ELECTRICAL SCHEMATIC

SALES ORDER # 037013 2011SS, METAMORA

WRAPPER JOB ORDER # 42756 DATE 1.4.16

MODEL STB-2011SSL S/N S4030

INPUT POWER 208/240 V 29/25 A 1/60 PH/HZ

HP RATING LARGEST MOTOR 1 ENCLOSURE TYPE 1

CONTROL POWER 24VDC AIR 80 PSI 6 CFM

DRAWING NO 2011SS-GM-3.2-S4030

SHORT CIRCUIT CURRENT 5KA rms, SYM 208/240 V MAX

UL FILE E169149 UL LABEL # UL LABEL #

INFEED JOB ORDER # DATE

MODEL N/A S/N

INPUT POWER V A PH/HZ

HP RATING LARGEST MOTOR ENCLOSURE TYPE

CONTROL POWER AIR PSI CFM

DRAWING NO

SHORT CIRCUIT CURRENT rms, SYM V MAX

UL FILE E169149 UL LABEL #

TUNNEL JOB ORDER #

MODEL N/A S/N

DRAWING NO

DRAWING REVISIONS
DATE BY DESCRIPTION REV.# LETTER SHEET # / LINE REFERENCE SERIAL #

01/31/14 PB FIRST MACHINE 1.0 STARTING @ 2011SS-1.0-S4000

03/03/14 DD CONVERTED SCHEMATIC TO EPLAN FORMAT & UPDATED VARIOUS CIRCUITS 2.0 STARTING @ 2011SS-2.0-S4001

09/25/14 DD VERTICAL TRAVEL LIMIT SIGNAL CHANGED FROM LIMIT SWITCH TO PROX 2.1 247, 959 STARTING @ S4006

03/25/15 PB/DD REVISED FOR VERSA SEAL (TVS): OUTPUT O:0/01. (WAS HOLE PUNCH SOLENOID OPTION) 3.0 147,405,422,464,627,719,1141 STARTING @ S4010

REMOVED JAWS DOWN SENSOR FOR CLOSING CONV, ADDED MP1 & MP2 CABLES 737, SHEET 10

07/22/15 PB ADDED SCR251 3.1 345 STARTING @ S4018

11/3/15 PB EWI is QD, FILM UNWIND no 12 pin cable 3.2 310, 1119 STARTING @ S4029
12/11/15 PB GREEN MACHINE, ADDED I/O CARD 3.2 145,405,422,464,719,722,1140,SH12 S4030

WRAPPER MACHINE MODEL STB-2011SSL WRAPPER WIRING DIAGRAM 2011SS-GM-3.2-S4030 TITLE PAGE
 ELECTRICAL COMPONENTS NAMING CONVENTIONS

VFD CONNECTIONS DEVICE DEVICE SIGNAL NAME

DESCRIPTION NAME (PLC OR VFD)
CONNECTION DESCRIPTION SIGNAL NAME
PROX DEVICE NAME XDN IXDN
(FROM PLC) OUTPUT FORWARD MOTOR NAME OFMN
ANALOG PROX DEVICE NAME AXDN AXDN
(FROM PLC) OUTPUT FORWARD INFEED CONVEYOR OFI
LIMIT SWITCH DEVICE NAME LSD ILSD
(FROM PLC) OUTPUT FORWARD FILM UNWIND OFFU
PROX FILM UNWIND FILM OUT (DANCER DOWN) XFO IXFO
(FROM PLC) OUTPUT FORWARD POWERED FILM CRADLE OFPC
PROX FILM UNWIND FILM JAM (DANCER UP) XFJ IXFJ
(FROM PLC) OUTPUT FORWARD WRAPPER INFEED CONV OFWI
ANALOG PROX FILM UNWIND AXF AXF
(FROM PLC) OUTPUT FORWARD SIDE SEAL CONVEYOR OFSS
PROX POWERED FILM CRADLE FILM OUT (DANCER DOWN) XPO IXPO
(FROM PLC) OUTPUT FORWARD EXIT CONVEYOR OFEX
PROX POWERED FILM CRADLE FILM JAM (DANCER UP) XPJ IXPJ
(FROM PLC) OUTPUT FORWARD SIDE SEAL & EXIT OFSE
ANALOG PROX POWERED FILM CRADLE AXP AXP
(FROM PLC) OUTPUT FORWARD CROSS SEAL CONV OFCS
PROX SCRAP BREAK DETECTOR XSB IXSB
(FROM PLC) OUTPUT FORWARD MIDDLE CONVEYOR OFMD
PROX SCRAP REEL FULL XSF IXSF
(FROM PLC) OUTPUT FORWARD SCRAP WINDUP OFS
ANALOG PROX SCRAP WINDUP AXS AXS
(FROM PLC) OUTPUT FORWARD INFEED VACUUM CONV OFV
PROX FILM CLAMPS XFCA & XFCB IXFC
(FROM PLC) OUTPUT FORWARD VACUUM GENERATOR OFVG
PROX SEAL BAR CLOSED XSC IXSC
(FROM PLC) OUTPUT FORWARD FILM PULL CHAINS OFFP
PROX CLOSING CONV RETRACTED XCC IXCC
(FROM PLC) OUTPUT FORWARD HEIGHT ADJUSTMENT OFHA
PROX JAWS DOWN XJD IXJD
(FROM PLC) OUTPUT FORWARD UPSTREAM CONVEYOR OFU
PROX BOTTOM JAW HIGH POSITION XJH IXJH
(FROM PLC) OUTPUT RESET VFD ORES
PROX BOTTOM JAW LOW POSITION XJL IXJL
(TO PLC) INPUT SCRAP WINDUP ZERO SPEED ISZ
PROX MOTION UNIT HOME XMH IXMH
(TO PLC) INPUT VFD DRIVE ERROR IVFD
PROX (OR LIMIT SWITCH) CLUTCH TRIPPED XCT OR LSCT ICT
ENABLE FROM E-STOPS ENE
LIMIT SWITCH MOTION UNIT HORIZONTAL TRAVEL LST ILST
ENABLE FROM GUARD DOORS ENG

ENABLE FROM SCRAP DOOR ENS

PHOTOEYE DEVICE NAME YDN IYDN
SAFE-OFF STOP E-STOPS #1 SOE1
PHOTOEYE EMITTER (TRANSMITTER) DEVICE NAME TDN N/A
SAFE-OFF STOP E-STOPS #2 SOE2
PHOTOEYE RECEIVER DEVICE NAME RDN IRDN
SAFE-OFF STOP GUARD DOORS #1 SOG1
LASER SENSOR DEVICE NAME LDN ILDN
SAFE-OFF STOP GUARD DOORS #2 SOG2
PHOTOEYE (OR LASER) PRODUCT DETECTION YPD OR LPD IPD
SAFE-OFF STOP SCRAP DOOR #1 SOS1
PHOTOEYE PRODUCT PROTECTION YPP IYPP
SAFE-OFF STOP SCRAP DOOR #2 SOS2
PHOTOEYE LUG SENSOR YLS IYLS

