Buku Petunjuk Praktikum

BUKU PETUNJUK PRAKTIKUM
METODE DAN
TEKNIK PELAKSANAAN PROYEK
TS - 1434316602
LABORATORIUM FAKULTAS TEKNIK

PROGRAM STUDI TEKNIK SIPIL
UNIVERSITAS 17 AGUSTUS 1945 SURABAYA
Document Reference : Your_Company/WMS/EAW(HW) Document Date : Date_Order
WORK METHOD STATEMENT FOR

EARTHWORKS (Road or Highway Construction)
--YOUR PROJECT TITLE--

COMPANY ACTIVITY NAME SIGNATURE DATE
Your_Company Prepare By
Name
Remarks / Comments:

Your_Design Review By
Consultant
(If applicable)
Approved By
Please tick ( )which relevant
Remarks / Comments:

Your_Client Review By
Name
Approved By
Remarks / Comments:
STATUS:
Approved Approved with Comments Rejected as per comments
Doc. Date: Doc. Reference:
Your_Company_Name Date Order Your_Com/WMS/EAW(HW)
Work Method Statement for Earthworks (Road or Highway Construction)
Your_Project_ Title
Table of Contents
Section Titles / Subtitles Page
1.0 Objective 3 of 10
2.0 Scope of Work 3 of 10
3.0 References 3 of 10
4.0 Resources Planning 3 of 10

4.1 Material Planning
4.2 Manpower Planning
4.3 Machinery & Equipment Planning
5.0 Material Handling & Delivery Inspection 4 of 10

5.1 Material Handling
5.2 Material Delivery Inspection: Checking Methodology
6.0 Coordination between Other Trades 5 of 10

6.1 Coordination between Others Architecture Trades
6.2 Coordination between Others C&S Trades
6.3 Coordination between Others M&E Trades
6.4 Coordination with Traffic Management Control/ Authorities
7.0 Work Methodology 6 of 10

7.1 Survey Setting Out
7.2 Preparation to Start Work
7.3 Protection and Preventive Actions
7.4 Dewatering System and Silt Trap
7.5 Method of Working in Cutting Section
7.6 Method of Working in Filling Section
7.4 As-Built Drawings
8.0 Quality: Inspection and Test Plan 9 of 10

8.1 Inspection Test Plan
8.2 Relevant Construction Standard & References
8.3 QC Documents or Relevant Checklist
9.0 Health, Safety, Security and Environment 10 of 10
10.0 Attachment 10 of 10
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Your_Project_ Title
1.0 OBJECTIVE
• To outline the sequence of work for Earthworks (Road or Highway
Construction) and step by step construction methodology until
completion of the earthworks.
• To outline preparation or coordination required before start work
• To outline quality plan or inspection test required during project
implementation
• To perform safe working environment and compliance to the safety
requirements.
2.0 SCOPE OF WORK

In general scope of work for this work method statement cover the
following:-
Scope of Works Descriptions / Details
Earthworks (Road or Earthworks (Road or Highway Construction) consist
Highway Construction) of the following items;
including earth cutting, earth • Survey Setting Out
filling and compaction.
• Preparation To Start Work
• Protection and Preventive Actions
• Dewatering System and Silt Traps
• Method of working in Cutting Section
• Method of working in Filling Section
3.0 REFERENCES
• BS 8000: 1989 Part 1 – BS for Workmanship on Building Sites
Part 1: Code of Practice for excavation and filling
• BS 1377: 1990 Part 1 – BS Method for Soil for Civil Engineering Purposes
Part 1: General Requirements and Sample Preparation
Part 4: Compaction Related Test
➢ Mackintosh Probe Test
➢ Atterberg’s Limits – Liquid Limits and Plastic Limits
➢ California Bearing Test (CBR)
➢ Field Density Test (FDT)
Part 9: In-situ Tests
4.0 RECOURCES PLANNING

Item Material Descriptions
1 Earth (suitable for backfilling)
2 Sand / Crusher Run (Applicable for Temporary Access)
Item Manpower Descriptions
1 Project Manager
2 Project Engineer / Supervisor / Surveyor
3 Machinery Operator (Excavator, Backhoe, Compactor Machine, Lorry
4 General Workers
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Your_Project_ Title

Item Machinery & Equiptment Descriptions
1 Excavator
2 Bulldozer
3 Roller Static or Vibratory
4 Backhoe
5 Motor Grader
6 Back Pusher
7 Dump Truck
8 Traffic Sign Board with Blinker Light (for diversion if applicable)
9 Water Pump (for water diversion if applicable)
10 Water Sprinkler (for dust control if applicable)
5.0 MATERIAL HANDLING & DELIVERY INSPECTION

• All good earth (suitable for backfilling) shall be placed at designated
location as stockpile where the material not mixed with the unsuitable
material where free from swamps, marshes, logs, peat, bogs, stump or
other toxic materials
Method of
Material Items to be Checked or Inspected
Inspection
➢ Backfilling earth shall be cleaned
free from unwanted material such as
clay material, swamps, marshes,
rubbish, logs, peat, bogs, stumps or
other toxic material.
➢ Additional laboratory test (optional),
to confirm the material is suitable for
backfilling Atterberg’s Limits or Visual &
Earth suitable Proctor Test to be conducted to Test
for backfilling check the soil properties Random
Specification requirements:- Sampling
a) Liquid Limit ≥ 80%
b) Plastic Limit ≥ 55%
Refer BS 1377: Part 4 1990
➢ If the material used for the common
roadwork or highway, all the earth
stockpile shall be tested to check the
material for use CBR test ≥5%
Refer BS 1377: Part 4 1990
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6.0 COORDINATION BETWEEN OTHER TRADES

6.1 Coordination between Others Architecture Trades (Not Applicable)
6.2 Coordination between Others C&S Trades (where applicable)

• Temporary Drain (Temporary Earth Drain, Construction Drain) –
In order to keep the earthwork area free from standing water, proper
temporary drainage system shall be designed and constructed.
• Construction of Temporary Access/ Logistic Plan – Temporary access
is very crucial part during early stage of construction, where smooth
work flow will indirectly benefit the project performance:-
➢ Smooth progress of work as per scheduled
➢ High plant and machinery productivity
6.3 Coordination between Others M&E Trades (where applicable)
• Check if any M&E Services at the excavation work area (Underground
Services) – All underground M&E services shall be marked prior start
any excavation work. The machine operator or supervisor in charge
should check and verify the site condition prior start excavating the
earth. The above action required in order to prevent damages or any
accident may happen.
• The following are the common underground M&E services such as:-
➢ Water Reticulation System
➢ Sewerage Route
➢ Telecommunication Cables
➢ Electrical or Power Supply
• Relocation of All M&E Services (Underground Services) – If stated in
contract or construction drawings, that required M&E services
relocation, work shall be carried out according to approved method
and construction drawings. Necessary protection required to ensure
the work done in safer way.
6.4 Coordination with Traffic Management Control / Relevant Authority

(where applicable)
• Traffic Management Control (Traffic Diversion) – Traffic diversion plan
shall be submitted to relevant authority for approval prior any road
closure or road diversion prepared at site. The traffic diversion shall be
conducted as per approved plan and as per approved date.
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7.0 WORK METHODOLOGY

• Boundary/ Building Setting Out /Alignment/ Control Level(TBM) :
Surveyor setting out shall be according to the coordinates stated in the
latest construction drawings. Random/spot check shall be carried out
to the existing alignment or project boundary to confirm the available
data is correct.
• After confirmation, surveyor required to start transferring the survey
information and establish project control station (Traverse) and
control reference level (TBM).
• Surveyor shall refer to points given by licensed surveyor to set out the
control stations. Coordinates shall be recorded and checked by using
at least three (3) established markers on the grounds.
• For records purpose, the control point shall be jointly checked with
relevant parties and acceptable the pegs shall be protected to avoid
any disturbance or damaged.
• All traverse survey works shall be closed. Any closing errors shall be
corrected by distribution or otherwise.
• The site clearing works commence only after the Original Ground
Level (OGL) has been taken and endorsed by both parties.
7.2 Preparation to Start Work:

• Land Acquisition: Prior start work, the project manager shall checked
and ensure that the Employer or relevant authorities have acquired
the right of way lands (Items may applicable for Highway Construction Projects).
• Temporary works: Silt Trap/ Access road, temporary drainage, wash
through and silt trap shall be constructed accordingly. Solid waste
dumps sites shall be predetermined within or outside the site for the
dumping of the site clearing materials.
• Mackintosh Probe: Testing carried out according to the Consultant
Engineer Instruction. All test results submitted to Consulting
Engineer to confirm the depth of USM removal.
7.3 Protection and Preventive Action
• Before start excavation works, check that the following items have
been securely protected:-
➢ Protect the drains from damage and keep clear from debris at
all times to prevent drain clog which it may caused flooded.
➢ Check and report any benchmarks or any established survey
point found at the excavation areas. Do not remove or
damaged unless instructed otherwise.
➢ Underground services or overhead cables to be detected and
protected prior to start any excavation works. Recommended
to install sufficient warning sign to keep the machine operator
aware about all the services near to the work area.
➢ Any private property near to the excavation works shall be
protected to avoid any damaged or accident. Sheet piles shall
be used in the condition when the excavation work too risky
such as excavation too near/ next to private property or
excessive depth or height of slope cutting/ excavation work.
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7.4 Dewatering System or Silt Trap (Depends on Project Specification/Contract

• Prior to the commencement of excavation, silt traps shall be
constructed to act as filters to control siltation from the storm-water
runoff on site.
• Selection of the silt trap location should be planned which it’s
can be easily drained into the connecting drainage system.
Temporary perimeter drain shall be provided on site in
conjunction to discharge the surface run-off and water collected
and drained out to the Silt Trap.

• Hydraulic excavators used for bulk excavation.
• Dozers will be used where necessary for loosening the earth and
ripping hard materials.
• Dump truck used to transport or haulage the excavated material to
the filling or stockpile area. Hauling of material from cuttings or the
importation of fill material to the embankments or other areas of fill
shall proceed only when sufficient compaction plant is operating at
the place of deposition.
Generally, for cutting, the following operations are followed:-
• Engineer to check and approve the setting out.
• Topsoil or unsuitable material to be removed up to the cutting limits,
for unsuitable material removal depth of removal shall be determined
by conducting “Mackintosh Probe Test”
• Excavation will be carried out in such a way that, in case of rains, no
water will be trapped. At all times the excavated surface shall have
sufficient cross fall to shed the water and prevent water ponding.
Removal of unwanted material or unsuitable material (USM)
• Material consider under unsuitable material (USM) as per following:-
➢ Surface Vegetation – Long Grass, Weeds, Branches, Saplings
➢ Stripping and Stockpiling Top Soils (minimum of 150mm)
➢ Rubbish, Stump, Boulders
➢ Swamp, Marshes, Bogs, Peat, Logs and Toxic Materials
➢ Content Clays- Liquid Limits LL >80% & Plastic Limits PI <55%
• QUICK
QUICKCHECK:
CHECK:Prior plastering
Before work,excavation
and during check theworks,
following:-
check the following:-
➢ All fixed joinery items installed accordingly
➢ Check possible obstruction or any temporary works
➢ Brick surface notrequired
contaminated
beforeby fungus
start workor organic
such growth orof
as relocation
oils which may interfere coating adhesion
underground M&E services/ risky excavation works
➢ Alignment withinneartolerances / Correct
to private setting out
property
➢ Finished products
➢ Check(Aluminium/Timbe
site condition – soggy or swamp or unsuitable
material need to be removed and replaced (test if required)
Generally, for filling, the following operations are followed:-

