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Butterfly Valves: Technical Guide
Butterfly Valves: Technical Guide
Technical Guide
Butterfly Valves
Manual Semi-Lugged Valves
Manual Fully-Lugged Valves
Electrically Actuated Valves
Pneumatically Actuated Valves
CS0282 Jet Butterfly_aw:2867_Jet butterfly valves 12/8/09 22:32 Page 2
NBR (Buna-N) or
ISO90001:2000 EPDM O-ring
Stainless steel stem
Valves and actuated packages are designed,
manufactured and assembled under ISO9001:2000
Ductile iron body with
protective paint coating
NBR (Buna-N), EPDM
Valves with EPDM seats have WRAS approval.
Water Regulations Advisory Scheme (WRAS) is the or HT-EPDM seat firmly
UK Water Industry’s approval scheme. Products molded-in (bonded) Ductile iron with ENP or
approved by the scheme have been shown to comply to valve body stainless steel disc
with the requirements of the Water Supply
(Water Fittings) Regulations 1999 and amendments.
Zinc die-cast plug with
chromate coating
Introduction
CS0282 Jet Butterfly_aw:2867_Jet butterfly valves 12/8/09 22:32 Page 3
Operators
Valves are supplied with manual or actuated
operators to suit customer requirements.
locking lever with padlock tags
CS0282 Jet Butterfly_aw:2867_Jet butterfly valves 12/8/09 22:32 Page 4
Fig. 621 -
Technical Data
Cat No. Cat No. Cat No. Dimensions (mm)
Weight
Fig 611 Fig 621 Fig 626 Size (") DN (mm)
Nitrile EPDM HT-EPDM A B C øD E (kg)
Fig. 611, 621 & 626 Semi-Lugged, Lever Operated Butterfly Valves
CS0282 Jet Butterfly_aw:2867_Jet butterfly valves 12/8/09 22:32 Page 5
Fig. 611, 621 & 626 Semi-Lugged, Gear Operated Butterfly Valves
Fig. 621 -
• Maximum working pressure 16 Bar
EPDM seat for, heating,
cooling and potable water. • Suitable for vacuum service up to -0.97
bar gauge (30 Torr [mm Hg] absolute)
Fig. 626 - High temperature EPDM seat for • Test pressure 24 Bar
MTHW heating & process • Temperature range - see chart page 10
applications. • Multi-Flange compatibility - see chart
page 11
• Lightweight, compact aluminium gearbox
with position indicator
• Bonded seat construction semi-lugged, gear operated butterfly valve
Technical Data
Fig. 624 -
6
Materials - Main Components
Component Material Standard
Body Ductile iron EN-GJS-450-10
Disc Stainless steel ASTM A351 Grade CF8M
Stem Stainless steel AISI Grade 410
Seat, O-Rings NBR (Fig 614), EPDM (Fig 6214 -
Stem Bearing Polyacetal and glass filled PTFE -
Lever Die-cast aluminium (50mm-150mm), Ductile iron (200mm) -
Technical Data
Cat No. Cat No. Cat No. Dimensions (mm)
Weight
Fig 614 Fig 624 Fig 628 Size (") DN (mm)
Nitrile EPDM HT-EPDM A B C øD E (kg)
Fig. 614, 624 & 628 Fully-Lugged, Lever Operated Butterfly Valves
CS0282 Jet Butterfly_aw:2867_Jet butterfly valves 12/8/09 22:32 Page 7
Fig. 614, 624 & 628 Fully-Lugged, Gear Operated Butterfly Valves
Technical Data
Electrically Actuated
Butterfly Valves
At our dedicated in-house ISO9001:2000 Valve Actuation Center, we assemble and test
actuated packages to suit a wide variety of applications. Naturally, we recommend Jet range
actuators, however we can supply Jet range valves fitted with other actuators if required.
