Owner

NTPC LIMITED
Project
MOUDA SUPER THERMAL POWER PROJECT
STAGE II (2X660MW)-UNIT NO 3 & 4
FLUE GAS DESULPHURISATION (FGD) SYSTEM PACKAGE

Sub-Supplier

TAP ENGINEERING - CHENNAI

EPC Contractor
MITSUBISHI HITACHI POWER SYSTEMS INDIA PVT LTD.

Title:

VFD Data Sheet

DOCUMENT NUMBER

This document contains information proprietary to

NTPC :
MITSUBISHI HITACHI POWER SYSTEMS INDIA PVT LTD. It
is submitted in confidence and is to be used solely for the MHPS-IND : 11001-Z-AEE-DSC-0139
purpose for which it is furnished and returned upon request. This
document and such information is not to be reproduced,
transmitted, disclosed or used otherwise in whole or in part
without the written authorization of MITSUBISHI HITACHI SUB-SUPPLIER: 14-TE-VAC-VF-1739
POWER SYSTEMS INDIA PVT LTD.

CONTENT REMARKS ORDER No. DATE

SUB-SUPPLIER DEPARTMENT
PURCHASER
A4 32 ITEM No.

A3 0
APPROVED BY
NTPC CRK
TOTAL PAGES

CHECKED BY
MMS
PROJECT MGR

ENGG MGR

PREPARED BY
E L E C

QUALITY

AR
PLANNING
NTPC

AQCS

PLP
I&C

SITE
COPY FOR

AEE

/ */ */ */ */ */ */ */ */ */ */ ISSUE DATE

DOCUMENT TITLE REV. No.

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/ */ / / / / / / / / / / / / / / / / / VFD Data sheet 0

 PLAN RECORD

REV. ELE-23:DATE DESCRIPTION

ELE-1: DESIGNED CHECKED APPROVED
Details are mentioned in the Application:
Comments ELE-1 to ELE-22 shall 1) VFD Model Selected: ____
0 10-06-20
be included in Datasheet
Preliminary Submission
2) Motor Continuous Current (FLC) A atR50 Deg. C: _______A
MMS CRK
3) Drive Current :Continuous rms output at 40 Deg. C _____ A
ELE-2: 4) Derated Drive Current :Continuous rms output at 50 Deg. C _____ A
Harmonics at Product level input (THDI & THDV): 5) Drive Current :Light-duty use Ild at 40 Deg. C : _____ A
6) Derated Drive Current :Light-duty use Ild at 50 Deg. C : _____ A
7) Drive Current :Heavy-duty use Ihd at 40 Deg. C : _____ A
8) Derated Drive Current :Heavy-duty use Ihdat 50 Deg. C : _____ A

ELE-3:
Following VFD Output Parameters shall be mentioned:
1) Carrier switching frequency :
2) Output Total harmonic distortion (THDi & THDv) :
3) Voltage rise time:
4) Peak voltage , Phase to groung :
5) Peak voltage, Phase to phase :
6) dv/dt :

ELE-4:
System Fault Level: 50kA (Solidly Grounded)
1) Type of Cooling of VFD :
2) Converter Type :
3) Inverter Type :
4) Number of Pulse:
5) No. of Fault History 30 Fault History:
6) Noise Level: Max. Noise Level shall be 85 dB (A) at a distance of one meter under rated
loaded with all cooling fan operating conditions.
7) Heatloss:__ kW
8) Airflow:

ELE-5:
Protection features shall be as per clause: 23.00.00 & Control
Features shall be as per clause: 24.00.00 . Same shall be
mentioned in datasheet.

ELE-6:
Kindly confirm whether below Parameter Monitoring has been taken care as per technical specification & same
shall be mentioned in datasheet:
1) Input and output voltage of Drive -
2) Input and output current of Drive -
3) Motor speed
4) Input and output power frequency of Drive
5) Torque
6) Input and Output power of Drive system (covering transformer if applicable)
7) Output kWhr of Drive
8) Transformer (if applicable) temperature for alarm & trip.
9) Ambient temperature
10) Run/stop and local/remote status displayed

This document contains information proprietary to MITSUBISHI HITACHI POWER SYSTEMS INDIA PVT, LTD. It is submitted in confidence and is to be used solely
for the purpose for which it is furnished and returned upon request. This document and such information is not to be reproduced, transmitted, disclosed or used
otherwise in whole or in part without the written authorization of MITSUBISHIHITACHIPOWER SYSTEMS INDIAPVT, LTD.

ELE-7:
1. Please furnish the VFD sizing calculation considering the load power requirement,
ambient de-rating factor & other applicable factors.
2. A block diagram indicating the power & control interfaces with the VFD module/drive
I&C-1:
MHPS LT VFD DDCMIS typical interface is attached see " LT VFD
TYPICAL INTERFACE WITH DDCMIS.pdf". Vendor to provide DDCMIS
and VFD panel interface considering NTPC comments in control
philosophy document and attached LT VFD typical interface .

TAP ENGINEERING
motor/LSCP shall be furnished. (Which shall also include VFD scheme drawing indicating
external interface signal details etc.)
3. The values of dv/dt, peak voltage, voltage
AMBATTUR, rise time etc. critical to motor insulation shall be
CHENNAI-58
captured in the data sheet 4. Please indicate design standards, kVA/kW rating at the design
ambient, noise level, panel
PROJECT color
: M/s. code, panel
MOUDA-II heat lossFGD
(2X660MW) at rated load etc. and all other
Project Date : 10-06-20
parameters corresponding to NTPC specification for variable frequency drive.
CLIENT : M/s. Mitsubishi Hitachi Power Systems India Pvt Ltd., Revision : R0

PACKAGE : HVAC SYSTEM

15KW (AHU - 48500 CMH)

DATA SHEET FOR VFD 11KW

S .No. Description Details

ELE-09:
ABB (Country of origin to
1 Make
be mentioned)
2 Model ACS560-01-033A-4

3 Quantity 2 Nos
ELE-8: ELE-11:
4 Input Voltage Kindly provide VFD Sizing 415 V +/- 15% +/-10%
Calculation W.r.t Actual
5 Input Frequency Motor FLC & considering 50HZ ELE-10:
suitable design margin. +/-5%
6 Input power factor Accordingly model shall be 0.98
selected
7 Output Frequency 0-500 Hz

8 Output Switching Frequency 4KHz

9 Overall Efficiency 0.98 C2: Please indicate the

10 Nominal ambient temperature
ELE-12:
50'C Motor rating in KW and
(Design Ambient temp.) HP for VFD
11 Relative humidity 5-95%

12 Vibrations 5 -13.2 HZ

13 Analog Input Voltage /current 0-10 VDC /4-20 mA

14 Nos. Analog Input 2

15 Nos. Analog Output 2

16 Digital Input voltage 24VDC

ELE-13:
17 Nos. of Digital Input Which are they? 6
Please indicate. ELE-14:
18 Digital Output 3-Relay type DI, DO, AI & AO
ELE-15: count shall be
19 Nos. of Digital Output These are at input side or 3 selected by
Output side of VFD? Vendor as
20 Duty type Normal required by I&C
team for
21 Torque Variable type communication
ELE-16: with DCS (if any)
Enclosure protection shall be
22 Overloading capacity min. IP-42 as per NTPC 110% at 1 min for every 10 min at nominal current
Spec.
23 THD 35-40% with external choke
ELE-17:
24 No. of Pulses Indicate LSCP number 6
specific to MOUDA
25 Enclosure protection IP 20 ELE-20:
ELE-18:
what's the difference
26 Not Correct. Kindly provide VFD Sizing
Mounting Located in LCP between these two items ?
Calculation W.r.t Actual Motor FLC &
27 considering suitabel design margin.
Rated Current 25A @ 50 Deg C Ambient

28 Frame Size R3 (Refer attached catalogue)

29 Harmonic LevelC3: Please indicate the 35-45%

details in the attachment
for better understanding.
ELE-19: ELE-21:
These are at input side or VFDs shall comply with the latest edition of IEEE 519 &
Output side of VFD? IEC 61000 for both individual
as well as total harmonic voltage and current distortion
limits.
LOW VOLTAGE AC DRIVES
ELE-22:
WHY TWO CATALOGUE DETAILS
PROVIDED?? BOTH ARE SAME OR
DIFFERENT???

