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Abstract: Due to the narrow construction site, intensive construction, and constant strong winds, some concurrent activities during concrete
dam construction are proven to lead to space conflicts and increase the frequency of exposure to hazards. Despite some valuable contributions,
the current methods for quantifying exposure frequency are still subjective and inadequate for reliable safety evaluation. Therefore, this study
provides a formal approach to identify exposure under dynamic wind loads and to estimate exposure frequency to scrutinize dynamic in-
teractions at construction sites. In this study, first, the force of hazard with wind loads is analyzed to identify the impact of potential hazards
from vertical concrete transport in an undesirable event. Second, combined with the concrete dam construction cycle process and the operat-
ing time characteristics, the probability of hazards and victims concurrently appearing in an overlapping space is calculated to measure the
possibility of disastrous events from the perspective of spatial and temporal attributes. Then, the exposure frequency is expressed using
statistical information on wind conditions, location information on the site layout, and mechanical motion parameters. In contrast to tradi-
tional risk-assessment methods, the proposed model combines the uncertainty of wind and the probability of hazards and victims simulta-
neously appearing in an overlap into a more rigorous safety perspective. Finally, the model’s capability of hazard exposure assessment is
demonstrated and tested by applying it to a case study of a major real-world construction project. The results show that the novel methodology
is able not only to quantify the exposure frequency with the contribution of the influence of strong winds but also to assess the risk of
dam construction projects. Furthermore, this method will provide an important objective and precise evaluation tool for hazard exposure.
DOI: 10.1061/(ASCE)CO.1943-7862.0001972. © 2020 American Society of Civil Engineers.
Author keywords: Concrete dam construction; Risk assessment; Exposure frequency; Strong winds’ influence; Overlap.
Wind direction
D dumping
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Dam
block
1
Slope
2 3 4 5 6 7 8
river and that the direction along the river is positive (Li 2017). To wind uncertainty is to calculate the statistical characteristics of the
describe the formation of exposure, this paper proposes three basic wind, including wind speed vwind , wind direction, and frequency
concepts: Pwind according to the meteorological data near the dam site over
• Impact space: the hazard from the cable crane can affect the recent historical years.
space range on the whole dam surface; Wind features such as speed and direction notably affect the
• Workspace: the geometry and location of active work elements state of the cable crane, and a detailed analysis of the bucket is
on a certain dam block surface; and depicted in Fig. 2. The bucket runs at Hbucket height and is subjected
• Overlap: the space simultaneously occupied by the impact space to wind load. Regardless of the drag coefficient, exposure coeffi-
and workspace, producing a wide variety of exposures (Fig. 1). cient, and gust response factor, based on the Bernoulli equation,
the relationship among the wind scale, wind speed, wind pressure,
and wind load is given by GB50009 (Chinese Standard 2012a);
Influence of Wind: Uncertain Dynamic Impact Space
GBT28591 (Chinese Standard 2012b) provides the conversion be-
Modeling
tween wind speed and wind scale
A hot and dry valley, generally, is a term for the river-belt zone with
two basic attributes: drying and thermal. These conditions are
mainly distributed on the valley slopes of rivers, such as the Dadu z
and Yalong Rivers (He et al. 2000). Currently, most hydropower
projects under construction and proposed to be built in China are
located in these areas. The climate in these areas causes the airflow
over the mountains to sink and the wind to burn; in addition, the
r
thermal properties of the valley region are uneven, forming a local Filling
circulation, i.e., a valley wind (Ming and Shi 2007). The combined platform h Bucket
(0,0, H bucket ) Fwind
effect of the foehn wind and valley wind is prone to form disastrous
strong winds; these strong winds even result in high-altitude fall
accidents, which can readily lead to a wide range of impact spaces,
extensively increasing the frequency of exposure. Impact Dumping Dam block
However, wind is difficult to accurately forecast in construction space point
projects due to its dynamic nature. On the one hand, the wind speed x
Iy
is closely related to the terrain, seasons, and weather conditions in Ix
the area, which makes the occurrence probability of different strong
winds extremely unpredictable. On the other hand, wind exhibits
certain randomness in both the reverse and smooth water flow, y
although the direction of the strong winds in the dry-hot valley
Fig. 2. Impact of wind on the bucket.
is mostly the same as that of the water flow. A feasible way to depict
ð3Þ z
Cable crane
where awind = acceleration in the wind direction; g = gravitational Workspace
acceleration; and m = weight of the bucket mbucket if the bucket falls Overlap
with the empty load or m ¼ mbucket plus the weight of concrete
in the bucket mconcrete if bucket falls with a full load, mconcrete ¼
ρconcrete πr2 h, where ρconcrete is the concrete density.
