Professional Documents
Culture Documents
&
SWITCHING PROCEDURES
TEXTBOOK/WORKBOOK
1
2
LESSON OBJECTIVES
TEXTBOOK/WORKBOOK
TABLE OF CONTENTS
SAFE ISOLATION AND SWITCHING PROCEDURES, TECHNICAL SHORT COURSE (TSC) - EL32 3
4
UNIT (1)
SAFE SWITCHING
PROCEDURES
5
6
LESSON (1.1)
AUTHORIZATION
TO OPERATE "SEC"
DISTRIBUTION
NETWORK
EQUIPMENT
7
8
LESSON OBJECTIVES
LESSON 1.1
OBJECTIVES:
1. To set out the requirements for authorization of Employees who will operate
or work on the SEC Distribution system.
2. To recognize the different authorization cards.
3. to determine the responsibilities of ‘’authorized SEC employees.
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INFORMATION SHEET
INTRODUCTION:
The Saudi Electricity Company (SEC), safety rules mandate that only person who
holds authorizations (under supervision of authorized issuer or receiver) can enter and
perform work in the SEC Distribution System, Substations and Network.
Accordingly, a written procedure is deemed necessary to detail the requirements,
methods and authorizations to be adopted.
The application for different authorization categories are as following:
There is a set of requirements has to be covered before getting authorization. This set
consists of a standard procedures to be applied restrictedly when working on any of
the medium voltage equipment.
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Note:
For Contractors Working for SEC shall manage all trainings eligibility as per SEC
policy.
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3- AUTHORIZATION CARDS:
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4.1.1. Before processing the Safety Documents, the issuer shall verify the receiver
authorization.
4.1.2. Issuer shall communicate with the Dispatcher / Control engineer for switching
program.
4.1.3. After getting switching Number, Issuer will fill out the safety document.
4.1.4. Issuer shall Identify hazards and take corrective measures before switching.
4.1.5. After switching (de-Energize and isolate) Issuer shall test, lockout and short /
ground the circuit or equipment.
4.1.6. Issuer will get the signature from receiver on safety document and shall confirm
that the safe isolation, shorted & grounded, locks & Tags that were applied to circuit
or equipment.
4.1.7. Issuer will inform to Dispatcher / Control engineer that he should apply danger
tag to the specified circuit or equipment. If switching is made Remotely.
4.1.8. Steps shall be followed when handing over or taking over of safety documents.
4.1.9. In case of non-availability of receiver issuer can work as receiver and supervise
all work. But cannot issue safety document to himself in the same time. It means
one issuer will issue and another issuer will receive safety document
4.2.1. Before processing the Safety Documents, the receiver shall verify the issuer
authorization.
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4.2.2. Receiver will get the signature from issuer on safety document and shall
confirm that the safe isolation, shorted & grounded, locks & Tags that were applied to
circuit or equipment.
4.2.3. Initiating and completing all applicable section of the safety documents.
4.2.4. Supervising the work and shall conduct site visit to ensure that it is conducted
safely.
4.2.5. Providing and arranging all necessary resources related with performing the
work
4.2.6. Notifying the issuer of work progress and completion, and ensuring that the site
is returned to a safe and operational state.
According to the SEC job description of each department, SEC and Contractor
competent worker will carry the task.
Note:
Persons who have had their authorization withdrawn for any reason must follow the
full procedure from the start the process to be re-authorized / renewal.
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LESSON (1.2)
COMMUNICATION
WITH
CONTROL CENTER /
DISPATCH CENTER
19
20
LESSON OBJECTIVES
LESSON 1.2
COMMUNICATION WITH
CONTROL CENTER/DISPATCH CENTER
OBJECTIVES:
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COMMUNICATION WITH
CONTROL CENTER / DISPATCH CENTER
1. INTRODUCTION:
The operational relation between Control Centers (Dispatch Control Center and
Distribution Control Center) and Distribution Departments is the mechanism by which
the implementation of all required works is conducted in Distribution network,
whether scheduled (programmed) works or emergency works according to the
coordination between the concerned sections or departments to complete their
respective and consistent works as required.
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They are carry out all operations (switching On or Off MV circuit breakers and
opening or closing disconnecting switches) in distribution substations and overhead or
underground network for all planned or unplanned (programmed or emergency)
works. These operations and work actions are done by the operators (operations
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technician) which are distributed in different locations to ensure the quick actions in
coordination with the concerned sections or departments.
They are carry out all operations (switching On or Off LV circuit breakers) in sub-
distribution stations and distribution cabins. These operations and work actions are
done by the emergency technicians which are distributed in different locations to
ensure the quick actions in both normal and emergency condition.
Figure 3-2 has a block diagram which shows operational relations between load
dispatch center, MV & LV operations centers and distribution departments.
New installations include energizing the new stations, new feeders, new overhead
lines, KWH meters connection for new customers, rerouting the cables routes and
renewing the old stations.
The required new works are implemented by construction department, operating
department or contractors through Work Permits which are issued by studding
application department or planning department.
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Emergency works include following the situation of the separated power supply parts
on an emergency basis and locate and isolate defected parts. It includes securing
power supply to the affected parts of the network.
Receiving reports of malfunctions can be from load centers (MV Network faults) or
customers (LV Network faults). Immediate report should be forwarded to the officials
according to the power outage's cases of emergency:
The reporting has to include detailed information about each cause for injury of
employees (electric shock, mechanical equipment, traffic or similar incidents, ……)
and the level of injury Injuries resulting from.
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LESSON (1.3)
FULFILLING ALL
REQUIREMENTS
OF SAFETY
DOCUMENTS
29
30
LESSON OBJECTIVES
LESSON 1.3
OBJECTIVES:
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INFORMATION SHEET
1. INTRODUCTION:
The Saudi Electricity Company (SEC), safety rules mandate that only person who
holds authorizations (under the supervision of authorized issuer or receiver) can enter
and perform work in the SEC Distribution System, Substations and Network.
Accordingly, a written procedure is deemed necessary to detail the requirements,
methods and authorizations to be adopted.
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2.6. On Receiving List of the employees from PAC, each Department will update the
successful employee’s status in SEC intranet system.
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2.7. Each Department will also issue authorization cards to employees according to
their categories (Figure 1.1-1, 1.1-2, 1.1-3 & 1.1-6 ).
2.8. For renewal of Authorization card, (four-4) weeks prior to completion of (two-2)
years, the Division Manager will submit the application form (Figure-1-3-2), to
Department Manager for re-validation of Authorization.
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3.1. Contractor Manager will apply for authorization on the application form (Figure-
1-3-3), to Department Manager for re-validation of Authorization.
3.2. In case contractor employee has not got training then contractor safety engineer
shall arrange all required training to his employees according to SEC
authorization training criteria.
3.3. The contractor nominated staff shall be interviewed by the department safety
coordinator in their relevant categories and forwarded sucssesful emplyement to
department manager.
3.4. After submitting of all forms , contractor employees will be informed, when they
will be scheduled to patesipate in the examination.
3.5. Four weeks prior to the scheduled test date , depatement manager shall submit
employee list for each category to PAC for preparation of exam.
3.6. After the examination PAC will issue the result for further process and sent to
the Department Manager and also to DHSE group via E-mail:
BAKanhal@se.com.se and mstipu@se.com.se.
3.7. PAC has the right to fail and or reject any employee failing to demonstrate
practically or interview even he passed the written test.
3.8. On receiving list of the contractor staff from PAC, the department manager shall
update the successful employee's status in SEC interanet system.
3.9. The department manager shall also issue authorization cards to the successful
employees.
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4-2-1- To deliver and/or arrange training on safety documents and authorization for
staff (SEC and Contractors employees).
4-2-2- Coordinate with Department Manager in constitution of PAC for authorization
of staff.
4-2-3- Share and follow process of authorization with Department Manager and
provide necessary support in implementing authorization.
4-2-4- To insure that all SEC and contractor are trained and qualified to perform jobs
or tasks.
4-2-5- To ensure the provision of the needed safety documents.
4-2-6- To ensure the provision of the needed tags and locks.
4-2-7- To inspect (02) planned and (01) unplanned jobs on weekly bases.
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4-2-8- Submit an inspection report with checklist to Department Manager and sector
safety coordinator for correct and immediate actions.
4-2-9- In safety meetings on sector level, highlight all previous reports which have not
been processed and/or where corrective actions are not taken.
4-2-10- Get feedback and follow-up from safety representatives on daily bases.
4-2-11- Discuss recommended action of safety representatives and take a suitable
arrangements for implementation.
4-2-12- Issue warning notices to SEC and contractors employees in case of Violations.
4-3-1- Shall inspect min. (01) planned or unplanned jobs on daily bases.
4-3-2- Has the right to stop the work when SEC operational and safety standard are
not followed or violated.
4-3-3- Submit an inspection report with checklist to Department Manager or
Department Safety Coordinator for correct and immediate actions.
