 gpm).
Table 5
176-8134
Pump Rotation: CW
Step 1 2 3a 4a 5a 5b 6a
Pump RPM 500 900 900 900 900 900 900
30
Drive Pump Flow lpm (gpm)(1) 54 (14.3) 48.5 (12.8) 25 (6.6) 16 (4.2) 10 (2.6) 41.5 (11)
(7.9)
30
Driven Pump Flow lpm (gpm)(1) 54 (14.3) 48.5 (12.8) 25 (6.6) 16 (4.2) 10 (2.6) 11.5 (3.0)
(7.9)
6900 15700 28400 6900 6900 34300
(1000) (2277) (4119) (1000) (1000) (4975)
5000 (725)
(PSI) (1000) (2277) (4119) (1000) (1000)
Pilot Pump Flow lpm (gpm) 11 (2.9) 11 (2.9) 11 (2.9) 11 (2.9) 11 (2.9) 11 (2.9)
Flow Control Pressure kPa (PSI) 0 (0) 3140 (455) 3900 (565) 4000 (580)
Power shift Pressure kPa (PSI) 0 (0) 1270 (184) 1270 (184) 1030 (150)
(1)
The flow difference between the pumps should be less than 1 lpm (.26 gpm).
Table 6
183-8289
Pump Rotation: CW
Step 1 2 3a 4a 5a 5b 6a
Pump RPM 500 975 975 975 975 975 975
32.29
(8.5)
32.29
(8.5)
6900 15700 28400 6900 6900 34300
(1000) (2277) (4119) (1000) (1000) (4975)
6900 15700 28400 6900 6900
Driven Pump Discharge Pressure kPa (PSI) 5000 (725)
(1000) (2277) (4119) (1000) (1000)
Aux Pump Flow (if equipped) lpm (gpm) 27 (7.1) 27 (7.1) 27 (7.1) 27 (7.1) 27 (7.1) 27 (7.1
Aux Pump Discharge Pressure (if equipped)
3920 (568) 3920 (568) 3920 (568) 3920 (568) 3920 (568) 3920 (568)
kPa (PSI)
(1)
Table 7
185-1726
Pump Rotation: CW
Step 1 2 3a 4a 5a 5b 6a
Pump RPM 500 900 900 900 900 900 900
30
Drive Pump Flow lpm (gpm)(1) 54 (14.3) 48.5 (12.8) 25 (6.6) 16 (4.2) 10 (2.6) 41.5 (11)
(7.9)
30
Driven Pump Flow lpm (gpm)(1) 54 (14.3) 48.5 (12.8) 25 (6.6) 16 (4.2) 10 (2.6) 11.5 (3.0)
(7.9)
6900 15700 28400 6900 6900 34300
(1000) (2277) (4119) (1000) (1000) (4975)
6900 15700 28400 6900 6900
(1000) (2277) (4119) (1000) (1000)
Aux Pump Discharge Pressure (if equipped) kPa
3920 (568) 3920 (568) 3920 (568) 3920 (568) 3920 (568) 3920 (568)
(PSI)
(1)
Table 8
199-6374
Pump Rotation: CW
Step 1 2 3a 4a 5a 5b 6a
Pump RPM 500 975 975 975 975 975 975
32
(8.5)
32
(8.5)
6900 15700 28400 6900 6900 34300
(1000) (2277) (4120) (1000) (1000) (4975)
5000 (725)
(PSI) (1000) (2277) (4120) (1000) (1000)
(1)
Table 9
199-6383
Pump Rotation: CW
Step 1 2 3a 4a 5a 5b 6a
Pump RPM 500 900 900 900 900 900 900
32.5
Drive Pump Flow lpm (gpm)(1) 58.5 (15.5) 48 (12.7) 24 (6.3) 16.5 (4.4) 10 (1.5) 33.5 (8.8)
(8.5)
32.5
Driven Pump Flow lpm (gpm)(1) 58.5 (15.5) 48 (12.7) 24 (6.3 16.5 (4.4) 10 (1.5) 11.5 (3)
(8.5)
6900 15700 28400 6900 6900 34300
(1000) (2277) (4120) (1000) (1000) (4975)
6900 15700 28400 6900 6900
(1000) (2277) (4120) (1000) (1000)
Pilot Pump Flow lpm (gpm) 11 (2.9) 11 (2.9) 11 (2.9) 11 (2.9) 11 (2.9) 11.5 (3.0)
Aux Pump Discharge Pressure (if equipped)
3920 (568) 3920 (568) 3920 (568) 3140 (455) 3920 (568) 3920 (568)
kPa (PSI)
(1)
Table 10
199-6947
Pump Rotation: CW
Step 1 2 3a 4a 5a 5b 6a
Pump RPM 500 975 975 975 975 975 975

