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(B.a.4) Jcr-Vol 7, Issue 14, 2020 - Heat Analysis of Palm Oil Mesocarp Brick ..
(B.a.4) Jcr-Vol 7, Issue 14, 2020 - Heat Analysis of Palm Oil Mesocarp Brick ..
HEAT ANALYSIS OF PALM OIL MESOCARP BRICK (FIBER ELAEIS GUINEENSIS JACQ)
USING ADHESIVES FROM TAPIOCA, SAGU, ARPUS
Istianto Budhi Rahardja1*, Dany Farras Aji1, Sukarman2, Nana Rahdiana3, Khoirudin4, Safril5, Anwar
Ilmar Ramadhan6
1Plantation Products Processing Technology Department, Politeknik Kelapa Sawit Citra Widya Edukasi, Bekasi, Indonesia
2Mechanical Engineering Department, Sekolah Tinggi Teknologi Wastukancana,
Purwakarta, Indonesia
3Industrial Engineering Department, Universitas Buana Perjuangan Karawang,
Karawang, Indonesia
4Mechanical Engineering Department, Universitas Buana Perjuangan Karawang,
Karawang, Indonesia
5Department of Automotive Industrial Engineering, Politeknik STMI Jakarta, Ministry of Industry, Republic of Indonesia,
Jakarta, Indonesia
6Mechanical Engineering Department, Faculty of Engineering, Universitas Muhammadiyah Jakarta, Jakarta, Indonesia
*Corresponding author email: istianto.rahardja@gmail.com
Abstract
Briquette is charcoal which is further processed into solid form with the aim of having a more attractive appearance and packaging,
which is used for daily alternative energy as a substitute for kerosene and LPG. In this study, the manufacture of briquettes uses three
types of adhesives, namely: tapioca flour, sago, and arpus. The purpose of this study is to determine the effect of the type of adhesive
used on oil palm fiber briquettes to determine the effect of the type of adhesive on oil palm fiber briquettes on the burning time. The
results show that the use of adhesive types on oil palm fiber briquettes affects density, combustion rate, heat value, and ash content. For
the type of tapioca adhesive 15% composition has the highest average density of 0.198 gram / cm 3, the highest average combustion rate
for the type of tapioca flour adhesive is 20%, i.e. 0.0021 gram / second, the highest average heating value for the composition of arpus
adhesive 10%, and the lowest average ash content of the composition of arpus adhesive 10% by 16.8%.
©2020byAdvance Scientific Research. This is an open-access article under the CC BY license (http://creativecommons.org/licenses/by/4.0/)
DOI: http://dx.doi.org/10.31838/jcr.07.13.162
INTRODUCTION in oil palm production, the emergence of the use of oil palm
Energy is the main driver of the national economic wheel. Energy empty fruit bunches fiber problems in the form of an increase in
consumption continues to increase following the demands of the amount of waste produced. One of the strategies for
various development sectors (Patabang, et al., 2012, Hudaya, et processing palm oil waste is through the use of such waste so as
al, 2015, Syawaluddin, et al, 2019, Abdullah, et al., 2020). The to increase its added value (Rahardja, et al., 2019).
current energy needs are met by fossil energy resources such as
petroleum, gas and coal. Some of the non-renewable energy the Charcoal briquettes are charcoal that is further processed into
existence of fossil resources will someday run out (Rahardja, et briquettes in order to make the appearance and packaging more
al., 2018, Syawaluddin, et al, 2017). Therefore alternative energy attractive which can be used for daily alternative energy needs as
sources that we can make alternatives are plant fibers as raw a substitute for kerosene and LPG (Papilo, 2014). Charcoal
materials whose planting does not take up the area of forest land briquettes have many advantages, that is, if they are packaged
and does not take over the raw materials that have been used as attractively, they will have more economic value than charcoal in
food. Biomass is renewable energy that can be used as a solid, traditional markets, briquettes have higher heat, odorless, clean,
liquid and gas fuel, and currently the process of gasification and and durable. Charcoal briquettes are solid fuels that can ignite for
liqualification as well as direct combustion is the most widely a long time (Thoha, et al., 2010, Tobing, 2007).
