Kone Travelmaster™ (Ejv1.2) Escalator

KONE TravelMaster™ (EJV1.
2) Escalator
Technical Information for Sales
KONE TRAVELMASTER™ ESCALATOR

KONE
Sales
©
DL1-02.56.210
All
(C)2006
rights
2007-01-29
Guide
TravelMaster™
KONE
reserved.
Corporation
(EJV1.2) Escalator
© 2006 KONE Corporation DL1-02.56.210

All rights reserved. 1 (22) (C) 2007-01-29
KONE TravelMaster™ (EJV1.2) Escalator
© 2006 KONE Corporation

Unpublished work. All rights reserved. No portion of this volume may be reproduced or used in any
manner without written permission from KONE Corporation.
Due to our policy of continuing improvement, we reserve the right to alter design and specification
without prior notice. The right to make changes to product design and material use, without notice, is
reserved. All hardware and software referenced in this publication and/or used in conjunction with
equipment described herein is the exclusive property of KONE Inc. whether or not protected by U.S.
and/or International Trademark, Copyright and/or Patent Laws.

TABLE OF CONTENTS
1 Basic design criteria and performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Theoretical transport capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Handrail type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Step width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Noise level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Description of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Visual options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1.1 Balustrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1.2 Handrails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1.3 Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1.4 Step color . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.5 Access cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.6 Comb segments and combplate . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.7 Skirt, decks, frontplate, and skirt brush . . . . . . . . . . . . . . . . . . . . 7
2.2 Electrification and control options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2.1 Electrification platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2.2 Control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2.3 Remote stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2.4 Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Mechanical and structural options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3.1 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3.2 Truss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3.3 Intermediate support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3.4 Chain lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3.5 Hand winding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.3.6 Auxiliary brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4 Semi-outdoor options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.5 Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.5.1 Sprinkler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.5.2 Seismic support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3 Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4 Installation description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.1 Installation notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.2 Loading information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.3 Structure dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5 Competitor comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.1 Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.2 Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6 Approvals and Version History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

1 BASIC DESIGN CRITERIA AND PERFORMANCE
Escalator type EJV - S

Application Retail, office, hotel, public access
Environment Indoor, semi-outdoor
Recommended duty cycle Up to 12 hr/day
800 mm
Step width
1000 mm
Minimum rise 2000 mm
Maximum rise 9500 mm
Inclination 30 degree and 35 degree
Horizontal step 2/2, 3/3
Speed 0.5 m/s
Worm gearbox (standard); Helical gearbox (optional); with duplex drive chain (only
Drive
available for power supply, 380v 50Hz)
Motor rating Worm gear: 7.5 KW, 8 kW, 11 kW, 15 kW; Helical gear: 7.5 kW, 9.2 KW, 11 kW.
Balustrade EJV S:10 mm glass with slim type handrail profile
Truss L angle. Truss deflection: 1/750
Rise: up to 6000 mm
= 1.0 (top) / 1.0 (bottom)
Transition radii
Rise: 6000 to 9500 mm
= 1.5 (top) / 1.0 (bottom)
1.1 Theoretical transport capacity
Step width Speed Theoretical maximum capacity

800 mm 0.5m/s 6750 passengers/hour
1000 mm 0.5m/s 9000 passengers/hour
1.2 Handrail type
The handrail is made of rubber in a C-type profile. The EJV-S type uses a slim handrail base profile.
1.3 Step width
Two step widths are available - 800 mm and 1000 mm for both 30 and 35 degree with rises up to 9500
mm (only 30 degree escalators can have rises greater than 6000 mm).
Step design
The steps are of a one-piece rigid design and are of high tensile die cast aluminium construction. To
reduce the risk of entrapment, thereby providing maximum passenger safety, the tread plates have
narrow grooves, which mesh with the combs at each landing.
Each step has two step rollers and two chain rollers of 75 mm diameters (rollers inside chain) giving

minimum rolling resistance and maximum life. All steps are interchangeable and can be easily
removed and replaced without removal of the chains, skirts or inside balustrades.
Step chain type
There are two different step chains available. The appropriate chain is selected to suit the construction
code, step width, step band speed and duty cycle, and the customers preferred lubrication method.
The step chains are of the precision roller type with heat-treated links. The pitch of the chains is 133.33
mm. They are fitted with seamless steel tube axles incorporating synthetic rollers, which are oil and
abrasion resistant. The axles are subject only to oscillating motion and only require minimal
maintenance.
Step width
Chain Type 800 mm 1000 mm Break load Lubrication
Escalator rise (mm)
Manually applied
during service visits
13KV-C 2000 - 9500 2000 - 7900 105 kN
(Option: automatic
lubrication)
Manually applied
during service visits
20KV-C - 7901 - 9500 173 kN
(Option: automatic
EJV-S
lubrication)
13KV-SF (for both
Sealed-for-life
indoor and semi- 2000 - 8000 2000 - 6500 88 kN
lubrication-free
outdoor use)
18KV-SF (for both
Sealed-for-life
indoor and semi- 8000 - 9500 6501 - 9500 173 kN
lubrication-free
outdoor use)
1.4 Noise level
The noise level is measured by “sound pressure level”, using A scale.