ACS560 general purpose drives are best

fit for all variable and constant torque
applications such as industrial pumps,
fans, compressors, conveyors, mixers and
extruders. It ensures highest performance,
reliable operation and ease of use resulting
in delightful experience for users.

High reliability
Coated printed circuit boards, optimized air flow design for in-
creased ambient temperature support, built-in protection fun-
ctions and ABB's long-term reliability tests guarantee consistent
operation and longer life.

One product, many applications

ACS560 is available up to 160 kW, with specifications and features
needed for variable torque and constant torque applications,
helping customers to select one product family for entire general
purpose application needs.

Easier than ever before

ACS560 drive has built-in essential features that reduces
commissioning and setup time. Hindi language and smart menu
features in assistant control panels, wireless communication with
bluetooth control panel provides superior user experience. Auto
configuration of fieldbus and input output modules helps in quick
configuration. Application control macros reduces logic
development and commissioning efforts.

Integrated essentials
Built-in brake chopper, safe torque off function, alpha numeric
control panel display, default input outputs, integrated conduit
plates, EMC filter, Modbus RTU features make it an all integrated
solution.
—
Rating, types and voltages
Cabinet mounted drive ACS560
3-phase, UN = 380, 400, 415 V
Max.
output
Nominal Ratings current Light overload use Heavy-duty Use

Type Frame PN (kW) PN (hp) I N (A) I ma x (A) PL d (kW) P L d (hp) I L d (A) PH d (kW) PH d (hp) I H d (A)

ACS560-01-02A6-4 R0 0.75 1 2.6 3.2 0.75 1 2.5 0.55 0.75 1.8

ACS560-01-03A3-4 R0 1.1 1.5 3.3 4.7 1.1 1.5 3.1 0.75 1 2.6
ACS560-01-04A0-4 R0 1.5 2 4 5.9 1.5 2 3.8 1.1 1.5 3.3
ACS560-01-05A6-4 R0 2.2 3 5.6 7.2 2.2 3 5.3 1.5 2 4
ACS560-01-07A2-4 R0 3 4 7.2 10.1 3 4 6.8 2.2 3 5.6
ACS560-01-09A4-4 R0 3.7 5 9.4 13 4 5 8.9 3.0 4 7.2
ACS560-01-12A6-4 R1 5.5 7.5 12.6 16.9 5.5 7.5 12 3.7 5 9.4
ACS560-01-017A-4 R2 7.5 10 17 22.7 7.5 10 16.2 5.5 7.5 12.6
ACS560-01-025A-4 R2 11 15 25 30.6 11 15 23.8 7.5 10 17
ACS560-01-033A-4 R3 15 20 33 44.3 15 20 30.4 11 15 24.6
ACS560-01-039A-4 R3 18.5 25 39 56.9 18.5 25 36.1 15 20 31.6
ACS560-01-046A-4 R3 22 30 46 67.9 22 30 42.8 18.5 25 37.7
ACS560-01-062A-4 R4 30 40 62 76 30 40 58 22 30 44.6
ACS560-01-073A-4 R4 37 50 73 104 37 50 68.4 30.0 40 61
ACS560-01-088A-4 R5 45 60 88 122 45 60 82.7 37 50 72
ACS560-01-106A-4 R5 55 75 106 148 55 75 99.8 45 60 87
ACS560-01-145A-4 R6 75 100 145 178 75 100 138 55 75 105
ACS560-01-169A-4 R7 90 120 169 247 90 120 161 75 100 145
ACS560-01-206A-4 R7 110 150 206 287 110 150 196 90 120 169
ACS560-01-246A-4 R8 132 180 246 350.2 132 180 234 110 150 206
ACS560-01-293A-4 R8 160 215 293 418.2 160 215 278 132 180 246*

ACS-BP-S Basic Control Panel as standard delivery

6xDI, 3xRO, 2xAI, 2xAO, STO and Embedded Modbus RTU are standard features. 1 DI is configurable for Frequency input, 1 AO is configurable for V/I
For derating at higher altitudes, temperatures or switching frequencies, refer to HW manuals

Nominal ratings
IN Rated current available continuously without overload ability at +40 °C, deration not required for R0 to R2 frames up to +50 °C.
PN Typical motor power in no-overload use.
Maximum output current
Imax Maximum output current. Available for 2 seconds at start, then as long as allowed by drive temperature.
Light overload use
I Ld Continuous current when its used in Light duty applications, allows 110% of ILd for 1 minute every 10 minutes.

PLd Typical motor power in light-duty use.

Heavy-duty use
IHd Continuous current when its used in Heavy duty applications, allows 150% of IHd for 1 minute every 10 minutes.
* Continuous current when its used in Heavy duty applications, allows 130% of IHd for 1 minute every 10 minutes.

P Hd Typical motor power in heavy-duty use.

—
Dimensions and weight (IP20) Type designation: AC S 5 6 0 - 01 - 0 2 A 6 - 4 + x x x x
Frames Height Width Depth Weight
H1 H2 W D
Product series
mm mm mm mm Kg
R0 223 - 73 207 1.6
Construction
R1 223 - 97 207 1.9
R2 220 - 172 207 2.9 Current rating
H2
R3 490 - 203 229 14.9
H1
R4 636 - 203 257 19.0 Voltage rating
R5 719 600 203 296 28.3
R6 722 548 252 369 42.4 Option codes
R7 839 600 284 371 54.0
D
R8 943 680 300 394 69.0
W
H1 - Height of front side
H2 - Height of back side (without cable connecting box)
W - Width
D - Depth
—
Order code information
Options

+ Code Options Code Name Description

+K454 FPBA-01 PROFIBUS DP. DPV0/DPV1

Field Bus (any one) +K457 FCAN-01 CANopen®

(To add any fieldbus option +K469 FECA-01 EtherCAT®

other than modbus RTU in
R0-R2 frames, contact ABB +K458 FSCA-01 Modbus RTU
sales channel) +K473 FENA-11 EtherNet/IP™, PROFINET IO, Modbus TCP

+K475 FENA-21 Two port EtherNet/IP™, Modbus TCP, PROFINET IO

+L515 BIO-01 IO extension for R0-R2 frames with fieldbus option, 3xDI, 1xAI, 1xDO.