4-3-4- Followup and implement corrective actions.
4-3-5- Attend meetings of the safety committee and highlight all previous reports
which have been processed and where corrective actions are required.
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4-5-1- DHSE shall conduct regular inspections of all activities to monitor and
implement SEC safety documents.
4-5-2- DHSE shall monitor and inspect the authorization, safety documents and
contractor safety qualification, incase concern SEC department or contractors failed to
achieved, DHSE group will inform to higher authority for further action.
4-5-3- HDSE shall stop the job on braving unsafe condition or unsafe actions.
4-5-4- DHSE can also carry striking visits/inspection in any department/sector without
prior intimation.
A PTW System aims to ensure that proper planning and consideration is given to the
risk of the particular job. The PTW is a written document which authorizes certain
workers / employees to carry out specific work, at certain time and place, which sets
out the main precautions needed to complete the job safely. Fig 1-3-4 shows Meduim
Voltage (MV) Permit To Work (PTW) flowchart.
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There are precautions have to be taken before starting the work and before issuing an
Electrical work permit to ensure that the work to be undertaken will not affect the
safety of SEC personnel or property and public.
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AS shown in Fig 1-3-4, reciver and competent worker have to conduct toolbox talks
about the required job task. Then, issuer has to apply switching program to electrically
switch off, isolate and connect to ground the required equipment according to SEC
operating instructions and regulation.
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After completion of isolation process, safety document should be issued by the issuer
and a copy from it should be handed over to the receiver.
Verification and confirmation of de-energization should be done by the receiver then
receives the safety document.
According to the type of required works, protective grounding has to be applied by the
receiver. Competent workers have to commencement of the required task. After
finishing from the task, protective grounding has to be removed and working area has
to be cleared from tools and maintenance equipment. Competent worker has to submit
clearance to the receiver who has to check the completion of the task, verify and
confirm that workplace is clear.
Reciver has ro close and cancel the safety document to the issuer.
Isuuer has to take the recever's document copy and get signature on the three copies of
the PTW.
Issuer has to verfy and confirm to the reciver that, system is ready for energizing.
Then he has to put signature on ready for energization.
Fig 1-3-5- shows LV Permit To Work (PTW) Flowchart. It include the required action
to be done from "issuer", "contractor receiver and competent worker" or SEC
"competent worker" to finalize the required job or task.
6- SWITCHING PROGRAM
Before starting any work in a restricted area, the receiving party (maintenance / repair
technician in charge) will request the proper work permit from the Authorized Issuer
(operation)
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For safety purposes and before issuing the work permit, the Authorized Issuer must
verify and ascertain that the Authorized Receiver possess:
A valid up-to-date receiving card and approved for the type of work to be
executed,
A valid up-to date personal SEC-ID card.
Both Issuer and Receiver have the right to check the validity of the authorization
cards.
6-2-1- To ensure that all needed safety equipment such as barriers / barricades are
provided to secure the work areas.
6-2-2- Any abnormal conditions and required safety precautions must be noted on the
safety documents.
6-2-3- After de-energization of the equipment / Feeder, he has to properly lock
out/Tag out/Tryout the equipment.
6-2-4- Isolate and earth the equipment inside the panel / feeder from terminal jumpers
in presence of Authorized Receiver.
6-2-5- To take the necessary action to correct the status if the job is stopped.
6-2-6- To check that all personnel / material / tools / equipment that are not necessary
and may create hazards to personnel / equipment must be kept away from the
job-site.
6-3-1- To perform the work safely and maintain his own safety as well as that of those
who work with him.
6-3-2- To ensure that all required tools and equipment including personal protective
equipment are provided and are in a good condition.
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6-3-3- To coordinate with the authorized issuer before starting and after completion
of the work.
6-3-4- To stop the work at any time if realized that it is not safe.
6-3-5- To inform the issuing party / Authorized Issuer immediately upon stopping the
job.
6-3-6- To take the necessary action to correct the safety deficiencies and to re-start the
work when the conditions are safe.
6-3-7- If the work permit is cancelled due to unsafe conditions he must obtain a new
work permit before stating the job.
These procedures are taken before, during and after execution of work to ensure that
all safety precautions have been taken and that workers or property are not at risk.
7-1-1- ISSUING
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permit to the authorized receiver by completing the issuer sections of the work
permit form.
5. Both the Issuer and the Receiver must have their authorization cards with them
during the issue of, cancellation & closing and for the duration of the permit.
These special precautions must be followed by the receiving Team.
7-1-2- RECEIVING
1. The authorized receiver will complete his portion of the work permit and also
get sign from “Competent Workers” portion, the job site has been completed
and no worker is at danger.
2. The receiver's signature on the work permit implies his complete acceptance of
the conditions that are mentioned in the PTWs and that all safety precautions
have and will be been taken.
3. In case of long term tasks such as:
a. Major changes or construction.
b. Comprehensive maintenance.
c. One work permit that includes all required tasks to be executed can be
issued, on condition that all tasks are under the supervision of one person.
4- If any new tasks are to be executed and are not listed in the main work permit, a
new work permit must be issued for those tasks.
5- The authorized receiver can receive more than one work permit providing that
the work permits are specified for certain jobs.
In case the receiver is replaced during the validity of the work permit, the outgoing
receiver must inform the authorized issuer about this change (and the issuer's approval
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1- The Authorized Receiver must stay at the job site throughout the entire period of
the work permit. If he leaves the job site for a short period of time (not more than 2
hours) with the permission of the issuer, and his absence does not contradict the
requirements of the permit
2- If the job is not completed by the end of day, the Authorized Receiver is
responsible to ensure that there are no hazards at the job site before leaving the
site.
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3- During the entire period of the work, it is the duty of the authorized receiver to
conduct frequent inspections to ensure the safety of his personnel and the facility
while the work is in progress
1- Before cancelling (closing) the work permit, both the issuer and the receiver will
conduct a joint inspection to ensure that the work has been completed and the
conditions are safe to close out the work permit.
2- The work permit will be closed out by the signature of both the receiver and the
issuer after the work has been completed and after ensuring that all personnel,
equipment, tools and waste has been removed from the job site.
3- The work permit is closed out by the last receiver who completed the work permit
by filling in the "Closing the Work Permit" portion of the permit form and by the
last issuer who also completes the "Closing the Work Permit” portion of the
permit form.
4- In case of emergency, or if the receiver is not present, the Division Manager /
Section Head Or Receiver's Supervisor Will Close Out The Work Permit By
Proper Filling Out The Portion Of Competent Worker team leader.
5- The closed out copy should be returned to the issuer immediately after completing
the job. If the work permit has been transferred to another issuer, the work permit
will be closed by last issuer.
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LESSON (1.4)
OPERATOR
PERSONAL
PROTECTION
49
50
LESSON OBJECTIVES
LESSON 1.4
OBJECTIVES:
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INFORMATION SHEET
The application of instructions and procedures accurately is the duty of the technicians
for the safety and success of the work according to:
- The job should be assigned to well trained and qualified technicians specially
working on energized equipment.
- Complete the work accurately within the specified time and avoid obstacles and
problems leading to delay restoring electricity.
- Wear personal safety attire and use the proper protective equipment according to
SEC standards and instruction given to you, Figure 1.4-1.
- Strictly follow the instructions and procedures for the assigned job.
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- Use the proper safety documents (permits, clearances, hold tags and pad locks)
and make sure that the assigned job is done according to SEC standards and
instruction given to you.
- Use the proper test equipment to ensure disconnection/restoration of electricity
according to SEC standards and instruction given to you, figure 1.4-2.
Figure 1.4-2- Using Suitable Protecting Suit During Isolation & Restoration Process
- Collect your tools and test equipment, arrange your toolbox and clean the work
site before leaving.
- After completing the assigned job Fill in forms/reports and update the logbook
according to SEC standards and instruction given to you.
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A hot stick is an insulated pole, usually made of fiberglass, used by electric utility
workers when engaged on live-line working on energized High Voltage electric power
lines, to protect them from electric shock.
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Depending on the tool attached to the end of the hot stick, it is possible to:
Fiberglass telescoping types of hot sticks allow utility workers to perform operations
on power lines safely without de-energizing them or while the state of the power line
is not yet known.
This is essential because certain operations (such as opening or closing combination
fuse/switches) must occasionally be performed on an energized line. Additionally,
after a fault occurs, the exact state of a line may not be certain; in this case, for reasons
of crew safety, the utility workers must treat the line as though it were energized until
it can be proven that it is not and safety ground cables can be applied to the line (so
that the line is guaranteed to remain grounded/earthed while maintenance is performed
upon it).
The hot stick not only electrically insulates the worker from the energized conductor,
it provides physical separation from the device being operated, to reduce the chances
of burns which might result from electrical arcing if there is a malfunction of the
device being operated.
According to OSHA standards, it is required that hot sticks should be inspected and
electrically tested every two years.