Noise level: Noise level is under 60dB(A), and the method for measuring is described as follows.
Method: Noise measurement is done at both ends of the escalator, at the position of 1.0 m from the
end of the newel of the balustrade and 1.5 m above the combplate on the centerline of the escalator.
The measurement is done by using a sound pressure level meter with back ground noise under
45dB(A).
7-000724 (2007-01)

2 DESCRIPTION OF COMPONENTS
2.1 Visual options
2.1.1 Balustrade
The standard glass balustrade height is 900 mm with slim handrail base profile. Balustrade height of
1000 mm and 1100 mm is available as an option.
The balustrade panels are of 10 mm thick clear tempered glass and are self-supporting without the
need of support mullions. The incline panels are separated into standard lengths and neatly butt up to
each other without cover strips. The joints of the glass are perpendicular to the truss.
The EJV-S standard balustrade profile/handrail guide profile is made of galvanized sheet steel with
black powder-coated finish.
Stainless steel handrail profile is available as an option.
2.1.2 Handrails
The C-type rubber handrails are pre-stretched and provided with high-grade linings. Handrails are
guided by the handrail base profile and are synchronized with the step band.
Plain black handrails are provided as standard. As an option, these can be fitted with white dots to help
partially sighted people see the moving handrail. Other optional colors are red, blue, green brown,
beige and grey (colour details defined by KONE).
2.1.3 Lighting
No lighting is fitted as standard, but various options are available to meet the customers aesthetic and
safety requirements. All of these lighting options illuminate automatically when the escalator is
switched on, or when the direction of travel is selected for an escalator fitted with on-demand starting.
• Skirt lighting - Skirt lights are spot light type with LED lights. The spot lights are installed starting
from the curve and inclined sections at an interval of 600 mm.
• Handrail lighting - Fiber optics handrail lighting is available as an option. The handrail lights comes
in several colors: white, blue, yellow, red, green, pink and purple. The lights can be switched to
display a gradual change in colors, skip a color change, or fix on one color. The intensity of the
lights is 25 Lux/100 mm and it is meant to be decorative instead of lighting the surrounding area.
There is no change in handrail profile (still the slimline type, EJV-S) as the fiber optics are fixed to
the side between the handrail and glass panel with a clip profile and 3M water resistant glue tape.
• Under step lighting (step demarcation lights) with green fluorescent tubes are installed at the
landings under the comb segments to aid passengers when boarding or disembarking
• Comb lights - Comb lights are LED lights to aid passengers when boarding or disembarking from
the moving step band by highlighting the comb segment line.
• Traffic lights - Traffic lights are bicolor LED lights that show the direction of travel of the escalator. It
will have a green scrolling arrow showing the direction of travel and a red bar indicating no entry on
the opposite direction. Traffic lights are equipped as a standard when the optional automatic start is
selected (for standby speed, traffic lights are optional).

