I

h-
I FINAL DRAWING OF

LATHE
Lt9m¡ìß
n
SHIPYARD STX SHIPBUILDING CO., LTD

HULL NO. s-1211

LATHE MODEL CDL6251/1 5OO W/BACK SHIELD

PAINTING COLOR MAKER STANDARD

ELECTRIC POWER SOURCE 440Vx60Hzx3PHASE
MAIN MOIOR 5.5KW x 440Y x 60Hz x3PHASE
COOLANT PUMP MOTOR 0.09KW x 440V x 60Hz x3PHASE
CONTROL VOLTAGE 220Yx60HzxlPHASE
LIGHTING SYSTEM 24x60Hzx1PHASEx100W
LANGUAGE OF NAME PLATE ENGLISH

(NAME PLATE) STLVER LETTER ON BLACK BOARD "DAL|AN MACHTNE TOOL WORKS"

GONTENTS

NO DESCRIPTION PAGE
1 SPECtFICATION, CDL625t / 1500 1 t15
2 SCOPE OF SUPPLY FOR GDL6251 / 15OO 2t15
3 LIST OF CONTROL LEVER 3l '15
4 INSTALLATION PLAN FOR CDL625I / 15OO 4t15
5 P¡CTURE OF CDL6251 5l 15

6 LUBRICATION 6/15
7 LUBRICATION OIL CHART 7 115
I COOLANT PUMP & LIGHTING SYSTEM 8/15
I STANDARD ACCESSORIES SUPPLIED WITH THE MACHINE 8-9/15
l0 SPARE PARTS SUPPLIED WITH THE MACHINE 10-12t15
11 ELECTRIC SPARE PARTS SUPPLIED WITH THE MACHINE 13t15
12 LIST OF ELECTR¡C ELEMENTS 141 ',15

l3 ELECTRIC WIRING DIAGRAM 1st15

SUPPLIER

DAL¡AN MACHINE TOOL IMP/ EXP CORPORATION

HULL NO. s-1211

DWG. NO v6701000
lMo N0. 932'1914
LATHE
TITLE
1 .F INAL DRAWING M08-1
lhis drawins is dramr & edited Seke . accordi to nanufacturer' s data sent by enail
'i
 ITEM PART cDL625r / 1500

MAX. SWING OF DIA. OVER BED 510 MM

MAX. LENGTH OF WORKPIECE 1,500 MM

MAX. SWING OF DIA. OVER CARRIAGE 320 MM

MAIN

SPECIFICATION 735 MM
MAX. SWING OF DIA. IN GAP

EFFECTIVE LENGTH OF WORKPIECE IN GAP 2OO MM

BED WIDTH 3OOMM

DIA. OF SPINDLE BORE 82 MM

TAPER IN SPINDLE BORE 1 :20

HEADSTOCK
SPEED STEPS OF SPINDLE 12 STEPS

RANGE OF SPINDLE SPEEDS 16 - 1600 RPM

RANGE OF METRIC THREAD 0.5 - 14 MM

FEEDBOX
RANGE OF WHITWORTH THREAD 2 - 56 TOOTH / INCH

TAPER OF CENTER M4

TAILSTOCK TRAVEL OF TAILSTOCK SLEEVE 127 MM

DIA. OF TAILSTOCK SLEEVE 60 MM

POWER OF MAIN MOTOR 5.5 KW

MOTOR
POWER OF COOLING PUMP 0.09 KW

LENGTH 2,742MM

OVERALL
WIDTH 1,010 MM
DIMENSION
HEIGHT 1,280 MM

NETWEIGHT 2,250KG
WEIGHT

[1/1s]
SCOPE OF SUPPLY FOR CDL6251 / 15OO

NO SCOPE OF SUPPLY SUPPLY STATUS REMARKS

1 MAIN BODY WITH ELECTRIC CONTROL BOX

2 COOLANT PUMP SYSTEM ATTACHED MAIN BODY

3 EMERGENCY STOP FOOT BRAKE ATTACHED MAIN BODY

4 3-JAW CHUCK ATTACHED MAIN BODY

5 THREAD CHASING DIAL ATTACHED MAIN BODY

6 CHANGING GEAR ATTACHED MAIN BODY

7 woRKlNG LAMP (AC24V,100W ) ATTACHED MAIN BODY

8 CHUCK COVER ATTACHED MAIN BODY STANDARD

I TOOL POST COVER ATTACHED MAIN BODY STANDARD

10 FOUNDATION BED, BOLT LOOSE SUPPLY

11 CENTER SLEEVE LOOSE SUPPLY

12 DEAD CENTER LOOSE SUPPLY

13 FACE PLATE LOOSE SUPPLY

14 OIL GUN LOOSE SUPPLY

15 ALLEN SPANNER LOOSE SUPPLY

1 6 SCREW DRIVER LOOSE SUPPLY

17 HANDLE FOR SADDLE LOOSE SUPPLY

18 TOOL BOX LOOSE SUPPLY

19 MAKER'S STANDARD SPARES LOOSE SUPPLY

20 woRKrNG LAMP (AC24V,1oow ) 1PC STANDARD

21 CHANGTNG GEAR ( DP / MP ) ISET STANDARD

22 CIRCUIT BREAKER 1PC STANDARD

23 BREAK BAND 1PC STANDARD

24 - V.BELT 4PCS STANDARD

25 LIVE CENTER LOOSE SUPPLY STANDARD

26 MONKEY SPANNER LOOSE SUPPLY STANDARD

27 STEADY REST LOOSE SUPPLY STANDARD

28 4-JAW CHUCK LOOSE SUPPLY STANDARD

12 t 1sl
LIST OF CONTROL LEVER

1 3 1

o
5 o
4

b
I rst
1
@
Dtrs u6lffi @ CDL6 51 @

\
st \
I

tJl / rjrt

I 1 1

NO. NAME NO NAME

o SPEED SELECTING LEVER @ LOCATING INSPECTION DEVICE

@ HIGH-LOW SPEED SELECTING LEVER @ HALF NUT LEVER

@ SPINDLE SPEED SELECTING LEVER @ FOOT BREAK PEDAL

NORMAUREVERSE SELECTING LEVER FOR FEED ROD
@ AND LEAD SCREW @ AUTO-STOP ROD OF LONGITUDINAL FEED

@ THREAD(THREAD PITCH)AND FEED SELECTING LEVER Ø sprNDLE CONTROL(DTRECTTON CHANGE) LEVER

@ FEED SPEED SELECTING LEVER @ TAILSTOCK SLEEVE MOVING HANDWHEEL

Ø THREAD(THREAD PITCH)AND FEED SELECTING DIAL @ TAILSTOCK CLAMP LEVER

@ PILOT PUSH BUTTON(FOR SPEED SELECTION EASILY) @ TAILSTOCK SLEEVE CLAMP LEVER

@ SIGNAL LAMP(FOR MAIN MOTOR, SPINDLE READY) @ THREAD CHASING DIAL

@ COOLING PUMP SWITCH @ SADDLE LOCKING SCREWS

0 SPINDLE CONTROL LEVER @ COMPOUND REST LEVER

@ LONGITUDINAL FEED AUTO-STOP POSITIONING RING @ COOLANT CONTROL SWITCH

@ LONGITUDINAL FEED HANDWHEEL @ CLAMPING LEVER FOR SQUARE TOOL POST

@ CROSS FEED HANDWHEEL @ EMERGENCY STOP BUTTON

@ LONGITUDINAL-CROSS FEED SELECTING LEVER @ POWER ON/OFF SWITCH (EXCEPT COOLING PUMP)

@ AUTO-FEED LEVER

[3/15]
INSTALLATION PLAN FOR cDL6251/1500

STUD
BOLT 480

E s
ô
N)

HEAD STOCK
SIDE
tÞ o\ TAILSTOCK
SIDE

Þ(

4 z
o
(h

230 450
N) o
ln
1935

2855

37ss (woRKrNc SPACE)

OPERATING SIDE

130__--_______-_ M16 X 130; G8900

(sÊfrrNG HOUSE D¡/\ LATHE

Ml6 X 50;G878
POSITION OF
BALANCING (HEX wRENCH SIZE : I2MM)
PI-AN !'IEW BOLT
o\
OF SEAT o i---
+ F
d
ô t
J
i

ELEVATION þb: cJ
N
VIEW OF liF T
-l I :
ftNo Painting Arca
t_
_-_____i
WELDING l---40--" '---40---l
'---40---

SEAT: 130L X 100WX 70H CUT WAY OF FOUNDATION

* REMARK:1
)GAP FILLER BETWEEN LATHE AND SEAT IS NOT NECESSARY

l4 t15l
P¡CTURE OF cDL6251

FRONT & RIGHT END SIDE

FRONT & LEFT END SIDE

BACK SIDE

[5/1sl
LUBRICATION

1 HEADSTOCK
THE BATH LUBRICATION IS ADOPTED FOR HEADSTOCK, THE OIL SPLASHES AND LUBRICATES
THE BEARINGS, GEARS AND SHAFTS WHILE THE SHAFT AND GEARS ARE ROTATING. OIL
SHOULD REMAIN IN A CERTAIN LEVEL, WHICH CAN BE READ FROM THE OIL LEVELER OF
HEADSTOCK, THE OIL SUPPLIED BY OPENING THE OIL CAP ON THE UPPER COVER. FILL WITH
HEAVY MEDIUM OIL UNTIL THE OIL LEVEL REACHES THE POSITION INDICATED ON THE OIL
LEVELER.

2. FEEDBOX
THE BATH LUBRICATION IS ADOPTED FOR FEEDBOX. FOR CHANGING OIL, DRAIN ALL OIL BY
TAKING OFF THE PLUG, THE OIL IS SUPPLIED BY OPENING THE OIL CAP AND FILL OIL UNTIL
THE LEVEL REACHES THE POSITION INDICATED ON THE OIL LEVELER.