• Engineer to check and approve setting out.
• Topsoil will be stripped off up to the filling limits with minimum 150mm
topsoil layer. If the ground level is within 1.5m from the formation
level, the ground will be compacted using suitable type of machinery.
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• Operation / Method: Suitable excavated material shall be loaded to

haul area of fill by using dump truck. The dump truck shall be
unloaded a short distance away from the area of fill and later be push
to the area of fill by using back pusher or dozer. In this way the
compacted layer beneath will not be damaged by the dump truck.
• Once the surface is approved for filling, suitable materials are placed
and spread out using back pusher and / or motor grader and / or
bulldozers. End or side tipping to form embankment will be avoided.
• The earth filling shall be carried out layer by layer and every filling
layer shall not exceed 300mm or otherwise approved loose thickness
as specified in the specification.
• Compaction to be carried out by suitable vibratory/ tamping foot roller.
• The filling material moisture content shall be within +1% / -4% of the
optimum moisture content (OMC).
➢ If the moisture is too high, the material shall be scarified and
dried prior used for filling work.
➢ If the filling material is too dry; wetting of the material by
spraying with water will be carried out.
• Compaction shall be carried out until the filling compaction achieved
at least 90% degree of compaction of Field Density Test (FDT)**.
• Filling at Sloping Area: To ensure that the slope edge is properly
compacted filling will be carried out to extra width of about 0.6 meter
and after the fill has reach 5 meters height and turf immediately.
• aQUICK CHECK: Before and during filling works, check the following:-
➢ Before filling works, the area should be ready free from
unsuitable or combustible material and well compacted
using suitable type of compactor machine
➢ For the roadwork or highway standard, compaction for
filling works (Sub-base layer) compaction minimum
achieved 90% degree of compaction FDT test.
➢ Filling thickness layer by layer shall not exceed 300mm
➢ For (Road base layer) compaction shall achieved
minimum 95% degree of compaction.
** General requirements, please check details Project Specification/ Contract Requirements
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8.0 QUALITY: INSPECTION & TEST PLAN

8.1 Inspection & Test Plan
Stage of
No Frequency Checking Required Method Acceptance
Work
Work within boundary
Setting Out,
Every or ROW, Correct Within survey
1 Boundary or Survey Check
Location alignment or level tolerance
ROW check
control
Submission When
of Traffic Required Planning and
Diversion Traffic preparation required Approved by
Letter
2 for Authority Diversion for the traffic diversion Relevant
Submission
approval (Submission (Submission time frame shall Authority
(Highway follow Authority follow Authority Requirement)
Projects) Requirements)
Design
Preparation, Using temporary sheet
Review Calculation
Protection & When piles required C&S
3 Design Approved by
Temporary Required consultant approval or
Calculation Design
Work design calculations
Consultant
Conduct Testing:- Material not
Every a) Visual Check under USM
Site / Soil Random
Location b) Mackintosh Probe category such
4 Investigation Sampling and
suspected c) Proctor Test (LI/PI) swamp or clay.
(Site Condition) Test Consultant or
to be USM Item B & C required to verify
the visual inspection results Client instruction
Top soil removal
Removing Visual / Consultant or
minimum 150mm thk,
Unsuitable Review Client Approval
5 All area USM removal follow
Material / Mackintosh to proceed
Mackintosh Probe
Topsoil results Probe Results Backfilling
Excavation or
Cutting to the
Working Every
Excavation or Cutting Survey pegs/ required level or
in Cutting Cutting
6 to required level as Construction depth as per
Section or Section or
per surveyor pegs Drawing specified in
Slope Slope
Construction
Drawing
Filling or Backfilling Filling to the
according to required
Working Every Survey pegs/ required level
level as per surveyor
7 in Filling Filling Construction as per
pegs, Filling layer by
Section Section layer, minimum filling Drawing Construction
thickness 300mm layer Drawing
FDT Results
Conduct Field Density
achieved the
Compaction Test (FDT) to check
8 Random FDT Test specified
Test Degree of Compaction
as per specification degree of
compaction
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➢ California Bearing Test (CBR)
Please refer Attachment A: Inspection Checklist for Earthwork.
9.0 OCCUPATIONAL SAFETY AND HEALTH (OSH)
All occupational safety and health (OSH) measures shall be as per

FACTORY AND MACHINERY ACT 1967 under:-
• Building Operation and Works of Engineering Construction” (BOWEC)
Safety Regulations 1986. Relevant Regulations – further details please
refer to the following regulations:-
➢ Part II : General Provision
➢ Part VIII : Runways and Ramps
➢ Part XI : Demolition (if the work involved any demolition works)
➢ Part XII : Excavation Works

➢ Part XIII : Material Handling and storage, Use and Disposal
➢ Part XV : Blasting and Use of Explosives
(if the work involved any blasting works)
10.0 ATTACHMENT
• Attachment A: Inspection Checklist for Earthwork
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Document Reference : Your_Company Document Date : Date_Order

EARTHWORKS (General Building Construction)

Name
Remarks / Comments:

Consultant
(If applicable)
Approved By
Remarks / Comments:

Name
Approved By
Remarks / Comments:
STATUS:
Your_Company_Name Date Order Your_Com/WMS/EAW(GB)
Work Method Statement for Earthworks (General Building Construction)
Your_Project_ Title
Table of Contents




7.2 Preparation to Start Work
7.3 Protection and Preventive Actions
7.4 Dewatering System and Silt Trap

2
Your_Project_ Title
1.0 OBJECTIVE
• To outline the sequence of work for Earthworks (General Building
Construction) and step by step construction methodology until
completion of the earthworks.
implementation
requirements.
2.0 SCOPE OF WORK

following:-
Earthworks (General Earthworks (General Building Construction) consist
Building Construction) of the following items;
Suitable for Earthwork • Survey Setting Out
in open land where no • Preparation To Start Work
M&E underground • Protection and Preventive Actions
services and no public • Dewatering System and Silt Traps
traffic in the working
• Method of working in Cutting Section
area and no traffic
• Method of working in Filling Section
diversion required.
3.0 REFERENCES
➢ Atterberg’s Limits – Liquid Limits and Plastic Limit

1 Earth (suitable for backfilling)
2 Sand / Crusher Run (Applicable for Temporary Access)
1 Project Manager
3 Machinery Operator (Excavator, Backhoe, Compactor Machine, Lorry
4 General Workers
3
Your_Project_ Title
Item Machinery & Equiptment Descriptions

1 Excavator
2 Bulldozer
3 Roller Static or Vibratory
4 Backhoe
5 Motor Grader
6 Back Pusher
7 Dump Truck
8 Traffic Sign Board with Blinker Light (for diversion if applicable)
9 Water Pump (for water diversion if applicable)
10 Water Sprinkler (for dust control if applicable)

• All good earth (suitable for backfilling) shall be placed at designated
location as stockpile where the material not mixed with the unsuitable
material where free from swamps, marshes, logs, peat, bogs, stump or
other toxic materials
Method of
Inspection
Backfilling earth shall be cleaned free from Visual &
Earth suitable unwanted material such as clay material, Test
for backfilling swamps, marshes, rubbish, logs, peat, Random
bogs, stumps or other toxic material. Sampling

6.1 Coordination between Others Architecture Trades (Not Applicable)

• Temporary Drain System (Temporary Earth Drain, Construction Drain) –
In order to keep the earthwork area free from standing water, proper
temporary drainage system shall be designed and constructed.
is very crucial part during early stage of construction, where smooth
work flow will indirectly benefit the project performance:-
6.3 Coordination between Others M&E Trades (Not Applicable)
4
Your_Project_ Title

• Boundary/ Building Setting Out /Alignment/ Control Level(TBM) :

Surveyor setting out shall be according to the coordinates stated in the
latest construction drawings. Random/spot check shall be carried out
to the existing alignment or project boundary to confirm the available
data is correct.
• After confirmation, surveyor required to start transferring the survey
information and establish project control station (Traverse) and
control reference level (TBM).
• Surveyor shall refer to points given by licensed surveyor to set out the
control stations. Coordinates shall be recorded and checked by using
at least three (3) established markers on the grounds.
• For records purpose, the control point shall be jointly checked with
relevant parties and acceptable the pegs shall be protected to avoid
any disturbance or damaged.
• All traverse survey works shall be closed. Any closing errors shall be
corrected by distribution or otherwise.
• The site clearing works commence only after the Original Ground
Level (OGL) has been taken and endorsed by both parties.
7.2 Preparation to Start Work:
• Temporary works: Silt Trap/ Access road, temporary drainage, wash

through and silt trap shall be constructed accordingly. Solid waste
dumps sites shall be predetermined within or outside the site for the
dumping of the site clearing materials.
• Mackintosh Probe: Testing carried out according to the Consultant
Engineer Instruction. All test results submitted to Consulting
Engineer to confirm the depth of USM removal.
7.3 Protection and Preventive Action
• Before start excavation works, check that the following items have
been securely protected:-
➢ Protect the drains from damage and keep clear from debris at
all times to prevent drain clog which it may caused flooded.
➢ Check and report any benchmarks or any established survey
point found at the excavation areas. Do not remove or
damaged unless instructed otherwise.
➢ Underground services or overhead cables to be detected and
protected prior to start any excavation works. Recommended
to install sufficient warning sign to keep the machine operator
aware about all the services near to the work area.
➢ Any private property near to the excavation works shall be
protected to avoid any damaged or accident. Sheet piles shall
be used in the condition when the excavation work too risky
such as excavation too near/ next to private property or
excessive depth or height of slope cutting/ excavation work.
5
Your_Project_ Title
7.4 Dewatering System or Silt Trap (Subject to Project Specification/Contract)
• Prior to the commencement of excavation, silt traps shall be

constructed to act as filters to control siltation from the storm-water
runoff on site.
• Selection of the silt trap location should be planned which it’s
can be easily drained into the connecting drainage system.
Temporary perimeter drain shall be provided on site in
conjunction to discharge the surface run-off and water collected
and drained out to the Silt Trap.
• Hydraulic excavators used for bulk excavation.

