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PIPER AIRCRAFT CORPORATION

INSPECTION REPORT
This form meets requirements of FAR Part 43 • Inspections must be performed by persons authorized by the FAA.
Model Name: SENECA II Model No.: PA - 34 - 200T Serial No.: Registration No.:

Circle Type of Inspection (See Notes 1, 2, 3 and 4) Perform all inspections or operations at each of the inspection

Inspector

Inspector
50 100 Annual intervals as indicated by a circle (O)

100

100
DESCRIPTION L R DESCRIPTION L R

50

50
A. PROPELLER GROUP CAUTION: USE CAUTION NOT TO
CONTAMINATE PRESSURE
WARNING: USE EXTREME CAUTION WHEN PUMP WITH CLEANING FLUID.
ROTATING PROPELLER BY
HAND; PROPELLER MAY KICK 10. Clean engine with approved solvents.......................... O O O
BACK. PRIOR TO ROTATING 11. Check condition of spark plugs.
PROPELLER ENSURE BOTH (Clean and adjust gap as required, see Note 9.)......... O O O
MAGNETO SWITCH(S) ARE OFF NOTE: If fouling of spark plugs is apparent,
(GROUNDED). IF MAGNETO(S) rotate bottom plugs to upper plugs.
ARE NOT GROUNDED, TURNING 12. Check cylinder compression. (See Note 7.) ................ O O O
PROPELLER MAY START 13. Inspect ignition harness and insulators for security of
ENGINE. mounting, tight connections, high tension leakage and
1. Inspect spinner and back plate for cracks, dents, continuity. (See Notes 9 and 23.)................................ O O O O
missing screws, and security....................................... O O O O 14. Check magneto points for proper clearance.
2. Inspect blades for nicks and cracks............................. O O O O (Maintain clearance at 0.018 +006.) (See Note 9.) ..... O O O
3. Inspect for grease and oil leaks................................... O O O O 15. Inspect magnetos. (See Note 18) ................................ O O O
4. Lubricate propeller per Lubrication Chart, Section II... O O O O 16. Check breaker felts for proper lubrication.................... O O O
5. Inspect spinner mounting brackets for cracks and 17. Check magnetos to engine timing ............................... O O O
security ........................................................................ O O O 18. Remove induction air filter and tap gently to remove
6. Inspect propeller mounting bolts for condition and dirt particles. (Replace as required.) ........................... O O O O
security. If safety is broken, re-torque and safety ........ O O O 19. Clean injector nozzles as required.
7. Inspect hub parts for cracks and corrosion ................. O O O (Clean with acetone only.) ........................................... O O O O
8. Rotate blades and check for tightness in hub 20. Replace the pressure system inlet air filter
pilot tube. (Refer to Section VIII.)................................. O O O (i.e., central air filter, gyro filter, etc.) element.
9. Inspect complete propeller and spinner assembly for (See Note 13.) ............................................................. O O O
security, chafing, cracks, deterioration, wear, and 21. Remove induction air box valve and inspect for
correct installation ....................................................... O O O evidence of excessive wear or cracks. Replace
10. Check propeller air pressure ...................................... O O O O defective parts ............................................................. O O O
22. Inspect fuel injector attachments for loose hardware .. O O O
B. ENGINE GROUP 23. Inspect engine primer system for operation, security,
WARNING: READ NOTE 24 BEFORE and leaks ..................................................................... O O O
COMPLETING INSPECTION. 24. Check intake seals for leaks and clamps for tightness O O O
25. Inspect all air inlet duct hoses. (Replace as required.) O O O
WARNING: IF MAGNETO(S) ARE NOT
26. Inspect condition of flexible fuel lines .......................... O O O
GROUNDED, TURNING
27. Inspect fuel system for leaks. (See Note 17.) .............. O O O
PROPELLER MAY START
28. Inspect engine-driven and electric fuel pumps for
ENGINE. USE EXTREME
condition and operation. Replace as required.
CAUTION WHEN ROTATING
(See Note 12.) ............................................................. O O O
PROPELLER BY HAND;
29. Inspect dry-air pressure pumps for condition and
PROPELLER MAY KICK BACK.
operation, and security of lines.
PRIOR TO ROTATING
(See paragraph 10-16a.) ............................................. O O O
PROPELLER ENSURE BOTH
30. Check throttle, alternate air, mixture and propeller
MAGNETO SWITCH(S) ARE OFF
governor controls for security, travel and operating
(GROUNDED).
condition ...................................................................... O O O
NOTE: Read Note 26 prior to completing this 31. Inspect exhaust stacks, connections and gaskets.
group. (Replace gaskets as required.) ................................... O O O O
1. Remove engine cowling and inspect for internal and 32. Inspect breather tubes for obstructions and security... O O O
external damage.......................................................... O O O O 33. Inspect crankcase for cracks, leaks and security of
2. Clean and inspect cowling for cracks, distortion, and seam bolts ................................................................... O O O
loose or missing fasteners........................................... O O O 34. Inspect engine mounts for cracks and loose
3. Drain oil sump ............................................................. O O O mountings.................................................................... O O O
4. Clean suction oil strainer at oil change; inspect 35. Check rubber ending mount bushings for
strainer for foreign particles ......................................... O O O deterioration. (Replace as required.) ........................... O O O
5. Change full flow (spin on type) oil filter element; 36. Inspect all engine baffles for condition and security .... O O O
inspect element for foreign particles. )......................... O O O O 37. Inspect firewall seals ................................................... O O O
6. Inspect oil temperature sender unit for leaks and 38. Inspect condition of alternator and starter................... O O O
security ........................................................................ O O O 39. Inspect all lines, air ducts, electrical leads and
7. Inspect oil lines and fittings for leaks, security, engine attachments for security, proper routing,
chafing, dents, & cracks. (See Note 26.) ..................... O O O O chafing cracks, deterioration and correct installation... O O O O
8. Clean and inspect oil radiator cooling fins................... O O O 40. Check air conditioning compressor oil level ................ O O
9. Fill engine with oil per information on cowling or in 41. Check condition and tension of compressor drive belt.
Lubrication Chart, Section II........................................ O O O (Refer to Service Manual, Section XIV.) ...................... O O