2.1.4 Step color
As standard, China will have natural aluminium with silver or black painted steps as options. For the
rest of the countries, you can select silver or black. This is a similar color to the die-cast aluminium, so
the step maintains a good visual appearance, even as the paint wears or if it is scratched.
For black powder coated steps, the groove is black while the surface is ground back to the die-cast
aluminium to help the steps maintain a good visual appearance for a longer period.
2.1.5 Access cover
The standard access covers are made of 1.2 mm thick stainless steel with punched pattern welded to
the steel structure which provides sufficient strength and rigidity to withstand passenger loads.
The grooves are finished in etched black.
The access covers sits within a frame, which is normally manufactured from carbon steel. Only the
visible edge is stainless steel.
Floor numbering is available as an option. The access cover will have a cutout for the etched numbers
to be welded on. The dimension of the floor numbering is available on drawing 520151D10.
2.1.6 Comb segments and combplate
The standard comb segments are made of yellow plastic, with black as an option. The easily
replaceable yellow plastic comb segments interlock effectively with the treads of the steps to assist in
the transfer from a moving step to the combplate. The movable bar underneath the combplate will
activate a safety switch to stop the escalator if any foreign object is carried into the combplate. This
minimizes damage to equipment and risk to the public in accordance to EN115.
Yellow colored comb segments provide a clear demarcation between the moving step band and the
combplates. Studies have shown that passengers tend to step over yellow comb segments and
consequently the instances of stoppage due to tripping the comb switches are significantly reduced.
The standard combplate is made of carbon steel and covered by stainless sheet steel (similar to the
access cover).
2.1.7 Skirt, decks, frontplate, and skirt brush
Skirt panel is constructed of 3 mm sheet steel with black anti-friction coating. Stainless steel skirts in
clear anti-friction coating are available as an option.
Deck material is constructed of 1.5 mm thick stainless steel and is the standard supply. Silver powder
coated decks (EH004J) is available as an option. The deck material is constructed of 1.5 mm thick
carbon steel.
Frontplate is supplied in black plastic as standard, with light gray and blue as frontplate options.
There is no side cladding in the standard supply, only a soffit made of 4 mm thick steel plate in prime
finish. The cladding is available as follows:
– 1.5 mm hairline-brushed stainless steel - available for two sides and soffit
•cladding without sprinkler - shallow type - recess between soffit and cladding is 21.5 mm
•cladding with sprinkler - recess of 105 mm between the soffit and the cladding
– 1.5 mm sheet steel with powder coating in grey available for two sides and soffit

•cladding without sprinkler - shallow type - recess between soffit and cladding is 21.5 mm
•cladding with sprinkler - recess of 105 mm between the soffit and the cladding
– 1.5 mm sheet steel in prime finish (similar color as truss) available for two sides (there will be no
additional panel under the escalator 4 mm soffit).
The maximum allowable weight for cladding is 15kg/m2
Single row skirt brush deflector with aluminium holder is available as an option.
2.2 Electrification and control options
2.2.1 Electrification platform
The standard wiring is plastic cables, but halogen free cables are available as an option. Standard
starting is by star-delta with the following available as an option:
Stand-by speed
• Initially the escalator runs in stand-by mode (approximately half travel speed). If an escalator user
walks through the light barrier in the area of at the bottom or top escalator entries, the step band
speed is increased to full travel speed.
• Upon expiration of the normal run-time (travel time plus after-run-time) the step band is switched
automatically back to stand-by mode (for energy saving reasons). Truss extension is not required.
Automatic start/stop (on-demand starting)
Telco sensors are mounted on the handrail inlet panel on both sides at upper and lower landings.
The escalator will start when the sensors detect people 1.3 m from the comb segment intersection line.
The escalator is pre-set to run only in one direction (either up or down). If a passenger tries to enter
from the opposite direction of travel, the escalator will start running in the pre-set direction as a safety
measure to prevent the passenger from using the escalator as a stairway.
After a pre-determined time of 10 second (time is adjustable) when there is no passenger, the
escalator will come to a complete. stop. Traffic lights are standard with this feature.
Truss or access cover extension is not required for this feature.
Please note that autostart by means of contact mat is no longer available.
Operation panel
• The operation panel has a key start switch and a stop button. The operation panel is available at
both upper and lower landings. Customer key switch is not pre-designed
Available supply voltages are:
• 3 x 380V, 50Hz, 220V lighting supply
• 3 x 220V, 60Hz, 110v lighting supply

2.2.2 Control cabinet
The escalator control cabinet controls the general operation of the escalator and monitors all safety
devices. This incorporates the latest advances in microprocessor technology and, as a result, has a
much simplified single circuit board construction.
LCD diagnostic display located on the upper left inner deck is available as an option. The controller
cabinet has IP54 and cable has IP65 protection as standard.
Monitoring contacts are available as options. The signals are:
• Escalator stop due to emergency
• Escalator stop due to fault
• Up direction
• Down direction
• Escalator stationary
The controller has the capability for remote monitoring (KoneXion), but the feature itself has to be
ordered separately from KONE Spares unit in Netherlands.
2.2.3 Remote stop
Remote stop is available as an option. It is for connection to customer's building management system
(BMS) or fire alarm system so that the escalator can be stopped in the event of fire (preventing the risk
of transporting passenger to the vicinity of a fire).
2.2.4 Safety devices
All equipment is in accordance with construction code EN115:

• Combplate impact device (step inlet switches)
• Handrail inlet switches
• Step sag switches
• Broken step-chain (chain tension control switches)
• Motor speed monitor (over speed, under speed, reversal direction)
• Motor thermal protection
• Mains supply isolator
• Emergency stop buttons at both ends of escalator
• Stop switches within upper and lower maintenance pits
• Handrail speed and break monitor (optional)
• Skirt switches (optional)
• Broken drive chain device (optional)
• Step upthrust switch (optional)