• Dozers will be used where necessary for loosening the earth and
ripping hard materials.
• Dump truck used to transport or haulage the excavated material to
the filling or stockpile area. Hauling of material from cuttings or the
importation of fill material to the embankments or other areas of fill
shall proceed only when sufficient compaction plant is operating at
the place of deposition.
Generally, for cutting, the following operations are followed:-
• Engineer to check and approve the setting out.
• Topsoil or unsuitable material to be removed up to the cutting limits,
for unsuitable material removal depth of removal shall be determined
by conducting “Mackintosh Probe Test”
• Excavation will be carried out in such a way that, in case of rains, no
water will be trapped. At all times the excavated surface shall have
sufficient cross fall to shed the water and prevent water ponding.
Removal of unwanted material or unsuitable material (USM)
• Material consider under unsuitable material (USM) as per following:-
➢ Surface Vegetation – Long Grass, Weeds, Branches, Saplings
➢ Stripping and Stockpiling Top Soils (minimum of 150mm)
➢ Rubbish, Stump, Boulders
➢ Swamp, Marshes, Bogs, Peat, Logs and Toxic Materials
➢ Content Clays- Liquid Limits LL ≥80% & Plastic Limits PI ≥55%
• QUICK
QUICKCHECK:
CHECK:Prior plastering
Before work,excavation
and during check theworks,
following:-
check the following:-
➢ All fixed joinery items installed accordingly
➢ Check possible obstruction or any temporary works
➢ Brick surface notrequired
contaminated
beforeby fungus
start workor organic
such growth orof
as relocation
oils which may interfere coating adhesion
underground M&E services/ risky excavation works
➢ Alignment withinneartolerances / Correct
to private setting out
property
➢ Finished products (Aluminium/Timbe
➢ Check site condition – soggy or swamp or unsuitable
material need to be removed and replaced (test if required)
6
Your_Project_ Title
Generally, for filling, the following operations are followed:-

• Engineer to check and approve setting out.
• Topsoil will be stripped off up to the filling limits with minimum 150mm
topsoil layer. If the ground level is within 1.5m from the formation
level, the ground will be compacted using suitable type of machinery.
• Operation / Method: Suitable excavated material shall be loaded to
haul area of fill by using dump truck. The dump truck shall be
unloaded a short distance away from the area of fill and later be push
to the area of fill by using back pusher or dozer. In this way the
compacted layer beneath will not be damaged by the dump truck.
• Once the surface is approved for filling, suitable materials are placed
and spread out using back pusher and / or motor grader and / or
bulldozers. End or side tipping to form embankment will be avoided.
• The earth filling shall be carried out layer by layer and every filling
layer shall not exceed 300mm or otherwise approved loose thickness
as specified in the specification.
• Compaction to be carried out by suitable vibratory/ tamping foot roller.
• The filling material moisture content shall be within +1% / -4% of the
optimum moisture content (OMC).
➢ If the moisture is too high, the material shall be scarified and
dried prior used for filling work.
➢ If the filling material is too dry; wetting of the material by
spraying with water will be carried out.
• Compaction shall be carried out until the filling compaction achieved
at least 90% degree of compaction of Field Density Test (FDT)**.
• Filling at Sloping Area: To ensure that the slope edge is properly
compacted filling will be carried out to extra width of about 0.6 meter
and after the fill has reach 5 meters height and turf immediately.
• aQUICK CHECK: Before and during filling works, check the following:-
➢ Before filling works, the area should be ready free from
unsuitable or combustible material and well compacted
using suitable type of compactor machine
** General requirements, please check details Project Specification/ Contract Requirements
7
Your_Project_ Title

Stage of
Work
Work within boundary
Setting Out,
Every or ROW, Correct Within survey
1 Boundary or Survey Check
Location alignment or level tolerance
ROW check
control
Design
Preparation, Using temporary sheet
Review Calculation
Protection & When piles required C&S
2 Design Approved by
Temporary Required consultant approval or
Calculation Design
Work design calculations
Consultant
Conduct Testing:- Material not
Every a) Visual Check under USM
Site / Soil Random
Location b) Mackintosh Probe category such
3 Investigation Sampling and
suspected c) Proctor Test (LI/PI) swamp or clay.
(Site Condition) Test Consultant or
to be USM Item B & C required to verify
the visual inspection results Client instruction
Top soil removal
Removing Visual / Consultant or
minimum 150mm thk,
Unsuitable Review Client Approval
4 All area USM removal follow
Material / Mackintosh Probe
Mackintosh to proceed
Topsoil results Probe Results Backfilling
Excavation or
Cutting to the
Working Every
Excavation or Cutting Survey pegs/ required level or
in Cutting Cutting
5 to required level as Construction depth as per
Section or Section or
per surveyor pegs Drawing specified in
Slope Slope
Construction
Drawing
Filling or Backfilling Filling to the
according to required
Working Every Survey pegs/ required level
level as per surveyor
6 in Filling Filling Construction as per
pegs, Filling layer by
Section Section layer, minimum filling Drawing Construction
thickness 300mm layer Drawing
FDT Results
Conduct Field Density
achieved the
Compaction Test (FDT) to check
7 Random FDT Test specified
Test Degree of Compaction
as per specification
degree of
compaction

8
Your_Project_ Title

Please refer Attachment A: Inspection Checklist for Earthwork.

➢ Part VIII : Runways and Ramps
➢ Part XI : Demolition (if the work involved any demolition works)
➢ Part XII : Excavation Works

➢ Part XV : Blasting and Use of Explosives
(if the work involved any blasting works)
10.0 ATTACHMENT
• Attachment A: Inspection Checklist for Earthwork
9
Document Reference : Your_Company/WMS/PLG(IM) Document Date : Date_Order

PILING WORKS (Injection Method) for
common residential and medium size commercial buildings

Name
Remarks / Comments:

Consultant
(If applicable)
Approved By
Remarks / Comments:

Name
Approved By
Remarks / Comments:
STATUS:
Your_Company_Name Date Order Your_Com/WMS/PLG(IM)
Work Method Statement for Piling Works (Injection Method)
Your_Project_ Title
Table of Contents




7.2 Pile Driving and Pile Jointing (Injection Method)
7.3 Piling Records
7.4 Pile Cutting
7.5 As-built (Actual Pile Position) Prepared By Surveyor

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1.0 OBJECTIVE
• To outline the sequence of work or construction methodology for
Piling Works (Injection Method). Methodology starts from survey setting
out until excess pile cutting until as-built drawing submission for
Consultant review.
implementation.
requirements.
2.0 SCOPE OF WORK

following:-
Piling Works (Hydraulic Piling Works (Hydraulic Hammer Method) consist of
Hammer Method) the following items;
Methodology starts from • Survey Setting Out
pile position setting out • Pile Driving and Pile Jointing (Injection)
until as-built preparation • Piling Records
for Consultant review. • Pile Cutting
• As-built (Actual Piles Position) Prepared by
Surveyor
3.0 REFERENCES
NIL

1 RC Square Pile/ RC Spun Pile (Brand/Grade as per contract/ specification)
2 Pile Head / Pile Sheet for pile joints
1 Project Manager
3 Machine Operator
4 Skilled and Semi Skilled Workers
Item Machinery & Equipment Descriptions
1 Injection Pile Machine (Model: XXXXXXXXXX)
2 Hydraulic Power Jack (Model: XXXXXXXXXX)
3 Pile Cutter Machine
4 Mobile Crane
5 Welding Machine with welding consumable
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• RC Pile (Square/ Spun Piles) All material shall be loaded and
unloaded with care by mobile crane or other type of suitable
machinery to avoid pile damaged. Materials shall be placed where the
materials are not obstructing the main road access in order to prevent
material double handlings.
• All material shall be stacked on top of the piece of timber with proper
timber shim to prevent material damaged or easy material lifting.
Method of
Inspection
RC Pile (Square Pile/ Spun Pile) shall be:-
➢ Correct Specification/ Grade
➢ Correct Size and Pipe Diameter
RC Pile (Square/ Visual
➢ Material delivered in good condition,
Spun) and Check &
no damaged.
others Random
➢ All accessories shall be available
accessories Sampling
and ready for use.
➢ Pile material: Date of casting shall
over than 28 days

6.1 Coordination between Others Architecture Trades (NOT APPLICABLE)
6.2 Coordination between Others C&S Trades (NOT APPLICABLE)

• Check if any underground M&E services at the area, check if require
any underground services relocation prior start any excavation works.
Services relocation shall be carried upon receiving approval from
consultant or local authority.
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7.1 Survey Setting Out (Pile Position)
• Surveyor shall pegs the pile position according to Approved
Construction Drawing.
• Liaise with Consultant or Client representative to conduct joint
inspection (subject to project requirements).
• QUICK CHECK: During setting out, check the following:-
➢ Random inspection shall be carried out to confirm pile
pegs position correct as per specified in the Approved
Construction Drawings.
7.2 Pile Driving and Pile Jointing

• Piles shall be driven by using hydraulic hammer type by follow the
Calculation of Setting for Pile Injection – Please attached the calculation
with this submission.
• Positioning Pile Machine: Piling base machine shall be placed
manoeuvre to align with the piling points.
• Placement of the Pile: the initial pile segment is pitched using a low
speed hydraulic winch and then the pile is placed into the guide or
chamber of the piling machine.
• Pile Jacked Hydraulically into the Ground: When the pile ready to
start, pile jacked in to the ground hydraulically.
• The pile injection should be maintained straight in line at all the times.
In common soil condition, every single stroke will able to jack in
penetration of 6 metres.
• Extension Pile (Mild Steel Sleeve): When the initial pile segment
jacked in reached close to ground, operator shall stop jacked in and
re-opened chamber door to place the second piles into the chamber.
• Pile shall be jointed by using mild steel pile sleeve; where the sleeve
is placed on to the top end of the installed pile. An extension pile is
lifted up and placed into the chamber, which is then properly aligned in
a vertical axis with the installed pile.
• The piston rod will jacked the two piles into the sleeve until both ends
meet at the centre plate.
• Continue Pile Jacking Process until Set: Resume jacked in after
checking the pile joint completed and satisfactory done.
• Pile jacking process repeated until the required resistance to pile
penetration is achieved, or the required pre-determined penetration
depth is reached. The setting load registered through the pressure
gauge mounted on the control panel.
• The jack-in pile is said to have achieved the 'set' when it has visually
ceased to penetrate further under the required jacking load and
maintaining period.
• AQUICK CHECK: During pile driving (hydraulic hammer), check the following:-
➢ Check the pile position always in the correct alignment
➢ Check the pile joints satisfactorily done
➢ Check and monitor gauge mounted on the control panel
and stop when it achieved “set” and reached to the hard
strata
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7.3 Piling Records

• All the pile reading shall be recorded in the “Pile Record Form”.
• All pile records shall be checked correct and signed by relevant C&S
consultant or Client representative.
• a QUICK CHECK: During pile driving (Hydraulic Hammer Method) in the
process, check the following:-
➢ Check and ensure all the data shall be recorded in “Pile
Record Form” for every blow.
7.4 Pile Cutting

• Excess piles length shall be cut according to the piling Cut-Off-Level.
• Suitable type of pile cutter machine shall be used to ensure pile not
damaged during pile cutting process.
• All the excess piles shall be collected and removed away from site.
• A
QUICK CHECK: During excess pile cutting, check the following:-
➢ Check pile Cut-Off-Level is correct before allow for pile
cutting or hacking.
➢ Check suitable type of pile cutter machine shall be used
to cut the piles. No damages to the cut piles.
7.5 As-built (Actual Piles Position) Prepared by Surveyor

• Actual piles position shall be recorded by surveyor in the survey book.
• From the actual data taken at site, surveyor will plot the Pile As-built
Drawing for C&S Design Consultant review.
• If any piles out of construction tolerance, rectification shall be carried
out according to C&S Design Consultant instructions.
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Stage of
Work
Check material to be
Review Material as per
used (Grade/ Size):-
Material Catalogue or Project
1 Once • RC Piles either
Selection relevant test Specification/
square piles or
certificate Requirements
spun piles
Sample Material Product Sample
Approved by
2 Submission Once Brochure submission Submission
Client
(If applicable) approved by Client Form / Letter
Material ordered as Order Form / As per specified
Material
3 Every Order per Project Spec. / Purchase in Spec/Client
Order
Client Approval Order Approval
Material delivered as Material as per
Random
Material Every per material order, No spec, good
4 Sampling
Delivery Delivery Damaged conditions and
Check
(Quantity, Quality & Spec) no damaged.
Survey Mark and Check:-
During Visual Check Pegs per
Setting Out • Building Boundary
5 (Boundary/ Survey & Random construction
• Pile Position
pile position Setting Out Measurement drawing
pegs) • Pile (Cut-Off –Level)
Check initial piles
Pile driving as
• Correct Size
Before Pile per construction
Jacked In • Correct Grade Visual Check drawing and
Process • Correct Positions visually straight
• Straight Alignment alignment
Pile Jacked (Pile/Helmet/Hammer)
6 In (Injection Visually straight
Method) Check the all in alignment and
During Pile straight alignment and Visual Check pile joint was
Jacked In joint satisfactorily done satisfactory
and Pile done
Jointing Proper records
Ensure all pile records Visual Check
with authorized
in “Pile Records Form” & Recorded
signature
Check the following:- Pile cutting as
Upon • All the piles shall per “Cut-Off-Level”
completion be cut follow the Visual & and suitable
7 Pile Cutting
of piling marked “Cut-Off- Measured pile cutter
works Level” machine, No
• Suitable machine pile damaged.
As-Built: Surveys pick up info
All piles within
Data & Info: Upon and data for As-Built Field Survey
construction
plotting and completion drawing preparation and plotting
8 tolerances/
Consultant of pile and submission.
Acceptable by
submission cutting As-built review by C&S Review As-
Consultant
Design Consultant Built Drawing
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NIL
Please refer Attachment A: Inspection Checklist for “Pile Records Form”

