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Production-Systems Analysis For Fractured Wells: James Hunt
Production-Systems Analysis For Fractured Wells: James Hunt
Summary. Production-systems analysis has been in use for many years to design completion configurations on the basis of an
expected reservoir capacity. The most common equations used for the reservoir calculations are for steady-state radial flow.
Most hydraulically fractured wells require the use of an unsteady-state production simulator to predict the higher flow rates
associated with the stimulated well. These high flow rates may present problems with excessive pressure drops through production
tubing designed for radial-flow production. Therefore, the unsteady-state nature of fractured-well production precludes the use of
steady-state radial-flow inflow performance relationships (IPR's) to calculate reservoir performance. An accurate prediction of
fractured-well production must be made to design the most economically efficient production configuration.
It has been suggested in the literature that a normalized reference curve can be used to generate the IPR' s necessary for
production-systems analysis. However, this work shows that the reference curve for fractured-well response becomes time-
dependent when reservoir boundaries are considered. A general approach for constructing IPR curves is presented, and the use of
an unsteady-state fractured-well-production simulator coupled with the production-systems-analysis approach is described. A field
case demonstrates the application of this method to fractured wells.
Introduction
Production-systems analysis has been used for many years to de- be separated into several sections or modules, each containing sever-
sign completion configurations on the basis of an expected reser- al components. For example, the producing system shown in Fig.
voir capacity. Often called nodal-systems analysis, this approach 1 can be separated into three general sections: flowline, well, and
has been applied to the analysis of electrical circuits and pipeline reservoir. Each of these sections may be composed of one or more
systems. GilbertI was one of the first to propose the application components. For example, the well module may consist of a tub-
of the systems-analysis approach to well producing systems. ing string composed of several different sizes, a restriction within
A typical producing system includes many components where the tubing near the bottom of the hole, and possibly a safety valve
there is a potential for pressure drops to occur. As the well config- that also introduces a flow restriction. Models that relate pressure
uration becomes more complex, the potential for large total pres- drop to flow rate within a component are used to calculate the total
sure drops within the system increases. Fig. 1 presents a schematic pressure drop at a given flow rate for each section.
of a producing configuration and possible pressure drops through Correlations for multiphase flow through pipelines are available
the system. in the literature and are useful in determining pressure drops through
It is the objective of production-systems analysis to optimize the tubing and flowline components of the well system. Correlations
well configuration for maximum production capacity. This is ac- commonly used for calculating pressure drop through a horizontal
complished by dividing the system at some point or node and cal- pipeline include Refs. 7 through 10. Various pressure-drop corre-
culating pressure drops within each component. System components lations are available for flow through the vertical tubing of a
upstream of the node are commonly referred to as the inflow; those well. 7,11-14 Pressure-drop relationships for flowline and tubing sec-
downstream of the node are referred to as the outflow. Relation- tions have been in use for many years and are generally the accept-
ships between pressure drop and flow rate must exist for each com- ed models for flow through pipes. Selection of one correlation over
ponent. Pressure drops for various flow rates are calculated for both another depends on specific well conditions.
inflow and outflow sections. Two conditions are necessary for pro- The reservoir is one of the most important components of the
duction systems analysis: (1) flow into the node must equal flow total system because it determines what will flow into the bottom
out of the node and (2) only a single pressure can exist at the node of the well and is the most complex component of those studied
for a given flow rate. in a well system. Consequently, the reservoir must be accurately
With these two conditions satisfied, flow capacity of the entire described by an appropriate model. Various reservoir models, com-
system can be determined. This is commonly achieved by plotting monly called IPR's, have been described in the literature; most deal
node pressure vs. flow rate for both inflow and outflow; the inter- with steady-state radial flow. For oil wells, these include Vogel's 15
section of inflow and outflow curves is the system flow capacity. equation, Standing'sl6 modification of the Vogel equation,
This is illustrated in Fig. 2. The effect of a change in any of the Fetkovich'sl7 equation, and the familiar radial form of Darcy's
components can be investigated by recalculating either the inflow equation. For gas wells, the common IPR's are the backpressure
or outflow curve, depending on the location of the component to equation and Darcy's radial-flow equation. These IPR's are ade-
be changed. For example, if the component is located in the out- quate in most cases for determining pressure drops through the reser-
flow section, the outflow curve is recalculated; however, the in- voir. For hydraulically fractured wells, however, especially long
flow curve remains unchanged. Thus, the production-systems- fractures and tight formations, the steady-state radial-flow IPR's
analysis approach can be used to evaluate existing producing sys- are not adequate because of the unsteady-state nature of fractured-
tems and to aid in the design of future well configurations. Many well flow.
