Installation

Summary This manual provides instructions for the mechanical installation of the machine
FMB130/150 and FMB130/150-NA.

DR FMB 130/150 may also be referred to as FMB130/150.

Modification 15 16 17 Prepared 10.08.2012 eberhaer

KA No. 76510 76529 76537 Reviewed 10.08.2012 almadaen
KA Date 01.09.11 01.05.12 01.09.12 Norms Chkd 10.08.2012 helfensy
Released 01.09.2012 wespian
DR FMB 130/150
Format
Installation A4
Classification Lead Office
INVENTIO AG CH-6052 Hergiswil
11120 EB6
K 609741 EN
Copyright © 2012 INVENTIO AG All rights reserved.
INVENTIO AG, Seestrasse 55, CH-6052 Hergiswil, owns and retains all copyrights and other intellectual property rights in this manual. It shall only be used by
SCHINDLER personnel or authorized SCHINDLER agents for purposes which are in the interest of SCHINDLER. Any reproduction, translation, copying or storing
in data processing units in any form or by any means without prior permission of INVENTIO AG is regarded as infringement and will be prosecuted.

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 Table of Contents

1 Safety Advice. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Safety Warnings Used in this Manual . . . . . . . . . . . . . . . . . . 3
2 * Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 * Mechanical Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1 * Machine Installation with Machine Installation Tool . . . . . . . . . . . 6
3.2 Machine Installation with Hoist and Scaffold . . . . . . . . . . . . . . . 10
3.3 Fixation of the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5 Adjustments and Final Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
A1 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

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 1 Safety Advice

1.1 Safety Instructions

 Exclusively for competent professionals.

 Current version of the safety manual and any local safety requirements must be
consulted and followed before initiating works.

1.2 Safety Warnings Used in this Manual

The following types of safety warnings are used in the present manual.

NOTICE

The safety warning with the signal word “Notice” is used to address practices that could
result in property damage but not in injury.

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 2 * Prerequisites

NOTICE
Machine Damage Resulting from a Violent Shock
Rough treatment of the machine FMB130/150 prior to installation could result in cracking of
the machine casing in a more or less evident manner. If such a machine is installed, even
the presence of tiny cracks could eventually result in structural damage to the machine in
the course of normal operation.
As a precaution, if a machine is known to have sustained a severe blow or hard fall, it must
not be installed even if damage is not apparent. Replace the stricken machine with a new
one instead.

To avoid any damage, keep the parts and components in the original packaging for as long
as possible before installation. In particular, if the brakes are protected by plastic foil, leave
the foil in place until the very beginning of the electrical installation.
Refer to the system manual, K 609801, for details about:
 Building Requirements
 Electrical Requirements
 Installed Components.

The machine is delivered with a protective plastic foil covering the grooved running
surface of the traction pulleys to keep off any sort of contamination (dirt, etc.) from the
grooves.
The protective plastic foil must not be removed until the very beginning of the installation of
the STMs.

Moving and lifting the machine requires considering the machine weight and the use of
suitable lifting gear.

Machine Type Weight

FMB130-4K-Basic 121 kg
FMB130-4A-Basic 132 kg
FMB130-4KL 114 kg
FMB130-4AL 120 kg
FMB130-SKY-4K 130 kg
FMB130-SKY-4A 134 kg
FMB130-SKY-4AS 134 kg
FMB130-LS-4A 134 kg
FMB130-LS-4B 150 kg
FMB130-LS-4BS 150 kg
FMB130-LS-4C 220 kg
FMB130-NR-4M 218 kg
FMB130-NR-4D 255 kg
FMB130-NA-4M 270 kg
FMB150-NA-6D 320 kg
Machine Weights

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Special Tools
Tool Figure Description
Machine Installation This tool (ID No. 59602200) is used to
Tool install machines in hoistways with
reduced headroom height (HSK).
The clamping set (ID No. 59602217) is
included.