3 APRON. GU IDEWAY AND SADDLE

THE BATH LUBRICATION IS ADOPTED FOR APRON. BUT THE MANUAL PUMP LUBRICATION IS
ADOPTED FOR GUIDEWAY AND SADDLE. WHEN LUBRICATION IS NECESSARY PRESS THE
PUMP ROD. FOR CHANGING OIL, TAKE OFF THE PLUG ON THE APRON TO DRAIN ALL OIL AND
SUPPLY OIL BY OPENING THE PLUG ON THE SADDLE UNTIL THE OIL LEVEL REACHES THE
POSITION INDICATED ON THE OIL LEVELER.

4, LUBRICATING DIAGRAM

_fã--
--t---f
t--/---

__¿F

iîi: OIUNG POSITION II$I : ONruNING POSITION

[6/rsl
5. LUBRICATING OIL CHART

NO LUBRICATING POINT NO. LUBRICATING POINT

1 HEADSTOCK 6 TAILSTOCK
2 FEEDBOX 7 LEADSCREW

3 APRON B LEADSCREW BRACKET

4 COMPOUND REST 9 GUIDEWAY & SADDLE

5 FEED ROD 1 0- 1 5 GENERAL POINTS

PROPER
LUB.
20 LIT 2LII 3.5 LtT QUANTITY
QUANTITY
( BY OrL GUN)

LUB.
METHOD
Ërj MANUAL FILLING

OIL FILLING THROUGH OIL CAP BY OIL GUN

ONCE EVERY ONCE EVERY FILL OIL

ONCE EVERY
LUB. TWO MONTHS HALF YEAR REGULARLY
SHIFT
PER¡OD (oNE MONTH FOR (oNE MONTH FOR TO MATCH
( DA|LY )
THE F|RST TrME) THE FIRST T|ME) OIL LEVEL

4, 5,6,7,8,
LUB.
1 2 3 9,10,11,12,
POINT
13, 14,'15

MOBIL D.T.8.24 D. T, E.25 D. T. E.25 D. T. E. 25

ELF VISGA32 VISGA46 VISGA46 VISGA46

SHELL TELLUS 32 TELLUS 46 TELLUS 46 TELLUS 46

FEOSO HYDKOSO32 HYDKOS046 HYDKOS046 HYDKOS046

CHEVRON
RANDO HDZ32 RANDO HDZ46 RANDO HDZ46 RANDO HDZ46
FAMM

BP BARTRAN HV32 BARTRAN HV46 BARTRAN HV46 BARTRAN HV46

CASTROL HYSPIN AWH-M32 HYSPIN AWH-M46 HYSPIN AWH-M46 HYSPIN AWH-M46

NUTO H32
ESSO NUTO H32 NUTO H32 NUTO H32

17 I ',,51
COOLANT PUMP & LI NG SYSTEM

OZZLE

HfING
SYSTE M

oF I
(E O N N.PO INT)

.-
ttg
+ +
ELECIRIC POWER INLET
(,H CHIP BOX
4

STANDARD ACCESSORIES SUPPLIED WITH THE MACHINE

TYPE OR
NO NAME SPEC Q'TY SKETCH DRAWING REMARK
DWG. NO,

3-JAW
1 K11 250ClD8 Ø25Omm lSET
CHUCK

2 STEADY REST MA51-64 ø80-ø200 lSET

FOLLOWER
3 MA51-65 Ø20-øeo lSET
REST

[8/1s]
 TYPE OR
No NAME SPEC Q'TY SKETCH DRAWING REMARK
DWG. NO.

WELDING
MAs1-60701 3 PCS
4 LINER
MAs1-60702 3 PCS
(sEAr)

BOLT MAs1-60703 6 PCS FOR

M

5 NUT GB6l70 M16 12 PCS

Ss d,ffir
FOUNDATION
*ffi
WASHER G897.1 16 6 PCS M BLOCK

INCLUDING

HANDLE MA-45701,M4- INSTALLED

6 1 UNIÏ
FOR SADDLE 45702,MA45-45703 ITEM

AND M8X7O,GB7O

MA-861
CHUCK INSTALLED
7 OR MA-A861 1 SET
GUARD ITEM
OR MA-8861

CARRIAGE
I MA-863 1 SET
GUARD

SPECIALLY ORDERED PARTS SUPPL¡ED WITH THE MACHINE

TYPE OR
No NAME SPEC. Q'TY SKETCH DRAWING REMARK
DWG NO.

FULL LENGTH
1 1 SET
SPLASH GUARD

Ie/151
SPARE PARTS SUPPLIED WITH THE MACHINE

TYPE OR
No NAME SPEC. Q'TY SKETCH DRAWING REMARK
DWG. NO.

1 4-JAW CHUCK K724001D8 Ø315mm 1 SET

2 DRIVING PLATE MA51-62 Ø250mm 1 SET

3 FACE PLATE MAs1-63 Ø 500mm 1 SET

4 V-BELT 41854 4 PCS

CENTER 1:20
5 MAs1-60701 lPC
SLEEVE (Fe0)

DM114 1PC

DM115 1PC
6 CENTER

PACKED IN
(LTvEcENTER) THE
1PC
D414 ACCESSORY

BOX

[10/1s]
 TYPE OR
No NAME SPEC Q'TY SKETCH DRAWING REMARK
DWG. NO.

m=2.25
MA51-28709 lPC
2=67

7 GEAR

m=2.25
MAs1-28710A 1PC
Z=39

MTGNR2525M16 rPc
HOLDER INCL. QA2525R04 1PC
8
INSERT TIPS MDJNR2525M15 1PC
MCLNR2525M12 1PC

16x17 1PC
DOUBLE END 18X19 1PC
9 G84388
SPANNER 22x24 1PC
27x30 rPc

5 1PC
6 1PC
ALLEN
l0 G85356 I 1PC
SPANNER
10 1PC
12 1PC

SQUARE
11 SOCKET s92-3A 12 1PC
SPANNER

12 SPANNER J8101 9 115-130 1PC

f11/151
 TYPE OR
No NAME SPEC. Q'TY SKETCH DRAWING REMARK
DWG. NO.

MONKEY
13 250 1PC
SPANNER

14 SCREW DRIVER D81211 9xt2 1PC

PLUS

15 SCREW 150 1PC

DRIVER

MINUS

16 SCREW 150 1PC

DRIVER

17 BEARING '180308 2 PCS

POINTED-NOSE 80-
18 1 SET
OIL GUN 1ûû ml

19 TOOL BOX 1 SET

l12 t15l
ELECTRIC SPARE PARTS SUPPLIED WITH THE MACHINE

TYPE OR
No NAME SPEC Q'TY SKETCH DRAWING REMARK
DWG. NO.

440V
1 TRANSFORMER JBK2-250 60Hz 1PC
25OVA

Ue220Y
le 4.5A, SPINDLE
LAY3-11 1PC INCHING
Ue 660V
CONTROL
le 5.54

Ue220V

LAY3-11)t23 le 4.54,
SPINDLE
1PC
(RED) Ue 660V CONTROL

le 5.5A
BUTTON
2
SWITCH
Ue220Y

LAY3-11X123 le 4.5A, WATER

1PC PUMP
(GREEN) Ue 660V
CONTROL
le 5.54

Ue220Y
le 4.54,
EMERGENCY
LAY3-O2ZS/1 1PC
Ue 660V STOP

le 5.54

MAIN
SIGNAL
3 AD-11/B 220V lPC MOTOR
LAMP
READY

1A 3 PCS
4 FUSE WIRE RT23-16
2A 3 PCS

113 i i51
LIST OF ELECTRIC ELEMENTS

CODE NAME APPLICATION MODEL & SPECIFICATION Q'TY

M1 MAIN MOTOR MAIN DRIVE Y1 325-483, 5.5KW, 1440 RPM 1

M2 COOLING PUMP MOTOR COOLING PUMP AOB2-25,90W 1

QF POWER SWITCH POWER INLET SIN125R4O FFC3P 1

TC CONTROL TRANSFORMER CIRCUIT CONTROL

JBKS-250,250VA 440Vt60HZ
1
24V 110YA;24V 140VA

KM1 A.C. CONTACTOR SPINDLE CONTROL cJxl-9t22 1

KM2 A.C. CONTACTOR SPINDLE FORWARD CONTROL cJxl-16t22 1

KM3 A.C. CONTACTOR SPINDLE BACKWARD CONTROL cJxl-16t22 1

KM4 A.C. CONTACTOR WATER PUMP MOTOR CONTROL cJxl-9122 1

QF1 MANUAL MOTOR TRIGGER MAIN POWER PROTECT 3VE1015-2MUOO 1

QF2 MANUAL MOTOR TRIGGER WATER PUMP PROTECT 3VE1015-2DUOO 1

TRANSFER PRIMARY COIL

FU1 FUSE RT23-16/1A 2
PROTECT

CONTROL CIRCUIT SHOURTS

FU2 FUSE RT23-16/6A 1
PROTECT

ILLUMINATION CIRCUIT SHORTS

FU3 FUSE RT23-1612A 1
PROTECT

HL1 SIGNAL LAMP MAIN MOTOR READY AD-11/B 1

HLz FLOOD LIGHT MACHINE WORKING LAMP JC38-8,24V 100W 1

SQ1 LIMIT SWITCH BELT COVER JWM6-11ATH 1

sQ2 LIMIT SWITCH SPINDLE PEDAL BRAKE LXW6-11C1 1

SQ3 LIMIT SWITCH SPINDLE BACKWARD LX5-11N1 1

sQ4 LIMIT SWITCH SPINDLE FORWARD LX5-11N1 1

SB1 BUTTON SWITCH EMERGENCY STOP LAY3-O2ZS/1 1

S82 BUTTON SWITCH SPINDLE INCHING CONTROL LAY3-11 1

sA1 BUTTON SWITCH SPINDLE CONTROL LAY3-1 1 )123 1

SA2 BUTTON SWITCH WATER PUMP CONTROL LAY3-1 1 )023 1

1141 ',,s1
 PllMR ililttûon GootÀil PUilP floroB
ll]UililtniG s¡Grll sPt¡t0u sPrt¡rt
G00ilrG
Pn0rfcil0t ¡0nwlnD Btc[tm0 t¡t? lttP G0xln0l f0nwmI
E I mm'
CÐ
E
c6 60A 4 mm' FUI UOI lFU22
LI
Ê
E
.€ 24V SBI