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Temporary Protective Grounds limit the voltage rise at the work site to a safe value in
those cases where the equipment or line being worked upon is accidentally energized.
They also provide a means for fault current to flow in case of accidental energization,
allowing upstream protective devices to trip.
An additional function of protective grounds is to protect against capacitive or
inductively coupled voltage from adjacent parallel energized lines.
Temporary Protective Grounds must have adequate electrical and mechanical capacity
to withstand the maximum available fault current for the full time over which that
current may be encountered, i.e., fault-clearing time. In substations where fault energy
levels may exceed the capability of a single ground assembly, two cables of equal
length per phase shall be used.
Fig. Fig. 1.4-4 shows the temporary (portable) protective ground cable assembly.
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5.1. Portable Earth Application is a safety document issued by the control engineer I
NWO to an authorized receiver in charge of the electrical equipment which is not
equipped with a Circuit Main Earth switch and de-energized from all possible power
sources. This document is mostly needed for equipment related to outdoor substations.
5.2. De-energization shall be done by the Control Center I Network and confirmed by
the control engineer as documented in the safety document form.
5.3. PEA shall be issued following the steps laid down in the switching program. Once
PEA is issued, control engineer shall record the PE a number in the "safety document"
field of the "distribution outage" file of the computer based data base of the Control
Center.
The status of this document can be retrieved at any time with one of the following
entries;
5.3.1. PEA Number.
5.3.2. Date of issue of PEA.
5.3.3. ID No. of the receiver.
5.4. All activities regarding the issue of a PEA will be recorded by control engineer in:
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5.4.1. Computer based data base field provided for the safety document
description.
5.4.2. Switching program, at the step of issue of the P.E.A.
5.5. All activities regarding the issue of a P.E.A shall be recorded by the NWO, in the
first upper part. In the standard PEA Form shown.
5.5.1. Once the PEA is issued, the receiving person shall record all PEA
information in the standard, in the specified field for the receiver.
5.5.2. Having received the PEA document, the receiver is allowed to apply the
portable earth at the required point of work. This PEA should never be
removed at all only under the permission of the control engineer and where
specified in the safety document.
5.5.3. The subsequent next required safety document which is either PTW or
SFT shall be issued for the required job.
5.5.4. During work progress and while the P.E.A safety document is valid, the
control engineer shall issue verbal hold instruction through the NWO to all
S.TW’s, whenever needed to issue S.F.T. The job will be resumed under the
same P.T.W safety document when the hold condition is over after
confirmation that CME/PEA is applied.
5.5.5. After all required jobs for the isolated equipment under program are
completed; all issued safety documents (P.T.W and S.F.T) shall be closed.
5.5.6. P.E.A safety document shall be the last safety document to be closed to
proceed for equipment restoration.
5.5.7. ln conditions where crews are working in different locations within the
same isolation limits, then it is permissible to issue multiple P.E.A
6- BODY PROTECTION
Employees who face possible bodily injury of any kind that cannot be eliminated
through engineering, work practice or administrative controls, must wear appropriate
body protection while performing their jobs.
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In addition to cuts and radiation, the following are examples of workplace hazards that
could cause bodily injury:
- Temperature extremes;
- Hot splashes from molten metals and other hot liquids;
- Potential impacts from tools, machinery and materials;
- Hazardous chemicals.
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UNIT (2)
SAFETY
DOCUMENTS
63
64
UNIT OBJECTIVES
UNIT (2)
SAFETY DOCUMENTS
OBJECTIVES:
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LESSON (2.1)
TYPES OF
SAFETY
DOCUMENTS
67
68
LESSON OBJECTIVES
LESSON 2.1
OBJECTIVES:
- To recognize the different, following safety documents and how to deal with
every document:
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1- INTRODUCTION:
Safety documents are required for applying planned, unplanned and/or emergency
types of jobs or tasks. The applied safety documents are:-
It is to perform De- Energized Electrical work on SEC Distribution system. Fig. 2-1-1
shows a form of this permit to work. PTW has three copies with different colours as
shown in fig. 2-1-3. Pink copy has to be held by the authorized issuer for this PTW.
Yellow copy has to be held by the authorized receiver and the blue one for record.
Fig. 2-1-2- shows the rear side of the PTW form. It contains the instructions for PTW.
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copies. Fig. 2-1-5- shows the rear side of the SFT form. It contains the instructions for
issuing and receiving SFT.
It is to perform the Non Electric Work on SEC Distribution system. LOA is used in
case of works proximity of electricity. LOA deals with safe approach distance from
energized equipment or in case of de-energization of electrical equipment. Fig. 2-1-7
shows the form of this type. LOA has three copies with different colours too as shown
in fig. 2-1-9 as pink, yellow and blue copies. Fig. 2-1-8- shows the rear side of the
LOA form. It contains the instructions for issuing and receiving LOA.
The LV PTW to be used for the voltages including and up to 400 or 380 volts and 230
or 127 volts. LV PTW deals with safe approach distances and in case of de-
energization of electrical equipment. Maintenance/construction work to be performed
on LV system through LV PTW. The procedure for work permit receiver and issuer is
same as for the MV permit issuing and cancellation but the LV permit form and
instructions for issuing and receiving are shown in fig. 2-1-10 and 2-1-11.
This LV PTW will be implemented for all SEC Distribution employees and
contractors withen SEC Operation, Control and Maintenance and for new installations
of low voltage.
The CSPE is used in case of doing works in the confined space areas like manholes or
basements. CSEP contains On-Site Rescue plan data shown in fig. 2-1-14. On-Site
Rescue Plan based on the assessment of hazards in confined space.
CSPE issuer and receiver shall insure that the attached "On-Site Rescue Plan" for the
confined space has been completed and all the rescue equipment identified in the plan
is available to the effect of a rescue.
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Fig 2-1-13 shows steps of isolation and re-energizing process. As a start, steps 1 to 6
shows the steps of isolation process, step 7 is the commencement of job or task, while
steps 8 to 13 shows the steps of re-energizing process.
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It is a Safety Document Between SEC Distribution And Non SEC Organization. Both
Fig. 2-1-14 and Fig. 2-1-15 show the contents of the front and rear sides of IER form.
The (IER) document has been segregated and issued separately for other distribution,
transmission, generation and all Non-SEC interconnected consumers to cater for the
points of interface between the SEC-distribution and these mentioned authorities.
1. Control Center (A) described in this section refers the controller of area in which
work is required.
2. Control Center (B) described in this section refers to the controller of area which is
connected to the area of Control Center (A). This controller may be from
transmission, generation, other distribution or a non-SEC interconnected system.
3. When work is required by Control Center (A) which involves isolation points that
fall under the jurisdiction of Control Center (B), the following steps are to be
followed:
3-1. Control Center (A) shall request Control Center (B) to isolate and earth all
related equipment in his authority.
3-2. Control Center (B) shall open, earth and put Caution Notice. Danger Notice
and Safety Locks at the points of isolation.
3-3. Control Center (B) shall issue Isolation and Earthing Request (lER) safety
document to Control Center (A) stating that the equipment is isolated and safe to
work.
4. In case the work required by Control Center (A) includes total isolation and
Earthing of a Bus Bar, then Control Center (B) shall issue (IER) after carrying out all
required isolation steps.
5. If the required work is to maintain the circuit breaker of the interface point; then it
is only required to switch off, rack-out and carry out the required maintenance under
(LOA) issued by Control Center (A) and received by the maintenance staff related to
Control Center (A) who is the owner of this equipment.
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3-1. The work permit is issued for a period that is maintained in PTW and agreed
upon by the issuer and the receiver, this period should not exceed the normal work
shift except in the following cases:
3-2. For more than one shift but not more than (7) days, the authorized issuer and the
authorized receiver can sign the work permit.
3-3. For more than (7) days but not more than (30) days, the supervisor of operations
must issue the permit and the supervisor of maintenance / construction must receive
the work permit.
3-4. For more than (30) days but not more than (120) days, the Division Manager /
Section Head / Operations Shift Supervisor, Must Issue The Permit And The Division
Manager / Supervisor Of Maintenance / Construction Must Receive The Work Permit.
3-5. Both parties must agree on the way of executing the work in a safe manner and
agree to stop the work when it is unsafe until the unsafe conditions have been made
safe.
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LESSON (2.2)
SIGNS AND
BARRIERS
87
88
LESSON OVERVIEW
LESSON 2.2
OBJECTIVES:
- To recognize the different, safety signs and barriers and how to deal with every
type from them.
- To determine the suitable ones according to the required job function and working
types.
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1- INTRODUCTION
Barriers and signs are very important tools for guiding authorized or unauthorized
persons from hazards in general and specifically from electrical hazards when they are
dealing with the electrical equipment or appliances.
Barriers are erected to guard against mistaken or inadvertent approach to, and contact
with, nearby apparatus that could constitute a safety hazard to personnel. Substations
and switchyards are enclosed by a man proof fence to provide a barrier, preventing
unauthorized entry by ordinary persons.