Related
Documents Number Document
K 609801 System Manual Schindler 3100/3300/5300
K 609707 Commissioning Schindler 3100/3300/5300
K 609744 Maintenance DR FMB 130/150
K 609701 Installation ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A

Refer to Schindler Application Portal PNC to view the documents.

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 3 * Mechanical Installation

Installation There are two methods in use for the installation of the machine in the hoistway head:
Methods  Zone EU uses the machine installation tool on the car roof.
 Zones AP, LA, EMIA and NA use the hoist and scaffold method.

The machine fixation on the machine support is identical for all zones.

3.1 * Machine Installation with Machine Installation Tool

Machine
No Step
Mounting with the
Machine 300 Prior to mounting, adjust the machine installation tool to match the elevator
Installation Tool configuration TL or TR, respectively, and also move the main supporting leg to:
 Position A for machine of type:
– FMB130-4K-Basic / FMB130-4A-Basic
– FMB130-4KL / FMB130-4AL
– FMB130-LS-4A / FMB130-4B / FMB130-4BS
– FMB130-4K / FMB130-SKY-4A / FMB130-4AS
 Position B for machine of type FMB130-LS-4C.
Refer to the figure below.

TL

TR

TR
TL

Preparation of the Machine Installation Tool (TL Configuration Shown) [10247; 26.06.2006]

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 301 Make sure that the car is resting on the buffer(s).
302 Position the machine installation tool on top of the car.
303 Remove the car hoisting eye bolt (1) on the counterweight side and the two
mounting bolts (2) from their “parking position”.
304 Position the machine installation tool over the car lifting point.
305 Fasten the machine installation tool with the supplied mounting bolts (2) to the
fastening points (3).
306 Re-insert the car hoisting eye bolt.

120_000107_01
S
A

Machine Installation Tool [10248; 17.02.2005]

1 Car hoisting eye bolt
2 Mounting bolts in their “parking position”
3 Fastening points

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 307 Attach the hoisting ropes to the machine anchor points and lift the machine high
enough to put it onto the support of the machine installation tool.

120_000109_00
Lifting the Machine [10234; 20.01.2005]

308 Put the machine onto the machine installation tool and fasten it to the machine
installation tool with a clamping set (1).
Make sure to align the front edge of the machine stator to the support plate of the
machine installation tool as shown below (note the pointer arrow).

1 120_000105_01

Machine Positioning on the Machine Installation Tool [3627; 17.02.2005]

1 Clamping set

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 309 Remove the hoisting ropes from the machine and attach them to the car hoisting
points instead.
310 Hoist the car up the hoistway until the machine is about level with the machine
support (2).
Now continue with the first step of section “Fixation of the Machine”.

TL/TR
GQ  675 kg

2 GQ = 800/1000 kg

GQ = 1125 kg

Lifting of the Machine to the Machine Support [10235; 03.11.2006]

2 Machine support (depending on GQ)

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 3.2 Machine Installation with Hoist and Scaffold

This installation method is not used for EU installations.

Machine
No Step
Mounting
311 Make sure that the suspension point on the hoistway ceiling is adequate to
securely support the machine as well as the lifting gear.
312 Hoist the machine up the hoistway onto the top landing.

Machine on the Top Landing [17318; 27.06.2006]

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 313 Using a chain hoist and with the scaffold floor boards removed:
 Lift the machine from the top landing to above the scaffold platform
 Put the floor boards back in place with the machine still hanging.
314 Working from the scaffold platform, lift the machine until it is about level with the
machine support.

Machine in the Hoistway Headroom [17319; 27.06.2006]

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 3.3 Fixation of the Machine

Consider the following information before putting the machine down on the machine
support:
 The machine is fastened to the machine support with three bolts (1, 2 and 3) as shown
below.
 Once the machine rests on the machine support, it would be difficult or even impossible
to insert the machine bolt (3) on the car side owing to a conflict in space with the car rail
head. It is therefore necessary to insert that bolt before putting the machine down on the
machine support.