examples illustrating the application of the production-systems- Several methods of dealing with stimulated wells have been sug-
analysis technique exist in the literature. 2-6 gested. One method involves a modification of the existing steady-
To apply the systems-analysis approach to a certain well config- state radial-flow IPR equation by changing the flow efficiency to
uration, relationships or models must be available for determining represent the stimulated condition. 16 This approach is limited in
the pressure drop as a function of flow rate for each component that flow efficiency, a steady-state concept, does not account for
considered. For calculation purposes, the well configuration can the unsteady-state response of fractured wells. A second method
involves the use of published production-increase curves, such as
Copyright t 988 Society of Petroleum Engineers those described by McGuire and Sikora 18 and Soliman. 19 This sec-
SEPARATOR
LIQUID
~P7
= Posc - Psep •
= Pwf - Pwh
IN FLOWLINE
• TOTAL LOSS IN TUBING
T-PUR
• FLOWLINE
Fig. l-Producing-configuration schematic and possible pressure drops through the system.
10'
10'
Flow Rate
Dimensionless Time
ond approach is also limited because the production-increase curves 4. Fluid flow in both the fracture and the formation is described
do not take time-dependence into account. A more involved ap- by Darcy's law.
proach, presented by Meng et al.,20 uses a fractured-well model Solutions to the problem just described are presented as type
to develop the IPR curve for the stimulated well. Several fractured- curves. The following definitions are used in the development of
well models have been presented in the literature. 21-23 type curves:
qBp.
Description of Fractured·Well Model qD= , ................................. (1)
The fractured-well model used in this work was presented by Soli- kh(Pi-Pwj)
man et al. 23 The model consists of a well intercepting a finite-
conductivity vertical fracture producing at a constant flowing pres- kt
sure under unsteady-state conditions. The fracture extends an equal tLjD=--2' ................................... (2)
distance on either side of the wellbore and fully penetrates the for- cf>p.ctLf
mation in height. The well is located in a limited reservoir consist-
ing of a square drainage area with no-flow outer boundaries. and
Additional assumptions include the following.
1. Homogeneous and isotropic formation is of constant height. Cf
2. Gravity effects are negligible. C j D = - ' ...................................... (3)
3. The reservoir fluid is single-phase and compressible. 1rkLf
- --
o
i:'\\\
50 100 150 200 250 300 350 400 4!iO 500
Flow Rote (mel/d)
ful in predicting flow rate decline over time for a fractured well.
Use of type curves for predicting fractured-well performance has
been demonstrated. 21 •23 Fig. 6-Tlme-dependent IPR curves generated with fractured-
Because of the number of type curves and the number of param- well simulator.
eters that describe the type curves, it becomes much easier to use
a computer program to calculate the fractured-well performance
than to perform the necessary calculations by hand. To facilitate
Application of the steady-state production-increase curves 19 to
ease of use, type curves are stored in the computer as continuous
the example gas well (Table 1) results in Fig. 5. The unstimulated
functions. An appropriate interpolation scheme is used to interpo-
IPR curve was generated with the Darcy equation, and the
late between curves. The resultant type-curve simulator is able to
production-increase curves were used to determine the folds of in-
calculate fractured-well performance with less computation time
crease in production for the case of a 400-ft [i22-m] fracture half-
than would be necessary with a numerical simulator.
length and a CjD value of to. The IPR curve resulting from the
production increase calculation is presented as the stimulated case
Fractured-Well Inflow in Fig. 5.
As mentioned previously, many common IPR's describe steady- A comparison of Figs. 4 and 5 shows that the stimulated cases
state radial flow. An example of this type of IPR equation is the yield similar results. The IPR's used to generate Figs. 4 and 5, how-
radial form of Darcy's law, which can be used to generate an IPR ever, are based on steady-state equations; the effect of flow-rate
curve for an unstimulated well. A hydraulically fractured well can decline over time, as observed in the field and predicted by the-
be accounted for by use of the radial Darcy's-law IPR equation and ory, is not taken into account. Thus, the common IPR's that describe
by calculating an equivalent skin based on fracture half-length with fractured-well response in relatively simple terms do not adequately
the following equation 24 : describe observed fractured-well performance over the life of the
Lf =2rw e- s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (4) well.