+J400 ACS-AP-S Assistant control panel with Hindi

Control Panel
(any of this plus code will
+J425 ACS-AP-I All-compatible assistant control panel with Hindi
replace ACS-BP-S, basic
panel from delivery +J429 ACS-AP-W Bluetooth control panel with Hindi
package)
+J424 RDUM-01 Blank module for control panel slot(required for door mounting)
Cables +J431 BCBL-01 USB to RJ45 PC communication cable(RS485)
ACS560-01 drives (0.75 to 160 kW) hardware and firmware manual
+R700 EN
(EN)
Printed Manuals
TBD HI ACS560-01 drives (0.75 to 160 kW) hardware and firmware manual (HI)

Conduit Box +P944 Conduit Box Cable conduit box for R5-R8 frames(built-in in R0-R4 frames)

Options
3AUA0000108087 DCPT-01 Drive composer pro PC tool (single user licence)
PC Tools 3AUA0000145150 DCPT-10 Drive composer pro PC tool (10 users licence)
3AUA0000145151 DCPT-20 Drive composer pro (20 users licence)
Note: Drive composer entry(free version) PC tool can be downloaded from http://abb.com/drives
3AXD50000010763 DPMP-EXT* Door mounting kit for the panel (for one drive,
Cabinet door mounting kit contains both DPMP-02 and CDPI-01).
3AUA0000108878 DPMP-01** Control panel mounting platform (flush)
3AXD50000009374 DPMP-02** Control panel mounting platform (surface)
Remote Monitoring 3AUA0000094517 NETA-21 Remote Monitoring
Configuration Adaptor 3AXD50000019865 CCA-01 Cold configurator adapter,
3AYN477110-CHK1A CHK-01 For 2.6-4 A drives
3AYN477110-CHK2A CHK-02 For 5.6 - 7.2 A drives
External Input Choke
3AYN477110-CHK3A CHK-03 For 9.4-12.6 A drives
3AYN477110-CHK4A CHK-04 For 17 A drives
3AYN477110-CHK5A CHK-05 For 25 A drives
*Suitable only for frames R3 - R8.
** Need RDUM-01 (+J424) additionaly to have complete door mounting kit.
3AYNSBR-RES99 RES99 2.2 KW max power*
3AYNSBR-RES53 RES53 4 KW max power*
3AYNSBR-RES32 RES32 7.5 KW max power*
3AYNSBR-RES23 RES23 11 KW max power*
3AYNSBR-RES16 RES16 15 KW max power*
3AYNSBR-RES10 RES10 22 KW max power*
Brake Resistors 3AYNSBR-RESM99 RESM99 2.2 KW max power**
3AYNSBR-RESM53 RESM53 4 KW max power**
3AYNSBR-RESM32 RESM32 7.5 KW max power**
3AYNSBR-RESM23 RESM23 11 KW max power**
3AYNSBR-RESM16 RESM16 15 KW max power**
3AYNSBR-RESM10 RESM10 22KW max power**
*1 min/5 min duty cycle
**1 Sec/2 min duty cycle
3 AYN 477 110-011 NOCH0016-60 Du/dt filter(IP00) for R0,R1 frame
Output filter 3 AYN 477 110-012 NOCH0030-60 Du/dt filter(IP00) for R2 frame
3 AYN 477 110-013 NOCH0070-60 Du/dt filter(IP00) for R3, R4 frame
3 AYN 477 110-014 NOCH0120-60 Du/dt filter(IP00) for R5,R6 frame
68490308L FOCH0260-50 Du/dt filter(IP00) for R7, R8 frame

Direct order codes(Service) 3AXD50000028828 ACS-BP-S Basic control panel(part of standard delivery) 3AXD50000042620 ACS560 QIG
ACS560-01 drives Quick installation and start-up guide (EN & HI)
—
Technical details

Mains Connection Environmental limits

Voltage and power range 3-phase, U N
Ambient temperature
380 to 480 V, +10%/-15%
from 0.75 up to 160 kW Transport -40 to +70 °C
Frequency 50/60 Hz ±5% Storage -40 to +70 °C
Power factor cosф = 0.98 Operation area -15 to +40 °C
no frost allowed
Efficiency (at nominal power) 98%
R0 to R2 frames: No deration
Motor Connection needed up to 50 °C, deration
Voltage 0 to UN, 3-phase needed above +50 °C to +55 °C
R3 to R8 frames: +40 to +55 °C
Frequency 0 to 500 Hz deration needed
Motor control Scalar and vector control Refer HW manual for more information

Speed control Static accuracy: Coating Coated circuit boards

20% of motor nominal slip Cooling method
Dynamic accuracy: Air-cooled Dry clean air
1% seconds with 100% torque step
Altitude
Product compliance
0 to 1,000 m Without deration
CE
1,000 to 4,000 m With deration of 1%/100 m
Low Voltage Directive 2006/95/EC, EN 61800-5-1: 2007
Relative humidity 5 to 95%, no condensation
Machinery Directive 2006/42/EC, EN 61800-5-2: 2007 allowed
EMC Directive 2004/108/EC, EN 61800-3: 2004 + A1: 2012
Degree of protection IP20
Quality assurance system ISO 9001 and Environmental system ISO 14001
Functional safety Safe torque off
Waste electrical and electronic equipment directive (WEEE) 2002/96/EC (STO according EN 61800-5-2)
IEC 61508 ed2: SIL 3,
RoHS directive 2011/65/EU
IEC 61511: SIL 3, IEC 62061: SIL CL 3,
EAC EN ISO 13849-1: PL e
EMC according to EN 61800-3: 2004 + A1: 2012 Contamination levels No conductive dust allowed
ACS560 with built-in C3 category filter as standard Storage IEC 60721-3-1, Class 1C2
(chemical gases),
Class 1S2 (solid particles)*
Operation IEC 60721-3-3, Class 3C2
(chemical gases),
Class 3S2 (solid particles)*
Transportation IEC 60721-3-2, Class 2C2
(chemical gases),
Class 2S2 (solid particles)*
* C = chemically active substances
S = mechanically active substances

3AXD50000259519 REV A 27.06.2018

—
ABB India Limited.
LV Drives
ABB Contact center, India
Toll free number: 1800 419 3989
© Copyright 2018 ABB. All rights reserved.
IN-lvdtechsupport@abb.com. www.abb.com/drives Specifications subject to change without notice.
—
LOW VO LTAG E AC D R I V E S

ABB general purpose drives

ACS560, 0.75 to 160 kW
2 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 6 0 , C ATA LO G

—
Next level of reliability.
One product, many applications.
Simpler than ever before.
Integrated essentials.
 3

—
Table of contents

004 – 005 ACS560 all-compatible drive

006 – 007 ACS560 perfect fit drive

008 – 009 High reliability, long life

010 Increased productivity

011 Energy efficiency

012– 015 Special features

016 Technical details

017 Dimensions, weight and type designation

018 Rating tables

019-020 Options

021-022 ABB automation products

023 Save time, ease troubleshooting and improve

drive performance with ABB smartphone
apps

024 A lifetime of peak performance

4 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 6 0 , C ATA LO G

—
ACS560 all-compatible drive
Integrated essentials and options for
your needs

Easy of use
The user-friendly Icon based
control panel is standard, giving
the user a delightful experience.

Integrated essentials
Essentials such as
Modbus RTU interface,
brake chopper, safe
torque off, DC choke, EMC
filter, digital and analog
IO's make ACS560 an all
convenient drive.

