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Installation

Summary This manual provides instructions for the mechanical and electrical installation of the
inverter of type Biodyn and Yaskawa.

ACVF Biodyn/Yaskawa may also be referred to as DR V.B.

Modification 06 07 08 Prepared 08.08.2011 plattle


KA No. 160643 151387 151508 Reviewed 08.08.2011 eilingth
KA Date 17.08.07 30.04.10 01.09.11 Norms Chkd 08.08.2011 eberhaer
Released 01.09.2011 wespian
ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A
Format
Installation A4
Classification Lead Office
INVENTIO AG CH-6052 Hergiswil
11210 EB4
K 609701 EN
Copyright © 2011 INVENTIO AG All rights reserved.
INVENTIO AG, Seestrasse 55, CH-6052 Hergiswil, owns and retains all copyrights and other intellectual property rights in this manual. It shall only be used by
SCHINDLER personnel or authorized SCHINDLER agents for purposes which are in the interest of SCHINDLER. Any reproduction, translation, copying or storing
in data processing units in any form or by any means without prior permission of INVENTIO AG is regarded as infringement and will be prosecuted.

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Table of Contents

1 Safety Advice. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Safety Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Safety Warnings Used in this Manual . . . . . . . . . . . . . . . . . . 3
2 * Prerequisite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.1 Inverter Biodyn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.1.1 Connection to Biodyn 9/12 C BR . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1.2 Connection to Biodyn 25 C BR (EU) . . . . . . . . . . . . . . . . . . . . . 18
4.1.3 Connection to Biodyn 25 C BR (AP) . . . . . . . . . . . . . . . . . . . . . 22
4.1.4 Connection to Biodyn 42 C BR . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.2 Inverter Yaskawa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.2.1 AP/LA Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.2.2 NA Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5 Adjustments and Final Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
A1 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


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1 Safety Advice

1.1 Safety Equipment

y All people involved must know and follow the company and local safety regulations.
y Protective clothing and appropriate safety equipment must be worn.

Hard Hat Safety Shoes Protective Gloves

Safety Goggles Hearing Protection Full Body Harness

1.2 Safety Warnings Used in this Manual

The following types of safety warnings are used in the present manual.

DANGER

The safety warning with the signal word “Danger” is used to indicate a hazardous situation
which, if not avoided, will result in death or serious injury.

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


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2 * Prerequisite

y To avoid any damage, keep the parts and components in the original packaging for as
long as possible before installation.
y Refer to the respective System Manual for specific details about prerequisites regarding
the building, electrical circuits or installed components.

Special Tools (for


Tool Figure Description
Biodyn only)
Screwdriver POZIDRIV Use this screwdriver to unfasten the
with Long Shaft inverter from the supporting bracket.
The long shaft is required to reach the
upper fixation screw in the middle.

Related
Documents Number Document
K 609826 Product Data Sheet Schindler 3100
K 609827 Product Data Sheet Schindler 3300
K 609759 Product Data Sheet Schindler 3300AP
K 609884 Product Data Sheet Schindler 3300IN
K 609828 Product Data Sheet Schindler 5300
K 609889 Product Data Sheet Schindler 5300IN
K 43401267 Product Data Sheet Schindler 6300 Rel. 2
EJ 604715 Technical Info and Configuration Schindler 6200 Hoistway Material
EJ 604720 Technical Info and Configuration Schindler 6200 (Rel. 02)
K 609741 Installation Machine FMB130/150
K 609744 Maintenance Machine FMB130/150
K 609704 Maintenance ACVF Biodyn and Yaskawa
K 609716 Installation Schindler 3100/3300/5300/6300 Hoistway Components
K 609778 Installation Schindler 3300AP Hoistway Components
EJ 609801 Installation Schindler 3100/3300/5300IN Hoistway Components
EJ 612040 Installation Schindler 3100/3300/5300LA Hoistway Components
EJ 44141711 Installation Schindler 3300/5300NA Hoistway Components

Refer to Schindler Application Portal PNC to view the documents.

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


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3 Mechanical Installation

3.1 Overview

Overview Biodyn The Biodyn series features Schindler inverters designated for the commodity market in EU,
AP and IN and consists of a complete unit with all components integrated on one panel. The
following types are available:

Biodyn Type 1) Input Voltage Maximum Usage


Output Power EU AP IN
in Elevator
Application
9 C BR 3x 400 VAC 9 kVA yes -
12 C BR 3x 400 VAC 12 kVA yes
2)
19 C BR 3x 400 VAC 19 kVA (yes) yes -
25 C BR 3x 400 VAC 25 kVA yes
42 C BR 3x 400 VAC 42 kVA yes
1) “C” stands for “CAN-bus control interface”, BR stands for “brake resistor”
2) Used no longer, has been replaced by Biodyn 25 C BR

Biodyn 9/12 C BR (with and without cover) [18667; 05.03.2010]

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


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Biodyn 25 C BR Version EU (with and without cover) [18666; 10.11.2006]

Biodyn 25 C BR Version AP (with and without cover and side panel) [33140; 05.02.2010]

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


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Biodyn 42 C BR (with and without cover) [18665; 10.11.2006]

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


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Overview The Yaskawa series features Schindler inverters (ACVF) designated for the commodity
Yaskawa market in AP, LA and NA and consists of a complete unit with all components integrated on
one panel. The following types are available:
AP and LA Installations

Yaskawa Type 1) Input Voltage Output Power Certification


FCL4-0-12-C-A-0 3x 400 VAC 12 kVA CE
FCL4-1-19-C-A-0 19 kVA
FCL2-0-12-C-A-0 3x 200 VAC 12 kVA
FCL2-1-19-C-A-0 19 kVA
1) The “C” in the type designation stands for CAN-bus interface. The “A” in the type
designation stands for the variant “with AC input choke”.