Electrical Signs and Labels are important to all persons and industries. High voltage
equipment, battery charging and storage areas, wiring, and switches, all pose risk to
workers. Signs and barriers can help effectively when followed to prevent a lot of
probable accidents or risks.
2- SIGNS:
Signs are used in the locations to let people know where something that is needed in
the area like a hardhat or protective wear.
There are seven types of safety signs:
2-1- DANGER:
Indicates an imminently hazardous situation which, if not avoided, will result in death
or serious injury. The DANGER signal word is appropriate for signs in the area of, or
inside of, enclosures containing a Danger-level hazard. This signal word should never
be used for property-damage hazards. Danger signs shall have the signal word
“DANGER” in white letters on a rectangular safety red background placed at the top
of the sign. The safety alert symbol shall precede the signal word. Fig. 2-2.1 shows an
example for "DANGER" sign.
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2-2- WARNING:
Indicates a potentially hazardous situation which, if not avoided, could result in death
or serious injury. The WARNING signal word is appropriate for signs placed outside
of the area of, or on the exterior of, the enclosures containing, a Danger-level hazard.
This signal word should never be used for property-damage hazards. Warning signs
should have the signal word “WARNING” in black letters on a rectangular orange
background placed at the top of the sign. The safety alert symbol shall precede the
signal word. Fig. 2-2.2 shows an example for "WARNING" sign color and contents.
2-3- CAUTION:
Indicates a potentially hazardous situation which, if not avoided, may result in minor
or moderate injury or to alert against unsafe practices that may cause property
damage. Caution signs shall have the signal word “CAUTION” in black letters on a
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rectangular yellow background placed at the top of the sign. The safety alert symbol
shall precede the signal word if the hazard is a potential personal injury hazard. Fig. 2-
2.3 shows an example for "CAUTION" sign forms.
2-4- NOTICE:
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Signs used to indicate general instructions relative to safe work practices, remind of
proper safety procedures, and indicate the location of safety equipment, i.e.,
“SAFETY FIRST,” “BE CAREFUL,” “THINK.” The proper format for general safety
signs is:
(1) signal word panel - white letters on a safety green background on a rectangular
field appearing in the upper most portion of the sign and
(2) message panel shall be safety green or black letters on a white background.
Fig. 2-2.5 shows an example for different " GENERAL SAFETY " signs.
They are signs used to indicate the location of emergency firefighting equipment.
These signs may show the location of, but not the direction to, firefighting equipment.
Fire safety signs do not have a signal word. The message panel shall be safety red
letters on a white background in either a square or rectangular field.
Fig. 2-2.6 shows an example for different " FIRE SAFETY " signs.
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Signs used to indicate the direction of emergency equipment, safety equipment, and
other locations important to safety. The directional arrow symbol shall be in white on
a black or colored background on a rectangular field. The position of the arrow
symbol will appear either:
(1) In the upper most portion of general or fire safety signs, or
(2) In the lower panel of DANGER, WARNING, CAUTION, or NOTICE signs.
Fig. 2-2.7 shows an example for different " DIRECTIONAL ARROW " signs.
For the electrical power applications, these signs may cover but not limited to the
following:
- High Voltage area,
- Electricity hazards,
- Bio hazard,
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- Fire exits,
- Where are the fire extinguisher,
- When hard hats are needed and when they aren't,
- Restricted areas or employee only,
- No smoking.
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Fig. 2.2-9 – shows a flow chart which helps for selecting the type of sign and the
suitable content words according the different possible risks. It starts from "NOTICE"
sign up to "DANGER" sign depending on the different possible answers as per the
chart.
An application for the selection is shown in Fig. 2.2-10.
MOUNTING HEIGHTS:
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- For medium-located placement, typically, place the sign’s center 1.15 to 1.7 meter
(45” to 66”) above floor height
- For low-located placement (e.g. exit path-marking signs), the top of the sign
should be placed no more than 0.45 meter (18”) above floor height so the sign
can be seen in smoke conditions.
3- BARRIERS:
Barriers help keep people or products inside and help keep non employees out. They
also help keep certain things private like a safe. To keep confidential things secret.
Some signals can be sounds and examples of sounds are like when a machine is done
with that product then it'll beep meaning that its done.
Within substations and switchyards further barriers are used to maintain standard
safety clearances from high voltage apparatus that allow safe access. There are
generally two methods utilized for the erection of a barrier within a substation. High
voltage cages (barrier out) keep people out and protect people from hazards within the
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barrier. Designated work area’s (barrier in) keep people in and protect people from
hazards outside the barrier.
They are Yellow and Black, and used with signs to define the boundaries of the permit
area; or where there is the possibility of confusion between similar apparatus. They
are used to prevent entry into a hazardous area within or near a permit area.
Operational barriers and signs are the responsibility of the Authorized Operator. He
controls the movement, removal or placement of operational barriers. Operational
barriers shall:
- Ensure clear definition of a permit area and/or hazards;
- Where possible within line of sight of a person of average height (e.g. 800mm
above the standing surface);
- Ensure adequate clearance to allow the work to be performed; and not intrude
into the minimum approach distance, or become near adjacent live apparatus;
- Ensure the permit area entrance/s provide a safe access and egress for the
permit area.
They are Orange. Hazard barriers are a general barrier used throughout Snowy Hydro.
They can be used by any person to define and prevent access to a hazard.
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They are Red and White. HV test barriers define an area where HV testing is being
undertaken.
CASE APPLICATION:
Substations and switchyards are enclosed by a man proof fence to provide a barrier,
preventing unauthorized entry by ordinary persons.
Within substations and switchyards further barriers are used to maintain standard
safety clearances from high voltage apparatus that allow safe access.
There are generally two methods utilized for the erection of a barrier within a
substation.
- High voltage cages (barrier out) keep people out and protect people from hazards
within the barrier (fig.2-2-13). A high voltage cage is a fully fenced or walled
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- Designated work area’s (barrier in) keep people in and protect people from
hazards outside the barrier (fig.2-2-14). Persons shall not enter a designated work
area unless the authorized person in charge allows entry.
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UNIT (3)
103
104
LESSON OBJECTIVES
UNIT 3
OBJECTIVES:
1- To identify each type of locks and hold tags according to SEC specifications.
2- To provide tagging and locking procedure to be implemented before issuing
Electrical Work Permit.
3- To safeguard persons and property from hazards arising from the installation,
operation or maintenance and restoration of electrical power for distribution
network and associated equipment.
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1- INTRODUCTION:
The Hold Tag and Safety Lock procedure shall be implemented in coordination with appropriate
procedures for safely isolating live energy systems and mechanical related systems, in order to
provide for the isolation of all energy sources that could endanger worker.
No work shall be done on the Medium Voltage/Low Voltage distribution system by a competent
worker/receiver without an appropriate Work Permit.
The Work Permit and Hold Tag procedures shall be complied with when work is performed on or
near de-energized lines or equipment in any situation, where there is a danger of injury due to
unexpected energization of the circuit parts or unexpected start-up of equipment.
2- HOLD TAGS
Fig. 3-1 shows the two sides (front & rear) of a hold tag.
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3- LOCKS
Two types of locks are to be used in the SEC distribution network. These are given
below:
Table (3-1) gives the locking arrangements to be adopted for different SEC equipment
using Safety Locks.
Note:
If LV panels have pad-lockable windows for generator cables they should be
locked with Security Locks.
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for work on SEC distribution network. All spare keys of the locks should be kept
systematically and securely by the authorized personnel’s Unit Head for use only
during emergency situations. The keys of the locks applied are kept by the personnel
authorized to receive Work Permit until the job is completed and work permit cleared.
4- PROCEDURAL REQUIREMENT
4-1- The procedure shall include requirements for isolating the Electrical Power supply, which
may endanger worker. All Equipment’s shall be:
- Discharged,
- Short circuited and
- Grounded
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After disconnecting all possible sources of electrical Power supply and proof of disconnection
had been done by testing and grounding, Locks and Hold Tags shall be applied to ensure that the
lines and equipment will not be reenergized without prior notification to all competent
workers/receivers, who are assigned to work on or near the de-energized line or equipment.
Both Locks and Hold Tags shall be required to be placed on each disconnecting means, that is
used to de-energize the lines or equipment to be worked on. The Locks and Hold Tags shall be
attached in a manner that impedes the operation of the disconnecting means.
5-1-1- After the competent worker/receiver affixed his signature on Hold Tag, and is issued to
him, the switchman shall remove the Security Locks and require the competent worker/Receiver
to install his Safety Lock.
5-1-2- After completion of the work each Safety Lock shall be removed from each electric
disconnecting means by the competent worker/receiver who applied the lock for his protection.
5-1-3- In case of loss of the Safety Lock’s key, the duplicate key kept with competent
worker/Receiver’s supervisor can be used to open the Safety Lock. This event should be
documented. Duplicate key should be used in presence of both the switchman and the competent
worker/receiver.