Ê. FUI 14OVA
CI 4 3
at
E 25OVA I mm'
6
rÉ 2.5mm' I mm' QFI SAI
ÈI
crt _l v0t
5

24V
7
11OVA sA2
TC sQ2
FU3
I t8
N I mmt r5
l 2t SQ3
t0
QF2
r¡'ll
l¡l SA3
tÞ HLI
KMI
SB2 ro

to
cl
(o
E I
sQ4

KMI
t2

KMI

o t3
o KM3
KM2
ú,
o
lr UI VI WI 22 t4 17 t9

KMI

3- 3- 0
MI M2

5.5 KW , 12.5 A 0.09 KW , 0.3 A

440v 60Ht
E
Iú, 0.294
IA
F 6A
o
t¡J 2A
l¡l
 1
1

+ .,{ ..

-2

IIilTG
operating Manual ot Lâthe
for CDL6151 Universal type & CDL6251 Gap Bed type 1,186T"4È3

e fn \\

È
,;l F-= :-
n o (Ð

lu
Jq
j f

1-31 names of each part of this lathe : inside page 8

HULL NO. s-1211

DWG. NO v6701000
ll,l0 N0. 9321914
LATHE
TITLE
2. INSÏRUCTION MANUAL ltl08-2
 ltil G
operating Manual or Lâthg
for CDL6151 Universal type & CDL6251 Gap Bed type

!a
a

ry1 l-
Effi

I o o

vt
I 11 :t:

1-31 names of each part of this lathe : inside page 8

DMTG (Dalian Machine Tool Group Corp.) in Dalian, China

www.dmtg.com.cn / e-mail : sekecorp@kornet.net
 Gontents
1 Cnulons
2 MnN TECHNICAL SPECIFICATIONS AND DATA
2.1 Main specifications.....
2.2 Headstock........
2.3 Feedbox...........
2.4 Tailstock
2.5 Motor
2.6 Overall dimension and weight of machine
2.7 Main accessories (the packing list prevails)..
3. HANOITNG, INSTALLATION AND ADJUSTMENT
3.1 Handling
3.2 lnstallation....
3.3 Cleaning..
3.4 Adjustment
3.5 Test running

4.1 Name list of operating levers and buttons.........

4.3 Spindle rotation
4.4 Operation of the feed box ...............
4.5 Manual feed
4.6 Auto-feed
4.7 Auto touching-stop operation ...................
4.8 Cutting of threads ( For Lathes ModelCDL6151 and CDL6251)
4.8 Cutting of threads ( For Lathes ModelCDL2000 and CDL2000G)
5. LusRlcATloN
5.1 The bath lubrication is adopted for headstock, the oi|.........
5.2 Feedbox.......
5.3 Apron, guideway and saddle...
20
6.1 Adjustment of spindle bearings [see fig. 6.1] .............. .20
6.2 Adjustment of clearance between lead screw and nut at compound rest .21
6.3 Adjustment of V-belt tension and foot brake belt [see fig. 6.3] ........ ....... .21
6.4 Trouble and removal . .22
7 . Dlecnau oF TRANSMISSIoN SYSTEM 24
7.1 Diagram of transmission system of CDL6151 and CDL6251 .24
8. LocarNc DIAGRAM oF BEARINcS ........... 28
9. Dtcrral DISPLAY MEASURING DEVICE 29
9.1. Main technical parameter... .29
9.2. lnstallation.... .29
9.3. lnspection .29
9.4. Usage and maintenance.... .29
10. Et-pcrRIC SYSTEM oF MAcHINE 30
1 0. 1 Service of electric equipment.. ... .30
10.2 Machine Control......... .30
I l. ManTBNANCE DnRwlNc 39

1
1. Gautions

We are pleased that you will use our CDL series of machines. The machine
ls produced meticulously and so it is of a lathe with high properties and conforming to the
a
international standards.
The operators should read the operating manual carefully and strictly obey the rules and
descriptions about the machine during operating so as to get effective and correct operation
and prolong the service life of the machine. With any trouble, please contact us in time if the
trouble can not be removed by means of the operating manual.

Gautions

Besides chapters mentioned later, the following items should be noticed:

1.1 Don't install the machine at a place where the sun shines directly or radiator is working
around.
1.2 Crnly use the specified brand of lubricant to lubricate the machine.

1.3 Be sure to wipe and cleanse it after operation is done daily, it is better to cover it when

it is not in-use so as to prevent it from being dirtied by dust.

1.4 D'on't let the machine be infected with chip or dust, particularly the guide way should

be kept clean.
1.5 ln case in guide way of lathe surface, there is defect caused by article dropped, don't
nìove apron up there. lt should be used after repair.
1.6 Vúhen clamping workpiece with three-jaw chuck oi Ø250mm(f 0"), Max. clamping

diameter for positive jaw is Ø100mm(4")(Clamping diameter can be enlarged if reverse

j;rw is used.), i.e, Max. rotating diameter of the jaws extension outside is Ø320rnm(12
19122"). When exceeds this value, the chuck cover should be removed to prevent from

irnpacting.

1.7 When using four-jaw chuck of Ø400mm(16'), the speed of spindle should not be
allowed to exceed 700r/min.
1.8 To prevent the rear guard from being impacted in transportation, two ends of the guard

are fixed by screws on the vertical post. Remove the screws when opening the box.

L
2. Main technical specifications and data

2.1 Mainspecifications
Max. length of workpiece 750(30") f 000(40') 1500 mm(60")
Max. swing of dia. over bed 510 mm(20")
Max. swing of dia. over carriage 320 mm(12")
Max. swing of dia. in gap 735 mm(29")
Effective length of workpiece in gap 200 mm(8")
Bed width 300 mm(11.8")
2.2 Headstock
Diameter of spindlebore 82 mm(3")
Taper in spindle bore 1 :20
Speed steps of spindle 12 steps
Range of spindle speeds 16-1600 r / min
2.3 Feedbox
Range of metric thread 0.5 - 14 mm
Range of inch thread 2 - 56 tooth / in
Range of module thread 0.5 - 14 mm
Range of pitch thread 2 - 56 tooth / in
Range of cross feed 0.017 - 0.242 mm I r
Range of longitudinal feed 0.06 - 0.82 mm / r
2.4 Tailstock
Taper of center M4
Travelof tailstock sleeve 127mm ( 5")
Dia of tailstock sleeve 60 mm (2gt25")
2.5 Motor
Power of main motor 5.5 kw(7.375 hp)
. Power of cooling pump 0.09 kw (0,12 hp)
2.6 Overall dimension and weight of machine
Length 1992mm 2242mm 2742mm
W¡dth 1O10mm 1010mm 1010mm
Height 1280mm 1280mm 1280mm
Net weight 1660kgs 2040kgs 2250kgs
2.7 Main accessories (the pack¡ng list prevails)
3-Jaw chuck ø250mm
4-Jaw chuck ø315mm
Face plate ø500mm
Steady rest ø80 - 200mm
Follower rest ø20-90mm

.l
3. Handling, lnstallation and adjustment

3.1 Handling
\Á/hen hoisting, the steel ropes should be in the hoisting holes of the machine base and
then place the hoisting rings to the hook of the crane. ln hoisting, should move the apron and
tailstock for keeping balance. When reaching t["re installation position, place the machine lightly.
It is strictly forbidden that the machine is impacted with the ground to prevent the machine
accuracy from being affected. The wood blocks should be put between the steel wire ropes and
the machine where contacted to avoid damaging to the surface of the machine.

3.2 lnstallation
Before installation of the machine, the foundation should be prepared accirrding to the
foundation diagram(Fig. 3.2) and in order to ensure good cutting conditions, the foundation must
be firm.

3.3 Gleaning
Drur¡ng installation and adjustment of the machine, cleanthe rust-proof painting on the
surfaces rcf the machine with cleaning agent. The surfaces of guideways, lead screw, feed rod
and the other exposing machined surfaces should be smeared with machine oil to prevent them
from rusting. After the surfaces of the machine are cleaned and clear, supply the machine wrth
enough lurbrication oil according to the lubrication system diagram of the machine.

3.4 Adjustment
A,fter the machine is placed on the foundation, adjust the installation level of the
machine rryith leveler through the adjusting screws. Put the carriage in the middle position of the
guideways and place leveler directly onto the guideways at two ends of the machine bed to
make the levels in longitudinal and transverse directions not exceed 0.06/1000mm. Then the
concrete is used to fix the foundation bolts. lnspect and adjust the level of tlle machine again
with the leveler to make G1 and G7 reach the requirements of the certificate of quality. After the
concrete is solid completely, inspect the relative accuracies of the machine according to the
<<Certificate of Quality>> of the machine. At last fix the foundation bolts with concrete.