PHOTOEYE PRINT REGISTRATION (INKDOT) YPR IYPR

PUSH BUTTONS & SELECTOR SWITCHES
PHOTOEYE SPEED MODULATION NO PRODUCT YNP IYNP
WIRE NAME (I/O PLC)
PHOTOEYE SPEED MODULATION LOW PRODUCT YLP IYLP
OUTPUT PB
DEVICE DEVICE INPUT
INDICATOR PHOTOEYE SPEED MODULATION HIGH PRODUCT YHP IYHP
DESCRIPTION NAME PB PRESSED
LIGHT ON
PHOTOEYE EMITTER (T) HORIZONTAL CROSS SEAL THZ N/A
PUSH BUTTON RESET PBR IPBR OPBR
PHOTOEYE RECEIVER HORIZONTAL CROSS SEAL RHZ IRHZ
PUSH BUTTON RUN/START PBS IPBS OPBS
PHOTOEYE EMITTER (T) VERTICAL CROSS SEAL TVE N/A
PUSH BUTTON STOP (X) PBX IPBX OPBX
PHOTOEYE RECEIVER VERTICAL CROSS SEAL RVE IRVE
SELECTOR SWITCH SEL ISEL
PHOTOEYE EMITTER (T) AUTOSPACING TAU N/A

PHOTOEYE RECEIVER AUTOSPACING RAU IRAU

E-STOPS & GUARD DOORS

SIGNAL NAME
DEVICE DEVICE SOLENOID VALVE DEVICE NAME SVD OSVD
(TO PLC)
DESCRIPTION NAME
INPUT
SOLENOID VALVE MOTION UNIT CLUTCH SVC OSVC

E-STOP CONTROL PANEL ECP IECP SOLENOID VALVE MOTION UNIT BRAKE SVB OSVB

E-STOP FILM UNWIND EFU IEFU SOLENOID VALVE MOTION UNIT RETURN SVR OSVR

E-STOP WRAPPER INFEED EWI IEWI SOLENOID VALVE AIR BLOW SVA OSVA

E-STOP ON ENCLOSURE EEN IEEN SOLENOID VALVE HOLE PUNCH SVH OSVH

E-STOP INFEED CONVEYOR EI IEI SOLENOID VALVE EMPTY BAG SVE OSVE

E-STOP INFEED ROPE PULL EIR IEIR

GUARD DOOR UPSTREAM GDU IGDU LIGHT TOWER DEVICES LTD OLTD

GUARD DOOR DOWNSTRM GDD IGDD LIGHT TOWER SIREN LTS OLTS

GUARD DOOR PANEL SIDE GDP IGDP LIGHT TOWER BLUE LTB OLTB

GUARD DOOR RIGHT GDR IGDR LIGHT TOWER AMBER LTA OLTA

GUARD DOOR LEFT GDL IGDL

GUARD DOOR SCRAP GDS IGDS ETHERNET CABLES

ENET CABLE
DEVICE
NAME
DESCRIPTION
(TO SWITCH)
DEVICE NAME, IP ADDRESS YYY.YYY.YYY.XX DN-XX

HMI, IP ADDRESS YYY.YYY.YYY.XX HMI-XX

MOTOR 100 VFD, IP ADDRESS YYY.YYY.YYY.XX M100-XX

MOTOR 100 ENCODER, IP ADDRESS YYY.YYY.YYY.XX M100E-XX

*Note: There is a possibility that some devices throughout this drawing are not listed here. Such devices will still follow a similar format (Updated 3/14/14) STANDARD NAMING CONVENTIONS TABLE VER. 1
 FIELD ITEMS NOT LOCATED WITHIN ELECTRICAL ENCLOSURE ARE DASHED (- - -)
Line#
480V TRANSFORMER OPTION (20A FUSES) OPERATOR CONTROL PANEL CONNECTIONS ARE DASHED (-- - --)
100 ETHERNET CONNECTIONS ARE ( )
208/240VAC 1 PHASE
MULTI-CONDUCTOR CABLE CONNECTIONS ARE ( )
101 DISCONNECT MEANS
AND BRANCH CIRCUIT
102 PROTECTION PROVIDED BY OTHERS
(25A TYPE J FUSE REQUIRED)
103 L1 L2

104

105
DISC1
106 40A

107

L1 L2
108

109

110 7.5KVA
TRANSFORMER
111

112

L11 L12
113

114

115

116

117

118

119

L11 L12
120

DISTRIBUTION
121 BLOCK

122
L11 L12
123

124

125
PS1 (200)
126 24 VOLT DC POWER SUPPLY (300)
(CONTROL POWER) (400)
CB2 (500)
127
FU2 (600)
3 L + 199 (700)
128 200 /
(800)
+ 5A - SLO BLO (900)
129 DC (1000)
N - (1100)
4 AC
130 (1200)
3A (1310)
GND -
131 DC-
NOTE: DC- MUST
132 BE BONDED TO GND

133

134

135

136
CB3
137
5
138
ENCLOSURE COOLING FAN
159 CFM
139
6
140 3A

141

142

143
NE

CB50 TRANSFORMER
144
HI

240/120, 250VA FU50

AC

50 50A 52
M

145 52 / (1313)
N

3A
EE

146
GR

54 N
147 N / (1311)
3A
148

149

150

151

152
CB70 HTR70
153 SSR70
CON-TC1C 72 / (1159) (240VAC, 800W)
70 5 6 71 L1 T1
154
(416) (411) CROSS SEAL
155 KNIFE HEATER
CON-TC1C 73 / (1158)
74 7 8
156
10A (416)
157

158

159 HTR75
CON-TC2C SSR75 (240VAC, 800W)
70 5 6 76 L1 T1 77
160
CROSS SEAL
(416) (411)
CUSHION HEATER
161
CON-TC2C
74 7 8 78
162 L11 L12
(201) (201) (416)
163

164

165
WRAPPER MACHINE MODEL STB-2011SSL WRAPPER WIRING DIAGRAM 2011SS-GM-3.2-S4030 1 of 13
Line#
208/240VAC
L11 L12 +24 VDC 200 / (128) -24 VDC DC- / (131)
200 (162) (162)

CB80 AC MOTOR - 3/4 HP

201 INFEED CONVEYOR
81
202 L1 R U T1
(-) (+)
203 EMERSON Brake Resistor
V T2 M80
Connection 3~
82 T1 T2 T3 T4 T5 T6
204 L2 S W T3

M80
(0V) (AN SIG) (AN REF) (REF) (FAULT) (FAULT)
15A
205 PE PE
RS485
B1 B2 B3 B4 B5 B6 B7
240V, 1 PH, 1 HP
206 (SPEED) (+24VDC) (ZERO) (ENABLE) (FWD) (REV) (RESET)
(4 WIRE SHIELDED)

207 280 281 280

JUMPER
UCOM USIG 200
208 ENE OFI ORES (817) (815)
(332) (821) (833) JUMPER
CB100 ANALOG SPEED CONTROL (If NO M80) AC MOTOR - 1/4 HP
209 FILM UNWIND
101
210 L1 R U T1
(-) (+)
211 EMERSON Brake Resistor
V T2 M100
Connection 3~
102 T1 T2 T3 T4 T5 T6
212 L2 S W T3

M100
(0V) (AN SIG) (AN REF) (REF) (FAULT) (FAULT)
6A
213 PE PE
RS485
B1 B2 B3 B4 B5 B6 B7
240V, 1 PH, 1/3 HP
214 (SPEED) (+24VDC) (ZERO) (ENABLE) (FWD) (REV) (RESET)
(4 WIRE SHIELDED)

