Xuzhou Hirschmann Electronics Co., LTD

Xuzhou Hirschmann Electronics Co., Ltd.
QUY100 / IFLEX 5 user manual
Copyright 2006 by Xuzhou Hirschmann Electronics Co.,Ltd.

This document contains propriety information which is protected by copyright. All
rights reserved. No part of this document may be photocopied, reproduced or
translated without the previous written consent of Hirschmann.
NOTICE
The information in this document is subject to change without notice.

Hirschmann makes no warranty of any kind with regard to this material, including,
but not limited to the implied warranties of merchantability and fitness for a particular
purpose.
Hirschmann shall not be liable for errors contained herein or for incidental or
consequential damages in connection with the furnishing, performance, or use of this
manual.
Xuzhou Hirschmann Electronics Co., Ltd.

No.1 Industrial District, Jinshanqiao Development Zone Xuzhou, China
Tel：0516-87885799
Fax：0516-87793971
POST：221004
Http：www.hirschmann-xz.com
E-mail：infoecs@hirschmann-xz.com
1
Catalogue
1．General introduction .............................................................................3
2. Warnings...............................................................................................4
3．System description................................................................................5
3.1. Displayed information in the main interface ................................5
3.2. Function key column.....................................................................8
3.3. Information column ......................................................................9
3.4.The interfaca of the second function..............................................9
3.5.Setting of OM and reeving...........................................................11
4. Main components ...............................................................................14
Appendix 1.error mode .............................................................................15
Appendix2.operation mode.......................................................................20
2
1．GENERAL INFORMATION
The Hirschmann load moment indicator (LMI) IFLEX5 has been designed to provide
the crane operator with the essential information required to operate the machine
within its design parameters. Using various sensing devices, the Load Moment
Indicator monitors various crane function and provide the operator with a continuous
reading of the load capacity. The readings continuously change as the crane moves
through the motions needed to make the lift. The LMI provides the operator with
information regarding the length and angle of the boom, tip height, working radius,
rated load and the total calculated weight being lifted by the crane.
If non permitted condition is approached, the IFLEX5 Load Moment Indicator will
warn the operator by sounding an audible alarm, lighting a warning light and cutting
off those functions that may aggravate the crane’s condition.
3
2．WARNINGS
The LMI is an operational aid that warns a crane operator of approaching overload
conditions and of over-hoist conditions that could cause damage to equipment and
personnel.
The device is not, and shall not, be a substitute for good operator judgment,
experience and use of accepted safe crane operating procedures. The responsibility for
the safe crane operation shall remain with the crane operator who shall ensure that all
warnings and instructions supplied are fully understood and observed.
Prior to operating the crane, the operator must carefully and thoroughly read and
understand the information in this manual to ensure that he knows the operation and
limitations of indicator and crane.
Proper functioning depends upon proper daily inspection and observance of the
operating instructions set forth in this manual.
WARNING
The LMI can only work correctly, if all adjustments have been properly set. For
correct adjustment, the operator has to answer thoroughly and correctly all questions
asked during the setup procedure in accordance with the real rigging state of the crane.
To prevent material damage and serious or even fatal accidents, the correct adjustment
of the LMI has to be ensured before starting the crane operation.
4
3．SYSTEM DESCRIPTION
3.1. Displayed content of the main interface
a) Load moment percentage numerical value

b) Boom length
c) Boom angle
d) Working radius
e) Tip height
f) Actual load
g) Rated capacity
h) OM setting：Keys for selecting OM
i) Reeving
When operating the crane, the operator should observe the change of the parameter
readings.
When the iflex5 control system is power on, the LCD will present
The interface of OM setting will present in about 7 to 10 seconds.
5
The OM and the reeving shall be set correctly. Press the left and right key for
movement and the up and down key for change the figure. After finishing the setting,
press the key OK and the display will turn out to be:
Input the current reeving by pressing the direction key and adjustment key and then
press the key OK, the display will turn out to be:
6
Press the key at this moment.
The display turns out to be:
Keep on pressing the key Y after making sure that the OM and reeving setting is
correct. If it is not correct, please input again. After pressing the key Y, the display
will turn out to be as the following.
7
The meaning of each data is shown as the above picture.
3.2. Function key column：
the last row in the main interface：
Change to the second interface of the function key
Function key for choosing of OM and reeving
Enter QUY150 load chart by pressing the key
Function key for displaying the boom length
8
3.3．Information column:
The top row in the main interface
A. Data transmission is failure
B. Error code. The value of each code can be found out at the Appendix
ONE.
3.4．The second function interface