3.5 Test running

l3efore test running of the machine, the operating manual must be read carefully so as
to get le¿¡rned of the structure of the machine and to master the actions and usage of the
mechanis,m. Inspect working conditions of every part manually. The electric system must be
inspected before the power is on to see if it is in good condition and the motor is moistened. lt is
necessary to check whether the rotation direction of the motor is correct. After the machine is
checked rup, idle run should be carried out. At first, make the starUstop lever of the spindle be in
the position of stop, and start the main motor. Make the spindle run at the lowest speed for a
certain period of time and then speed up the spindle gradually. A new machine can only be put
into use ¿rfter the idle running test mentioned above has been finished.

4
 Hoisting Diagram

@ @
.flr @ {r
,ir¡¡- /t\
Q-o
rA
....-Ú r7T-A ¡a

o t
'o'
'o'

IM|
I¡ !l!

5
 2050 RKING SPACE)
7200

JL
-

oo
s H

r!
450 500 O
ú (-)
Ê-
C,)
r¡l
v)
z
F g
Ð
z z ú
U o
r¡ z
te -l
¡a
Þ
Fr
(r
fl
lr)
s

co
c.ì

For machine of 1500mm(60inch): A=3755mm ts=l935mm C=2855mm

For machine of 1 000mm(40inch): A=3255mm B=1435mm C=2355mm
For machine of 750mm(30inch) : A=3005mm B=1185mm C=2105mm

6
4. Operation

E!

ö Q-o
4 ffi

'sv-,EÆ
lsE
ù
L
BtY li
C
T- I----

o o
I

fl\ \H
!v $ lt:

7
4.1 Name list of operating levers and buttons

1) Speed selecting lever

2) High-low speed selecting lever
3) Spindle speed selecting lever
4) Normal/Reverse selecting lever for feed rod and lead screw
5) Thread (thread pitch) and feed selecting lever
6) Feed speed selecting lever
7) Thread (thread pitch)and feed selecting diat
8) Pilot push button (for speed selection easily)
9) Signal Lamp (for main moto¡ spindle ready)
10) Cooling pump switch
1 1) Spindle control lever
12) Longitudinal feed auto-stop positioning ring
1 3) Longitudinal feed handwheel
14) Cross feed handwheet
15) Longitudinal-cross feed selecting lever
16) Auto-feed lever
17) Locating inspection device
l8) Half nut lever
19) Foot Brake pedal
.20) Auto-stop rod of longitudinal feed

:21) Spindle Control (direction-change) tever

i22) Tailstock sleeve moving handwheel

i23) Tailstock clamp lever

124) Tailstock sleeve clamp lever

125) Thread chasing dial
126) Saddle locking screws
127) Compound rest lever
128) Coolant control switch
il9) Clamping lever for square tool post
l)0) Emergency stop button
ÍÌ1) Power on / off switch (except cooling pump)

8
4.2 Meaning and action of control symbols

High-speed
lnch thread
I H IGH rotation 11

Low-speed rn rn
Metric thread
2 Lorfl rotation 12

3
-h
Forward
rotation 13
hn4, Pitch thread

4 Neutral 14
nn ,k Modular thread
N
Backward m Feed per
5 rotation 15 L\ rotation of spindle
¿. J

Pressure adjustment
(increase in clockwise,
Pilot switch decrease in
6 16
counterclockwise)

Transverse
7 feed 1 7
f:Êl Pump

I =l Logitudinal
feed 18
I en¡¡n Switch (on)

I Conic clutch 19 @ RED

Switch (off)
{¡
Electric
10 cabinet 20
0tL Oil hole

O
 4.3 Sipindle rotation
According to the material property and cutting condition, select a spindle speed
fnom the cutting speed plate. After the speed required is got through fitting of the levers
qf (1), (2) and (3) turn on the main (9). When the control lever (11) of the spindle is
raised upward, the spindle rotates forward (counter clockwise); when the lever is
¡¡)werêd, the spindle is rotated backward (clockwise); when the lever is in neutral
position, the spindle stops rotating.
NOTE: 1) When select the spindle speed, all of the relative gears must be engaged
comPletelY.
2) When it need emergency stop, pedal down the foot brake pedal (19). lf the foot
pedal is used, the lever (11)should be in the neutral position and then the rnachine
may be restarted.
3) Before changing the spindle speed, stop the machine so as to protect the gears.
4.4 Operat¡on of the feed box
The levers (5), (6) and the select dial (7) are set to the correct positions according
to the indications get from the plate of thread pitch and feed, and then the thread pitch
or spindle is rotating.
NOTE: When it needs turning the lever (5), the spindle should be in stop; but the lever (6) can
be turned only when the spindle is rotating.
4.5 Manual feed
Move the auto-feed lever (16) and the reverse lever (4) to the N (neutral) positions
at first, and then raise the half nut lever (18) and push down the lever (15). A
longitudinal motion may be gotwith the handwheel (13) and a transverse motion may
be got with the lever (14) or compound rest lever (27).

Graduated ring on the handwheelfor longitudinal motion:

Metric: 170 graduations. One graduation is 0.1mm, one turn is 17mm.
lnch: 200 graduations. One graduation is 0.0035', one turn is 0.7"
Graduated ring on the handwheelfor cross mot¡on:
lpletric: 250 graduations. Diameter value of one graduation is 0.02mm, one turn is Smm.
lnch: 200 graduations. Diameter value of one graduation is 0.001", one turn is 0.2"
Graduated ring on the handwheel for compound rest:
Metric: 100 graduations. one graduation is 0.021mm, one turn is 2.5mm.
lnch: 100 graduations. One graduation is 0.001", one turn is 0.1".
Graduated ring on the handwheel for tailstock:
Metric: 100 graduations. one graduation is 0.05mm, one turn is Smm.
lnch: 100 graduations. One graduation is 0.002", one turn is 0'2".
NOTE: For Smm Cross screw, 100 divisions. One division is 0.1mm in dia. one turn is 1Omm.

10
4.6 Auto-feed
Operation of auto-feed procedure is as follows:
1) Select a feed rate from the indication plate and then move all of the select levers to
the assigned Position.
2\ Select the feed direction with the reverse select lever (4)'
3) Move the levers (5), (6) and (7) to the assigned position'
4) Move the levers (18) up to the disengaged position'
5) Move the levers (16) downward to the auto-feed position'
6) Move the levers (15) to select longitudinal or transverse feed.

4.7 Auto touching-stop operation

The auto touching-stop device is in the apron. A fixed length may be got by means of it.
The procedure is as follow:
1) Adjust the auto touching-stop locating ring (12) to a proper position
2) Lower the lever (16) to start cutting.
3) When the tocating inspection device (17) touches the positioning ring, longitudinal
feed is stopped automatically. There are 4 cam auto touching-stop positioning rings
on the auto touching-stop rod (20). Turn the rod manually, the cam can be fixed on
4 positions as required.

4.8 Gutting of threads (For Lathes Model CDL6I51 and CDL625|)

4.8.1 Operation of lead screw

When the reverse select lever (4) is moved to the right, the lead screw rotates
counter-clockwise. When the lever is the left, the lead screw rotates clockwise.

4.8.2 Procedure of thread cutting

1. Define metric thread or inch thread desired (Table 4' 1)
2. Move the lever (5) to "J" or "K" position
3. Move the select levers (6), (7) to the assigned positions to engage gears.
4. Pullthe half-nut lever (18) downward to begin cutting.
NOTE: For inch thread system, the half-nut should be engaged with lead screw until
the thread cutting is finished.

4.8.3 Usage of thread chasing dial

The thread chasing dial gives a visual indication as to when the half-nut lever
should be actuated to engage the lead screw, in order to make the tool enter the
thread groove. To cut metric thread, only when the pitch for workpiece is the integral
multiptes of the lead screw pitch, can the half nut optionally engaged with the lead
screw.
When the pitch for workpiece is not the integral multiples of the lead screw pitch, it
is necessary to extract the correct number of mismatched pieces, i.e. to delimit the

11
 is necessary to extract the correct number of mismatched pieces, i.e. to delimit the
pitch ratio of workpieces and lead screw to the least pithy fractions. The scale
rlivisions to be swiveled by the thread chasing dial should be:
l\umber of the scale divisions
'= the number of mismatch pitches x 112 of total number of scale divisions
For example.'when the pitch of workpiece is 4mm, the lead screw pitch is 6mm.
Pitch of workpiece / Lead screw pitch= 416 = Zl3 (least pithy fraction)
ln this formula, 2 is the number of mismatched pitches, which is integral multiples of
16, the wormwheel tooth number of the thread chasing dial. Therefore, the number of
scale division to be swiveled by the thread chasing dial is 2 x 112 = 1 division at this
time, the half nut is correctly engaged with the lead screw without mismatch.
NOTE: When the number of mismatched pitches is not integral multiples of the number of
wormwheel teeth of the thread chasing dial, mismatch will still occur.
lÉor example; when the pitch of workpiece is 1.2smm, the lead screw pitch is 6mm.
lritch of workpiece / Lead screw pitch = 1.25t6 = 5t24 ( least pithy fraction )
ln the formula, 5 is the number of misrnatcfred pitches, therefore, the number of scale
5 x 112 = 2.5, which is not integral
rlivision to be swiveled by the thread chasing dial is
multiples of the wormwheel tooth number of the thread chasing dial. So mismatch will
occur.

4.8.4 lModule and D.P. threads cutt¡ng

For cutting Module and D.P. threads, only change two gears, as shown at table 4.2.