➢ Part XII : Excavation Work
➢ Part IX : Material Handling and Storage, Use and Disposal
➢ Part XVI : Hand and Power Tools
10.0 ATTACHMENT
• Attachment A: Inspection Checklist for “Pile Records Form”
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SUPER STRUCTURE (RC WORKS)

Name
Remarks / Comments:

Consultant
(If applicable)
Approved By
Remarks / Comments:

Name
Approved By
Remarks / Comments:
STATUS:
Your_Company_Name Date Order Your_Com/WMS/SUP(RC)
Work Method Statement for Super Structure (RC Works)
Your_Project_ Title
Table of Contents




7.1 Design Mix Submission & Plant Trial Mixes Requirements
7.2 Preparation to Start Work: Bar Bending and Carpentry Works
7.3 Survey Setting Out (Position, Level & Alignment)
7.4 Installation M&E Services or M&E Opening
7.5 Fixing Reinforcement Bar & BRC
7.6 Fixing and Install Formwork and Accessories
7.7 Fixing Formwork Supports
7.8 Placement of the Concrete
7.9 Application of Curing Compound
7.10 Striking Formwork

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1.0 OBJECTIVE
• To outline the sequence of work for Super Structure (RC Works) or
concreting of RC structure above ground and step by step
construction methodology until completion the RC structure works.
implementation
requirements.
2.0 SCOPE OF WORK

following:-
Super Structure Super Structure (RC Works) consist of the
(RC Works) suitable for following items;
all casting works above • Design Mix submission & Plant Trial Mix
ground level requirements.
• Preparation Prior to Start Concreting
Works (Bar Bending Works and Carpentry Works)
• Survey Setting Out (Position, Level, Alignment)
• Fix and Install Formwork and Accesories
• Installation M&E (M&E Services or Opening)
• Fixing Reinforcement Bar & BRC
• Fixing Formwork Support
• Placement of the Concrete
• Application of Curing Compound
• Striking Formwork
3.0 REFERENCES
Part 2: Code of Practice for Concrete Work
Part 2.2: Site work with In-situ and Pre-cast Concrete

1 Ready Mix Concrete from Concrete Supplier (Subject to Client requirements)
2 Conventional System Formwork / System Formwork (Where Applicable)
3 Steel Reinforcement Bar (Rebar) / BRC Wire Mesh
4 Curing Compound
1 Project Manager
3 Machinery Operator (Backhoe, Concrete Pump Operator)
4 Skill Workers (Bar bender, Carpenter, Concreter)
5 General Workers
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1 Backhoe
2 Bar Bending Machine
3 Mobile Crane (where applicable)
4 Mobile Concrete Pump Machine (where applicable)
5 Concrete Bucket, Buffer Board, Concrete Hopper
6 Vibratory Poker

• Reinforcement Bar / BRC Wire Mesh - material delivery to site
shall be conducted in proper manner, whereby upon delivery,
all materials shall be carefully unloaded from the lorry by
using the mobile crane, forklift or other suitable type of
machinery to prevent or avoid any kind of accidents.
• Mill certificates of all the rebar and BRC shall be compiled and
reviewed for final acceptance. All certificates shall be
submitted to Consultant or Client according to project spec./
requirements.
• Reinforcement bar delivered at site shall be checked free from any
sign of excessive rust or peeling off. Rejected rebar or BRC shall
be transported back to the supplier.
• Rebar or BRC shall be stacked about minimum 1ft above ground to
avoid excessive rust or material contamination.
• Formwork Material – All the formwork material shall be placed in
proper manner to avoid unnecessary formwork surface damaged.
Method of
Inspection
➢ Ready Mixed Concrete (Grade)
Ready Mixed supplied to according to construction Slump Test
Concrete drawing/ structural design & Visual
➢ Slump Test meet the requirements
➢ All steel bar or BRC wire mesh shall
Steel Material be inspected during material
Visual &
such as delivery. Material shall in good
Test &
Reinforcement condition and no sign peeling of rust.
Review Mill
Bar / BRC wire ➢ Mill certificate shall be available for
Certificate
mesh review or checking during steel bar
material delivery
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• Complete Piling/ Foundation Works – All piling works or foundation
works or concrete sub-structure works shall be completed in order to
start super structure works.
For further details please refer to Work Method Statement for Piling
Works (Hydraulic Hammer Method/ Pile Injection Method)
• Ground Compaction – ground or base shall be compacted using

suitable type of mechanical compactor.
• Application of Anti Termite – For all the structure intact to earth or
ground, anti-termite treatment is required to avoid the termites attack.
For further details please refer to Work Method Statement for Anti
Termite Treatment

• Complete all underground services (Underground Services) – Installed
all M&E services, in order to proceed RC work.
• Common underground M&E services such as:-
➢ Underground Plumbing & Sanitary Services
➢ Building Lightning Protection System

7.1 Review Concrete Design Mix & Conduct Plant Trial Mix
• Submission of the Concrete Design Mix for Client approval: During
project in pre-planning stage, Ready Mixed Concrete plant supplier
shall submit their Concrete Design Mix for Design Consultant review
and Client approval. Design mix contains details information about:-
➢ Concrete Grade / Concrete Strength at 28days
➢ Concrete slump requirements
➢ Concrete material per cubic meter- Cement: Sand: Aggregate: Water
➢ Concrete Water Cement Ratio (W/C Ratio)
• Conducting Plant Trial Concrete Mix (Depends on Client requirements):
Plant Trial Mix shall be conducted in order to confirm the proposed
Design Mix performances (Workability and Strength), the Design Mix final
acceptance depends on 7 and 28 days concrete strength results.
• Plant trial mix shall be conducted with presence Design Consultant or
Client Representative.
7.2 Preparation Prior Start Concreting Work (Bar Bending & Carpentry Works)
• Bar bending Works (Rebar or BRC Cutting and Bending): Material
such as steel bar or BRC shall be cut according to “Cutting Rebar/
BRC Schedule”.
• Length of rebar/BRC cutting and bending profile shall according to
construction drawing.
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• Carpentry Works (Preparation of the Formwork): Formwork shall be

prepared fit to beam or column size and according to dimension and
shape of the structure.
• No gaps were allowed between formwork to prevent unacceptable
concrete defects such as honeycomb, loss of grout etc.
• Surveyor shall provide the column position marking and floor finished
level (FFL) in order to precede slab casting works.
• All survey records shall be maintained in the Surveyor Log Book.
7.4 Installation M&E Services & Opening (Not Applicable for Exposed M&E Services)
• All the M&E services such as electrical conduits, plumbing and
sanitary services shall be installed according to approved Shop
Drawing/ Construction Drawing.
• Polystyrene installed to provide opening for M&E services crossing or
punching to the structure. Details reinforcement bar shall follow
construction drawings details.
• All the conduits or pipes shall be properly seal off to prevent concrete
flow into the pipe and cause conduits route chocked or blocked.
•
QUICK CHECK: M&E services, please check the following:-
➢ All pipes properly seal off to prevent choking or
clogging.
7.5 Fix and Install Formwork
• Formwork shall be constructed to suit structural dimension, size and
shape and shall according to Construction Shop Drawing.
• Internal formwork surface shall be cleaned and applied with approved
Oil Mould prior erection or installation of the formwork and rebar.
• Damaged formworks are not allowed to be used to avoid
unacceptable concrete surface defects such as honeycomb, loss of
grout, sticky formwork etc. Rejected timber formwork should be
segregated and removed to the designated place.
• Common reason of formwork damages:-
➢ Poor Storage, Handling and Striking: Method of storage, handling,
striking – improper method will cause formworks damaged, shorter life span
➢ System Formwork: Conventional Timber/ Aluminium System Formwork
➢ Formwork Cycle – How many times this Formwork has been used?
➢ Formwork Modification to Suit Construction – Drilling holes,
opening, cutting and others modification to suit the construction works.
➢ Low Quality of Formwork Material – Material Durability
• All gaps shall be seal off using suitable method such as sponge or
aluminium sheet to close all the gaps.
7.6 Fixing Reinforcement Bar & BRC

• The numbers, sizes, lengths and positions of all reinforcing bars,
links, stirrups, spacer bars and other parts of the steel reinforcement,
would be installed in accordance to the construction drawings and
specifications.
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• Reinforcement bar or BRC shall be secured with steel wire to prevent

displacement during concrete placement, vibration and compaction of
concrete.
• Spacer blocks shall be adequately installed and secured to the
reinforcement bars, spacer block distributed evenly to the whole floor
to avoid exposed rebar.
• Hyrib mesh installed at casting joints between new and old casting to
avoid honeycomb or loss of grout and to improve better material
bonding.
•
QUICK CHECK: Fixing Rebar/ BRC and other accessories such as spacer
block, tie rod etc, please check the following:-
➢ Check rebar length, size, dimension as per drawing
➢ Check sufficient nos spacer block and evenly
distributed to avoid exposed rebar.
➢ Check all rebar / BRC or accessories securely tied.
➢ Hyrib mesh required at joints to improve bonding.
7.7 Fix the Formwork Support (Vertical and Horizontal Support)

• Proper support provided to stand and hold the structure formwork
rigidly to the position.
• Sufficient nos of tie rod or tie wire installed to hold the formwork from
displaced during concreting works.
7.8 Placement of Concrete

• Prior to pour the concrete, the interior of forms shall be cleaned
thoroughly from trash, stone pieces, and wood pieces. The surface
and reinforcement should be cleaned with air blasts from compressor.
• Check all reinforcement bar and others fixtures shall be properly fixed
to ensure the fixtures or rebar would not been displaced during
concreting work in progress.
• Check the vibrator poker is available and functioning prior to allow for
concreting work. It was advisable to prepare standby vibrator poker to
avoid unexpected during the concreting process.
• Suitable type or size of poker shall be used to vibrate the concrete
thoroughly to the concreting area.
• Method of pouring concrete explained as per following:-
➢ Concrete Pump Machine – High productivity, low slump spec.
➢ Manual Pouring (Baffle Board/Hopper) – manual pouring
method to direct concrete to casting point/ deep casting point.
• Concrete that has partially hardened or been contaminated with
foreign materials would not be used and to be removed immediately.
• When the concrete reached to beam or slab level, the concrete would
be wet screed using hand-tampering rails (wooden float finish).
• QUICK CHECK: Before and during concreting, check the following:-
➢ Check all equipments available and fit for use.
➢ Check the area clean and tidy from unwanted material.
➢ Check all rebar or accessories fixed and tied securely.
➢ Check no gap between formworks.
➢ Check the Finish Floor Level (FFL) marking available
➢ Check sufficient support provided to the formwork
7
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7.9 Application of the Curing Compound (Applicable for Slab Casting)

• After complete the concreting works, when the slab physically
hardened, application of curing compound is required to prevent
shrinkage cracks or others type of cracks due to rapid hardening or
fast concrete hydration.
• Fast hydration or rapid hardening occur when:-
➢ Windy Area (No Wind Breaker) – casting at high level buildings
where the wind will accelerate the hydration process to the
concrete surface.
➢ Hot Area (Weather / Exposed to Direct Sun) - especially
casting at high level, hot sun will accelerate the hydration to
the concrete surface.
• QUICK CHECK: Application of curing compound, check the following:-
➢ Curing compound applied thoroughly to all the RC
structure area as preventive action against shrinkage
cracks
7.10 Striking Formwork