Fieldbus
autoconfiguration
Fieldbus
autoconfiguration
functionality with all major
All compatible
automation communication
Compatible with assistant control
networks, assures faster
panels ACS-AP-S, ACS-AP-I & ACS-
connection to your devices
AP-W (Bluetooth) with Hindi language
with just one setting.
support.
Bluetooth enabled control panel allows
the user to connect to the drive with
mobile through "Drive tune" mobile App.
 5

Simple control panel installation

Control panel can be mounted on
cabinet door without any add-
ons.
A dummy panel RDUM-01
and DPMP-02 cabinet door
mounting kit is offered as an
option.

100 Power %

Power is
Energy optimizer 75
proportional
to speed3
Energy optimizer help you save
energy and energy efficiency 50
information helps you monitor
consumption, savings and CO 2 25
reduction.
12.5
Speed %

25 50 75 100

Additional external
options
Specially designed
options such as input
choke, output choke,
brake resistor to
make the system more

Remote monitoring
Remote monitoring with
a built-in web server and
standalone data logger,
the NETA-21 enables
worldwide and secure
remote access to drives
Start-up and maintenance tool with primary focus
Drive composer PC tool for startup, on remote condition
configuration, monitoring and monitoring.
process tuning. ACS560 also introduces
Automation Builder-Drive Manager Eco remote monitoring
for single point of commissioning solution targeting remote
and monitoring of your drives diagnosis and support.
together with other automation
products such as PLC, HMI etc.,
Drive size tool and Energy save
calculator to make data driven
decisions.
6 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 6 0 , C ATA LO G

—
ACS560 perfect fit drive
Specification and features designed
after listening to the user
The user driven features and reliable design of ACS560 ensures
effortless commissioning and operation in challenging conditions

Optimization at its best Operate in apna language

0.75 to 160 kW, adapted for Indian environment, Control panel information display and user
cabinet mount, IP20, EMC C3, basic panel, documentation in Hindi, first-of-its-kind feature
integrated brake chopper (up to 22KW), DC Choke in India for Drives.
(>11 KW)

Robust design and quality, suits Indian condi-
tions
ACS560 uses protective coated circuit boards and
individual air cooling lanes, all 3 phase current
measurement to help ensure highest performance,
high reliability and a long lifetime. ACS560
designed to work up to +55 deg C ambient
conditions.
Fit and Play
Rapid connectivity to control systems with
intelligent Fit & Play fieldbus configuration
facility. Modbus RTU as standard, optional
Profibus, Profinet, EtherCat, Canopen and
Modbus TCP. Mobile,remote monitoring
connection ready.

Engineered in India for India

Specially engineered application macros for
plastic extrusion, pharma segments, textiles and
always demanding PFC, SPFC, PID control macros.
Cleverly designed input filter, output filter and
brake resistors.

All essentials inside
The ACS560 general purpose drive is compliant
with IEC standards. The integrated features such
as EMC filters and brake chopper leads to
reduction in needed space.
Energy saving
The built-in energy optimizer and energy
efficiency information help to save energy and
monitor consumption in the processes and
reduce CO2 emissions.
7
Backward compatibility
Having the same order and service resources
as the ACS550, but with a more compact size
and added new features, users familiar with
ACS550 can quickly adopt and use ACS560
• Compatible for most ACS550 applications.
• Smaller size allows easy replacement
• More options available
• Panel and cabinet installation kit
• Enhanced functionality from ACS550
• Parameter conversion from ACS550 to
ACS560
• A separate guide for ACS550/ACS310
application conversion.
8 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 6 0 , C ATA LO G

—
High reliability, long life
Rigorously tested to ensure trouble
free operation
Multiple levels of in-depth tests performed at various stages of
development, ensures quality and reliability

— ABB ensures that each and every drive produced is

Reliability of every drive,
assured by demanding
test procedures and
advanced facilities
tested thoroughly with various test procedures by
in-house as well through external certifications.
The routine test procedures are stringent and
always one step ahead to ensure reliable operation
and long life.

The newly designed cooling lane lets air going

through the lane to cool the power components.
It also isolates the dust in the air from the power
and control unit. This protects the components
on the printed circuit board (PCB), thus reducing
fault rate and extend the lifetime.

By using a new coating technique, a greater area

on the printed circuit board is covered protecting
the drive from powder dust and oil, allowing the
drive to function reliably even in harsh
environments.

The ACS560 has been thoroughly tested under

harsh environmental conditions, ensuring that
the product can function in demanding
environments.

• Tested in high humidity environments

• Tested for withstanding, dusty environmental
conditions seen in ceramics, textiles and stone
processing applications.
• Tested for resisting corrosive gases as per 3C2
category

The ACS560 designed to operate with up to

+55 °C ambient temperature .

A wide line network voltage ranging from -15% to

+10% allows functioning despite voltage
fluctuations.
 9
9
1 0 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 6 0 , C ATA LO G
—
Increased productivity
Consistent quality of the end product
ACS560 enables a process to achieve fast and accurate speed control
while continuously maintaining the quality.
The optimal process control of the ACS560 leads
to a more consistent quality end product, which
means the maximum profit for the customer.
A pump macro can maintain product consistency
by telling the drive to start additional pumps in
response to a pressure drop, should there be a
surge in demand.
In addition to dedicated pump control, ACS560
provides a pre-pressurization for process start-
ups.
Increasing throughput
Process equipment is usually designed to cater
for future increase in productivity. Changing
constant-speed equipment to provide higher
production volumes requires money and time.
Boosting productivity with the help of ACS560,
speed increase of 5% to 20% percent is possible
and the production increase often can be
achieved without any extra investment.
Supervision function
Supervision functionallows monitoring
any process signal, alerting the user and
preventing machinery damage or
productivity loss.
Remote monitoring
Remote monitoring feature indicates the
condition of the drive system in real-time
to the user to get ready for preventive
maintenance.
Energy saving
Given that power consumption savings of
50% can be made by reducing the motor
speed by just 20% and with payback times
as short as six months
ACS560 is arguably the one product that
can have the maximum impact on a
company’s energy and carbon reduction
policy
 11

—
Energy efficiency
Faster returns on investment
It pays back. The payback time for using variable speed drives is very
short, and the return on investment can come within months.