I2
 4.8 cutting of threads (For Lathes Moder cDL2ooo and cDL20o0G)

4.8.1 Operation of lead screw

When the reverse select lever (4) is moved to the right, the lead screw rotates counter-
clockwise. When the lever is the left, the lead screw rotates clockwise.
4.8.2 Procedure of thread cutting
1. Define metric thread or inch thread desired (Table 4.3)
2. Move the lever (5) to "J" or "K" position
3. Move the select levers (6), (7) to the assigned positions to
4. Let tool point at zero position of thread by turning the hand wheel (13), regulate the
home position of diat thread indicator (25).
5. Close half nut (18), then start cutting.
6. Retract the toolby manual handle. Open half nut (1g).
7. Return apron to home by longitudinalfeed hand wheel(13).
8. Repeat the operation steps 5, 6, 7 after readjust the home position of dial thread
indicator (25)

NOTE: Retract through spindle (motor) forward or reverse is forbidden. (avoid damaging
the motor)

Pullthe half-nut lever (18) downward to begin cutting.

NOTE: For metric thread system, the half-nut should be engaged with lead screw until
the thread cutting is finished.

4.8,3 Usage of thread chasing dial

The thread chasing dial gives a visual indication as to when the half-nut lever
should be actuated to engage the lead screw in order to make the tool enter the thread
groove, When cut the thread with odd number of teeth in every inch, the half nut
can be
closed with the indicator on any graduation work.
ln case cutting the fractional thread with 112 or 1t4 tooth in every inch, the
half nut can be closed with instrument only when the indicator is on one of inner
graduation marks.
For metric thread system, the half-nut should be engaged with lead screw
until the thread cutting is finished. Next cut will start with the tool post returning to the
initial position by means of making the spindle rotate backward.

4.8.4 Module and D.P. Threads cutting

For cutting Module and D.P. threads, only change two gears, as shown

13
Table4l.1 Table4.2

LEAÐ SCREW - 6mm

-t l.

56 tGDl0 27 KAEg
R
13 KAFS 5 KBF4
)^L1\./
,/1 I
LEAD SCREW- 6mm

54 KADg 26 KAES 12 KAFT 41t2 RBFZ R

I'2 KADS 24 KAET 11il2 KAF6 4 KBFI
56 KCD10 27 KAEg 13 KAFS 5 KBF4
48 KADT 23 KAE6 11 KAFs 31/2 JBF10
26 KAES 12 KF7
54 KADg 41t2 KBF2
,16 KAD6 22 KAES 10 KAF4 31/4 JBFS
4
52 KADS 24 KAET 111/2 KAF6 KBFI
,44 KADs 20 KAE4 91/2 KAF3 3 JBFT
48 KADT 23 KAE6 11 KAFs 31/2 JBF10
.40 KAD4 19 KAE3 9 KAF2 27ls JBF6
46 KAD6 22 KAES ,IO KAF4 31/4 JBFS
38 KAD3 18 KAE2 8 KAFI 23l4 JBFS
44 KADS 20 KAE4 91/2 KAF3 3 JBFT
36 KAD2 16 KAEI 7 KBF,IO 21t2 JBF4
40 KAD4 19 KAE3 9 KAF2 2718 JBF6
35 32 KADI 14 KAFIO 6 KBFT 21t4 JBtz
38 KAD3 18 KAE2 8 KAFI 23/4 JBFs
28 KAEIO '131/2 KAF9 51/2 KBFS 2 JBFI
36 KAD2 16 KAEI 7 KBFIO 21t2 JBF4

--l-|--mm LEAD SCREW - 6mm 32 KAD1 14 KAFIO 6 KBFT 21t4 JBFZ

-bA-2
0.5 KSFl KSD,I
c
4,5 KUD2 9 JUD2
28 KÆ10 131/2 KAF9 51/2 KBFS 2 JBFî

0.75 KSFT 2.25K5D2 5 KUD4 1O JUD4

1 KSEI 2.5 KSD4 5,5 KUDS 11 JUDs LEADSCREW-6mrn
1.25 KSE4 3 KSDT 6 KUDT 12 JUDT HX
1,5 KSET 3.5 KSDIC 7 r(JD1c 13 JUDS

1.75 KSE10 4 KUDI 8 JUDI 14 JUDIO c

2 9 JUD2
ãl"ut
lîfflt 0.5 KSFl KSD1 4.5 KUD2

-\/\ A-'DÐ CT
0.75 KSFT 2 25 KSD2 5 KUD4 1O JUD4
CT 1 KSEI 2.5 KSD4 5.5 KUD5 11 JUDs

.06 KF1 .29 KD4 017 KF1 '120 KD8 '1.25 KSE4 3 KSDT 6 KUDT 12 JUDT

.07 KF3 .32 KDs 025 KF6 125 KD10 I,5 KSET 3.5 KSD10 7 KUDI( 13 JUDS
39
.08 KFs .35 KD7 .030 KE1 142 JDl '1.75 KSE10 4 KUDI 8 JUDI 14 JUDIO

'10 KF10 .41 KD10 .042 KE4 '158 JD2

13 KE2 .47 JD1 .050 KE7 192 JDs

16 KEs .53 JD2 .058 KE10 .208 JD7

.21 KE10 .59 JD4 .067 KD1 .225 JDg

.24 KD1 71 JD7 .075 KD2 .242 lD10

.26 KD2 .82 JD10 092 KDs

t4
Table 4.3 Table 4.4

tl LEAD SCREW.4TPI
u\b,/,n LEAD scREW'4TPl

56 rGD10 27 KAEg
R
13 KAFS 5 KBF4
#Yr,,
54 KADg 26 KAES 12 KF7 4ffiKBF2 41 R
52 KADS 24 KE7 111t2KAF6 4 KBFI
56 t(AD10 27 KAEg 13 KAFS 5 KBF4
48 KADT 23 KAE6 11 KAFS 31/2 JBF10
26 KAES 12 KF7
54 KADg 41t2 KBFZ
46 KAD6 22 KAES 10 KAF4 31/4 JBFS
24 KAET 4
52 KADS 1'11l2 KAF6 KBFI
44 KADS 20 KAE4 91/2 KAF3 3 JBFT
48 KADT 23 KAE6 11 KAF5 31/2 JBF10
40 KAD4 19 KAE3 9 KAF2 2tn lBF6
46 KAD6 22 KAES 10 KAF4 31/4 JBFS
38 KAD3 18 KAE2 8 KAFI 2314 JBFS
44 KADS 20 KAE4 91/2 KAF3 3 JBFT
36 KAD2 16 KAEI 7 KBFIO 21t2 JBF4
40 KAD4 19 KAE3 9 KAF2 2zi8 JBF6
24 32 KADI 14 tqF10 6 KBFT 21t4 JBF2
38 KAD3 18 KAE2 8 KAFI 2314 JBF5
28 lû810 131/2 KAFg 51/2 KBFS 2 JBFI
36 KAD2 16 KAE1 7 KBFIO 21t2 JBF4

-{_I-MM LEAD SCREW. 4TPI 32 KAD1 14 t(AFlo 6 KBFT 21t4 JBFa

28 rGE10 2
-,ò^A-
0.5 2 KSFI KSD,I
c
4.5 KUD2 9 JUD2
131/2 KAF9 51/2 KBFs JBFI

0.75 KSFT 2.25 KSD2 5 KUD4 10 JUD,I

1 KSE1 2.5 KSD4 5.5 KUDS 1,I JUDs

LEADScREW'6MM
1.25 KSE4

1.5 KSET
3
3.5
KSDT

KSD(
6
7
KUDT

KUDI(
12
13
JUDT

JUDS
HX
1.75 t€810 4 KUD1 8 JUDI 14 JUDIO I c
2 9
ã l.'u"
0.5 4.5
-¡¡Ëuc KSF1 KSDI KUD2 JUD2
1
0.75 KSFT 2.25 KSD2 5 KUD4 10 JUD4
c T
.001
1 KSEI 2.5 KSD4 5.5 KUDs 1I JUDs
.002 KF1 ,011 KD4 KF1 .0043 KD8
1.25 KSE4 3 KSDT 6 KUDT 12 IUDT
.0026 KF3 .012 KDs .0012 KF10 .0047 KDlC
31 1.5 KSET 3.5 KSD1C 7 KUD( 13 JUDS
0031 KF5 .014 KD7 .0015 KE2 .0052 JD1
1.751€810 4 KUD1 8 JUD1 14 JUDIO
.0039 KF10 016 KDl( .0017 KE4 .0060 JD2

.005'l KE2 .018 JD'l .002 KE7 .0071 JD5

57
.006 KE5 .020 JD2 .0023 KE10 .0078 JD7

.008 KE10 .023 JD4 .0026 KD1 .0086 JD8

.009 KD1 .027 JD7 .0030 KD2 .0091 JD10

.010 KD2 .032 JD10 .0036 KDs

l5
Table 4.5 (For machine with Table 4.6 (For machine withr
Ieadscrrew pitch being of 5mm) leadscrew pitch being of 5mm)

LEAD SCREW- 6mm

u\L/,n
{t6 rGDlo 27 KAEg
R
13 KAFS 5 KBF4
ffiX,, LEADscREw'omm

{'4 KADg 26 KAES 12 KAFT 41t2 KBF?