used biomass technology (Ismayana, et al., 2012). The direct There are two ways in making briquettes, namely low pressure
combustion process is the simplest and most widely used by using binder clay, bentonite, and Yucca Starch and high
technology, especially in developing countries. The use of pressure without binder. The effect of the type of adhesive on the
biomass as an energy source can reduce the burden of pollution manufacture of coal briquettes using the type of tapioca
such as global warming resulting from the use of fossil energy as adhesive, which is treated with each percentage of adhesive is
a result of the production of CO2 gas in the combustion process. 5% and 7%. The result is the use of 5% and 7% tapioca adhesive
CO2 gas production from the biomass combustion process is the can ignite during the flame test with a burning time of 45
same amount of CO2 gas absorbed by plants so it does not cause minutes and 30 minutes is the best treatment, because it gives a
global warming (Embrandiri, et al., 2012). The palm oil industry good appearance and there is no cracking results in each given
is one of the plantation industries that is experiencing growth. At moisture content. The duration of ignition will be affected by the
the end of 2000 the area of oil palm plantations in Indonesia number of types of adhesives used. The more types of adhesives
reached 4,158,077 Ha, then increased to 7,363,847 Ha in 2008 or are added, the shorter the combustion time (Sasidharan, et al.,
in other words the growth of oil palm area was around 77.1% in 2010). Research shows the heating value of briquettes without
the last 8 years. Palm oil production in Indonesia, in 2000 binder and high pressure has a higher heating value (13800 MJ /
reached 7,000,508 tons to 17,539,788 tons in 2008 or the kg) compared to briquettes that use binder. This shows that the
percentage of production over the past 8 years reached 150% addition of adhesive reduces the heating value of the briquettes.
(Lee, et al., 2013, Rahardja, et al., 2019). Along with the increase The higher the specific gravity of the adhesive, the higher the
RESEARCH METHOD
Research methods carried out in stages can be seen in Figure 1.
The research step by step are: so that a mixture of charcoal powder with each adhesive
was obtained at the percentages of 10%, 15%, and 20%,
Preparation of sample respectively. The dough mixture is then homogenized by
1. Cleaning and drying. Palm oil is cleaned from the dirt that stirring repeatedly, until ready to be molded into
follows. Drain palm oil fiber under sun for 2 days. briquettes.
2. Coal making. Burn the charcoal with a drum at a 5. Printing. The resulting dough of charcoal dough with each
temperature of 150 - 200oC for 2 hours until it becomes type of adhesive was then molded into briquettes using a
charcoal. sponge molded diameter of 2.54 cm and 3 cm high. Charcoal
3. Suction. The resulting fiber was refined using a filter and dough was added to the mold, then fried with a large
then filtered using a 60 mesh filter. briquette pressure binder. After that, the lock is unlocked so
4. Mixing. Coated charcoal then weighed 200 grams for each that the adapter is free of mold and ready to be removed.
type of adhesive. Tapioca, sago and arpus flour are weighed Then dry it by soaking it in direct sunlight for 2 days.
10 grams, 15 grams, and 20 grams. The tapioca flour and
sago are mixed with water in a 1: 1 ratio, then heated while Testing
stirring to obtain a sticky paste. The arpus is heated in a Density
container until it melts and stirs to make it homogeneous. The sample is first measured by its dimension, which is the
They were then mixed with the adhesive they were made, diameter and height of the sample. Samples were weighed
individually in the cups using weights to find the sample weight. measured in dimension then were placed at the burning site.
Calculate the density of the sample using the following formula Turn on the sample already in place. Measure the time from the
(Masturin, 2002): start of the burn until all parts of the sample become ashes.