According to life cycle approach, the purchase Energy saved with ABB's variable speed drives
cost of a motor and a drive is just a few percent • The installed base of ABB drives saved about
compared to the energy spent to run the equip- 490 TWh in 2015, equivalent to the consumption
ment over its entire lifetime. per year of more than 110 million households in
EU.
Energy
Purchase and installation • If 490 TWh would have been generated by fossil
5% 92% fuel powered electricity plants, ABB drives
reduced CO2 emissions in 2015 by about 410
million tons, corresponding to the yearly
emission of more than 90 million cars.
Maintenance

3% 100 Power %

Energy saving Power is

proportional
• Maximum flow has fewer requirements during 75
to speed3
most of pump and fan application.
• Even a small reduction in speed can result in
significant energy savings 50
• With energy efficiency control, ACS560 helps
user reduce energy consumption and save cost
during its whole life cycle 25
• ACS560 has energy saving calculator which logs
12.5
energy saving and displays the savings in local
Speed %
currency. It also logs CO2 reduction data.
25 50 75 100

100

80
Power required (%)

60

40

20

0
0 10 20 30 40 50 60 70 80 90 100
Flow (%)

Pump
(theoretical)

Throttling

VSD

On-off control
1 2 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 6 0 , C ATA LO G
—
Special features
For increased operational efficiency
ACS560 is designed with a focus on the needs of users who require
specific features for higher efficiency in general purpose
applications.
PFC and SPFC application macro with auto
change and interlock
• Predefined PFC and SPFC macro’s logic and
parameterization ensures quick commissioning
of the fan or pump, keeping the system cost is
low as there is no need of a PLC.
• Auto-change functionality ensures the even run
time of all pumps or fans in the system to have
even wear and avoid downtime of the pump/fan
• Interlock provides option to exclude a pump or
fan from the system for maintenance or manual
direct on-line start
Plastic extrusion application macro with screw
rpm indication and supervision
• Plastic extrusion macro has pre-configured
parameters, which enables quick
commissioning
• Screw speed can be displayed using load speed
and gear ratio parameters which reduce the
investment of additional display meter
• Supervision function can be used to avoid
productivity loss and screw damage in case of a
jam, by interlocking minimum required speed
reference to start the drive
Pharma application macro with integrated brake
chopper and brake resistor package
• Pharma application macro has pre-configured
parameters to commission pharma reactor
equipment by changing only one parameter
• Integrated brake chopper offers competitive
advantage
Packaged brake resistor avoids resistor selection
process and procurement hassles
Cooling fan control mode
• Two modes of cooling fan control are included
in ACS560, one is “Auto”, other one
is “Always on”.
• This option increases reliability and
productivity in textile application by avoiding
the bluff accumulation.
Fieldbus auto configuration and Fieldbus macro
• Hassle free fieldbus module configuration, fit
the fieldbus module and restart the drive
• All fieldbus configurations are just done by one
parameter settings. Select the respective
fieldbus macro, and all the fieldbus parameters
are set, to send /receive data from PLC
• Supports for Modbus RTU, Modbus TCP,
Profibus, Profinet, EtherCAT, CanOpen.
 13

• Enhanced user load curve with multiple point

Current limit warning
limit setting, enables to set different limits at
• If the drive load hits its stall limit then it goes to
various points of load curve according to its
stall condition causing production loss
load pattern and helps in load analysis with
• In ACS560, new current limit is introduced for
alerts specifying its region.
180% of heavy duty current IHd (less than stall
limit)
• Whenever drive hits this limit a warning or a
fault can be generated, so that the user gets
notified about the load thereby taking
necessary action and avoid production loss.
User load curve with multi point load limits
Motor pot up and down time & inching
• Motor potentiometer feature is now added with
separated parameters for uptime and down
time
• This gives the flexibility to set different times
for increase and decrease.
• Inching can be activated through fieldbus, it
uses jogging references and ramp times.
1 4 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 6 0 , C ATA LO G
 15

Standard interface I/O connections (ABB standard macro)

X1 Reference voltage and analog input and output

1 SCR Signal cable shield (screen)

1...10 Kohm 2 AI1
3 AGND
4 +10V
5 AI2
6 AGND
External frequency reference: 0...10 V or 0/4...20mA
Analog input circuit, common
10 V DC reference voltage
Not configured
Analog input circuit, common

Max. 7 AO1 Output frequency: 0/4...20 mA or 0...10V

500 ohm 8 AO2 Output current 0/4...20 mA
9 AGND Analog output circuit, common
X2, X3 Aux. voltage output and programmable digital input

10 +24V Aux. voltage output +24 VDC, max. 250 mA

11 DGND Aux. voltage output common
12 DCOM Digital input common for all
13 DI1 Stop (0) / start (1)
14 DI2 Forward (0) / reverse (1)
15 DI3 Constant frequency selection
16 DI4 Constant frequency selection
17 DI5 Ramp selection: ramp 1(0) / ramp 2 (1)
18 DI6 Not configured

X6,X7,X8 Relay output

19 RO1C Ready run

250 V AC / 30 V DC
20 RO1A
2A
21 RO1B
22 RO2C Running
250 V AC / 30 V DC
23 RO2A
2A
24 RO2B
25 RO3C Fault(-1)
250 V AC / 30 V DC
26 RO3A
2A
27 RO3B

X5 Built–in modbus
29 B+
30 A- Internal modbus RTU (EIA-485).
31 DGND

(Frame R0 – R2)
S100 TERM & BIAS Termination resistor and bias resistor switch
(Frame R3 – R8)
S100 TERM Termination resistor switch
S200 BIAS Bias resistor switch

X4 Safety torque off

R0 – R2 R3 – R8

R3-R8 33 - OUT1
Safety tourque off function. factoryconnection.
34 SGND OUT2 both circuite must be closed for the drive to start.
see safe torque off function in the drive hardware
35 OUT1 SGND
manual.
36 IN1 IN1
37 IN2 IN2
X10 24 V AC/DC (frame R6-R8)
40 24 VACDC-In 24V AC/DC input for control unit power supply
when external main power is disconnected
41 24 VACDC-In
Redundant auxiliary voltage output (frame R0-R2)
42 +24 V Aux. voltage output +24 V DC, max. 250mA
43 DGND Aux. voltage output common
44 DDOM Digital input common for all
1 6 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 6 0 , C ATA LO G

—
Te c h ni ca l d etai l s
Mains Connec tion Env ironmental limits
Vo l t a g e a n d p o w e r r a n g e 3 -phase, UN Ambient temperature
f r o m 0 .7 5 u p t o 1 6 0 k W Tr a n s p o r t - 4 0 t o +7 0 ° C
3 8 0 t o 4 8 0 V, +1 0 %/-1 5 %
Storage - 4 0 t o +7 0 ° C
Fr e q u e n c y 5 0/6 0 H Z ± 5 % Operation area -1 5 t o + 4 0 ° C n o f r o s t
Power fac tor y cosф = 0.98 allowed. R0 to R 2 frames -
Ef f i c i e n c y (a t n o m i n a l p o w e r) 98% No deration needed up to
Motor Connec tion 50 °C , deration needed
Vo l t a g e 0 t o U N, 3 - p h a s e above +50 °C to +55 °C
Fr e q u e n c y 0 to 50 0 Hz R 3 to R8 frames: No deration
Motor control Scalar and vec tor control needed up to +4 0 °C ,
Speed control Static accurac y: deration needed above
20% of motor nominal slip +4 0 °C to +55 °C .
Dynamic accuracy:
Refer HW manual for more
1% s e c o n d s w i t h 1 0 0 % t o r q u e s t e p
information.
Product compliance Coating Coated c ircuit boards
CE Cooling method
L o w Vo l t a g e D i r e c t i v e 2 0 0 6/ 9 5/ E C , E N 6 1 8 0 0 - 5 -1 : 2 0 0 7 A i r- c o o l e d Dr y clean air
M a c h i n e r y D i r e c t i v e 2 0 0 6/4 2 / E C , E N 6 1 8 0 0 - 5 - 2 : 2 0 0 7 Altitude
E M C D i r e c t i v e 2 0 0 4/ 1 0 8/ E C , E N 6 1 8 0 0 - 3 : 2 0 0 4 + A 1 : 2 0 1 2 0 to 1 ,0 0 0 m Without deration
Qualit y assurance system 1 ,0 0 0 to 4,0 0 0 m W i t h d e r a t i o n o f 1%/ 1 0 0 m
ISO 9001 and Env ironmental system ISO 14001 Relative humidit y 5 to 95% , no conden -
sation allowed
Waste elec tr ical and eletronic Degree of IP20
e q u i p m e n t d i r e c t i v e ( W E E E ) 2 0 0 2 / 9 6/ E C protec tion
R o H S d i r e c t i v e 2 0 1 1 /6 5/ E U Fu n c t i o n a l s a f e t y S a f e t o r q u e o f f,
E AC (S T O a c c o r d i n g E N
EMC according to EN 61800 -3: 2004 + A1: 2012 6 1 8 0 0 - 5 - 2 ),
A C S 5 6 0 w i t h b u i l t- i n C 3 c a t e g o r y f i l t e r a s s t a n d a r d IEC 61 508 e d2: SIL 3 ,
IEC 61 511: SIL 3 ,
IEC 6 20 61: SIL CL 3 ,
E N I S O 1 3 8 4 9 -1 : P L E
Contamination No conductive dust allowed
levels
Storage I E C 6 0 7 2 1 - 3 -1 , C l a s s 1C 2
(c h e m i c a l g a s e s),
C l a s s 1 S 2 (s o l i d p a r t i c l e s) *
Operation IEC 607 21-3 -3 , Class 3C 2
(c h e m i c a l g a s e s),
C l a s s 3 S 2 (s o l i d p a r t i c l e s) *
Tr a n s p o r t a t i o n IEC 607 21-3 - 2 , Class 2C 2
(c h e m i c a l g a s e s),
C l a s s 2 S 2 (s o l i d p a r t i c l e s) *
* C = chemically active substances
S = mechanically active substances
 17

