Professional Documents
Culture Documents
ENGINEERING
Prepared by,
Mr. S. Varadarajan
Asst. Professor
Department of Civil Engineering, AITAM
The branch of Civil Engineering which deals with the design,
construction & maintenance of the railway tracks for safe &
efficient movement of trains is called as Railway Engineering
Proper amount of super elevation should be provided to the outer rail above the inner rail on curved portion of
the track
An even and uniform gradient should be provided through out the length of the track.
The design of the permanent way should be such that the load of the train is uniformly distributed on both the
It should be provided with fence near level crossings and also in urban areas.
It should be provided with proper drainage facilities so as to drain off the rain
It should be so constructed that repairs and renewals of any of its portion can be
2. BALLAST
3. SLEEPERS
4. RAILS
o The prepared flat surface, which is ready to receive the ballast, along with sleeps and rails, is
o The formation is an important constituent of the track, as it supports the entire track
structure.
It has the following functions:
(a) It provides a smooth and uniform bed for laying the track.
(b) It bears the load transmitted to it from the moving load through the ballast
To hold the sleepers in position and preventing the lateral and longitudinal
movement.
To distribute the axle load uniform from sleepers to a large area of formation.
To provide elasticity to the track. It acts as elastic mat between subgrade and
sleepers
To provide easy means of maintaining the correct levels of the two rails in a track.
It should have rough and angular surface so as to provide good lateral and longitudinal
It should have good workability so that it can be easily spread of formation.
It should be cheaply available in sufficient quantity near and along the track.
wheel loads.
It should allow for easy and quick drainage of the track.
It should not have any chemical action on metal sleepers and rails.
Good stone ballast is generally procured from hard stones such as granite, quartzite,
and hard trap. The quality of stone should be such that neither it should be porous nor
it flake off due to the weathering.
Good quality hard stone is normally used for high-speed tracks. This type of ballast
works out to be economical in the long run.
50 mm (2") ballasts were specified for flat-bottom sleepers such as concrete and wooden sleepers
and
40 mm (1.5") ballasts for metal sleepers such as CST-9 and trough sleepers.
Now, to ensure uniformity, 50 mm (2") ballasts have been adopted universally for all types of
sleepers.
Points and crossings are subjected to heavy blows of moving loads and hence are maintained to a
higher degree of precision. A small sized, 25 mm (1") ballast: s. therefore, preferable because of its
fineness for slight adjustments, better compaction, and increased frictional area of the ballast.
They have an important role in the track as they transmit the wheel load from the rails to
the ballast.
The characteristics of these sleepers and their suitability with respect to load conditions
Transferring the load evenly from the rails to a wider area of the ballast
Acting as an elastic medium between the rails and the ballast to absorb the
blows and vibrations caused by moving loads
Providing the means to rectify the track geometry during their service life
1. Wooden sleepers.
2. Steel sleepers.
3. Cast iron sleepers.
4. R.C.C. sleepers.
5. Priestesses concrete sleepers.
The standard sizes of wooden sleepers for different gauges are as follows:
• For B.G. – 2740 mm X 250 mm X 130 mm
• For M.G. – 1830 mm X 203 mm X 114 mm
• For N.G. – 1520 mm X 150 mm X 100 mm
Varadarajan.S, Asst. Professor, Civil, AITAM
Varadarajan.S, Asst. Professor, Civil, AITAM
ADVANTAGES
(i) Timber is easily available in all parts of India.
(v) These sleepers absorb shocks and vibrations more than any
other sleepers.
• These sleepers are subjected to wear, decay and attack by white ants etc.
• The track laid on steel sleepers has good lateral and longitudinal rigidity.
• These cracks are very small and almost invisible but tend to
enlarge with the repetition of impact loading, causing failure.
Varadarajan.S, Asst. Professor, Civil, AITAM
Varadarajan.S, Asst. Professor, Civil, AITAM
(II)BLOCK AND TIE TYPE R.C.C. SLEEPER
• These are free from natural decay and attack by insects etc.
Difficult.
• These sleepers have high initial cost but are very cheap in
long run due to their long life.
the wires.
They provide a pathway which is smooth and has very little friction. The friction
between the steel wheel and the steel rail is about one-fifth of the friction between
the pneumatic tyre and a metalled road.
They bear the stresses developed due to vertical loads transmitted to them through
axles and wheels of rolling stock as well as due to braking and thermal forces.
They carry out the function of transmitting the load to a large area of the formation
Web The web should be sufficiently thick so as to withstand the stresses arising due to the loads
bore by it, after allowing for normal corrosion.