Press the key “2” to enter into the second interface that can provide the operator
knowledge about the controller and LCD of the system.
Press the key to display the specific information about the

communication status of the system.
9
There are two CAN nodes in the system

NODE1：Console ,It is the master node ；
NODE2：IFlex5 extended central unit, slave node.
Press the key to read the CAN bus states .
Different communication states will be shown by different symbols.
10
3.5．setting the OM and reeving
Press the key under the main interface：
After setting the correct OM, press the key and the interface to set the reeving
will turn out.
11
After setting the correct reeving, press the key and an interface will turn out
to ask you whether to save the setting.
If it is sure to be changed, press the key . If it is not, press the function
key .
12
4. Pictures of main components
KMD force transducer
A2B
pendant of A2B
13
Appendix 1:Error Codes displayed on the Console

Error Code Error Cause Elimination
Fallen below ·Fallen below the ·Luff down the boom to a
radius range or minimum radius or gone radius or angle
angle range past the maximum angle specified in the load
E01
exceeded specified in the chart.
respective load chart
due to luffing up the
boom too far
Radius range ·Gone past the maximum ·Luff up the boom to a
exceeded or radius or fallen below radius or angle
fallen below angle the minimum angle specified in the load
E02 range specified in the chart.
respective load chart
due to luffing down the
boom too far
Operating mode ·A non existing operating ·Set the correct operating
not acknowledged mode has been selected mode for the operating
or non permitted ·The boom is in a state in question
slewing zone non-permitted slewing ·Slew the boom to a
E04
zone permitted area.
·The selected operating ·Check the Data software
mode is not available in in the Flash-EPROM
the Flash-EPROM or
blocked
Main boom length ·A non existing main ·Set the correct main
not available boom length has been boom length for the
selected operating state in
E05
·The selected main boom question
length is not available in ·Check the Data software
the Flash-EPROM or in the Flash-EPROM
blocked
Radius range ·Maximum radius as ·Luff the jib to a radius or
exceeded or specified in the load angle specified in the
fallen below angle chart exceeded or fallen load chart.
E06
range with luffing below minimum angle
jib operation due to luffing down the
luffing jib too far
Overload relais ·relais = overload active ·check cable to overload
check and CU input 20 = on relais and CU input 20
E07
·relais = no overload and ·check relais
CU input 20 = off ·check CU input 20
14

Fallen below ·Cable between the ·Check cable as well as
lower limit value central unit and the plugs, replace, if need
in measuring force transducer be
channel "force defective or loose. ·Replace force
main boom right" Water inside the plug transducer
E14
of the transducer ·Replace sensor unit
·Force transducer
defective
·Electronic component in
the measuring channel
is defective.
Fallen below ·Cable between the ·Check cable as well as
lower limit value central unit and the plugs, replace, if need
in measuring angle sensor defective be.
channel "angle or loose. Water inside ·Replace angle sensor
main boom" the plug of the angle ·Replace sensor unit
E15
sensor
·Angle potentiometer
defective
·Electronic component in
the measuring channel
defective.
Fallen below ·refer to E15 ·refer to E15
lower limit value
E16 in measuring
channel "angle
luffing jib"

lower limit value
E17 in measuring
channel "force
luffing jib left"
lower limit value
in measuring
E1C channel "angle
main boom tip" (if
avail.)

lower limit value
in measuring
E1E
channel "force
derricking
system"
lower limit value
in measuring
E1F
channel "SL mast
angle" (if avail.)
15