Applying the described type-curve simulator to the fractured gas
For the well described in Table I and a fracture half-length of 400 well presented in Table 1 produces the IPR presented in Fig. 6,
ft [122 m], the equivalent skin, s, is -6.4. The resultant value of based on a 400-ft [122-m] fracture half-length and a CjD value of
skin factor may be substituted into the Darcy's-law IPR to yield to. Several curves are presented for different times in the life of
the reservoir inflow performance curve for the stimulated case. Ap- the fractured well. As time increases, the calculated flow rate at
plying the Darcy equation IPR to a gas well described by the pa- a given drawdown decreases, as expected. This gives rise to the
rameters listed in Table 1 for both unstimulated and stimulated cases expected flow-rate decline over time for a well produced at con-
yields the inflow performance curves presented in Fig. 4. Com- stant bottomhole flowing pressure (BHFP). In addition, the
parison of the two curves shows that the inflow performance curve fractured-well model predicts much higher flow rates than that pre-
generated for the hydraulically fractured case yields higher flow dicted with the radial form of Darcy's law with a negative skin factor
rates at the same drawdown, as would be expected for a stimulated and steady-state production-increase curves. This is expected be-
well. cause of the unsteady-state nature of fractured-well flow.
610 SPE Production Engineering, November 1988
Production x months after frac:
Reservoir Type: x =1
x = 30
Uquld Flow x = 6Q
Two Pha •• now
Ga. flow co
ci
co
ci
'"ci
~-;
Q.
•
ci
N
ci
O~------'--------r-------.-------'------~
O~-------r-------r-------.-------'------~ o 0.2 0.4 0.6 0.8
o 0.2 0.4 0.6 0.8 q/qMAX
q/qMAX
Fig. 9-Gas-well IPR reference curve: Includes effect of reser-
Fig. 7-IPR reference curve proposed by Vogel. 15 voir boundaries.
o
o
o
o l,=800ft
~~------------------r=~~~
o-!,----.---.---,---,----,---r---.---,-~._--~ \,
o 10 20 30 ~o 50 60 70 BO 90 100
I \'
Flow Rale (sIb/d)
o
iI \\,\ ,
~~ i \.\
Fig. 10-Systems-analysls plot showing effect of tubing size: -
a. '
I
\ . "-,
Darcy-equatlon IPR. e i \ \.
~! \ \
fo"O! \\,
i- -\.._._._._.-.:.\_._\_._._._._._._._._._._._.-
---------
Q." I \ "
~ i \ \
~----~-~----------
TI",.·',"o
__ ._._. ._.-
~g !
TI",.·',"o
Tlm.·18mo
. \. ...
~.~~el.~a~~!~~:,'
2.U2LD.Tublnl
G S! -r--------------\-------:------------------------------ ---
I \ "
i
\
250 500 750 1000 1250 1500
Flow Rate (mcf/d)
100 200 300 .. 00 500 600 700 800 900 1000 1100
Flow Ral. (stb/d) \ \'
o
~ ! \\
Fig. 11-Systems-analysls plot showing effect of tubing size: I \ "
fractured-well-simulator IPR's. ° \ \ '.
~~ \ \\
..e- I \ ...
3~'
g ! \ \ ... "
used to generate the reservoir inflow and the Hagedorn and 5 i N \. \.
.to i \ "
Brown 13 correlation was used to generate the tubing outflow -g~ I \ . \ '
curves. For the particular conditions presented in Table 2, the ~! \ \,
system-flow capaci7, for the smaller-diameter tubing is 72 STBID ~g ! \ \
I \ "
[11.4 stock-tank mId] but 63 STBID [10.0 stock tank m 3 /d] for i \ ...