2.3 Mechanical and structural options
2.3.1 Drive
The motor operates with 3 phase, 6 pole induction, F insulation with IP21 protection (IP55 is available
as an option for Jiali motor only). The transmission from gear to main shaft is by chain. Gear type is
worm gear from Flender (current supplier), while SEW motor and helical-worm gearbox is an option.
The steps chains are driven via the main shaft and handrail via handrail drive shaft from the duplex
drive chain.
Power supply: 415V-50HZ 1 piece 1 line

Jiali Motor
Motor power (KW) 7.5 8.0 11.0 15.0
Nominal current of motor (A) 16.0 16.0 21.5 28.5
Starting current wye/star (A) 33.0 33.0 44.5 58.0
Starting current inverter (A) * 23.2 23.2 30.9 40.7
Jiali Motor
Motor power (KW) 7.5 8.0 11.0 15.0
Starting current inverter (A) * 23.9 24.3 32.3 42.8
Jiali Motor SEW Motor (helical gear)
Motor power (KW) 7.5 8.0 11.0 15.0 7.5 9.2 11.0
Nominal current of motor (A) 17.0 17.5 23.5 31.0 16.5 20.0 24.0
Starting current wye/star (A) 36.0 38.0 47.0 64.0 30.3 46.0 47.0
Starting current inverter (A) * 24.6 25.3 33.7 44.2 23.9 28.8 34.4
Power supply: 380V-60HZ 1piece 1 line
Jiali Motor
Motor power (KW) 7.5 8.0 11.0 15.0
Starting current delta (A) 24.6 25.3 33.7 44.2
* - when used with inverter for standby speed feature
Max. rises (m)

30 degree 35 degree
Motor power [kW]
Step nominal width (mm)
1000 800 1000 800
7.5 (Jiali Motor + Flender Gearbox) 4.5 5.0 4.5 5.0
8.0 (Jiali Motor + Flender Gearbox) 5 5.5 5.0 5.5
11.0 (Jiali Motor + Flender Gearbox) 7 7.8 6.0 6.0
15.0 (Jiali Motor + Flender Gearbox) 9.5 9.5 - -
7.5 (SEW Motor + SEW Gearbox) 4.8 5.3 4.8 5.3
9.2 (SEW Motor + SEW Gearbox) 6 6.7 6.0 6.0
11.0 (SEW Motor + SEW Gearbox K97) 8 9.5 - -
11.0 (SEW Motor + SEW Gearbox K107) 9.5 - - -

2.3.2 Truss
The truss is constructed of L-angles. Material of the truss is according KONE spec. 5200750D30,
5200751D30 and 5200752D30, similar to Q235B. The treatment of the truss is painted with primer for
corrosion protection. The maximum deflection is less than 1/750 of the distance between two supports.
The soffit is made of 4 mm thick steel panel welded to the truss structure.
2.3.3 Intermediate support
Rise 2 to 6.0 m
No intermediate support required for the following:
– 1) truss package - 35-2/2 R1.0/1.0 with truss extension 0 to 700 mm at top or bottom
Rise 2 to 9.5 m
– truss package - 30-3/3 R1.5/1.0, one intermediate support starting from L > 16370 mm
The support is of removable type and is located at standard location. Customer's specific location is
available as an option. When intermediate support is not allowed, reinforced truss is available as an
option for rise up to 9.5 m.
2.3.4 Chain lubrication
The step chain is manually lubricated. KONE technicians lubricate the step chain manually during a
regular service visit. The technicians ensure that only the optimum amount of lubricating oil is used to
achieve the service life of the chains; a lightly used escalator requires less lubrication than a heavily
used escalator. This minimizes the accumulation of excess oil within the escalator truss and the
resultant environmental and fire hazards. Automatic step chain lubrication is also available if deemed
necessary for commercial reasons or by the customer.
As an option, lubrication-free step chains are also available. As these do not require regular oil
lubrication, maintenance time is reduced and, as there is no accumulation of oil within the truss,
internal truss cleaning requirements are minimal. Due to their higher initial cost, however, lubrication-
free step chains are normally only considered essential in the following circumstances:
• A long-term maintenance contract is included in the new escalator order. The savings in
maintenance times due to the reduced internal truss cleaning requirements will improve the
profitability of the maintenance contract.
• The escalator is installed in a semi-outdoor or outdoor environment in a coastal or desert location.
With standard chains, sand can stick to the lubricating oil and this effectively makes a grinding
paste. This causes excessive wear in the chains and sprockets, thereby drastically reducing their
service life.
NOTE! The drive chain from motor to main shaft and main shaft to handrail drive are not lubrication-
free. The drive chain is always automatically lubricated by an oiler.