Upper limit value ·refer to E14 ·refer to E14
in measuring
E24 channel "force
main boom left"
has been
exceeded.
in measuring
E25
channel "main
boom angle" has
been exceeded.
in measuring
E26
channel "luffing
jib angle" has
been exceeded.
in measuring
E27 channel "force
luffing jib left" has
been exceeded.
in measuring
channel "main
E2C boom tip angle"
has been
exceeded (if
avail.).
in measuring
channel "force
E2E
derricking
system" has been
exceeded.
in measuring
E2F channel "SL mast
angle" has been
exceeded.
Error in the ·System program file is ·Upload valid system
logical program defective software
E37
flow
·Flash-EPROM defective ·Replace central unit
System program ·The system program in ·Upload valid system
and crane data the LMI does not program file or the
E38
file do not match. match to the valid crane data file
programming in the
crane data file
System program ·The system program in ·Upload valid system
and load chart file the LMI and the program file or the
E39
do not match programming in the valid load chart file
load chart file do not
match.
16

crane data file ·Crane type in dat file ·Cange dat file and/or
E3A
and load chart file and load chart file is load chart file
do not match different
Error in the ·Write/read memory ·Replace central unit
E43
write/read (RAM) or central unit
memory, (RAM) defective.
Error in the crane ·No valid data in the ·Upload valid crane data
E51 data file crane data file. file
Error in load chart ·No valid data in the load ·Upload valid load chart
E52 file. chart file file
Error in crane ·No valid data in the ·Restore or upload valid
E56 data file. crane data file during crane data file
calibration. ·Replace central unit
·Flash-EPROM defective
Error in serial ·Calibration data file ·Upload calibration data
E57 crane data file. does not contain valid file
data. ·Replace central unit
·Flash-EPROM defective
The number of ·No valid data in the load
·Upload valid load chart
the selected File chart file file
base and the ·Base number not ·Program the correct
programmed programmed base number (1 for
E60 value are not ·Load chart file wrongly base 1, 2 for base 2)
identical programmed ·Check base
programming in the
load chart file.
Error in the CAN ·CAN Bus cable between ·Check the connection
bus data transfer the central unit and the between the central
for all CAN units sensor unit defective or unit and the sensor
E61 not connected. units
·Can bus port in the ·Replace the central unit
central unit defective ·Replace Can Bus cable
·Short circuit in a CAN
Bus cable
Max force ·Max force derricking ·Reduce force derricking
E80 derricking system system exceeded system
Too large ·The angle as to the ·Check angle sensor on

difference of the horizontal on the boom the boom head.
E81 boom angles at head exceeds the main ·Check angle sensor on
tip and base boom angle by more the base boom.
boom (if avail.) than 5 degrees.
17

Too large ·The angle as to the ·Check angle sensor on
difference of the horizontal on the jib the jib head.
E82 luffing jib angles head exceeds the ·Check angle sensor on
at tip and base luffing jib angle by the jib base.
jib. more than 5 degrees.
Maximum force in ·The force actuating on ·Reduce force acting on

the main boom the main boom the main boom
E83
pendants pendants has pendants.
exceeded exceeded the
programmed value
Wrong rigging ·The selected rigging ·Select another rigging
E84 condition. condition is not condition
contained in the crane ·Check the programming
data file. in the crane data file.
E85
Error in the radius The computed radius is ·Check the programming
determination too small (negative in the crane data file.
deflection)
Faulty main boom ·During luffing jib · Luff boom to the
position during operation the main permitted range
luffing jib boom is not in the ·Check angle
E88 operation prescribed angle range measurement of the
·Angle measurement of main boom.
main boom defective.
Faulty positioning ·During operation with ·Luff the auxiliary jib to
of the jib during fixed jib to the main the permitted range
operation with boom, the jib is not in ·Verify angle
E89 fixed angle to the the permitted angle measurement of the
main boom or to range auxiliary jib.
a luffing jib ·Angle measurement of
the jib defective
LMI watchdog ·LMI processing time ·Reset system
E98 activated limit exceeded ·Connect PC terminal
and watch error
messages
Short circuit in ·Short circuit in the A2B ·Replace A2B switch
the A2B switch switch ·Replace cable to the
EAB circuit ·Short circuit in the cable A2B switch
to the A2B switch
A2B switch circuit ·Disconnected cable in ·Connect or replace
disconnected the A2B switch cable in the A2B switch
EAC
·Disconnected cable to ·Connect or replace
the A2B switch cable to the A2B switch
No valid A2B ·Sensor wrong function ·Replace A2B switch
EAD switch status ·CAN bus delay ·Replace cable to the
A2B switch
18