—
D i m e nsions, wei g ht a n d
t y p e d e si g nation
—
D i m e n si o n s a n d we i g ht

Frames* Height Width Depth We i g h t

H1 H2 W D
mm mm mm mm Kg H2 H1
R0 223 x 73 207 1.6
R1 223 x 97 207 1.9
R2 220 x 17 2 207 2.9
R3 490 x 203 229 14.9
R4 636 x 203 257 19.0
R5 719 600 203 296 28.3
R6 722 548 252 369 42.4
R7 839 600 284 371 54.0
D
R8 943 680 300 394 69.0
w

H1 - Height of front side

H 2 - H e i g h t o f b a c k s i d e (w i t h o u t c a b l e c o n n e c t i n g b o x )
W - Width
D - Depth
*For more information on dr ive frame
sizes, see Rating tables (page 18).

—
Ty p e D e si g n at i o n

ACS560 - 04 - 02A6 - 4 + XXXXX

Product series

Construction

Current rating

Vo l t a g e r a t i n g

Option codes
1 8 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 6 0 , C ATA LO G

—
Rati n g ta b l e s
ACS560 rating table

Maximum
Order Number Normal use Light overload use Heav y Dut y Use
output current
Pn Pn In I max P Ld P Ld I Ld P Hd P Hd I Hd
Drive Frame
[kW] [ H p] [A] [A] [KW] [ H p] [A] [KW] [ H p] [A]
ACS560 - 01- 02 A6 - 4 R0 0 .7 5 1 2.6 3.2 0 .7 5 1 2.5 0. 55 0 .7 5 1.8
ACS560 - 01- 03A 3 - 4 R0 1.1 1.5 3.3 4 .7 1.1 1.5 3.1 0 .7 5 1 2.6
C1: This Drive is not
ACS560 - 01- 04A0 - 4 R0 1.5 2 4 5.9 1 . 5for Mouda,
applicable 2 3.8 1.1 1.5 3.3
ACS560 - 01- 05A6 - 4 R0 2.2 3 5.6 7. 2 Please delete
2.2 the3 same.5 . 3 1.5 2 4
A C S 5 6 0 - 0 1 - 0 7A 2 - 4 R0 3 4 7. 2 10.1 3 4 6.8 2.2 3.0 5.6
ACS560 - 01- 09A4 - 4 R0 3 .7 5 9.4 13.0 4 5 8.9 3 4.0 7. 2
A C S 5 6 0 - 0 1 -1 2 A 6 - 4 R1 5.5 7. 5 12.6 16.9 5.5 7. 5 12 3 .7 5.0 9.4
A C S 5 6 0 - 0 1 - 0 17A - 4 R2 7. 5 10 17 2 2 .7 7. 5 10 16. 2 5.5 7. 5 12.6
ACS560 - 01- 025A - 4 R2 11 15 25 30.6 11 15 23.8 7. 5 10 17
ACS560 - 01- 033A - 4 R3 15 20 33 44.3 15 20 30.4 11 15 24.6
ACS560 - 01- 039A - 4 R3 18.5 25 39 56.9 18.5 25 36.1 15 20 31.6
ACS560 - 01- 046A - 4 R3 22 30 46 6 7. 9 22 30 42.8 18.5 25 3 7.7

ACS560 - 01- 0 62 A - 4 R4 30 40 62 76.0 30 40 58 22 30 44.6

ACS560 - 01- 07 3A - 4 R4 37 50 73 104.0 37 50 68.4 30 40 61

ACS560 - 01- 088A - 4 R5 45 60 88 122.0 45 60 8 2 .7 37 50 72
A C S 5 6 0 - 0 1 -1 0 6 A - 4 R5 55 75 106 148.0 55 75 99.8 45 60 87
A C S 5 6 0 - 0 1 -1 4 5 A - 4 R6 75 100 145 17 8 . 0 75 100 138 55 75 105
A C S 5 6 0 - 0 1 -1 6 9 A - 4 R7 90 120 169 2 47. 0 90 120 161 75 100 145
ACS560 - 01- 20 6A - 4 R7 110 150 206 2 8 7. 0 110 150 196 90 120 169
ACS560 - 01- 246A - 4 R8 132 180 246 350. 2 132 180 234 110 150 206
ACS560 - 01- 293A - 4 R8 160 215 293 418. 2 160 215 278 132 180 24 6*

A C S - B P - S B a s i c c o n t r o l p a n e l i s s t a n d a r d d e l i v e r y.
6 x D I , 3 x R 0 , 2 x A l , 2 x A O, S T O , E m b e d d e d M o d b u s R T U a r e s t a n d a r d d e l i v e r y. 1 D I i s c o n f i g u r a b l e f o r Fr e q u e n c y l n p u t ( 1 6 k H z ) .
For derating at higher altitudes, temperatures or sw itching frequenc ies, refer to HW manuals.
Nominal ratlngs
IN R a t e d c u r r e n t a v a i l a b l e c o n t i n u o u s l y w i t h o u t o v e r l o a d a b i l i t y a t 4 0 °c .