32
(8.5)
32
(8.5)
6900 15700 28400 6900 6900 34300
(1000) (2277) (4120) (1000) (1000) (4975)
6900 15700 28400 6900 6900
(1000) (2277) (4120) (1000) (1000)
Aux Pump Discharge Pressure (if equipped) kPa
3920 (568) 3920 (568) 3920 (568) 3920 (568) 3920 (568) 3920 (568)
(PSI)
(1)
Table 11
199-6948
Pump Rotation: CW
Step 1 2 3a 4a 5a 5b 6a
Pump RPM 500 900 900 900 900 900 900

32.5
Drive Pump Flow lpm (gpm)(1) 58.5 (15.5) 48 (12.7) 24 (6.3) 16.5 (4.4) 10 (1.5) 33.5 (8.8)
(8.5)
32.5
Driven Pump Flow lpm (gpm)(1) 58.5 (15.5) 48 (12.7) 24 (6.3 16.5 (4.4) 10 (1.5) 11.5 (3)
(8.5)
6900 15700 28400 6900 6900 34300
(1000) (2277) (4120) (1000) (1000) (4975)
5000 (725)
(PSI) (1000) (2277) (4120) (1000) (1000)
Pilot Pump Flow lpm (gpm) 11 (2.9) 11 (2.9) 11 (2.9) 11 (2.9) 11 (2.9) 11.5 (3.0)
(1)
Table 12
267-1623
Pump Rotation: CW
Step 1 2 3a 4a 5a 5b 6a
Pump RPM 500 900 900 900 900 900 900
39.4
Drive Pump Flow lpm (gpm)(1) 71 (18.8) 60 (14.7) 31.2 (8.2) 71.1 (18.8) 8.3 (2.2)
(10.4)
Driven Pump Flow lpm (gpm)(1) 71 (18.8) 60 (14.7) 31.2 (8.2) 71.1 (18.8) 8.3 (2.2) 12 (3.2)
39.4
(10.4)
(PSI) (1450) (2160) (4350) (1015) (1015) (5076)
4000 (580)
(PSI) (1450) (2160) (4350) (1015) (1015)
(1)
Table 13
267-8085
Pump Rotation: CW
Step 1 2 3a 4a 5a 5b 6a
Pump RPM 500 900 900 900 900 900 900
Drive Pump Flow lpm (gpm)(1) 34 (9) 61.5 (16.25) 50 (13.2) 28.5 (7.5) 61.5 (16.25) 8.3 (2.2)
Driven Pump Flow lpm (gpm)(1) 34 (9) 61.5 (16.25) 50 (13.2) 28.5 (7.5 61.5 (16.25) 8.3 (2.2) 10.6 (2.8)
Drive Pump Discharge Pressure kPa (PSI) 9997 (1450) 17995 (2610) 29990 (4350) 9997 (1450) 9997 (1450) 34997 (5076)
Driven Pump Discharge Pressure kPa (PSI) 9997 (1450) 17995 (2610) 29990 (4350) 9997 (1450) 9997 (1450) 4000 (580)
(1)
Table 14
281-2951
Pump Rotation: CW
Step 1 2 3a 4a 5a 5b 6a
Pump RPM 500 975 975 975 975 975 975
Drive Pump Flow lpm (gpm)(1) 34.4 (9) 67.2 (17.7) 58.5 (15.4) 30.3 (8) 20.6 (5.4) 10.8 (2.8)
Driven Pump Flow lpm (gpm)(1) 34.4 (9) 67.2 (17.7) 58.5 (15.4) 30.3 (8) 20.6 (5.4) 10.8 (2.8) 13.5 (3.5)
(PSI) (1450.4) (2320.6) (4351) (1015) (1015) (5076)
4000 (580)
(PSI) (1450.4) (2320.6) (4351) (1015) (1015)
Pilot Pump Flow lpm (gpm) 6 (1.6) 11.8 (3.1) 11.8 (3.1) 11.8 (3.1) 11.8 (3.1) 11.8 (3.1) 11.8 (3.1)
Pilot Pump Discharge Pressure kPa 4120
4120 (598) 4120 (598) 4120 (598) 4120 (598) 4120 (598) 4120 (598)
(PSI) (598)
3100
Flow Control Pressure kPa (PSI) 4120 (598) 4120 (598)
(449.6)
Power shift Pressure kPa (PSI) 1500 (217.6) 1500 2600 (377)
(217.6)