Yaskawa Types FCL2-0-12-C-A-0 (AP/LA installations) [18654; 20.09.2007]

Yaskawa FCL4-1-19-C-A-0 (AP/LA installations) [22920; 16.07.2007]


NA Installations
The inverters for NA are provided with a termination box at the bottom.

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


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Yaskawa Type 1) Input Voltage Output Power Certification
FCL4-0-12-C-A-1 3x 400 VAC 12 kVA UL/CSA
FCL4-1-19-C-A-1 19 kVA
FCL2-0-12-C-A-1 3x 200 VAC 12 kVA
FCL2-1-19-C-A-1 19 kVA
1) The “C” in the type designation stands for CAN-bus interface. The “A” in the type
designation stands for the variant “with AC input choke”.

Yaskawa FCL4-1-12-C-A-1 (NA installations) [22944; 25.07.2007]

Yaskawa FCL4-1-19-C-A-1 (NA installations) [22943; 24.07.2007]

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


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3.2 Mounting

There is a variety of inverter brackets related to car weight and market area (EU, AP, LA
and IN).
For overview information and instructions about the inverter bracket installation refer to:
y K 609716 for EU installations
y K 609778 for AP installations
y EJ 609801 for IN installations
y EJ 612040 for LA installations
y EJ 44141711 for NA installations.
The bracket mounting method applies to all inverter types except Biodyn 42 C BR, which is
mounted on the hoistway wall.

Bracket Mounting
on Machine No Step
Support 300 Screw the three provided fixation screws (1) into the inverter bracket (2) but do
not screw them all the way in (see inset below).
301 Hang the inverter onto the three fixation screws of the inverter bracket.
302 Tighten the three fixation screws with a long shaft POZIDRIV screwdriver to
securely fasten the inverter to the inverter bracket.

Bracket Mounting (Biodyn 9/12 C BR shown as example) [6102; 08.01.2010]


1 Fixation screws (POZIDRIV)
2 Inverter bracket (example)

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


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y All needed fixation holes have to be drilled before the Biodyn 42 C BR unit is hung onto
the support bracket in order to avoid contamination of the inverter.
y Observe the minimum clearances indicated below for the wall mounting of the
Biodyn 42 C BR.

50

3
2
1
Minimum Clearances Related to Wall-Mounted Biodyn 42 C BR [18851; 30.10.2006]
1 Biodyn 42 C BR
2 Machine support
3 Machine

When lifting and supporting the inverter unit during installation, consider that two people are
required for the type Biodyn 42 C BR.

Wall Mounting of
303 Mark the four positions (“A”, “B”) of the designated drill holes on the hoistway
Biodyn 42 C BR
wall. Make sure to observe the minimum distances indicated above.
If required to comply with earthquake safety requirements, two more fixation
positions (“C”) are available.
304 Drill four 8 mm holes 50 mm deep for the fixation points “A” and “B”.
305 Insert 40x8 mm plugs into the drill holes.
306 Fasten the support bracket (2) to the fixation points “A” on the hoistway wall with
the two provided 40x6 mm screws.
Make sure that the support bracket hangs flat against the hoistway wall. Refer to
the figure below.
307 Hang the inverter onto the support bracket (2) making sure that the base
plate (1) of the inverter fits into the notches (see detail in the figure below) of the
support bracket.
308 Fasten the base plate (1) of the inverter to the hoistway wall with the two
provided 55x6 mm POZIDRIV screws at the fixation points “B”.
Optionally also use the fixation points “C”.

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


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2

370
33 304

A A
2
C C
275 C

40 275 B

B B

Wall Mounting of Biodyn 42 C BR [18695; 08.11.2006]


1 Base plate (with wall fixation points B and C)
2 Wall mounting bracket

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


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4 Electrical Installation

4.1 Inverter Biodyn

DANGER
Hazardous Voltage
Contact with live parts will result in electric shock causing serious injury or death.
Take the following precautions:
y Do not touch live parts.
y Switch off the main switch and de-energize the installation completely before starting to
work on the installation.

Refer to the supplied electrical master schematic while carrying out the following
instructions.