2.3.5 Hand winding
In some countries there is a requirement to be able to manually move the step band while the power
supply is isolated, either for maintenance purposes or to free a trapped passenger. This is commonly
known as hand winding.
The flywheel of the motor serves as a hand winding device which is available as a standard.
2.3.6 Auxiliary brake
The EN115 requires an auxiliary brake to be fitted for extra safety if the escalator rise is > 6.0 m. The
auxiliary brake is available for rises < 6.0 m as an option. The auxiliary brake is fitted to the right side of
the main shaft.
NOTE! Broken drive chain device (mechanical) will not be available when auxiliary brake is fitted.
2.4 Semi-outdoor options
• Truss with zinc painting

The truss is painted with two layers of zinc dust anti-corrosion paint and one finishing prime coat.
• Water drainage at lower truss
The water drainage is located at the lower truss covered with a mesh to prevent debris from going
into the drainage. The pit has to be designed with a drainage for water to be directed out of the
building.
• Oil water separator
Oil water separator is available as an option. The structural pit will need to have an additional depth
of 300 mm.
• IP protection
The motor is protected against ingress of water with IP55.
• Step and drive chain covers
Step and drive chain covers are available as an option. The cover is made of 1.0 mm thick zinc
coated sheet steel.
• Heater - truss heaters
Heaters are installed on the truss (one 500W heater in each maintenance pit and one 1000W
heater every 2400 mm along the incline length).
• Heater - combplate heaters
Heaters are installed underneath each combplate (two 250W heaters).
• Heater - controller heaters
Heaters are installed inside the controller (one 20W heater).

2.5 Others
2.5.1 Sprinkler
Sprinkler is available as a C option. The sprinkler is only available outside the truss. It is available with
or without cladding. For without cladding, the sprinkler will be visible underneath the soffit.
As the position and spacing of the sprinkler head outlets varies depending on local building
regulations/country codes, Front-lines must specify these when placing the order.
2.5.2 Seismic support
Option is available for seismic requirement, the lower end will have slip-end support and the upper end
with fix-end support.
7-000725 (2007-01)
Escalator Mounting Detail Escalator Mounting Detail

(Seismic slip-end support-lower) (Seismic fix-end support-upper)

3 SHIPPING
The escalator will be delivered in one of the following shipping configurations.

• one piece
• two to four sections with balustrade disassembled for 2-in-1, 3-in-2 and 4-in-2 container(s)
shipment
• more than two sections specified by customer due to building constraints
An Owners Manual is provided as standard. For further documentation, please contact ESB Customer
Service.
Escalator Type Vertical Rise mm Sections Container Truss extension Sprinkler

arrangement range, E1=truss system
extension at lower space
head; E2=truss below
extension at upper truss
head
2000≤H≤3450 1 40GP
E1=0, E2=0
3451≤H≤6000 2 40HC
2000≤H≤2800 1 40HC With
2801≤H≤5110 2 40HC+20GP 0<E1≤700, 0<E2≤700
5111≤H≤6000 3 40GP+40GP
EJV1.2-30-2-2 2000≤H≤3450 1 40GP
E1=0, E2=0
3451≤H≤6000 2 40HC
2000≤H≤2800 1 40HC
Without
2801≤H≤5110 2 40HC+20GP 0<E1≤700, 0<E2≤700
5111≤H≤6000 3 40GP+40GP
2801≤H≤6000 2 40HC 0<E1=500, 0<E2=300
2000≤H≤4000 1 40HC
E1=0, E2=0
4001≤H≤6000 2 40HC+20GP
2000≤H≤3200 1 40HC With
3201≤H≤4800 2 40HC+20GP 0<E1≤700, 0<E2≤700
4801≤H≤6000 3 40GP+40GP
EJV1.2-35-2-2
2000≤H≤4000 1 40HC
E1=0, E2=0
4001≤H≤6000 2 40HC
2000≤H≤3200 1 40HC Without
0<E1≤700, 0<E2≤700
3201≤H≤6000 2 40HC+20GP
3201≤H≤6000 2 40HC 0<E1≤100, E2=0