215 281 282

281 REMOVE 200 &
JUMPER
AXF 200 JUMPER IF M80 IS USED
216 ENE OFFU ORES DC- (1230)
(332) (818) (833) ANALOG SPEED CONTROL
CB110 AC MOTOR - 1/4 HP
217 WRAPPER INFEED CONVEYOR
111
218 L1 R U T1
USE MSIG & MCOM & OFSS IF MACHINE IS (-) (+)
219 EMERSON CONFIGURED WITH STRAP/ROPE STYLE INFEED SYSTEM. Brake Resistor
V T2 M110
(PRODUCT FEED IS ON BOTTOM FORMER) Connection 3~
112 USE ISIG & ICOM & OFI IF MACHINE IS T1 T2 T3 T4 T5 T6
220 L2 S W T3

M110
(0V) (AN SIG) (AN REF) (REF) (FAULT) (FAULT)
CONFIGURED WITH AN INFEED BELT
6A
221 PE PE
RS485
B1 B2 B3 B4 B5 B6 B7
240V, 1 PH, 1/3 HP
222 (SPEED) (+24VDC) (ZERO) (ENABLE) (FWD) (REV) (RESET)
(4 WIRE SHIELDED)

223 283
ICOM ISIG MCOM MSIG
224 ENE OFI OFSS ORES (814) (812) (808) (806)
(332) (821) (824) (833) ANALOG SPEED CONTROL
CB120 AC MOTOR - 1/4 HP
225 SIDE SEAL (MID CONVEYOR)
121
226 L1 R U T1
(-) (+)
227 EMERSON Brake Resistor
V T2 M120
Connection 3~
122 T1 T2 T3 T4 T5 T6
228 L2 S W T3

M120
(0V) (AN SIG) (AN REF) (REF) (FAULT) (FAULT)
6A
229 PE PE
RS485
B1 B2 B3 B4 B5 B6 B7
240V, 1 PH, 1/3 HP
230 (SPEED) (+24VDC) (ZERO) (ENABLE) (FWD) (REV) (RESET)
(4 WIRE SHIELDED)

231 TAC
284 (1004)
MCOM MSIG
232 ENE OFSS ORES (808) (806) (249)
(332) (824) (833) ANALOG SPEED CONTROL
CB150 MPL-A310P-SJ72AA 0.73KW
233 CROSS SEAL VERTICAL AXIS
NOTE: BOND MOTOR CABLE SHIELDING TO CLAMP ON TOP OF DRIVE
151 Safe Torque-Off BRN
234 L1 (STO) Connector A U
(BP) Connector
Back-Up Power

B+
B+
BR

Power Connector
B-
B-
SAFE_STATUS

152 BLK
SAFE_COM

M150
SAFE_IN2

Shunt Resistor and

SAFE_IN1

235 L2 B V
24VCOM

DC Bus (BC) Connector

+24VDC

3~
BLU
236 L3 C W
20A
M150 GRN
STO.4
STO.5
STO.6
STO.2
STO.3
STO.1

Motor Feedback
+24V
-24V

237 PE ETHERNET
I/O (IOD) Connector D PE
(MF) Connector
Single-Axis Ethernet/IP Servo Drive
238 (4 WIRE SHIELDED)
240V, 1-3 PH, 1 KW, PR3

Brake Connector
A
239 BR+
M150-38 C
240 100.100.100.38 BR-
DC-

(533)
(343)
ENG

241
Feedback Connector
(L,S,P) ECOM,TS-,COM

242
(IN_C_COM)
(IN_B_COM)
(IN_A_COM)

(K) EPWR_5V (-)

(SHIELDED)
(E) DATA/IM(+)

(F) DATA/IM(-)
(C) COS/BM(+)
(A) SIN/AM(+)

(D) COS/BM(-)
(OUT1_C)

(OUT2_C)

(OUT3_C)

(OUT4_C)
(OUT1_E)

(OUT2_E)

(OUT3_E)

(OUT4_E)

(B) SIN/AM(-)

(N) EPWR_9V
(RDY(+))

(RDY(-))
(IN_A1)

(IN_A2)

(IN_A3)

(IN_A4)

(IN_C1)

(IN_C2)

(IN_C3)

(IN_C4)
(IN_B1)

(IN_B2)

(IN_B3)

(IN_B4)

(M) LIMIT-
(J) LIMIT+

243
(R) TS+

(U) S2
(T) S1
(V) S3

244
MF.10
MF.11
MF.12
MF.13
MF.14
MF.15
MF.1
MF.2
MF.3
MF.4
MF.5
MF.6

MF.8
MF.9
MF.7
IOD.26

IOD.27

IOD.28

IOD.29

IOD.30

IOD.31

IOD.32

IOD.33

IOD.34

IOD.35

IOD.36

IOD.37

IOD.38

IOD.39

IOD.40

IOD.41

IOD.42

IOD.43

IOD.44

IOD.45

IOD.46

IOD.47

IOD.48

IOD.49

IOD.50

GND

245
(RED)
(WHT/RED)
(BLK)
(WHT/BLK)

(WHT/GRY)
(GRN)

(WHT/GRN)
(ORG)

(WHT/ORG)

(GRY)

246

247
(1116)
DC-

DC-

DC-
200

200

200

200
(854)

(836)
(833)

(621)

(851)
O215

O209
ORES

(645)
(839)

(848)
O210

(639)
XVL

(842)

O000

O214
(845)

(642)

I009
O213
O211

I007
O212

I008

248 284
(231)
CB160 AC MOTOR - 1/4 HP
249 EXIT CONVEYOR
161
250 L1 R U T1
(-) (+)
251 EMERSON Brake Resistor
V T2 M160
Connection 3~
162 T1 T2 T3 T4 T5 T6
252 L2 S W T3

M160
(0V) (AN SIG) (AN REF) (REF) (FAULT) (FAULT)
6A
253 PE PE
RS485
B1 B2 B3 B4 B5 B6 B7
240V, 1 PH, 1/3 HP
254 (SPEED) (+24VDC) (ZERO) (ENABLE) (FWD) (REV) (RESET)
(4 WIRE SHIELDED)

255 285
ECOM ESIG
256 ENE OFEX ORES (811) (809)
(332) (827) (833) ANALOG SPEED CONTROL
CB180 AC MOTOR - 1/4 HP
257 SCRAP WINDUP
181
258 L1 R U T1
(-) (+)
259 EMERSON Brake Resistor
V T2 M180
Connection 3~
182 T1 T2 T3 T4 T5 T6
260 L2 S W T3

M180
(0V) (AN SIG) (AN REF) (REF) (FAULT) (FAULT)
6A
261 PE PE
RS485
B1 B2 B3 B4 B5 B6 B7
240V, 1 PH, 1/3 HP
262 (SPEED) (+24VDC) (ZERO) (ENABLE) (FWD) (REV) (RESET)
(4 WIRE SHIELDED)

263 (AC DRIVE ERROR)