(1)
Table 15
311-7404
Pump Rotation: CW
Step 1 2 3a 4a 5a 5b 6a
Pump RPM 500 975 975 975 975 975 975
Drive Pump Flow lpm (gpm)(1) 34.7 (9.1) 67.2 (17.7) 58.5 (15.4) 30.3 (8) 20.6 (5.4) 10.8 (2.8)
Driven Pump Flow lpm (gpm)(1) 34.7 (9.1) 67.2 (17.7) 58.5 (15.4) 30.3 (8) 20.6 (5.4) 10.8 (2.8) 13.5 (3.5)
(PSI) (1450.4) (2320.6) (4351) (1015) (1015) (5076)
4000 (580)
(PSI) (1450.4) (2320.6) (4351) (1015) (1015)
Pilot Pump Flow lpm (gpm) 6.1 (1.6) 11.8 (3.1) 11.8 (3.1) 11.8 (3.1) 11.8 (3.1) 11.8 (3.1) 11.8 (3.1)
4120 (598) 4120 (598) 4120 (598) 4120 (598) 4120 (598) 4120 (598)
(PSI) (598)
3100
(449.6)
1500
Power shift Pressure kPa (PSI) 1500 (217.6) 2400 (348)
(217.6)
(1)
Table 16
311-7405
Pump Rotation: CW
Step 1 2 3a 4a 5a 5b 6a
Pump RPM 500 975 975 975 975 975 975
Drive Pump Flow lpm (gpm)(1) 34.3 (9) 66.6 (17.5) 53.9 (14.2) 30.8 (8.1) 20.8 (5.5) 9 (2.4)
Driven Pump Flow lpm (gpm)(1) 34.3 (9) 66.6 (17.5 53.9 (14.2) 30.8 (8.1) 20.8 (5.5) 9 (2.4) 11.3 (3)
(PSI) (1450.4) (2611) (4351) (1015) (1015) (5076)
4000 (580)
(PSI) (1450.4) (2611) (4351) (1015) (1015)
4120 (598) 4120 (598) 4120 (598) 4120 (598) 4120 (598) 4120 (598)
(PSI) (598)
(1)
Table 17
311-7406
Pump Rotation: CW
Step 1 2 3a 4a 5a 5b 6a
Pump RPM 500 975 975 975 975 975 975