R
I'2 KADS 24 KAET 1112 KAF6 4 KBFI
48 KADT 23 KAE6 11 KAFS
56 r(cD10 27 KAEg 13 KAFS 5 KBF4
31/2 JBF10
54 KADg 26 KAES 12 KAFT 41t2 KBF2
46 KAD6 22 KAES 10 KAF4 31/4 JBFB
,t4 KADS 20 KAE4 91/2 KAF3 3 JBFT
52 KADS 24 KAET 111/2 KAF6 4 KBFI
48 KADT 23 KAE6 11 KAFs 31/2 JBFI0
40 KAD4 19 KAE3 9 KAF2 27ls JBF6
46 KAD6 22 KAES 10 KAF4
38 KAD3 18 KAE2 8 KAFI 23t4 JBFS
31/4 JBFS

36 KAD2 ,I6 KAEl 7 KBFIO 21t2 JBF4

44 KADs 20 KAE4 9T2 KAF3 3 JBFT

35 32 KADI 14 1fiF10 6 KBFT 21t4 JBF2 44

40 KADI 19 KAE3 9 KAF2 27ß JBt6

,¿8 tGEl0 131i2 KAFg 51/2 KBFS 2 JBFI

38 KAD3 18 KAE2 8 KAFI 2rta ¡g¡5
36 KAD2 16 KAEI 7 KBFIO 21t2 JBF4

}L-tt MMLEAD SCREW.6mm

2
c
32 KAD1
28 rGEl0
14 tGF'10

131i2 KAF9
6 KBFT
5 r/2 KBFs
21t4 JBFZ
2 JBFI

rl.5 KSFl KSDI 4.5 KUD2 9 JUD2

r1.75 KSFT 2.25 KSD2 5 KUD4
,10
JUD4
1 KSEI 2.5 KSD4 5.5 KUDS 11 JUD5 LEADScREW'6mnr
1.25 KSE4

1.5 KSET
3
3.5
KSDT

KSDIC
6
7
KUDT

KUDIC
12
,I3
JUDT

JUDS
Wry
1.75 tGE10 4 KUDI 8 JUDI 14 JUDIO c
ÛilTt, ITIITl, 2 9 JUD2
-rAAA-/1Þ c CT
'lÞc
0.5 KSFl
0.75 KSFT
,I
KSDI
2.25 KSD2
4.5
5
KUD2

KUD4 1O JUD4
CT KSEI 2.5 KSD4 5.5 KUDS 11 JUDS
,116 KF1 .29 KD4 =
034 KFl .240 KD8 1.25 KSE4 3 KSDT 6 KUDT 12 JUDT
.rl7 KF3 .32 KDs 050 KF6 .250 KD10
39
1.5 KSET 3.5 KSÐ1C 7 KUDIC 13 JUDS
.tl8 KF5 35 KD7 .060 KE1 .2U JDl 1.751€Ë10 4 KUDI 8 JUDI 14 JUDIO
10 KF10 .41 KD10 .084 KE4 .316 JD2
13 KE2 .47 JDl 100 KE7 .384 JD5
64
16 KEs 53 JD2 116 KE10 .416 JD7
.:21 KE10 .59 ilt 134 KD1 .450 JD8
.:24 KDl 71 JD7 150 KD2 .484 JD10
.i26 KD2 .82 JD10 184 KDs

t6
5. Lubrication

5.1 The bath lubrication is adopted for headstock, the oil

Splashes and lubricates the bearings, gears and shaft while the shaft and gears
are rotating. Oil should remain in a certain level, which can be read from the oil leveler
of headstock. For changing oil, all oil can be drained by taking off the plug on
headstock, the oil supplied by opening the oil cap on the upper cover. Fill with Heavy
Medium oil untilthe oil level reaches the option indicated on the oil leveler.

5.2 Feedbox
The bath lubrication is adopted for feedback. For changing oil, drain all oil by taking
off the plug, the oil is supplied by opening the oil cap and fill oil until the level reaches
the position indicated on the oil leveler.

5.3 Apron, gu¡deway and saddle

The bath lubrication is adopted for apron. But the manual pump lubrication is
adopted for guideway and saddle. When lubrication is necessary, press the pump rod.
For changing oil, take off the plug on the apron to drain all oil, and supply oil by
opening the plug on the saddle until the oil level reaches the position indicated on the
oll leveler.

77
 Fig. 5.1 Lubricating diagram

A 7 l0 13 14

/tl

Lubricating method
Lubricating period Lubricating
and lubricant
4, 5,6,7,8,9, 10
MOBIL:D.T.E.25
Once every shift
11,12, 13,14, 15
Fill oil according to
3
oil level in time MOBIL:D.T.E.25

Once every half year 2

Once every two months 1 + MOBIL:D.T.Ë.24

A:Oiling position B: Draining position

1B
Table 5.1

Schedule
Filling Lubricating oil Specified
No. Lubrication Place of oil
method method amount oilNo.
renewal
Once for
the first
To the
Open oilcap of MOBIL: month,
1 Headstock steeping level of oil
upper cover D.T.8.24 later once
leveler
every two
months
Refuel
once every
Open upper To the
MOBIL: month,
2 Feedbox cover then open steeping level of oil
D.T.E.25 renewal
oil cap leveler
once every
half year
To the
Open upper MOBIL: Refuel
3 Apron steeping level of oil
cover nut D.T.E.25 regular
leveler
Manual Proper MOBIL:
4 Compound rest Use oil gun daily
operation amount D.T.E.25
Manual Proper MOBIL:
5 Feed rod Use oil gun daily
operation amount D.ïE.25
Manual Proper MOBIL:
6 Tailstock Use oil gun daily
operation amount D.T.E.25
Manual Proper MOBIL:
7 Lead screw Use oil gun daily
operation amount D.T.E.25
Manual Proper MOBIL:
I Lead screw bracket Use oil gun
operation amount D.T.E.25
daily

Oil come from

apron
Manual Proper MOBIL:
I Guideway & saddle automatically
operation amount D.T.E.25
daily

when press
pump rod

19
6. Adjustment

Before the machine is delivered from our works, it has been through strict
inspection and careful adjustment in each part. Please don't do adjustment again.
However, if any adjustment necessary after few months operation, please do the
adjustment according to the following methods.

6.1 Adjustment of spindle bearings [see fig. G.1]

The front and rear bearings of the spindle are taper roller bearings. A proper
pressure is necessary for keeping high precision so as to reach the cutting properties
required. After long-period operation, reach the cutting properties required. ,After long-
period operation, the locking nut will be loosened a little so that some wave track may
occur on the machine surface. At this time, adjustment should be made. Loosen 3
tightening screw 2 on nut 1 and then turn nut 1 so as to apply proper axial force on
bearings. When adjusting, check the spindle for axial slip and diametral run-out until
reaching the requirements stipulated according to the methods and requirements of G4
and G5 in <Certificate of Quality>. The tighten screw2.

Fig.6.l

20
 6.2 Adjustment of clearance between lead screw and nut at compound
rest
Loosen the cross sliding set screw 1. Turn the tightening screw 2 clockwise and the
space will be decreased. Having a proper space, tighten the set screw.

2
1
Upper sliding
of compound rest

nut nut

cross
lead screw

Fig.6.2

6,3 Adjustment of V-belt tension and foot brake belt [see fig. 6.3]
6.3.1 Adjustment of V-belt tension
Loosen adjustment nut 1 to make the motor lower to a certain height so as to
get a normal tension and then tighten nut 1.

6.3.2 ln case that the brake belt is won-out and loosened, it is necessary to adjust
the nuts of the brake belt. Loosen the upper nut 2 at first and turn the lower
nut upward to a proper position and then tighten the two nuts

\
nut nut 2
1
\\ )

tlt .-l
ffi=

Fig.6.3

21
 6.4 I rouble and removal

Trouble Possible cause Removal

Vib¡ation 1. Motor pulley is loose. '1. Tighten pulley

2. Workpiece or chuck is out balance in 2. Balance workpiece or
operation. chuck.
3. Torn or mismatched V-belts. 3. Adjust or replace the V-
4. Spindle speed is too high. belts with matched set.
5. Mounting bolts out of balance. 4. Reduce spindle speed.
5. Adjust the alignment.

Chatter l.Cutter bit improperly ground or too wide for 1. Regrind cutter bit or
contact area. adjust tool holder so that
2. Workpiece improperly clamped. the contact area
3. Tool bit is not on (rotating center or between tool bit and
overhang too long while cutting) workpiece is decreased.
4. Feed rate is not proper. 2. Adjust tailstock center
5. Vibration and use steady rest for
6. Spindle bearing worn or loose. long slender shafts.
3. Adjust tool and tool-post
4. Choose a proper feed
rate.
5. See vibration trou¡ble
above.
6. Replace or adjust
spindle bearing.

Half nut could 1. Chips stay inside the half nut or 1. Clean out the chips
not engaged leadscrew.
with le:rdscrew

22
 Trouble Possible cause Removal

Workpiece is out of round 1. Spindle bearings loosed or 1. Adjust the bearings.

when turning worn.
2. The centers are worn out.
3. Workpiece is loosed between
centers or centers are
excessively worn.
4. Chuck or face plate is
improperly locked to spindle.
5. The jaw of chuck is out of order,
2: Regrind the centers.
3. Adjust tailstock centers.
Regrind centers or scrap
centers.
4. Adjust the improper
locking device.
5. Rearrange the jaw order
of chuck.

Workpiece is not turned 1. Workpiece is not clamped 1. Adjust the workpiece on

straightly properly on chuck. chuck.
2. Headstock is not aligned with 2. Align tailstock center.
the tailstock center line. 3. Relevel Bed
3. Level of bed is not proper. 4.Readjust the tool to
4. Tool is not on center while using center.
taper (cutting) accessory. 5. Use steady rest or
3. Workpiece is too thin or follower rest.
overcharged from chucked.

2:)
 J
12 3 45 ô 7 I I
Module and pitch thread change gear

8l ìs
gê
27 g, '1
tu
G¡
art
q¡
ó190 (50H2) q¡=
0209 (60H2)
63 64
3o
o{r
11 82
-h l+
õP-
o

13
o
61 62
øe
16 -U;'. -8'
é
1

12
a. qõ'
oo
oo 17 22 23
o-¡
#ã
<F;
3(D
28 õ-
-õ- rn
q3
ïf tpf if- 72 71 70 69 68
t\) o
Þ 66 65
o
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oo r
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U g
tot I 1-ì n
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=
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59
/t I|t o
|-
ot
o N
I I I
g

S85 (50H2)
ö78 (60H2) Main motor: N=5.5kW; n=1450r/min (50H2)
N=5.5kW; n=1750r/min (60H2)
Table of main parameters of gears, racks, wormwheels, worms, lead screws and
nuts for nuts for lathes Model CDL6í 51 and CDL6251

No. Name Module or stert Tooth Material Heat treatment Dwg. No.