Escalator Type Vertical Rise mm Sections Container Truss extension Sprinkler

arrangement range, E1=truss system
extension at lower space
head; E2=truss below
extension at upper truss
head
2000≤H≤3000 1 40HC
3001≤H≤5230 2 40HC+20GP
E1=0, E2=0
5231≤H≤7600 2 40HC+40HC
7601≤H≤9500 3 40HC+40HC
2000≤H≤2200 1 40HC With
2201≤H≤3200 2 40HC+20GP
3201≤H≤4250 3 40GP+20GP 0<E1≤700, 0<E2≤700
4251≤H≤7350 3 40GP+40GP
EJV1.2-30-3-3 7351≤H≤9500 4 40HC+40GP
2000≤H≤3000 1 40HC
3001≤H≤8200 2 40HC+40HC E1=0, E2=0
8201≤H≤9500 3 40HC+40HC
2000≤H≤2330 1 40HC
Without
2331≤H≤3600 2 40HC+20GP
3601≤H≤4250 3 40GP+20GP 0<E1≤700, 0<E2≤700
4251≤H≤7350 3 40GP+40GP
7351≤H≤9500 4 40HC+40GP
2000≤H≤3540 1 40HC With and
E1=0, E2=0
3541≤H≤6000 2 40HC+20GP Without
2000≤H≤2750 1 40HC
2751≤H≤4000 2 40HC+20GP
0<E1≤700, 0<E2≤700 With
4001≤H≤4875 3 40GP+20GP
EJV1.2-35-3-3
4876≤H≤6000 3 40GP+40GP
2000≤H≤2750 1 40HC
2751≤H≤4600 2 40HC+20GP
0<E1≤700, 0<E2≤700 Without
4601≤H≤4875 3 40GP+20GP
4876≤H≤6000 3 40GP+40GP
Reinforced 5400≤H≤7410 3 40GP+40GP With and
0<E1≤700, 0<E2≤700
Truss for 30-3 7411≤H≤9500 4 40GP+40GP+20GP Without
Notes
1. The shipping container length limit is 11900 mm, and the shipping container height limit is 2560 mm
(for HC) /2260 mm (for GP). The container arrangement is decided by these limits.
2. For non-split (1 section) shipment, the balustrade is partially disassembled. For one or three splits
(2 or 4 sections) shipment, the balustrade is completely disassembled.
3. If there is an intermediate support, the removable intermediate support is temporarily removed for
shipment.
4. If there are more than one escalators in one project, it is possible to optimize the container arrange-
ment. However, the arrangement should be calculated case by case.
For more detailed information, please refer to the Engineering Instruction 5201037D10.
7-000726 (2007-01)

4 INSTALLATION DESCRIPTION
Hoisting holes, 50kN load per hole (By customer)

2-Ø100
100 145 W3 (145)

Hoisting holes, 50kN load per hole (By customer)
AA CC BB W5
Safety fense
(By customer) EE W2
Safety fense
W1
_1100
Floor
2-Ø100 v
600
HH
100
GG
600
R1
min. 2300
90
5
H
900
Rm For the intermediate support requirement,

DD please refer the clause 2.3.3 in this DL.
Floor a
1000
1200
Min.FF W4
M N
R2 W6
Span between support beams L=AA+BB+CC +15
0
Min.360
min.1100 200
200 Min.FF
W6
Min.360
Escalator Mounting Detail Passenger Circulation Area Requirements Minimum Clearances Required
To Comply With EN115:1995 &
Handrail centre line 2 x Handrail centre line GB16899
Permanent elastic
Hexagon socket
joint by others
set screw A C B
min.2000
200 Final floor

min.2500
min.2300
min.2100
Landing 120 (By customer)

plate
2 x Handrail centre line
By
140
2 x Handrail centre line

KONE
65
Rubber A = 80mm minimum clearance between the edge of a

min.2000
Steel plate Circulation areas can be shared handrail & wall or other obstacles.
between adjacent escalators B = If this dimension is less than 500mm a headguard is required.
Support 50 200 C = For adjacent escalators the distance between
angle
L200x200x20 adjacent handrails shall not be less than 120mm.
5012709(2007-01)
Figure 1. Installation description

4.1 Installation notes
• The floor opening dimensions shown are clear plumb line dimensions between supports.
• All dimensions are in millimeters.
• The figures shown for the support loads include the dead weight of the escalator and the live
passenger load (500kg/m2).
• Load per lifting hole or lifting eye depending on length of sections = 30~40KN.
• An access opening 2.50 m wide and 3.0 m high into and through the building is required for
installation.
• The escalator complies to CEN-guidelines.
4.2 Loading information
Type W3: Step Reaction Force (KN)

width
1000 mm R1=5.5L+11 R2=5.5L+2.6
EJV1.2-30-2-2
800 mm R1=4.8L+10.4 R2=4.8L+2.5
1000 mm R1=5.5L+11 R2=5.5L+2.6
EJV1.2-35-2-2
800 mm R1=4.8L+10.4 R2=4.8L+2.5
1000 mm R1=5.5L+11.9 R2=5.5L+3.3
EJV1.2-35-3-3
800 mm R1=4.8L+11.3 R2=4.8L+3.1
EJV1.2-30-3-3 1000 mm R1=5.5L+11.9 R2=5.5L+3.3
L<=16370 mm 800 R1=4.8L+11.3 R2=4.8L+3.1
EJV1.2-30-3-3 1000 mm R1=5.5*N R2=5.5*M Rm=5.5*L+38
L>16370 mm
(intermediate 800 mm R1=4.8*N R2=4.8*M Rm=4.8*L+38
support required