39.3
Drive Pump Flow lpm (gpm)(1) 76.6 (20.2) 59.8 (15.7) 31.9 (8.4) 21.3 (5.6) 8.9 (2.3)
(10.3)
39.3
Driven Pump Flow lpm (gpm)(1) 76.6 (20.2) 59.8 (15.7) 31.9 (8.4) 21.3 (5.6) 8.9 (2.3) 11.1 (2.9)
(10.3)
(PSI) (1450) (2611) (4351) (1015) (1015) (5076)
4000 (580)
(PSI) (1450) (2611) (4351) (1015) (1015)
4120
(597)
(1)
Table 18
349-9085
Pump Rotation: CW
Step 1 2 3a 4a 5a 5b 6a
Pump RPM 500 975 975 975 975 975 975
38.2
Drive Pump Flow lpm (gpm)(1) 73.5 (36.8) 60.5 (15.9) 35 (9.2) 23.5(6.2) 10 (2.6)
(10.1)
Driven Pump Flow lpm (gpm)(1) 38.2 73.5 (36.8) 60.5 (15.9) 35 (9.2) 23.5(6.2) 10 (2.6) 13.5 (3.6)
(10.1)
(PSI) (1450) (2610) (4350) (1015) (1015) (5075)
5000 (725)
(PSI) (1450) (2610) (4350) (1015) (1015)
4000
(580)
(1)
Table 19
352-9451
Pump Rotation: CW
Step 1 2 3a 4a 5a 5b 6a
Pump RPM 500 900 900 900 900 900 900
Drive Pump Flow lpm (gpm)(1) 34.7 (9.1) 62 (16.3) 50 (13.2) 26 (6.8) 21(5.5) 10 (2.6)
Driven Pump Flow lpm (gpm)(1) 34.7 (9.1) 62 (16.3) 50 (13.2) 26 (6.8) 21(5.5) 10 (2.6) 20.5 (5.4)
(PSI) (1450) (2465) (4350) (1015) (1015) (5075)
5000 (725)
(PSI) (1450) (2465) (4350) (1015) (1015)
4000
(580)
(1)
Table 20
391-9442
Pump Rotation: CW
Step 1 2 3a 4a 5a 5b 6a
Pump RPM 500 900 900 900 900 900 900
Drive Pump Flow lpm (gpm)(1) 34.7 (9.1) 62 (16.3) 49 (12.8) 26 (6.8) 21(5.5) 10 (2.6)
Driven Pump Flow lpm (gpm)(1) 34.7 (9.1) 62 (16.3) 49 (12.8) 26 (6.8) 21(5.5) 10 (2.6) 13.5 (3.6)
(PSI) (1450) (2465) (4350) (1015) (1015) (5075)
5000 (725)
(PSI) (1450) (2465) (4350) (1015) (1015)
Pilot Pump Discharge Pressure kPa (PSI) 4000 4000 (580) 4000 (580) 4000 (580) 4000 (580) 4000 (580) 4000 (580)
(580)
(1)
Table 21
391-9452