Jet range Electric Actuators are built to exacting standards and are packed with
features including:
Size DN Actuator Figure 611 - Nitrile Seat Figure 621 - EPDM Seat
(") (mm) on/off 24V AC 24V DC 110V AC 240V AC 24V AC 24V DC 110V AC 240V AC
2 50 ER20 K85108 K85608 K85648 K85688 K85128 K85628 K85668 K85708
2 1/2 65 ER20 K85109 K85609 K85649 K85689 K85129 K85629 K85669 K85709
3 80 ER35 K85110 K85610 K85650 K85690 K85130 K85630 K85670 K85710
4 100 ER35 K85111 K85611 K85651 K85691 K85131 K85631 K85671 K85711
5 125 ER60 K85112 K85612 K85652 K85692 K85132 K85632 K85672 K85712
6 150 ER100 K85113 K85613 K85653 K85693 K85133 K85633 K85673 K85713
8 200 OA15 K85114 K85614 K85654 K85694 K85134 K85634 K85674 K85714
10 250 AS50 K85115 K85615 K85655 K85695 K85135 K85635 K85675 K85715
12 300 AS50 K85116 K85616 K85656 K85696 K85136 K85636 K85676 K85716
Size DN Actuator Figure 614 - Nitrile Seat Figure 624 - EPDM Seat
(") (mm) on/off 24V AC 24V DC 110V AC 240V AC 24V AC 24V DC 110V AC 240V AC
2 50 ER20 K85118 K85618 K85658 K85698 K85138 K85638 K85678 K85718
2 1/2 65 ER20 K85119 K85619 K85659 K85699 K85139 K85639 K85679 K85719
3 80 ER35 K85120 K85620 K85660 K85700 K85140 K85640 K85680 K85720
4 100 ER35 K85121 K85621 K85661 K85701 K85141 K85641 K85681 K85721
5 125 ER60 K85122 K85622 K85662 K85702 K85142 K85642 K85682 K85722
6 150 ER100 K85123 K85623 K85663 K85703 K85143 K85643 K85683 K85723
8 200 OA15 K85124 K85624 K85664 K85704 K85144 K85644 K85684 K85724
10 250 AS50 K85125 K85625 K85665 K85705 K85145 K85645 K85685 K85725
12 300 AS50 K85126 K85626 K85666 K85706 K85146 K85646 K85686 K85726 fully-lugged body style
Pneumatically Actuated
Butterfly Valves
We test and assemble actuated packages at
our dedicated ISO9001:2000 certified Valve
Actuation Center. We recommend Jet
range actuators,however we can supply
Jet range valves fitted with other actuators
if necessary.
• Our pneumatic actuators are of a double
rack and pinion design, with ISO 5211
mounting connections enabling simple
connection to most quarter-turn valves.
• An anti-blowout key provides a firm lock to
the pinion, minimising wear by eliminating
movement under pressure.
• Spring return actuators incorporate a semi-lugged body style
unique spring retainer construction,
offering improved safety whilst dismantling
and reassembling.
• Springs and moving parts are lifetime
lubricated, reducing maintenance costs.
• Bodies are hard anodised aluminium,
which provides better protection from fully-lugged body style
corrosion, enhanced surface hardness
and superior wear reistance. Optional Extras
Where required we can fit any ancillary 9
Note: Valves pictured are direct mounted, where this is not possible, a mounting kit will be used. items, including:
Actuated packages listed below have actuators sized for valves operating with a clean liquid line media and • Solenoid valves
having a maximum differential pressure of 10 bar. • Switchboxes
We would be pleased to offer solutions for alternative applications upon request.
