SUBMISSION DATE: 31/10/2021

MECHANICAL ENGINEERING
DEPARTMENT
KIMPALAN GAS
BENGKEL: ………………………….
CODE & COURSE
DJJ10022 MECHANICAL WORKSHOP PRACTICE 1
SESSION SESI 1 2021/2022
NAME VALENTINO MARIUS
REPORT

MATRIK NO 07DKM21F1037

PROGRAM DIPLOMA KEJURUTERAAN MEKANIKAL

LECTURER SIR KHAIRUL AFIZAL BIN SULTAN ALI

MARKS
Component of the report
A
(A,B,C,D,E,F,H & I) – CLO2
B Introduction
C Objectives
D Equipment/Material
E Procedures
F Safety Precautions
Result – CLO 1
H Discussion
I Conclusion
TOTAL MARKS : CLO 1= /10 ; CLO 2= /40
 REPORT [DJJ10022 – MECHANICAL WORKSHOP PRACTICE 1]

INTRODUCTION
Gas welding is the process of joining metals by heating the two parts of
the metal to be joined until they melt and join into one. Oxyacetylene is
the most used method in gas welding due to its high flame temperature.
Gas welding is also one of the branches of welding that has been used in
industry field for a long time.

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OBJECTIVE
➢ To know the basic of gas welding workshop.
➢ To know the main function of gas welding.
➢ To know the names of equipment and materials that used in gas
welding.
➢ To know the correct ways and techniques of welding when using gas
welding.
➢ To know the safety precautions that need to be followed in the gas
welding workshop.

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EQUIPMENT/MATERIAL
NAME/SKETCH FUNCTION
Welding Helmet -To protect the eyes and face from
exposed to radiation and hot flames
during welding work.

Leather Welding Glove -To protect hands from exposed to hot

flames during welding work.

Oxygen and Acetylene Gas Cylinder -Acetylene gas is used as fuel to produce
the flames.

-Oxygen is used as the ignition aid

that can raise the temperature of the
flames.

Pressure Regulator -To control the pressure of the gas

coming out of the oxygen cylinder and
the acetylene cylinder.

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Non-Return Valve -Non-return valves are safety devices to

prevent back feeding of gases. This
valve only allows gas to flow in one
direction only.

Gas Hoses -To transfer oxygen and acetylene gas

from the cylinder to the welding torch

Welding Torch -To adjust the rate of oxygen and

acetylene gas to produce neutral flame,
oxidizing flame or carburizing flame.

Filler Rod -To supply filler metal to the joint.

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Wire Brush -Used to clean rusty metal before welding

it and used to clean the surface of metal
that has been welding.

Spark Lighter -Used to produce a spark to ignite the

welding torch

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 REPORT [DJJ10022 – MECHANICAL WORKSHOP PRACTICE 1]

PROCEDURES
PROCEDURES DIAGRAM
-Wear all welding safety equipment as
shown in the diagram

-Prepare a few pieces of metal that has

been cleaned using the wire brush.

-Adjust the oxygen and acetylene gas pressure

to the desired PSI.

-Ignite a flame on the torch using spark

lighter.

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-Adjust the flame to get the neutral flame.

-For butt joint, stack the metal plates on

top of the bricks so that the worktable
surface does not melt.

-Tack weld on the corner of the joint so

that it is not moving when welded.
-Point the flame at 45-60 degree to heat
the workpiece.
-When workpiece is already heat, start
move slowly to weld the entire joint.
-Use the filler rod to supply filler metal to
the joint.
-Clean the surface of the welded metal
using the wire brush and get the result.

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-For corner joint, tack weld on the corner

of the joint to get 90-degree angle.

-Point the flame at 45-60 degree to heat

the workpiece.
-When workpiece is already heat, start
move slowly to weld the entire joint.
-Use the filler rod to supply filler metal to
the joint.

-Clean the surface of the welded metal

using the wire brush and get the result.