Calculating the rate of combustion using the following formula
(Masturin, 2002):
(1)
(3)
d. Rate of ash. The cleaned cup in the dry position is weighed
Heat Value first. Samples that have become ash are then weighed.
Prepare 100 grams of water in a beaker. Measure the water Calculating the rate of ash (%) with sediment (Yuwono, 2009):
temperature using a thermometer and make sure the water
temperature is 30oC. Prepare the burner for a sample and place a
beaker glass containing water along with the thermometer.
Samples that were measured in dimension then were placed at
the burning site. Turn on the sample that has been placed. (4)
Measure the highest temperature of the water in the beaker.
Calculating the value of a calorie using a formula (Yuwono, RESULT AND DISCUSSION
2009): Making Process
Drying
The raw material for palm oil fiber must be carried out by the
drying process using hot air or solar heat for 2 days on the raw
(2) material. This is done to reduce the water content of the raw
material for palm oil fiber so that the carbonization process or
Burning rate the process of making charcoal perfectly.
Prepare the burner for a sample and place a beaker glass
containing water along with the thermometer. Samples that were
Making Charcoal
The raw material of palm fiber is made of charcoal by using a materials for charcoal and chimney drum. Lighted by burning it
modified pyrolysis tool made from used drums. Modified drum using a gas stove. After the raw material is lit, the temperature at
furnace consists of three parts, namely for combining raw the time of coking is around 150oC-200oC for 1 hour. After 1 hour,
materials from the body of the drum for combustion, the lid of raw materials that have become charcoal, then removed.
the upper furnace that functions as a place for entry of raw
Kneading Printing
Charcoal that has gone through the flouring process is then The results of the charcoal flour dough with each type of
weighed as much as 100 grams for each type of adhesive. For the adhesive are then molded into briquettes using a pipe mold with
a diameter of 2.54 cm and a height of 3 cm. The charcoal flour
manufacture of adhesives using Tapioca flour, Sago and arpus dough is put into a mold, then pressed with a briquette press
weighed as much as 10 grams, 15 grams and 20 grams. For this with a large pressure until solid. After that, the lock is opened so
type of tapioca and Sago flour adhesives, they are mixed with that the press releases from the mold and is ready to be removed.
water in a ratio of 1: 1, then heated while stirring to get a sticky Then do the drying by drying in the direct sun for several 2 days.
paste. For this type of arpus adhesive is heated in a container
until it melts while stirring to make it homogeneous. Then each Testing Results
mixed with adhesives that have been made, to obtain a mixture Density
of charcoal powder with the respective tools with a percentage of From the test results show that the differences of each type of
10%, 15%, and 20%, the mixture is in the form of dough and then adhesive and the percentage of adhesive as follows:
homogeneous by stirring repeatedly, until ready to be printed
into briquettes.
Data from the test results showed that the lowest mass type of of Tapioca adhesive with a composition of 15% with an average
arpus adhesive with a composition of 10% with an average density of 0.198 (gram / cm3).
density of 0.156 (gram / cm3) and the highest density of the type
Density (gram/cm3)
0.205 0.198
0.200
0.195
0.190 0.184
0.179 0.181
0.185 0.176
0.180 0.173
0.175 0.168
0.170 0.163
0.165 0.156
0.160
0.155
0.150
10% 15% 20%
Different types of adhesives affect the density value of the also influenced by the volume of the briquettes where briquettes
resulting briquettes. The type of adhesive that has a high density that have low volumes will produce low densities while
will produce charcoal briquettes with high density, while the briquettes that have high volumes will also produce
type of adhesive that has a low density will produce charcoal high volumes.
briquettes with a low density as well. The density of briquettes is
Combustion Rate
The rate of combustion that occurs from oil palm fiber briquette material with some adhesive can be seen in the table below.