AXS
264 ISZ ENS OFS ORES DC- (1040) IVFD
(749) (355) (830) (833) ANALOG SPEED CONTROL (752)
265
WRAPPER MACHINE MODEL STB-2011SSL WRAPPER WIRING DIAGRAM 2011SS-GM-3.2-S4030 2 of 13
Line#

300 +24 VDC 200 / (128)

301 -24 VDC DC- / (131)

302

303

304

305
EWI
WRAPPER INFEED
306

307
BLU WHT
250 251 254 255
308 (1206) (1207) (1233) (1234)
BLK BRN

309

310

(JUMPER IF NOT USED)

311 ECP EFU
CONTROL PANEL FILM UNWIND
312
200 JUMPER JUMPER JUMPER JUMPER 255
313 249 250 251 252 253 254
200
314 IEWI
(725)
315

316

317

318

319
256 257 258 259
320 (1243) (1244) (1208) (1209)
PBR
321 RESET BUTTON

322

323 EI & EIR

INFEED CONVEYOR
E-STOPS SCR250
324 SCR250
JUMPER JUMPER DC-
325 256 257 258 (325) 259
(325)
326 (328)
(332)
(343)
327 SCR250
(355)
200 ISCR / (725)
(641)
328 (325)

329

330
(208)
331 SCR250 (216)
(224) E-STOPS ONLY
200 ENE / DISABLE ENABLE SIGNAL
(232)
332 (325) (256) ON ALL VFD'S EXCEPT THOSE BELOW
(806)
333

334

335

336

337

338

339
E-STOPS OR GUARD DOORS
340 DISABLE SAFE-OFF
ON CROSS SEAL SERVO
341
GDU GDD GDP GDA GDB & DE-ENERGIZES PLC OUTPUTS
UPSTREAM DOWNSTREAM PANEL SIDE (AUX GUARD DOOR) (AUX GUARD DOOR) FOR MOTION UNIT
342 271 272 273 274 275 SCR250
200 (240) CLUTCH, BRAKE, & RETURN
ENG /
(624) SOLENOIDS
343 JUMPER JUMPER (325)
200
344 200 200

JUMPER SCR251
345
DC-
346
(809)
347 I122 (812)
IGDU IGDD IGDP
(728) (815)
(731) (734) (737)
348
ENABLE
349 GUARD
DOOR
350

351

352

353
GDS
SCRAP DOOR
354 IGDS SCR250 E-STOPS OR SCRAP DOOR
200 ENS / (264) DISABLE ENABLE SIGNAL
355 (325) ON SCRAP VFD

356

357

358 IGDS
(740)
359

360

361

362

363

364

365
WRAPPER MACHINE MODEL STB-2011SSL WRAPPER WIRING DIAGRAM 2011SS-GM-3.2-S4030 3 of 13
Line#

400 +24 VDC 200 / (128)

401 -24 VDC DC- / (131)

402

403

NE
HI
404 SSR50

AC
SOLID STATE A1 A2

M
405 HEATER RELAY OR50 / (639) DC-

N
SIDE SEAL (TVS)

EE
406

GR
407

408

409
SSR70 SSR75
410 SOLID STATE L1 T1 (154) SOLID STATE L1 T1 (160)
A1 A2 3 4
HEATER RELAY 220 / (440) 222 / (446) HEATER RELAY 230 / (440) 232 / (446)
411 (KNIFE) (CUSHION)

412

413

414
5 6 (154)
415 7 8 (156) 5 6 (160)
CON-TC1C CON-TC2C
A1 A2 A1 A2 7 8 (162)
416 CROSS SEAL KNIFE 229 / (438) DC- CROSS SEAL CUSHION 239 / (438) DC-
& TGM2 OVER TEMP OVER TEMP
417

418

419

420
E
IN

421 (464) HS2 WHITE TC8 WHITE

H

HS2 /
(1250) TC8 / (463)
AC

TVS CROSS SEAL CUSION

422 TE607 TE620
M

HEAT SENSOR THERMOCOUPLE

(464) TC7 / (463)
HS1 /
N

423 (1249) HS1 RED TC7 RED

EE
GR

424

425

426

427
(463) TC4 WHITE
TC4 /
428 (1156)
TE623 CROSS SEAL KNIFE
429 (463) THERMOCOUPLE
TC3 /
(1157) TC3 RED
430

431

432

433

434

435

436

437
CR-TC1 CR-TC2
438 200 229 / (416) 200 239 / (416)
(443) (443)
439
220 / (411) 230 / (411)
440

441

442 CR-TC1 CR-TC2

A1 A2 1 2 (438)
223 A1 A2 1 2 (438)
233
443

444

445
200 DC- 220 222 223 200 DC- 230 232 233
446 (411) (411)

447

448
(7) AL2/OP2
(5) OP1

(6) AL1

(8) OP1

(10) AL2/OP2
(1) DC+ / (AC)

(9) AL1
(3) +24VDC OUT
(2) DC-/(AC)

(4) OUTPUT COMMON

(5) OP1

(6) AL1

(8) OP1

(9) AL1
(7) AL2/OP2

(10) AL2/OP2
(4) OUTPUT COMMON
(1) DC+ / (AC)

(3) +24VDC OUT

(2) DC-/(AC)

449

450

451

452 CH A OUTPUTS CH B OUTPUTS CH A OUTPUTS CH B OUTPUTS

453
TC1 TC2
454 DUAL LOOP TEMP CONTROLLER DUAL LOOP TEMP CONTROLLER
ADDRESS 247-TVS ADDRESS 243
455

456
ANALOG ANALOG ANALOG ANALOG
DEFAULT SERIAL SETTING (7)

DEFAULT SERIAL SETTING (7)

OUTPUT 1 OUTPUT 1 CH A INPUTS CH B INPUTS OUTPUT 1 OUTPUT 1 CH A INPUTS CH B INPUTS

457
0-10V 0-10V 0-10V 0-10V
0-20MA 0-20MA 0-20MA 0-20MA
458
INPUT COMMON (1)
INPUT COMMON (4)

INPUT COMMON (4)

INPUT COMMON (1)

TC+ OR RTD (5)

TC+ OR RTD (2)

459
TC+ OR RTD (5)

TC+ OR RTD (2)

RS485 RS485
RTD EXC (6)

RTD EXC (3)

RTD EXC (6)

RTD EXC (3)

MODBUS MODBUS
OUT+ (10)

OUT+ (10)

460
OUT -(11)
OUT -(11)

OUT+ (8)

OUT+ (8)
OUT -(9)

PROTOCOL PROTOCOL
OUT -(9)

461

462

463
I N E
464 M A HS2 HS1 CH TC4 TC3 RS485 TC8 TC7 CROSS SEAL CUSION
EN
TVS CROSS SEAL KNIFE

GRE
HEAT SENSOR (422) (423) (428) (429) THERMOCOUPLE (553) (422) (423) THERMOCOUPLE.
465
WRAPPER MACHINE MODEL STB-2011SSL WRAPPER WIRING DIAGRAM 2011SS-GM-3.2-S4030 4 of 13
Line#

500 +24 VDC 200 / (128)

501 -24 VDC DC- / (131)

502

503

504

505

506
PLC LAYOUT
507

508

509

510

511

512

513
TO RS-485 CABLE

514

515
RS485
/ (554)

516

517

518

519

520

521

522

523

524

525

526

527

528

529
Ethernet Switch
530
HMI-40 / (1201) HMI (100.100.100.40)
531
PLC-39 PLC (100.100.100.39)
532

M150-38 / (240) M150 (100.100.100.38)