• All the formwork shall be dismantled and stacked in proper manner to
prevent formwork surface damages.
• All the damaged formwork shall be segregated and removed form
projects site.
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Stage of
Work
Marking RC structure Survey check
Survey
Every position or level against Within survey
1 Setting Out/
Location according to construction tolerance
Marking
construction drawing drawing
Design Mix Once Design mix reviewed, Approved
Plant Trial Mixed Review & ** Final Approval
2 and Plant
conducted. Check slump Check subject to Trial
Trail Mixes Mixes
and cube results
Preparation Cutting, bending as Cutting and
Every
Before RC per rebar schedule. bending
Cutting,
Works Check random the Random according to
3 (Bar Cutting, Bending and
rebar schedule Check rebar schedule
Bending and Carpentry and construction
Carpentry according to
Formwork drawing
Formwork ) Construction Drawing
Formwork fixed
according to structure Correct shape,
Fixing and
Every shape, dimension and dimension, size.
4 Installing Visual Check
Casting size. No gap allowed No gap
Formwork
to prevent (Formwork)
unnecessary defects
Rebar installed
Check rebar lapping according to
Fixing
length, anchorage, construction
Rebar & Every Visual Check
5 stirrup or links installed drawing
Others Casting and Measure
according to (sufficient lapping,
Accessories construction drawing anchorage, link
spacing etc)
Concrete Check the slump Within specified
Every Random
6 Delivery requirements. Conduct Slump
Casting Check
Check test cube sampling. Requirements
Casting area
Check cleanliness, clean and rebar
rebar, spacer block fixed properly.
Placement Every tied up accordingly. Concrete
7 Visual Check
of Concrete Casting Method of pouring discharge
concrete. Vibration <1.5m and
thoroughly to the area. properly
vibrated.
Curing compound
Application Application to
Every Slab / applied to concrete
8 of Curing Visual Check all area/ evenly
Slab Surface surface to minimize
Compound shrinkage cracks distributed
Cube Witness and
Cube tested as per:- 7 & 28days
Strength Review
Every Batch a) Strength for 7 Days results meet the
9 Testing for Compressive
of Sampling b) Strength for 28 clients
(7days and 28
Days Strength
days) requirements
result
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Part 2: Code of Practice for Concrete Work
Part 2.2: Site work with In-situ and Pre-cast Concrete
Please refer Attachment A: Inspection Checklist for RC Concreting Work.

➢ Part III : Concrete Work
➢ Part IX : Ladders and Step Ladders
➢ Part X : Scaffolds
➢ Part XVI : Hand Power Tools
10.0 ATTACHMENT
• Attachment A: Inspection Checklist for RC Concreting Work
10
WORK METHOD STATEMENT FOR PILING

WORKS (Hydraulic Hammer Method) for
common residential and medium size commercial buildings

Name
Remarks / Comments:

Consultant
(If applicable)
Approved By
Remarks / Comments:

Name
Approved By
Remarks / Comments:
STATUS:
Your_Company_Name Date Order Your_Com/WMS/PLG(HM)
Work Method Statement for Piling Works (Hydraulic Hammer Method)
Your_Project_ Title
Table of Contents




7.2 Pile Driving and Pile Jointing (Hydraulic Hammer Method)
7.3 Piling Records
7.4 Pile Cutting
7.5 As-built (Actual Pile Position) Prepared By Surveyor

2
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1.0 OBJECTIVE
• To outline the sequence of work or construction methodology for
Piling Works (Hydraulic Hammer Method). Methodology starts from
survey setting out until excess pile cutting until as-built drawing
submission for Consultant review.
implementation.
requirements.
2.0 SCOPE OF WORK

following:-
Piling Works (Hydraulic Piling Works (Hydraulic Hammer Method) consist of
Hammer Method) the following items;
Methodology start from • Survey Setting Out
pile position setting out • Pile Driving and Pile Jointing
until as-built taking and • Piling Records
pile head cutting. • Pile Cutting
• As-built (Actual Piles Position) Prepared by
Surveyor
3.0 REFERENCES
NIL

1 RC Square Pile/ RC Spun Pile (Brand/Grade as per contract/ specification)
2 Pile Head / Pile Sheet for pile joints
1 Project Manager
3 Machine Operator
4 Skilled and Semi Skilled Workers
1 Hydraulic Pile Machine (Model: XXXXXXXXXX)
2 Hydraulic Impact Hammer (Model: XXXXXXXXXX)
3 Pile Cutter Machine
4 Mobile Crane
5 Welding Machine with welding consumable
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Your_Project_ Title

• RC Pile (Square/ Spun Piles) All material shall be loaded and
unloaded with care by mobile crane or other type of suitable
machinery to avoid pile damaged. Materials shall be placed where the
materials are not obstructing the main road access in order to prevent
material double handlings.
• All material shall be stacked on top of the piece of timber with proper
timber shim to prevent material damaged or easy material lifting.
Method of
Inspection
RC Pile (Square Pile/ Spun Pile) shall be:-
➢ Correct Specification/ Grade
➢ Correct Size and Pipe Diameter
RC Pile (Square/ Visual
➢ Material delivered in good condition,
Spun) and Check &
no damaged.
others Random
➢ All accessories shall be available
accessories Sampling
and ready for use.
➢ Pile material: Date of casting shall
over than 28 days

6.2 Coordination between Others C&S Trades (NOT APPLICABLE)

• Check if any underground M&E services at the area, check if require
any underground services relocation prior start any excavation works .
Services relocation shall be carried upon receiving approval from
consultant or local authority.
4
Your_Project_ Title

7.1 Survey Setting Out (Pile Position)
• Surveyor shall pegs the pile position according to Approved
Construction Drawing.
• Liaise with Consultant or Client representative to conduct joint
inspection (subject to project requirements).
• QUICK CHECK: During setting out, check the following:-
➢ Random inspection shall be carried out to confirm pile
pegs position correct as per specified in the Approved
Construction Drawings.
7.2 Pile Driving and Pile Jointing

• Piles shall be driven by using hydraulic hammer type by follow the
Modified Hiley formula – Please attached the calculation with this submission.
• Positioning Pile Machine: Piling base machine shall be placed
manoeuvre to align with the piling points. Then, hammer and helmet is
raised up to the top of the leader.
• Placement of the Pile and Plumbs: the initial pile segment is pitched
using a low speed hydraulic winch and then the pile head is inserted
into the helmet.
• Two plumbs are set up in X (Horizontal Control) and Y (Vertical Control)
direction to ensure the hammer, helmet and pile are correctly aligned
before start pile driving.
• Pile Hammering/ Blowing: After a few blows, check pile position and
alignment (adjust if necessary).
• The hammer driving direction and shaft centres of helmet and pile
should be maintained on a same alignment/ straight line at all times.
• Extension Pile (Welding): When the initial pile segment driven
reached close to ground, operator shall stop driving and remove
hammer and helmet to continue for pile extension (if required).
• The extension pile segment is then pitched up and placed on top of
the initial pile segment. The two pile segments shall be aligned
properly before allow any pile jointing works.
• Joint plates of both the lower and upper pile segments shall be
cleaned to remove dirt and mud.
• Whole perimeter of jointing plate shall be welded as per Approved
Shop drawing as per attached sketch (subject to project requirements).
• Continue Driving Until Final Settlement: Resume driving after
checking the welded joint completed and satisfactory done.
• Protective coating at the welded joint shall be done using iron oxide
paint or equivalent.
• When piles are driven to hard strata, measure final settlement for last
10 blows count. Driving shall be stopped when the specified
settlement for last 10 blows (set) is obtained.
• QUICK CHECK: During pile driving (hydraulic hammer), check the following:-
➢ Check the pile position always in the correct alignment
➢ Check the pile joints (welded) according to the
Approved Shop Drawing/ Specification
➢ Check the pile driving reading properly recorded until
reached to the final settlement/ hard strata
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Your_Project_ Title
7.3 Piling Records

• All the pile reading shall be recorded in the “Pile Record Form”.
• All pile records shall be checked correct and signed by relevant C&S
consultant or Client representative.
• a QUICK CHECK: During pile driving (Hydraulic Hammer Method) in the
process, check the following:-
➢ Check and ensure all the data shall be recorded in “Pile
Record Form” for every blow.
7.4 Pile Cutting

• Excess piles length shall be cut according to the piling Cut-Off-Level.
• Suitable type of pile cutter machine shall be used to ensure pile not
damaged during pile cutting process.
• All the excess piles shall be collected and removed away from site.
• A
QUICK CHECK: During excess pile cutting, check the following:-
➢ Check pile Cut-Off-Level is correct before allow for pile
cutting or hacking.
➢ Check suitable type of pile cutter machine shall be used
to cut the piles. No damages to the cut piles.
7.5 As-built (Actual Piles Position) Prepared by Surveyor

• Actual piles position shall be recorded by surveyor in the survey book.
• From the actual data taken at site, surveyor will plot the Pile As-built
Drawing for C&S Design Consultant review.
• If any piles out of construction tolerance, rectification shall be carried
out according to C&S Design Consultant instructions.
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Stage of
Work
Check material to be
Review Material as per
used (Grade/ Size):-
Material Catalogue or Project
1 Once • RC Piles either
Selection relevant test Specification/
square piles or
certificate Requirements
spun piles
Sample Material Product Sample
Approved by
2 Submission Once Brochure submission Submission
Client
(If applicable) approved by Client Form / Letter
Material ordered as Order Form / As per specified
Material
3 Every Order per Project Spec. / Purchase in Spec/Client
Order
Client Approval Order Approval
Material delivered as Material as per
Random
Material Every per material order, No spec, good
4 Sampling
Delivery Delivery Damaged conditions and
Check
(Quantity, Quality & Spec) no damaged.
Survey Mark and Check:-
During Visual Check Pegs per
Setting Out • Building Boundary
5 (Boundary/ Survey & Random construction
• Pile Position
pile position Setting Out Measurement drawing
pegs) • Pile (Cut-Off –Level)
Check initial piles
• Correct Size Pile driving as
Before Pile • Correct Grade per construction
Driving • Correct Positions Visual Check drawing and
(X and Y Control) visually straight
Pile Driving • Straight Alignment alignment
(Hydraulic (Pile/Helmet/Hammer)
6 Hammer Check the blow Visually straight
Method) direction, shaft centres alignment and
During Pile
of hammer and pile Visual Check welding was
Driving after
are straight alignment. satisfactory
few blow
Welding workmanship. done
and Pile
Proper records
Jointing Ensure all pile records Visual Check
with authorized
in “Pile Records Form” & Recorded
signature
Check the following:- Pile cutting as
Upon • All the piles shall per “Cut-Off-Level”
completion be cut follow the Visual & and suitable
7 Pile Cutting
of piling marked “Cut-Off- Measured pile cutter
works Level” machine, No
• Suitable machine pile damaged.
As-Built: Surveys pick up info
All piles within
Data & Info: Upon and data for As-Built Field Survey
construction
plotting and completion drawing preparation and plotting
8 tolerances/
Consultant of pile and submission.
Acceptable by
submission cutting As-built review by C&S Review As-
Consultant
Design Consultant Built Drawing
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NIL
Please refer Attachment A: Inspection Checklist for “Pile Records Form”

➢ Part XII : Excavation Work
➢ Part IX : Material Handling and Storage, Use and Disposal
10.0 ATTACHMENT
• Attachment A: Inspection Checklist for “Pile Records Form”
8
Document Reference : Your_Company/WMS/RFT(TB) Document Date : Date_Order