Machine Fixation
315 On the car side of the machine, insert in the respective hole of the machine
support in the given order:
 A large diameter damping pad with washer (9)
 A small diameter damping pad with washer (7)
 From above, a long guiding tube (10)
 A M12x60 bolt (3).
Make sure that the large diameter damping pad (9) is on top.

2x
1 3 2
2

5
6
10
9 7

7 7

1, 3 2
Preparation of the Machine Mounting [10233; 26.11.2009]
1 M12x60 bolt on wall side 6 M12 bolt flange nut
2 M12x100 bolt at fan end 7 Small diameter damping pad with washer
3 M12x60 on car side 8 Guiding tube (short)
4 Spirit level 9 Large diameter damping pad with washer
5 M12 locking flange nut 10 Guiding tube (long)

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 316 Position the machine just above the machine support and align the machine bolt
holes with the machine support holes.
Do not yet lower the machine onto the machine support.
317 On the wall side of the machine, insert in the respective hole of the machine
support:
 A large diameter damping pad with washer (9)
 A small diameter damping pad with washer (7)
 From above, a long guiding tube (10)
 From below, a M12x60 bolt (1).
Make sure that the large diameter damping pad (9) is on top.
318 At the fan end of the machine, insert in the respective hole of the machine
support:
 From below, a small diameter damping pad with washer (7)
 From above, a short guiding tube (8)
 From above, a small diameter damping pad with washer (7)
 A M12x100 bolt (2).
319 Loosely screw a M12 hexagon flange nut (6) onto the bolt (2).
320 Loosely screw a M12 hexagon locking flange nut (5) onto the bolt (2).
321 Lower the machine so that it rests on the machine support.
322 Fasten the machine to the machine support bracket provisionally with the three
bolts (1, 2 and 3) bearing in mind that some alignment work will have to follow.
EU Installations only:
323 Remove the clamping set from the machine and lower the car enough for the
machine installation tool to be pivoted clear of the machine.
324 Lower the car onto the buffers and - on the side of the machine installation tool -
untie the hoisting rope and remove the car hoisting eye bolt.
325 Dismount the machine installation tool and put it out of the way.
326 Re-insert the previously removed car hoisting eye bolt and re-attach the hoisting
rope.
327 Lift the car back up the hoistway for the final alignment and leveling of the
machine.

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 NOTICE
Machine Alignment and Leveling
Running a machine which is not properly aligned and leveled has a negative effect on the
behavior of the STMs and could result in damage to the installation.
Align and level the machine according to the instructions.

Alignment and
Leveling 328 Loosen the M12x60 bolts (1 and 3) as well as the M12 nut (6) sufficiently so that
the machine can be aligned.
329 Align the machine in such a way that it stands at a right angle to the plane of the
car rails.
330 Tighten the M12x60 bolts (1 and 3) securely.
331 Loosen the M12 locking nut (5) and adjust the M12x100 bolt (2) using the
integrated spirit level (4) until the machine is level.
332 Tighten the M12 locking nut (5) when the machine is level.
333 Tighten the M12 nut (6) securely.
334 Using the provided holes in the machine support, secure with a safety wire (7):
 The M12x60 bolt on the wall side (1)
 The M12x60 bolt on the car side (3)

1 3
2

7 5
6

1, 3 2
Machine Leveling [3626; 26.11.2009]
1 Bolt M12x60 on wall side 5 Locking nut M12
2 Bolt M12x100 at fan end 6 Nut M12
3 Bolt M12x60 on car side 7 Safety wire
4 Spirit level

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 4 Electrical Installation

For the electrical installation of the machine FMB130/150, refer to K 609701.