Foot The foot should be of sufficient thickness to be able to withstand vertical and horizontal
forces after allowing for loss due to corrosion. The foot should be wide enough for stability
against overturning. The design of the foot should be such that it can be economically and
efficiently rolled.
Varadarajan.S, Asst. Professor, Civil, AITAM
“RAILS”
Fishing angles These must ensure proper transmission of loads from the
rails to the fish plates. The fishing angles should be such that the
tightening of the plate does not produce any excessive stress on the web
of the rail.
Height of the rail The height should be adequate so that the rail has
sufficient vertical stiffness and strength as a beam.
Theoretically, the longer is the rail, the lesser would be the number of
joints and fittings required and the lesser the cost of construction and
maintenance.
Longer rails are economical and provide smooth and comfortable
rides.
The length of a rail is, however, restricted due to the following factors:
(a) Lack of facilities for transport of longer rails, particularly on curves
(b) Difficulties in manufacturing very long rails
(c) Difficulties in acquiring bigger expansion joints for long rails
(d) Heavy internal thermal stresses in long rails
standardized a rail length of 13m for broad gauge and 12m for
Meter gauge & Narrow gauge tracks.
its track system. Now 65m long rails are being produced at SAIL,
Bhilai and it is planning to manufacture 130 m long rails.
It is important that the exact quantities of track material are conveyed to the
site. Any excess material gets wasted, whereas shortage of material results in
difficulties and delays in carrying out renewal work. It is normally desirable to
have a small spare stock of extra material ready in case of unforeseen
contingencies.
If the track is with 52-kg rails and sleeper density M + 7 (where M is the length of the rail in
According to the position of the sleeper, rail joints can be classified into three types:
e. BASE JOINT
side of bridge joint are connected by means of a metal flat or a corrugated plate known as a
bridge plate. This type of joint is not commonly used on Indian railway.
• The joints on railway track are not directly opposite to the joints
of the rail track.
The joint of the one railway track are directly opposite to the joints of
other rail track. This type is generally used on straight track.
The various theories propounded for explaining the probable causes of creep in rails are
described in following paragraphs :
2. PERCUSSION THEORY
1. Track modulus
2. Stiffness of track
3. Stability of formation.
1. Sleepers move out of square and out of position. This affects the gauge and alignment of track. As
sleepers move, naturally the surface is also disturbed and finally results in an uncomfortable riding.
2. Rail-joints are opened out of their limit in some cases and stresses are set up in fish-plates and bolts
due to which the bolts sometimes break. The rails are also battered at ends due to excessive gaps at
joints. While at other places, joints are jammed and prevent required expansion due to temperature
variation.
3. Points and crossings get distorted and it becomes very difficult to keep them to correct gauge and
alignment. The movement of switches is made difficult (i.e., difficult to operate the switches) and
interlocking is thrown out of gear.
4. If any rail is removed from the track for any purpose, it becomes difficult to fix it again at proper
position because by the time gap becomes too short or too long due to creep.
5. Besides these effects, smashing of fish-plates and fish-bolts, bending of bars, kinks at joints of rails and
forging of ballast ahead, are common effects of creep.
If creep is distinctly visible, the remedy is to pull back the rails to their original position. For doing this, first
inspect the track, note the extent of pulling back distance and determine the point from which to begin.
Now start pulling the rails back to their original positions by means of crow bars and hooks provided
through the fish bolt holes of rail. In pulling back, the positions of joints relative to sleepers must be
maintained, and both the rail joints must be in their relative positions.
Pulling back the rails is a very slow and tedious process and is only possible when a small length is to be
dealt. It has, moreover, been noticed that rails start creeping immediately after pulling back.
creep of 7.5 cm to 15 cm, in a month 4-anchors per rail and for creep of 22.5 cm to 25 cm.
6-anchors per rail are used in the Indian practice.
Anchors are fastened to the foot of rail and kept in perfect contact with the side of the
sleeper being the side opposite to the direction of creep. If creep occurs in both directions,
anti-creepers are provided on both the sides of sleepers, starting from the center of the rail
and should never be fixed near the joints.
Anchors are fixed to rails either (i) by wedging action, (ii) by clamping (iii) by a spring grip.
There are several varieties of anchors based on these three types.
Varadarajan.S, Asst. Professor, Civil, AITAM
ANCHOR PLACED BY WEDGING ACTION ANCHOR PLACED BY A SPRING GRIP