Principal
Schematic
Biodyn xx C BR

Biodyn xx C BR - Principal Schematic [10274; 09.03.2010]


1 Elevator controller
2 Inverter Biodyn xx C BR
3 Motor FMB130/150
4 Motor fan cable
5 Temperature sensor cable (shielded)
6 Magnetic brake cable
7 Brake contact cable
8 Motor cable (shielded)
9 Encoder cable (shielded)
10 Evacuation control cable
11 Magnetic brake supply cable
12 Safety circuit and motor fan supply cable
13 Mains ground wire PE
14 Mains supply cable
15 CAN bus cable (shielded)
16 Hoistway control unit HCU (optional)
17 Optional grounding
(depending on controller type)

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


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4.1.1 Connection to Biodyn 9/12 C BR

Mains Cable
No Step
400 Insert and attach the flexible cable duct (4), which holds the mains cable (3) and
the mains ground wire PE (1), to the inverter casing.
401 Fasten the mains ground wire PE (1) to the mains ground point PE (2) with the
provided M6 POZIDRIV screw.
402 Plug in the connector X1 of the mains cable (3).

V
W SF1

X1 1
2
3

4
Biodyn 9/12 C BR - Mains Cable Connection and Grounding [33787; 10.02.2010]
1 Mains ground wire PE
2 Mains ground point PE
3 Mains cable
4 Flexible cable duct

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


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Motor Cable
403 Route the motor cable (3) from the motor to the inverter.
404 If not done yet, strip the insulation of the motor cable (3) at a length of
approximately 20 mm in preparation for the grounding of the cable shield.
405 At the inverter:
1) Connect the phase wires of the motor cable (3) to the motor contactors SF
and SF1, paying attention to the labeling.
2) Connect the motor cable ground wire PE (2) to the motor ground point PE (1).
406 Use the cable clamp (4) to securely ground the shield of the motor cable (3).

2 SF
U

V
W SF1

X1
4

Biodyn 9/12 C BR - Motor Cable Connection and Grounding [33784; 10.02.2010]


1 Motor ground point PE
2 Motor cable ground wire PE
3 Motor cable
4 Cable clamp

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


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I/O Connections
407 At the inverter, route the following cables to the OPTAG I/O board and plug in the
between Inverter
and Controller connectors:
y VF1 (2) and VF2 (1)
y EF/CAN (3 and 4 = one 6-pole connector).
Refer to the figure below.
408 Fasten the four cables to the tie-bar (6) with cable ties.
409 Ground the shield of the CAN cable (4) on the clamp bar (5) with a grounding
clamp (7).
410 Route the other end of the CAN cable (4) to the LDU and plug in the connector
XCAN on the PCBA SCIC.
411 On the PCBA SCIC, switch the CAN switch S2 to position “EXT”.

2 3+4
VF1 THMH MVE EF CAN
5 4 3 2 1 1 2 1 2 1 2 3 1 2 3
MGB VF2 KB TDIV
1 2 3 3 2 1 1 2 3 4 1 2 3 4 5 6 7 8 9 10

3
4

1 3
4

5
7
6

Biodyn 9/12 C BR - I/O Connections Between Inverter and Controller [33842; 08.03.2010]
1 Connector / cable VF2
2 Connector / cable VF1
3 Connector / cable EF
4 Connector / cable CAN (shielded)
5 Clamp bar (for grounding)
6 Tie-bar (for strain relief)
7 Grounding clamp (exemplary view)

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


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I/O Connections
412 At the inverter, route the following cables to the OPTAG I/O board and plug in the
between Inverter
and Motor connectors:
y Motor encoder TDIV (5)
y Motor fan MVE (4)
y Magnet brake contacts KB (1)
y Motor temperature sensor THMH (2)
y Magnet brake MGB (3).
Refer to the figure below.
413 Ground the shield of the following cables to the clamp bar (6) with a grounding
clamp (8) each:
y TDIV cable (5)
y THMH cable (2).
414 For strain relief, fasten all the cables to the tie-bar (7) with cable ties.

2 4
VF1 THMH MVE EF CAN
5 4 3 2 1 1 2 1 2 1 2 3 1 2 3
MGB VF2 KB TDIV
1 2 3 3 2 1 1 2 3 4 1 2 3 4 5 6 7 8 9 10

3 1 5

2
4
1 5
6
8
7

Biodyn 9/12 C BR - I/O Connections Between Inverter and Motor [33843; 08.03.2010]
1 Connector / cable KB 5 Connector / cable TDIV (shielded)
2 Connector / cable THMH (shielded) 6 Clamp bar (for grounding)
3 Connector / cable MGB 7 Tie-bar (for strain relief)
4 Connector / cable MVE 8 Grounding clamp (exemplary view)

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


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4.1.2 Connection to Biodyn 25 C BR (EU)

Mains Cable
No Step
415 Insert and attach the flexible cable duct (4), which holds the mains cable (3) and
the mains ground wire PE (1), to the inverter casing.
416 Fasten the mains ground wire PE (1) to the mains ground point PE (2) with the
provided M6 POZIDRIV screw.
417 Plug in the connector X1 of the mains cable (3).