1 Gear 2.5 41 45 G52 MA51-207034

2 Gear 2.5 46 45 G52 MA51-20707

3 Gear 2.5 20 40Cr G52 MA51-20704

4 Gear 2.5 38 45 G52 MA51-20A711

5 Gear 2.5 32 45 G52 MA51-204712

6 Gear 2.5 45 45 G52 MA51-20A713

7 Gear 2.5 42 45 G52 MA51-207144

8 Gear 2.5 20 45 G52 MA51-2071 5A

9 Gear 2.5 46 40Cr G52 MA51-20723

10 Gear 2.5 24 40Cr G52 MA51-204722

11 Gear 2.5 79 45 G52 MAs1-20726

12 Gear 2.5 57 45 G52 MA51-20727

l3 Gear 2.5 24 40Cr G52 MA51-204722

14 Gear 2.5 21 40CrNiMo G52 MAs1-2047t08

't5 Gear 2.5 34 45 G52 MA51-204709

16 Gear 2.5 28 40CrNiMo G52 MAs1-204708

17 Gear 2 62 45 G48 MA51-20731

18 Gear 2 62 45 G48 MA51-20731

19 Gear 2.5 25 40Cr G52 MA51-20A706

20 Gear 2 42 45 G48 MAs1-207374

21 Gear 2 62 45 G48 MA51-20739A

22 Gear 2 39 45 G48 MA51-20740

23 Gear 2 26 45 G48 MA51-20741

24 Gear 2 52 45 G48 MA51-20746

25 Gear 2 39 45 G48 MAs1-20745

26 Gear 2.25 35 45 MAs1-28701

27 Gear 2.25 54 HT2OO MAs1-28103

28 Gear 2.25 44 HT2OO MA51-28103

2S Gear 2.25 64 45 MA51-28707

30 Clutch-gear 2.5 19 45 G48 MA-27A7078

31 Clutch-gear 1.75 38 45 G48 MA.27A7O7B

32 Clutch-gear 2 36 45 G48 MA27A71'IB

33 Clutch-gear 2.25 23 45 G48 MA-27A710A

34 Clutch-gear 2 18 45 G48 MA-27A710A

35 Clutch-gear 2 35 45 G48 MA..274734A

25
No. Name Module or start Tooth Material Heat treatment Dwg. No.

36 Clutch-gear 1.5 35 45 G48 MA-27A.734A.

37 Gear 1.5 41 45 G48 M4.27A732A

38 Gear 2 18 45 G48 MA-2747324

39 Gear 2 18 45 G48 MA-27A'7324

40 Gear 2 36 45 G48 MA-27Á'755

41 Gear 2 28 45 G48 Mp..27A'728A.

42 Gear 2 27 45 G48 MA-27A727

43 Gear 2 22 45 G48 MA-27A730

4 Gear 2 36 45 G48 MA-274725

45 Gear 2.25 26 45 G52 MA-274724

46 Gear 2.25 22 45 G52 MA-274724

47 Gear 2.25 24 45 G52 M4.2747224

48 Gear 1.75 27 45 G48 MA-274721A.

49 Gear 1.75 33 45 G48 MA-27A'720

50 Gear 1.75 24 45 G48 MA-27A719

5l Gear 2.25 23 45 G52 MA-27Ê.717p.

52 Gear 2.25 22 45 G52 MA-2747184

53 Gear 2.25 22 45 G52 MA-27Á'715

54 Gear 2.5 22 45 G52 MA-27A.716

55 Gear 2.5 20 45 G52 MA-274714

56 Gear 2 18 45 G48 MA-27A714

57 Gear 2.5 19 45 G52 MA-27A712

58 Gear 2.5 22 45 G52 MA-27A747A

59 Gear 1.75 20 45 G48 MA-27A709A

60 Gear 2.5 20 45 G52 MA.27A7O9A

61 Screw rod T18X5-9 Y40Mn MA51-407034

62 Nut T18X5-9 ZQSn6-6-3 MA51-40301

63 Lead screw T22X5-9 LEFT Y40Mn MAs1-13A715

64 Nut T22X5.9 LEFI ZQSn6-6-3 MA51 -1 34301

65 Lead screw T19X2.5-9 LEFT Y40Mn MA-45711

MA-453014
66 Nut T19X2.5-9 LEFT ZQSn6-6-3
MA-45302A

67 Gear shaft 2 't4 45 MA-45709

MA-263054
68 Nut T36X6-7 ZQSn6-6-3
MA-263064

69 Lead screw T36X6-7 Y40Mn MAX-A1O7O5A

70 Gear 2 24 45 MA51-267314

26
 Material Heat treatment Dwg. No.
Name Module or start Tooth
No.
2 45
71 Reck
45 G48 MA51-267178
2 15
72 Gear shaft
45 G48 MA51-267014
2 11
73 Gear shaft
45 G48 MA51-267184
Gear 2 61
74
45 MA51-267',12
Gear 2 18
75
45 MA51-26712
Gear 2 46
76
45 G48 MA51-267154
Gear 2 48
77
ZQAL94 G48 MA51-26302
Worm wheel 3 30
78
3 1 45
79 Worm MA51-26729
2 24 45
80 Gear
45 MA51-28709
Gear 2.25 67
81
45 MAs1-287104
Gear 2.25 39
82

Smm, the following parts will be

For the mach¡nes whose leadscrew pitch is
modified:
Material Heat treatment Dwg. NO.
Name Module and start Tooth
No.
Y40Mn MA-445701
65 Leadscrew T19X2.5-9 LEFT
MA-445301
T19X2,5-9 LEFT ZQSn6€-3
66 Nut MA-445302

27
 90
106 (2) 2o5 206 306 c305
30x55X13 25X52X15 30x62X16 30x72X16 25X62X17
t-
o
o
205
25X52X15

32020 X/Q SKF

100x150x32
I
oo
5 o
32024 X SKF
120X180X38
8102
15X28X9
8204 (z],
20x40x14
o
*
J
GI
CL
o
GI
204 -¡
106 (2) Ð
14
30x55x13
? \ 3
204 e204 o
{r
20x47x14 20x47X14
tt
o
205 204 q¡
N] 25X52X15 20x47X14
co
810r
=.
105 7943t20 46105 GI
25X47X12 7OOO1O2 (2'l 1000904 20x26X25 25X47X'l
12X26X9 o
15X32X9 20x37X9 51105
105
25X47X12
ìEÊ [il=t ,9*r {h ror o
To--r- t_J

rl 160104
180104
20x42X12
IFHHHIile/
JIIU u/
[lh;o
# U 12

n
8104
20x35X10
17x35X10 o I

203
17X40X12

104 1000906 60104 202 46204 8't03

20x42X12 30x47X9 20x423X12 15X35X11 20x47X14 17X30X9
9 Digital display measuring device
This machine is based on universal lathe CDL6(1/2)51. lt adopts two DRO grating
scales on X-axis and Z-axis respectively. lts performance and specification are the
same as that of CDL6(112)51, so refer to operating manual CDL6(1/2)51 for reference.

The DRO equipment has been adopted to reach high accuracy, stable performance
and good product quality. lt also can realize easy operating, convenient adjustment
and higher efficiency.

9.1. Main technical parameter

9.1.1 Grating pitch 0.02mm (50 graduations of 1mm)
9.1.2 Accuracy t0.08mm (within 20'C 1000mm)
9.1.3 Transverse measurement length: 270mm
Longitudinal measurement length: 750; 1000; 1500mm
9.1.4 Working temperature 0'C - 45"C
9.1 .5 2-position square wave signal of amplitude value 5V and phase angular
difference 90.

9.2. Installation
9.2.1 The parallelism error between guideway and two vertical side planes
of the scale should be within 0.1Omm.
9.2.2 The clearance of two adjacent parallel planes between reading head
and scale body is 1.2-1 .Smm or 3mm. See DRO ruler manual.

9.3. lnspection
Move the work table when power is on. Check if the figures on the DRO
display are normal. The zero setting error should be within t0.001.

9.4. Usage and ma¡ntenance

9.4.1 When the reading head output plug put in or get out from DRO, the
power should þe off.
9.4.2 Clean the swarf and oil from the scale in time to prevent any foreign
matter getting into the protective cover.
9.4.3 lnspect if the coupling screws are loose regularly.
9.4.4 Smear slight silicone oil on the protective cover regularly, which can
prolong the working life of the cover. Be careful not splash oil onto the
grating scale.

29
10. Electric sYstem of machine

10.1 S,ervice of electric equipment

T.hepowermustbeturnedoffwhencheckingthemachineeler:tricequipment'The
the dust should be removed off
motors must be cleaned thoroughly once a year, and
check often the contacts of
the motor coils with dry cloth and manual air blower'
contactors. lf there is any converse-concave in the contactor,
it is necessary to
with file or fine abrasive paper, otherwise the service life
will be shortened
recondition it

10.2 Machine Control

-Ihis ìDiagram (Fig' 10'2'1)
machine wilt be controlled according to the Electric Circuit
of distributing board, see (Fig'
and Electric wiring diagram (Fig. 10.2.3). For the layout
10.2.2).
Ïhismachineispedalbrakelathe.Themainpowerswitchofr:mergencybuttonfor
the machine, press this
the machine, that is to say, when emergency happerrs to
button to stop the spindle motor and water pump motor
of the machine' The switch

Sl\lisspindleenableswitch,itmeansthatonlyafterthisswitchison'canthespindle
for the tr'rrning off and braking
berenabled. sQ2-switch for spindle pedal brake, is used
& backvrrard respectively. The
of spindle.sQ3 and sQ4 are buttons for spindle forwarcl
backward of the spindle can be realized by pressinE down and
releasing
forward and
s¡lindlecontrollinghandle'SB2isspindleinchingbutton,bythisbutton,onlyspindle
fon¡vard inching can be realized: and the spindle control
handle must be in the neutral

position.SA2isswitchforcontrollingwaterpump'SA3isswitchforilluminating.

