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DIN Rail RTU 540CID01
DIN Rail RTU 540CID01
UART
SPI
SPI
• Handling the dialog between RTU540 product line 540IOM01 SPI DDR-III
and Web-Browser via the LAN interfaces. I/O Controller SD Card
(IOC) FLASH SDRAM
• Capturing of 8 analog input signals (mA or V
signals), fast scan cycle of 100 ms for 2 inputs
• Capturing of 16 digital input signals, 1 high speed
counter input (max. 16 kHz)
• 8 output contacts (normal open), 1 or 2 pole output
USB 2.0 WRB 16BI 8BO 8AI
• (1 out of n) check 1 2
The unit has a battery buffered real time clock (RTC). Figure 1: Function block diagram 540CID01
System relevant configuration files are stored in the During initialization and operation the module carries
non-volatile flash memory card (removable SD-card™) out a number of tests. If a fault occurs it is reported to
in order to guarantee a valid system configuration the communication unit. All fault conditions impairing
after Power on Reset (PoR). the function of the module are displayed as common
fault signal by a red LED. A failure of the module is
A battery buffered RTC is used to keep an exact time detected by the communication unit.
during power off state.
Input register
I08
RAM BI8
I13
BI13
The binary input unit can execute the following
processing functions for the different types of signals: BI14
I14
The binary input channels are protected against The internal high resolution of the AD converter allows
reverse voltage installation. If the input signal is to scan all measuring ranges with the same resolution.
installed with wrong polarity the input current will be
For elimination of tolerances a calibration is done
zero.
during production.
The module has 16 LEDs to indicate the signal state at
The synchronization of the scan cycle with the line
the inputs. The LEDs follow direct the input signal.
frequency is used to increase the line frequency
The maximum permissible frequency for counter interference suppression of the DC input signal.
pulses is 120 Hz. The input BI1 can be used up to 16 kHz
(at 50% duty cycle). Frequency Conversion time Scan cycle time
per channel (same for all
channels)
Analog input unit
60 Hz 50 ms 400 ms (fast
scan AI1 & AI2:
100 ms)
+ AI8 50 Hz 60 ms 480 ms (fast
scan AI1 & AI2:
Resistor network
100 ms)
Protection
ADC
A 16.7 Hz 180 ms 1440 ms (fast
Micro -
controller scan AI1 & AI2:
- AI8 200 ms)
...
Multiplexer
RAM
Input circuit
Signal- +
AI3
Binary output unit
conditioning -
Flash
+ I02
Signal- +
conditioning - I02 AI2
D -
IOC
+ I01 +
Signal-
conditioning - I01 - AI1 R01 O01
R02 O02
R03 O03
Figure 3: Block diagram 540IOM01 anaolg input unit Micro -
Output register
controller
The 540CID01 module records up to 8 analog R04 O04
• ± 10 mA
• ± 20 mA Output relay
control
24 V DC
• ± 40 mA
• ± 2 V DC Figure 4: Block diagram 540IOM01 binary output unit
• ± 20 V DC The module 540CID01 can be used for the control
Other effective ranges and live zero signals become of 8 binary process signals using relay contacts.
generated out of these ranges through conversion of The allocation of an output signal to the processing
the communication unit (CMU). functions can be done according to the rules of
configuration.
Basic signal checks and cyclic processing functions
are already be done locally in order to unburden the The module 540CID01 is able to process the following
communication unit. The module transmits relevant types of signals:
• Single or double commands (SCO or DCO) with 1 or
changes as event via the RTU I/O bus.
2 pole output without (1 out of n) check
• Single or double commands (SCO or DCO) with 1.5 circuit voltage by output of a constant current. If the
or 2 pole output with (1 out of n) check measured resistance value is within the tolerance
• Regulation step command (RCO), 1 or 2 pole range, the "check" relay is switched. After that the
• Digital setpoints commands, 8 Bit without strobe external "GO" relay (R09) switches the selected
(DSO8) interposing relay and releases the object command.