ROOF TRUSS INSTALLATION
(PRE-FABRICATED TIMBER ROOF TRUSSES)

Name
Remarks / Comments:

Consultant
(If applicable)
Approved By
Remarks / Comments:

Name
Approved By
Remarks / Comments:
STATUS:
Your_Company_Name Date Order Your_Com/WMS/RFT(TB)
Work Method Statement for Roof Truss (Prefabricated Timber Roof Trusses)
Your_Project_ Title
Table of Contents




7.1 Design Calculation and Shop Drawing Submission
7.2 Preparation for Timber Truss Installation
(Complete Party Wall, Protruding Rebar & Installation of the Wall Plate)
7.3 Timber Truss Installation
(Hoisting, Trusses Spacing and Arrangement, Horizontal Bracing)
7.4 Installation of Sisallation Foil/ Insulation Foil
7.5 Fixing and Installation of Timber Batten

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1.0 OBJECTIVE
• To outline the sequence of work for Roof Truss Installation

(Pre-fabricated Timber Roof Trusses) and step by step construction
methodology until completion the roof truss installation works
implementation
requirements.
2.0 SCOPE OF WORK

following:-
Roof Truss Installation Roof Truss Installation Works (Pre Fabricated Timber
(Pre Fabricated Timber Roof Trusses) consist of the following items;
Roof Trusses)
• Design Calculation and Shop Drawing
Suitable for residential
Submission.
or medium size
• Preparation for Timber Truss Installation
commercial building (Complete Party Wall, Protruding Rebar &
projects. Installation of the Wall Plate)
• Timber Truss Installation (Hoisting, Trusses
Spacing and Arrangement, Horizontal Bracing )
• Installation of Sisallation Foil/ Insulation
Foil
• Fixing and Installallation Timber Batten
3.0 REFERENCES
• MS 360:1991 Part 1 – Specification for Treatment of Timber with Copper/
Chrome/ Arsenic Wood Preservatives
• MS 544:2001 Part 1 – Code of Practice for Structural Use of Timber

1 Pre-fabricated Main Truss
2 Pre-fabricated Lower Roof Truss
3 Timber Batten
4 Fascia Board
5 Timber (for temporary or permanent horizontal or brace support)
6 Sisallation Foil / Insulation Foil
1 Project Manager
2 Project Engineer / Supervisor
3 Mobile Crane Operator
4 Skill Workers (Carpenter)
5 General Workers
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1 Mobile Crane (During Loading, Unloading and Hoisting of Material )
2 Hand Saw (Manual/Machine)
3 Hammer & Nail
4 Water Level / Spirit Level

• Roof Trusses – supplied trusses shall be same as approved
shop drawing, approved timber truss supplier, correct timber
species and according to project specification.
• During material delivery process, fabricated timber roof truss
shall be fully supported in vertical or horizontal plane position.
Care shall be taken during tying the timber truss to the lorry,
avoid putting strain at chord or web of the prefabricated
timber roof trusses.
• Material loading and unloading at site shall be conducted in
proper manner to prevent material damaged or any accidents.
Suitable type of machine or lifting capacity to be used to load
or unload the timber trusses material.
• While timber truss lifting, care must be taken to avoid any
damaged at timber joints.
• Timber trusses shall be inspected and all defective timber
trusses shall be rejected during material receiving process.
• Timber trusses shall be place in clear ground area in level
position to avoid wrapping, distortion or sagging.
Method of
Inspection
➢ Truss material in good condition, not
damaged, acceptable quality of
Timber Roof
timber, material shall be free from Visual
Trusses
distortion, sagging, knot, sap wood
or excessive borer holes.
Sisallation Foil / ➢ Material received in good packaging
Visual
Insulation Foil and not damaged.

6.1 Coordination between Others Architecture Trades (where applicable)
• Brickwork (Building Party Wall/ Fire Wall) – Subject to building design.
For further details please refer Work Method Statement for Brickworks
(Standard Brickwork)
• Plastering (Building Party Wall/ Fire Wall) – Subject to project

specification
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For further details please refer to Work Method Statement

for Plastering Work (without Skim Coat)
• Protrude rebar provided during concreting roof beam for wall plate
anchorage.
• Roof beam shall in level condition, and no gap allowed between wall
plate and roof beam.
• RC Stiffener (Applicable for single brick party wall): RC stiffener provided
according to project specification or construction drawing.
Further details please refer to Work Method Statement for RC
Concreting Work
6.3 Coordination between Others M&E Trades (NOT APPLICABLE)

7.1 Design Calculation and Shop Drawing Submission
• Submission of the Shop Drawing for Approval: A copy of shop drawing

and design calculation shall be submitted to respective Design
consultant or Client for final approval. Roof truss fabrication allowed
after received Design Consultant or Client approval.
• Submission of the Design Calculation for Approval: During project in

pre-planning stage, roof truss supplier shall submit their design
calculation with Engineer endorsement to respective Design
Consultant or Client for final approval. Design calculation shall
contains details information about:-
➢ Loading Data – dead loads, live loads, wind load, water tank
loads and other mechanical and electrical service load.
➢ Timber Design Data – timber strength group and grade, joint
group and moisture condition.
➢ General Truss Design Criteria – design wind speed, eaves
height from ground level, truss spacing, top and bottom chord
restrain centre and roof pitch.
➢ Roof Layout Plan Details – individual truss or rafter position,
marking and identification of each truss or rafter, eaves
overhang dimension and building dimension.
➢ Bracing Layouts (where applicable)- top chord plane, bottom
chord plane and horizontal plane.
➢ Position of Water Tanks- Indicate position of water tank
➢ Position of others services- Indicate position M&E services
➢ Connection details- hold down at support, truss to truss
connections, rafter to truss connections and underpurlin
connections.
Timber Structure Design shall accordance to MS 544:2001 Part 1 – Code

of Practice for Structural Use of Timber
7.2 Preparation for Timber Truss Installation (Complete Party Wall & Plaster,
Protruding Rebar and Installation of the Wall Plate)
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• Brick Laying for Erection Party Wall/ Fire Wall: Brickwork lay according
to construction drawing. Brick wall shall be completed and properly
filled in order to allow installation of the wall plate.
• Sufficient time to allow laid brickwork set or fully cured before apply
any loading to the brickwork party wall/ fire wall.
For further details please follow the Work Method Statement
for Brickworks (Standard Brickwork)
• Plastering (Building Party Wall/ Fire Wall) – After complete the brickwork
for party wall/ fire wall, the wall surface should be plastered according
to project specification/ project requirement.
For further details please follow the Work Method Statement
for Plastering Work (without Skim Coat Finishes)
• Install or fix Wall Plates to the Roof Beam: installation process consist
of the following:-
➢ Check roof beam surface condition, clean and level - all
unwanted material such as cement slurry, overcast concrete
and concrete spillage shall be hacked and removed to ensure
the roof beam in level condition.
➢ Wall plates are affixed to structural beams by drilling holes in
the wall plates timber to fix onto the protruding rebar provided.
➢ After placing the wall plate to the position, protruding rebar
shall be bent to provide wall plate anchorage to the main RC
structure. Protruding rebar bending shall be carried out to the
correct direction against roofing structure uplift.
•
QUICK CHECK: Please check the following are ready prior to roof truss
installation (where applicable):-
➢ Party wall/ fire wall completed and ready, RC stiffener
provided according to specification.
➢ Wall plate installed and bent accordingly
➢ No gap between wall plate and roof beam infill if
required
7.3 Timber Truss Installation
• Main Truss/ Rafter Installation – Carpenter or skilled worker shall

mark the position and orientation to proceed the main truss/ rafter
installations. Marking and installation as per approved shop drawing.
• Prior timber truss unloading for installation, timber truss shall be
checked free from distortion or sagging structure. Rejected timber
truss shall be segregated and return to the supplier.
• Main Truss/ rafter shall be fixed straight, levelled and vertical using
plumb or water level. Level control to the entire roof is very important
to ensure the final roof covering finish smooth and acceptable.
• All connector shall be approved type of nail eg: “Gangnail” and
approved type of joint or method of cutting.
• Installation of the Temporary Bracing – temporary bracing installed
to hold the main truss/ rafter to the vertical, stable and horizontally
rigid to the position. Suitable type and size of temporary bracing used,
common timber size 40mm x40mm.
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• Temporary bracing should not removed until permanent bracings and

purlins have been attached to the position.
• Installation of Permanent Bracing – Permanent bracing shall be
installed after the main truss/ rafter work completed and stable for
installation.
• Roof trusses installer/ carpenter should check the main truss position
and orientation is correct and acceptable to avoid rejection or rework.
• Suitable type and size of permanent bracing shall be used, please
refer to Approved Shop Drawing.
•
QUICK CHECK: Please check the following during roof truss installations:-
➢ Main Truss/ Rafter quality inspected and acceptable
➢ Main Truss /Rafter shall be installed according to
approved shop drawing (Position/Spacing/Orientation)
➢ Sufficient nos of temporary bracing installed to hold the
roof structure to the rigid position.
7.4 Installation of the Sisallation Foil / Insulation Foil (Subject to Project

Specification or Construction Drawing)
• After complete the installation of the main trusses for the whole roof
area and complete the installation of permanent bracing to hold the
roof structure in rigid and stable position. The roof is now ready for
installation of sisallation foil/ insulation foil.
• Installation of the sisallation/ insulation foil - Installation method
shall follow manufacture recommendations.
• Sufficient lapping provided with minimum of 150mm lapping length.
• Lapping shall be done in correct manner where the top pitch
sisallation foil/ insulation foil shall be installed on top of the bottom
pitch of sisallation foil/ insulation foil.
• Sisallation foil/ insulation foil shall be installed row by row and timber
batten nailed to hold the sisallation foil/ insulation foil accordingly.
• Sagging or damaged sisallation foil/ insulation foil shall be adjusted
and rectified to proceed the installation of the timber batten.
•
QUICK CHECK: Please check the following during installation of sisallation
foil/ insulation foil:-
➢ Lapping at joint with minimum of 150mm lap
➢ Lapping shall be done in correct manner where the top
pitch foil laid on top.
7.5 Fixing and Installation of the Timber Batten
• Batten gauge shall be determined before start timber batten

installation; batten gauge measurement subject to the type of roof tile
used for the project. Please refer to roof tile manufacture specification
or method of calculation. Different type of roof tile manufacture may
have different specification or method of calculation.
• Fix and install the timber batten - Nail the timber batten on top of
the sisallation foil/ insulation foil according to calculated or specified
batten gauge.
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• Timber batten shall be fixed perpendicular to the main truss/ rafter/

chords of a truss to support tiles and ceiling materials.
• The stability of roof system is reliant in the sheeting battens and
battens shall be fixed securely to main truss/ rafters.
•
AQUICK CHECK: Check the following prior timber batten installation:-
➢ Determine correct batten gauge, method and
specification shall follow roof tile manufacture
recommendations.
➢ Nail and fixed the timber batten according to calculated
or specified batten gauge.