533

534

535

536

537 24V 0V GND2

538

539
200 DC-
540

541

542

543

544

545

546

547

548 BLK RED GRN YEL

549

EMPTY EMPTY RS-485 Cable

550
TERM
551 RED A
BLK B
552 COM
SHLD
553 TO: TC1 RS485 / (464) GRN CGND
DUAL LOOP
554 TEMP CONTROLLER (YEL NOT USED) TO PLC / (515)

555

556

557

558

559

560

561

562

563

564

565
WRAPPER MACHINE MODEL STB-2011SSL WRAPPER WIRING DIAGRAM 2011SS-GM-3.2-S4030 5 of 13
Line#

600 +24 VDC 200 / (128)

601 -24 VDC DC- / (131)

602

603 MICROLOGIX 1100

10x Digital In/6x Digital Out
604
Rockwell Automation

605
NOT USED VDC (+)
606 200

607

608
NOT USED VDC (-)
609 DC-

610

611
DC COM GND
612 DC-

613

614
ITAC IN 0 NOT USED
ENCODER SIDE SEAL ITAC / (1006) ITAC I000
615 I:0/00
(MID) CONVEYOR
(HIGH SPEED INPUT)
616

617
IXFC IN 1 VAC/VDC
IXFC / (1114) IXFC I001 200
618 FILM CLAMP SENSORS I:0/01

(HIGH SPEED INPUT)

619

620
SERVO
IXSC IN 2 OUT 0 O000
IXSC / (1010) IXSC I002 O000 DEFINE
621 SEAL BAR CLOSED I:0/02 O:0/00 O000 / (247)
HOME
(HIGH SPEED INPUT)
622

623
INFEED JBOX
INFEED IYLS IN 3 VAC/VDC
IYLS / (1248) IYLS I003 ENG / (343) (SAFETY CIRCUIT)
624 LUG SENSOR I:0/03

(HIGH SPEED INPUT)

625

626
DC COM OUT 1 OSVCC CLOSING
DC- O001 OSVCC
627 O:0/01 OSVCC / (1127) CONVEYOR
SOLENOID
628

629
IXJH IN 4 NOT USED
BOTTOM JAW IXJH / (1125) IXJH I004
630 I:0/04
HIGH POSITION
631

632
IXJL IN 5 NOT USED
BOTTOM JAW IXJL / (1126) IXJL I005
633 I:0/05
LOW POSITION
634

635

(1022) IRAU IN 6 DC24V+

AUTO SPACING IRAU / IRAU I006 200
636 I:0/06
PHOTOEYE (1032)

637

638
M150 SERVO SOLID STATE
I007 IN 7 OUT 2 OR50
DRIVE READY I007 / (247) I007 O002 OR50 HEATER RELAY
639 I:0/07 O:0/02 OR50 / (405)
(OUT1_E PIN 44) (TVS)
640 200

SCR250
641 (325)
M150 SERVO
I008 IN 8 OUT 3 PBR RESET
IN POSITION I008 / (247) I008 O003 OPBR
642 I:0/08 O:0/03 OPBR / (1214) PUSH BUTTON
(OUT2_E PIN 46) OPBR WHITE LAMP
643

644
M150 SERVO
I009 IN 9 OUT 4 OPBS PBS RUN
RUN TIME FAULT I009 / (247) I009 O004 OPBS
645 I:0/09 O:0/04 OPBS / (1215) PUSH BUTTON
(OUT3_E PIN 48)
GREEN LAMP
646

ANALOG INPUTS
647
IA COM OUT 5 OPBX PBX STOP
O005 OPBX
648 O:0/05 OPBX / (1216) PUSH BUTTON
RED LAMP
649

650
IV1(+) DC24V-
651 DC-

652

653
IV2(+) NOT USED
654

655

656

657

658

659 OSVH
OUTPUT OSVH HOLE PUNCH
OSVH / (1036)
SOLENOID
660

661

662
IF HOLE PUNCH OPTION IS REQUIRED, USE OUTPUTS O:0/00 OR O:0/01
663 IF BOTH OF THESE OUTPUTS ARE BEING USED THEN SLOT 2 NEEDS TO BE A 32 INPUT CARD

664

665
WRAPPER MACHINE MODEL STB-2011SSL WRAPPER WIRING DIAGRAM 2011SS-GM-3.2-S4030 6 of 13
Line#

700 +24 VDC 200 / (128)

701 -24 VDC DC- / (131)

702

703 SLOT 1
32x Digital In
704
Rockwell Automation Rockwell Automation

705 DC COM 1 DC COM 3

DC- (RED/WHT-GRN) DC- (WHT/BLK-GRN)
706
DC COM 1 DC COM 3
707 DC- (BLK/WHT-GRN) DC- (WHT/RED-BLU)

708

709
PBR FILM UNWIND
IPBR IN-0 IXFJ IN-16
RESET BUTTON IPBR / (1211) IPBR I100 FILM JAM IXFJ / (1223) IXFJ I116
710 I:1/00 (ORG/WHT-BLU) I:1/16 (WHT/RED-ORG)
(CONTROL PANEL) (DANCER UP)
711

712
PBS
IPBS IN-1 IXMH IN-17
RUN BUTTON IPBS / (1212) IPBS I101 MOTION UNIT IXMH / (1052) IXMH I117
713 I:1/01 (BLK/WHT-ORG) I:1/17 (BLU/WHT-ORG)
(CONTROL PANEL) HOME PROX
714

715
PBX IPBX MOTION UNIT
IN-2 ILSH IN-18
STOP BUTTON IPBX / (1213) IPBX I102 HORIZONTAL ILSH / (1055) ILSH I118
716 I:1/02 (ORG/BLK-GRN) I:1/18 (GRN/BLK-ORG)
(CONTROL PANEL) TRAVEL LIMIT
717

718 A C H
M
SEL ISEL
ISEL I103
IN-3
R E EN C1
C1 I119
IN-19
719 3-POS SWITCH ISEL / (1210) I:1/03 (RED/BLK-GRN)
TVS COVER G C1 / (1254) I:1/19 (WHT/RED-GRN)
CROSS SEAL EYES SENSOR
720

721
IECP IN-4 GREEN MACH (1309) J1 IN-20
E-STOP (ECP) IECP / (1210) IECP I104 J1 / J1 I120
722 I:1/04 (BLK/RED-GRN) (1256) I:1/20 (BLU/BLK-WHT)
CONTROL PANEL JAM SWITCH
723

724
IEWI IN-5 ISCR IN-21
E-STOP (EWI) IEWI / (314) IEWI I105 SAFETY ISCR / (328) ISCR I121
725 I:1/05 (ORG/BLK-WHT) I:1/21 (GRN/BLK-WHT)
WRAPPER INFEED CIRCUIT
726

727
ENABLE I122
IEFU IN-6 IN-22
E-STOP (EFU) IEFU / (1236) IEFU I106 GUARD I122 / (346) I122
728 I:1/06 (RED/BLK-WHT) I:1/22 (WHT/BLK-RED)
FILM UNWIND DOOR
729