• Positioners - Pnuematic,
Electro-Pnuematic or Digital
Codes: Semi-Lugged Body Style
• Manual overides
Size DN Figure 611 - Nitrile Seat Figure 621 - EPDM Seat
(") (mm) DA SR DA SR
2 50 K84128 K84108 K84168 K84158
2 1/2 65 K84129 K84109 K84169 K84159
3 80 K84130 K84110 K84170 K84160
4 100 K84131 K84111 K84171 K84161
5 125 K84132 K84112 K84172 K84162
6 150 K84133 K84113 K84173 K84163
8 200 K84134 K84114 K84234 K84164
10 250 K84135 K84115 K84175 K84165
12 300 K84136 K84116 K84176 K84166
Flow Characteristics
Flow Co-efficients (Kv)
Size DN Open Degree
(") (mm) 10º 20º 30º 40º 50º 60º 70º 80º 90º
2 50 0 4 9 16 25 41 65 93 107
2 1/2 65 0 10 19 34 55 88 141 201 234
3 80 0 15 29 49 81 129 208 295 343
4 100 0 5 48 83 137 218 349 499 580
5 125 0 38 72 125 319 330 528 753 876
6 150 0 57 109 189 313 498 798 1140 1325
8 200 0 108 199 346 571 908 1453 2076 2415
10 250 0 138 281 497 822 1310 2096 2995 3481
12 300 0 233 426 743 1227 1955 3129 4470 5199
Flow Coefficient ΔpKv is flow in m3/h with a 1 bar static pressure drop across the valve.
14 18
2 212 3 4 5 6 8 10 12 16 20 24
1.0 0.1
50
0.1 0.01
0
0.01 0.001
0 10 100 1000 10000
0 50 100
3
close valve opening (%) open
10 flow volume (m /h)
Pressure / Temperature
Nitrile Seat - Fig. 611 & 614 Nitrile Seat - Fig. 621 & 624
pressure (bar)
pressure (bar)
20 20
18 18 intermittant service
16 16 continuous service
14 14
12 12
10 10
8 8
6 6
4 4
2 2
0 0
-20 -10 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 100 -20 -10 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 100 110 120 130
temperature (ºC) temperature (ºC)
20
18
16 Size DN Differential Pressure (ΔP) bar
(") (mm) 3.5 7 10 12 16
14
12
2 50 10.2 11.0 11.3 11.6 11.9
2 1/2 65 15.3 16.5 16.7 17.4 17.6
10
3 80 24.4 26.35 26.9 27.8 28.2
8
4 100 30.5 32.9 33.4 34.8 35.2
6 5 125 56.0 60.4 61.5 63.8 64.7
4 6 150 71.3 76.8 78.3 81.2 82.4
2 8 200 132 142 145 150 152
0 10 250 265 286 292 302 306
-10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 12 300 400 431 440 456 462
temperature (ºC) Figures are in Newton meters (Nm) and include a safety factor
Performance Charts
CS0282 Jet Butterfly_aw:2867_Jet butterfly valves 12/8/09 22:33 Page 11
Bolting Data
Semi-Lugged Fig. 611,621 & 626 (use either method shown)
Hexagon Nut + Hexagon Head Bolt Stud Bolt + Hexagon Nuts
(L=mm)
(L=mm)
Fully-Lugged Fig. 614, 624 & 628 Recommended Bolting Torque Values
Stud Bolt + Hexagon Nuts
Over-tightened bolts may adverseley effect valve performance or cause
(L=mm)
damage to the liner, under-tightening could result in leaks between the
valve and the mating flanges.
Flange PN10 PN16 Size DN Torque
Size DN (") (mm) Nm
Size L No. Size L No.
(") (mm) 2 50 63
2 50 M16 35 8 M16 35 8 2 1/2 65 63
2 1/2 65 M16 35 8 M16 35 8 3 80 63
3 80 M16 35 8 M16 35 8 4 100 63
4 100 M16 40 8 M16 40 16 5 125 111
5 125 M16 40 16 M16 40 16 6 150 111
6 150 M20 40 16 M20 40 16 8 200 111
8 200 M20 45 16 M20 50 16 10 250 177
10 250 M20 45 24 M24 55 24 12 300 177
12 300 M20 50 24 M24 60 24
Whilst every care has been taken to ensure that the information
included in this document was accurate at the time of printing,
we reserve the right to change specifications at any time. The
photographs reproduced in this publication are within the
constraints of the printing process and are NOT to be used for
matching purposes. E&OE.