Stage of
Work
Design Check design Approved and
Calculation calculation and shop Review & Accepted by
1 Once
and Shop drawing and submit to Check Consulting
Drawing Consulting Engineer Engineer
Party/ firewall
Preparation Complete party wall or ready and RC
to start roof firewall with plaster Visual Check stiffener
2 Once
trusses finish, installed RC & Measure installed
installation stiffener (if applicable) according to
specification
Check roof truss Within
Roof Truss
acceptable free from acceptable
Material Every Visual Check
3 knot, sapwood, tolerance:
Delivery Delivery (Random)
twisted, borer holes material timber
Inspection
etc (Visual Random) defects
Wall plate installed No gaps
between wall
accordingly, fixed to
Install Wall plate and the
Every Unit / protrude rebar tie to
4 Plate to the Visual Check roof beam.
Roof Beam
Area the roof beam. Protrude rebar
Protrude rebar bend bent out against
accordingly structure uplift
Timber quality
Material inspected one
within tolerance
by one to check the
Hoisting and or project
supplied timber
Marking the specification,
Every Unit/ material acceptable Visual Check
5 Main Truss/ marking and
Area quality. Marking the & Measure
Rafter spacing
main truss/ rafter
Positions according to
installed in the
Approved Shop
position, spacing
Drawing
Install and Installation method Installation
Every Unit / Visual Check
6 Fix Main according to according to
Area construction drawing or
& Measure
Trusses/ Construction
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rafter as per projects specification Drawing/ spec.

marking
Install Check sisallation foil Sisallation foil
Sisallation/ lapping minimum and Insulation
Insulation 150mm and no sagging Foil, Timber
Every Unit/ Visual Check
7 Foil and or damaged. Timber Batten installed
Fixed
Area batten install according
& Measure
accordingly.
Timber to Shop Drawing. Correct Batten
Batten ** If applicable Gauge.
Timber Random Cut sample selected Correct Timber
(Subject to
8 Species/ by Client reps and Visual Check Species and
Project
CCA Test Requirements) send to FRIM lab CCA treated

• MS 360:1991 Part 1 – Specification for Treatment of Timber with Copper/
Chrome/ Arsenic Wood Preservatives
• MS 544:2001 Part 1 – Code of Practice for Structural Use of Timber
Please refer Attachment A: Inspection Checklist for Roof Truss Installation

➢ Part XVI : Hand Power Tools
10.0 ATTACHMENT
• Attachment A: Inspection Checklist for Roof Truss Installation
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Document Reference : Your_Company/WMS/STW (FE) Document Date : Date_Order

STEEL STRUCTURE WORKS
(Steel Structure Fabrication and On-site Erection)

Name
Remarks / Comments:

Consultant
(If applicable)
Approved By
Remarks / Comments:

Name
Approved By
Remarks / Comments:
STATUS:
Your_Company_Name Date Order Your_Com/WMS/STW(FE)
Work Method Statement for Steel Structure Works (Fabrication and On-site Erection)
Your_Project_ Title
Table of Contents




7.1 Steel Work Fabrication
➢ Material Delivery Inspection
➢ Marking and Cutting Inspection
➢ Fitting Up / Fit Up Inspection
➢ Welding Process / Welding Inspection (Visual Inspection)
➢ Final Dimension Check
7.2 Surface Preparation / Painting Work (Please refer to Steel Structure Painting)
7.3 On-site Erection
➢ Preparation Prior Erection & On-site Erection
➢ Final Inspection (Post` Erection Inspection)

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1.0 OBJECTIVE
• To outline the sequence of work for Steel Structure Works
(Steel Structure Fabrication and On-Site Erection) and step by step
construction methodology until completion the erection works
implementation
requirements.
2.0 SCOPE OF WORK

following:-
Steel Structure Work Steel Structure works consist of the following;
(Structure Fabrication & On-site A – Fabrication
Erection)
• Material Delivery Inspection
** This Work Methodology only • Marking and Cutting Inspection
suitable for general building
construction( steel structure). • Fit Up/ Fit Up Inspection
*** Oil & Gas or heavy • Welding Process / Welding Inspection
construction such as power
plant, offshore structure may • Final Dimension Check
not suitable and have stringent B – Steel Surface Preparation & Finishes
Quality Control procedures. C – On-site Erection
• Preparation Prior Erection
• Final Inspection (Post Erection Inspection)
3.0 REFERENCES
• BS EN 288: 1992 Part 2 – Specification and Approval of Welding
Procedures for Metallic Materials
Part 2: Welding Procedure Specification for arch welding
Part 3: Welding Procedure Tests for the arch welding of sheets.


1 Mild Steel for Steel Structure (I-Beam, H-Beam, Plate, Rod)
2 Welding Electrode – SAW/SMAW/FCAW
3 Bolts & Nuts for fixing steel structure

1 Project Manager
3 Machinery Operator (Mobile Crane Operator)
4 Skill Workers (Marker, Fitter, Welder, Structure Erector)
5 General Workers
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Item Machineries & Equipments Descriptions

1 Auto Cutter Machine / Semi Auto Cutter Machine / Manual Cutter
2 Welding Equipments – Process SAW/SWAW/FCAW
3 Gantry Crane for internal material handling and fabrication work
4 Mobile Crane for material lifting / structure erection
5 Lorry for structure transportation

5.1 Material Handling & Material Incoming Inspection
• Material Handling at Factory (During Fabrication) – all incoming
material shall be checked in good condition and no excessive
corrosion/ pitted.
• During material delivery, copy of mill certificates shall be submitted to
material controller or person in charge for mill certificate review.
Rejected material shall segregated out and transport immediately
back to the material supplier.
• Steel material shall be stacked to avoid direct contact to the ground.
• Material shall be delivered to site and shall according to project
specification or requirements such as material grade, correct size,
thickness as per specified in the fabrication shop drawing.
• Before the material released to fabrication floor (marking and cutting)
section, all the material shall be inspected and acceptable standard.
Please refer to Attachment A – Material Incoming Inspection
• Material Handling at Site (On-Site Erection) – all fabricated steel
structures shall be transported in good material condition; proper
protection to avoid unacceptable damaged surface/ dented/ rework.
• If fabricated steel structure delivered at site with final painting finish
condition, method of material handling shall be arranged in good way
to prevent paint coat damaged or unacceptable scratches.
Method of
Inspection
Mild Steel/ ➢ Material shall be delivered with copy
Stainless Steel of mill certificates. Material shall be
Review Mill
such as plates, complied to specified material
Certificates
rolled sections, specification, grade, size, thickness.
➢ Material shall be in good condition: no
& Visual
pipes, etc Check
(subject to project excessive corrosion or material not
specifications) pitted
➢ Material delivered and used shall be
accordance to project specification Review Mill
Welding Welding Procedure Spec. (WPS) Certificates
Electrodes ➢ Handling welding consumables shall & Visual
be complied to Electrode Manufacture Check
or Welding Procedure Spec (WPS)
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• Welding Tie Bar for Block Works Installation (if applicable) – subject to
project requirements or Client Instructions, tie bar recommended 6mm
to 8mm welded to the steel column to allow bonding tie the block wall.
For further details please refer to Work Method Statement for Block
Works / Light Block
• Working Platform for Steel Structure Erection (Stable Ground) – For

safe working condition, the structure erection base area shall be well
compacted to allow safe mobile crane movement and stable during
lifting works in progress.
is very crucial part during early stage of construction, where good
access road will indirectly benefit the project:-
• Complete Piling Works/ Foundation Works – To allow for steel
structure erection, the piling works or foundation works shall be
completed and ready for installation (concrete strength min 28days).
For further details please refer to Work Method Statement for Piling
Works (Hydraulic Hammer Method/ Pile Injection Method)
6.3 Coordination between Others M&E Trades (NOT APPLICABLE)
7.0 WORK METHODOLOGY (PLEASE CHECK AND REMOVE

UNNECESSARY ITEMS, ERECTION FOLLOW YOUR PLAN)
7.1 Steel Structure Fabrication
7.1.1 Materials Delivery Inspection – Steel material delivered shall be in good
condition, correct material specification, size and thickness.
• Mill certificates shall be reviewed and inspected by Quality Inspector/
Supervisor and material shall be complied project specification.
• Rejection of material required, due to following reason:-
➢ If the quality of raw material delivered at site is unacceptable or not
according to material specification such as pitted, excessive
corroded.
➢ If mill certificates are not presented or available during material
delivery for material review process.
• Rejected material segregated out until the material satisfied meet the
project requirement or specification and the material released by QC
Inspector/ Supervisor.
Please refer to Attachment A – Material Incoming Inspection
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7.1.2 Marking and Cutting Inspection – After the raw material inspected and
released to “Material Marking and Cutting Section”.
• During the marking process, the marker will drawn up the plate cut-piece
dimension including the position of bolts and nuts according to fabrication
shop drawing.
• Marker to write the “Piece of Mark Reference No” to control quantity or
numbers of cutting pieces available for use.
• In order to minimize wastage, “Master Marking Plan” shall be prepared
prior start marking and cutting work. Master Marking Plan” will be based
on similar cut-pieces and counted for total quantity.
Examples -Plate 200mm x 800mm marked as PLT1A, from the shop
drawing required total of 80 nos of similar plates, plate marking write as
PLT1A / 01, PLT1A/ 02, PLT1A/03….. PLT1A/80
• Bolt and Nuts position and quantity according to fabrication drawing.
• A
QUICK CHECK: Before cutting drilling the bolt holes, check the following:-
➢ Check against drawing the bolt holes position, quantity
and size or diameter of bolt holes
7.1.3 Fitting Up/ Fit –Up Inspection – Fitting Up process shall be planned according
to steel structure erection master plan. Material fabrication should arranged
and follow the following erection sequence from bottom to top.
Examples:
Roof Steel
Column Beam
Beam Girder
• Prior welding process, two pieces of steel elements fit by Tack Welding/
Spot Welding to hold the elements during the welding in process.
• Distortion control to avoid material distorted after welding process;
preventive action required during welding such as:-
➢ Placing the weld about the natural axis
➢ Reducing amount of welding depositing
➢ Balance welding technique
• In designs where the above action is not possible, distortion may be
prevented by one of the following method:-
➢ Pre-setting of parts
➢ Pre-bending of parts
➢ Use of restraint such as shim plates, chain block, etc.
Please refer to Attachment B – Fit Up Inspection
7.1.4 Welding Preparation/ Surface Preparation/ Joint Preparation –
• Welding joint shall be prepared according to fabrication shop drawing,
basic welding joint preparation as per following:-
➢ Angle of Bevel (Single V angle 50◦, Double V angle 30◦) – the
angle at which the edge of component prepared for welding.
➢ Roof Face – the portion of a fusion face at the root that is not
bevelled or grooved
➢ Gap – the minimum distance at any cross section between
edges, ends or surfaces to be joined
• Surface of parent material shall be free from contaminations such as
rusts, oils, grease or paints. Contaminations shall be removed to allow
welding process.
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7.1.5 Welding Process/ Welding Inspection (Visual Inspection) – In general there

are four (4) main arch-welding processes:-
➢ MMA (SMAW) – Manual Metal Arch Welding (Stick Welding)
involved bare metal core with flux coating to give protective
gas shield
➢ TIG (GTAW) – Gas Tungsten Arch Welding process, where
melting is produced by heating with an arch struck between
non-consumable tungsten electrode and the work piece.
➢ MIG/MAG (FCAW/ GMAW) – Gas Metal Arch Welding is the
versatile technique or process suitable for both thin sheet and
thick section component welding.
➢ SAW – Submerged Arch Welding (SAW), where an arc is
struck between a continuous bare wire and the parent plate.
** Welding process used for steel structure depends on suitability of work such as the
parent material type, material thickness and welding positions.
• After complete the welding process, cleaning and repair process carried
out to allow for Welding Inspection (Visual Inspection).
• Common welding defects as per following:-

➢ Cracks – imperfection produced by local rupture in the solid
state, which may arise from effect of cooling or stresses.
➢ Surface Porosity – Gas pore that breaks the surface of weld
➢ Stray Arc/ Arc Strikes – Local damaged to the surface of the
parent metal adjacent to the weld.
➢ Spatter – weld metal or filler expelled during welding process.
➢ Structure Misalignment – misalignment between two pieces.
• Common Imperfections as per following:-