730
IGDU IN-7 IYPR IN-23
GUARD DOOR (GDU) IGDU / (347) IGDU I107 INKDOT SENSOR IYPR / (1018) IYPR I123
731 I:1/07 (BLK/WHT-RED) I:1/23 (ORG/GRN)
UPSTREAM (PRINT REG)
732 200
(JUMPER TO 200 IF ICC
SENSOR IS NOT USED)
733
CLOSING CONV
IGDD IN-8 IN-24
GUARD DOOR (GDD) IGDD / (347) IGDD I108 NOSE RETRACTED ICC / (1124) ICC I124
734 I:1/08 (RED/GRN) I:1/24 (BLU/RED)
DOWNSTREAM (OPTIONAL) ICC
735 (736) (736)
A-B.1756-IB16
736
IGDP IN-9 I125 IN-25
GUARD DOOR (GDP) IGDP / (347) IGDP I109 I125
737 I:1/09 (ORG/RED) SPARE I:1/25 (WHT/RED)
PANEL SIDE
738

739
INFEED INFEED JBOX
IGDS IN-10 ICT IN-26
GUARD DOOR (GDS) IGDS / (358) IGDS I110 CLUTCH ICT / (1245) ICT I126
740 I:1/10 (BLK/RED) I:1/26 (BLU/WHT)
SCRAP DOOR TRIPPED
741

742
E-STOP (EI)
IXSB IN-11 IEI IN-27
SCRAP BREAK IXSB / (1044) IXSB I111 INFEED IEI / (1246) IEI I127
743 I:1/11 (GRN/WHT) I:1/27 (RED/WHT)
DETECTOR CONVEYOR
744

745
E-STOP (EIR)
IXSF IN-12 IEIR IN-28
SCRAP REEL FULL IXSF / (1048) IXSF I112 INFEED IEIR / (1247) IEIR I128
746 I:1/12 (BLK/WHT) I:1/28 (BLU/BLK)
SENSOR ROPE PULL
747

748
ISZ IN-13 SPEED IYNP IN-29
SCRAP VFD (M180) ISZ / (264) ISZ I113 IYNP / (1022) IYNP I129
749 I:1/13 (ORG/BLK) MODULATION I:1/29 (GRN/BLK)
"0" SPEED
NO PRODUCT
750

751
VFD FAULT IVFD IN-14 SPEED IYLL IN-30
IVFD / (264) IVFD I114 IYLL / (1027) IYLL I130
752 (AC DRIVE ERROR) I:1/14 (RED/BLK) MODULATION I:1/30 (WHT/BLK)
LOW LEVEL
753

754
FILM UNWIND IYHL
IXFO IN-15 SPEED IN-31
FILM OUT IXFO / (1227) IXFO I115 IYHL / (1032) IYHL I131
755 I:1/15 (BLU) MODULATION I:1/31 (ORG)
(DANCER DOWN)
HIGH LEVEL
756

757
DC COM 2 DC COM 4
758 DC- (GRN) DC- (RED)

759 DC COM 2 DC COM 4

DC- (WHT) DC- (BLK)
760

761

762

763

764

765
WRAPPER MACHINE MODEL STB-2011SSL WRAPPER WIRING DIAGRAM 2011SS-GM-3.2-S4030 7 of 13
Line#

800 +24 VDC 200 / (128)

801 -24 VDC DC- / (131)

802

803 SLOT 2 SLOT 3

16x Digital Out 4x Analog Out
804
Rockwell Automation Rockwell Automation

805
M120 SIDE SEAL CONV
VDC (+) E-STOPS ONLY V OUT 0 & M110 WRAPPER INFEED CONV (223)
806 ENE / (332) (SAFETY CIRCUIT) MSIG /
SPEED CONTROL (231)

807 I OUT 0 (223)

MCOM /
(231)
808
OUT 0 SCR251 OSVB V OUT 1
O200 OSVB MOTION UNIT M160 EXIT CONV
809 O:2/00 OSVB / (1007) ESIG / (255)
BRAKE SOLENOID SPEED CONTROL
(346)
810 I OUT 1
ECOM / (255)
811
OUT 1 SCR251 OSVR V OUT 2
O201 OSVR MOTION UNIT M110 WRAPPER INFEED CONV
812 O:2/01 OSVR / (1010) ISIG / (223)
RETURN SOLENOID SPEED CONTROL
(346)
813 I OUT 2
ICOM / (223)
814
OUT 2 SCR251 OSVC V OUT 3
O202 OSVC MOTION UNIT M80 INFEED CONV
815 O:2/02 OSVC / (1004) USIG / (207)
CLUTCH SOLENOID SPEED CONTROL
(346)
816 I OUT 3
UCOM / (207)
817
OUT 3 OFFU
O203 OFFU M100 (FWD)
818 O:2/03 OFFU / (216)
FILM UNWIND
819 COM

820
OUT 4 OFI M110 (FWD)
O204 OFI (208) WRAPPER INFEED
821 O:2/04 OFI / DC-
(224)

822 & M80 (FWD)

COM
INFEED CONVEYOR
823
OUT 5 OFSS (224)
O205 OFSS M120 (FWD) & M110 (FWD)
824 O:2/05 OFSS / (232)
SIDE SEAL WRAPPR INFEED
(1013)
825 & AIR BLOW SOLENOID

826
OUT 6 OFEX
O206 OFEX M160 (FWD)
827 O:2/06 OFEX / (256)
EXIT CONVEYOR
828

829
OUT 7 OFS
O207 OFS M180 (FWD)
830 O:2/07 OFS / (264)
SCRAP WINDUP
831
(208)
832 (216)
OUT 8 ORES (224)
O208 ORES RESET VFD'S
833 O:2/08 ORES / (232)
(247) & M150 SERVO
834 (256)
(264)
835
OUT 9 O209 M150 SERVO
O209
836 O:2/09 O209 / (247) (BCD) INDEX 0
(IN_B1 PIN 32)
837

838
OUT 10 O210 M150 SERVO
O210
839 O:2/10 O210 / (247) (BCD) INDEX 1
(IN_B2 PIN 33)
840

841
OUT 11 O211 M150 SERVO
O211
842 O:2/11 O211 / (247) (BCD) INDEX 2
(IN_B3 PIN 34)
843

844
OUT 12 O212 M150 SERVO
O212
845 O:2/12 O212 / (247) ABORT INDEX
(IN_B4 PIN 35)
846

847
OUT 13 O213 M150 SERVO
O213
848 O:2/13 O213 / (247) START INDEX
(IN_C1 PIN 37)
849

850
OUT 14 O214 M150 SERVO
O214
851 O:2/14 O214 / (247) START HOMING
(IN_C4 PIN 40)
852

853
OUT 15 O215 M150 SERVO
O215
854 O:2/15 O215 / (247) ENABLE
(IN_A3 PIN 29)
855

856
DC COM
857 DC-

858

859

860

861

862

863

864

865
WRAPPER MACHINE MODEL STB-2011SSL WRAPPER WIRING DIAGRAM 2011SS-GM-3.2-S4030 8 of 13
Line#
SLOT 4
900 +24 VDC 200 / (128) 8x Digital In/6x Digital Out
Rockwell Automation
901 -24 VDC DC- / (131)