Owner:

PA-34-200T SENECA II —1— JANUARY 1, 2009


(PART NUMBER 230-856)
Circle Type of Inspection (See Notes 1, 2, 3 and 4) Perform all inspections or operations at each of the inspection

Inspector

Inspector
50 100 Annual intervals as indicated by a circle (O)

100

100
DESCRIPTION L R DESCRIPTION

50

50
B. ENGINE GROUP (CONT.) D. CABIN AND COCKPIT GROUP
42. Check security of compressor mounting ..................... O O 1. Inspect cabin entrance doors, cargo and baggage doors for
43. Inspect compressor clutch security and condition of damage and operation. ............................................................ O O
wiring. .......................................................................... O O 2. Inspect condition and security of cabin entrance door, cargo
44. Lubricate all controls. (See Section II.)........................ O O O and baggage door locks, latches and hinges.
45. Inspect and clean oil pressure relief valve................... O O O (See paragraphs 4-56a and 4-56b.) ......................................... O O
46. Inspect engine set-up per TCM SID97-3C or later. 3. Inspect windows for condition and security. ............................. O
See also paragraph 8-60 ............................................. O O O 4. Inspect upholstery for tears ...................................................... O
5. Inspect seats and attaching brackets and hardware for
C. TURBOCHARGER GROUP condition, security, and operation ............................................. O
1. Inspect all air inlet ducting and compressor discharge 6. Inspect seat belts and shoulder harnesses per Section IV,
ducting for worn spots, loose clamps or leaks............. O O O O Restraint System ...................................................................... O
2. Inspect engine air inlet assembly for cracks, loose 7. Inspect trim operation............................................................... O
clamps and screws ...................................................... O O O O 8. Inspect operation and condition of rudder pedals .................... O
3. Inspect exhaust ducting and exhaust stacks for signs 9. Inspect parking brake handle and toe brakes for operation
of leaks or cracks. Check all clamps for tightness ....... O O O O and cylinder leaks..................................................................... O
4. Carefully check all turbo support brackets, struts etc., 10. Inspect control wheels, column, pulleys bobweight and
for breakage, sagging or wear..................................... O O O O cables. (See Note 28.) .............................................................. O
5. Perform V-Band Coupling 100-hour inspection, 11. Inspect flap control cable attachment bolt, per
per paragraph 8-27a.................................................... O O O Paragraph 5-35a. ..................................................................... O
6. Inspect all oil lines and fittings for wear, leakage, 12. Inspect landing, navigation, cabin and instrument lights .......... O O
heat damage or fatigue................................................ O O O O 13. Inspect instruments, lines and attachments ............................. O
7. Inspect bypass valve for security and safety ............... O O O O 14. Inspect gyro operated instruments and electric turn and bank.
8. Run up engines, check all instruments for smooth, (Overhaul or replace as required.) ........................................... O
steady response .......................................................... O O O O 15. If installed, replace filters in gyro horizon and directional gyro
9. Install engine cowling .................................................. O O O O instruments............................................................................... O
16. Replace the pressure system inlet air filter (i.e., central air
filter, gyro filter, etc.) element ................................................... O
17. If installed, replace vacuum regulator filter element ................. O
18. Inspect static system, altimeter and transponder for
installation/certification per latest revision of AC43.13-1 and
current test/inspection per FAR’s 91.411 and 91.413,
respectively .............................................................................. O
19. Inspect and test ELT per FAR 91.207.
(See Testing ELT, Section XII.) ................................................. O
20. Inspect operation of fuel selector valves .................................. O
21. Inspect operation of fuel drains. ............................................... O
22. Inspect condition of heater controls and ducts ......................... O
23. Inspect condition of air vents. ................................................... O
24. Inspect condition of air conditioning ducts................................ O
25. Remove and clean air conditioning evaporator filter................. O
26. Inspect stabilator control stops to ensure stop has not
loosened and jam nuts are tight ............................................... O
27. Inspect rudder control stop to ensure stop has not loosened
and locknuts are tight ............................................................... O
28. If installed, inspect portable fire extinguisher minimum weight
as specified on nameplate........................................................ O