X1

SF1
SF U V W

4
2 1
Biodyn 25 C BR - Mains Cable Connection and Grounding [33788; 10.02.2010]
1 Mains ground wire PE
2 Mains ground point PE
3 Mains cable
4 Flexible cable duct

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


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Motor Cable
418 Route the motor cable (3) from the motor to the inverter.
419 If not done yet, strip the insulation of the motor cable (3) at a length of
approximately 20 mm in preparation for the grounding of the cable shield.
420 At the inverter:
1) Connect the phase wires of the motor cable (3) to the motor contactors SF
and SF1, paying attention to the labeling.
2) Connect the motor cable ground wire PE (2) to the motor ground point PE (1).
421 Use the cable clamp (4) to securely ground the shield of the motor cable (3).
Make sure that one end of the cable clamp (4) is inserted in the slot on the metal
side plate (6) of the inverter case as shown in the figure below.

2
A

4
A

X1
SF1
SF

5 U V W

3 2 1
Biodyn 25 C BR - Motor Cable Connection and Grounding [33785; 10.02.2010]
1 Motor ground point PE
2 Motor cable ground wire PE
3 Motor cable
4 Cable clamp
5 Phase wires (of motor cable)
6 Metal side plate (of inverter case)

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


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I/O Connections
422 At the inverter, route the following cables to the OPTAG I/O board and plug in the
between Inverter
and Controller connectors:
y VF1 (2) and VF2 (1)
y EF/CAN (3 and 4 = one 6-pole connector)
Refer to the figure below.
423 Ground the shield of the CAN cable (4) with a grounding clamp (5).
424 Route the other end of the CAN cable (4) to the LDU and plug in the connector
XCAN on the PCBA SCIC.
425 On the PCBA SCIC, switch the CAN switch S2 to position “EXT”.

2 3+4
VF1 THMH MVE EF CAN
5 4 3 2 1 1 2 1 2 1 2 3 1 2 3
MGB VF2 KB TDIV
1 2 3 3 2 1 1 2 3 4 1 2 3 4 5 6 7 8 9 10

3
4

3 4

1
2

1 2
4 3
Biodyn 25 C BR (EU) - I/O Connections Between Inverter and Controller [33739; 08.03.2010]
1 Connector / cable VF2
2 Connector / cable VF1
3 Connector / cable EF
4 Connector / cable CAN (shielded)
5 Grounding clamp (exemplary view)

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


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I/O Connections
426 At the inverter, route the following cables to the OPTAG I/O board and plug in the
between Inverter
and Motor connectors:
y Motor encoder TDIV (1)
y Motor fan MVE (2)
y Magnet brake contacts KB (3)
y Motor temperature sensor THMH (4)
y Magnet brake MGB (5).
Refer to the figure below.
427 Ground the shield of the following cables with a grounding clamp (6) each:
y TDIV cable (1)
y THMH cable (4).
428 Fasten the output contactor cover in place.
429 For strain relief, fasten:
y The cable MGB (5) to the output contactor cover with a cable tie.
y The two cables KB (3) and MVE (2) together to the output contactor cover with
a cable tie. Alternatively, fasten the two cables together to a grounding clamp
point.

4 2
VF1 THMH MVE EF CAN
5 4 3 2 1 1 2 1 2 1 2 3 1 2 3
MGB VF2 KB TDIV
1 2 3 3 2 1 1 2 3 4 1 2 3 4 5 6 7 8 9 10

5 3 1
3 2
4 1

6
7

5 4 1
3 2
Biodyn 25 C BR (EU) - I/O Connections Between Inverter and Motor [33757; 08.03.2010]
1 Connector / cable TDIV (shielded) 4 Connector / cable THMH (shielded)
2 Connector / cable MVE 5 Connector / cable MGB
3 Connector / cable KB 6 Grounding clamp (exemplary view)

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


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4.1.3 Connection to Biodyn 25 C BR (AP)

Mains Cable
No Step
430 Insert and attach the flexible cable duct (4), which holds the mains cable (3) and
the mains ground wire PE (1), to the inverter casing.
431 Fasten the mains ground wire PE (1) to the mains ground point PE (2) with the
provided M6 POZIDRIV screw.
432 Plug in the connector X1 of the mains cable (3).

X1

SF1
SF U V W

4
2 1
Biodyn 25 C BR - Mains Cable Connection and Grounding [33788; 10.02.2010]
1 Mains ground wire PE
2 Mains ground point PE
3 Mains cable
4 Flexible cable duct

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


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Motor Cable
433 Route the motor cable (3) from the motor to the inverter.
434 If not done yet, strip the insulation of the motor cable (3) at a length of
approximately 20 mm in preparation for the grounding of the cable shield.
435 At the inverter:
1) Connect the phase wires of the motor cable (3) to the motor contactors SF
and SF1, paying attention to the labeling.
2) Connect the motor cable ground wire PE (2) to the motor ground point PE (1).
436 Use the cable clamp (4) to securely ground the shield of the motor cable (3).
Make sure that one end of the cable clamp (4) is inserted in the slot on the metal
side plate (6) of the inverter case as shown in the figure below.