902 NOT USED

903

904

905 NOT USED

906

907

908 DC COM
DC-
909

910

911 I400 IN 0
DOWNSTREAM 200 I400
I:4/00
HANDSHAKE
912

913

914 I401 IN 1
SPARE I401
I:4/01
915

916

917 I402 IN 2
SPARE I402
I:4/02
918

919

920 I403 IN 3
SPARE I403
I:4/03
921

922

923 I404 IN 4
SPARE I404
I:4/04
924

925

926 DC COM 0
DC-
927

928

929 I405 IN 5
SPARE I405
I:4/05
930

931

932 I406 IN 6
SPARE I406
I:4/06
933

934

935 I407 IN 7
SPARE I407
I:4/07
936

937

938 DC COM 1
DC-
939

940

941 VAC/VDC
200
942

943

944 OUT 0 O400

O000
O:4/00 SIREN OPTION
945

946

947 VAC/VDC
200
948

949

950 CR470
OUT 1 O401
O401 DC- MACHINE READY COIL
O:4/01
UPSTREAM HANDSHAKE
951
(955)
(958)
952

953 OUT 2 O402

O402 SPARE
O:4/02
954
CR470
955 470 471
(951)
956 OUT 3 O403
O403 SPARE
O:4/03
CR470
957
472 473
958 (951)

959 OUT 4 O404

O404 SPARE
O:4/04
960

961

962 OUT 5 O405

O405 SPARE
O:4/05
963

964
MACHINE READY UPSTREAM
DNSTREAM HANDSHAKE
STE-2011SSL-017
965
WRAPPER MACHINE MODEL STB-2011SSL WRAPPER WIRING DIAGRAM 2011SS-GM-3.2-S4030 9 of 13
Line#

1000 +24 VDC 200 / (128)

1001 -24 VDC DC- / (131)

1002
SVC
1003
200 (BRN) OSVC / (815) (WHT/GRY - STANDARD)
(ORG - CR/COLD ROOM) MOTION UNIT
1004 TAC / (231)
DC- (WHT) M120 SIDE SEAL DC- CLUTCH SOLENOID
(MID) CONVEYOR (GRN - STANDARD)
1005
(GRN) (HIGH SPEED INPUT) (ORG/RED - CR/COLD ROOM)
ITAC / (615)
SVB
1006
OSVB / (809) (GRY - STANDARD)
(RED - CR/COLD ROOM) MOTION UNIT
1007
200 (BRN) DC- BRAKE SOLENOID
XSC
1008
DC- (BLU)
SEAL BAR CLOSED SVR
1009
IXSC / (621) (BLK) OSVR / (812) (PPL - STANDARD)
(BLK - CR/COLD ROOM) MOTION UNIT
1010
DC- RETURN SOLENOID
1011
SVSS
1012
OFSS / (824) (WHT/PPL - STANDARD)
(BRN - CR/COLD ROOM) AIR BLOW
1013
200 (BRN) HORIZONTAL DC- SOLENOID
TAU AUTOSPACING
1014
DC- (BLU) PHOTOEYE
EMITTER THRU BEAM
1015
(BLK)
200 (BRN & GRY)
1016
(WHT) YPR
INKDOT SENSOR
DC- (BLU)
1017 (PRINT REGISTRATION)
S+ S-
IYPR / (731) (BLK) (WHT NOT USED)
1018
(BLU) HORIZONTAL
RAU AUTOSPACING
1019
(BRN) PHOTOEYE
RECEIVER 200 (BRN)
1020
(WHT) YNP SPEED
200
DC- (BLU) MODULATION
1021
IRAU / (636) (BLK) NO PRODUCT
IYNP / (749) (BLK)
1022

(NOT USED) (WHT)

1023

200 (BRN) VERTICAL

1024
TAU1 AUTOSPACING
DC- (BLU) PHOTOEYE 200 (BRN)
1025
EMITTER THRU BEAM YLL SPEED
(BLK) DC- (BLU) MODULATION
1026
LOW LEVEL
(WHT) IYLL / (752) (BLK)
1027

S1+ S1- (NOT USED) (WHT)

1028

(BLU) VERTICAL
1029
RAU1 AUTOSPACING
(BRN) PHOTOEYE 200 (BRN)
1030
RECEIVER YHL SPEED
200 (WHT) DC- (BLU) MODULATION
1031
HIGH LEVEL
IRAU / (636) (BLK) IYHL / (755) (BLK)
1032

(NOT USED) (WHT)

1033

1034
SVH
1035
OSVH / (660)
1036 HOLE PUNCH
DC- SOLENOID
1037
(BRN) AXS
200
(ANALOGUE PROX)
1038
DC- (BLU) SCRAP WINDUP
1039
AXS / (263) (BLK) SPEED CONTROL 0-10VDC
1040

1041
200 (BRN)
XSB
1042 SCRAP BREAK
DC- (BLU)
DETECTOR
1043
IXSB / (743) (BLK)
1044

1045
200 (BRN)
XSF
1046
DC- (BLU)
SCRAP REEL FULL
1047
IXSF / (746) (BLK)
1048

1049
200 (BRN)
XMH
1050 MOTION UNIT
DC- (BLU)
HOME PROX
1051
IXMH / (713) (BLK)
1052

1053 LSH
200 MOTION UNIT
1054 HORIZONTAL
ILSH / (716) TRAVEL LIMIT
1055

1056

1057

1058

1059

1060

1061

1062

1063

1064

1065
WRAPPER MACHINE MODEL STB-2011SSL WRAPPER WIRING DIAGRAM 2011SS-GM-3.2-S4030 10 of 13
Line#

1100 +24 VDC 200 / (128)

1101 -24 VDC DC- / (131)

(BRN) CYL SW
200
1102 CLOSING CONV
NOSE RETRACTED
1103 (OPTIONAL)
ICC (BLU)
1104

1105

1106

MOTION PAN TERMINAL STRIP SVCC

1107
OSVCC
MP1 CLOSING CONVEYOR
1108
DC- SOLENOID
200
1109

1110
200 (BRN)
XJH
1111 DC- BOTTOM JAW
200 DC- (BLU)
PIN 1 HIGH POSITION
1112
DC- IXJH (BLK)
PIN 2
1113
IXFC / (618) PIN 3
1114 GND
RVE / (1212) 200 (BRN)
PIN 4 XJL
1115 BOTTOM JAW
XVL / (247) DC- (BLU)
PIN 5 IXFC LOW POSITION
1116
SPARE IXJL (BLK)
PIN 6 IXJH
1117
PIN 7 IXJL
1118
200 (BRN)
RHZ THZ
1119 HORIZONTAL
DC- (BLU) PHOTOEYE
RVE
1120 CROSS SEAL
(ORG) EMITTER THRU BEAM
SPARE-MP2
1121
(PPL)
ICC
1122
MP2 HORG HPPL
OSVCC
1123
(PPL)
XVL RHZ
1124 ICC / (734) PIN 1 HORIZONTAL
(ORG) PHOTOEYE
HORG
IXJH / (630) CROSS SEAL RECEIVER
1125 PIN 2
200 (GRY)
HPPL
1126 IXJL / (633) PIN 3
RHZ (BLK)
VORG
1127 OSVCC / (627) PIN 4
VPPL
1128 RHZ / (1211) PIN 5
200 (BRN)
IXJD XVL
1129 SPARE-MP2 PIN 6 VERTICAL
DC- (BLU)
TRAVEL LIMIT
1130 (CUT OFF) PIN 7
XVL (BLK)
1131