Span (mm) M (mm

16371-19330 9053+X
19331-21410 10092+X
21411-23490 11131+X
Notes: X =truss extension at lower end
4.3 Structure dimensions
Dimension unit mm
Step type S1000 S800

W1: Width of step 1000 800
W2: Handrail center distance 1262 1064
W3: Hoisting holes distance 1360 1160
W4: Width of truss 1510 1310
W5: Width of escalator 1547 1347
W6: Width of pit 1650 1450
Type AA BB CC DD EE FF GG HH
EJV R1.2-30-2-2 30 deg. 2215 2500 1.7321H 667 667 4285 780 1000
EJV R1.2-35-2-2 35 deg. 2250 2560 1.4281H 667 667 4080 737 1000
EJV R1.2-30-3-3 30 deg. 2615 3034 1.7321H 667 667 4685 780 1300
EJV R1.2-35-3-3 35 deg. 2650 2960 1.428H 667 667 4480 737 1000
7-000727 (2007-01)

5 COMPETITOR COMPARISON
5.1 Specification
Brand KONE Schindler Otis Thyssen Mitsubishi

Type EJV 9300 AE 506 NCE FT 823 JS-SB
Rise - min. 2.0 m 2.5 m 2.8 m 3.0 m 3.0 m
- max. 9.5 m 6.5 m 7.5 m 7.5 m 6.5 m
Step width n.a. 600 mm 600 mm 600 mm 600 mm
800 mm 800 mm 800 mm 800 mm 800 mm
1000 mm 1000 mm 1000 mm 1000 mm 1000 mm
Inclination 30 deg 30 deg 30 deg 30 deg 30 deg
35 deg 35 deg 35 deg 35 deg 35 deg
Speed 0.5m/s 0.5m/s 0.5m/s 0.5m/s 0.5m/s
Balustrade 10 mm glass 10 mm glass 10 mm glass 10 mm glass 10 mm glass
Balustrade height 900 mm 900 mm 930 mm 1000 mm 950 mm
- option 1000/1100 mm 1000 mm 1000 mm 1100 mm n.a.
Truss L-angle L-angle hollow section L-angle L-angle
Truss deflection 1/750 1/750 1/750 1/750 1/750
Transition radii 1.0/1.0 1.0/1.0 1.0/1.0 1.0/1.0 1.0/1.0
Step painted painted painted painted painted
Decks 1.5 mm stain. st 1.5 mm stain. st 1.5 mm stain. st 1.5 mm stain. st 1.5 mm stain. st
Skirt 3 mm sheet st 3 mm sheet st 2 mm sheet st 2 mm stain. st 2 mm stain. st
- option 3 mm stain. st 3 mm stain. st 2 mm stain. st n.a. n.a.
Landing plate
stain. st stain. st stain. st stain. st stain. st
(combplate)
Comb yellow plastic yellow plastic aluminum aluminum black plastic
Handrail inlet panel black black black black black
- option blue / grey blue / grey n.a. n.a. n.a.
AC squirrel AC squirrel AC squirrel AC squirrel AC squirrel
Motor
cage, 6 pole cage, 6 pole cage, 4 pole cage, 4 pole cage, 4 pole
outside step outside step outside step outside step outside step
Location
band band band band band
Motor protection IP21 IP21 IP21 IP21 IP21
- option IP55 IP55 IP55 IP55 IP55
Gear type worm worm worm worm helical
helical helical helical helical n.a.
key switch at key switch at key switch at key switch at key switch at
Operation panel
both ends both ends both ends both ends both ends
Yellow plastic insert available available available available available
Colored handrail available available available available available
Handrail lights available available available available available
Traffic light available available available available available
Comb light available available available available available

Brand KONE Schindler Otis Thyssen Mitsubishi

Type EJV 9300 AE 506 NCE FT 823 JS-SB
Understep light
(step demarcation available available available available available
light)
Skirt lights available available available available available
Standby speed available available available available available
Auto start/stop available available available available available
Skirt brushes available available available available available
5.2 Dimension
Base specification Step width 1000 mm