PA-34-200T SENECA II —2— JANUARY 1, 2009


(PART NUMBER 230-856)
Circle Type of Inspection (See Notes 1, 2, 3 and 4) Perform all inspections or operations at each of the inspection

Inspector

Inspector
50 100 Annual intervals as indicated by a circle (O)

100

100
DESCRIPTION DESCRIPTION

50

50
E. FUSELAGE AND EMPENNAGE GROUP 33. Inspect all control cables, electrical leads, air ducts, and
attaching parts for security, routing, chafing, deterioration,
1. Remove inspection plates and panels ..................................... O wear and correct installation..................................................... O
2. Inspect battery box and cables Flush area as required and 34. Inspect ELT battery for condition/date per FAR 91.207............ O
fill battery per Battery, Section II............................................... O O 35. Inspect ELT installation and antenna for condition and
3. Check fluid level in brake reservoir. (Fill as required.) ............. O O security. Replace antenna if bent or damaged ........................ O
4. Inspect electronics installations for condition and security....... O 36. Install inspection plates and panels ......................................... O
5. Inspect antennas, mounts, and wiring for damage and 37. Inspect aileron control stops to ensure stops have not
security .................................................................................... O loosened and locknuts are tight ............................................... O
6. Inspect skins, bulkheads, frames, and stringers for damage,
irregularities, or structural defects (i.e. - skin cracks, F. WING GROUP
distortion, dents, corrosion, and loose or missing rivets) ......... O
7. For airplanes used for training, equipped with Prestolite 1. Remove inspection plates and fairings .................................... O
pumps: Inspect hydraulic pump motor brushes. 2. Inspect wing surfaces and tips for damage, loose rivets, and
(See Note 16.) .......................................................................... O condition of walkway................................................................. O
8. Inspect aft wing attach fittings per paragraph 4-33a. ............... O 3. Inspect ailerons for surface damage or irregularities
9. Check hydraulic pump fluid level. (Fill as required.) ................. O O (i.e. - skin cracks, distortion, dents, corrosion, and excessive
10. Inspect hydraulic lines for damage and leaks........................... O paint build up); structural defects (i.e. - loose or missing
11. Check air conditioning system for refrigerant leaks.................. O rivets); misrigging or structural imbalance; hinge damage,
12. Check refrigerant level in sight gauge of receiver-dehydrator. excessive wear, freedom of movement and proper lubrication;
(Refer to Section XIV.) .............................................................. O O and attachment points for missing or worn hardware............... O
13. Inspect air conditioner condenser air scoop for condition and 4. Inspect aileron hinge pins for condition and security................ O
rigging....................................................................................... O O 5. Inspect aileron cables, terminals, turnbuckles, fittings, guides,
14. Inspect cabin heater. (See AD 2004-21-05.) ............................ O O pulleys, and bellcranks for safety, condition, and operation.
15. Check fuel lines, valves and gauges for damage and (See Note 28.) ......................................................................... O
operation .................................................................................. O 6. Inspect aileron cable tension per Chart V-I.
16. Check security of all lines......................................................... O Use a tensiometer .................................................................... O
17. Inspect vertical fin for surface damage or irregularities 7. Inspect pitot mast for damage and condition ........................... O
(i.e. - skin cracks, distortion, dents, corrosion, and excessive CAUTION: SEVERE BURNS CAN RESULT FROM
paint build up); structural defects (i.e. - loose or missing COMING IN CONTACT WITH A HEATED
rivets); misrigging or structural imbalance; hinge damage, PITOT TUBE.