In cases duplicate key is not available, the padlock may be broken or forced open with the
permission of the competent worker/receiver’s supervisor / Foreman, which will be documented.
Cutting or forcible opening of the padlock will be done in the presence of both the competent
worker/receiver and the Issuer.
Hold Tags that is shown in fig 3.1 have to be installed to supplement the locks in
preventing accidental or unauthorized operation of disconnecting means. It serves as a
warning for unauthorized operation of the disconnecting means and also for recording
and control.
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5.2.1 When all switches and disconnects have been opened, or controllers have been
held inoperative the switchman shall fill up the Hold Tag, with competent
worker/receiver’s signatures with date.
5.2.2 Both the switchman and competent worker/receiver will follow the lockout
procedure.
5.2.3 Hold Tag shall not remove from any device unless authorized, doing so will
cause for disciplinary action.
5.2.4 Each disconnecting means shall be properly tagged with an approved Hold Tag.
In case of switchgear where Power Circuit Breakers are lowered or rolled out, the
control which would raise or roll the breaker to its operating position shall be tagged.
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Multiple Hold Tags shall be issued and installed on a single disconnecting means
when more than one competent worker/receiver are working independently. One set of
Hold Tags should be issued and installed for each competent worker/receiver.
5.2.5 After completion of the work, the competent worker/receiver will then sign
Work Permit and Hold Tag, and return it to the switchman after making sure, that all
works have been safely completed, and that all men under his charge have been
withdrawn and warned that it is no longer safe to work on the line/equipment
specified, and all gears, tools and any protective grounds installed have been cleared
or removed.
5.2.6 Each lock and Hold Tag shall be removed from each electric disconnecting
means by the authorized competent worker/receiver and switchman, who applied the
devices.
5.3.1 Applying Hold Tags only Where locks cannot be applied, or are not feasible due
to the existing design of the equipment, which are not provided for the application of
lock, application of Hold Tags only shall be permitted provide it can be demonstrated,
that additional safe method will be implemented. The switchman is qualified to
implement the method and the competent worker/receiver is authorized and trained to
perform the work with a level of safety, equivalent to using both locks and tags. The
method shall include the following additional precautions:
5.3.1.1 Removal of an isolating circuit element and/or blocking of a controlling
switch.
5.3.1.2 Positively disabling the source/s of potentials by means of removing fuses,
links and or disconnecting the cables from power source/s, and the rule of applying
grounds are strictly followed.
5.3.1.3 Access of unauthorized worker is prevented by use of other means of
mechanical locking devices such as Safety Lock on the enclosure of the equipment.
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6- TRY OUT:
(Procedure For Verifying De-energized Condition, Zero Potential)
After locks and the Hold Tag have been applied by the switchman on all
disconnecting means, the following actions shall be accomplished to determine if all
electric energy sources have been disconnected and the equipment is held inoperative:
6.1 Checks on isolation, The fact of isolation shall be checked and verified by
observing the break on the circuit prior to grounding.
6.2 Verify that Equipment cannot be restarted, where applicable, operate the
equipment operating control, such as push buttons, selector switches, and electrical
interlocks, or otherwise verify that the equipment cannot be restarted, i.e., automatic
devices are deactivated.
6.3 Verify that circuit and equipment are de-energized, Test the circuits, and
equipment by the use of appropriate test equipment to verify that the circuits and
equipment are de-energized. Voltage testers shall be checked for proper operation
immediately before and immediately after the test.
7.1 Verify Circuits and Equipment Are in Condition to Energize, Before power lines
and equipment are reenergized, all appropriate tests and visual inspections shall be
conducted to verify that all tools, mechanical restraints and electrical jumpers, shorts
and grounds have been removed, so that the circuits and equipment are in a condition
to be safely energized.
7.2 Verify Employees are Clear of Lines and Equipment, Before power lines and
equipment are reenergized, all affected employees shall be notified to stay clear of the
lines and equipment, and warned that it is no longer safe to work on the affected lines.
There shall also be a visual verification by the switchman, that all employees are in
the clear.
7.3 Lockout and Hold Tag Device Removal, Each lock and Hold Tag shall be
removed from each electric disconnecting means by the authorized competent
worker/receiver and switchman, who applied the devices.
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7.4 Releases for energizing, Where appropriate, an employee responsible for operating
the machine or process which was de-energized and where work was undertaken, shall
be notified by the switchman/competent worker/receiver when lines and equipment
are ready to be energized, and such employee shall provide assistance as necessary to
safely energize the lines and equipment.
Where there is a need for testing or temporary operation of circuits and equipment
which have been de-energized locked out and tagged out, paragraph 7, Procedure for
Restoring Electric Service shall be followed.
The following precautions shall be observed when working on de-energized lines and
equipment:
9.1 When the switchman has carried out the disconnecting of the power lines and/or
equipment at every isolation point, where it can be energized, and have verified that
the lines or equipment has been de-energized as per Try out Procedure for Verifying
de-energized condition.
9.2 No worker is allowed to work on a de-energized line or equipment unless he is
fully aware of the nature and also the extent of the work he is about to do.
Unless the competent worker/receiver himself had witnessed or he himself checked
and verified, that the lines are de-energized and grounded, he must not take the
initiative of working on the lines or equipment as if it is de-energized.
9.3 Authorized Issuer and Authorized competent worker/receiver shall use all
necessary safety equipment approved for the type of job. In addition to the appropriate
safety shoes and safety hat, rubber gloves, goggles, face shields, insulating rods and
handles, etc…, that may be required for de-energized, testing and for safe completion
of the job and restoration of power.
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9.4 Competent worker/receiver shall work only within the safe boundaries defined or
identified by his supervisor or worker in charge, which was discussed to him during
planning of the job and before start up.
9.5 Where worker protective ground cannot be installed at isolation points that are not
under the jurisdiction of the company, additional precautions are required to eliminate
potential back feed sources.
Special safe working procedure shall be planned for implementation. (See par.4.2 of
SEC document DOM 01-04).
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118
UNIT (4)
GROUNDING
AND PROCEDURES
FOR GROUNDING
PROCESS
119
120
LESSON OBJECTIVES
UNIT (4)
OBJECTIVES:
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1- INTRODUCTION:
2- FUNCTION OF GROUNDING:
The reference point in an electrical circuit from which voltages are measured,
A common return path for electric current, or
A direct physical connection to the Earth.
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Equipment Grounding is the electrical connection of all the metal parts that do not
carry current of all electrical equipment to the ground.
The electrical code requires that all equipment must be properly grounded and
equipment grounds are universally applied. On the other hand, until recently, the
system grounding was not always considered necessary and some systems were
operated ungrounded.
SYSTEM GROUNDING
Figure 4.3 show the most common system ground connections for transformer star
connected winding. There are three types for star winding connection as:
1- Solid grounding connection (Most common).
2- Grounding through resistance (Limiting for fault current).
3- Grounding through reactance (Coil):
a. Fixed reactance (Coil)
b. Variable reactance (Paterson Coil).
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Neutral point in rear cases can be isolated in floated systems. Floated system has very
limited short circuit current for first fault condition.
Figure 4.3 show the most common system ground connections for transformer delta
connected winding. There are three types for star winding connection as:
1- Center tapped grounding.
2- One point grounding.
3- Ungrounded (Isolated).
Delta connection can be fully grounded through Zigzag transformer with special
arrangement for it winding. Fig 6-5 shows that transformer connection.
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These are 3-wire primary systems run on steel poles. MV neutral of power
transformers is grounded solidly or through low resistance at HV/MV substations.
The secondary side of the distribution transformers is solidly grounded and connected
with MV grounding.
A ground wire is continuously run under the phase wires and is grounded at the
terminal pole and every fifth pole.
These are 3-wire primary systems with the metal screen /armor of MV cables is
grounded at all cable termination points. MV neutral of power transformers is
grounded solidly or through low resistance.
The secondary side of the distribution transformers is solidly grounded and connected
with MV grounding.
4-2- LV SYSTEM
It is a 4-wire system and system neutral is multiply grounded at each pole and at
consumer location.
It is a 4-wire system and the LV neutral is multiple grounded at all cable terminations, at MV /
LV substations, distribution pillars, and consumer locations.
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LV neutral ground and any grounds associated with MV equipment / system shall
always be kept bonded.
Separation between LV neutral ground and MV equipment / system ground shall be
achieved by grounding LV neutral points which are remote from MV grounds.
Minimum distance between any part of MV ground system and nearest LV neutral
ground shall be 4 meters.
1- DMM- 04-05
Grounding inspection, maintenance and testing procedure.
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All metal work shall be bonded together and to the substation metalwork grounding
system. Each continuous piece of metal that could form part of the path of a ground
fault current shall be bonded to its neighbors so that continuity of grounding circuit
does not depend on mechanical connections between components.
Grounding arrangements for such substations are shown in Figures 4-7 to 4- 11.