Bucket
Loading: t2
t4 Hoist and accelerate Hoist and uniform speed Hoist and decelerate
Repeat
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t6 Drop and accelerate Drop and uniform speed Drop and decelerate
9
Unloading: t8 Alignment: t7
Estimation of Exposure Frequency stops. Taking the bucket transporting concrete in the horizontal sec-
tion as an example, first, the cable crane starts on the left side of the
Probability of the Hazard Appearing in the Overlap cable with initial speed ¼ 0 and acceleration ahorizon acceleration to maxi-
mum speed vhorizon normal , the transport time is t horizon
acceleration and the distance
The transportation of cable cranes can be decomposed into cycle is lhorizon . Then, the transport time t horizon
acceleration uniform and transport distance
processes (n items) in Fig. 4, such as loading, checking, conveying
lhorizon
uniform are determined according to the length of the transport dis-
with a full load, aligning, unloading, and returning with an empty
tance, with the maximum speed vhorizon normal as the uniform speed.
load. In the two processes of conveying with a full load to the block
surface and returning with an empty load, the three parts of vertical Finally, the cable crane decelerates (¼ahorizon deceleration ) at an initial speed
lifting, horizontal movement, and vertical lowering are required. of vhorizon
normal for movement until the bucket reaches the top of the
Whether the cable crane is transported loaded or unloaded dur- dumping point; the duration is thorizon deceleration , and the transportation dis-
ing horizontal or vertical transport, the track of the cable crane fol- tance is lhorizon
deceleration (Fig. 5). According to the simple motion laws of
lows a similar pattern: it must first accelerate to its normal running objects in physics, the running time thorizon of the bucket during the
speed, then run at a uniform speed, and finally decelerate until it horizontal section is
thorizon ¼ thorizon
acceleration þ tuniform þ tdeceleration
horizon horizon
However, if the deceleration starts before reaching the uniform that the cable crane takes to transport one bucket of concrete and
speed, the uniform speed phase will no longer exist, and the hori- return, is equal to the sum of the time spent in each process (n
zontal transport will include only the acceleration phase and the items)
deceleration phase.
The concrete lifting, vertical transportation to the construction X
n
T bucket
impact ¼ ti ð8Þ
platform, empty return, and other processes are the same as the i¼1
horizontal transportation process. Hence, each stage of the trans-
portation time ti can be generated. Finally, the total time T bucket
impact The time for the cable crane to transport its load from the block
that the bucket appears in the impact space, which is also the time surface left edge to the dumping point is tarrive ; the total return time
Overlap space
Joint surface
Metamorphic
Cy concrete
Wy
l joint
Cy Oy
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Dy
Cx
Ox
compactor
Wx compactor compactor
ldeceleration luniform lacceleration
Decelerate Uniform speed Accelerate
Cy − ljoint the target task to the undesirable event occurring in the source task
over the same strong winds Pðexposurejvwind Þ is given by
Three possibilities exist: Pðexposurejvwind Þ ¼ Phazard · Pvictim ð18Þ
1. If the distance from the block surface left edge to the dumping
point (Ox þ Cx ) is less than lcompactor
acceleration , the time that the compac- On this ground, the expected exposure frequency can be por-
tor appears in the overlap is expressed trayed as the sum frequencies of the hazard and victim appearing
rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi in the overlap under various wind speed conditions. The following
q · Ostrips · 2ðO x þCx Þ
acompactor
formula presents the exposure frequency as a product of three in-
tcompactor ¼
acceleration
ð14Þ dependent factors:
overlap
k
X
vmax
2. If the distance from the block surface left edge to the dumping E¼ Pwind · Pðexposurejvwind Þ ð19Þ
vwind
point (Ox þ Cx ) is more than lcompactor acceleration but less than
lcompactor
acceleration þ l compactor
uniform , the time that the compactor appears in where E = expectation of hazard exposure; vmax maximum wind
the overlap space can be described as follows: speed allowed by the operating regulations of the cable crane; and
ðOx þCx Þ−lcompactor
Pwind = statistical frequency of each wind scale.
q · Ostrips · ðtcompactor
acceleration þ
acceleration
vcompactor
Þ
tcompactor ¼ normal
ð15Þ
overlap
k Case Study
3. If the distance from the block surface left edge to the dumping
The specific simulation steps to identify the hazard exposure and
point (Ox þ Cx ) is more than lcompactor compactor
acceleration þ luniform , the present- estimate exposure frequency are as follows: collect the information
ing time of the compactor is
of wind parameters, generate the statistical frequency of each wind
scale, identify the dynamic impact space and workspace, calculate
tcompactor
overlap the probability of the hazard/victim appearing in the overlap, and
rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi! then obtain the hazard exposure frequency through simulation.