excessive wear, freedom of movement and proper lubrication; 8. Check pitot heat ....................................................................... O
and attachment points for missing or worn hardware............... O 9. Inspect flaps for surface damage or irregularities (i.e. - skin
18. Inspect vertical fin attachments for condition and security ....... O cracks, distortion, dents, corrosion, and excessive paint build
19. Inspect rudder for surface damage or irregularities (i.e. - skin up); structural defects (i.e. - loose or missing rivets);
cracks, distortion, dents, corrosion, and excessive paint build misrigging or structural imbalance; hinge damage, excessive
up); structural defects (i.e. - loose or missing rivets); wear, freedom of movement and proper lubrication; and
misrigging or structural imbalance; hinge damage, excessive attachment points for missing or worn hardware...................... O
wear, freedom of movement and proper lubrication; and 10. Inspect flap hinge bolts for condition and security. Replace as
attachment points for missing or worn hardware...................... O required .................................................................................... O
20. Inspect rudder hinges, horn and attachments for damage 11. Lubricate per Lubrication Chart, Section II............................... O O
and operation ........................................................................... O 12. Inspect aft wing rib assembly, WS 49.25., per paragraph
21. Inspect rudder tab hinge bolts for excess wear. 4-16a. ....................................................................................... O
(Replace as required.) (See Note 14.) ..................................... O 13. Inspect wing fore and aft attach fittings, and bolts, for security,
22. Inspect rudder trim mechanism. (See Note 14.)....................... O corrosion and condition ............................................................ O
23. Inspect stabilator and tab for surface damage or irregularities 14. Retorque wing aft spar attach bolts per paragraph 4-16b. ....... O
(i.e. - skin cracks, distortion, dents, corrosion, and excessive 15. Inspect fuel tanks and lines for leaks and water ...................... O
paint build up); structural defects (i.e. - loose or missing 16. Remove, drain and clean fuel filter bowls ................................ O O
rivets); misrigging or structural imbalance; hinge damage, 17. Inspect fuel tanks for minimum octane and capacity markings O
excessive wear, freedom of movement and proper lubrication; 18. Inspect fuel tank vents. ............................................................ O
and attachment points for missing or worn hardware............... O 19. Inspect all control cables, air ducts, electrical leads, lines, and
24. Inspect stabilator tab horn and attachments for damage, attaching parts for security, routing, chafing, deterioration,
security, and operation ............................................................. O wear, and correct installation.................................................... O
25. Inspect stabilator attachments and attach brackets for 20. Install inspection plates and fairings......................................... O
corrosion, rust, and security. (See Stabilator Attach Fitting
Corrosion Inspection, paragraph 4-18a.) ................................. O
26. Inspect stabilator and tab hinge bolts and bearings for excess
wear. (Replace as required.) ................................................... O
27. Inspect stabilator trim mechanism for condition, security, and
operation ................................................................................. O
28. Inspect aileron, rudder, stabilator, and stabilator trim cables,
terminals, turnbuckles, guides, fittings, and pulleys for safety,
condition, and operation. (See Note 28.) ................................ O
29. Inspect rudder, stabilator, and stabilator trim cable tension
per Table V-I. Use a tensiometer. ............................................. O
30. Lubricate per Lubrication Chart, Section II .............................. O O
31. Inspect strobe lights for security and operation ....................... O
32. Inspect security of Autopilot bridle cable clamps.
(See Note 28.) ......................................................................... O