Inclination 30 degree
Rise 4500 mm
Lower Upper Total beam

head head Incline to beam Compared Balustrade Pit
AA BB CC (L) to EJV height FF
TravelMasterTM EJV1.1 2215 2500 7794 12509 - 900 4285
ECO3000 2194 2469 7794 12457 - 52 1000 4150
Schindler 9300AE 2239 2492 7794 12525 +16 900 4450
Otis 506NCE 2213 2449 7794 12456 - 53 930 4300
Thyssen Velino FT823 2210 2490 7794 12494 -15 1000 4300
Mitsubishi JS-SB 2290 2560 7794 12644 +135 950 4290
Base specification Step width 1000 mm

Inclination 35 degree
Rise 4500 mm
Lower Upper Total beam

head head Incline to beam Compared Balustrade Pit
AA BB CC (L) to EJV height FF
TravelMasterTM EJV1.1 2250 2560 6426 11236 - 900 4080
ECO3000 2136 2439 6426 11001 -235 1000 3850
Schindler 9300AE 2273 2552 6426 11251 +15 900 4250
Otis 506NCE 2280 2487 6426 11193 -43 930 4300
Thyssen Velino FT823 2210 2490 6426 11126 -110 1000 4000
Mitsubishi JS-SB 2350 2600 6426 11376 +140 950 4150
All dimension in mm
7-000728 (2006-06)

6 APPROVALS AND VERSION HISTORY
Compiled by: Training & Product Information / Moline

Product management / Lee Khong Lock
Checked by: R&D / Martin Kley
Approved by: LCM / Fei Guo Jing
Issue Date Description of change Ref CR Approved by

- 2006-06-30 First Issue Fei Guo Jing
A 2006-07-17 Minor revisions per LCM. Fei Guo Jing
B 2006-09-18 Revisions per LCM to sections 1.0, 2.0, 3.0 and 4.0 Fei Guo Jing
C 2007-01-29 Revision for R1.2 Fei Guo Jing



Kone Travelmaster™ (Ejv1.2) Escalator

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Kone Travelmaster™ (Ejv1.2) Escalator

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KONE TravelMaster™ (EJV1.

KONE TRAVELMASTER™ ESCALATOR

© 2006 KONE Corporation DL1-02.56.210

© 2006 KONE Corporation

© 2006 KONE Corporation DL1-02.56.210

© 2006 KONE Corporation DL1-02.56.210

1 BASIC DESIGN CRITERIA AND PERFORMANCE

Escalator type EJV - S

1.1 Theoretical transport capacity

Step width Speed Theoretical maximum capacity

1.2 Handrail type

1.3 Step width

© 2006 KONE Corporation DL1-02.56.210

Step chain type

1.4 Noise level

The noise level is measured by “sound pressure level”, using A scale.

© 2006 KONE Corporation DL1-02.56.210

2.1 Visual options

© 2006 KONE Corporation DL1-02.56.210

2.1.4 Step color

2.1.5 Access cover

2.1.6 Comb segments and combplate

2.1.7 Skirt, decks, frontplate, and skirt brush

© 2006 KONE Corporation DL1-02.56.210

2.2 Electrification and control options

2.2.1 Electrification platform

© 2006 KONE Corporation DL1-02.56.210

2.2.2 Control cabinet

2.2.3 Remote stop

2.2.4 Safety devices

All equipment is in accordance with construction code EN115:

© 2006 KONE Corporation DL1-02.56.210

2.3 Mechanical and structural options

Power supply: 415V-50HZ 1 piece 1 line

* - when used with inverter for standby speed feature

Max. rises (m)

© 2006 KONE Corporation DL1-02.56.210

2.3.3 Intermediate support

2.3.4 Chain lubrication

© 2006 KONE Corporation DL1-02.56.210

2.3.5 Hand winding

2.3.6 Auxiliary brake

2.4 Semi-outdoor options

• Truss with zinc painting

© 2006 KONE Corporation DL1-02.56.210

2.5.2 Seismic support

Escalator Mounting Detail Escalator Mounting Detail

© 2006 KONE Corporation DL1-02.56.210

The escalator will be delivered in one of the following shipping configurations.

Escalator Type Vertical Rise mm Sections Container Truss extension Sprinkler

© 2006 KONE Corporation DL1-02.56.210

Escalator Type Vertical Rise mm Sections Container Truss extension Sprinkler

© 2006 KONE Corporation DL1-02.56.210

Hoisting holes, 50kN load per hole (By customer)

100 145 W3 (145)

Rm For the intermediate support requirement,

200 Final floor

Landing 120 (By customer)

2 x Handrail centre line

Rubber A = 80mm minimum clearance between the edge of a

Figure 1. Installation description

© 2006 KONE Corporation DL1-02.56.210

4.1 Installation notes