From the test results show that the longest burning rate is burning rate is obtained on an arpus adhesive with a
obtained on the adhesive from tapioca flour with a composition composition of 10%.
of 20%, with an average of 0.0021 gram/second while the fastest
Different types of adhesives affect the rate of combustion. The influenced by the heating value of each type of adhesive with
type of adhesive affects the mass of the briquette, so that different composition as well.
briquettes that have a greater mass will produce charcoal
briquettes with a longer burning rate, while briquettes that have Heat Value
a smaller mass will produce charcoal briquettes with a lower The heating value produced from some adhesives on oil palm
burning rate as well. The rate of combustion in briquettes is also fiber briquettes can be seen in the table below.
Early Final
Mass Difference Heat
Adhesive Sample Temperature Temperature
(gram) (oC) (Kal)
(oC) (oC)
4 2.93 30 48 18 232.056
5 3.53 30 49 19 295.108
Average 3.28 30 48 18 261.730
1 3.07 30 46 16 216.128
2 3.43 30 46 16 241.472
Arpus 15% 3 3.79 30 45 15 250.140
4 2.88 30 44 14 177.408
5 3.73 30 47 17 279.004
Average 3.38 30 46 16 232.830
1 3.82 30 46 16 268.928
2 3.90 30 45 15 257.400
Arpus 20% 3 3.52 30 45 15 232.320
4 3.37 30 43 13 192.764
5 3.57 30 46 16 251.328
Average 3.64 30 45 15 240.548
From the test results show that the highest heating value is 261.730 cal for 10% composition, 232.830 cal for 15%
obtained on the adhesive from arpus with Average, which is composition, and 240.548 cal for 20% composition.
The type of adhesive factor greatly influences the heating value carbon will produce a high calorific value for charcoal briquettes.
of the charcoal briquettes produced. High levels of bound carbon The higher the carbon content is bound the higher the calorific
will cause a high heating value of charcoal briquettes. Each type value, because every oxidation reaction will produce calories.
of adhesive has different levels of bonded carbon, which results
in different heating values for each type of raw material for Ash Levels
charcoal briquettes. Raw materials that have high levels of bound The ash content of the burning test of oil palm fiber briquettes
with several adhesives can be seen in the table below.
On the results of testing the ash content shows that the lowest Average ash content obtained from the adhesive from arpus is 16.04% for
the composition of 10%, 16.64% for the composition of the 15% arpus adhesive, and 16.84% for the highest Average ash content from
the adhesive Sago is 21.42% for the composition of 20%. From all the ash content test results showed that all the adhesives from
Tapioca, Sago and arpus did not meet the Indonesian National Standard (SNI) with a maximum ash content standard of 8%
.
Fig. 7. Graph Average Effect of Adhesive Type on Ash Content.
This affects the heating value of the briquettes. The higher ash density of 0.198 gram / cm3, the highest average combustion rate
content in briquettes, the lower the heating value produced due for the type of tapioca flour adhesive is 20%, i.e. 0.0021 gram /
to the low heat transfer to the inside of the briquette and the second, the highest average heating value for the composition of
diffusion of oxygen to the surface of the charcoal briquettes arpus adhesive 10%, and the lowest average ash content of the
during the combustion process and the high ash content can composition of arpus adhesive 10% by 16.8%. The use of
produce dust emissions that cause air pollution and affect the composition in the addition of tapioca adhesive, sago, and arpus
combustion volume. affects the density, combustion rate, heat value, and ash content.
Tapioca adhesives using the composition of 10%, 15% and 20%
CONCLUSIONS have a density of 0.184 gram / cm3, 0.198 gram/cm3, and 0.181
The conclusion obtained from this study is: the use of the type of gram / cm3. The combustion rate of 0.0013 grams/second,
adhesive on oil palm fiber briquettes affects the density, 0.0019 grams / second and 0.0021 grams/second. The heating
combustion rate, heating value, and ash content. For the type of value is 214.412 cal, 192.474 cal, and 178.499 cal. Ash content of
tapioca adhesive 15% composition has the highest average 16.50%, 16.53% and 16.62%.