Biodyn xx C BR

Biodyn xx C BR [34119; 09.03.2010]

1 Elevator controller
2 Inverter Biodyn xx C BR
3 Motor FMB130/150
4 Motor fan cable
5 Temperature sensor cable
(shielded)
6 Magnetic brake cable
7 Brake contact cable
8 Motor cable
9 Encoder cable (shielded)

Yaskawa
(AP and LA
installation)

Yaskawa Wiring and Grounding [34124; 09.03.2010]

1 Elevator controller
2 Inverter Yaskawa
3 Motor FMB130/150
4 Motor fan cable
5 Temperature sensor cable
(shielded)
6 Magnetic brake cable
7 Brake contact cable
8 Motor cable
9 Encoder cable (shielded)

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 The dual encoder:
 Is required for NA installations with VKN  0.75 m/s only.
 Additionally features a second encoder cable to the elevator controller (12).

Yaskawa (for any

installation
except L1 POW-IN
NA installation
L2 MVE FAN
with X1
VKN  0.75 m/s) L3 POW-OUT THMH THMH
PE PE
MGB MGB
CAN
WDPNA KB KB
VF2 U U
SF V V MH
VF1 W W
SEM
EF TDIV TDIV

Yaskawa Wiring and Grounding [34122; 09.03.2010]

Yaskawa -
Dual Encoder (for
NA installation L1 POW-IN
with
L2 FAN
VKN  0.75 m/s) X1
MVE
L3 POW-OUT THMH THMH
PE PE
MGB MGB
CAN
WDPNA KB KB
VF2 U U
SF V V MH
VF1 W W
SEM
EF TDIV TDIV

SPDLIM2

Yaskawa Wiring and Grounding - Dual Encoder [40377; 09.08.2011]

1 Elevator controller
2 Main switch JH
3 Transfer switch unit TSU
4 Inverter Yaskawa
5 Motor FMB130/150
6 Motor fan cable
7 Temperature sensor cable (shielded)
8 Magnetic brake cable
9 Brake contact cable
10 Motor cable (shielded)
11 Encoder cable to inverter (shielded)
12 Encoder cable to elevator controller
(shielded)

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 5 Adjustments and Final Check

Adjustments and
No Step
Final Checks
500 Check that the machine is secure and the safety wire is in place on both bolts
located towards the machine end with the brake.
501 Check that the machine is level and aligned at a right angle to the plane of the
car rails.
This alignment and leveling of the machine is very important for correct
STM behavior.
502 Check that all cabling and wiring is securely terminated and clear from moving
mechanical parts.
503 Check that all connectors are securely located.
504 Check that all cabling and wiring insulation is free of damage.
505 Check that all groundings have been established according to the figure “Wiring
and Grounding Overview” at the beginning of the chapter “Electrical Installation”.
506 Check the central bearing for leaking grease. Carefully wipe off any traces of
leaking grease with a clean dry cloth.
When cleaning, be careful not to contaminate the traction sheave with grease.

Leaking Grease on Central Bearing [42956; 12.04.2012]

It is no longer required to remove the STM retainers after completing the acceptance tests.

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 A1 Abbreviations

Abbreviations
Abbreviation Description
ACVF Inverter (frequency converter) with variable frequency output for the
powering of AC motors
CAN Controlled area network (bus system)
CBD Car blocking device
CL Closed loop (inverter with IG)
CLC Car load cell
HCU Hoistway control unit (for automatic evacuation)
HMI Human machine interface
IG Incremental encoder
JH Main power switch
KB, KB1 Brake contact
KTHMH Hoisting motor thermo switch
LDU Landing door unit
MGB Magnetic brake
MH Hoisting motor
MVE Motor fan
OL Open loop (inverter without IG)
SCIC Cabinet interface controller
SEM Automatic evacuation module
SF, SF1 Travel contactor
SMIC Main interface controller
SNGL Elevator power supply
STM Suspension traction media
TDIV Motor encoder
THMH Hoisting motor temperature sensor
VF Inverter (frequency converter)

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