Pump Rotation: CW
Step 1 2 3a 4a 5a 5b 6a
Pump RPM 500 900 900 900 900 900 900
Drive Pump Flow lpm (gpm)(1) 37 (9.7) 67 (17.5) 53.5 (14.1) 32.5 (8.6) 23.5(6.2) 10 (2.6)
Driven Pump Flow lpm (gpm)(1) 37 (9.7) 67 (17.5) 53.5 (14.1) 32.5 (8.6) 23.5(6.2) 10 (2.6) 13.5 (3.6)
(PSI) (1450) (2755) (4350) (1015) (1015) (5075)
5000 (725)
(PSI) (1450) (2755) (4350) (1015) (1015)
4000
(580)
(1)
Table 22
391-9456
Pump Rotation: CW
Step 1 2 3a 4a 5a 5b 6a
Pump RPM 500 900 900 900 900 900 900
Drive Pump Flow lpm (gpm)(1) 34 (9) 61 (16) 47 (12) 19 (5) 19 (5) 6 (1.5)
Driven Pump Flow lpm (gpm)(1) 34 (9) 61 (16) 47 (12) 19 (5) 19 (5) 6 (1.5) 10 (2.6)
(PSI) (1160) (2175) (4350) (1015) (1015) (5075)
5000 (725)
(PSI) (1160) (2175) (4350) (1015) (1015)
4000
(580)
(1)
Table 23
434-2102
Pump Rotation: CW
Step 1 2 3a 4a 5a 5b 6a
Pump RPM 500 900 900 900 900 900 900
Drive Pump Flow lpm (gpm)(1) 39 (10) 70 (18) 56 (15) 31 (8) 26 (7) 10 (3)
Driven Pump Flow lpm (gpm)(1) 39 (10) 70 (18) 56 (15) 31 (8) 26 (7) 10 (3) 14 (4)
(PSI) (1450) (2760) (4350) (1015) (1015) (5076)
4000 (580)
(PSI) (1450) (2760) (4350) (1015) (1015)
Pilot Pump Flow lpm (gpm) 6 (2) 11 (3) 11 (3) 11 (3) 11 (3) 11 (3) 11 (3)
4000
(580)
(1)
Table 24
434-2103
Pump Rotation: CW
Step 1 2 3a 4a 5a 5b 6a
Pump RPM 500 900 900 900 900 900 900
Drive Pump Flow lpm (gpm)(1) 39 (10) 70 (19) 58 (15) 34 (9) 24 (6) 10 (3)
Driven Pump Flow lpm (gpm)(1) 39 (10) 70 (19) 58 (15) 34 (9) 24 (6) 10 (3) 14 (4)
(PSI) (1450) (2610) (4350) (1015) (1015) (5076)
4000 (580)
(PSI) (1450) (2610) (4350) (1015) (1015)
Pilot Pump Flow lpm (gpm) 6 (2) 11 (3) 11 (3) 11 (3) 11 (3) 11 (3) 11 (3)
4000
(580)
(1)
Test Bench Tooling