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SAFETY PRECAUTIONS
1. Get permission from the lecturer or workshop supervisor before
entering the workshop.
2. Make sure all doors and windows in the workshop are open before
starting welding work.
3. Always follow the rules in the workshop.
4. Always wear safety equipment while doing welding work.
5. Do not play or joke with friends while doing welding work.
6. Do the welding work carefully to prevent accidents from happening.
7. If an accident happened, report it to the lecturer or workshop
supervisor immediately.
8. Make sure the workshop is in a clean and safe condition after finishing
the welding work.

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DISCUSSION
1. State type of flame?
-Carburizing Flame
-Neutral Flame
-Oxidizing Flame

2. Why the alignment become error?

-It because of lack of experience and need more practical.

3. How to prevent the alignment become error?

-Constant the slow movement and make a correct handle to the
torch with 60-degree from surface of metal.

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CONCLUSION
At the end of this Gas Welding Workshop, I learned the basic of Gas
Welding Workshop and know the main function of gas welding. I also
learned the names of equipment and materials that used in gas welding.
Other than that, I also learned how to do this project and finish the
report. Next, I also learned the correct ways and techniques of welding
when using gas welding. In addition, I learned the importance of safety
precautions and the importance of welding process in the engineering
field.

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RUBRIC FOR REPORT ASSESSMENT

CLO 1: Measure finished product using appropriate measurement instruments. (P3, PLO5)
CLO 2: Perform fitting, welding, and machining works according to Standard Operations Procedures
(SOP). (P4, PLO5)

CLO 2 : Perform fitting, welding and machining works according to Standard Operations Procedures (SOP)
Excellent Very Good Good Satisfactory Unsatisfactory
SKILL /
3 Total
ASPECTS
5 4 2 1

(A) All required elements Not more than 1 Not more than 2 Not more than 2
Several required elements are
Component are present. required element is required elements are required elements
missing
of the report (B,C,D,E,F,G,H,I,J) missing. missing. are missing.
Shows little
(B) Shows excellent Shows good Shows moderate Shows little or no
understanding on
Introduction understanding on topic understanding on topic understanding on topic understanding on topic
topic
More than half Some objective of
All objective of the Half objectives of the The objective of the
(C) objectives of the the workshop is
workshop is clearly workshop is clearly workshop is erroneous or
Objectives workshop is clearly clearly identified
identified and stated. identified and stated irrelevant.
identified and stated and stated
More than half of the Most of the material Some of the material Many of the materials and
(D) All materials and setup material and setup and setup used in the and setup used in the setup used in the workshop
Equipment/ used in the workshop used in the workshop
workshop are workshop are are inaccurately OR are not
Material are clear and accurate. are accurately
accurately described. accurately described describe at all.
described
The work steps are
Work steps are written The work steps are
(E) written in the correct Some work steps are Work steps are not listed
completely and written complete with
Procedures sequence but the not listed correctly correctly
accurately diagrams.
diagram is incomplete
(F)
Has been more than 5 Has been listed 5 Has been listed 4 Has been listed 3 The written list of safety is
Safety
Precautions safety precaution. safety precaution. safety precaution. safety precaution. not relevant to the workshop
The discussion
describes in general
The problems
terms and misses a few Discussion is irrelevant.
(H) Discussion is described Discussion is encountered are
things. The problems Problem faced is not
Discussion neatly and clearly. described clearly. mentioned but not
encountered are mentioned.
clear.
mentioned but not
clear.
The conclusion
describes the skills The conclusion
Conclusion describes
(I) learned, the describes the skills Some written
the only the No conclusion is written
Conclusion information learned, learned, and the conclusions
information learned
and some future information learned.
applications.

TOTAL
/40

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CLO 1: Measure finished product using appropriate measurement instruments

MARKS
Measurement
5 Excellent 4 Very Good 3 Good 2 Satisfactory 1 Unsatisfactory
Characteristic Verified
Measured by
by Student Lecturer
TOOLS USED A detailed
The A good Unable to
description of Only part of the
accompanying description of explain or
the entire description is
description is an the equipment incorrect
welding work given
example used description
process
MEASUREMENT A detailed
PROCEDURE description of
A good Unable to
the Description Only part of the
description of explain or
measurements attached with description is
the incorrect
for the entire examples given
measurement description
welding work
process

TOTAL /10

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