~ i \ '.
the larger-diameter tubing. To maximize production on the basis
i i\ ' "...
of information presented in Fig. 10, this well would most likely o i
be completed with the smaller-diameter tubing. The type-curve ~+-----,-----,-----.-----,-----.-----.-----
200 400 600 800 1000 1200 ' ..DO
simulator was used to generate the IPR curves presented in Fig. Flow Rat. (mel/d)
11 to investigate the effect that a 4OO-ft [122-m] fracture half-length
would have on the system flow capacity. From this plot, it is ap- Fig. 13-Systems-flow capacity as a function of wellhead
parent that early in the life of the well, a larger-diameter tubing pressure and time.
would be needed to obtain maximum production capacity. The
difference in flow rates between the two tubing sizes at 1 month
after fracturing is about 100 STBID [15.9 stock-tank m 3 /d], a sig-
nificant difference. Later, however, it would be necessary to change [244-m] hydraulic fracture is needed to produce this well econom-
to the smaller-size tubing to maintain maximum production capac- ically. It is desired to determine the productive capacity of this well
ity. In this case, through the use of a fractured-well simulator to at various wellhead pressures for 1.995-in. [50.67-mm] -ID tubing.
calculate time-dependent IPR curves, the time at which the tubing Constructing IPR curves for the fractured case with the fractured-
should be changed to a smaller diameter could be estimated for the well type-curve simulator yields the time-dependent inflow curves
stimulated condition. This type of analysis is not possible when a presented in Fig. 12. The radial-inflow curve was calculated for
steady-state inflow equation is used to calculate the reservoir per- the unstimulated case with the radial form of Darcy's law and is
formance. presented for comparison. Outflow curves were generated for var-
ious wellhead pressures with the Cullender and Smith 14 correla-
Effect of Wellhead Pressure and tion for gas flow. For simplicity, the flowline section was not
Fracture Half-Length considered.
The production-systems-analysis approach has been applied to a Fig. 13 was constructed by plotting the intersections of the out-
south Texas gas well described by the well and reservoir parame- flow and inflow curves from Fig. 12 (production capacity at each
ters presented in Table 3. This well is typical of many of the gas wellhead pressure and time) as wellhead pressure vs. flow rate.
wells drilled in that area. It is anticipated that at least an 800-ft The resultant plot presents system-flow capacity as a function of
612 SPE Production Engineering, November 1988
~ P""" = 900 psi
o It = 800 ft. P",,,, = 900 ptl
!l o
o
~
0
0 o
0 o
"
0
~o
~CQ
<.>
.s 0
.!~
0
Q:
~
0 0
G:~
0
1l
• . • " 16 2.
Time (mo.)
U 2. 32 3.
12 16 20
Time (mo.)
u 2.
wellhead pressure and time. From Fig. 13, the effect of producing P DSV = pressure downstream of safety valve, psi
at constant wellhead pressure can be determined by plotting flow [kPa]
rate vs. time at constant wellhead pressure. Fig. 14 plots predicted Pe = reservoir pressure at X e , psi [kPa]
flow rate vs. time at constant wellhead pressure (900 psi [6200 kPaD Pi = initial reservoir pressure, psi [kPa]
for a fracture half-length of 800 ft [244 m]. This type of plot can PPR = real-gas pseudopressure, average reservoir,
be constructed for various constant wellhead pressures to determine
106 psi 2 /cp [kPa 2 /Pa' s]
the flow-rate-vs.-time profile for the fractured well.
Ppwf = real-gas pseudopressure, wellbore flowing,
This procedure can also be used to compare the effect of frac-
ture half-length on producing at constant wellhead pressure. Fig. 106 psi 2 /cp [kPa 2 /Pa's]
15 presents the predicted flow-rate-vs.-time profiles at a constant jiR = average reservoir pressure, psi [kPa]
wellhead pressure of 900 psi [6200 kPa] for fracture half-lengths Psep = separator pressure, psi [kPa]
of 800 and 1,200 ft [244 and 366 m]. The effect of several differ- PUR = pressure upstream of flow restriction, psi
ent fracture half-lengths can be investigated in this manner. Thus, [kPa]
by use of the production-systems-analysis approach coupled with PUSV = pressure upstream of safety valve, psi [kPa]
a fractured-well simulator, production can be maximized for a given Pwf = BHFP, psi [kPa]
set of conditions for fractured wells producing under unsteady-state Pwfs = BHFP at sandface, psi [kPa]
conditions.
Pwh = wellhead pressure, psi [kPa]