2
A

4
A

X1
SF1
SF

5 U V W

3 2 1
Biodyn 25 C BR - Motor Cable Connection and Grounding [33785; 10.02.2010]
1 Motor ground point PE
2 Motor cable ground wire PE
3 Motor cable
4 Cable clamp
5 Phase wires (of motor cable)
6 Metal side plate (of inverter case)

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


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I/O Connections
437 At the inverter, route the following cables to the OPTAG I/O board and plug in the
between Inverter
and Controller connectors:
y VF1 (2) and VF2 (1)
y EF/CAN (3 and 4 = one 6-pole connector)
Refer to the figure below.
438 Ground the shield of the CAN cable (4) with a grounding clamp (5).
439 Route the other end of the CAN cable (4) to the LDU and plug in the connector
XCAN on the PCBA SCIC.
440 On the PCBA SCIC, switch the CAN switch S2 to position “EXT”.

2 3+4
VF1 THMH MVE EF CAN
5 4 3 2 1 1 2 1 2 1 2 3 1 2 3
MGB VF2 KB TDIV
1 2 3 3 2 1 1 2 3 4 1 2 3 4 5 6 7 8 9 10

3
4

2 1
3 4

1 2
4 3
Biodyn 25 C BR (AP) - I/O Connections Between Inverter and Controller [33961; 08.03.2010]
1 Connector / cable VF2
2 Connector / cable VF1
3 Connector / cable EF
4 Connector / cable CAN (shielded)
5 Grounding clamp (exemplary view)

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


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I/O Connections
441 At the inverter, route the following cables to the OPTAG I/O board and plug in the
between Inverter
and Motor connectors:
y Motor encoder TDIV (1)
y Motor fan MVE (2)
y Magnet brake contacts KB (3)
y Motor temperature sensor THMH (4)
y Magnet brake MGB (5).
Refer to the figure below.
442 Ground the shield of the following cables with a grounding clamp (6) each:
y TDIV cable (1)
y THMH cable (4).
443 Fasten the output contactor cover in place.
444 For strain relief, fasten:
y The cable MGB (5) to the output contactor cover with a cable tie.
y The two cables KB (3) and MVE (2) together to the output contactor cover with
a cable tie. Alternatively, fasten the two cables together to a grounding clamp
point.

4 2
VF1 THMH MVE EF CAN
5 4 3 2 1 1 2 1 2 1 2 3 1 2 3
MGB VF2 KB TDIV
1 2 3 3 2 1 1 2 3 4 1 2 3 4 5 6 7 8 9 10

5 3 1

1
4 3 2
1

5 4 1
3 2
Biodyn 25 C BR (AP) - I/O Connections Between Inverter and Motor [33962; 08.03.2010]
1 Connector / cable TDIV (shielded) 4 Connector / cable THMH (shielded)
2 Connector / cable MVE 5 Connector / cable MGB
3 Connector / cable KB 6 Grounding clamp (exemplary view)

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


K 609701 08
Installation
Copyright © 2011 INVENTIO AG 25/45
4.1.4 Connection to Biodyn 42 C BR

Mains Cable
No Step
445 Insert and attach the flexible cable duct (4), which holds the mains cable (3) and
the mains ground wire PE (1), to the inverter casing.
446 Fasten the mains ground wire PE (1) to the mains ground point PE (2) with the
provided M6 POZIDRIV screw.
447 Connect the phase wires of the mains cable (3) to the terminal block X1, which is
located on the left side in the inverter box.

X1

X1
X2

1
3

4
Biodyn 42 C BR - Mains Cable Connection and Grounding [33790; 05.03.2010]
1 Mains ground wire PE
2 Mains ground point PE
3 Mains cable
4 Flexible cable duct

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


K 609701 08
Installation
Copyright © 2011 INVENTIO AG 26/45
Motor Cable
448 Route the motor cable (5) from the motor to the inverter.
449 If not done yet, strip the insulation of the motor cable (5) at a length of
approximately 20 mm in preparation for the grounding of the cable shield.
450 At the inverter:
1) Connect the phase wires of the motor cable (5) to the terminal block X2,
which is located on the right side in the inverter box.
Pay attention to the labeling.
2) Connect the motor cable ground wire PE (3) to the motor ground point PE (1).
The ground point features a M6 grounding screw.
451 Use the cable clamp (4) to securely ground the shield of the motor cable (5).
Make sure that one end of the cable clamp (4) is inserted in the slot on the metal
side plate (6) of the inverter case as shown in the figure below.

3
A

5
4
A

X2

X1

X2

3
1
4

Biodyn 42 C BR - Motor Cable Connection and Grounding [33786; 05.03.2010]


1 Motor ground point PE 4 Cable clamp
2 Motor ground terminal PE 5 Motor cable
3 Motor cable ground wire PE 6 Metal side plate (of inverter case)

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


K 609701 08
Installation
Copyright © 2011 INVENTIO AG 27/45
I/O Connections
452 At the inverter, route the following cables to the OPTAG I/O board and plug in the
between Inverter
and Controller connectors:
y VF1 (9) and VF2 (8)
y EF/CAN (6 and 7 = one 6-pole connector).
Refer to the figure below.
453 Ground the shield of the CAN cable (4) on the clamp bar (10) with a grounding
clamp.
454 Route the other end of the CAN cable (4) to the LDU and plug in the connector
XCAN on the PCBA SCIC.
455 On the PCBA SCIC, switch the CAN switch S2 to position “EXT”.

