Alferid Hussin Shifa

11/11/2021
Prof. Makhlouf

Exam 1
QUESTION 1
a) Engineering stress versus engineering strain
i)

Engineering Stress-Strain Curve

60000.00

50000.00 53420.89
Stress-
40000.00 strain
STress (lb/in^2)

f(x) = 8009567.74 x − 15365.34 40939.38 curves

30000.00 0.2%
yield
line
20000.00 Linear
(0.2%
10000.00 yield
line)

0.00
0.0 0.0 0.0 0.1 0.1 0.1 0.1 0.1 0.2 0.2
Strain (in/in)

ii) aprox. Yield Strength = 4.0∗10 4 psi

iii) modulus of stiffness or E = 8,612,246.70 psi
iv) Ultimate Strength = 53,420.89 psi
v) Fracture strength =40,939.38 psi
vi) Modulus of resilience = 92.89 psi

b) true stress vs. true strain curve

i)

90000.00
True Stress-Strain Curve
80000.00
70000.00
60000.00
STress (lb/in^2)

50000.00
Stress-strain curves
40000.00
30000.00
20000.00
10000.00
0.00
0.0 0.0 0.0 0.1 0.1 0.1 0.1 0.1 0.2 0.2
Strain (in/in)
 ii) Strength coefficient, K = 73,519.45 psi
iii) Strain hardening coefficient, n = 0.09531 = in/in
iv) True stress vs. True strain equation

σ True =K ε n=¿ 73520*ε 0.1

Calculation and data for question 1 are in the excel sheet (EXAM1.)

QUESTION 2
a)
Given Data: load amplitude, F = 10,000 N
Number of Cycles to Failure, N = 10^7 cycles

Stress Amplitude for N, σ = 168 MPa = 168*10^6 Pa

Find : d

F F F
d 2=

So,
σ=
pi 2 =>
( )
4
d
pi
4
=>
( )
σ
d=

√( )pi
4
σ

10000 N
d=

√( ) pi
4
(168∗10 6 Pa)
= 0.0087 m = 8.7 mm

b)
i) Date for this graph are in the excel sheet2.
 Strain VS. Time Curve
2.00
1.80
1.60
1.40
1.20
Strain

1.00
0.80
0.82
0.60
0.40
0.20 0.34

0.00
0.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0 28.0 30.0 32.0 34.0 36.0
Time (min)

ii) A steady state creep rate is the slope of the linear region of the above graph. Which rage
between 4 min to 18 min approximately.

d ε 0.82−0.34
= =0.0343 min−1
dt 18−4

iii) Given data: ε s @ 4 min=0.34 ,l 0 =975 mm

Find: dl 0

dl 0 =ε s∗l 0=0.34∗975 mm=331.5 mm

QUESTION 3
a) G
 vent

Riser
Pouring
basin casting
Sprue

Riser
Runner
Gates

b)
i) Investment Casting
ii) die casting
iii) die casting
iv) Slush casting
v) Permanent-mold Casting

c) Given data: Q = 1 liter/s = 10^-3 m/s = 10^ -3 * 10 ^3 mm^3/s

A1 = 800 mm^2
l = 180 mm = 0.18 m
find A2
Q = A1 * V1 = A2 * V2

10^6 mm^3/s = 800*V1

V1 = 1250 mm/s = 1.25 m/s

v 12 v 22
+0.180=
2g 2g
V2^2 = 5.094
V2 = 2.257 m/s = 2257 mm/s

A1 * V1 = A2 * V2
A2 = (A1 * V1)/ V2 = 443.066 mm^2
d)
e)