2ðOx þCx −lcompactor −lcompactor Þ
q · Ostrips · tcompactor compactor
acceleration þtuniform þ
acceleration
−acompactor
uniform
deceleration
¼ Exposure Estimation Results of Dagangshan Dam
k
Construction
ð16Þ
The Dagangshan Hydropower Station is located in the Wajiao
township of Shimian County, Ya’an City, Sichuan Province. The
Therefore, the probability that the compactor is present in the parameters of the cable crane and compactor used in the project
overlap Pvictim (where a compactor is exposed to an undesirable are given in Table 1 (Chen et al. 2019; Zheng et al. 2020). To sim-
event) under a certain wind speed is equal to the ratio of the time plify the case study, only the project elements that are relevant to
that the compactor appears in the overlap to the total time to com- the aforementioned scenario are included in the space system.
plete concrete pouring construction of the entire block surface; Because the dam is greatly affected by the strong winds during
hence, an unambiguous criterion exists: concrete dam construction, winds stronger than Scale 7 will affect
the operation of the cable cranes and obviously increase the impact
tcompactor
overlap
Pvictim ¼ ð17Þ space of the bucket. To ensure safety during construction, cable
T compactor
work cranes should stop running when the wind scale is over 11 (Fu
2018). However, according to the meteorological statistics of the
Based on previous engineering experience, there are numerous dam area in 2012 (Fan and Ju 2013), the number of windy days
different types of construction equipment working during dam con- above the Scale 7 accounted for 67.95% of the total number of days
struction; thus, it is difficult to show the technical and process char- in the year, and the proportion of strong winds is shown in Fig. 7(a).
acteristics of all machines in this part. Because the compactor is Because each wind scale corresponds to a section of wind speed,
selected as a victim for the analysis of workspace, the proposed the median is selected as the representative wind speed for each
equations [Eqs. (11)–(17)] are developed according to the compact- scale to make the next calculation easier (15.50, 18.95, 22.60,
or’s driving mode. From an application perspective, these equations 26.45, and 30.65 m=s for the 7–11 wind scale) [GBT28591
can be used as a reference for other equipment with the similar (Chinese Standard 2012b)]. Taking the statistical data of Baihetan
motion law to the compactor. Dam as reference, it was found that the wind direction of strong
the data in other situations can be obtained according to the for- For example, when the wind scale is 11, the exposure frequency
mula. It is obvious that when the wind scale is no more than Scale is equal to 8.09% when the bucket is loaded, which is 1.67 times
11, the wind speed has no impact on the running time of the cable that when the wind scale is 7. Hence, the greater the wind speed, the
impact and toverlap remain unchanged. Hence, it can be
crane, and T bucket bucket higher the exposure frequency. On this basis, the exposure fre-
easily determined that Phazard ¼ 45.54%. quency is closely related to the wind environment, which is highly
According to the parameters, this block surface should be consistent with the construction hazard assessment with spatial and
equipped with one cable crane and one compactor. According to temporal exposure (CHASTE) model (Rozenfeld et al. 2009).
Eq. (12), the block surface is divided into ustrips ¼ 15 strips, and However, the CHASTE model can only clarify some factors (such
as the physical environment) that intensify or mitigate the exposure
the joint surface between the strips ljoint is 0.2 m. Combined with
frequency, but it does not provide a quantitative method for evalu-
the operating parameters, dam block parameters, compactor param-
ating their influence. The proposed model estimates uncertain haz-
eters, and construction technical parameters, the data of the com-
ard exposure frequency based on the effect of the wind on the
pactor are combined once in a certain rolling strip: tcompactor
acceleration ¼ 4 s, trajectory of the bucket and the changes in the impact space when
compactor compactor
tuniform ¼ 57 s, tdeceleration ¼ 4 s, and one belt needs to be repeat- an undesired event occurs. Consequently, this paper provides a
edly rolled for q ¼ 14 times; therefore, T compactor work is equal to guideline to determine the factors that affect the exposure fre-
12,810 s [Eq. (12)]. Combined with Oy , tcompactor , P victim , and E
quency according to the actual environment, which compensates
overlap
are calculated in Table 5 according to Eqs. (13)–(19). for the defects in the CHASTE model.