PA-34-200T SENECA II —3— JANUARY 1, 2009


(PART NUMBER 230-856)
Circle Type of Inspection (See Notes 1, 2, 3 and 4) Perform all inspections or operations at each of the inspection

Inspector

Inspector
50 100 Annual intervals as indicated by a circle (O)

100

100
DESCRIPTION DESCRIPTION L R

50

50
G. LANDING GEAR GROUP 34. Inspect the bolt and bushing associated with the
attachment of the P/N 95712-004 retraction link
NOTE: The following inspections incor porate the assembly to the actuator mounting bracket. Replace
requirements of Piper Service Bulletin (PSB) No. if “wear grooves” are noted in
1123B. Any later revisions to PSB No. 1123 must either the bolt or bushing ............................................ O
be complied with separately. See also AD 2005- 35. Inspect the AN23-25 stop bolt in the actuator
13-16. mounting bracket for condition and security ................ O
1. Inspect main gear trunnion assembly for condition. 36. Lubricate per Lubrication Chart, Section II.................. O O
(See Note 11.) ......................................................................... O 37. Verify proper adjustment of nose gear down lock link
2. Check oleo struts for proper extension and evidence of by rigging per Nose Landing Gear, Installation and
fluid leakage. (See Oleo Struts, Section II.) ............................. O O Rigging, Section VII ..................................................... O
3. Inspect wheel alignment, if required ........................................ O 38. Inspect the Tunnel Bracket (P/N 95554-000)
4. Put airplane on jacks. (per Section II) ...................................... O installation per Nose Landing Gear, 100 Hour Tunnel
5. Inspect tires for cuts, uneven or excessive wear and slippage O Bracket Installation Inspection, Section VII.................. O
6. Remove wheel, clean, check and repack bearings ................. O WARNING: DO NOT REMOVE JACKS UNTIL
7. Inspect wheels for cracks, corrosion and broken bolts. ........... O IT HAS BEEN DETERMINED
8. Check tire pressure per Section II, Table II-I ............................ O O THAT THE LANDING GEAR IS
9. Inspect brake linings and discs for condition and wear. DOWN AND LOCKED.
(Refer to paragraph 7-52.) ....................................................... O O
10. Inspect brake backing plates ................................................... O 39. Remove airplane from jacks ........................................ O
11. Inspect brake lines and retaining clamps ................................ O H. SPECIAL INSPECTION
12. Inspect condition of nose gear centering spring and bungees O
13. Inspect gear forks for damage ................................................. O See Special Inspections, Requirements, Paragraph 8.
14. Inspect nose and main gear actuators .................................... O
I. OPERATIONAL INSPECTION
15. Inspect main gear trunnion pin. Replace, if necessary ............ O
16. Inspect hydraulic lines, electrical leads, and attaching parts 1. Check fuel pumps, fuel tank selector and crossfeed
for condition and security (i.e. - routing, chafing, damage, operation ..................................................................... O O O O
wear, etc.)................................................................................. O 2. Check fuel quantity and pressure or flow gauges........ O O O O
17. Inspect drag and side brace link bolts. (Replace as required.) O 3. Check oil pressure and temperature gauges............... O O O O
18. Inspect gear doors and attachments for condition and 4. Check alternator output .............................................. O O O O
security ..................................................................................... O 5. Check manifold pressure gauge.................................. O O O O
19. Inspect gear warning horn and light for operation ................... O 6. Check alternate air. ..................................................... O O O O
20. Retract gear - check operation ................................................ O 7. Check parking and toe brake....................................... O O
21. Retract gear - inspect doors for clearance and operation ....... O 8. Check pressure gauge ................................................ O O