PN Ty p i c a l m o t o r p o w e r i n n o - o v e r l o a d u s e .
Maximum output current
I max Ma x imum output current . Available for 2 seconds at star t, then as long as allowed by dr ive temperature.
Light overload use
I Ld Continuous current when its used in Light dut y applications, allows 110% of I for 1 minute ever y 10 min -
utes at +50 °C for frames R0 to R 2 , at +4 0 °C for frames R 3 to R8 .
P Ld Ty p i c a l m o t o r p o w e r i n l i g h t- d u t y u s e .
Heav y- dut y use
I Hd C o n t i n u o u s c u r r e n t w h e n i t s u s e d i n H e a v y d u t y a p p l i c a t i o n s , a l l o w s 1 5 0 % o f I Hd f o r 1 m i n u t e e v e r y 1 0 m i n -
utes at +50 °C for frames R0 to R 2 , at +4 0 °C for frames R 3 to R8 .
* C o n t i n u o u s c u r r e n t w h e n i t s u s e d i n H e a v y d u t y a p p l i c a t i o n s , a l l o w s 1 3 0 % o f I Hd f o r 1 m i n u t e e v e r y 1 0
minutes at +50 °C for frames R0 to R 2 , at +4 0 °C for frames R 3 to R8 .
P Hd Ty p i c a l m o t o r p o w e r i n h e a v y - d u t y u s e .
 19

—
O ptions
_
Options Code Name Description
01 Fieldbus option
F i e l d b u s , I/O o p t i o n +K45 4 FPBA- 01 Profibus DP
module
_ (For RO - R 2 frames, only +K457 FC AN - 01 Can Open
02 Optional 2 x DI, 1 x RO and STO w ill be +K469 FEC A - 01 E t h e r C AT
A ssistant control panel available in the dr ive base unit +K458 FSC A- 01 Modbus RTU
if any fieldbus option is + K 47 3 F E N A -1 1 Et h e r n e t I P, P r o f i n e t , M o d b u s T C P
_
i n c l u d e d .) + K 47 5 FENA- 21 Tw o p o r t Et h e r n e t / I P T M , M o d u -
03 Optional Bluetooth
b u s T C P, P R O F I N E T I/O
panel.
_
+L 515 BIO - 01 B I O - 0 1 I/O e x t e n s i o n m o d u l e .
04 Cold
3 x DI, 1 x AI and 1 x DO1 .
conf iguration
( Fr o n t o p t i o n c a n b e u s e d
adapter CC A - 01
w i t h t h e f i e l d b u s .)
Control Panel +J 4 0 0 ACS - AP-S A ssistant control
panel with Hindi
(a n y o f t h i s p l u s c o d e w i l l +J 4 2 5 ACS - AP- I A ssistant control

remove ACS - BP-S, basic panel panel with Hindi

f r o m d e l i v e r y p a c k a g e) +J 4 2 9 ACS - AP-W Bluetooth control
panel with Hindi
+J 4 2 4 RDUM - 01 ACS560 - 01 dummy panel w ith power
LE and PC communication prov ision
Cables +J 4 3 1 B C B L- 0 1 USB to R J45 PC connec-
tivity cable (RS485)
Pr inted manuals +R700 EN A C S 5 6 0 - 0 1 d r i v e s (0 .7 5 t o 1 6 0 k W )
hardware and firmware manual (EN)
TBD HI A C S 5 6 0 - 0 1 d r i v e s (0 .7 5 t o 1 6 0 k W )
hardware and firmware manual (HI)
3A XD500 D P M P. E X T * Door mounting kit for the
- 00010763 p a n e l (f o r o n e d r i v e ,
contains both DPMP- 02 and CDPl - 01)
Cabinet door mounting kit 3AUA000 D P M P - 0 1* * C o n t r o l p a n e l m o u n t-
- 0108878 i n g p l a t f o r m (f l u s h)
3A XD5000 DPMP- 02** C o n t r o l p a n e l m o u n t-
- 0 0 0 9 3 74 i n g p l a t f o r m (s u r f a c e)
Conf iguration adapter 3A XD5000 CC A - 01 Cold conf igurator adapter
0019865

*
Suitable only for frames R3 - R8 •
**
N e e d R D U M - 0 1 ( + J 4 2 4) a d d i t i o n a l l y t o h a v e c o m p l e t e d o o r m o u n t i n g k i t .

— — —
02 03 04

—
01
2 0 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 6 0 , C ATA LO G
Options Code
_
3 AY N 47 7 1 1 0 - C H K 1 A
05 Remote
monitor ing tool 3 AY N 47 7 1 1 0 - C H K 2 A
E x t e r n a l i n p u t c h o ke 3 AY N 47 7 1 1 0 - C H K 3 A
_ 3 AY N 47 7 1 1 0 - C H K 4 A
06 Drive composer
3 AY N 47 7 1 1 0 - C H K 5 A
PC tool
3 AY N S B R - R E S 9 9
3 AY N S B R - R E S 5 3
3 AY N S B R - R E S 3 2
3 AY N S B R - R E S 2 3
3 AY N S B R - R E 5 1 6
3 AY N S B R - R E S 1 0
B r a ke R e s i s t o r s
3 AV N S B R - R E S M 9 9
3 AY N S B R - R E S M 5 3
3 AY N S B R - R E S M 3 2
3 AV N S B R - R E S M 2 3
3 AY N S B R - R E S M 1 6
3 AY N S B R - R E S M 1 0
Remote Monitor ing 3 A U A 0 0 0 0 0 9 4 5 17
PC tools 3AUA0000108087
3AUA0000145150
3AUA0000145151
N o t e : D r i v e c o m p o s e r e n t r y (f r e e v e r s i o n) P C t o o l c a n b e d o w n l o a d e d f r o m
h t t p : //a b b . c o m/d r i v e s
* 1 m l n/ 5 m i n d u t y c y c l e - R e f e r H a r d w a r e m a n u a l f o r d e t a i l e d i n f o r m a t i o n o n b r a ke r e s i s t o r
selection.
* * 1 0 S e c / 2 m i n d u t y c y c l e - R e f e r H a r d w a r e m a n u a l f o r d e t a i l e d i n f o r m a t i o n o n b r a ke r e s i s t o r
selection
— —
05
Name Description
C H K- 0 1 For 2 .6 - 4 A drives
C H K- 0 2 F o r 5 . 6 -7. 2 A d r i v e s
C H K- 0 3 F o r 9 . 4 -1 2 6 A d r i v e s
C H K- 0 4 F o r 17A d r i v e s
C H K- 0 5 For 25A drives
RES99 2 . 2 k w m a x p o w e r- s u i t-
a b l e f o r 2 . 6 - 5 . 6 A d r i v e s*
RES53 4 K W ma x power - suitable
f o r 7. 2 - 9 . 4 A d r i v e s*
RES32 7. 5 K W m a x p o w e r - s u i t-
a b l e f o r 1 2 . 6 - 17A d r i v e s*
RES23 1 1 K W m a x p o w e r - s u i t-
a b l e f o r 2 5 A d r i v e s*
RES16 1 5 K W m a x p o w e r - s u i t-
a b l e f o r 3 3 A d r i v e s*
RES10 2 2 K W m a x p o w e r - s u i t-
a b l e f o r 3 9 - 4 6 A d r i v e s*
RESM99 2 . 2 K W m a x p o w e r - s u i t-
a b l e f o r 2 . 6 - 5 . 6 A d r i v e s* *
RESM53 4 K W ma x power - suitable
f o r 7. 2 - 9 . 4 A d r i v e s* *
RESM32 7. 5 K W m a x p o w e r - s u i t-
a b l e f o r 1 2 . 6 - 17A d r i v e s* *
RESM23 1 1 K W m a x p o w e r - s u i t-
a b l e f o r 2 5 A d r i v e s* *
RESM16 1 5 K W m a x p o w e r - s u i t-
a b l e f o r 3 3 A d r i v e s* *
RESM 2 2 K W m a x p o w e r - s u i t-
a b l e f o r 3 9 - 4 6 A d r i v e s* *
N E TA - 2 1 Remote monitor ing
D C P T- 0 1 Drive composer pro PC
t o o l (s i n g l e u s e r l i c e n s e)
D C P T- 0 1 Drive composer pro PC
t o o l ( 1 0 u s e r s l i c e n s e)
D C P T- 0 1 Drive composer pro
( 2 0 u s e r s l i c e n s e)
06