As presented in Table 5, because the wind has no effect on the To more clearly and intuitively see the influence of wind on the
bucket, on the basis of the bucket discrepant weight (loaded and
running process of the compactor, T compactorwork remains constant at unloaded), MATLAB version 2016b software to calculate the offset
different wind speeds. Consequently, one can determine Pvictim of the bucket I y with the different wind speeds in opposite direc-
under different wind speeds. According to the meteorological sta- tions vwind and the height between the cable crane and the block
tistics of the dam area and the movement of the construction ma- surface H bucket as the independent variables, offset on the wind di-
chinery, the expectation P of hazard exposure in the specific dam rection I y as a dependent variable. The offset of the bucket is shown
block surface is E ¼ vvmax wind
Pwind · Phazard · Pvictim ¼ 10.379%. in Fig. 8 in the direction of the wind load.
Obviously, the offset of the bucket I y increases continuously
with increasing wind speed despite the wind blowing in two differ-
Analysis of Project Case Results
ent directions (reverse and smooth). In addition, whether the bucket
The results structured in the case study indicate that the dynamic is loaded or unloaded, the wind has an increasing influence on the
wind conditions of construction sites have a significant effect on the bucket as the height increases. Moreover, the unloaded bucket is
impact space, and then the variation in the impact space leads to offset more than the loaded bucket because the weight of the bucket
the change in overlap, thus affecting the exposure frequency. has a significant effect on the offset.
Fig. 8. Relationship among vwind , H bucket , and I y of the same block: (a) relationship between vwind and I y ; and (b) relationship between H bucket and I y .
Table 6. Exposure frequency assessed by experts frequency of exposure to uncertain wind conditions. Moreover, the
precise exposure frequency calculated in this paper is more detailed
Exposure frequency
Wind than the previous model and is in line with the actual situation.
scale Expert 1 Expert 2 Expert 3 Expert 4 Expert 5 Average In light of the results of the case study, it is necessary to identify
7 2 2 1 2 1 1.6 the equipment used in this project in advance to calculate a specific
8 2 3 2 2 2 2.2 hazard exposure frequency. Generally, suitable construction ma-
9 3 4 2 3 3 3.0 chines should be reasonably selected according to the size and lo-
10 4 5 3 3 4 3.8 cation of the project because there is a variation in volume and
11 5 5 4 4 5 4.6 operating parameters. The differences in the running speed and ac-
Note: The descriptive response offers a Likert scale with values from 1 to 5, celeration of different machines have an obvious influence on the
where 1 is the lowest probability of occurrence and 5 is the highest. operation time. Attention should be highly focused on the strength
and size of the cable crane because the scope of impact space can be
changed. The running height of the cable crane and the weight of
Discussion bucket determines the offset distance of the bucket and the size of
impact space to a certain extent, so it is advisable to appropriately
In this paper, concrete dams were taken as research object to es- lower the operation height of the cable crane and weight of bucket
timate the hazard exposure frequency in the process of concrete so as to minimize the size of impact space. In addition, the volume
pouring on the dam block surface. The concrete transportation by of the construction machines has a great impact on the overlap. The
cable crane and concrete rolling by compactor were selected to larger the length and width of the compactor, the larger the overlap
carry out the research. Based on the statistical data and prior analy- will be. Thus, it is worthwhile to determine the models of construc-
sis, a proactive evaluation was made regarding the extent of the tion equipment to accurately depict the operating characteristics for
hazard exposure frequency between cross activities under the wind the working machinery. Furthermore, accurate construction machi-
influence. Finally, the Dagangshan Hydropower Station Dam was nery parameters make the results of risk assessment more reliable.