Table 25
Part Number 173-0663 176-3963 176-8134 183-8289 185-1726 199-6374 199-6383
Drive Adapter 1U-9834 1U-9834 1U-9834 1U-9834 1U-9834 1U-9834 1U-9834
1 5/16 -12 1 5/16 -12 1 5/16 -12 1 5/16 -12 1 5/16 -12 1 5/16 -12 1 5/16 -12
A1
STOR STOR STOR STOR STOR STOR STOR
1 5/16 -12 1 5/16 -12 1 5/16 -12 1 5/16 -12 1 5/16 -12 1 5/16 -12 1 5/16 -12
A2
A3 3/4 -16 STOR 3/4 -16 STOR 3/4 -16 STOR 3/4 -16 STOR 3/4 -16 STOR 3/4 -16 STOR 3/4 -16 STOR
1-1/16 -12 1-1/16 -12
A4 - - - 3/4 -16 STOR -
STOR STOR
S1 4-Bolt 1U-9874 1U-9874 1U-9874 1U-9874 1U-9874 1U-9874 1U-9874

Flange
1-1/16 -12 1-1/16 -12 1-1/16 -12 1-1/16 -12 1-1/16 -12 1-1/16 -12 1-1/16 -12
S3
1-5/16 -12 1-5/16 -12
S4 - - - -
STOR STOR
X1 9/16 -18 STOR 9/16 -18 STOR 9/16 -18 STOR 9/16 -18 STOR 9/16 -18 STOR 9/16 -18 STOR 9/16 -18 STOR
1 1/16 -12 1 1/16 -12 1 1/16 -12 1 1/16 -12 1 1/16 -12 1 1/16 -12 1 1/16 -12
Dr
Table 26
Part Number 199-6947 199-6948 267-1623 267-8085 281-2951 311-7404 311-7405
1 5/16 -12 1 5/16 -12 1 5/16 -12 1 5/16 -12 1 5/16 -12 1 5/16 -12 1 5/16 -12
A1
1 5/16 -12 1 5/16 -12 1 5/16 -12 1 5/16 -12 1 5/16 -12 1 5/16 -12 1 5/16 -12
A2
A4 3/4 -16 STOR - - - - - -
S1 4-Bolt
1U-9874 1U-9874 1U-9874 1U-9874 1U-9874 1U-9874 1U-9874
Flange
S3 1-1/16 -12 1-1/16 -12 1-1/16-12 1-1/16-12 1-1/16-12 1-1/16-12 1-1/16-12
S4 - - - - - -
1 1/16 - 12 1 1/16 - 12 1 1/16 - 12 1 1/16 - 12 1 1/16 - 12 1 1/16 - 12 1 1/16 - 12
Dr
Table 27
Part Number 311-7406 349-9085 352-9451 391-9442 391-9452 391-9456 434-2102
1 5/16 -12 1 5/16 -12 1 5/16 -12 1 5/16 -12 1 5/16 -12 1 5/16 -12 1 5/16 -12
A1
1 5/16 -12 1 5/16 -12 1 5/16 -12 1 5/16 -12 1 5/16 -12 1 5/16 -12 1 5/16 -12
A2
A4 3/4 -16 STOR - - 3/4 -16 STOR - - -
S1 4-Bolt
1U-9874 1U-9874 1U-9874 1U-9874 1U-9874 1U-9874 1U-9874
Flange
1-1/16 -12 1-1/16 -12 1-1/16-12 1-1/16 -12 1-1/16 -12 1-1/16 -12 1-1/16 -12
S3
S4 - - - - - - -
1 1/16 - 12 1 1/16 - 12 1 1/16 - 12 1 1/16 - 12 1 1/16 - 12 1 1/16 - 12 1 1/16 - 12
Dr
Table 28
Part Number 434-2103
Drive Adapter 1U-9834
A1 1 5/16 -12 STOR
A2 1 5/16 -12 STOR
A3 3/4 -16 STOR
A4 -
S1 4-Bolt Flange 1U-9874
S3 1-1/16 -12 STOR
S4 -
X1 9/16 -18 STOR
X2 9/16 -18 STOR
X3 9/16 -18 STOR
Dr 1 1/16 - 12 STOR
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All Rights Reserved.
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319D L & 319D LN Excavators FMH00001-UP (MACHINE) POWERED BY C4.

2 Engine(SEBP4862 - 29) - Systems & Components Page 1 of 44

Bench Test Procedures

Bench Test Procedure for Hydraulic Piston Pumps {5070}

314E (S/N: DKD1-UP; ECN1-UP; ZJT1-UP; YCW1-UP)

Information contained in this document is considered Caterpillar: Confidential Yellow.

Canceled Part Numbers and Replaced Part Numbers

Important Safety Information

Improper operation, lubrication, maintenance or repair of this product

Do not operate or perform any lubrication, maintenance or repair on

Always use a board or cardboard when checking for a leak. Escaping

If fluid is injected into your skin, it must be treated immediately by a

Thoroughly inspect all testing hoses, fittings, and quick disconnects

This safety alert symbol means:

Your safety is Involved.

Connections for the Caterpillar Hydraulic Test Bench

(30) "Flow meter 2" outlet

6. Install the flow meter to case drain port (52).

1U-6392 Pressure Reducing Valve

• SAE 10W at 50 °C (122 °F) or

• Mobil DTE-11 at 46 °C (115 °F)

Personal injury or death can result during adjustment of the high

Adjustment of the high pressure cut or pressure override valve shall

Pump RPM 500 975 975 975 975 975 975

Pump RPM 500 900 900 900 900 900 900

Current Input mA 400 400 540

Pump RPM 500 975 975 975 975 975 975

Test Bench Tooling

S1 4-Bolt 1U-9874 1U-9874 1U-9874 1U-9874 1U-9874 1U-9874 1U-9874

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