30
 m
õ
o
[ndle water pump FÞ
Water pump motor Control Transformer llluminating lamp Signal lamp Spindle control
Power Foruârd Backward
L
o
ì Forwaf( Beckwerd o
=.
o Recommended 404 lmni
c.
o.
o rT QF
FU1 FU2 .!
o
o 24U
c
o W 14OVA
o L3
CL
E FUl
oI lmnf q,
(Ð 2sOVA
N
QFl ct
q+
lmnl
<l
I --1 õ
co 24U 3
E 11OVA 20
.9 QF2 ïc so2
f
g QFl 18
o
o Ë sQ3
5 21

o
(¿) !
c KMl
f
o
(D
SB2
KM2 Kll4 -l I SQ4

11
KM1
-l
I KM3
19

UI vt vv1 u2 \r2 w2

3tu
M2

5.sKW c.09Kw

Technical requ¡rement
when the chuck protection switch sQs is not used, short-circuit No. 11 and No. 22.
T-l
sos i - Limit switch for Chuck Guard
ootion
' :i L_l
Electric circuit diagram (Fig.10.2 1)
Diagram of electric distribution board

+ o

TC

PE
ØØØa
ØØØa

QFI QF2 FUI FUI FU2 FU5

r<M2 r<M5 rMl rMl+

+ +
Diagram of electricdistribution board diagram (Ëig. 10.2 2)

32
 rn
1 1 1 0 o
o
o
=.

=.
5
=.
GI
CL
Â,
GI
o a
g¡
o
o =
o

(¿J

L1 L2,LJ,PT

U2 v2 W 2 4 5 8 11 2 1 5 1 I 21 22 U1 V1 W1

XT1
Electric wiring diagram (Fig. 1 0.2.3)
List of ele,ctric equipment

Code Name Application Model& specification Q'ty

MI 3-phase asynchronous Main drive Y1s2S-483 1

motor

M2 Co,cling pump motor Cooling pump AO82-25 1

QF Poì^rer switch Power inlet srN125R40 FFC3P 1

TC Control Transformer Circuit control JBKs-TH 25OVA 1

440 I 24v 1 40v A; 24V1 1 OVA

KMl AC contactor Spindle control cJX3-9/22 1

KM2 AG contactor Spindle forward control cJX3-16/11 1

KM3 ACr contactor Spindle backward control cJX3-16/11 1

KM4 ACt contac{or Water pump motor control cJx3-9t22 1

QFI Marnual motor trigger Main power protect 3VE101s-2MUOO 1

QF2 Manual motor h¡gger Water pump protect 3VE1015-2DUOO 1

FU1 FUISE Transfer primary coil protect RT23-16/14 2

FU2 FUISE Control circuit shorts protect RT23-16/64 1

FU3 FLISE lllumination circuit shorß RT23-16/24 ,|

protect

HLl Single lamp Main motor ready AD-1IB 1

HL2 Single lamp Machine working lamp JC38-B AC24V40\ / 1

sBl Britton Emergency stop LAY3-0225/1 1

s82 Br¡tton Spindle inching control LAY3-1,I 1

SAf Button Spindle control L.AY3-11}i/23 1

SA2 Br"rtton Water pump control LAY3-11)U23 1

Regarding specific models and specifications of some of the electric components

Please refer to the components on spol

34
List of electric equipment ( Siemens )

Gode Name Application Mode!& spec¡f¡cat¡on Q'ty

MI 3-phase asynchronous Main drive Y1325-483 I
motor

M2 Cooling pump motor Cooling pump AOB2-25 1

QF Power switch Power inlet srN125R40 FFC3P 1

TC Control Transformer Circuit control JBK5-160 160VA 1

380/24V60V4; 24V1OOVA
KMl AC contac-tor Spindle control 3TF4010-0X 1

KM2 AC contactor Spindle forward control 3TF4211-0X 1

KM3 AC contactor Spindle backward control 3TF42'11-OX 1

KM4 AC contaclor Water pump motor control 3TF4010-0X 1

QFI Manual motor trigger Main motor protect 3VU1340-1MM00 'l

QF2 Manual motor trigger Water pump motor protect 3VU1 340-1 MD00 1

FUI FUSE Transformer primary coil protect RT23-16/lA 2

FU2 FUSE Control circuit shorts protect RT23-16/4A 1

FU3 FUSE lllumination circuit shorts protect RT23-16t2A 1

HLI Single lamp Main motor ready 3583744-68A60 1

HL2 Single lamp Machine working lamp JC38-B AC24V40W 1

sBl Button Emergency stop 3583603-1HA20 'l

SAl Button Spindle control 3S83602-2KA11 1

sA2 Button Water pump control 3583602-2KA11 1

sB2 Button Spindle inching control 3583602-0AA41 1

Regarding specific models and specifications of some of the electric components

Please refer to the components on spot.

35
List of electric equipment ( Schneider )

Code Name Model& s n o

Y1325-483 I
MI 3-phase asYnchronous Main drive

motor

l,ll2 Cooling p motor Cooling PumP AO82-25 1

Power inlet SIN125R4O FFC3P 1

QF Power switch

TC Control Transformer Circu¡t control JBK5-160 160V4 1

380/24V60V4; 24V100V4

Spindle control LCl-DO910B5C 1

KM1 AC contactor
Spindle forward control LC1-Dl201 BsC 1
KM2 AC contactor
Spindle backward control LC1-Dl20185C I
KM3 AC contactor
Water pump motor control LC1-D091085C 1
KM4 AC contactor
Main motor protect GV2-M16C 1
QFl lvlanual motor trigger

Nlanual motor trigger Water motor protect GV2-M03C 1

QF2
Transformer coil protect RT23-16/14 2
FU1 FUSE

FU2 FUSE Control circuit shorts Protect RT23-16/44 1

FU3 ËUSE lllumination circuit shorts protect RT23-16/24 1

XB2-BVB1C 1
HLl Single lamp Main motor readY
,|

HL2 lamp Machine working lamP JC3€|-B AC24V40W

XB2-BS' 42C I ZB2- BYg 0 I 1
sBl Eìutton Emergency stoP 1

XB2-BD21C
sAl Button Sp¡ndle control 1

Water pump control XB2..BD21C 1

sA2 Button

Spindle inching control XB2-BA31C 1

sB2 lSutton

Regarding specific models and specifications of some of the electrirc components

Please refer to the components on spot.

36
List of electric equiPment ( ABB )

Code Name Application Model& spec¡f¡cat¡on

MI 3-phase asynchronous Main drive Y1325-483 1

motor

Cooling pump AOB2-25 I

M2 Cooling pump motor

QF Power switch Power inlet SINI25R4O FFC3P 1

TC Control Transformer Circuit control JBK5-160 160V4 1

380/24V60VA; 24V100V4

KMl AC contactor Spindle control EB9-30-10 1

KM2 AC contactor Spindle forward control E89-30-01 1

KM3 AC contactor Spindle backward control E89-30-01 1

KM4 AC contactor Water motor control E89-30-10 1

Manual motor trigger Ma¡n motor protect MS325 1

QF1
QF2 Manual motor trigger Water motor protect MS325 1

Transformer primary co¡l Protect S252S-K1 2P1A 2

FUI Breaker

Control circuit shorts Protect S251 S-K6 P4A 1

FU2 Breaker 1

FU3 Breaker lllumination circu¡t shorts protect 5251S-K2 1P2A 1

HLI Single lamp Main motor ready XDY11 AC24V 1

HL2 Single lamp Machine working lamP JC38-BAC24V40W 1

sB1 Button Emergency stop l-'F.Y't1-O2ZS|1 1

SA1 Button Spindle control LAY11-11X/23 1

SA2 Bufton Water pump control LAY11-11X123 1

SB2 Button Spindle inching control t-AY11-11 1

Regarding specific models and specifications of some of the electric components

Please refer to the components on spot.

on
Adjust list of electric components

net 22OYl440Z60Hz
220V
380V 400v 420V ¡140V
50H2/6 (for American reg¡on)
50Hz/60H2 50Hz/60H2 50Hz/60H2 50Hz/60H2
0Hz
Components 220V 440V

QFl 204 11.64 114 10.54 104 20A. 104

QF2 0.554 0.324 0.34 0.294 0.284 0.554 0.284

FU1 1A (24) Note: 1604 Control transformer 14, 250V4 Control transformer 2A

FU2 4A (2A) (64) Note: 24V Control 44, 110V Control 24, 250V4 Ciontrol transformer 6A

FU3 2A (1A) Note: 24V 40W llluminating lamp 24, 110V 40W llluminating lainp 1A

Note: The adjusted values of breakers are referenced values and used according to the
values mark:ed on the labels of motors.

3B
STEADY REST

39
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FEED BOX

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CARRIAGE

43
TAPER ATTACHMENT

CÞ_
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v

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44
HEAD STOCK

(
(

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45
HEAD BOX

FI
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M
HEAD BOX

>

47
TOOL POSTS

\
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48
FOLLOWER REST

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49
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