If the transformer and RMU are separated by more than 4 meters, both of them should
be treated as independent installations, and each one should be grounded with four
ground rods.
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Fig 4-10- Bonding & grounding arrangement of MV/LV Substation with LV Panel
These substations serve large single point LV customers directly from the transformer
terminals.
All metal work shall be bonded together and to the substation metalwork grounding
system. Each continuous piece of metal that could form part of the path of a ground
fault current shall be bonded to its neighbors so that continuity of grounding circuit
does not depend on mechanical connections between components.
The LV neutral shall be connected to MV/LV substation ground.
The customer presents:
• Three phase conductors.
• One neutral conductor.
• One 35 mm2 bare copper ground conductor for connection by SEC.
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The phase and neutral conductors shall be connected to the appropriate terminals of
the transformer. The ground conductor shall be connected to the neutral terminal of
the transformer.
Grounding arrangement of such substations is shown in Figure 4-10.
Fig 4-11- Bonding & grounding arrangement of MV/LV Substation without LV Panel
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errors or through induction. In fact, MV circuits can induce voltage and current on
conductive surfaces even several yards away from energized conductors.
The main purpose of PPGB is to expeditiously actuate overcurrent protective devices
while simultaneously limiting voltage to which workers are exposed to safe levels.
When a circuit has been properly grounded for the protection of workers and it
accidentally becomes energized, the voltage on the system sags to near zero.
However, the grounding cables cannot carry these massive amounts of current for
more than a fraction of a second. Therefore, the workers' lives depend upon the
overcurrent protective devices that protect the circuit (to de-energize it) before the
grounding cables melt open and voltage levels return to unsafe levels.
The basic steps involved in the installation and removal of protective grounding
equipment is as follows:
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A 3-point test consists of testing the voltage tester on a known energized source to
verify it is working properly (Test No. 1).
Then, test the circuit on which work is to be performed (Test No. 2).
Finally, test the voltage tester on the same energized source as was used in Test
No.1 to verify the tester is still working properly (Test No. 3).
Examples of sensitive voltage testing devices include “proximity” testers, such as
glow sticks (similar to light pens), tic-tracers (they make a sound), or direct-reading
MV voltmeters.
5. One of the most important steps in the grounding process is to properly clean the
conductors before connecting to them. This task is performed using a wire brush
that is connected to an insulated stick. Wire brushes come in many different styles
to accommodate the many different types of equipment that must be grounded. The
main point to remember is that you must remove all oxidation on both the phase
conductors and grounding electrodes before attaching grounding cables to them.
Fig. 4-13 Following proper work practices is just as important as wearing proper
levels of PPE.
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6. As is the case with most of electrical work, grounding cables must be installed and
removed in a specific order. Always connect the grounded end of the grounding
cables first. Next, make connections to the phase conductors.
When finished with your work, remove the grounding jumpers in the reverse order.
Caution:
There have been fatalities when workers attempted to move or remove the ground
connections while the jumpers were still connected to the phase conductors.
Fig. 4-14 Connecting the portable grounding in the suitable location for safe work
practices in HV/MV S/S switchyard (wearing proper levels of PPE).
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Furthermore, the cables must be placed only at proper points in the electrical system
to ensure they perform as expected, should the equipment become energized. Many
arc flash accidents have occurred when workers improperly applied grounding cables
and the systems became energized.
The techniques for grounding also vary by the types of systems on which work is
being performed.
Here are some other recommendations to follow that help increase the odds of
performing PPGB safely at most facilities.
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UNIT (5)
HAZARD ANALYSIS
AND
RISK MANAGEMENT
141
142
LESSON OBJECTIVES
UNIT (5)
OBJECTIVES:
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HAZARD DIFFENITION:
A hazard is the potential for harm. In practical terms, a hazard often is associated
with a condition or activity that, if left uncontrolled, can result in an injury or illness.
See Appendix 2 for a list of common hazards and descriptions. Identifying hazards
and eliminating or controlling them as early as possible will help prevent injuries and
illnesses.
EXAMPLES OF A HAZARD:
Workplace hazards can come from a wide range of sources. General examples
include any substance, material, process, practice, etc that has the ability to cause
harm or adverse health effect to a person under certain conditions. See Table 5-1.
As shown in Table 5-1, workplace hazards also include practices or conditions that
release uncontrolled energy like:
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A job hazard analysis is a technique that focuses on job tasks as a way to identify
hazards before they occur. It focuses on the relationship between the worker, the task,
the tools, and the work environment. Ideally, after you identify uncontrolled hazards,
you will take steps to eliminate or reduce them to an acceptable risk level.
INTRODUCTION:
Hazard analysis is used as the first step in a process used to assess risk. The result of
a hazard analysis is the identification of different type of hazards. A hazard is a
potential condition and exists or not (probability is 1 or 0). It may in single existence
or in combination with other hazards and conditions become an actual Functional
Failure or Accident.
The way this exactly happens in one particular sequence is called a scenario. This
scenario has a probability (between 1 and 0) of occurrence. Often a system has many
potential failure scenarios. It also is assigned a classification, based on the worst case
severity of the end condition.
Risk is the combination of probability and severity. Preliminary risk levels can be
provided in the hazard analysis. The validation, more precise prediction (verification)
and acceptance of risk is determined in the Risk analysis.
The main goal of both is to provide the best selection of means of controlling or
eliminating the risk.
Hazard analysis can lead us to answer an important question. What must be done to
be safe? To be safe, you must think about your job and plan for hazards. To avoid
injury or death, you must understand and recognize hazards.
You need to evaluate the situation you are in and assess your risks. You need to
control hazards by:
- Creating a safe work environment,
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1- RECOGNIZING HAZARDS
The first step toward protecting yourself is recognizing the many hazards you face
on the job. To do this, you must know which situations can place you in danger.
Knowing where to look helps you to recognize hazards.
An electrical hazard exists when the wire is too small a gauge for the current it will
carry. When a wire is too small for the current it is supposed to carry, the wire will
heat up. The heated wire could cause a fire.
The kind of metal used as a conductor can cause an electrical hazard. Special care
needs to be taken with aluminum wire. Since it is more brittle than copper, aluminum
wire can crack and break more easily. Connections with aluminum wire can become
loose and oxidize if not made properly, creating heat or arcing.
Electrical hazards exist when wires (in control circuits), conductors, cables or other
electrical parts are exposed. Wires and parts can be exposed if a cover is removed
from a wiring or breaker box. Electrical terminals in motors and appliances may be
exposed.
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Older equipment may have exposed electrical parts. If you contact exposed live
electrical parts, you will be shocked.
The risk from exposed live parts depends on your distance from the parts. Three
“boundaries” are key to protecting yourself from electric shock and one to protect
you from arc flashes or blasts. These boundaries are:
- The limited approach boundary is the closest an unqualified person
can approach, unless a qualified person accompanies you.
- The restricted approach boundary is the closest to exposed live parts
that a qualified person can go without proper PPE and insulated tools.
- The prohibited approach boundary—the most serious—is the dis-
tance you must stay from exposed live parts to prevent flashover or
arcing in air.
- The flash protection boundary is where you need PPE to prevent
incurable burns, if there’s an arc flash.
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Electric Shock & Flash Protection Boundaries To Live Parts for 300–600 Volts
Prohibited Restricted Approach Limited Approach Flash Protection
Approach Boundary Boundary Boundary Boundary
1 inch 1 ft. 3 ft. 6 in. 4 ft.
Most people do not realize that overhead power lines are usually not insulated. More
than half of all electrocutions are caused by direct worker contact with energized
power lines. Power line workers must be especially aware of the dangers of overhead
lines.
Shocks and electrocutions occur where physical barriers are not in place to prevent
contact with the wires.
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When dump trucks, cranes, work platforms, or other conductive materials (such as
pipes and ladders) contact overhead wires, the equipment operator or other workers
can be killed. If you do not maintain required clearance distances from power lines,
you can be shocked and killed.
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contact with each other. Insulation also prevents conductors from coming in
contact with people. Sometimes the insulation inside an electrical tool or
appliance is damaged. When insulation is damaged, exposed metal parts may
become energized if a live wire inside touches them. Electric hand tools that are
old, damaged, or misused may have damaged insulation inside. If you touch
damaged power tools or other equipment, you will receive a shock.
When an electrical system is not grounded properly, a hazard exists. The most
common electrical violation is improper grounding of equipment and circuitry. The
metal parts of an electrical wiring system that we touch should be grounded. If the
system is not grounded properly, these parts may become energized. Metal parts of
overhead lines, motors or appliances that are plugged into improperly grounded
circuits may be energized.
When a circuit is not grounded properly, a hazard exists because unwanted voltage
cannot be safely eliminated. If there is no safe path to ground for fault currents,
exposed metal parts in damaged appliances can become energized.