used to test the model. Moreover, it can be seen from the proposed model that the lo-
The proposed model calculated a particular exposure frequency cation of the dumping point on the dam block surface affects the
because it considered many factors, whereas some of subjective size of the overlap (Ox × Oy ). In the case study, the dumping point
research methods based on historical data and experts’ empirical is the center of the dam block surface, which may obviously in-
judgements are often dedicated to a range of possible exposures. crease the scope of overlap and impact space. If the dumping point
For example, based on the Construction Job Safety Analysis changes to the left edge of the dam block surface, the overlap and
(CJSA) (Rozenfeld et al. 2010) method, five experts were invited impact space will shrink significantly, and the hazard exposure
to take part in a survey. Every respondent was asked to assess the frequency will decrease. The developed method interprets an in-
exposure frequency of the occurrence of an undesirable event, one creased exposure frequency by the degree of the increased in the
probability value was solicited for the event, and the survey results overlap. Once the dumping point for this dam block surface is de-
are given in Table 6. It was found that the survey results are con- termined, the methodology is applied to follow a set trip; as a result,
sistent with the results obtained through the proposed model, but a specific exposure frequency can be conveniently obtained. Con-
these experts merely provided some qualitative descriptions, and sequently, the location of the dumping point plays a decisive role in
the evaluation results of the same hazard depends on their experi- the exposure frequency.
ence. However, for certain subjects, the hazard exposure of the par- Actually, during dam construction, owing to different processes
ticular construction project can vary significantly, which cannot be and operation speeds, the construction crews and equipment have
accurately quantified merely by expert experience (Moon et al. distinct residence times at different locations on the construction
2014). Under this premise, the work presented in this research is site. For the crews and machines, they may be taking a long time
directed toward providing an objective method for estimating the to finish some specific tasks on the dam block surface most prone to
area continuously. the model provides a formal approach to identify exposure under
Overall, the method presented in this paper implies a significant changing strong winds and to analyze the frequency of exposure to
change in exposure frequency with considering a variety of factors, scrutinize construction site dynamic interactions. Because the off-
and the case study confirms the aforementioned results. These stat- set of the bucket relies on the performance of the distinguishing
istical results will assist safety managers in understanding which feature of wind and the holistic weight of the bucket, it is necessary
risk factors they need to pay attention to at a construction site to analyze the different states of the cable crane. Thereby, the offset
to reduce the exposure frequency. Based on this, project supervisors of the bucket on the specific dam block surface when an undesir-
can reduce the risk by adjusting the position of the dumping point able event occurs was calculated.
because exposure frequency variations are very diverse depending The assessment results of this subject can be used in various
on the target point location. Additionally, it is necessary to select an safety-related decision situations where the exposure frequency
optimal running height for the cable crane and the weight of bucket can be estimated proactively. For example, the research will give
because the risk increases as the height and weight increases. Con- basis for the organization, coordination, and optimization of dam
sidering the effect of wind on exposure frequency, active adaptation pouring operations because many crucial factors were considered in
to the scale and direction of the wind is also an effective method to advance. Furthermore, this method will provide safety criteria for
efficiently control risk. rationality of the dam pouring construction schedule and help
Moreover, falls from high altitude and being struck by objects supervisors better plan the optimization of safer routes. Never-
are the main types of fatal accidents compared with other acci- theless, this paper has not considered risk regulation of dam pour-
dent types (Shao et al. 2019). Therefore, the damage energy must ing under wind force. The risk regulation mainly depicts strategies
be controlled from the source before it causes catastrophic acci- and methods that were developed for detailed safety operation
dent. For example, construction activities related to cable cranes plans, which plays an important role in the risk analysis of hazard
should be implemented after developing more detailed safety op- exposure. Consequently, this part will be generated in the next
eration plans. It is absolutely necessary to provide workers with research.
essential personal protective equipment, and meanwhile, it is
indispensable to provide equipment with the necessary early
warning systems. Data Availability Statement
The proposed method is not only applicable to the dam con-
crete pouring process, but also can be generalized to other types The data generated or analyzed during the study are available from
of construction operation. For instance, the tower crane is also the corresponding author by request. Information about the Journal′s
deeply affected by the wind. The equipment plays an important data-sharing policy can be found here. http://ascelibrary.org/doi/10
role in high-rise building projects because it is used to lift the .1061/(ASCE)CO1943-7862.0001263.
steel bars, concrete, steel pipes, and other raw materials. It is
found that tower cranes have a similar movement law with the
Acknowledgments
cable crane. When they are used to transport goods, there will be
a hazard exposure between the tower crane and the crews/ This study is sponsored by the National Natural Science Founda-
machines on the construction site. Therefore, the research meth- tion of China (Grant No. 52079073), Hubei Province Hydropower
ods and conclusions proposed in this paper are also applicable to Engineering Construction and Management Key Laboratory
this field. (China Three Gorges University) Open Fund (Grant No. 2020KSD05),
and the China Scholarship Council (Grant No. 20180842018).
Conclusions
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