22. With gear retracted, check “Free Fall” valve operation ............. O 9. Check gyro for noise and roughness........................... O O
23. Inspect operation of squat switch ............................................ O 10. Check cabin heater and defroster ............................... O O
24. Inspect down lock switches, up switches, and electrical leads 11. Check magneto RPM variation.................................... O O O O
for security ............................................................................... O 12. Check magneto switch operation ................................ O O O O
25. Check downlocks for operation and adjustment ....................... O 13. Check throttle and mixture controls ............................. O O O O
NOTE: In the following inspections, refer to Nose 14. Check propeller controls and propeller action. ............ O O O O
Landing Gear; Inspection; Section VII. 15. Check engine idle ........................................................ O O O O
16. Check electronic equipment operation (Refer to
26. Inspect nose gear steering control and travel. See Nose
Section XII for ELT check) ........................................... O O
Landing Gear, Alignment, Section VII ...................................... O
17. Check air condition compressor clutch operation........ O O
27. Inspect nose and main gear struts, attachments, torque links,
18. Check air conditioner condenser scoop operation ...... O O
retraction links, bolts, and bushings for condition and security.
19. Check operation of flight controls and flaps................. O O
(See Note 10.) .......................................................................... O
20. Check operation of Autopilot, including automatic
28. Inspect nose gear upper drag link AN7-35 attach bolt or the
pitch trim and manual electric trim. (See Note 22.) ..... O O
alternate NAS6207-50D bolt per Nose Landing Gear, 100
Hour Upper Drag Link Attach Bolt Inspection, Section VII ....... O J. GENERAL
29. Inspect the nose gear retraction link retention spring
(P/N 96178-0) for damage, distortion, or corrosion ................. O 1. Aircraft conforms to FAA Specifications ...................... O O
30. Remove triangular shaped, nose gear strut servicing access 2. Latest revision of applicable FAA Airworthiness
panel located in the forward baggage compartment: Directives complied with ............................................. O O
a. Inspect nose tiller roller, steering arm channel and tiller 3. Current and correct Pilot’s Operating Handbook is in
track for condition ............................................................... O the airplane.................................................................. O O
b. Examine the tiller, tiller roller, steering arm channel and 4. Appropriate entries made in the Aircraft and Engine
turn-stop bosses for damage caused by exceeding nose Log books.................................................................... O O
wheel turn limits when towing with power equipment ........ O 5. Registration Certificate is in the aircraft and properly
c. Inspect the AN4-10A bolts attaching the P/N 95393-00 displayed ..................................................................... O O
arm to the steering channel for proper torque 6. Aircraft Equipment List, Weight and Balance and
(50–70 in. lbs). If found loose, replace bolts & re-torque .... O FAA Form(s) 337 (if applicable) are in the aircraft
31. Inspect the nose gear drag link center pivot and attachment and in proper order...................................................... O O
bolts for condition and security. (Replace as required.) ........... O 7. Operational inspection and run-up completed............. O O
32. Inspect the nose gear down lock link assembly for binding, 8. Aircraft cleaned and lubricated after wash
worn spring retention pin, and any noticeable elongation of (as required) ................................................................ O O
the hole associated with the spring retention pin. Inspect the
down lock spring for damage, distortion, or corrosion. Clean
and lubricate using MIL-PRF-7870C oil (See Note 6.) ............. O
33. Inspect the actuator mounting bracket per Nose Landing
Gear, 100 Hour Actuator Mount Bracket Inspection,
Section VII ................................................................................ O