Overloads in an electrical system are hazardous because they can produce heat or
arcing. Wires and other components in an electrical system or circuit have a maximum
amount of current they can carry safely. If too many devices are plugged into a circuit,
the electrical current will heat the wires to a very high temperature.
The temperature of the wires can be high enough to cause a fire. If their insulation
melts, arcing may occur. Arcing can cause a fire in the area where the overload exists,
even inside a wall.
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In order to prevent too much current in a circuit, a circuit breaker or fuse is placed in
the circuit. If the breakers or fuses are too big for the wires they are supposed to
protect, an overload in the circuit will not be detected and the current will not be shut
off.
Working in wet conditions is hazardous because you may become an easy path for
electrical current. If you touch a live wire or other electrical component—and you are
standing in even a small puddle of water—you will receive a shock.
If you touch a live electrical component with an uninsulated hand tool, you are more
likely to receive a shock when standing in water.
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Wet clothing, high humidity, and perspiration reduce resistance and increase your
chances of being electrocuted.
In addition to electrical hazards, other types of hazards are present at job sites.
Remember that all of these hazards can be controlled.
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- Chips and particles flying from tools can injure your eyes. Wear eye protection.
- Falling objects can hit you. Wear a hard hat.
- Sharp tools and power equipment can cause cuts and other injuries. If you
receive a shock, you may react and be hurt by a tool.
- You can be injured or killed by falling from a ladder or scaffolding. If you
receive a shock you may lose your balance and fall.
- You expose yourself to hazards when you do not wear PPE.
2- EVALUATING HAZARDS
After you recognize a hazard, your next step is to evaluate your risk from the hazard.
Obviously, exposed wires should be recognized as a hazard. If the exposed wires are
15 feet off the ground, your risk is low. However, if you are going to be working on a
roof near those same wires, your risk is high. The risk of shock is greater if you will
be carrying metal conduit that could touch the exposed wires. You must constantly
evaluate your risk.
Combinations of hazards increase your risk. Improper grounding and a damaged tool
greatly increase your risk. Wet conditions combined with other hazards also increase
your risk. You will need to make decisions about the nature of hazards in order to
evaluate your risk and do the right thing to remain safe.
There are “clues” that electrical hazards exist. You must evaluate the “clue” and
decide what action should be taken to control the hazard.
There are a number of other conditions that indicate a hazard.
- Tripped circuit breakers and blown fuses show that too much current is
flowing in a circuit or that a fault exists. This condition could be due to
several factors, such as malfunctioning equipment or a short between
conductors. You need to determine the cause in order to control the
hazard.
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3- CONTROLLING HAZARDS:
(SAFE WORK ENVIRONMENT):
In order to control hazards, you must first create a safe work environment, then
work in a safe manner. Generally, it is best to remove the hazards altogether and
create an environment that is truly safe. When regulations are followed, safe work
environments are created.
But, you never know when materials or equipment might fail. Prepare yourself for
the unexpected by using safe work practices. Use as many safeguards as possible. If
one fails, another may protect you from injury or death.
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You need to guard against contact with electrical voltages and control electrical
currents in order to create a safe work environment. Make your environment safer
by doing the following:
- Treat all conductors—even “de-energized” ones—as if they are
energized until they are locked out and tagged.
- Verify circuits are de-energized before starting work.
- Lock out and tag out circuits and machines.
- Prevent overloaded wiring by using the right size and type of wire.
- Prevent exposure to live electrical parts by isolating them.
- Prevent exposure to live wires and parts by using insulation.
- Prevent shocking currents from electrical systems and tools by
grounding them.
- Prevent shocking currents by using Ground Fault Current Indicators
(GFCIs).
- Prevent too much current in circuits by using overcurrent protection
devices.
The wiring methods and size of conductors of cables used in a system depend on
several factors:
- Intended use of the circuit system.
- Building materials.
- Size and distribution of electrical load.
- Location of equipment (such as underground burial).
- Environmental conditions (such as dampness).
- Presence of corrosives.
- Temperature extremes
Fixed, permanent wiring is better than extension cords, which can be misused and
damaged more easily. The choice of wiring material depends on the wiring
environment and the need to support and protect wires.
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Aluminum wire and connections should be handled with special care. Connections
made with aluminum wire can loosen due to heat expansion and oxidize if they are
not made properly. Loose or oxidized connections can create heat or arcing.
Flexible wiring can be used for extension cords or power supply cords. Power supply
cords can be removable or permanently attached to the appliance.
Flexible cords cannot be used as a substitute for the fixed wiring of a structure.
Flexible cords Must Not be . . .
- Run through holes in walls, ceilings, or floors;
- Run through doorways, windows, or similar openings;
- Attached to building surfaces;
- Hidden in walls, ceilings, or floors; or
- Hidden in conduit or other raceways.
Add to find the total current needed to operate all the appliances supplied by the cord.
Choose a wire gauge that can handle the total current.
The length of the extension cord also needs to be considered when selecting the wire
gauge. Voltage drops over the length of a cord. If a cord is too long, the voltage drop
can be enough to damage equipment.
The grounding path for extension cords must be kept intact to keep you safe. A
typical extension cord grounding system has four components:
- A third wire in the cord, called a ground wire;
- A three-prong plug with a grounding prong on one end of the cord;
- A three-wire, grounding-type receptacle at the other end of the cord; and
- A properly grounded outlet.
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Electrical hazards exist when wires or other electrical parts are exposed. These
hazards need to be controlled to create a safe work environment. Isolation of
energized electrical parts makes them inaccessible unless tools and special effort are
used. Isolation can be accomplished by placing the energized parts at least 8 feet high
and out of reach, or by guarding. Guarding is a type of isolation that uses various
structures like cabinets, boxes, screens, barriers, covers, and partitions to close-off live
electrical parts.
Take the following precautions to prevent injuries from contact with live parts:
- Immediately report exposed live parts to a supervisor.
- Provide guards or barriers if live parts cannot be enclosed completely.
- Use covers, screens, or partitions for guarding that require tools to
remove them.
- Replace covers that have been removed from panels, motors, or fuse
boxes.
- Close unused conduit openings in boxes so that foreign objects (pencils,
metal chips, conductive debris, etc.) cannot get inside and damage the
circuit.
When an electrical system is not grounded properly, a hazard exists. This is because
the parts of an electrical wiring system that a person normally touches may be
energized, or live, relative to ground.
Parts like switch plates, wiring boxes, conduit, cabinets, and lights need to be at 0
volts relative to ground. If the system is grounded improperly, these parts may be
energized. The metal housings of equipment plugged into an outlet need to be
grounded through the plug.
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Grounding is connecting an electrical system to the earth with a wire. Excess or stray
current travels through this wire to a grounding device deep in the earth. Grounding
prevents unwanted voltage on electrical components.
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4- RISK MANAGEMENT:
RISK ASSESSMENT
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Risk assessments are very important as they form an integral part of a good
occupational health and safety management plan. They help to:
The aim of the risk assessment process is to remove a hazard or reduce the level of its
risk by adding precautions or control measures, as necessary.
By doing so, you have created a safer and healthier workplace.
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By determining the level of risk associated with the hazard, the employer and the joint
health and safety committee can decide whether a control program is required.
It is important to remember that the assessment must take into account not only the
current state of the workplace but any potential situations as well.
Overall, the goal is to find and record possible hazards that may be present in your
workplace. As mentioned, it may help to work as a team and include both people
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familiar with the work area, as well as people who are not – this way you have both
the "experienced" and "fresh" eye to conduct the inspection.
Each hazard should be studied to determine its' level of risk. To research the hazard,
you can look at:
Product information / manufacturer documentation.
Past experience (workers, etc.).
Legislated requirements and/or applicable standards.
Industry codes of practice / best practices.
Health and safety material about the hazard such as material safety data sheets
(MSDSs), or other manufacturer information.
Information from reputable organizations.
Results of testing (atmospheric, air sampling of workplace, biological, etc.).
The expertise of an occupational health and safety professional.
Information about previous injuries, illnesses, "near misses", accident reports,
etc.
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Remember to include factors that contribute to the level of risk such as:
The work environment (layout, condition, etc.).
The capability, skill, experience of workers who do the work.
The systems of work being used.
The range of foreseeable conditions.
Ranking or prioritizing hazards is one way to help determine which hazard is the most
serious and thus which hazard to control first. Priority is usually established by taking
into account the employee exposure and the potential for accident, injury or illness.
By assigning a priority to the hazards, you are creating a ranking or an action list.
The following factors play an important role:
Percentage of workforce exposed.
Frequency of exposure.
Degree of harm likely to result from the exposure.
Probability of occurrence.
There is no one simple or single way to determine the level of risk. Ranking hazards
requires the knowledge of the workplace activities, urgency of situations, and most
importantly, objective judgment.
Very Likely – Typically experienced at least once every six months by an individual.
Likely – Typically experienced once every five years by an individual.
Unlikely – Typically experienced once during the working lifetime of an individual.