9 3 2 7+6
VF1 THMH MVE EF CAN
5 4 3 2 1 1 2 1 2 1 2 3 1 2 3
MGB VF2 KB TDIV
1 2 3 3 2 1 1 2 3 4 1 2 3 4 5 6 7 8 9 10

5 8 4 1

6
7

X1

10
9
8
7
6

11
5 4 3 2 1
Biodyn 42 C BR - I/O Connections Between Inverter and Controller or Motor [33969; 05.03.2010]
1 Connector / cable TDIV (shielded) 7 Connector / cable EF
2 Connector / cable MVE 8 Connector / cable VF2
3 Connector / cable THMH (shielded) 9 Connector / cable VF1
4 Connector / cable KB 10 Clamp bar (for grounding)
5 Connector / cable MGB 11 Tie-bar (for strain relief)
6 Connector / cable CAN (shielded)

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


K 609701 08
Installation
Copyright © 2011 INVENTIO AG 28/45
I/O Connections
456 At the inverter, route the following cables to the OPTAG I/O board and plug in the
between Inverter
and Motor connectors:
y Motor encoder TDIV (1)
y Motor fan MVE (2)
y Magnet brake contacts KB (4)
y Motor temperature sensor THMH (3)
y Magnet brake MGB (5).
Refer to the figure above.
457 Ground the shield of the following cables on the clamp bar (10) with a grounding
clamp each:
y TDIV cable (1)
y THMH cable (3).
Refer to the figure above and below.
458 For strain relief, fasten the cables TDIV (1), MVE (2), THMH (3), KB (4) and
MGB (5) to the tie-bar (11) with a cable tie each.
Alternatively, fasten the two cables KB (4) and MVE (2) together to the clamp
bar (10).

9 3 2 7 6
VF1 THMH MVE EF CAN
5 4 3 2 1 1 2 1 2 1 2 3 1 2 3
MGB VF2 KB TDIV
1 2 3 3 2 1 1 2 3 4 1 2 3 4 5 6 7 8 9 10

5 8 4 1
Biodyn 42 C BR - Connectors on the OPTAG I/O Board [33971; 24.02.2010]

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


K 609701 08
Installation
Copyright © 2011 INVENTIO AG 29/45
4.2 Inverter Yaskawa

Mains The Yaskawa inverter features different means for the connecting of the mains depending
Connection on the mains voltage:
Variants
1) Screw terminal X1 (1)
for 200 V mains with Yaskawa FCL2.
The screw terminal is suitable to
carry higher currents.
2) Socket X1 (2) 1 2
for 400 V mains with Yaskawa FCL4.

[22960; 19.07.2007]

4.2.1 AP/LA Installation

Overview

Yaskawa Wiring and Grounding [18655; 09.03.2010]


1 Elevator controller
2 Inverter Yaskawa
3 Motor FMB130/150
4 Motor fan cable
5 Temperature sensor cable (shielded)
6 Magnetic brake cable
7 Brake contact cable
8 Motor cable (shielded)
9 Encoder cable (shielded)
10 Evacuation control cable
11 Magnetic brake supply cable
12 Safety circuit and motor fan supply cable
13 Mains ground wire PE
14 Mains supply cable
15 CAN bus cable (shielded)
16 Flexible cable duct

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


K 609701 08
Installation
Copyright © 2011 INVENTIO AG 30/45
Mains Cable
No Step
459 Insert and attach the flexible cable duct (1), which holds the mains cable (4) and
the mains PE wire (3), to the inverter casing.
460 Fasten the mains PE wire (3) to the mains ground point (2) with the provided M6
POZIDRIV screw.
Refer to K 609741 for the motor cable grounding.
461 y If inverter Yaskawa FCL2: connect the phase wires of the mains cable (4) to
the designated X1 screw terminal.
y If inverter Yaskawa FCL4: plug the connector X1 of the mains cable (4) into
the designated X1 socket.

SF

U
3 X1

V
W
2

00015203
1
Mains Cable (AP/LA installation) [19046; 19.07.2007]
1 Flexible cable duct
2 Mains ground point (PE)
3 Mains ground wire PE
4 Mains cable

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


K 609701 08
Installation
Copyright © 2011 INVENTIO AG 31/45
NOTICE
Excessive Clamping of the Motor Cable
High clamping forces on the motor cable could result in damage to the phase wire
insulation.
Do not tighten the motor cable clamp excessively.

Check for the correct supply phase sequence before terminating the motor cable.

Motor Cable
462 Remove and discard the protective plastic foil.
463 Use the cable clamp (2) to securely ground the motor cable shield.
464 Connect the phase wires of the motor cable (1) to the motor contactor SF on the
inverter.
Connect the wires according to the labeling.
465 Connect the PE wire (4) of the motor cable to the designated motor ground
point (3) on the inverter.