1132
200 (BRN)
1133
(BLU) TVE
DC- VERTICAL
1134 PHOTOEYE
VORG (ORG) CROSS SEAL
EMITTER THRU BEAM
1135
VPPL (PPL)
1136

1137

1138

1139

1140

1141

1142

1143

1144

1145
JAWS TERMINAL STRIP VPPL (PPL)
1146
SEAL BAR 1 (ORG) RVE VERTICAL
VORG
1147 PHOTOEYE
GND
200 200 (GRY) CROSS SEAL RECEIVER
PIN 1
1148 RVE
DC- RVE (BLK)
PIN 2
1149 IXFC
IXFC PIN 3
1150 XFC
SPARE PIN 4
1151 DC-
PIN 5
200 (BRN)
1152 200 XFCA

DC- (BLU)
1153 VORG
SEAL BAR 2 (BLK)
1154 VPPL FILM CLAMPS
(HIGH SPEED INPUT)
1155 RVE PIN 1 XFC
TC4
VORG (BRN)
1156 PIN 2 TC4 / (428)
XFCB
TC3
VPPL DC- (BLU)
1157 PIN 3 TC3 / (429)
73
IXFC (BLK)
1158 73 / (156)
72
1159 72 / (154)

1160

1161

1162

1163

1164

1165
WRAPPER MACHINE MODEL STB-2011SSL WRAPPER WIRING DIAGRAM 2011SS-GM-3.2-S4030 11 of 13
Line# OPERATOR CONTROL PANEL
+24 VDC 200 / (128)
1200
-24 VDC DC- / (131)
1201 HMI-40 ETHERNET
100.100.100.40
(531) SEL
1202
CROSS SEAL EYES
TP1 CABLE 200 +24VDC
HORIZ-BOTH-VERT
1203 OPERATOR HMI
DC- -24VDC
XXO
1204 RHZ
GND ISEL
OXX
1205 RVE

1206 250 / (309) PIN 1 TP2 CABLE

PBR PBS
1207 251 / (309) PIN 2 RESET BUTTON RUN BUTTON
200 PIN 1 WHITE LIGHT GREEN LIGHT
1208 258 / (321) PIN 3
DC- PIN 2 200 IPBR 200 IPBS
1209 259 / (321) PIN 4 OPBS G DC-
ISEL / (719) PIN 3 258 259
1210 IECP / (722) PIN 5 OPBR W DC-
RHZ / (1128) PIN 4
1211 IPBR / (710) PIN 6
RVE / (1115) PIN 5
1212 IPBS / (713) PIN 7 PBX
SPARE PIN 6 ECP STOP BUTTON
1213 IPBX / (716) PIN 8 CONTROL PANEL RED LIGHT
PIN 7
1214 OPBR / (642) PIN 9 250 251 200 IPBX
OPBX R DC-
1215 OPBS / (645) PIN 10 200 IECP

1216 OPBX / (648) PIN 11

1217 (CUT OFF) PIN 12

1218

1219
FILM UNWIND
1220
XFJ LIGHT TOWER
(BRN) FILM JAM
1221 200
(DANCER UP)

DC- (BLU) OLTS DC-

1222

IXFJ / (710) (BLK)

1223
OPBX R DC-
XFO
1224
(BRN) FILM OUT
200
(DANCER DOWN)
1225 OPBS G DC-
DC- (BLU)
1226
IXFO / (755) (BLK)
OLTA A DC-
1227

(BRN) AXF
1228 200
(ANALOG PROX)

DC- (BLU)
1229
DC- PIN 1
AXF / (215) (BLK)
1230
EFU OLTS / PIN 2
FILM UNWIND
1231
OPBX / PIN 3
1232
(BLU) BLU WHT
254 / (309) OPBS / PIN 4
1233
(WHT) BLK BRN
255 / (309) OAL / PIN 5
1234
200 (BRN) SPARE PIN 6
1235
IEFU / (728) (BLK)
PIN 7
1236

1237

1238 INFEED CONVEYOR

1239
(BRN) XCT
200
CLUTCH TRIPPED
1240
(BLU)
NE

DC-
1241
TVS 200 PIN 1 ICT
(BLK)
I

1242 SIDE SEAL DC-

12 CH

PIN 2
HEAT --- OR ---
1243 256 / (321) PIN 3
TERMINAL STRIP
A

H1 / PIN 1 ICT LSCT

1244 (WIRE # 52) H1 257 / (321) CLUTCH TRIPPED
ET M

PIN 4
)

HTR 50 200
BRN
1245 H2 / PIN 2 H2 ICT / (740) PIN 5
HE N

(WIRE # N/53) BLK

ICT
EE

1246 GND IEI / (743) PIN 6

PIN 3
HS1 (RED) IEIR / (746)
1247 PIN 7
GR

HEAT SENSOR
HS2 (WHITE) IYLS / (624)
1248 HEAT SENSOR PIN 8
(S

(BRN) X-C
1249 HS1 / (423) PIN 1 200 SPARE PIN 9
COVER (BRN) YLS
200
(BLU) LUG SENSOR
1250 HS2 / (422) PIN 2 DC- SPARE PIN 10
DC- (BLU)
C1 (BLK) SPARE
1251 PIN 11
IYLS (BLK)
COVER & JAM X-J
J1 (BLK)
1252 JAM PIN 12
200 PIN 1
(BLU)
1253
C1 / (719) PIN 2 EI
(BRN) INFEED CONVEYOR
1254
DC- PIN 3
256 256 256A
1255
J1 / (722) PIN 4
200 200 IEI
1256
PIN 5 H1 & H2 ARE THE POWER HS1 & HS2 ARE THE
(120VAC) LEADS TO THE IEI
1257 HEAT SENSOR LEADS
HEATING ELEMENT

1258

1259
C1 - SIGNAL J1 - SIGNAL 256A EIR
(JUMPER IF EIR NOT USED)

(24VDC) LEAD FROM THE (24VDC) LEAD FROM THE INFEED ROPE PULL
1260
COVER SENSOR JAM SENSOR

256A 257
1261

200 200 IEIR

1262

1263 IEIR
257
1264

1265
WRAPPER MACHINE MODEL STB-2011SSL WRAPPER WIRING DIAGRAM 2011SS-GM-3.2-S4030 12 of 13
Line#

1300

1301

1302

1303

1304

1305

1306

1307

1308
J1 / (722)
1309

1310 200 / (128)

1311 N / (147)

1312
52 / (145)
1313

1314

1315

1316

1317

1318

1319

1320

1321

1322

1323

1324

1325

1326

1327

1328

1329

1330

1331

1332

1333

1334

1335

1336

1337

1338

1339

1340

1341

1342

1343

1344

1345

1346

1347

1348

1349

1350

1351

1352

1353

1354

1355

1356

1357

1358

1359

1360

1361

1362

1363

1364

1365
WRAPPER MACHINE MODEL STB-2011SSL WRAPPER WIRING DIAGRAM 2011SS-GM-3.2-S4030 13 of 13