Very unlikely – Less than 1% chance of being experienced by an individual during
their working lifetime.
When establishing potential severity of harm, information about the relevant work
activity should be considered, together with:
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Very high – These risk are unacceptable. Substantial improvements in risk control
measures are necessary so that the risk is reduced to a tolerable or acceptable level.
The work activity should be halted until risk controls are implemented that reduces the
risk so that it is no longer very high. If it is not possible to reduce the risk, the work
should remain prohibited.
Note: Where the risk is associated with extremely harmful consequences, further
assessment is necessary to increase confidence in the likelihood of harm.
Once you have established your top priorities, you can decide on ways to control each
specific hazard. Hazard control methods are often grouped into the following
categories:
Elimination (including substitution).
Engineering controls.
Administrative controls.
Personal protective equipment.
It is important to know if your risk assessment was complete and accurate. It is also
essential to be sure that changes in the workplace have not introduced new hazards or
changed hazards that were once ranked as lower priority to a higher priority.
It is good practice to review your assessment on a regular basis to be sure that nothing
has changed and that your control methods are effective. Triggers for a review can
also include:
The start of a new project.
A change in the work process or flow.
A change or addition to tools, equipment, machinery (including locations or the
way they are used).
New employees.
Moving to a new building or work area.
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A safe work environment is not enough to control all electrical hazards. You must
also work safely. Safe work practices help you control your risk of injury or death
from workplace hazards. If you are working on electrical circuits or with electrical
tools and equipment, you need to use Safe Work Practices.
Take time to plan your work, by yourself and with others. Safety planning is an
important part of any task. It takes effort to recognize, evaluate, and control hazards.
If you are thinking about your work tasks or about what others think of you, it is hard
to take the time to plan for safety. But, YOU MUST PLAN.
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Planning with others is especially helpful. It allows you to coordinate your work and
take advantage of what others know about identifying and controlling hazards.
The following is a list of some things to think about as you plan.
- Work with a “buddy”—Do not work alone. Both of you should be trained in
CPR. Both of you must know what to do in an emergency.
- Know how to shut off and de-energize circuits—You must find where circuit
breakers, fuses, and switches are located. Then, the circuits that you will be
working on (even low-voltage circuits) MUST BE TURNED OFF! Test the
circuits before beginning work to make sure they are completely de-energized.
- Plan to lock out and tag out circuits and equipment—Make certain all
energy sources are locked out and tagged out before performing any work on an
electrical circuit or electrical device. Working on energized (“hot”) circuits is
one of the most dangerous things any worker could do.
Before ANY work is done on a circuit, shut off the circuit, lock out and tag out the
circuit at the distribution panel, then test the circuit to make sure it is de-energized.
Fig. 5-8- lock out and tag out circuits and equipment
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IMPROPER GROUNDING
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INADEQUATE WIRING
DAMAGED INSULATION
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OVERLOADED CIRCUITS
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INFORMATION SHEET
WET CONDITIONS
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INFORMATION SHEET
DEFINITIONS
Authorization
The process of eligibility which shall be carried out in each Department.
Authorized:
Categories of SEC and Contractors employees who successfully achieve PAC
standard.
Competent Worker
An authorized worker from PAC who will work under the supervision of Issuer and
Receiver. Competent worker can be SEC or Contractor.
Issuer:
means a person, who shall responsible for safe switching and properly Implementing
the procedure of Safety documents. Issuer shall be only from SEC employee.
Receiver
means a person who, shall supervise all work carried out in SEC distribution system
and also responsible of his safety and safety of all competent workers, working under
his supervision. He shall carry the all works with proper receiving of safety document.
Receiver can be SEC or Contractor.
Safety Documents:
It consists of all documents like PTW, LOA, SFT, IER and LV Permit (Disconnection
& Reconnection)
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INFORMATION SHEET
Lockout:
A method used to prevent inadvertent closing of switches or disconnects. Using Safety
Locks intended for the purpose is an effective method. It is designed to deter
accidental or unauthorized operation of disconnecting means.
Work Permit:
Authorization issued to a competent worker/Receiver to work on portion of power
lines or piece of equipment, which are normally energized, or with a possibility to be
energized, and are inherently hazardous to work on, unless all power source/s are
properly De energized in a safe manner. This protection will be issued only, when
proven by approved method/s that lines n equipment are de-energized and safe to
perform work.
Hold Tag:
The Hold Tag supplements the locks in preventing accidental or unauthorized
operation of disconnecting means. It serves as a warning against unauthorized
operation of the disconnecting means or removal of the tag.
Power lines:
Overhead or underground distribution network lines.
Authorized Person:
An authorized person is a competent person possessing technical knowledge and who
is trained and certified by a competent authority.
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INFORMATION SHEET
Isolated
This term is used to indicate that any apparatus, equipment, plant or circuit has been
completely disconnected from all electricity sources that could cause danger and all
necessary precautions have been taken to prevent accidental reconnection.
Issuer
means a person, who shall responsible for safe switching and properly Implementing
the procedure of Safety documents. Issuer shall be only from SEC employee.
Receiver
means a person who, shall supervise all work carried out in SEC distribution system
and also responsible of his safety and safety of all competent workers, working under
his supervision. He shall carry the all works with proper receiving of safety document.
Receiver can be SEC or Contractor.
Lockout:
A method used to prevent inadvertent closing of switches or disconnects.
Work Permit:
Authorization issued to a craftsman to work on portion of power lines or piece of
equipment, which are normally energized, or with a possibility to be
energized, and are inherently hazardous to work on, unless all power source/s are
properly de-energized in a safe manner.
Hold Tag:
The Hold Tag supplements the locks in preventing accidental or
unauthorized operation of disconnecting means.
Power Lines:
Overhead or underground distribution network.
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INFORMATION SHEET
Exposure Voltage:
A short-duration difference in potential between conductive objects that a person may
contact when personal protective grounds or a grounding system conduct fault current.
Also applicable to transferred potential between separately grounded systems
(stations), or difference in earth surface potentials.
Grounding:
The connection of conductive parts of lines, structures, and equipment to earth or
other conductive medium (grounding system) that substitutes for earth, e.g. station
ground mat conductors.
Grounded Worksite:
A work area that is made an equipotential safe working zone by the application of
personal protective grounds.
Static Ground:
Any grounding cable or bonding jumper (including clamps) that has an ampacity less
than the maximum available fault current at the worksite. Static grounds are used for
potential equalizing between conductive parts in grounding configurations that cannot
subject them to significant current.
Step Voltage:
The difference in surface potential experienced by a person bridging a distance of one
meter with the feet without contacting any other grounded object.
Touch Voltage:
The difference in potential between a grounded structure or station and the surface
potential at the point where a person is standing while at the same time having a hand
in contact with the grounded structure or object.
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INFORMATION SHEET
A Hazard:
It is any source of potential damage, harm or adverse health effects on something or
someone under certain conditions at work.
Sometimes a hazard is referred to as being the actual harm or the health effect it
caused rather than the hazard.
Risk
It is the chance or probability that a person will be harmed or experience an adverse
health effect if exposed to a hazard.
It may also apply to situations with property or equipment loss.
Risk Assessment
It is the process where you identify hazards, analyze or evaluate the risk associated
with that hazard, and determine appropriate ways to eliminate or control the hazard.
Incident
An event that is either unpleasant or unusual.
Accident
An unfortunate incident that happens unexpectedly and unintentionally, typically
resulting in damage or injury.
Near Miss
A narrowly avoided collision or other accident.
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REFERENCES
REFERENCES
1- SEC DOCUMENTS:
1-1- DSEM 01-001 (Authorization).
1-2- DSEM 01-002 (Safety Documents).
1-3- DSEM 01-003 (Lockout).
1-4- DSEM 01-004 (Hold Tags).
1-5- DSEM 01-005 (LV Permit).
1-6- DSEM 01-006 (Site Inspection for Distribution Safety).
1-7- DOM 01-03 (Operation Relation Between Control Centers).
1-8- DSM 02-00 (Personal Protective Equipment).
2- Occupational Safety & Health Administration (OSHA) Regulations
(Standards - 29 CFR).
3- Electrical Safety (NIOSH [2003] National Institute for Occupational Safety
and Health) - Cincinnati, OH: U.S.
4- Electrical Safety in the Workplace (Occupational Safety and Health
Administration, U.S. Department of Labour).
5- ELECTRICAL SAFETY MANUAL (Lawrence Berkeley National
Laboratory ).
6- NFPA-70E (Standard for Electrical Safety in the Workplace).
7- Job Hazard Analysis (OSHA 3071 - 2002 ).
SAFE ISOLATION AND SWITCHING PROCEDURES, TECHNICAL SHORT COURSE (TSC) - EL32 181
BOOK EDITION
Textbook/Workbook
Feb, 2017
182 SAFE ISOLATION AND SWITCHING PROCEDURES, TECHNICAL SHORT COURSE (TSC) – EL32