• Digital setpoint commands, 8 Bit with strobe
(DSO8)
Command relay (B01...B08 or on 520BOD01)
• Bitstring output, 1, 2 or 8 Bit (BSO1, BSO2 or BSO8) (1 out of n) check
Switch over from “CHECK“ to “SWITCH“
The module allows switching voltages up to 250 V DC
Output pulse given by “GO“ relay
output pulse
or max. 8 A continious current.
(1 out of n) check period (with positive result)
The 8 outputs are isolated from one another. All 8 To ensure correct output the board carries out several
relays contacts have individual contacts without a monitoring functions before and during command
common return. output:
• Monitoring of output duration and reset in case of
The supply voltage for the coils of the relays (24 V DC) fault
is switched by an internal relay (R17). • Monitoring of switching voltage before and during
the command output
The supply voltage for the coils of the relays (24 V
DC) is monitored internally before and during the
Main Supply Supervision (MSS)
command output.
The monitoring function (MSS) is used to test and to
Two output relays are required for each command in supervise Battery Voltage Supply units. MSS gives the
case of 2 pole commands. status that the Battery is in good condition and all
connections and fuses are OK. In case of a Failure or in
Before and during command output the module
a Warning situation The 540CID01 detects this at the
540CID01 carries out several command monitoring
MSS input and generates a message.
functions. These tests ensure correct output.
If the command monitoring detects fault the MSS input unit can detect 4 different states:
command will be canceled. The switching through of • Normal operation = High signal
the output relays by the release relay R17 occurs only • AC Failure = 0,5 Hz signal
after a successful test. A defective driver or a fault in • Battery Failure = 2,0 Hz signal
the release relay R17 leads to complete inhibition of the • Wiring or Fuse Failure = Low signal
command output module.
If this MSS functionality is configured then the
540CID01 will report a Warning or Alarm situation
(1 out of n) check circuit to the central station. In addition the 540CID01 can
switch the ALARM-output (X6) in case of any error.
The check circuit for measuring the resistance of
the relay coil is galvanic isolated against the other
electronic voltage and against the switching voltage Alarm Output (ALR)
(UP) of the interposing relays.
If an error condition occurs in the RTU the ALR- output
The essential features are: will be switched. RTU error conditions have to be taken
• Galvanic isolation of the check circuit done by from the function description of the RTU500 series
means of a galvanic isolated DC/DC-converter and releases.
optocouplers
• Suppression of line frequency during resistance
measuring
The (1 out of n) check of the 540CID01 module
19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 4 3 2 1 7 6 5 4 3 2 1
+ - + - + - + -
I1 I2 I3 I4 I5 I6 I7 I8 C1 NC C2 I9 I10 I11 I12 I13 I14 I15 I16 MSS ALR CH6 CH7 CH8 NC
In
PPS BO AI
X1 X2 X3
PS
PE I/O GR MR 1-of-N O1 O2 O3 O4 O5 O6 O7 O8 CH1 CH2 CH3 CH4 CH5 NC
- + + - + - + - + - + - + -
1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11
OFF: 10 Mbit/s
Serial interfaces 1, 2, 3, 4 L Link up on Ethernet
Connector RJ45 interface E
DTR S1.2/108
Input current typ. 2 mA constant
Logical ‘1’ definitely ≥ 18 V DC
DCD M5/109 detected
Level typical: ± 6V Logical ‘0’ definitely ≤ 9 V DC
RS485: detected
Bit rate 200 bit/s - 38.4 kbit/s Reverse voltage yes
Level typical: ± 6V protection
Max. input frequency for 120 Hz (high speed
integrated totals channel BI1: 16 kHz)
Ethernet interface E1 and E2
Connector RJ45
Binary input channels 540CID01 R0002
Type IEEE 802.3, 10/100BaseT
Inputs 16 channels,
screw terminals
Binary Input: 19 pole pluggable screw
terminals
Binary Output: 16 pole pluggable screw
terminals
(1 out of n) check: 7 pole pluggable screw
terminals
Analog Input: 11 and 7 pole pluggable
screw terminals
MSS / Alarm: 4 pole pluggable screw
terminals
IO- Interface: 1 x 20- pole
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