PA-34-200T SENECA II —4— JANUARY 1, 2009


(PART NUMBER 230-856)
K. NOTES
1. Refer to Piper's Customer Service Information File P/N 1753-755 for latest revision dates to Piper Inspection Reports/Manuals and the Seneca II
Service Manual, P/N 761-590. References to section, paragraph, figure, or table are to the appropriate section, paragraph, figure, or table in the
service manual.
WARNING: INSTRUCTIONS FOR CONTINUED AIRWORTHINESS (ICA) FOR ALL NON-PIPER APPROVED STC INSTALLATIONS ARE NOT
INCLUDED IN THIS MANUAL. WHEN A NON-PIPER APPROVED STC INSTALLATION IS INCORPORATED ON THE AIRPLANE,
THOSE PORTIONS OF THE AIRPLANE AFFECTED BY THE INSTALLATION MUST BE INSPECTED IN ACCORDANCE WITH THE
ICA PUBLISHED BY THE OWNER OF THE STC. SINCE NON-PIPER APPROVED STC INSTALLATIONS MAY CHANGE SYSTEMS
INTERFACE, OPERATING CHARACTERISTICS AND COMPONENT LOADS OR STRESSES ON ADJACENT STRUCTURES, THE
PIPER PROVIDED ICA MAY NOT BE VALID FOR AIRPLANES SO MODIFIED.
2. Inspections or operations are to be performed as indicated by a “O” at the 50 or 100 hour inspection interval. Inspections or operations (i.e. -
component overhauls/replacements, etc.) required outside the 50/100 hour cycle are listed as special inspections in paragraph 8. Inspections must be
accomplished by persons authorized by the FAA.
a. The 50 hour inspection accomplishes preventive maintenance, lubrication and servicing as well as inspecting critical components.
b. The 100 hour inspection is a complete inspection of the airplane, identical to an annual inspection.
NOTE: A log book entry should be made upon completion of any inspections.
3. Piper Service Bulletins are of special importance and Piper considers compliance mandatory. In all cases, see Service Bulletin/Service Letter Index
P/N 762-332 to verify latest revision. See also Table III-II.
4. Piper Service Letters are product improvements and service hints pertaining to servicing the airplane and should be given careful attention.
5. Inspections given for the power plant are based on the engine manufacturer’s operator’s manual (X30583) for this airplane. Any changes issued to the
engine manufacturer’s operator’s manual shall supersede or supplement the inspections outlined in this report.
6. Verify compliance with Piper Service Bulletin No. 1113.
7. Refer to the latest revision of Continental Motors Service Bulletin M73-19.
8. Not used.
9. For operation at higher altitudes (12,000 feet and up), more frequent ignition system maintenance is required. (Refer to the latest revision of
Continental Service Bulletin M78-8.)
10. For airplanes which have not complied with Part II of Piper Service Bulletin No. 956 or completed the hardware replacement in paragraph 7-24b, each
100 hours time-in-service, inspect the Main Landing Gear Trunnion Attach Fittings Hardware per paragraph 7-24a.
CAUTION: IF TIME-IN-SERVICE FOR MAIN GEAR TRUNNION ASSEMBLIES OTHER THAN P/N’S 67926-030 OR 67926-032 (LEFT) AND
67926-031 OR 67926-033 (RIGHT) (EACH EMBOSSED WITH FORGING NUMBER 02599-2) CANNOT BE DETERMINED, THEN
THOSE MAIN GEAR TRUNNION ASSEMBLIES MUST BE REPLACED BEFORE FURTHER FLIGHT.
11. For airplanes which have not installed new main landing gear trunnion assemblies P/N’s 67926-030 or 67926-032 (Left) and 67926-031 or 67926-033
(Right) (each embossed with forging number 02599-2) per Piper Service Bulletin No. 787C; and, have accumulated 500 hours time-in-service on one
or both of the installed main landing gear trunnion assemblies: perform Main Gear Trunnion Assembly Dye-Penetrant Inspection, Section VII, on one
or both trunnion assemblies, as required.
12. Replace engine-driven fuel pump at engine overhaul.
13. Early Seneca II’s had inline filters in the cabin; later airplanes have a filter located in each nacelle.
14. Refer to Section V, paragraph 5-34 for allowable rudder tab and trim free play.
15. Maintain cable tensions specified in Section V.
16. Replacement brushes are no longer available. When brushes wear out, replace the Prestolite pump with a new Oildyne pump.
17. See also AD 78-21-03.
18. For airplanes equipped with TCM/Bendix Magnetos: inspect magneto(s) per the procedures in the Periodic Maintenance section of the applicable
Service Support Manual, available from Teledyne Continental Motors, Inc., PH: (800) 718-3411, or http://www.tcmlink.com/.
19. The compressor oil level should not be checked unless a Freon leak has occurred which requires an addition of Freon to the system.
20. Not Used.
21. Not Used.
22. Refer to flight manual supplement for preflight and flight check, for intended function in all modes.
23. Refer to the latest revision of Bendix Service Bulletin 612 for inspection of magnetos and ignition harness.
24. Refer to Teledyne Continental Service Bulletin M86-11, latest revision.
25. Not used.
26. Flexible hose replacement times are in-service times. In-service must be determined by (1) the date the aircraft was licensed, if new or (2) the date
entered in the logbook for the replacement hose placed in service. Do not use the date stamped on the hose, as time may be included for shelf life,
and not in-service use.
27. Not used.
28. Examine cables for broken strands by wiping them with a cloth for their entire length. Visually inspect the cable thoroughly for damage not detected by
the cloth. Replace any damaged or frayed cables.
(a) See Special Inspections, Procedures, Control Cable Inspection, or the latest edition of FAA AC 43.13-1.
(b) At fifteen (15) years time-in-service, begin Cable Fittings 100 Hour Special Inspection. See Special Inspections, Procedures, Control Cable
Inspection.

PA-34-200T SENECA II —5— JANUARY 1, 2009


(PART NUMBER 230-856)

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