—
ABB automation products
Wide range of solutions
ABB offers a wide range of industrial automation products, solutions and
software catering to the market needs.
Software tools for ABB Drives
ABB offers several software tools to ease and
enhance the use of ABB drives. These tools
provide a user-friendly and easy-to-use approach
for the selection, commissioning and use of ABB
drives.
http://abb.com/drives/software-tools
Drive Composer
Drive composer is a start-up and maintenance
tool for ABB’s common architecture drives.
Drive Manager
Drive Manager for AC500 PLC is a tool in
Automation Builder. This tool communicates with
the drives connected to AC500 PLC’s PROFIBUS
or PROFINET network
Drive Size
DriveSize helps to select an optimal motor, drive
and transformer. DriveSize can also be used to
compute network harmonics and to create
dimensioning documents. Two versions are
available, one for online users (Drive Size Web),
and the other can be installed on a PC.
Automation Builder
ABB Automation Builder is the integrated
software suite for machine builders and system
integrators. ABB Automation Builder covers the
engineering of ABB PLCs, Safety PLCs, control
panels, drives, motion and robots.
Mobile Tools for ABB Drives
ABB offers several smartphone applications to
ease and enhance the use of ABB drives.
http://abb.com/drives/mobile-tools
Drive Tune App
Drivetune is the smartphone application which is
capable of connecting wirelessly to ABB drives.
21
Energy save calculator
EnergySave is a user-friendly and interactive en-
ergy saving calculator for comparing AC drive
control against traditional flow control methods
in different applications such as pumps, fans and
compressors.
Drive base App
Drivebase is an app that allows easy access to
product manuals and search function for ABB
contacts. The app also facilitates a capability to
report service actions and provides users with
service recommendations for their drives in-
stalled base.
Remote Monitoring for ABB Drives:
Remote Condition Monitoring is a service that de-
livers you accurate, real-time information about
drive events to ensure your equipment is avail-
able, reliable and maintainable. When you have all
the facts, you can make the right decisions.
http://abb.com/drives/services/advanced-ser-
vices remote-condition-monitoring
Industry specific drives & motion control
General purpose
All the essential features built-in, simplifying
drive selection, installation and use.
Micro
Precise speed control and simple integration.
Machinery
Premium motor control with hardware flexibility,
programmability and scalability for optimal
solution.
Industrial
Our benchmark of performance, expertise and
quality serving you locally on a global scale.
Industry specific drives. Dedicated solutions for
industries and applications such as HVAC, eleva-
tors, electric heavy machines, water and waste
water.
2 2 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 6 0 , C ATA LO G

— Motion control
01 AC500 PLC
— Suitable for different applications from single to
02 Software tools multi-axle machine control.
—
03 Motors http://abb.com/drives/low-voltage-ac
—
04 Drives portfolio
— ABB Motors & Generators:
05 HMI ABB offers a comprehensive range of reliable and
—
high efficiency motors and generators for all ap- 01
plications.
http://abb.com/motors-generators
http://abb.com/plc

AC500 PLC, Zenon SCADA, CP600 HMI:

AC500- ABB's high performance and modular
PLC, CP600 HMI offers with wide range of
functionality offers easy usability and Zenon
—
SCADA securely delivers supervision, control, 02
data acquisition, scheduling and performance
reporting to users.

PS553 Drives library:

AC500 PLC library with pre-engineered function
blocks and visualizations for control and diagnos-
tics of ABB ACS drives. Available as free in Auto-
mation builder installation.

Soft starter
ABB’s soft starters increase a motor’s lifetime by —
03
protecting it from electrical stresses. They do so
by letting you optimize starting currents that
with conventional starting methods put lots of
stress on the motor. With many built-in motor
protection features, your motor is safe in its
hands.
http://abb.com/low-voltage/products/softstart-
ers

—
04

—
05
 23

—
Save time, ease troubleshooting
and improve drive performance with
ABB smartphone apps
Better connectivity and user Services and support
experience with Drivetune on the go with Drivebase

Easy and fast access to product information and support Search for support documents and contacts

Manage your drives and the process Maintain and service all your installed
lines and machines they control drives on one or multiple sites

Easy access to cloud-based drive Start up, commission Access your product and
and process information from and tune your drive service information in the
anywhere via an online connection and application cloud from anywhere

Simplified user guidance Performance optimization Access your drive’s Push notifications for critical
with instant access to drive via drive troubleshooting diagnostics data product and service updates
status and configuration features and fast support

Access information anywhere

Download the apps using the QR codes below or directly from the app stores

Drivetune for commissioning and managing drives Drivebase for ensured reliability and reduced downtime on production sites
 2 4 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 6 0 , C ATA LO G

—
A lifetime of peak performance
You’re in control of every life cycle phase of your
—
drives. At the heart of drive services is a four- Now it’s easy for you to see the exact
phase product life cycle management model.
This model defines the services recommended
service and maintenance available for
and available throughout drives lifespan. your drives.

ABB drives life cycle phases explained:

Active Classic Limited Obsolete

Limited range of life cycle Replacement and

end-of-life services

Product is Serial production Product is Product is

in active sales and has ceased. Product
may be available for plant
extensions, as a spare part
Product

or for installed base

Full range of life cycle
services is available.
Services
Full range of life cycle Limited range of life Replacement and
services is available. cycle services is available. end-of-life services
Product enhancements Spare parts availability is are available.
may be available limited to available stock.
through upgrade and

retrofit solutions.

Keeping you informed

We notify you every step of the way using life cycle status
Step 1
Life Cycle Status Announcement
statements and announcements.
Provides early information about the upcoming life cycle
phase change and how it affects the availability of services.
Your benefit is clear information about your drives’ status
and precise services available. It helps you plan the preferred
service actions ahead of time and make sure that
Step 2
Life Cycle Status Statement
continuous support is always available.
Provides information about the drive's current life cycle
status, availability of product and services, life cycle plan
Additional information
We reserve the right to make technical
changes or modify the contents of this
document without prior notice. With
regard to purchase orders, the agreed
particulars shall prevail. ABB India does
not accept any responsibility whatso-
ever for potential errors or possible
lack of information in this document.

We reserve all rights in this document

and in the subject matter and illustra-
tions contained therein. Any reproduc-
tion, disclosure to third parties or
utilization of its contents – in whole or
in parts – is forbidden without prior
written consent of ABB India
26 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 6 0 , C ATA LO G
—
ABB India Limited.
LV Drives
ABB Contact center, India
Toll free number: 1800 419 3989
in.drivessupport@in.abb.com.

www.abb.com/drives
3AXD50000044999 REV C 2018-05-30

© Copyright 2018 ABB. All rights reserved.

Specifications subject to change without notice.