Fallen below ·No rope on the winch ·calibrate rope length
lower limit value (* only EB1) ·mount sensor or disable
in measuring ·No sensor for winch function in
channel "rope measuring available data-programmierung
length on the ·rope length not ·calibrate rope length,
winch” calibrated layer
EB1
·wrong rope/winch ·check parameter in
parameters in data-programmierung
data-programming · change I/O
·counter input not configuration
deefine in configuration ·change Iflex
·counter input defective
Upper limit value ·Rope completely rolled ·calibrate rope length
in measuring up on winch (* only ·see EB1
channel " rope EB2)
EB2
length on the ·See EB1
winch" has been
exceeded.
Upper limit value ·No rope length between ·see EB1
in measuring front sheave und
EB3 channel "hook hook
hight" has been ·see EB1
exceeded.
Battery empty ·Battery check detected ·change batterie, after
a low voltage of the this setup of RTC
EDD
battery ·Temporary: Press horn
quitt button to work
without datalogger
LMB Watchdog ·Function needs more ·Meesage is deactivated
EFD
extra time than 0,5 sec ist aktiv, automatically after
e.g. write flash PROM processing
19
Appendix 2. OM table
QUY100 OM Description Chart
Boom Boom
Length Length
mode Description mode Description
1 Boom 18 meter 11 Boom 48 meter
10 Boom 45 meter
OM OM description
1010 Boom OM
1021 12 meter fixed jib boom，10 degree
20

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Xuzhou Hirschmann Electronics Co., Ltd.

QUY100 / IFLEX 5 user manual

Copyright 2006 by Xuzhou Hirschmann Electronics Co.,Ltd.

The information in this document is subject to change without notice.

Xuzhou Hirschmann Electronics Co., Ltd.

1．General introduction .............................................................................3

3.1. Displayed information in the main interface ................................5

3.2. Function key column.....................................................................8

3.3. Information column ......................................................................9

3.4.The interfaca of the second function..............................................9

3.5.Setting of OM and reeving...........................................................11

4. Main components ...............................................................................14

Appendix 1.error mode .............................................................................15

3.1. Displayed content of the main interface

a) Load moment percentage numerical value

The interface of OM setting will present in about 7 to 10 seconds.

Press the key at this moment.

The display turns out to be:

The meaning of each data is shown as the above picture.

3.2. Function key column：

the last row in the main interface：

Change to the second interface of the function key

Function key for choosing of OM and reeving

Enter QUY150 load chart by pressing the key

Function key for displaying the boom length

The top row in the main interface

A. Data transmission is failure

3.4．The second function interface

Press the key to display the specific information about the

There are two CAN nodes in the system

Press the key to read the CAN bus states .

Different communication states will be shown by different symbols.

3.5．setting the OM and reeving

Press the key under the main interface：

If it is sure to be changed, press the key . If it is not, press the function

4. Pictures of main components

KMD force transducer

Appendix 1:Error Codes displayed on the Console

Error Code Error Cause Elimination

Fallen below ·refer to E14 ·refer to E14

Fallen below ·refer to E14 ·refer to E14

Error Code Error Cause Elimination

Error Code Error Cause Elimination

Too large ·The angle as to the ·Check angle sensor on

Error Code Error Cause Elimination

Maximum force in ·The force actuating on ·Reduce force acting on

Error Code Error Cause Elimination

QUY100 OM Description Chart

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