➢ Grinding Mark – Local damaged due to poor grinding work
➢ Chipping Mark – Local damaged due to use of chisel
➢ Under flushing – Lack of thickness due to excessive grinding
➢ Misalignment – Difference between centre line of two runs
** The above list applicable for general Construction projects. For Oil & Gas or heavy
construction, stringent Quality Control may be imposed (Subject to Client Requirements).
• After complete the cleaning work or welding repair work, fabricated
structures will be inspected by Quality Inspector/Supervisor.
Please refer to Attachment C – Welding Inspection (Visual Inspection)
• QUICK
QUICK CHECK: Welding Process Quality Control, check the following:-
➢ Check welding electrode method of handling
➢ Check the electrode backing or preheating requirement
➢ Welding Current/ Voltage check during welding
process, too high may cause undercut or other defects
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7.1.6 Final Dimension Check – After complete visual inspection and fabricated
structure released for next checking process Final Dimension Check. The
following items need to be check:-
➢ All the plates or piece of mark fit and weld to the correct
position and fitted according to fabrication drawings.
➢ Bolts hole drilled to correct positions with sufficient quantity
according to fabrication shop drawing.
➢ All the welding defects or imperfection repaired accordingly.
• QUICK
QUICK CHECK: Before fabricated structure released for painting works,
CHECK
check the following items:-
➢ All the hot work or welding work completed and ready
for painting works
➢ Dimension check done and ready for painting works
7.2 Steel Surface Preparation & Finishing
7.2.1 Painting Works – not mention in this WMS, please refer Painting for Steel
Structure
7.2.2 Galvanizing Works – not mention in this WMS, please refer Hot Dip Galvanize for
Steel Structure
7.2.3 The steel structure finishes subject to project requirement or specification.
Steel structure finishes can be combination of both finishes (subject to project
requirements).
7.3 Steel Structure Erection (On-site Erection)

7.3.1 Preparation Prior Erection and On-site Erection
• Prior erection of the steel structure, access for mobile crane, lifting
platform for steel structure erection shall be ready and available. Poor
preparation of the lifting platform may cause accident or possible slow
progress of works.
• Protruding “J” or “U” bolts installed according to C&S construction
details drawings. Steel structure erection allowed if the RC pile cap/
base foundation meet the following requirements:-
➢ The RC structure achieved 28days concrete strength or
recommended use concrete one grade higher from design.
➢ Protruding bolts position as per construction drawings.
• Erection structure start from the following sequence (Refer Sketch 1):-
➢ Erect the column structure gridline X1-1, X1-2 and X1-3
(subject to steel structure design)
➢ During structure lifting and erection work in progress, attention
to safety procedure is highly required to prevent accident.
➢ Erect the column structure gridline X2-1, X2-2 and X2-3
(subject to steel structure design)
➢ Fix and installed cross bracing from X1-1 to X2-1 and X1-2 to
X2-2 and X1-3 to X2-3 (subject to steel structure design)
➢ Fix and install transfer beam B1-1 to B1-2 to column X1-1 and
X1-2 and continue fix and install transfer beam B1-3 to column
X1-2 to X1-3 (subject to steel structure design)
➢ Continue installing column and transfer beam until installation
of the roof beam.
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➢ After complete fix and install the roof beam, girder and purlins
will be installed accordingly.
➢ During erection surveyor will check the column alignment
accordingly, column erected shall be within the construction
erection tolerances.
• QQUICK CHECK: Prior steel structure erection, check the following:-

➢ Ensure proper access and stable ground for mobile
crane movement and structure lifting and erection work
X2-3 X1-3
X2-2 X1-2
NOTE: X2-1 X1-1
Transfer Beam
Steel Column or Roof Beam Cross Bracing
Sketch 1: Sequence of Steel Structure Erection
7.3.2 Final Inspection (Post Erection Inspection)

• General Structure Cleanliness - after complete fixing all steel
structure members, structure properly tighten and ready for
inspection, cleanliness of the steel structure will be one of the final
acceptance criteria.
• Alignment and Verticality Check - Surveyor will check steel structure
erection alignment and verticality, erection shall within construction
tolerance/ project specification.
• Bolt & Nuts Tighten – Bolts & nuts, washers, type size and numbers
shall be fixed and tightened accordingly,
• Painting Finish Surface – All damaged paints surface or scratches
should be repaired according to correct repair procedure.
• aQUICK CHECK: During erection and after erection, check the following:-
➢ Ensure Bolts and nuts properly tightened.
➢ Ensure cleanliness of the steel structure after erection
➢ Ensure damaged painting surface or scratches repaired
according to painting manufacture procedure.
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Stage of
Work
Material Incoming Visual Check Mill Certificate
Inspection: Material / Review Mill reviewed meet
Material Every accordance to project Certificate/ spec, material in
1 Receiving Material material specification, Fill Material good condition,
In Progress Delivery correct size and Incoming according to size,
thickness, correct Inspection thickness and
material grade Form grade
Dimension
Material Dimension according
Before Check and according to
2 Marking and to fabrication shop
Cutting Measure fabrication shop
Cutting drawings
drawing
Fit Up Inspection: Check /
After Fitting up and jointing Measure/ Fill Fit Up according
3 Fitting Up Complete of member according Fit Up to Fabrication
Fitting Up to the fabrication shop Inspection Shop Drawing
drawing Form
Welding joint
Welding joints prepared
Preparation prepared, distortion according
Prior
4 Prior control provided such Visual Check fabrication shop
Welding
Welding as shim, chain block, drawing,
temporary welding Distortion control
provided
Post
Welding Visual Inspection:
Welding, Check / Fill
Work / Inspect the welding
Before Visual Welding Quality
5 Welding and acceptable
Final Inspection Acceptable
Visual according to project
Inspection Dimension Form
specification
Check
Final Dimension Check/ Bolts quantity,
After
Final Check: Structure Measure / Fill holes drilled
Complete
6 Dimension member installed, Final according to
Visual
Check bolts position and Dimension Fabrication Shop
Inspection Check
quantity check Drawing
7 Painting or Galvanizing: Please refer to relevant Work Method Statement
Good access and Steel structure
Steel
Prior stable movement steel Visual erected according
8 Structure
Erection structure erection Inspection to erection
Erection works, Check verticality drawing
Erection Within
Final Post Erection within Surveyor
9 Tolerance &
Inspection Erection tolerance, Cleanliness Check/ Visual
Clean
Note:
a) Items 1,2,3,4,5,and 6 conducted at Fabrication Factory – Document submitted to Client
stage by stage or one time after completion, subject to Contractor/Client agreement.
b) Inspection carried out at random basis or scheduled factory visit, subject to project
specification or requirements.
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• BS EN 288: 1992 Part 2 – Specification and Approval of Welding
Procedures for Metallic Materials
Part 2: Welding Procedure Specification for arch welding
Part 3: Welding Procedure Tests for the arch welding of sheets.

Please refer the following inspection checklist:-
➢ Attachment A: Inspection Checklist for Material Incoming
Inspection
➢ Attachment B: Inspection Checklist for Fit Up Inspection
➢ Attachment C: Inspection Checklist for Visual Inspection
➢ Attachment D: Inspection Checklist for Final Dimension
Inspection
➢ Attachment E: Inspection Checklist for Inspection

➢ Part V: Cleaning, Repairing and Maintenance of Roof,
Gutters, Windows, Louvers and Ventilators.
➢ Part VII: Chutes, Safety Belts and Nets
➢ Part XII: Excavation Work
10.0 ATTACHMENT
During Fabrication
• Attachment A: Inspection Checklist for Material Incoming Inspection
• Attachment B: Inspection Checklist for Fit Up Inspection
• Attachment C: Inspection Checklist for Visual Inspection
• Attachment D: Inspection Checklist for Final Dimension Inspection
On-Site Erection
• Attachment E: Inspection Checklist for Inspection
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Work Method Statement
Buatlah Formulir Work Method Statement untuk pekerjaan :
1. Earthwork (General Building)

2. Earthwork (Highway)
3. Piling Works (Hydraulic Hammer)
4. Piling Works (Injection Method)
5. Super Structure (RC Work)
6. Roof Truss (Timber Pre Fabricated)
7. Steel Structure
Petujuk Praktikum
1. Gunakan formulir standart yang tertera
2. Dasar acuan aturan pergunakan Standart Nasional Indonesia (SNI)

Buku Petunjuk Praktikum

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BUKU PETUNJUK PRAKTIKUM

LABORATORIUM FAKULTAS TEKNIK

WORK METHOD STATEMENT FOR

--YOUR PROJECT TITLE--

COMPANY ACTIVITY NAME SIGNATURE DATE

COMPANY ACTIVITY NAME SIGNATURE DATE

2.0 Scope of Work 3 of 10

4.0 Resources Planning 3 of 10

5.0 Material Handling & Delivery Inspection 4 of 10

6.0 Coordination between Other Trades 5 of 10

7.0 Work Methodology 6 of 10

8.0 Quality: Inspection and Test Plan 9 of 10

9.0 Health, Safety, Security and Environment 10 of 10

2.0 SCOPE OF WORK

4.0 RECOURCES PLANNING

4.3 Machinery & Equipment Planning

5.0 MATERIAL HANDLING & DELIVERY INSPECTION

5.1 Material Handling

5.2 Material Delivery Inspection: Checking Methodology

6.0 COORDINATION BETWEEN OTHER TRADES

6.2 Coordination between Others C&S Trades (where applicable)

6.4 Coordination with Traffic Management Control / Relevant Authority

7.0 WORK METHODOLOGY

7.1 Survey Setting Out

7.2 Preparation to Start Work:

7.4 Dewatering System or Silt Trap (Depends on Project Specification/Contract

7.5 Method of Working in Cutting Section

7.6 Method of Working in Filling Section

Generally, for filling, the following operations are followed:-

• Operation / Method: Suitable excavated material shall be loaded to

8.0 QUALITY: INSPECTION & TEST PLAN

8.2 Relevant Construction Standard & References

8.3 QC Documents or Relevant Checklist

Please refer Attachment A: Inspection Checklist for Earthwork.

9.0 OCCUPATIONAL SAFETY AND HEALTH (OSH)

All occupational safety and health (OSH) measures shall be as per

➢ Part XII : Excavation Works

• Attachment A: Inspection Checklist for Earthwork

WORK METHOD STATEMENT FOR

--YOUR PROJECT TITLE--

COMPANY ACTIVITY NAME SIGNATURE DATE

COMPANY ACTIVITY NAME SIGNATURE DATE

2.0 Scope of Work 3 of 9

4.0 Resources Planning 3 of 9

5.0 Material Handling & Delivery Inspection 4 of 9

6.0 Coordination between Other Trades 4 of 9

7.0 Work Methodology 5 of 9

8.0 Quality: Inspection and Test Plan 8 of 9

9.0 Health, Safety, Security and Environment 9 of 9

2.0 SCOPE OF WORK

4.0 RECOURCES PLANNING

4.3 Machinery & Equipment Planning

Item Machinery & Equiptment Descriptions

5.0 MATERIAL HANDLING & DELIVERY INSPECTION

5.1 Material Handling

5.2 Material Delivery Inspection: Checking Methodology

6.0 COORDINATION BETWEEN OTHER TRADES

6.2 Coordination between Others C&S Trades (where applicable)

6.3 Coordination between Others M&E Trades (Not Applicable)

7.0 WORK METHODOLOGY

• Boundary/ Building Setting Out /Alignment/ Control Level(TBM) :

7.2 Preparation to Start Work:

• Temporary works: Silt Trap/ Access road, temporary drainage, wash

7.4 Dewatering System or Silt Trap (Subject to Project Specification/Contract)