3 4

SF

U
X1

V
W

00015204
2 1
Motor Cable (AP/LA installation) [19051; 14.11.2006]
1 Motor cable
2 Cable clamp
3 Motor ground point PE
4 Motor cable ground wire PE

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


K 609701 08
Installation
Copyright © 2011 INVENTIO AG 32/45
I/O Connections
466 Plug in the connectors VF1 (3) and VF2 (2) of the VF cable as well as EF (5) of
Between Inverter
and Controller the EF cable coming out of the flexible cable duct (1).
467 Fasten the VF cable and EF cable to the tie-down slots (4) with a cable tie.
468 Plug in the connector CAN (6).
469 Fasten and ground the CAN cable by tying the bare cable shield to a tie-down
slot (4) with a cable tie.
470 Route the free end of the CAN cable to the LDU and plug the XCAN connector
into the XCAN-EXT socket on SCIC.
471 On SCIC, switch the CAN switch S2 to position EXT.

I/O Connections Between Inverter and Controller (AP/LA installation) [19052; 14.11.2006]
1 Flexible cable duct
2 Connector VF2
3 Connector VF1
4 Tie-down slots
5 Connector EF
6 Connector CAN

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


K 609701 08
Installation
Copyright © 2011 INVENTIO AG 33/45
I/O Connections
472 Plug in the following connectors on the inverter and fasten each cable to a tie-
between Inverter
and Motor down slot (1) with a cable tie:
y Magnet brake MGB (2)
y Magnet brake contacts KB (3)
y Motor fan MVE (6).
473 Plug in the following connectors on the inverter:
y Motor encoder TDIV (4)
y Motor temperature sensor THMH (5).
474 Fasten and ground the TDIV and the THMH cable by tying the bare cable shield
to a tie-down slot (1) with a cable tie.

I/O Connections Between Inverter and Motor (AP/LA installation) [19101; 14.11.2006]
1 Tie-down slots
2 Connector MGB
3 Connector KB
4 Connector TDIV
5 Connector THMH
6 Connector MVE

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


K 609701 08
Installation
Copyright © 2011 INVENTIO AG 34/45
4.2.2 NA Installation

Overview

L1 POW-IN
L2 MVE FAN
L3 X1
POW-OUT THMH THMH
PE PE
MGB MGB
CAN
WDPNA KB KB
VF2 U U
SF V V MH
VF1 W W
SEM
EF TDIV TDIV

Yaskawa Wiring and Grounding [22977; 09.03.2010]


1 Elevator controller
2 Main switch JHt
3 Transfer switch unit TSU
4 Inverter Yasakawa
5 Motor FMB130/150
6 Motor fan cable
7 Temperature sensor cable (shielded)
8 Magnetic brake cable
9 Brake contact cable
10 Motor cable (shielded)
11 Encoder cable (shielded)
12 Evacuation control cable
13 Magnetic brake supply cable
14 Safety circuit and motor fan supply cable
15 CAN bus cable (shielded)
16 Mains ground wire PE
17 Mains supply cable
Mains Cable
No Step
475 Insert the mains cable (4) and the mains ground wire PE (2) into the terminal
box (1) as shown below.
Note that there is a left-hand and a right-hand cable entry configuration.
476 Fasten the mains ground wire PE (3) to the mains ground point PE (2) with the
provided M6 POZIDRIV screw.
Refer to K 609741 for the motor cable grounding.
477 y If inverter Yaskawa FCL2: connect the phase wires of the mains cable (4) to
the designated X1 screw terminal.
y If inverter Yaskawa FCL4: plug the connector X1 of the mains cable (4) into
the designated X1 socket.

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


K 609701 08
Installation
Copyright © 2011 INVENTIO AG 35/45
SF

U
X1

V
3

W
2

00016080
1 4
Mains Cable (NA installation, left-hand cable entry) [22953; 19.07.2007]

SF

U
X1
V
3 W

2
00016081

1 4
Mains Cable (NA installation, right-hand cable entry) [22955; 18.07.2007]
1 Termination box
2 Mains ground wire PE
3 Mains ground point PE
4 Mains cable

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


K 609701 08
Installation
Copyright © 2011 INVENTIO AG 36/45
Motor Cable
478 Remove and discard the protective plastic foil.
479 Use the cable clamp (5) to securely ground the shield of the motor cable (1).
480 Connect the phase wires of the motor cable (1) to the motor contactor SF on the
inverter, paying attention to the labeling.
481 Connect the motor cable ground wire PE (3) to the designated motor ground
point (2) on the inverter.

3
2

SF

U
X1

V
W
1 5 4
Motor Cable (NA installation, left-hand cable entry) [34106; 08.03.2010]

3
2
SF
U

X1
V
W

1 5
Motor Cable (NA installation, right-hand cable entry) [34107; 08.03.2010]

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


K 609701 08
Installation
Copyright © 2011 INVENTIO AG 37/45
1 Motor cable
2 Motor ground point PE
3 Motor cable ground wire PE
4 Terminal box
5 Cable clamp

I/O Connections
between Inverter 2
and Controller 1

3
VF

1
4

LDU-TSU-VF Harness [22968; 25.07.2007]


1 LDU side of the harness
2 Connector VF2
3 Connector VF1
4 Connector EF
5 Connector CAN
482 Insert the LDU-TSU-VF harness into the terminal box (8) as shown below.
Note that there is a left-hand and a right-hand cable entry configuration.
483 Plug in the connectors VF2 (2), VF1 (3), EF (4) and CAN (5) of the LDU-TSU-VF
harness as shown below.
Note that the CANIVF board (7) may be hidden behind a cover.
484 y Fasten the harness to the tie-down slots (6) with cable ties as appropriate.
y In particular, ground the CAN cable by tying the bare cable shield to a tie-
down slot (6) with a cable tie.
485 Route the free end of the CAN cable to the WDPNA board in the LDU and
connect it there.

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


K 609701 08
Installation
Copyright © 2011 INVENTIO AG 38/45
4 5 7

6
3
2

SF

U
V
W

00016082
8
I/O Connections between Inverter and Controller (NA installation, left-hand cable entry) [22956;
20.07.2007]
6 Tie-down slots
7 CANIVF board
8 Terminal box

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


K 609701 08
Installation
Copyright © 2011 INVENTIO AG 39/45
4 5 7

3
2

SF

U
V
W

00016083
8
I/O Connections between Inverter and Controller (NA installation, right-hand cable entry) [22957;
20.07.2007]

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


K 609701 08
Installation
Copyright © 2011 INVENTIO AG 40/45
I/O Connections
486 Plug in the following connectors on the inverter and fasten each cable to a tie-
between Inverter
and Motor down slot (1) with a cable tie:
y Magnet brake MGB (2)
y Magnet brake contacts KB (3)
y Motor fan MVE (7).
487 Plug in the following connectors on the inverter:
y Motor encoder TDIV (4)
y Motor temperature sensor THMH (6).
488 Fasten and ground the TDIV and the THMH cable by tying the cable shield to a
tie-down slot (8) with a cable tie.

6
4

3
2

SF
U
V
W

1 8
I/O Connections between Inverter and Motor (NA installation, left-hand cable entry) [34108;
08.03.2010]

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


K 609701 08
Installation
Copyright © 2011 INVENTIO AG 41/45
5

6
4

3
2

SF

U
WV

1 8
I/O Connections between Inverter and Motor (NA installation, right-hand cable entry) [34109;
08.03.2010]
1 Terminal box
2 Connector MGB
3 Connector KB
4 Connector TDIV
5 CANIVF board
6 Connector THMH
7 Connector MVE
8 Tie-down slots

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


K 609701 08
Installation
Copyright © 2011 INVENTIO AG 42/45
5 Adjustments and Final Check

Adjustments and
No Step
Final Checks
500 Check that the inverter is securely mounted.
501 Check that all screws are tight.
502 Check that all cabling is secure and clear from moving mechanical parts.
503 Check that:
y All connectors are securely located
y The wiring is securely terminated
y The wiring insulation and all cables are free of damage.
504 Inverter Biodyn only: on the OPTAG I/O board, check that:
y The jumper XTSF is inserted between pins 1 and 2 of the TSF socket.
y The jumper XTSF1 is inserted between pins 1 and 2 of the TSF1 socket.

OPTAG Rev. C .... N

3 3 3
2
TSF
TSF1

2 2
1 1 1
TSF TSF1

OPTAG Rev

3 3
TSF1
TSF

2 2
1 1
TSF TSF1

OPTAG I/O Board of Biodyn Inverter [16496; 05.03.2010]

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


K 609701 08
Installation
Copyright © 2011 INVENTIO AG 43/45
505 Inverter Yaskawa only: on the CANIVF board (1), make sure that:
y The terminal switch (2) is “ON”.
y The boot switch (3) is “OFF”.

1
CANIVF Board of Yaskawa Inverter [22962; 20.07.2007]
1 CANIVF board
2 Termination switch
3 Boot switch
506 Finally, check that no material or tools remain on top of the brake resistor
module.

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


K 609701 08
Installation
Copyright © 2011 INVENTIO AG 44/45
A1 Abbreviations

Abbreviations
Abbreviation Description
ACVF Inverter (frequency converter) with variable frequency output for the
powering of AC motors
CAN Controlled area network (bus system)
CBD Car blocking device
CL Closed loop (control)
CLC Car load cell
HCU Hoistway control unit (for automatic evacuation)
HMI Human machine interface
IG Incremental encoder
JH Main power switch
KTHMH Thermal switch hoisting motor
LDU Landing door unit
MGB Magnetic brake
MH Hoisting motor
MVE Motor fan
OL Open loop (control)
SCIC Cabinet interface controller
SEM Automatic evacuation module
SF, SF1 Travel contactor
SMIC Main interface controller
SNGL Elevator power supply
STM Suspension and traction media
TDIV Motor encoder
THMH Thermal element hoisting motor
VF Inverter (frequency converter)

ACVF Biodyn xx C BR / Yaskawa FCLx-x-xx-C-A


K 609701 08
Installation
Copyright © 2011 INVENTIO AG 45/45

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